Beruflich Dokumente
Kultur Dokumente
DOI 10.1617/s11527-014-0262-2
ORIGINAL ARTICLE
Abstract Creep deformations that occur at high Keywords ASTM A572 steel Mechanical
temperature can significantly influence the fire properties Elevated temperature
response of steel structures. There is limited data on High temperature creep Creep tests
the effect of temperature on creep deformations in
structural steel used in construction applications. This
paper presents an investigation into temperature
induced creep in high-strength low-alloy ASTM 1 Introduction
A572 steel commonly used in structural members. A
set of creep tests is carried out at various stress levels in Steel structures exhibit low fire resistance due to faster
400–800 °C range which is commonly encountered loss of strength and stiffness properties of steel and also
temperature range in structures subjected to fires. due to rapid rise in temperatures resulting from high
Results from these creep tests indicate that temperature thermal conductivity and low specific heat of steel. The
has significant influence on the level of creep defor- fire resistance of a steel structural member depends
mations in ASTM A572 steel, especially when the mainly on thermal and mechanical properties of steel.
temperature exceeds 500 °C. The extent of creep Thermal properties that influence fire response of steel
deformation at a given temperature increases with structures include thermal conductivity, specific heat,
stress level and the effect can be substantial at 550 °C and thermal expansion. Mechanical properties that
when the stress level exceeds 50 % of room temper- include strength, elastic modulus, and creep have
ature yield stress. But creep deformations can rapidly significant influence on fire response of steel structures.
rise beyond 800 °C even for low stress levels of about Creep deformations at room temperature are generally
10–15 % of room temperature yield stress. low especially in members subjected to low stress
levels [1]. However, at high temperatures, creep
deformations can become predominant within a short
V. K. Kodur (&) E. M. Aziz
Civil and Environmental Engineering, Michigan State duration of fire exposure and can influence the failure
University, East Lansing, MI, USA mode and fire resistance of steel structures. The extent
e-mail: kodur@egr.msu.edu of high temperature creep in steel structures primarily
E. M. Aziz depend on properties of steel, exposure temperature,
e-mail: azizesam@msu.edu stress level on the member, and time of exposure [2].
Steel used in construction applications are classified
E. M. Aziz
College of Engineering, University of Sulaimani, into different categories based on chemical composition,
Sulaymaniyah, Iraq tensile properties, and fabrication process as carbon steel,
Materials and Structures
(σ and T) = constant
[3]. High-strength low-alloy steels provide better perfor- Increasing (σ or T)
Table 1 Chemical composition of A572 Gr 50 steel as com- length and the length of tapered section is 304.8 mm.
pared to A36 steel The cross section of the reduced section is
Chemical composition A36 steel A572 A572 9.53 9 12.7 mm. The configuration of a typical test
(ASTM Grade Grade coupon used in creep tests is shown in Fig. 2.
limits) 50 steel 50 steel
(ASTM (Actual)
limits)
3.2 Test set-up
Carbon (C) % 0.25–0.290 0.23 max 0.06 For undertaking high- temperature creep tests, a custom
Manganese (Mn) % 1.03 1.35 max 0.91 built integrated load-heating furnace equipment was
Phosphorous (P) % 0.040 0.04 max 0.009 used. This test set-up comprises of a steel frame for
Silicon (Si) % 0.280 0.40 max 0.02 applying tensile loading; a loading lever arm, an electric
Sulfur (S) % 0.050 0.05 max 0.009 furnace, and a data acquisition system. The axial tensile
Copper (Cu) % 0.20 – 0.12 load is applied using suspended concrete blocks via the
Vanadium (V) % – 0.06 max 0.0818 lever arm. The concrete blocks are weighed to determine
Cobalt (Co) % – 0.05 max – the magnitude of load. This loading system allows the
Iron (Fe) % The rest The rest The rest load to be maintained constant during the entire duration
of strength test. The axial deformation of the specimen is
measured by a displacement transducer (±38 mm
3 Experimental studies LVDT), with 0.0254 mm sensitivity, that is placed
outside the furnace.
