Standard Inspection and Test Plan ITP No: 610 Power and Control Cable Installation

STANDARD INSPECTION AND TEST PLAN Doc. No.
: 4740011 00 T-969 04
ITP No: 610 Rev.: 1
Date: 27 Nov. 2014
POWER AND CONTROL CABLE INSTALLATION Page 1 of 23
PROJECT NAME: NAJYBIA 4x125 MW POWER PLANT PROJECT PROJECT NO: DRAWING NO/BUILDING NO/ SHALTER NO ECT: OTHER REFERENCES:
740011 E-073 70-5
MAIN ACTIVITY NAME: POWER AND CONTROL CABLE INSTALLATION EQUIPMENT NO: 56BBT UNIQUE ID:
Activity Activity Inspection/Test Reference Inspection and Acceptance Initials/Stamp and Date Report
No. Description Requirements Document Enka Teknik QC. Client/ Rep. Reference No.:
Cable route ready for cable H/R H/R
610-1.0  By checking completion of trays enough for cable pulling.
installation
 Verify no undue mechanical stress is applied to cable during S S
installation.
 Verify cable manufacturer’s criteria for max. Tension on
Correct cable type and size cables during pulling, no kinking.
Manufacturer's
610-2.0 which is free from damage  Verify correct segregation/layering of cables.
Instructions
installed, as per requirement.  Verify correct cable ID.
 Verify correct splicing as per spec.
 Verify min. bending radius of cable as per cable
manufacturer.
S S
Cable glanding/termination  Verify terminating materials are of specified type. Manufacturer's
610-3.0
complete.  Verify cable connection tight and secure. Instructions
W W R See table below

Insulation resistance test and
 Verify continuity and insulation resistance test complete and Manufacturer's for continuity and
610-4.0 continuity check after
conformant. Instructions insulation
glanding/lugging complete.
resistance check.
AC Hi-Pot test for MV cables W R
610-5.0  Verify AC Hi-Pot test complete and conformant for MV cables N/A
(After termination complete)
610-6.0 Cable installation complete.  Verify all inspection and tests complete and conformant. H H W
TEST EQUIPMENT INSULATION RESISTANCE in M.OHMS

CONTINUITY
TYPE ENKA TEKNIK CLIENT
CHECK L1-L2 L1-L3 L2-L3 L1L2L3- N L1L2L3N - E
AND SERIAL NO.:
ENKA TEKNIK QC Date & Signature /Stamp Client Rep. Date & Signature/ Stamp
STANDARD INSPECTION AND TEST PLAN Doc. No.: 4740011 00 T-969 01
ITP No: 601 Rev.: 0
Date: 28 August. 2013
CABLE TRAY AND COVERS INSTALLATION Page 2 of 23
740011 E-082 59-1
MAIN ACTIVITY NAME: CABLE TRAY AND COVERS INSTALLATION AT STEP-UP EQUIPMENT NO: CABLE TRAY( STEP-UP 55) UNIQUE ID:
TRANSFORMER
 Verify ITP-302 for primary structural steel complete. H/R H/R
 Verify ITP-303 for secondary structural steel complete. ITP-302
Structural steel ready for
601-1.0  Verify ITP-250 complete for grouting of supports, if ITP-303
installation of cable trays.
applicable. ITP-250
 Release for cable tray installation.
Manufacturer’s S S
601-2.0 Supports installed.  Verify cable tray supports installed as per drawings/specs.
Instructions
Clamps, fittings, connectors, S S
hanger clamps, expansion
 Verify anchor points located as per drawings, if applicable. Manufacturer’s
601-3.0 guides, installed as required.
 Verify clamps, screws, fasteners correctly installed/tight. Instructions
See NOTE under item 601-4.0.
Cable trays, cable tray fittings,  Verify clear from heat sources W W
dividers, barriers, isolators, etc.
 Verify no damage
installed as required.
 Verify sharp edges removed
Manufacturer’s
601-4.0  Verify dead end trays provided with tray end caps, if
NOTE: Connecting metal surfaces cleaned from Instructions
applicable
oil, dirt, oxidation, abraded once with emery
 Verify galvanizing repairs made to areas which will be
paper and Corrosion inhibitor applied
Immediately prior to connection. inaccessible after installation
 Verify touch up of galvanizing performed, if required H W
Manufacturer’s
601-5.0 Trays installation.  All inspection complete and conformant.
Instructions
 Release for cable pulling.
Cable tray installation complete  By checking the completion for all cables/wires for the tray. H W
601-6.0 and all cables for the tray  Release for installation of covers and fire-proofing of cable Drawings
pulled, terminated and tested. trays.
 Verify correct material, type etc. S W W
Cable tray covers installation Manufacturers
601-7.0  Verify cable tray covers are undamaged, tight and secure.
complete. Instructions
 Verify cover banding correct type, tight and secure.
H H W
601-8.0 Installation of covers complete. All inspection for covers complete and conformant.
Rev.: 0
ITP No: 602 Date: 17 Dec 2013
COVERS, FIREPROTECTION, ETC. FOR CABLE TRAYS Page 3 of 23
740011
MAIN ACTIVITY NAME: EQUIPMENT NO: UNIQUE ID:
Inspection and Acceptance Initials/Stamp and Date Report

