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INTERACTIVE SCHEMATIC

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UENR0235-02
June 2015

416E Backhoe Loader


Electrical System
LMS1-1572

Volume 1 of 2: Cab
Volume 2 of 2: Engine and Chassis

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Volume 1 of 2 - CAB
Schematic Machine
Component
Location Location
Accessory Power Port D-12 1
Alarm, Backup H-15 2
Alarm, Grade Control A-15 3
Flasher G-2 4
Fuse Block E-2 5
Ground, Control C-5 6
Ground, Lower Cab C-5 7
Ground, Upper Cab G-15 8
Motor, Front Wiper G-13 9
Motor, Rear Wiper G-15 10
Motor, Seat I-5 11
Relay, AWD Brake C-1 12
Relay, Backup Alarm G-1 13
Relay, Fuel Lift Pump H-2 14
Relay, Horn F-1 15
Relay, HVAC Power I-1 16
Relay, Position Lamp F-1 17
Relay, Power #1 I-2 18
Relay, Power #2 I-2 19
Relay, Ride Control C-1 20
Relay, Start H-2 21
Relay, Start Aid H-2 22
Resistor, Terminal D-12 23
Solenoid, Return To Dig Loader D-4 24
Solenoid, Ride Control #1 G-4 25
Solenoid, Ride Control #2 G-4 26
Suppressor, Arc B-2 27
Suppressor, Front Work F-8 28
Suppressor, Rear Work F-8 29
Suppressor, Ride Control Arc G-4 30
Switch, AWD I-9 31
Switch, Beacon C-14 32
Switch, Brake (LH) E-9 33
Switch, Brake (RH) E-9 34
Switch, Differential Lock F-8 35
Switch, Front Work Lamp C-14 36
Switch, Hazard C-8 37
Switch, Horn B-14 38
Switch, Horn (Front Console) H-9 39
Switch, Key A-15 40
Switch, Loader Handle Neutralizer D-5 41
Switch, Parking Brake E-12 42
Switch, Rear Wiper A-14 43
Switch, Rear Work Lamp B-14 44
Switch, Return To Dig E-4 45
Switch, Ride Control G-9 46
Switch, Ride Control Pressure G-4 47
Switch, Stalk B-9 48
Switch, Start Aid A-14 49
Switch, Steer Column Horn C-8 50
Switch, Xmsn Handle Nuetralizer I-5 51
Switch, XMSN Lock H-9 52
Handle, FNR Shift D-9 116
Meter, Service I-9 117
COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 2
Schematic Machine
Component
Location Location
Alarm - Accugrade A-7 53
Alternator C-1 54
Assembly - Thermostat Wire D-8 55
Battery (Heavy Duty) D-2 56
Battery (Standard) D-2 57
Capacitor - Accugrade A-7 58
Control - Machine C-8 59
Display - Advisory B-2 60
Glow Plugs C-1 61
Ground - Accugrade A-2 62
Ground - Cab D-3 63
Ground - Engine D-3 64
Ground - Frame D-3 65
Ground - Upper Cab F-7 66
Ground - XMSN F-2 67
Horn - Forward E-2 68
Inclinometer A-5 69
Mast - Laser A-1 70
Module - Accugrade Power B-2 71
Motor - Blower E-8 72
Motor - Front Washer F-2 73
Motor - Fuel Lift Pump C-2 74
Motor - Rear Washer F-2 75
Motor - Starter C-2 76
Receiver - Laser A-1 77
Relay - A/C Shutoff D-8 78
Relay - High Speed E-7 79
Relay - Power Module B-1 80
Resistor - Accugrade A-7 81
Resistor - Excitation C-2 82
Resistor - Grade Control Terminal B-1 83
Resistor - Motor Speed D-8 84
COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 2
Schematic Machine
Component
Location Location
Sender - Coolant Temperature E-2 85
Sender - Fuel Level E-2 86
Sender - Torque Converter Temperature E-2 87
Sensor - Boom Cylinder Position B-6 88
Sensor - Bucket Cylinder Position B-6 89
Sensor - Estick Cylinder Position B-6 90
Sensor - Fuel Water Separator F-2 91
Sensor - Stick Cylinder Position B-6 92
Sensor - Swing Position B-5 93
Solenoid - A/C Compressor Clutch F-1 94
Solenoid - AWD D-1 95
Solenoid - Differential Lock D-1 96
Solenoid - Forward F-2 97
Solenoid - Fuel Shutoff D-1 98
Solenoid - Fuel Shutoff Turbo D-1 99
Solenoid - Reverse F-2 100
Suppressor - AWD D-1 101
Suppressor - Differential Lock D-1 102
Suppressor - Fuel Lift Pump C-2 103
Suppressor - HVAC F-1 104
Switch - A/C Refrigerant Pressure F-1 105
Switch - A/C Vent E-8 106
Switch - Air Filter E-2 107
Switch - Battery Disconnect D-3 108
Switch - Blower Speed E-8 109
Switch - Brake Fluid Level D-2 110
Switch - Cold Start Temperature D-2 111
Switch - Coolant Temperature E-2 112
Switch - Engine Oil Pressure E-2 113
Switch - Heater A/C E-8 114
Switch - Thermostat D-8 115
Radio - Product Link C-7 118
CONNECTOR LOCATION
Volume 1 of 2 - CAB

Schematic
Connector Number
Location
CONN 1 A-12
CONN 2 B-12
CONN 3 B-12
CONN 4 C-12
CONN 5 D-12
CONN 6 D-12
CONN 7 F-13
CONN 8 F-13
CONN 9 H-14
CONN 10 I-14
CONN 11 I-14
CONN 12 F-9
CONN 13 E-5
CONN 14 E-4
CONN 15 E-5
CONN 16 F-5
CONN 17 F-5
CONN 18 G-5
CONN 19 H-5
CONN 20 I-5
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.
CONNECTOR LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS

Schematic
Connector Number
Location
CONN 4 F-7
CONN 5 F-7
CONN 6 C-4
CONN 10 B-7
CONN 11 B-7
CONN 15 E-3
CONN 16 E-3
CONN 17 F-3
CONN 20 C-7
CONN 21 C-5, C-4
CONN 22 A-6
CONN 23 A-6
CONN 24 B-6
CONN 25 B-6
CONN 26 A-5
CONN 27 B-5
CONN 28 B-5
CONN 29 A-3
CONN 30 B-3
CONN 31 A-1
CONN 32 B-1
CONN 33 B-1
CONN 34 D-2
CONN 35 F-1
CONN 36 B-6
CONN 37 E-7
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.
CID / MID / FMI
Volume 2 of 2 - ENGINE AND CHASSIS

Component Identifiers (CID¹)


Module Identifier (MID²)
Engine ECM Machine ECM
(MID No. 036) (MID No. 039)
CID Component 0041 8 VDC Supply
0001 Cylinder #1 Injector erratic, intermittent, or incorrect 0168 Electrical System Voltage
0002 Cylinder #2 Injector erratic, intermittent, or incorrect 0191 Transmission Output Speed Sensor
0003 Cylinder #3 Injector erratic, intermittent, or incorrect 0247 SAE J1939 Data Link
0004 Cylinder #4 Injector erratic, intermittent, or incorrect 0262 5 VDC Supply
0041 8 Volt DC Supply voltage above normal 0367 Ride Control Switch
0091 Throttle Position Sensor erratic, intermittent or incorrect 0368 Transmission Auto/Manual Switch
0100 Engine Oil Pressure Sensor voltage above normal 0434 Hydraulic Pilot Oil Pressure Sensor
0110 Engine Coolant Temperature Sensor voltage above normal 0490 Implement Lockout Switch
0168 Electrical System Voltage high 0590 Engine Control Module
0172 Intake Manifold Air Temperature Sensor voltage above normal 0600 Hydraulic Oil Temperature Sensor
0190 Engine Speed Sensor abnormal frequency, pulse width, or period 0626 Steering / Transmission Lock Switch
0247 SAE J1939 Data Link abnormal update rate 0629 Neutralizer Switch
0253 Personality Module erratic, intermittent, or incorrect 0668 Transmission Shift Lever
0261 Engine Timing Offset fault 0702 "FNR" Lever Diagnostics
0262 5 Volt Sensor DC Power Supply voltage above normal 0871 "Accugrade" Inclination
0268 Programmed Parameter Fault erratic, intermittent, or incorrect 1009 Front Facing Position Seat Switch
0342 Secondary Engine Speed Sensor abnormal frequency 1037 Display Module
0444 Starter Motor Relay current below normal 1251 Alternator R-Terminal Signal
0526 Turbo Wastegate Drive current below normal 1326 Application Location Code
1639 Machine Security System Module erratic, intermittent, or incorrect 1401 Transmission Solenoid 1
1779 Fuel Rail #1 Pressure Valve Solenoid current below normal 1402 Transmission Solenoid 2
1785 Intake Manifold Pressure Sensor voltage above normal 1403 Transmission Solenoid 3
1797 Fuel Rail Pressure Sensor voltage above normal 1404 Transmission Solenoid 4
1834 Ignition Keyswitch loss of signal 1405 Transmission Solenoid 5
2246 Glow Plug Start Aid Relay current above normal 1406 Transmission Solenoid 6
1482 10 Volt Sensor DC Power Supply
Event Codes 1529 Implement Front Auxiliary Quick Coupler Flow Switch
Engine Control 1834 Ignition Key Switch
1956 Implement Hoe Bucket Position Sensor
Event Code Condition
1957 Implement Hoe Stick Position Sensor
E172-1 High Air Filter Restriction - Warning
1958 Implement Hoe Estick Position Sensor
E172-2 High Air Filter Restriction - Derate 1959 Boom Cylinder Position
E194-1 High Exhaust Temperature 1960 MSS_trm Communication Diag
E360-1 Low Oil Pressure - Warning 2108 Dev -- Hoe Swing Sensor
E360-2 Low Oil Pressure - Derate 2236 Hoe Auxiliary Valve #1 Port A Solenoid
E360-3 Low Oil Pressure - Shutdown 2237 Hoe Auxiliary Valve #1 Port B Solenoid
2242 Loader Auxiliary Valve Port A Solenoid
E361-1 High Engine Coolant Temperature - Warning
2243 Loader Auxiliary Valve Port B Solenoid
E361-2 High Engine Coolant Temperature - Derate
2244 Hoe Auxiliary Valve #2 Port A Solenoid
E361-3 High Engine Coolant Temperature - Shutdown
2245 Hoe Auxiliary Valve #2 Port B Solenoid
E362-1 Engine Overspeed 2529 Loader Joystick Thumbwheel Position Sensor
E396-2 High Fuel Rail Pressure - Derate 2530 Hoe Left Joystick Thumbwheel Position Sensor
E398-2 Low Fuel Rail Pressure - Derate 2531 Hoe Right Joystick Thumbwheel Position Sensor
E539-1 High Intake Manifold Air Temperature - Warning 2735 Implement Front Auxiliary Continous flow Switch

