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Introduction
Dr. Harlal Singh Mali
Manufacturing process deals with the conventional methods of forming,
machining, welding etc. of materials.
Some conventional manufacturing process are:
Rolling
Forging
Bending
Drawing
Casting
Deep Drawing etc.
These conventional operations are manual and limited to certain materials and
accuracy.
The Advanced Manufacturing process deals with use of different types of energy
(mechanical, chemical etc.) to get better output.
Types
Mechanical-
o Abrasive Jet Machining
o Water Jet Machining
o Ultra Sonic Machining
o Abrasive Flow Machining
o Abrasive Water Jet Machining
Thermoelectric
o Plasma Arc Machining
o Laser Beam Machining
o Electron Beam Machining
o Electric Discharge Machining
Chemical & Electrochemical
o Chemical Machining
o Electrochemical Machining
Hybrid
o Electro Chemical Grinding
Dr. Harlal S. Mali, MNIT Jaipur Page 1
o Electric Discharge Abrasive Grinding
o Electro Chemical Abrasive Manufacturing
Chemical and ECM, ECD (deburring), STEM (shape tube electrode), ESD (Electro
Electro-Chemical Stream Drilling), CM (Chemical), PCM (Photo chemical), FIB
3. By Erosion
No chips or lay pattern formed.
Low volumetric removal rate.
Removal of successive surface layer as a result of dissolution, melting and
vaporisation.
Can be further classified in two types
o Electro chemical erosion :- CHM, ECM
o Thermal erosion :- EDM, EBM, LBM, PBM.
Both cutting and abrasion adhere compression/ shear chip formation causes
inherent disadvantages such as
• Residual stress
• Work-piece distortion
HYBRID MACHINING
ECM
ECM + EDM +
+EDM+
Abrasion Abrasion
Abrasion
Machining by Cutting
Machining by Abrasion