Activity Activity Inspection/Test Reference
Sub-Contr. QC Enka Teknik QC. Client/ Rep. Reference
No. Description Requirements Document
No.:
H/R H/R
 Verify ITP-610, 701, 702 complete for all cables/wires for the
Cable tray installation complete ITP-610
tray.
602-1.0 and all cables for the tray ITP-701
pulled, terminated and tested.  Release for installation of covers and fire-proofing of cable ITP-702
trays.
S S
 Verify correct material, type etc.
Cable tray covers installation Manufacturers
602-2.0  Verify cable tray covers are undamaged, tight and secure.
 Verify cover banding correct type, tight and secure.
S S
 Verify correct grade, type of material
Cable tray fireprotection Manufacturers
602-3.0  Verify visual inspection.
installation complete. Instructions
.
S S
Permanent signs installation  Verify signs such as tray system voltage class, tray number Manufacturers
602-4.0
complete. and safety signs as applicable. Instructions
W W
 Verify grounding connections complete as per vendor
Grounding connections from
data/specification requirements. Manufacturers
602-5.0 tray to structural steel
 Verify continuity checks performed and conformant, between Instructions
complete.
cable tray and structural steel.
H H W
Installation of covers,  All inspection and tests complete and conformant.
602-6.0
fireprotection complete.  Cable tray covers, fireprotection released..
Rev.: 0
ITP No: 603 Date: 26 August. 2013
CONDUIT INSTALLATION Page 4 of 23
740011
No. Description Requirements Document Sub-Contr. QC Enka Teknik QC. Client/ Rep. Reference No.:
 To check the structural steel ready for conduit installation. H/R H/R
Structural steel, trenches ready
603-1.0  Verify co-ordinates, depth of underground conduits as per
for conduit installation.
drawing.
 Verify conduit supported within maximum specified intervals S S
Vendor data.
603-2.0 Supports installed, as required. (if applicable).
Drawings
 Verify correct size, type of material used.
 Verify cleaned from dirt, cuttings and foreign material prior to S S
Rigid conduits and conduit installation
fittings as required.  Verify conduits in parallel have a minimum equip. distance as
specified in the drawings.
603-3.0  Verify no welding of conduits Vendor data
NOTE: Conduit shall be
 Verify threads coated with approved coating
installed neatly,
Straight and plumb and in the  Verify conduit body openings are sealed against the water
correct location. leakage.
 Verify space factor conformity, correct size of conduit, etc.
S S
603-4.0 Boxes installed, as required.  Verify boxes supported independently from conduits. Vendor data
 Verify minimum radius of 6 times inner radius S S

Conduit field bends (cold
603-5.0  Verify no flattening/distortion or damage to interior or exterior Vendor data
bends)
coating
S S
Flexible conduit and unions,  Verify flexible conduit installed when specified by
603-6.0 Vendor data
installed as required. drawings/specifications.
H H W
603-7.0 Conduit installation complete.  Verify all inspection complete and conformant.
Rev.: 0
POWER CIRCUIT INSTALLATION Page 5 of 23
740011
Power circuit ready for cable  Verify installation of conduits complete. H/R H/R
620-1.0 pulling and socket outlets  Verify installation of junction boxes completed. Drawings
installation.  Release for power circuit installation.
 Verify sockets outlets and junction boxes enclosures suitable S S
Installation of socket outlets for the area. Manufacturer’s
620-2.0
and junction boxes complete.  Verify mounting and location of socket outlets correct as per Instructions
installation drawings.
 Verify continuity and insulation tests complete for service W W See table below
socket stations. for continuity and
Manufacturer’s
620-3.0 Cables installed.  Verify terminations checked. insulation
Instructions
 Verify loose connection checked. resistance
checks
Power circuit installation  All inspection and tests complete and conformant. H H W
620-4.0
complete.  Power circuit released.
TEST EQUIPMENT Insulation Resistance in Mohms
Continuity Sub-Contractor/Enka Teknik Sub-Contractor/Enka Teknik
TYPE Cable No
L1-L2 L1-L3 L1L2L3-N L1L2L3N-E Check Construction Signature & Date QC Signature and Date
AND SERIAL NO.:
Rev.: 0
POWER BOARD INSTALLATION Page 6 of 23
740011
 By checking the foundation and/or structural completions H/R H/R
enough for power board installation.
Structural steel, building,
 Release for power board installation. ITP-222
621-1.0 foundation ready for power
ITP-302
board installation.
 Verify supports installed as per requirements S S
Power board supports installed, Manufacturers