A comprehensive test program was designed to The electric furnace comprises of cylindrical cham-
undertake creep tests on ASTM A572 steel. The creep ber with an inner diameter of 203 mm and a height of
tests were carried out at various temperatures in 305 mm. Therefore, the heating length of the test
400–800 °C range and at various stress levels in the specimen is to be 305 mm. The test specimen is
range 11–55 % of room temperature yield stress. mounted between the base steel girder that is fixed to
the floor and the top steel girder that moves vertically
3.1 Test specimens with the loading arm. The programmable furnace
enables generation of target temperatures up to
For high-temperature creep tests, rectangular steel 1,000 °C at a specified rate of temperature rise and
coupons were cut from A572 Gr. 50 steel sheets. The keeps the target temperature inside the furnace constant
chemical composition of A572 steel is different from for the duration of strength (creep) test. Three built-in
that of conventional A36 steels. The chemical compo- thermocouples are mounted inside the furnace to
sition of both types of steel, together with actual measure temperatures at upper, middle and lower zones
composition of A572 steel used in current test program and the average readings of these three thermocouples is
(as specified by the manufacturer) is tabulated in taken as the furnace temperature. The furnace and
Table 1. The test coupons measured 609.6 mm in total LVDT are connected to a data acquisition system and a
29.72 diameter
12.7
101.6
9.53
609.6
All dimensions are in millimeters
3.302
0.36
0.254 0.914 0.61 1.27
0.864 0.254
Concrete block
1.37
2.184
Electric furnace
Coupon
0.914
0.305
computer wherein temperature and displacements dur- described above. For these creep tests, steel coupons
ing the test are recorded. A schematic of test set-up for were prepared by mounting a thermocouple at mid-
high temperature creep test is shown in Figs. 3 and 4. length of the tapered cross section as shown in Fig. 6.
This thermocouple is to monitor actual temperature
3.3 Test procedure progression in the specimen during the creep test.
Then, the steel coupon was placed inside the electric
Strength and creep properties of steel at a specific furnace and special care was taken to ensure the coupon
temperature can be evaluated through transient and/or to be at the centre of the furnace and the loading frame.
steady-state tests. Although transient-state tests are Following this, a predefined load was gradually applied
more realistic in simulating real fire conditions, steady- through a suspended concrete block and this tensile
state tests are more commonly applied due to ease of force gets transferred to the coupon through the steel
undertaking these tests. In the current study, steady- beam (acting as a lever arm). Special care was taken in
state test method was utilized for undertaking high the design of loading-frame to ensure the loading to be
temperature creep tests. perfectly axial. The total load, that is required to
Before undertaking creep tests, tensile strength tests develop a target stress level at the tapered cross section,
were carried out to evaluate stress–strain response of was applied before heating the specimen.
A572 steel at ambient conditions. These tests were After few minutes of application of loading, the
conducted using MTS-810 test machine (depicted in furnace is turned on to be heated to a target temperature
Fig. 5) with 250 kN loading capacity. at a heating rate of 10 °C/min. Once the target
Creep tests were conducted at different tempera- temperature is attained, the steel coupon was main-
tures and stress levels in the custom built test set-up tained at this temperature for 30 min to attain a steady-
Materials and Structures
Loading frame
Suspended blocks
Thermocouple
Electric furnace
Acquisition system
0.12
0.25 σ/ σy= 11% σ/ σy= 25%
25.4%
0.1 T=750°C
0.04
0.05 0.02
T=700°C T=600°C
T=600°C T=500°C
0 0
0 60 120 180 240 300 360 0 60 120 180 240 300 360
Time (min) Time (min)
(a) Creep at 11% stress level (b) Creep at 25% stress level
0.1 0.1
σ/ σ y= 40% σ/ σy= 55%
0.08 0.08
T= Constant T= Constant
T=650°C T=550°C
0.06 T=600°C 0.06
0.04 0.04
0.02 0.02
T=500°C T=500°C
T=400°C
0 0
0 60 120 180 240 300 360 0 60 120 180 240 300 360
Time (min) Time (min)
(c) Creep at 40% stress level (d) Creep at 55% stress level
Fig. 8 Creep deformations at various temperatures and stress levels. a Creep at 11 % stress level, b creep at 25 % stress level, c creep at
40 % stress level, d creep at 55 % stress level
which represents 30–50 % of steel melting temperature, a well-defined necking phenomenon, indicating duc-
grain boundary diffusion tends to be the dominant tile response. For example, failure at 800 °C and stress
mechanism that results in accelerated creep strain, while level of 11 % is in ductile mode since the specimen
bulk diffusion tends to dominate creep deformation in experienced significant elongation, mainly due to very
temperature range of 800–1,400 °C (50–99 % of steel high creep deformations, before failure. However, at
melting temperature) [14]. Hence, for the case of 11 % lower temperatures and higher stress levels, the failure
stress level, when steel temperatures rise from 600 to was through brittle fracture and this can be seen from
750 °C, creep strains increase significantly and this flat surface at the mid-length of specimens (see
leads to rupture of the specimen. Figure 8a–d clearly Fig. 9). For example, at 550 °C and stress level of
show that for any stress level, there is a critical 55 %, the failure is through brittle fracture and mainly
temperature at which creep deformations tends to due to relatively lower creep deformations.