E539-2 High Intake Manifold Air Temperature - Derate 2736 Hoe Auxiliary Continuous Flow Switch
2977 Low Idle Switch
E1044-1 High Intake Manifold Pressure - Warning
2997 Implement Valve Load Sense Pressure Sensor
E1044-2 High Intake Manifold Pressure - Derate
3084 AESC Enable Selection Switch
E1045-1 Low Intake Manifold Pressure - Warning
¹ The CID is a diagnostic code that indicates which circuit is faulty.
E1045-2 Low Intake Manifold Pressure - Derate
SPECIFICATIONS AND RELATED MANUALS
Volume 1 of 2 - CAB

Cab - Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
260-3012 Solenoid: Return To Dig Valve 21.8 ± 1.0
134-2540 Resistor: Terminating 120 ± 10
¹ At room temperature unless otherwise noted.

Cab - Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
3500 kPa MAX 3137 ± 175 kPa A-C, Normally Closed
304-5696 Ride Control Pressure
(507.6 psi) (495.0 ± 25.4 psi) A-B, Normally Open

Related Electrical Service Manuals


Title Form Number
Electric Starting Motor: 143-0539 SENR3828
Machine Control: KENR7663
Engine Control: KENR6949
SPECIFICATIONS AND RELATED MANUALS
Volume 2 of 2 - ENGINE AND CHASSIS

Engine & Chassis - Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
167-7801 Resistor: Accugrade Alarm 390 ± 5
134-2540 Resistor: Grade Control Terminating 120 ± 10
238-9397 Resistor: Excitation 120 ± 10
54°C (130°F) - 560 to 716
4W-9972 Sender: Torque Converter Temperature
110°C (230°F) - 72 to 82
Full: 28-33
251-3231 Sender: Fuel Level Half: 103
Empty: 240-250
54°C (130°F) - 560 to 716
244-3106 Sender: Coolant Temperature
110°C (230°F) - 72 to 82
214-4302 Solenoid: A/C Compressor Clutch 3.2
¹ At room temperature unless otherwise noted.

Engine & Chasis - Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
-0.6 ± 1.4°C 4.2 ± 1.4°C
119-9631 Thermostat Switch Normally Closed
(31 ± 2.5°F) (39.5 ± 2.5°F)
275 kPa MAX¹ 170 ± 55 kPa
236-6923 A/C Refridgerent Pressure Normally Open²
(40 psi) (24.6 ± 8 psi)
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
² Contact position at the contacts of the harness connector.

Related Electrical Service Manuals


Title Form Number
Electric Starting Motor: 143-0539 SENR3828
Machine Control: KENR7663
Engine Control: KENR6949
WIRE DESCRIPTION
Volume 1 of 2- CAB
Page 1 of 2
Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Circuits Accessory Circuits (Continued)
101 RD Unswitched Battery (+) 518 OR Switch To Hazard Flasher
103 RD Unswitched Battery (+) 521 YL Fan Speed Switch To A/C Pressure Switch
104 RD Starter Motor 522 WH A/C Clutch To Thermostat Switch
105 RD Key Switch 537 GN Turn Signal Switch To Flasher
110 RD Flasher 552 WH All Wheel Drive Solenoid
111 RD Forward Horn 564 GY Rear Wiper Interrupt Switch To Wiper Switch
112 PU Main Power Relay Output 568 GN Warning Buzzer To Diodes
113 OR Operator Panel 569 PK A/C Switch Jumper #2
115 RD Accessory Power Port Lighting Circuits
116 BR Power Rear Lamp 603 PK Rotary Beacon Lamp #1
117 YL Power Rear Lamp - ATCH 604 OR Stop Lamps
118 GY Power Front Wiper 605 YL Turn Lamps - Left
119 PK Power Rear Wiper 606 GY Turn Lamps - Right
122 BU Power HVAC 607 PK Flood Lamps - Front #1
123 WH Fuel Lift Pump Relay 608 GN Flood Lamps - Rear #1
124 GN A/C Clutch 614 PU Tail / Position / Dash Lamps
125 OR Product Link Radio 617 BR Tail / Position Lamp - Left
126 RD Grade Check ECM 618 YL Tail / Position Lamp - Right
127 OR Laser Grade Check 620 WH Flood Lamps - Engine
133 OR Inclinometer 630 GY Flood Lamps - Rear Attachment #1
136 GN Supplemental Steering Control 668 BU Switch To Tail / Position Lamps Relay #2
143 BR Differential Lock Solenoid Control Circuits
144 GN Beacon 702 OR Transmission Brake Switch Jumper
146 GY Front Flood Lamp Relay 708 YL Transmission Hold Switch
157 YL Front Lamp - ATCH 720 PU Transmission Brake Switch
158 BR Front Lamp 752 YL Transmission Shift Solenoid 2
180 GN Operator Seat 754 BU Transmission Shift Solenoid 3 Or 1
Ground Circuits 762 YL Bucket Positioner Solenoid Switch
200 BK Main Chassis 766 GN Transmission Disconnect Solenoid
202 BK Accugrade Power Module 799 WH Sensor Power
Basic Machine Circuits 892 BR CAT Data Link (-)
304 WH Starter Relay #1 Output 893 GN CAT Data Link (+)
306 GN Key Switch Or Neutral Start Switch 911 YL All Wheel Drive Mode Switch Jumper
307 OR Key Switch To Neutral Start Switch Or Control 922 BR Transmission Forward Solenoid
308 YL Main Power Relay Coil 923 GY Transmission Reverse Solenoid
309 GY Alternator Regulator 975 WH Autoshift Solenoid Return
310 PU Start Aid Switch To Start Aid Solenoid 976 OR Ride Control Solenoid 1
320 OR Horn Switch To Horn Relay A106 YL Grade Control Beeper
321 BR Backup Alarm Lamp / Travel Alarm A305 YL Relay To Warning Horn
322 GY Forward Warning Horn C218 BK Grade Control Beeper
324 BU Differential Lock Solenoid C511 WH Relay Power
327 PK Engine Shutdown Solenoid C568 WH HVAC Blower Motor (Max)
384 BU Glow Plugs E528 PU HVAC On/Off Switch To Blower Speed Sw
Monitoring Circuits E529 YL Blower Switch Jumper
403 GN Alternator 'R' Terminal - Engine #1 F420 GN Indicator - Warning
405 GY Engine Oil Pressure Switch (Low) F711 GN Engine CAN Data Link (+)
406 PU Coolant Temperature Sensor F712 GY Engine CAN Data Link (-)
419 YL Parking Brake Sensor F739 GN Active Ride Control Switch
420 OR Fuel Filter H901 OR Boom Sensor
432 PK Brake Oil Pressure H902 YL Bucket Sensor
439 YL Indicator - Lamp H903 PK Estick Sensor
441 OR Coolant Temperature Gage H904 GY Swing Sensor
447 PK Fuel Level Gage H907 GN Stick Sensor
450 YL Engine #1 Tachometer Sender (+) J766 PU Switch / Sensor Return
452 PU Torque Converter Oil Temperature K753 OR Left Grade Signal #1
WIRE DESCRIPTION
Volume 1 of 2 - CAB
Page 2 of 2