621-2.0
if applicable.. data
 Verify as per installation drawings and vendor instructions. S S

 Verify accessories, guards etc., fitted correctly. Manufacturer’s
instructions
621-3.0 Power board installed.
Installation
Drawings.
 Verify loose connection checked. W W
Testing of power distribution Manufacturer’s

621-4.0
board complete instructions
 All inspection complete and conformant H H W
Power board installation

621-5.0
complete.
Doc. No.: 4740011 00 T-969 07
STANDARD INSPECTION AND TEST PLAN Rev.: 0
Page 7 of 23
LIGHTING CIRCUIT INSTALLATION
740011
H/R H/R
Concrete slabs ready for
Drawings
lighting pole installation.  By checking completion of concrete slabs and/or structural
ITP-224 or
622-1.0 Structural steel ready for steel installations are enough for lighting installation.
ITP-231, ITP-
supports and lighting fixture  Release for lighting circuit installation. 302 or ITP-303
installation.
 Verify as per applicable lighting drawings. S S
 Verify correct location of switches.
Lighting layout
Lighting supports, lighting  Verify correct support and fixtures installation.
drawings
622-2.0 poles, lighting fixtures, cable  Verify correct orientation and alignment.
Manufacturer’s
etc. installed.  Verify lamps installed in all fixtures. Instructions.
 Verify check lights and light switches for proper operation.
 Verify check photo cells for proper operation
W W
Manufacturer’s
Cable installation and  Verify termination and installation meets specification
622-3.0 Instructions
termination complete requirement.
ITP-610
H H W
Lighting system installation  Verify all inspection complete. Manufacturer’s

622-4.0
complete.  Lighting system released.. Instructions.
Rev.: 0
AREA GROUNDING NETWORK INSTALLATION Page 8 of 23
740011
The below ground grounding  Verify installation at correct depth and location as per W W
Manufacturer’s
631-1.0 cable for the area installed, as drawings.
Instructions
per requirement.  Verify correct type and size of grounding wire.
 Verify correct type and size of splice used. W W
Splicing of below grade cable Manufacturer’s
631-2.0 Verify compression type splices wrapped with insulating tape
and sealant applied, as applicable.
 Verify grounding cable placed as per drawings. W W
Area grounding cable network
631-3.0  Verify cable backfilled/compacted, except for future Drawings
complete.
connections to equipment, structural steel etc.
 Verify location and depth as per drawing. W W
Manufacturer's
Grounding rod installed as per  Verify correct type and size of grounding rods.
631-4.0 Instructions
requirement.  Verify no damage to ground rod.
Drawings
 Verify cable connections undamaged and tight.
 Verify complete for installation of grounding rods as W/R W/R See table below
applicable. for resistance of
Area connected to grounding rod  Verify adjacent area grounding system complete if there are grounding
directly or via grounding network. no grounding rods in this grounding network area. network to earth.
Manufacturers
631-5.0 Network connection to grounding  Verify connections to grounding rods tight.
data sheets
rod complete as per requirement,  Verify continuity to grounding rods/other grounding systems
if applicable. acceptable.
 Verify three different resistances to earth measurements
meet specification requirements.
 Verify all inspection and tests complete and conformant. H H W
Area grounding network
631-6.0  Release for equipment, structural steel grounding
complete.
connections, as applicable..
TEST EQUIPMENT TYPE Resistance Measurement for grounding Network to Earth Permissible ENKA TEKNIK ENKA TEKNIK
AND SERIAL NUMBER Test No.: R1 R2 R3 Ground Rod/Test Station No.: Value Construction Signature & Date QC Signature and Date
Rev.: 0
GROUNDING OF EQUIPMENT, STRUCTURE STEEL ECT. Page 9 of 23
740011 E-078 89-1
MAIN ACTIVITY NAME: Grounding Of Equipment, Structure Steel at Station Service EQUIPMENT NO: BBT02 UNIQUE ID:
Transformer
 Verify grounding network complete. H/R H/R
 Verify complete for structural steel items.
Equipment structural steel supports etc.
632-1.0  Released for grounding of equipment, structures etc. Drawings
ready for grounding connections.
 Verify clamps fitting tight and snug as per specification W W

