1Frame

SP000878
ARTICULATION CENTERSP000878

Articulation
Center

Edition 1

Articulation Center SP000878

Page 1
 MEMO

Articulation Center SP000878

Page 2
 Table of Contents

Articulation Center

Safety Precautions............................................... 5
Applicable Models................................................ 5
General Description ............................................. 6
Maintenance Standard ................................................... 7

Articulation Center SP000878

Page 3
 MEMO

Articulation Center SP000878

Page 4
SAFETY PRECAUTIONS

CAUTION!
Follow all safety recommendations and safe shop practices
outlined in the front of this manual or those contained
within this section.
Always use tools and equipment that are in good working
order.
Use lifting and hoisting equipment capable of safely
handling load.
Remember, that ultimately safety is your own personal
responsibility.

APPLICABLE MODELS
The contents of this section apply to the following models and
serial number ranges.

MODEL SERIAL NUMBER RANGE

DL250 5001 and Up

Articulation Center SP000878

Page 5
GENERAL DESCRIPTION
The loader frame is an articulated type: the front frame is joined
to the rear frame with two hinge pins around which the loader
pivots for steering.

CAUTION!
When the loader is steered, the area near the center hinge
pins becomes so narrow that you might get caught between
the front and rear frames. Before trying to service the
loader, make sure to set the frame lock plate.
Before moving (traveling) the loader, make sure the frame
lock plate is set to the original position.

FG006713
Figure 1

Articulation Center SP000878

Page 6
Maintenance Standard

DETAIL B
S=1/2
(LOWER HINGE BEARING)

DETAIL A
S=1/2
(UPPER HINGE BEARING)

AOS0170L
Figure 2

Articulation Center SP000878

Page 7
 Unit: mm
No. Check item Criteria Remedy
Standard Tolerance Standard Clearance
size clearance limit
1 Clearance between upper 57.2 -0.065 +0.029 0.034 - -
hinge pin and rear frame -0.101 -0.031 0.13
2 Clearance between upper 57.2 -0.065 -0.035 0.070 - -
hinge pin and spacer (small) -0.101 +0.005 0.136
3 Clearance between upper 57.2 -0.065 +0.136 0.215 - -
hinge pin and bearing -0.101 -0.090 0.264
4 Clearance between upper 57.2 -0.065 +0.035 0.070 - -
hinge pin and spacer (large) -0.101 +0.005 0.136
5 Clearance between rear 68 +0.076 -0.036 0.112 - -
frame and spacer (large) +0.030 -0.090 0.066
6 Clearance between front 112.7 -0.013 +0.013 0.013 - - Replace
frame and upper hinge -0.039 -0 0.103
bearing
7 Clearance between lower 57.2 -0.065 +0.029 0.034 - -
hinge pin and rear frame -0.101 -0.031 0.130
8 Clearance between lower 57.2 -0.065 -0.037 0.015 - -
hinge pin and bearing -0.101 -0.05 0.064
9 Clearance between front 112.7 -0.013 +0.013 0.013 - -
frame and lower hinge -0.039 -0 0.103
bearing
11 Height of upper hinge spacer 25.6 +0 - - 0 0
-0.13
(small)
12 Height of upper hinge spacer 47.8 +0 - - 0 0
-0.13
(large)
13 Shim thickness for upper 1.124 - - - - -
hinge and retainer (front 1.644
frame)
14 Shim thickness for upper 1.5-2.5 - - - -
hinge and retainer (rear
frame)
15 Tightening torque of upper When adjusting with shim: 4 ± 0.2 kg•m
hinge retainer mounting bolt Final value: 8 ± 1.0 kg•m
Tightening torque of upper When adjusting with shim: 4 ± 0.2 kg•m
16 hinge retainer mounting bolt Final value: 13 ± 1.0 kg•m
17 Tightening torque of upper
8 ± 1.0 kg•m Retighten
hinge pin mounting bolt
Tightening torque of lower When adjusting with shim: 4 ± 0.2 kg•m
18 hinge pin mounting bolt Final value: 8 ± 1.0 kg•m
19 Shim thickness for lower
hinge and retainer 1.124 - 1.644 mm
(front frame)

Articulation Center SP000878

Page 8
 SP000130
COUNTERWEIGHT SP000130

Counterweight

Edition 1

Counterweight SP000130
Page 1
 MEMO

Counterweight SP000130
Page 2
 Table of Contents

Counterweight

Safety Precautions............................................... 5
Applicable Models................................................ 5
Specifications ....................................................... 6
Counterweight ...................................................... 6

Counterweight SP000130
Page 3
 MEMO

Counterweight SP000130
Page 4
SAFETY PRECAUTIONS

CAUTION!
Follow all safety recommendations and safe shop
practices outlined in the front of this manual or those
contained within this section.
Always use tools and equipment that are in good
working order.
Use lifting and hoisting equipment capable of safely
handling load.
Remember, that ultimately safety is your own personal
responsibility.

APPLICABLE MODELS
The contents of this section apply to the following models
and serial number ranges.

MODEL SERIAL NUMBER RANGE

DL200 5001 and Up
DL250 5001 and Up
DL300 5001 and Up
DL400 5001 and Up
DL500 5001 and Up

Counterweight SP000130
Page 5
SPECIFICATIONS
NOTE: Weight.