Wire Wire
Wire Color Description Wire Color Description
Number Number
Accessory Circuits Control Circuits
500 BR Wiper - Front (Park) N756 PK Alarm Horn
501 GN Wiper - Front (Low) N939 GN Ride Control Solenoid
502 OR Wiper - Front (High) N945 OR Front Brake Solenoid
503 BR Wiper - Rear (Park) N957 PK RXD - Comm 1
506 PU Washer - Front N960 OR TXD - Comm 1
507 WH Washer - Rear N970 YL DTR - Comm 1
508 PU Radio Speaker - Left (+) N973 BR DCD - Comm 1
509 WH Radio Speaker - Left (-) N979 GN Signal Ground - Comm 1
511 BR Radio Speaker - Right (+) R954 OR Accugrade Sw Power #1
512 GN Radio Speaker - Right (-) R955 GY Accugrade Sw Power #1 Return
513 OR A/C Refrigerant Pressure Switch R956 BU Accugrade Sw Power #2
515 GY HVAC Blower Motor #1 (High) R957 GY Accugrade Sw Power #2 Return
516 GN HVAC Blower Motor #1 (Medium) R958 GN Accugrade Awake
517 BU HVAC Blower Motor #1 (Low) X977 YL Fuel Pump (+)
WIRE DESCRIPTION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 2
Wire Wire
Wire Color Description Wire Color Description
Number Number
Power Circuits Accessory Circuits (Continued)
101 RD Unswitched Battery (+) 518 OR Switch To Hazard Flasher
103 RD Unswitched Battery (+) 521 YL Fan Speed Switch To A/C Pressure Switch
104 RD Starter Motor 522 WH A/C Clutch To Thermostat Switch
105 RD Key Switch 537 GN Turn Signal Switch To Flasher
110 RD Flasher 552 WH All Wheel Drive Solenoid
111 RD Forward Horn 564 GY Rear Wiper Interrupt Switch To Wiper Switch
112 PU Main Power Relay Output 568 GN Warning Buzzer To Diodes
113 OR Operator Panel 569 PK A/C Switch Jumper #2
115 RD Accessory Power Port Lighting Circuits
116 BR Power Rear Lamp 603 PK Rotary Beacon Lamp #1
117 YL Power Rear Lamp - ATCH 604 OR Stop Lamps
118 GY Power Front Wiper 605 YL Turn Lamps - Left
119 PK Power Rear Wiper 606 GY Turn Lamps - Right
122 BU Power HVAC 607 PK Flood Lamps - Front #1
123 WH Fuel Lift Pump Relay 608 GN Flood Lamps - Rear #1
124 GN A/C Clutch 614 PU Tail / Position / Dash Lamps
125 OR Product Link Radio 617 BR Tail / Position Lamp - Left
126 RD Grade Check ECM 618 YL Tail / Position Lamp - Right
127 OR Laser Grade Check 620 WH Flood Lamps - Engine
133 OR Inclinometer 630 GY Flood Lamps - Rear Attachment #1
136 GN Supplemental Steering Control 668 BU Switch To Tail / Position Lamps Relay #2
143 BR Differential Lock Solenoid Control Circuits
144 GN Beacon 702 OR Transmission Brake Switch Jumper
146 GY Front Flood Lamp Relay 708 YL Transmission Hold Switch
157 YL Front Lamp - ATCH 720 PU Transmission Brake Switch
158 BR Front Lamp 752 YL Transmission Shift Solenoid 2
180 GN Operator Seat 754 BU Transmission Shift Solenoid 3 Or 1
Ground Circuits 762 YL Bucket Positioner Solenoid Switch
200 BK Main Chassis 766 GN Transmission Disconnect Solenoid
202 BK Accugrade Power Module 799 WH Sensor Power
Basic Machine Circuits 892 BR CAT Data Link (-)
304 WH Starter Relay #1 Output 893 GN CAT Data Link (+)
306 GN Key Switch Or Neutral Start Switch 911 YL All Wheel Drive Mode Switch Jumper
307 OR Key Switch To Neutral Start Switch Or Control 922 BR Transmission Forward Solenoid
308 YL Main Power Relay Coil 923 GY Transmission Reverse Solenoid
309 GY Alternator Regulator 975 WH Autoshift Solenoid Return
310 PU Start Aid Switch To Start Aid Solenoid 976 OR Ride Control Solenoid 1
320 OR Horn Switch To Horn Relay A106 YL Grade Control Beeper
321 BR Backup Alarm Lamp / Travel Alarm A305 YL Relay To Warning Horn
322 GY Forward Warning Horn C218 BK Grade Control Beeper
324 BU Differential Lock Solenoid C511 WH Relay Power
327 PK Engine Shutdown Solenoid C568 WH HVAC Blower Motor (Max)
384 BU Glow Plugs E528 PU HVAC On/Off Switch To Blower Speed Sw
Monitoring Circuits E529 YL Blower Switch Jumper
403 GN Alternator 'R' Terminal - Engine #1 F420 GN Indicator - Warning
405 GY Engine Oil Pressure Switch (Low) F711 GN Engine CAN Data Link (+)
406 PU Coolant Temperature Sensor F712 GY Engine CAN Data Link (-)
419 YL Parking Brake Sensor F739 GN Active Ride Control Switch
420 OR Fuel Filter H901 OR Boom Sensor
432 PK Brake Oil Pressure H902 YL Bucket Sensor
439 YL Indicator - Lamp H903 PK Estick Sensor
441 OR Coolant Temperature Gage H904 GY Swing Sensor
447 PK Fuel Level Gage H907 GN Stick Sensor
450 YL Engine #1 Tachometer Sender (+) J766 PU Switch / Sensor Return
452 PU Torque Converter Oil Temperature K753 OR Left Grade Signal #1
WIRE DESCRIPTION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 2

Wire Wire
Wire Color Description Wire Color Description
Number Number
Accessory Circuits K754 PK Left Grade Signal #2
500 BR Wiper - Front (Park) N756 PK Alarm Horn
501 GN Wiper - Front (Low) N939 GN Ride Control Solenoid
502 OR Wiper - Front (High) N945 OR Front Brake Solenoid
503 BR Wiper - Rear (Park) N957 PK RXD - Comm 1
506 PU Washer - Front N960 OR TXD - Comm 1
507 WH Washer - Rear N970 YL DTR - Comm 1
508 PU Radio Speaker - Left (+) N973 BR DCD - Comm 1
509 WH Radio Speaker - Left (-) N979 GN Signal Ground - Comm 1
511 BR Radio Speaker - Right (+) R954 OR Accugrade Sw Power #1
512 GN Radio Speaker - Right (-) R955 GY Accugrade Sw Power #1 Return
513 OR A/C Refrigerant Pressure Switch R956 BU Accugrade Sw Power #2
515 GY HVAC Blower Motor #1 (High) R957 GY Accugrade Sw Power #2 Return
516 GN HVAC Blower Motor #1 (Medium) R958 GN Accugrade Awake
517 BU HVAC Blower Motor #1 (Low) X977 YL Fuel Pump (+)
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONNECTOR 10 CONNECTOR 9 308-PL124 YL-18
YELLOW BLUE 200-PL108 BK-18
PL-C68 308-PL106 YL-18
1552269 200-PL46 BK-18
PL-C65 (51) NUETRALIZER XMSN HANDLE SW
766-PL82 GN-18 1 308-PL17 YL-18 TO BATTERY CABLE
1552252 202-PL92 BK-18 2
263-7261 P11 P1 200-PL9 BK-18 (SH 2 LOC E-4)
1 126-PL4 RD-14 K2

CONNECTOR 11
2 202-PL135 BK-16
3 127-PL48 OR-14 P12 P2

GREEN
4 308-PL134 YL-18 PL-C11
TO ACCUGRADE HARN 1552269 8S RD
5 892-PL141 BR-18 (18) POWER RELAY #1 (19) POWER RELAY #2 (16) HVAC POWER RELAY
CONN AT-C5 6 893-PL142 GN-18 180-PL261 GN-14 1 MOTOR
(11) SEAT GROUP
273-6372
P13 276-7290 311-7567 276-7287
(SH 2 LOC B-6) 7 F711-PL136 GN-18 143-PL126 BR-18 200-PL272 BK-14 2
CONN 11 8 F712-PL137 GY-18 N945-PL291 OR-18 K3 K1 +BAT +BAT +BAT
P14
I 9
10
11
105-PL53 RD-18
133-PL40 OR-18
975-PL127 WH-18
911-PL5 YL-18
614-PL218 PU-18 60 A

60A FUSE
60 A

40A FUSE
-

40A FUSE
I

552-PL85 WH-18
12 N756-PL132 PK-18 8 1 3 4 6 10 (31) AWD SW
214-4692
P15 P3 267-2701 278-6377 278-6377
PL-C6 105-PL53 RD-18 PL-C69 PU
P16 P9 P7 P4

CONNECTOR 12
60 A 40 A 40 A
1552269 126-PL4 RD-14 1552252 7S
TO ACCUGRADE HARN
1 614-PL143 PU-18 127-PL48 OR-14 PL-C14 105-PL18 RD-18 1

BROWN
CONN AT-C8 PL-C70 PL-C71 PL-C73
2 450-PL181 YL-18 133-PL40 OR-18 2285856 202-PL31 BK-18 2
(SH 2 LOC B-6)
200-PL159 BK-18 105-PL30 RD-18
7 2 5 9
308-PL37 YL-18 3 P17 P10 P8 P5 2304011 30 2304011 30 2304011 30
CONN 10 202-PL135 BK-16 105-PL53 RD-18 202-PL115 BK-18 450-PL185 YL-18 4 1
85
1
85
1
85
308-PL134 YL-18 105-PL62 RD-16 202-PL161 BK-18 893-PL36 GN-16 5 TO PRODUCT LINK HARN 2 2 2
321-PL61 BR-18 105-PL60 RD-16 702-PL131 OR-18 892-PL35 BR-16 6 CONN WV-C2 P18 P6 86 86 86
450-PL181 YL-18 105-PL18 RD-18 552-PL162 WH-18 F712-PL78 GY-16 7 (SH 2 LOC C-7) 87 87A 87 87A 87 87A
614-PL143 PU-18
892-PL141 BR-18
105-PL279 RD-18 F711-PL76 GN-16 8
9
CONN 20 RELAY RELAY RELAY
RC-C5 PL-C61 893-PL142 GN-18 111-PL41 RD-16 202-PL11 BK-18 N957-PL179 PK-18 10
3E3382 1552273 975-PL127 WH-18 111-PL73 RD-18 N960-PL153 OR-16 11
1 111-PL74 RD-18 450-PL54 YL-18 (117) SERVICE METER N979-PL39 GN-18 12 P20
K7 K4
SIG -
RC-C3 A305-RC1 YL-18 2 F711-PL136 GN-18 161-3932 USB SB USB SB USB SB