Installation of grounding clamps requirements.
632-2.0 Drawings.
complete.  Verify correct size and type of clamps.
 Verify grounding cable routing as per spec. W W
requirements.
632-3.0 Grounding cable routing complete.  Verify grounding cable fittings and hold down clamps Drawings
as per specification.
 Verify steel surfaces wire brushed and thoroughly W W

cleaned prior to installing ground clamp.
 Verify correct grade and type of connections used for
Grounding terminations, connections connection to the grounding system.
632-4.0 complete for each individual equipment,  Verify grounding system connections wrapped, coated,
structural steel, instrument etc. sealed as applicable.
 Verify connections checked for tightness.
Verify continuity of grounding connection to grounding
system conformant.
 Verify underground connections backfilled. H H W
 Verify all inspection and tests complete and
632-5.0 Grounding connections complete. conformant.
 Grounding of equipment, structures etc. released.
STANDARD INSPECTION AND TEST PLAN Document No: 4 740011 00 T-969 11
Rev. No: 0
ITP No 634 Date: 03 Jan. 2014
INSTALLATION OF NEUTRAL EARTH RESISTORS Page 10 of 23
PROJECT NAME: NAJYBIA 4x125 MW POWER PLANT PROJECT PROJECT NO: 740011 DRAWING NO: OTHER REFERENCES:

Reference
No. Description Requirements Document Sub-Contr. QC Enka Teknik QC. Client/ Rep.
No.:
 Verify ITP-501, 550 complete for initial setting of
ITP-501
equipment.
Equipment ready for neutral earth ITP-550
634-1.0  Verify ITP-631 or ITP-633 for completion of grounding H/R H/R
resistor installation ITP-631
rod/area grounding network as applicable.
ITP-633
 Release for neutral earth resistor installation
 Verify no damages. Manufacturer's

634-2.0 Pre-installation check complete. W W
 Verify correct labels rating and compliance with specs. Instructions
 Verify installation as per drawings and vendor data sheet. Manufacturer's

634-3.0 Neutral earth resistors installed. W W
 Verify correct orientation and alignment. Instructions
Equipment connection to grounding  Verify connections as per spec.

Manufacturer's
634-4.0 rod or via grounding network and to  Verify space heater and its power source properly W W
Instructions
the power system neutral complete. connected, if applicable.
Insulation test and high voltage tests  Verify insulation resistance test conformant. Manufacturer's
634-5.0 W W
complete, as applicable.  Verify high voltage test conformant, as applicable. Instructions
Installation of neutral earth resistor  All inspection and test complete and conformant.
634-6.0 H H W
complete.  Neutral earth resistor released.
STANDARD INSPECTION AND TEST PLAN Document No: 4 740011 00 T-969 11
Rev. No: 0
ITP No 634 Date: 03 Jan. 2014
INSTALLATION OF NEUTRAL EARTH RESISTORS Page 11 of 23
Test
Insulation
Equipme High Voltage Pressure Test Sub-Contractor/Contractor Sub-Contractor/Contractor
Resistance
nt
Type and Test
Desired Measured Applied Voltage Leakage Current in Construction Signature &
Serial Voltage in % QC Signature and Date
Resistance Resistance in kVolts mApms Date
Number kVolts
30%
60%
90%
100
%-
1MIN
.
Rev.: 0
LIGHTNING PROTECTION SYSTEM INSTALLATION Page 12 of 23
740011
Structure, building, equipment  By checking condition of structure, building and/ or H/R H/R
635-1.0 ready for lightning protection equipment enough for installation of the lightning system.
system installation.  Release for lightning protection system installation.
Manufacturer’s W W
 Verify air terminals installed as per drawings/specifications
635-2.0 Air terminals installed correctly. Instructions
and manufacturer’s instructions.
Drawings
 Verify correct materials W W
Earth tapes and conductors Manufacturer’s
635-3.0  Verify tapes and conductors securely fixed.
installed correctly Instructions.
 Verify specified type and size of rods installed.
Installation W W
Test clamp and disconnect drawings
635-4.0  Verify test clamps and disconnect facilities installed correctly.
facilities installed. Manufacturer’s
Instructions
Lightning protection system Installation W/R W/R R See table below
connected to grounding rod drawings for resistance of
635-5.0  Verify connections to ground road/network as per spec.
directly or via grounding Manufacturer’s grounding
network. Instructions network to earth.
H H W
Installation of lightning  All inspection complete and conformant.
635-6.0
protection system complete.  Lightning protection system released.
TEST EQUIPMENT Resistance Measurement for grounding Network to Earth