Model Weight Serial Number Range

DL200 540 kg (1,190 lb) S/N 5001 and Up
DL250 1,095 kg (2,414 lb) S/N 5001 and Up
DL300 980 kg (2,160 lb) S/N 5001 and Up
DL400 1,450 kg (3,417 lb) S/N 5001 and Up
DL500 1,920 kg (4,233 lb) S/N 5001 and Up

COUNTERWEIGHT

AJS0620L

Figure 1

NOTE: Tighten bolts to the torque value list in the following

table.

DL200 115 kg•m (830 ft lb)

DL250 115 kg•m (830 ft lb)
DL300 250 kg•m (1,800 ft lb)
DL400 250 kg•m (1,800 ft lb)
DL500 250 kg•m (1,800 ft lb)

Counterweight SP000130
Page 6
1Tank
 SP000879
OIL TANK SP000879

Oil Tank

Edition 1

Oil Tank SP000879

Page 1
 MEMO

Oil Tank SP000879

Page 2
 Table of Contents

Oil Tank

Safety Precautions............................................... 5
Applicable Models................................................ 5
General Description ............................................. 6
Parts List......................................................................... 6
Specifications .................................................................. 7

Oil Tank SP000879

Page 3
 MEMO

Oil Tank SP000879

Page 4
SAFETY PRECAUTIONS

CAUTION!
Follow all safety recommendations and safe shop
practices outlined in the front of this manual or those
contained within this section.
Always use tools and equipment that are in good
working order.
Use lifting and hoisting equipment capable of safely
handling load.
Remember, that ultimately safety is your own personal
responsibility.

APPLICABLE MODELS
The contents of this section apply to the following models
and serial number ranges.

MODEL SERIAL NUMBER RANGE

DL250 5001 and Up

Oil Tank SP000879

Page 5
GENERAL DESCRIPTION

Parts List

1 7

2 8

3 9
10
4

5 11

6
12

13

14

16 15

FG006714
Figure 1

Oil Tank SP000879

Page 6
 Reference Reference
Description Description
Number Number
1 Cover 9 Spring
2 O-ring 10 O-ring
3 Spring 11 Rod
4 Bypass Valve 12 Suction Filter
5 Bypass Strainer 13 Oil Tank
6 Return Filter 14 Level Gauge
7 Air Breather 15 Drain Cock
8 Cover 16 Suction Pipe

Specifications
Oil Tank
Type Pressurized Sealing
Capacity (System) 158 liters (42 U.S. gal.)
Air Breather
Open Pressure 0.40 kg/cm2 (5.7 psi)
Vacuum pressure 0.035 kg/cm2 (0.5 psi) at 900 liters/min. (238 U.S. gal./min.)
Return Filter
Filtration Rating 10 μ
Pressure Drop 0.25 kg/cm2 (3 psi) at 600 liters (159 U.S. gal.), 20 cSt
Filtration Efficiency Over 99.5 %
Suction Filter
Filtration Rating 177 μ
Bypass Valve
Cracking Pressure 1.5 kg/cm2 (21 psi) at 40 liters (10.5 U.S. gal.), 20 cSt
Pressure Drop 2.0 kg/cm2 (28 psi) at 40 liters (10.5 U.S. gal.), 20 cSt

Oil Tank SP000879

Page 7
Oil Tank SP000879
Page 8
 SP000880
FUEL TANK SP000880

Fuel Tank

Edition 1

Fuel Tank SP000880

Page 1
 MEMO

Fuel Tank SP000880

Page 2
 Table of Contents

Fuel Tank

Safety Precautions............................................... 5
Applicable Models................................................ 5
General Description ............................................. 6
Parts List......................................................................... 6
Specifications .................................................................. 7

Fuel Tank SP000880

Page 3
 MEMO

Fuel Tank SP000880

Page 4
SAFETY PRECAUTIONS

CAUTION!
Follow all safety recommendations and safe shop
practices outlined in the front of this manual or those
contained within this section.
Always use tools and equipment that are in good
working order.
Use lifting and hoisting equipment capable of safely
handling load.
Remember, that ultimately safety is your own personal
responsibility.

APPLICABLE MODELS
The contents of this section apply to the following models
and serial number ranges.

MODEL SERIAL NUMBER RANGE

DL250 5001 and Up

Fuel Tank SP000880

Page 5
GENERAL DESCRIPTION

Parts List

2
4
3

5
1

12 11 10
FG008845
Figure 1

Reference Reference
Description Description
Number Number
1 Fuel Tank 7 Hose; Engine Oil Drain
2 Fuel Pipe 8 O-ring
3 Packing 9 Cover
4 Fuel Cap 10 Sender Cover
5 Fuel Strainer 11 Fuel Sender
6 Drain Cock 12 Step

Fuel Tank SP000880

Page 6
Specifications
Fuel Tank
Capacity (System) 255 liters (67 U.S. gal.)
Suction Filter
Filtration Rating 60 μ
Ambient Temperature Range -40°C ~ +80°C
Fuel Strainer
Filtration Rating 24 μ
Ambient Temperature Range -40°C ~ +80°C

Fuel Sender Setting

POINTER Position Unit E 1/4 H 3/4 F

Float Height mm 57 125 206 278 331
Available Fuel Volume liter 14.6 52.3 110.8 175.3 244
Ratio (/Total Volume) % 6.0 21.4 45.3 71.8 100

Figure 2

Fuel Tank SP000880

Page 7
Fuel Tank SP000880
Page 8