CONNECTOR 1
+
1552269 3 F712-PL137 GY-18 115-PL190 RD-18 NOTE T
RD-16 1 321-RC3 BR-18 4 321-PL61 BR-18 N756-PL132 PK-18 116-PL257 BR-16

GREY
BK-16 2 200-RC4 BK-18 5 200-PL159 BK-18 117-PL258 YL-16 105-PL279 RD-18
6 111-PL73 RD-18 105-PL279 RD-18 PL-C32 101-PL50 RD-12
(2) BACKUP ALARM
118-PL418 GY-14 118-PL45 GY-16 111-PL74 RD-18 9X4813 SERIAL SERVICE CONNECTOR P21 P19 101-PL49 RD-12 112-PA7 PU-10
154-5428 CONN 9 118-PL396 GY-16 118-PL45 GY-16 708-PL175 YL-18 N957-PL179 PK-18 A K8 GY 146-PA2 GY-10
119-PL401 PK-14 143-PL63 BR-18 614-PL42 PU-18 N960-PL153 OR-16 B A SERIAL GND 6S 146-PA6 GY-10
119-PL260 PK-16 143-PL126 BR-18
8 1 3 4 6 10 (52) XMSN LOCK SW
N979-PL39 GN-18 C B SERIAL RXD P22 103-PA1 RD-6
143-PL157 BR-18
REAR END HARN - NACD 119-PL259 PK-16 200-PL8 BK-16 214-4716 CONN 19 C SERIAL TXD
200-PL44 BK-18 P26 P25 POWER DISTRIBUTION BLOCK
123-PL29 WH-12 K5
123-PL6 WH-18 123-PL79 WH-16 202-PL2 BK-18 PL-C4 PL-C51

CONNECTOR 2
123-PL66 WH-18 202-PL11 BK-18 7 2 5 9 2285856 9X1054
30
105-PL30 RD-18 123-PL150 WH-18 202-PL20 BK-18 101-PL49 RD-12 (21) START RELAY
H H
1
86

RED
118-PL418 GY-14 202-PL43 BK-18 202-PL43 BK-18 GY 306-PL101 GN-18 5 115-1615
119-PL401 PK-14 124-PL306 GN-18 202-PL64 BK-18 308-PL109 YL-18 P23 5S 202-PL119 BK-18 2
123-PL6 WH-18 126-PL4 RD-14 202-PL105 BK-18 202-PL105 BK-18 K9 304-PL24 WH-12 4
85
500-PL394 BR-16 127-PL48 OR-14 202-PL115 BK-18 K6 3
87
501-PL397 GN-16 202-PL161 BK-18 320-PL128 OR-18 P24 87a
502-PL34 OR-16 133-PL1 OR-18 202-PL164 BK-18 614-PL51 PU-18 PL-C16
503-PL398 BR-16 133-PL40 OR-18 202-PL165 BK-18 9X1054
30
564-PL310 GY-16 202-PL174 BK-18 101-PL50 RD-12 1 (22) START AID RELAY
8 1 3 4 6 10 (39) HORN SW FRONT CONSOLE CONNECTOR 4 86
133-PL58 OR-16 123-PL66 WH-18 5 115-1615
214-4701 ORANGE

MOM
133-PL84 OR-16 306-PL101 GN-18 310-PL93 PU-18 2
85
307-PL163 OR-16 384-PL21 BU-12 4
87
143-PL63 BR-18 308-PL75 YL-18 3
87a
143-PL126 BR-18 308-PL109 YL-18 PL-C12 123-RK2 WH-18
105-PL62 RD-16 143-PL157 BR-18 308-PL388 YL-18 7 2 5 9 2285856 RK-C5 PL-C15
115-PL190 RD-18 143-PL68 BR-18 320-PL128 OR-18 PL-C40 RK-C1 200-RK3 BK-18 1552269 9X1054
1552272 3E3376 30
116-PL257 BR-16 143-PL138 BR-14 320-PL273 OR-18 202-PL64 BK-18 200-RK8 BK-18 N939-RK9 GN-18 1 (30) RIDE CONTROL ARC SUPPR 123-PL29 WH-12 1 (14) FUEL LIFT PUMP RELAY
86
117-PL258 YL-16 324-PL19 BU-18 200-PL44 BK-18 F739-PL152 GN-18 1 200-RK10 BK-18 200-RK10 BK-18 2 189-3158 X977-PL32 YL-18 5 115-1615
119-PL260 PK-16 419-PL25 YL-18 200-PL104 BK-18 2 200-RK1 BK-18 200-PL148 BK-18 2
85
HL-C1 H 124-PL306 GN-18 144-PL395 GN-16 419-PL81 YL-18 N939-PL107 GN-18 3 N939-RK5 GN-18 N939-RK6 GN-18 X977-PL192 YL-12 4
1552273 RK-C4 87
L HL-C2 GND
133-PL1 OR-18 157-PL256 YL-16 450-PL54 YL-18 976-PL98 OR-18 4 N939-RK7 GN-18 3
87a
1552272 MOTOR 144-PL395 GN-16 158-PL255 BR-16 500-PL394 BR-16 N939-RK9 GN-18 1552269
CONN 18
1 L
GND PL-C20
BK 1 200-HL4 BK-14 200-HL21 BK-14 2 BK 157-PL256 YL-16 501-PL397 GN-16 N939-RK7 GN-18 1 RD-18 (26) RIDE CONTROL SOL #2
MOTOR T 1116795
GN 2 503-HL5 BR-16 500-HL10 BR-16 3 BR 158-PL255 BR-16 502-PL34 OR-16 F739-PL152 GN-18 976-RK4 OR-18 200-RK8 BK-18 2 RD-18 249-3125
T RD 3 564-HL6 GY-16 501-HL11 GN-16 4 GN P 200-PL97 BK-18 200-PL97 BK-18 200-PL8 BK-16 506-PL116 PU-18 614-PL147 PU-18 3 (4) FLASHER
B+ RK-C2
P
B+
YL 4 119-HL7 PK-14 502-HL12 OR-16 5 OR 200-PL321 BK-18 200-PL159 BK-18 200-PL44 BK-18 537-PL283 GN-18 200-PL319 BK-18 5 GROUND 7T-4848
105-HL2 RD-18 118-HL9 GY-14 6 GY 202-PL69 BK-18 200-PL94 BK-18 537-PL323 GN-18 8 1 3 4 6 10
(46) RIDE CONTROL SW 1552269 110-PL317 RD-16 2 + BATTERY
105-HL17 RD-18 202-PL144 BK-18 200-PL180 BK-18 552-PL162 WH-18 214-4719 N939-RK6 GN-18 1 RD-18 (25) RIDE CONTROL SOL #1 537-PL318 GN-18 4 LAMP OUT
105-HL8 RD-18 (9) FRONT WIPER MOTOR 307-PL146 OR-16 200-PL322 BK-14 568-PL80 GN-18 200-RK3 BK-18 2 RD-18 249-3124 1
(10) REAR WIPER 186-2589 308-PL59 YL-18 604-PL71 OR-18
220-2000 118-HL9 GY-14 309-PL10 GY-18 200-PL321 BK-18 604-PL72 OR-18 PL-C1 RK-C3 PL-C5
+ LH SPKR 310-PL93 PU-18 605-PL90 YL-18 2285856 1552267 9W1951
-
7 2 5 9 DATA LINK SERVICE CONNECTOR
119-HL7 PK-14 262-9567 ANTENNA 320-PL293 OR-18 605-PL91 YL-18 123-RK2 WH-18 A BK-18 (47) RIDE CONTROL PRESS SW 133-PL58 OR-16 A
123-HL18 WH-18 CABLE AS 8E-1118 405-PL122 GY-18 202-PL69 BK-18 202-PL31 BK-18 605-PL172 YL-18 B RD-18 202-PL342 BK-16 B A POWER
304-5696
200-HL1 BK-12 8R-6111 406-PL27 PU-18 202-PL65 BK-18 606-PL86 GY-18 202-PL20 BK-18 976-RK4 OR-18 C BU-18 C B GND
G 200-HL3 BK-18
200-HL1 BK-12 200-HL16 BK-18
HL-C5
1552264 ANTENNA
419-PL55 YL-18
420-PL169 OR-18
432-PL168 PK-16
202-PL105 BK-18
202-PL164 BK-18
202-PL370 BK-16
606-PL87 GY-18
606-PL171 GY-18
608-PL414 GN-18
143-PL63 BR-18