TYPE Permissible
Test No.: Ground Rod/Test Station ENKA TEKNIK CLIENT
AND SERIAL R1 R2 R3 Value
NUMBER No.:
Rev.: 0
ELECTRICAL JUNCTION BOX INSTALLATION Page 13 of 23
740011
H/R H/R
 Verify completion of structural steel.

Structural steel, building,
 Verify completion of buildings or initial setting of equipment. Installation
636-1.0 foundation, equipment ready
 Verify completion of foundations. Drawings.
for junction box installation.
 Release for junction box installation.
W W
 Verify as per applicable specifications.

 Verify as per installation drawings and plot plan Manufacturer’s
636-2.0 Junction box installed correctly.
 Verify correct tag number and IP rating. Instructions
 Verify holding down bolts tightened.
H H W
Junction box installation

636-3.0  Verify inspection complete and conformant
complete
Rev.: 0
ITP No: 640 Date: 17 Dec 2013
RECTIFIER INSTALLATION Page 14 of 23
740011

Sub-Contr. QC Enka Teknik QC. Client/ Rep. Reference
No. Description Requirements Document
No.:
H/R H/R
 Verify ITP-224 for foundation complete.
Concrete foundation ready for ITP-224
640-1.0  Verify ITP-654 complete for deep well anode installation.
installation of rectifier. ITP-654
 Release for rectifier installation..
W W
 Verify equipment undamaged.
Rectifier installed as per  Verify orientation and alignment correct. Manufacturer’s
640-2.0
requirement.  Verify name plate correct. Instructions
 Verify rectifier bolted down securely.
W W
Junction box, including  Verify orientation and alignment correct.
Manufacturer’s
640-3.0 supports installed as per  Verify no damage to junction box
Instructions
requirement.  Verify JB bolted down securely
W W
Rectifier cables connected to Manufacturer’s

640-4.0  Verify anode cable connections secure and tight.
deep well anodes Instructions
H H W
Rectifier/junction box  Verify all inspection and tests complete and conformant.
640-5.0
installation complete.  Rectifier release.
Rev.: 1
ITP No: 641 Date: 04 Feb. 2015
INSTALLATION OF POWER TRANSFORMERS Page 15 of 23
PROJECT NAME: AL-NAJYBIA 4X125 MW GAS TURBINE POWER PLANT PROJECT PROJECT NO: 4740011 DRAWING NO ECT: E-096 32-1 OTHER REFERENCES:
MAIN ACTIVITY NAME: INSTALLATION OF POWER TRANSFORMER (STATION SERVICE EQUIPMENT NO: BBT 02 UNIQUE ID:
TRANSFORMER)
 Verify completion of initial setting of H/R H/R

Transformer ready for electrical As per
641-1.0 equipment.
installation. drawings
 Release for transformer installation.
W W W
Check oil level indicator shows  Verify oil level indicators show correct Vendor
641-2.0
correct level. level. data
Electric fan cooling and alarm W W W

 Verify cooling system and alarm in Vendor
641-3.0 system continuity checks (if
accordance with Data sheet. data
applicable).
 Verify oil as per manufacturer’s data W W W
Vendor
641-4.0 Initial charge of transformer oil sheets.
data
 Verify oil filed to correct level.
 Verify correct as per manufacturers data W W W
Check oil and winding temperature Vendor
641-5.0 sheets
indicators. data
 Verify moisture indicator fitted, if required
 Verify all inspection and tests complete H H W
641-6.0 Transformer installation complete. and conformant.
 Transformer released.
STANDARD INSPECTION AND TEST PLAN Document No: 4740011 00 T-972 27 0
Rev. No: 0
ITP No: 642 Date: 27 March 2013
EMERGENCY DIESEL GENERATOR INSTALLATION Page 16 of 23
PROJECT NAME: NAJYBIA 4X125 MW TURBINE POWER PLANT PROJECT PROJECT NO: 4740011 DRAWING NO ECT: OTHER REFERENCES:
H/R H/R
 Verify initial setting of diesel generator
Diesel generator skid or generator
642-1.0 skid/generator. Vendor data.
ready for electrical installation.
 Release for generator installation.
W W
642-2.0 Generator lubrication satisfactory  Verify lubrication, as per vendor data. Vendor data.
W W W
Insulation/resistance test of  Verify insulation resistance test