accelerate at a rapid pace and produces failure. This
critical temperature typically corresponds to initiation 4.3 Creep response at various stress levels
of tertiary creep. Higher the stress level, lower will be
the critical temperature. The effect of stress level on creep response of A572
Different failure modes that resulted in test spec- steel is illustrated in Fig. 10. The creep strain is plotted
imens at various temperature and stress levels are at temperature of 650 °C for stress levels of 25 and
shown in Fig. 9. At higher temperature and under low 40 %. It can be seen, for moderate stress level of 25 %,
stress levels, the failure of test specimens was through secondary creep increased with time at a constant rate
Materials and Structures
600 C 750 C 800 C 650 C 700 C 500 C 600 C 650 C 500 C 550 C
(a) Stress level = 11% (b) Stress level = 25% (c) Stress level = 40% (d) Stress level = 55%
0.1 0.25
0.08 σ= Constant
0.2 σ/ σ y = 11%
T= Constant
σ/ σy =40%
0.06 σ / σy =25% 0.15
σ/ σ y = 25.4%
0.04 0.1
σ/ σ y = 40.2%
σ/ σ y = 55.2%
0.05
0.02
0
0 400 450 500 550 600 650 700 750 800 850
0 60 120 180 240 300 360
Temperature (°C)
Time (min)
Fig. 11 Total creep strain as a function of temperature
Fig. 10 Creep strain at 650 °C at various stress levels
rupture, decreases with increasing stress level. As it
up to 240 min then the creep strain increased rapidly in can be seen in Fig. 11, the specimens under high stress
the tertiary creep stage up to rupture. However, at levels of 40 and 55 % ruptured at lower creep strain
40 % stress level, it becomes difficult to distinguish than those subjected to lower stress level of 11 and
between secondary and tertiary creep resulting from 25 %.
high creep rate generated due to higher stress level.
The trends in the figure indicate that creep deformation 4.4 Design recommendations
increases substantially with increasing stress level.
Also, data plotted in Fig. 8d show that creep defor- Creep deformations can dominate structural response
mation can be critical for stress levels above 50 % and of steel structures under fire conditions, especially
will produce failure of specimens. Increased creep when steel temperatures exceed 500 °C. For a specific
strain at stress level of 40 % or more can be attributed type of steel, creep strain is mainly dependent on
to dislocation movement due to diffusion of atoms that temperature and stress level. Therefore defining a
occur at higher temperatures and under high stress critical temperature limit for creep at different stress
levels. levels can be highly useful for evaluating fire response
Figure 11 shows total creep strain just prior to of steel structural members. Critical temperature for
rupture in steel as a function of temperature at four creep can be defined as the temperature that corre-
stress levels. The total creep strain at rupture increases sponds to onset of tertiary creep and this point is an
with temperature at a given stress level. Furthermore indication of imminent failure of a structural member
ductility, which is the ability of steel to deform before exposed to fire. Based on test data generated in this
Materials and Structures