RIDE CONTROL ATCH


NOTE G 893-PL120
892-PL121
F712-PL96
GN-16
BR-16
GY-16
D
E
F
D
E
CAT DATA LINK POS
CAT DATA LINK NEG
G
200-HL4 BK-14 200-HL21 BK-14 509-HL14 WH-18 1 WH/BK,GN/BK LH SPKR - 439-PL70 YL-18 614-PL42 PU-18 F711-PL95 GN-16 G F CAN (J1939) NEG
(8) UPPER CAB GND 508-HL15 PU-18 2 WH,GN LH SPKR + 441-PL38 OR-18 614-PL51 PU-18 H
PL-C3 G CAN (J1939) POS
NOTE A 500-HL10 BR-16 200-HL16 BK-18 3 BK GROUND 447-PL156 PK-18 202-PL20 BK-18 614-PL147 PU-18 1673692 J
4 NC 450-PL33 YL-18 614-PL173 PU-18
501-HL11 GN-16 105-HL17 RD-18 5 YL +B MEM 452-PL139 PU-18 614-PL218 PU-18 123-PL150 WH-18 1
123-HL18 WH-18 6 RD + BAT (12V) 503-PL398 BR-16 202-PL135 BK-16 607-PL406 PK-18 202-PL65 BK-18 2 SPARE 1 P2
502-HL12 OR-16 512-HL19 GN-18 7 GY/BK,VI/BK RH SPKR - 507-PL114 WH-18 668-PL14 BU-18 322-PL167 GY-16 3 15A 103-PA1 RD-6
DOME LAMP 105-HL2 RD-18 511-HL20 BR-18 8 GY,VI RH SPKR + 521-PL307 YL-18 702-PL131 OR-18 441-PL38 OR-18 4
084-4277 200-HL3 BK-18 503-HL5 BR-16 564-PL310 GY-16 202-PL2 BK-18 5 SPARE 2 P1
564-HL6 GY-16 RADIO 568-PL80 GN-18 202-PL3 BK-18 708-PL175 YL-18 447-PL156 PK-18 6 PL-C25 BLUE 10A
200-5729 603-PL263 PK-16 202-PL92 BK-18 521-PL307 YL-18 7 1791312 CONN 9
202-PL119 BK-18 123-PL150 WH-18 8 111-PL41 RD-16 A
+ RH SPKR 604-PL334 OR-18 202-PL165 BK-18 720-PL130 PU-18 202-PL65 BK-18 9 B FUEL LIFT P7
- 262-9567 605-PL52 YL-18 202-PL174 BK-18 752-PL361 YL-18 307-PL118 OR-18 406-PL27 PU-18 10 C 15A
86 + 30
606-PL88 GY-18 202-PL287 BK-16 754-PL28 BU-18 309-PL10 GY-18 506-PL116 PU-18 11 D
HL-C3 PL-C34 607-PL268 PK-16 202-PL144 BK-18 202-PL11 BK-18 766-PL111 GN-18 507-PL114 WH-18 12 E (13) BACKUP ALARM RELAY
1552272 3E3376 85 -
607-PL371 PK-16 202-PL43 BK-18 911-PL5 YL-18 322-PL167 GY-16 13 923-PL57 GY-18 F
87 146-9439
105-HL8 RD-18 1 105-PL30 RD-18 608-PL267 GN-16 202-PL64 BK-18 922-PL22 BR-18 324-PL19 BU-18 14 754-PL77 BU-18 G
87A K1
119-HL7 PK-14 2 119-PL401 PK-14 608-PL413 GN-16 202-PL115 BK-18 923-PL160 GY-18 405-PL122 GY-18 405-PL122 GY-18 15 TO ENGINE HARN 321-PL61 BR-18 H
503-HL5 BR-16 3 503-PL398 BR-16 202-PL161 BK-18 F739-PL152 GN-18 406-PL27 PU-18 16 CONN EF-C26
564-HL6 GY-16 4 564-PL310 GY-16 614-PL155 PU-18 N945-PL291 OR-18 420-PL169 OR-18 17 (SH 2 LOC F-3) POS/HORN P10
614-PL308 PU-18 306-PL101 GN-18 432-PL168 PK-16 18 CONN 17 PL-C48 YELLOW 15A
CONN 8 617-PL340 BR-18 439-PL70 YL-18 439-PL70 YL-18 19 2426113 CONN 10
86 + 30

618-PL337 YL-18 441-PL38 OR-18 20 A


85 -
(15) HORN RELAY
620-PL280 WH-16 307-PL118 OR-18 447-PL156 PK-18 450-PL67 YL-18 21 B
87 146-9439
HL-C4 PL-C49 307-PL146 OR-16 307-PL163 OR-16 450-PL67 YL-18 432-PL168 PK-16 22 322-PL167 GY-16 C
87A K2
3E3382 1552273 452-PL139 PU-18 23 320-PL166 OR-18 D
630-PL275 GY-16 308-PL37 YL-18 506-PL116 PU-18 922-PL22 BR-18 24 157-PL256 YL-16 E
118-HL9 GY-14 1 118-PL418 GY-14 308-PL75 YL-18 507-PL114 WH-18 923-PL23 GY-18 25 105-PL60 RD-16 F KEY P9
2 PL-C33
308-PL109 YL-18 521-PL307 YL-18 26 110-PL317 RD-16 G 10A
123-HL18 WH-18 3 123-PL6 WH-18 975-PL127 WH-18 308-PL388 YL-18 1552269 552-PL162 WH-18 27 H
500-HL10 BR-16 500-PL394 BR-16
F F
4
F711-PL99 GN-18 308-PL17 YL-18 668-PL14 BU-18 668-PL12 BU-18 1 (28) FRONT WORK SUPPR 752-PL361 YL-18 420-PL169 OR-18 28 TURN P8
501-HL11 GN-16 5 501-PL397 GN-16 F712-PL100 GY-18 308-PL106 YL-18 607-PL406 PK-18 607-PL406 PK-18 2 189-3158 754-PL369 BU-18 X977-PL191 YL-14 29 15A
502-HL12 OR-16 6 502-PL34 OR-16 N756-PL132 PK-18 308-PL59 YL-18 308-PL124 YL-18 922-PL22 BR-18 309-PL10 GY-18 30