642-3.0 Vendor data FM-6421
generator winding. conformant.
W W
Insulation resistance check of  Verify insulation resistance test Manuf. Data

642-4.0 FM-6421
space heater, if applicable. conformant. Sheet
H H W
 Verify all inspection and tests complete
Project
642-5.0 Generator installation complete. and conformant.
specifications
 Generator released.
FM-6421 Doc. No: 4740011 00 T-972 27
Rev. No: 0
EMERGENCY DIESEL GENERATOR Date: 27 March 2013
INSPECTION AND TEST RECORD Page 17 of 23
EQUIPMENT TITLE LOCATION
EQUIPMENT TAG No. SERIAL No.
GENERATOR DATA
VOLTAGE KV ENGINE TYPE
RATING KVA ENGINE SPEED
FREQUENCY Hz FUEL SYSTEM
SPEED RPM COOLING
Sub-Contractor/
Sub-Contractor/
Enka Teknik
DESCRIPTION Enka Teknik QC
Construction
Signature And Date
Signature And Date
1.0 INSTALLATION INSPECTION
1.1 EQUIPMENT INSTALLED UNDAMAGED
1.2 ORIENTATION AND ALIGNMENT CORRECT (SEE ITP-550)
1.3 AUXILIARY ITEMS INSTALLED
1.4 LUBE OIL SYSTEMS CHARGED
1.5 SYSTEM FREE FROM LEAKS AND SPILLAGES
1.6 INTERCONNECTION WIRING/CABLES/FUNCTIONAL CHECK/LOOP COMPLETE IN

ACCORDANCE WITH RELEVANT PROJECT DOCUMENTS AND MANUFACTURER’S
DOCUMENTS.
2.0 INSULATION RESISTANCE

INSULATION RESISTANCE - MEG. OHMS
3 WIRE 6 WIRE
PH1 - E PH1 - E PH2 - E PH3 - E
2.1 STATOR WINDING
2.2 ROTOR WINDING
2.3 SPACE HEATER
3.0 FUNCTION CHECKS
3.1 GENERATOR CONTROL PANEL FUNCTIONALLY CHECKED
Rev.: 0
ITP No:643 Date: 27 June. 2012
INSTALLATION OF MOTORS Page 18 of 23
PROJECT NAME: NAJYBIA 4x125 MW POWER PLANT PROJECT PROJECT NO: 740011 DRAWING NO ECT: OTHER REFERENCES:

Reference
No. Description Requirements Document Sub-Contr. QC Enka Teknik QC Client Rep. No.:
 Verify completion of initial setting of motors and H/R H/R
completion of grouting, as applicable.
Initial setting and grouting of
 Note: Motors directly coupled to pumps etc. may not
643-1.0 motor complete, as ITP No 250
have a separate alignment record. Refer to the
applicable.
equipment the motor is connected to.
 Release for motor installation.
Bearing lubrication W W
 Verify bearing lubrication with motor disconnected from
643-2.0 satisfactory and motor Vendor data
load.
rotates freely by hand.
W W
Anti condensation heaters  Verify Anti condensation heater is provided (Motor
643-3.0 Vendor data
installed if applicable squalor above 1,1kW)
W W W/R
Insulation resistance test of  Verify insulation resistance test for 415 V motors and
motor winding. below complete and conformant.
W W W/R
Insulation resistance test of  Verify motors above 415 V insulation resistance test,
motor, test performed. performed and conformant.
Check bearing oil and W W

643-6.0 winding temperature  Verify correct as per manufacturers data sheets Vendor data
indicators if applicable.
W W
Insulation resistance check  Verify insulation resistance test of space heater
643-7.0 Vendor data
of space heater, if applicable conformant, if applicable.
H H W
Motor installation complete  All inspection and tests complete and conformant.
643-8.0
and conformant.  Motor released.
Doc. No.: 4740011 00 T-969 17
FM-6431 Rev.: 0
INSPECTION AND TEST RECORD Date: 27 June. 2012
FOR MOTORS Page 19 of 23
1.0 INSPECTION OF MOTOR AND HEATER ELEMENTS