CONN 7 308-PL134 YL-18 308-PL133 YL-18


PL-C37 105-PL18 RD-18
923-PL23 GY-18
X977-PL191 YL-14
307-PL118 OR-18 31
PL-C50 GREEN
1552269 105-PL60 RD-16 1791311 CONN 11
309-PL10 GY-18 668-PL13 BU-18 1 (29) REAR WORK SUPPR 105-PL18 RD-18 111-PL41 RD-16 PL-C39 200-PL15 BK-18 A
HEADLINER 310-PL93 PU-18 608-PL414 GN-18 608-PL414 GN-18 2 189-3158 105-PL60 RD-16 115-PL190 RD-18 1552252 668-PL14 BU-18 B
86 + 30
111-PL41 RD-16 116-PL257 BR-16 1 C
320-PL166 OR-18 115-PL190 RD-18 117-PL258 YL-16 2 D
85 -
(17) POSITION LAMP RELAY
320-PL128 OR-18 116-PL257 BR-16 118-PL396 GY-16 3 618-PL337 YL-18 E RH TAIL 87 146-9439
320-PL293 OR-18 320-PL273 OR-18 117-PL258 YL-16 119-PL259 PK-16 4 614-PL248 PU-18 F 10A 87A K3
PL-C28 PY-C1 PY-C2 118-PL396 GY-16 123-PL29 WH-12 5 TO ENGINE HARN 617-PL340 BR-18 G P11
1552269 3E3364 2059362 119-PL259 PK-16 123-PL66 WH-18 552-PL162 WH-18 6 CONN EF-C5 180-PL261 GN-14 H PANEL
321-PL61 BR-18 143-PL157 BR-18 1 136-PY2 GN-18 1 (35) DIFFERENTIAL LOCK SW 123-PL79 WH-16 324-PL19 BU-18 7 (SH 2 LOC E-3) 10A P12
324-PL19 BU-18 324-PL19 BU-18 324-PY1 BU-18 204-0775 123-PL29 WH-12 123-PL150 WH-18 754-PL369 BU-18
2 2
123-PL66 WH-18 752-PL361 YL-18
8
CONN 16 LH TAIL
CONN 12
9
123-PL79 WH-16 124-PL306 GN-18 452-PL139 PU-18 10 BROWN 10A P13
405-PL122 GY-18 123-PL150 WH-18 126-PL4 RD-14 11 PL-C26 CONN 12
406-PL27 PU-18 127-PL48 OR-14 12 2426119 SPARE 3 P6
PL-C8
124-PL306 GN-18 133-PL58 OR-16 A 20A
1082253
419-PL25 YL-18 126-PL4 RD-14 133-PL84 OR-16 B
419-PL55 YL-18 419-PL81 YL-18 604-PL71 OR-18 A 127-PL48 OR-14 143-PL68 BR-18 126-PL4 RD-14 C SPARE 4 P5
702-PL131 OR-18 B (33) BRAKE SW LH 133-PL58 OR-16 143-PL138 BR-14 PL-C52 115-PL190 RD-18 D 10A
420-PL169 OR-18 111-PL73 RD-18 C 105-8034 133-PL84 OR-16 144-PL395 GN-16 1779641 TO ENGINE HARN 116-PL257 BR-16 E
432-PL168 PK-16 NOTE E 143-PL68 BR-18 157-PL256 YL-16 384-PL21 BU-12 1 CONN EF-C14 117-PL258 YL-16 F MACHINE ECM P4
439-PL70 YL-18 143-PL138 BR-14 158-PL255 BR-16 304-PL24 WH-12 2 (SH 2 LOC E-3) 127-PL48 OR-14 G 20A
441-PL38 OR-18
447-PL156 PK-18
144-PL395 GN-16
157-PL256 YL-16 180-PL261 GN-14
CONN 15 119-PL259 PK-16 H
ACC PWR PORT P3
158-PL255 BR-16 10A
PL-C7
450-PL54 YL-18
1082253
450-PL67 YL-18 200-PL94 BK-18 200-PL94 BK-18 SEAT P14
450-PL185 YL-18 604-PL72 OR-18 A 200-PL180 BK-18 200-PL180 BK-18 20A 112-PA7 PU-10
720-PL130 PU-18 B (34) BRAKE SW RH 200-PL321 BK-18
450-PL33 YL-18 105-PL18 RD-18 111-PL74 RD-18 C 105-8034 200-PL322 BK-14 200-PL9 BK-18 STD REAR FLOOD P15
E 450-PL181 YL-18 105-PL60 RD-16
111-PL41 RD-16
NOTE E
202-PL3 BK-18
200-PL15 BK-18
200-PL16 BK-18
PV-C2 PX-C1
(45) RETURN TO DIG SW
206-1486
15A
E
452-PL139 PU-18 115-PL190 RD-18 202-PL20 BK-18 200-PL46 BK-18 ATCH REAR FLOOD P16
116-PL257 BR-16 202-PL31 BK-18 200-PL108 BK-18 1552267 3E3370 15A
500-PL394 BR-16 117-PL258 YL-16 202-PL65 BK-18 200-PL321 BK-18 200-PL56 BK-12 143-PV1 BR-18 A 143-PX1 BR-18
501-PL397 GN-16 118-PL396 GY-16 202-PL92 BK-18 200-PL104 BK-18 762-PV3 YL-18 B 762-PX2 YL-18 LASER GRADE CHECK P17
502-PL34 OR-16 119-PL259 PK-16 202-PL119 BK-18 200-PL148 BK-18 C 20A
123-PL29 WH-12 202-PL135 BK-16 200-PL319 BK-18
503-PL398 BR-16 123-PL66 WH-18 202-PL287 BK-16 CONN 14 REAR WIPER P18
503-PL398 BR-16 123-PL79 WH-16 202-PL370 BK-16 20A
506-PL116 PU-18 123-PL150 WH-18 200-PL272 BK-14
PARK. BK FUNCTION TABLE PL-C60 PV-C1 RTD SINGLE TILT
124-PL306 GN-18 306-PL101 GN-18
PARK BRAKE SWITCH PL-C27 507-PL114 WH-18 126-PL4 RD-14 307-PL118 OR-18 200-PL322 BK- 14 1552269 3E3364
ENGAGED NC,PINS A,C 3E3364 521-PL307 YL-18 127-PL48 OR-14 143-PL68 BR-18 1 143-PV1 BR-18
CONNECTED 1 419-PL55 YL-18 133-PL58 OR-16 308-PL17 YL-18 202-PL20 BK-18 200-PL94 BK-18 2 200-PV2 BK-18
202-PL69 BK-18 133-PL84 OR-16 PV-C3
2 537-PL283 GN-18 308-PL37 YL-18 202-PL26 BK-16
DISENGAGED NO,PINS A,B
CONNECTED 537-PL318 GN-18 143-PL68 BR-18 308-PL106 YL-18 202-PL102 BK-18 CONN 13 1552269 PL-C30 RED
(42) PARK BRAKE SW 537-PL323 GN-18 143-PL138 BR-14 308-PL124 YL-18 762-PV3 YL-18 1 (24) RETURN TO DIG LOADER SOLENOID 2426115 CONN 2
154-5416 144-PL395 GN-16 308-PL133 YL-18 202-PL342 BK-16 200-PV2 BK-18 2 260-3012 A
157-PL256 YL-16 202-PL3 BK-18 REF 3E-8620 SOL B
552-PL162 WH-18 158-PL255 BR-16 202-PL31 BK-18 124-PL306 GN-18 C
309-PL10 GY-18 202-PL65 BK-18 158-PL255 BR-16 D
564-PL310 GY-16 200-PL94 BK-18 310-PL93 PU-18 202-PL92 BK-18 144-PL395 GN-16 E STD FRONT FLOOD P26
PL-C35 200-PL180 BK-18 320-PL166 OR-18 202-PL119 BK-18 133-PL84 OR-16 F 15A 146-PA6 GY-10
105-RH51 RD-16 1552267 200-PL321 BK-18 321-PL61 BR-18 202-PL135 BK-16 RETURN TO DIG PLATFORM - SINGLE TILT G
TO HVAC HARNESS 124-PL306 GN-18 200-PL322 BK-14 202-PL287 BK-16
116-RH22 BR-16 A 568-PL80 GN-18 PL-C10 324-PL19 BU-18 H ATCH FRONT FLOOD
CONN AC-C7
(36) STD FRONT WORK LAMP SW (44) STD REAR WORK LAMP SW 117-RH23 YL-16 B 614-PL308 PU-18 1552252 202-PL370 BK-16 15A P23
(SH 2 LOC C-4)
214-4697 214-4699 105-RH51 RD-16 119-RH41 PK-16 C 521-PL307 YL-18 202-PL3 BK-18 308-PL388 YL-18 1 BATTERY POS 405-PL122 GY-18
(4 LIGHT)
NOTE L
(4 LIGHT) 133-RH1 OR-18 CONN 6 202-PL20 BK-18 202-PL2 BK-18 2 BATTERY NEG 406-PL27 PU-18 304-PL24 WH-12 FR WIPER
NOTE L 133-RH8 OR-18 604-PL334 OR-18 202-PL31 BK-18 922-PL22 BR-18 3 FWD - 420-PL169 OR-18 20A P24
133-RH9 OR-18 133-RH1 OR-18 202-PL65 BK-18 923-PL160 GY-18 4 REV - 432-PL168 PK-16 306-PL101 GN-18
133-RH10 OR-18 133-RH8 OR-18 604-PL72 OR-18 202-PL92 BK-18 752-PL361 YL-18 5 FWD + 439-PL70 YL-18 307-PL118 OR-18
133-RH69 OR-18 133-RH69 OR-18 (1) POWER PORT 115-PL190 RD-18 604-PL71 OR-18 202-PL119 BK-18 754-PL28 BU-18 6 REV + 441-PL38 OR-18 IDENT PART NO. CHG LOC NOTE DESCRIPTION AIR COND COMP P25
202-RH2 BK-18 133-RH9 OR-18 178-7539 200-PL321 BK-18 202-PL135 BK-16 306-PL101 GN-18 7 START RELAY OUT (STB) 447-PL156 PK-18 308-PL17 YL-18 HARNESS AS. 10A 146-PA2 GY-10

D 202-RH11 BK-18 133-RH10 OR-18 202-PL287 BK-16 307-PL163 OR-16 8 KEY SW START IN (STB) 450-PL67 YL-18 308-PL37 YL-18
D
1 2

202-RH12 BK-18 133-RH52 OR-18 605-PL91 YL-18 202-PL370 BK-16 766-PL111 GN-18 9 NEUTRALIZER SW. IN (STG) 450-PL185 YL-18 308-PL106 YL-18 PL-C36 BEACON P22
202-RH13 BK-18 605-PL52 YL-18 605-PL172 YL-18 568-PL80 GN-18 10 PARK BRAKE ALARM OUT (STB) 452-PL139 PU-18 308-PL124 YL-18 1552269 AE 238-7492 03 SH 2 H-1 J HVAC AIR CONDITION - ENGINE 15A
(41) LOADER HANDLE NEUTRALIZER SW AC 213-6055 04 SH 2 E-9 J HVAC - CONSOLE
202-RH64 BK-18 605-PL90 YL-18 306-PL101 GN-18 419-PL81 YL-18 11 PARK BRAKE SW. ENGAGED (STG) 308-PL133 YL-18 766-PL112 GN-18 1
9R-9868
307-RH56 OR-16 307-PL118 OR-18 708-PL175 YL-18 12 NEUTRALIZER LOCK SW. IN (STG) 202-PL3 BK-18 2 AP 290-6814 00 SH 2 A-14 J ACCUGRADE - FEATURE ALARM ADVISORY DISP P21
308-RH61 YL-18 144-RH38 GN-16 PL-C67 506-PL116 PU-18 309-PL10 GY-18 15A
1552267 AR 202-6108 01 SH 2 D-9 J AIR CONDITION SHUTOFF
309-RH72 GY-18 157-RH35 YL-16 606-PL88 GY-18 308-PL17 YL-18 (116) FNR SHIFT HANDLE 507-PL114 WH-18 310-PL93 PU-18
405-RH55 GY-18 158-RH34 BR-16 (23) TERM RESISTOR A F711-PL99 GN-18 308-PL37 YL-18 261-2207 521-PL307 YL-18 AT 268-7754 03 SH 2 B-14 J ACCUGRADE - READY (MECH)
420-RH79 OR-18 200-RH73 BK-18 134-2540 B F712-PL100 GY-18 606-PL87 GY-18 308-PL106 YL-18 537-PL318 GN-18 320-PL166 OR-18 AV 290-6813 00 SH 2 B-7 J ACCUGRADE - BASIC (DISPLAY)
133-RH10 OR-18 432-RH7 PK-18 C 606-PL86 GY-18 308-PL124 YL-18 552-PL162 WH-18 321-PL61 BR-18 PL-C56 ORANGE LD CHK P19
AW 290-6812 00 SH 2 B-10 J ACCUGRADE - READY 2426117
TORQ CONV TEMP GAGE 439-RH58 YL-18 606-PL171 GY-18 308-PL133 YL-18 322-PL167 GY-16 CONN 4 10A
170-6542 441-RH17 OR-18 202-RH2 BK-18 AX 246-8044 03 SH 2 B-7 J ACCUGRADE - ADVANCED A
IGN
447-RH16 PK-18 202-RH11 BK-18 309-PL10 GY-18 606-PL171 GY-18 324-PL19 BU-18 AY 290-6804 02 SH 2 B-10 J ACCUGRADE READY - SWING CASTING B
614-RH65 PU-18 450-RH57 YL-18 202-RH12 BK-18 PL-C22 607-PL268 PK-16 607-PL406 PK-18 310-PL93 PU-18 605-PL172 YL-18 614-PL248 PU-18 384-PL21 BU-12 C
SEND
1552273 CR 213-6085 02 SH 1 I-8 J RIDE CONTROL - CONSOLE
452-RH84 PU-18 202-RH13 BK-18 607-PL371 PK-16 320-PL166 OR-18 614-PL173 PU-18 617-PL340 BR-18 202-PL287 BK-16 D K5
568-RH80 GN-18 202-RH64 BK-18 1 603-PL263 PK-16 321-PL61 BR-18 618-PL337 YL-18 405-PL122 GY-18 202-PL135 BK-16 EF 290-6753 03 SH 2 E-1 ENGINE 118-PL396 GY-16 E
GND
TO ROOF HARN

17
18
614-RH60 PU-18 202-RH3 BK-18 620-PL280 WH-16 324-PL19 BU-18 668-PL14 BU-18 406-PL27 PU-18 EP 178-8465 02 SH 2 E-2 H FUEL SHUTOFF - TURBO

4
1 2

2 F
RH-C10 614-RH65 PU-18 202-RH25 BK-18 202-RH15 BK-18 CONN RN-C4 3 608-PL413 GN-16 608-PL413 GN-16 405-PL122 GY-18 (37) HAZARD SW 420-PL169 OR-18 202-PL370 BK-16 123-PL79 WH-16 G

518-PL177 OR-18
(SH 2 LOC F-7) ER 290-6809 05 SH 2 B-12 J E-STICK JUMPER (14FT)
1141749 614-RH66 PU-18 202-RH32 BK-18 4 607-PL371 PK-16 608-PL267 GN-16 608-PL414 GN-18 406-PL27 PU-18 214-4702 432-PL168 PK-16 202-PL26 BK-16 H
HL 213-6051 03 SH 1 G-15 H HEADLINER
202-RH11 BK-18 614-RH67 PU-18 202-RH31 BK-18 CONN 5 5 420-PL169 OR-18 439-PL70 YL-18
PA 268-7759 03 SH 1 H-2 POWER DISTRIBUTION
452-RH84 PU-18 614-RH33 PU-18 975-RH59 WH-18 202-RH47 BK-18 6 630-PL275 GY-16 432-PL168 PK-16 720-PL130 PU-18 441-PL38 OR-18 (6) CONTROL GND
FUEL LEVEL GAGE 133-RH69 OR-18 607-RH36 PK-16 F420-RH86 GN-18 202-RH62 BK-18 439-PL70 YL-18 752-PL361 YL-18 447-PL156 PK-18 PJ 290-6808 02 SH 2 C-12 J BUCKET SENSOR W/STD STICK

10
NOTE A

7
1
170-6305 620-RH37 WH-16 N756-RH54 PK-18 202-RH71 BK-18 614-PL51 PU-18 441-PL38 OR-18 754-PL77 BU-18 450-PL67 YL-18 PJ 290-6809 02 SH 2 C-12 J BUCKET SENSOR W/14 FT E-STICK
IGN
202-RH89 BK-18 614-PL42 PU-18 447-PL156 PK-18 PL-C24 754-PL369 BU-18 450-PL185 YL-18 K6
SEND 614-RH66 PU-18 8 1 3 4 6 10
(36) FRONT WORK LAMP SW 614-PL143 PU-18 614-PL147 PU-18 450-PL67 YL-18 1387675 766-PL82 GN-18 452-PL139 PU-18 PL 290-6723 02 SH 1 G-9 PLATFORM - MECH
300-4995 614-PL155 PU-18 614-PL173 PU-18 450-PL185 YL-18 202-PL174 BK-18 766-PL112 GN-18 506-PL116 PU-18 PT 213-6069 05 SH 2 B-11 J BACKHOE SENSORS PL-C29 GRAY
(8 LIGHT) - NOTE L PL-C21 614-PL308 PU-18 614-PL218 PU-18 452-PL139 PU-18 537-PL323 GN-18 507-PL114 WH-18 1733141 CONN 1
GND
H6 1552264 PV 290-6801 01 SH 1 E-5 J RTD - SGL TILT (PLATFM)
307-RH56 OR-16 614-PL248 PU-18 506-PL116 PU-18 892-PL35 BR-16 521-PL307 YL-18 200-PL16 BK-18 A
RH-C5 RH-C1 308-RH61 YL-18 1 604-PL334 OR-18 507-PL114 WH-18 892-PL121 BR-16 537-PL318 GN-18 PX 233-7977 03 SH 1 E-4 J RETURN TO DIG - SINGLE TILT 720-PL130 PU-18 B HYD P20
1141749 7 2 5 9 2285856 309-RH72 GY-18 2 521-PL307 YL-18 893-PL36 GN-16 552-PL162 WH-18 200-PL56 BK-12 PY 213-6060 03 SH 1 E-7 J DIFF LOCK JUMPER N939-PL107 GN-18 C
86 + 20A
30
202-RH64 BK-18 310-RH53 PU-18 TO ROOF HARN
3 605-PL52 YL-18 617-PL340 BR-18 537-PL318 GN-18 893-PL120 GN-16 614-PL248 PU-18 RC 213-6043 05 SH 1 H-14 REAR CENTER PIVOT (NACD) (MECH) 143-PL138 BR-14 D
200-PL322 BK-14 976-PL98 OR-18
447-RH16 PK-18 157-RH35 YL-16 320-RH299 OR-18 CONN RN-C3
4 606-PL88 GY-18 618-PL337 YL-18 552-PL162 WH-18 419-PL25 YL-18 617-PL340 BR-18 E (20) RIDE CONT RELAY
200-PL272 BK-14 RH 290-6738 02 SH 1 B-14 CONSOLE - SIDE 85 -
133-RH8 OR-18 158-RH34 BR-16 405-RH55 GY-18 (SH 2 LOC F-7) 5 617-PL340 BR-18 202-PL165 BK-18 911-PL5 YL-18 618-PL337 YL-18 202-PL102 BK-18 F
87 146-9439
202-RH32 BK-18 420-RH79 OR-18 618-PL337 YL-18 614-PL248 PU-18 922-PL22 BR-18 668-PL14 BU-18 RK 246-8038 02 SH 1 G-4 J RIDE CONTROL 911-PL5 YL-18 K7
CONN 4
6 G
1B 2B 87A

C C
TACHOMETER 614-RH30 PU-18 432-RH7 PK-18 7 668-PL14 BU-18 617-PL340 BR-18 PARK BRAKE
923-PL23 GY-18 720-PL130 PU-18 (7) LOWER CAB GND RN 290-6799 07 SH 2 I-9 H ROOF (NACD) N945-PL291 OR-18 H
239-1080 603-RH39 PK-16 116-RH22 BR-16 439-RH58 YL-18 618-PL337 YL-18 LH IND LAMP 923-PL57 GY-18 752-PL361 YL-18
LEFT TURN