DESCRIPTION ENKA TEKNIK CLIENT
1.1 CHECK THE EQUIPMENT DATA SHEET AGAINST MOTOR TAG
1.2 CHECK MANUFACTURERS INSTRUCTION AND DOCUMENTS AVAILABLE ON
SITE
1.3 VISUALLY INSPECT MOTOR FOR PHYSICAL DAMAGE
1.4 REMOVE ANY SHAFT BLOCKING
1.5 CONFIRM THAT ALL MECHANICAL CHECKS HAVE BEEN CARRIED OUT ON THE
MOTOR
1.6 CHECK STATOR WINDING CONNECTIONS AND RECORD PHASE ROTATION
1.7 INSPECT TERMINAL BOX FIXING BOLTS
1.8 INSPECT TERMINAL BOX FLANGE SURFACES & APPLY PROPRIETARY GREASE
AS NECESSARY
1.9 CHECK MOTOR HEATER RATING. RATING = V : A:
1.10 CHECK THE FOLLOWING INSTRUMENTS WHERE APPROPRIATE :
1.10A WINDING TEMPERATURE ( IF ANY)
1.10B AIR TEMPERATURE INDICATORS ( IF ANY )
1.10C BEARING TEMPERATURE INDICATORS ( IF ANY )
1.11 INSPECT THE INSTALLATION OF ANY VENTILATION / PURGE FANS ( IF ANY )
2.0 TEST EQUIPMENT

TEST EQUIPMENT TEST CERTIFICATION No. MAKER
TYPE VALID EXPIRY DATE SERIAL No.

FROM
3.0 RESISTANCE AND INSULATION CHECK OF MOTORS (415 V AND BELOW)

WINDING RESISTANCE INSULATION MEGGER CHECK
PHASE OHM MOHMS ENKA TEKNIK CLIENT
U-V V-W W-U U-E V- E W- E UVW- E
MEASUREMENT
TEMPERATURE HUMIDITY
4.0 INSULATION RESISTANCE OF HEATER, DETECTORS, ETC.

ITEM U-V W-V U-W UVW-E ENKA TEKNIK CLIENT
FM-6432 Doc. No.: 4740011 00 T-969 17
Rev.: 0
MOTOR TEST RECORD Date: 27 June. 2012
(ABOVE 415 VOLTS) Page 20 of 23
TEST EQUIPMENT
TEST EQUIPMENT TEST CERTIFICATION No.
MAKER VALID FROM EXPIRY DATE
TAPE SERIAL No.
RESISTANCE AND INSULATION CHECK OF MOTOR
PHASE WINDING RESISTANCE OHM INSULATION MEGGER CHECK MOHMS
U-V V-W W-U U- E V-E W-E UVW- E
MEASUREMENT
STANDARD INSPECTION AND TEST PLAN Doc. No: 4 740011 00 T-969 18
Rev. : 0
ITP No: 644 Date: 10 Sep. 2012
MOTOR OPERATED VALVE (MOV) INSTALLATION Page 21 of 23
PROJECT NAME: AL-NAJYBIA 4X125 MW GAS TURBINE POWER PLANT PROJECT PROJECT NO: 740011 DRAWING NO/BUILDING NO/ ISO NO ECT: OTHER REFERENCES:
No. Description Requirements Document Sub-Contr. QC Enka Teknik QC. Client/ Rep. Ref No.:
 By checking completion of piping H/R H/R
Piping ready for MOV installation
644-1.0 ITP-421
installation.  Release for MOV installation.
 Verify correct tag number. W W

MOV data sheet
Pre-installation equipment  Verify no damages
644-2.0 Manufacturers
inspection complete.  Verify MOV as per specification data sheets
 Verify as per installation drawings. W W

Installation
 Verify correct operational position.
drawings
644-3.0 MOV installed.  Verify correct valve flow direction. Manufacturers
 Verify permanent gaskets data sheets
 Verify post-installation insulation resistance W W

Post-installation winding
of .motor windings performed and Manufacturers
644-4.0 insulation resistance test
conformant. data sheets
complete.
 Verify inspection and tests complete and H/R H/R W/R

conformant.
Installation of motor
 Release for insulation, pre-commissioning
644-5.0 operated valve (MOV) FM 6441
etc., as applicable.
complete
FM-6441 Doc. No: 4 740011 00 T-969 18
Rev. : 0
MOTOR OPERATED VALVE Date: 10 Sep. 2012
(MOV) TEST RECORD Page 22 of 23
EQUIPMENT TAG No (s) VALVE SIZE RATING
DRAWING No. (s) DATA SHEET Nos.
ACTUATOR SERIAL No. ACTUATOR MODEL No.
VALVE MOTOR DATA
RATING KVA FREQUENCY Hz
VOLTAGE VOLTS CURRENT AMPS
MOTOR WINDING INSULATION RESISTANCE TEST AFTER INSTALLATION

TEST EQUIPMENT TEST CERTIFICATION No. MAKER
TYPE VALID FROM EXPIRY DATE SERIAL No.
MEASURED RESISTANCE
INSULATION RESISTANCE (MOHMS)

U-E V-E W-E

Standard Inspection and Test Plan ITP No: 610 Power and Control Cable Installation

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STANDARD INSPECTION AND TEST PLAN Doc. No.

W W R See table below

TEST EQUIPMENT INSULATION RESISTANCE in M.OHMS

Inspection and Acceptance Initials/Stamp and Date Report

 Verify minimum radius of 6 times inner radius S S

 Verify supports installed as per requirements S S

Power board supports installed, Manufacturers

 Verify as per installation drawings and vendor instructions. S S

 Verify loose connection checked. W W

Testing of power distribution Manufacturer’s

 All inspection complete and conformant H H W

Power board installation

Lighting system installation  Verify all inspection complete. Manufacturer’s

 Verify clamps fitting tight and snug as per specification W W

 Verify steel surfaces wire brushed and thoroughly W W

MAIN ACTIVITY NAME: EQUIPMENT NO: UNIQUE ID:

Inspection and Acceptance Initials/Stamp and Date Report

 Verify no damages. Manufacturer's

 Verify installation as per drawings and vendor data sheet. Manufacturer's

Equipment connection to grounding  Verify connections as per spec.

TEST EQUIPMENT Resistance Measurement for grounding Network to Earth

 Verify completion of structural steel.

 Verify as per applicable specifications.

Junction box installation

Inspection and Acceptance Initials/Stamp and Date Report

Rectifier cables connected to Manufacturer’s

 Verify completion of initial setting of H/R H/R

Electric fan cooling and alarm W W W

MAIN ACTIVITY NAME: EQUIPMENT NO: UNIQUE ID:

Insulation/resistance test of  Verify insulation resistance test

Insulation resistance check of  Verify insulation resistance test Manuf. Data

EQUIPMENT TITLE LOCATION

EQUIPMENT TAG No. SERIAL No.

VOLTAGE KV ENGINE TYPE

RATING KVA ENGINE SPEED

FREQUENCY Hz FUEL SYSTEM

SPEED RPM COOLING

1.0 INSTALLATION INSPECTION

1.1 EQUIPMENT INSTALLED UNDAMAGED

1.2 ORIENTATION AND ALIGNMENT CORRECT (SEE ITP-550)

1.3 AUXILIARY ITEMS INSTALLED

1.4 LUBE OIL SYSTEMS CHARGED

1.5 SYSTEM FREE FROM LEAKS AND SPILLAGES

1.6 INTERCONNECTION WIRING/CABLES/FUNCTIONAL CHECK/LOOP COMPLETE IN

2.0 INSULATION RESISTANCE

2.1 STATOR WINDING

2.2 ROTOR WINDING

2.3 SPACE HEATER

3.0 FUNCTION CHECKS

3.1 GENERATOR CONTROL PANEL FUNCTIONALLY CHECKED

MAIN ACTIVITY NAME: EQUIPMENT NO: UNIQUE ID:

Inspection and Acceptance Initials/Stamp and Date Report

Check bearing oil and W W

EQUIPMENT TITLE LOCATION

EQUIPMENT TAG No. SERIAL No.

1.0 INSPECTION OF MOTOR AND HEATER ELEMENTS

2.0 TEST EQUIPMENT

TYPE VALID EXPIRY DATE SERIAL No.

3.0 RESISTANCE AND INSULATION CHECK OF MOTORS (415 V AND BELOW)

4.0 INSULATION RESISTANCE OF HEATER, DETECTORS, ETC.

EQUIPMENT TITLE LOCATION

EQUIPMENT TAG No. SERIAL No.

MAKER VALID FROM EXPIRY DATE