IGN AC 8
NOTE A WR 256-6803 03 SH 2 D-5 J PRODUCT LINK - RADIO - PL121SR
614-RH60 PU-18 117-RH23 YL-16 441-RH17 OR-18 668-PL14 BU-18 214-4717 754-PL77 BU-18
SEND 8 1 3 4 6 10
(32) BEACON SW 119-RH41 PK-16 447-RH16 PK-18 720-PL130 PU-18 F711-PL76 GN-16 754-PL369 BU-18 XC 225-7984 00 SH 2 B-6 J ACCUGRADE - POWER MODULE B
GND
214-4693 144-RH38 GN-16 450-RH57 YL-18 720-PL130 PU-18 F711-PL95 GN-16 766-PL82 GN-18 XE 225-7985 00 SH 2 B-6 J ACCUGRADE - POWER MODULE A
PL-C19
157-RH35 YL-16 452-RH84 PU-18 752-PL361 YL-18 752-PL361 YL-18 1A 2A F712-PL78 GY-16 766-PL112 GN-18 XF 225-7986 01 SH 2 A-6 J ACCUGRADE - LASER MAST
2055471
RH-C9 158-RH34 BR-16 503-RH43 BR-16 754-PL77 BU-18 F712-PL96 GY-16 892-PL35 BR-16
1141749 RH-C4 200-RH73 BK-18 507-RH42 WH-18 RH-C12 PL-C13 754-PL369 BU-18 605-PL91 YL-18 F739-PL152 GN-18 892-PL121 BR-16 XG 225-7987 01 SH 2 A-10 J ACCUGRADE - INCLINOMETER
202-RH12 BK-18 7 2 5 9 2285856 202-RH3 BK-18 1673693 1673692 766-PL82 GN-18 308-PL75 YL-18 N945-PL291 OR-18 893-PL36 GN-16 105-PL60 RD-16 WIRE AS. K4
450-RH57 YL-18 202-RH25 BK-18 564-RH20 GY-16 564-RH44 GY-16 105-RH51 RD-16 1 105-PL62 RD-16 754-PL28 BU-18 766-PL112 GN-18 893-PL120 GN-16 110-PL317 RD-16 CABLE AS.
144-RH38 GN-16 202-RH31 BK-18 564-RH21 GY-18 202-RH15 BK-18 2 202-PL144 BK-18 754-PL77 BU-18 892-PL35 BR-16 911-PL5 YL-18
AA 246-8053 02 SH 2 F-3 H POS (BAT TO STARTER)
133-RH9 OR-18 202-RH31 BK-18 202-RH32 BK-18 308-RH61 YL-18 3 308-PL59 YL-18 754-PL369 BU-18 892-PL121 BR-16 922-PL22 BR-18 111-PL41 RD-16
COOLANT TEMP GAGE 614-RH88 PU-18 202-RH47 BK-18 568-RH80 GN-18 200-RH73 BK-18 4 200-PL97 BK-18 893-PL36 GN-16 200-PL8 BK-16 200-PL8 BK-16 923-PL23 GY-18 115-PL190 RD-18 CC 290-6746 02 SH 2 C-2 H POS (STARTER TO ALTERNATOR)
86 + 30
226-7164 608-RH26 GN-16 202-RH62 BK-18 603-RH39 PK-16 614-RH63 PU-18 5 614-PL155 PU-18 893-PL120 GN-16 923-PL57 GY-18 116-PL257 BR-16 EE 290-6791 00 SH 2 C-4 H NEG (BATTERY TO SWITCH)
IGN
630-RH27 GY-16 202-RH71 BK-18 607-RH36 PK-16 6 766-PL111 GN-18 911-PL5 YL-18 (50) STEER COLUMN HORN SW 976-PL98 OR-18 117-PL258 YL-16
214-4701 FF 290-6792 00 SH 2 C-4 H NEG (SWITCH TO FRAME) 85 -
LAMP FUNCTION SEND 614-RH67 PU-18 608-RH26 GN-16 7 766-PL82 GN-18 922-PL22 BR-18 118-PL396 GY-16 87 K8
8 1 3 4 6 10
(44) REAR WORK LAMP SW 202-RH89 BK-18 F420-RH86 GN-18 8 406-PL27 PU-18 766-PL112 GN-18 923-PL23 GY-18 119-PL259 PK-16 MM 290-6745 02 SH 2 F-3 H POWER DISTRIBUTION
L1 COOLANT TEMP 87A
300-4996 310-RH53 PU-18 614-RH30 PU-18 158-RH34 BR-16 9 158-PL255 BR-16 923-PL57 GY-18 320-PL273 OR-18 200-FG1 BK-18 123-PL29 WH-12 GG 213-6091 04 SH 2 F-3 H POS (HD) 146-9439
GND
L2 OIL PRESSURE (8 LIGHT) - NOTE L 320-RH299 OR-18 614-RH33 PU-18 157-RH35 YL-16 10 157-PL256 YL-16 123-PL66 WH-18 (12) AWD BRAKE RELAY
HH 213-6092 03 SH 2 F-3 H NEG (HD)
L3 LOW BRAKE FLUID RH-C19 503-RH43 BR-16 614-RH48 PU-18 144-RH38 GN-16 11 144-PL395 GN-16 F711-PL76 GN-16 F711-PL76 GN-16 123-PL79 WH-16
1141749 RH-C3 507-RH42 WH-18 614-RH60 PU-18 116-RH22 BR-16 12 116-PL257 BR-16 892-PL141 BR-18 F711-PL95 GN-16 F711-PL95 GN-16 124-PL306 GN-18 STRAP AS. PL-C31 (5) FUSE BLOCK
L4 AIR FILTER PLUGGED - 149-4993 01 SH 2 D-3 STRAP-GROUND CAB TO FRAME 1552269
202-RH13 BK-18 7 2 5 9 2285856 564-RH20 GY-16 614-RH65 PU-18 117-RH23 YL-16 13 117-PL258 YL-16 892-PL35 BR-16 F712-PL78 GY-16 F712-PL78 GY-16 126-PL4 RD-14 247-8199
L5 CHARGING INDICATOR 441-RH17 OR-18 614-RH66 PU-18 614-RH63 PU-18 447-RH16 PK-18 14 447-PL156 PK-18 892-PL121 BR-16 F712-PL96 GY-16 F712-PL96 GY-16 127-PL48 OR-14 - 7Y-3883 02 SH 2 D-4 CABLE AS-GROUND ENGINE TO FRAME 308-PL133 YL-18 1 (27) ARC-SUPPR
L6 WATER IN FUEL 564-RH21 GY-18 614-RH67 PU-18 15 NOTE D F739-PL152 GN-18 F739-PL152 GN-18 133-PL58 OR-16 200-PL180 BK-18 2 189-3158
ALRM PARK BRAKE 603-RH39 PK-16 614-RH68 PU-18 450-RH57 YL-18 16 450-PL33 YL-18 N945-PL291 OR-18 N945-PL291 OR-18 133-PL84 OR-16
607-RH36 PK-16 614-RH81 PU-18 432-RH7 PK-18 17 432-PL168 PK-16 893-PL142 GN-18 143-PL138 BR-14
608-RH26 GN-16 614-RH88 PU-18 603-RH39 PK-16 18 603-PL263 PK-16 893-PL36 GN-16 202-PL164 BK-18 X977-PL191 YL-14 144-PL395 GN-16
117-RH23 YL-16 614-RH30 PU-18 630-RH27 GY-16 19 630-PL275 GY-16 893-PL120 GN-16 1 2

X977-PL32 YL-18 157-PL256 YL-16


B+ 116-RH22 BR-16 614-RH33 PU-18 119-RH41 PK-16 20 119-PL260 PK-16 X977-PL192 YL-12 158-PL255 BR-16
GND 202-RH89 BK-18 614-RH48 PU-18 620-RH37 WH-16 507-RH42 WH-18 21 507-PL114 WH-18 180-PL261 GN-14
614-RH68 PU-18 630-RH27 GY-16 503-RH43 BR-16 22 503-PL398 BR-16 911-PL5 YL-18 1B 2B
NOTE LOC NOTE DESCRIPTION
RIGHT TURN

614-RH81 PU-18 975-RH59 WH-18 564-RH44 GY-16 23 564-PL310 GY-16 200-PL9 BK-18
HI BEAM

614-RH81 PU-18 614-RH88 PU-18 307-RH56 OR-16 24 307-PL146 OR-16 922-PL22 BR-18 RH IND LAMP 200-PL15 BK-18
320-RH299 OR-18 620-RH37 WH-16 F420-RH86 GN-18 607-RH36 PK-16 25 607-PL268 PK-16 214-4723 200-PL16 BK-18 VARIOUS NOTE A: ASSEMBLE TERMINALS TO DESIGNATED STUD
630-RH27 GY-16 N756-RH54 PK-18 608-RH26 GN-16 26 608-PL267 GN-16 200-PL46 BK-18

B B
8 1 3 4 6 10 PL-C17
L3 L6 133-RH52 OR-18 27 133-PL1 OR-18 923-PL23 GY-18 1A 2A 200-PL108 BK-18
2055471 VARIOUS NOTE B: FOR USE ON EAME MACHINES ONLY
MOM

+
(38) HORN SW
214-4701
620-RH37 WH-16
441-RH17 OR-18
28
29
620-PL280 WH-16
441-PL38 OR-18
923-PL57 GY-18
923-PL160 GY-18
200-PL148 BK-18
200-PL180 BK-18 SYMBOL DESCRIPTION COLOR ABBREVIATIONS
- 568-RH80 GN-18 30 568-PL80 GN-18 606-PL87 GY-18 200-PL319 BK-18 VARIOUS NOTE C: WIRES ARE TWISTED. TWISTED 1 TWIST PER 25mm.
RH-C21
RH-C2 31 975-PL127 WH-18 WIRES TO BE TWISTED ARE: CIRCUIT CONNECTED ABBREV COLOR
L2 L5 1552252
7 2 5 9 2285856
CONN 3 202-PL102 BK-18
202-PL119 BK-18 892-BR AND 893-GN
RD 1 133-RH1 OR-18 202-RH25 BK-18 RH-C13 PL-C2
(48) STALK SW
202-PL342 BK-16 F711-GN AND F712-GY CIRCUIT NOT CONNECTED RD RED
BK 2 202-RH2 BK-18 202-RH71 BK-18 1552252 3E5179 F711-PL136 GN-18 PL-C9
L2 BU 3 405-RH55 GY-18 614-RH48 PU-18 310-RH53 PU-18 1 310-PL93 PU-18 F711-PL103 GN-18 F711-PL76 GN-16 1552252 246-2671
304-PL24 WH-12 ELECTRICAL CONNECTION TO WH WHITE
L6 OR 4 439-RH58 YL-18 503-RH43 BR-16 2 1 306-PL101 GN-18 VARIOUS NOTE D: NOT USED ON 416E MACHINE MACHINE STRUCTURE
L1 OR ORANGE
WH F420-RH86 GN-18 119-RH41 PK-16 309-RH72 GY-18 309-PL10 GY-18 506-PL116 PU-18 WASHER
WIRE GROUP COLOR DESCRIPTIONS
5 3 2
INTERNAL ELECTRICAL CONNECTION
L1 L4 L4 GN 6 420-RH79 OR-18 119-RH40 PK-16 405-RH55 GY-18 4 405-PL122 GY-18 3 308-PL17 YL-18 SH 1 E-8 NOTE E: CLOSED WHEN BRAKE IS DEPRESSED TO SURFACE OF COMPONENT
L5 PK 7 309-RH72 GY-18 507-RH42 WH-18 452-RH84 PU-18 5 452-PL139 PU-18 F711-PL99 GN-18 4 308-PL106 YL-18 YL YELLOW
EXT ALARM YL 8 564-RH21 GY-18 6 5 GROUND CIRCUIT 308-PL124 YL-18
SH 1 A-13 NOTE F: CONNECT WIRE AS. FROM PIN 2 TO 3 CONNECTOR
EXT ALARM PU 9 568-RH80 GN-18
8 1 3 4 6 10
439-RH58 YL-18 7 439-PL70 YL-18 F711-PL95 GN-16 500-PL394 BR-16 6 WIPER PARK
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
308-PL133 YL-18 PK PINK
L3 DKBU 10 432-RH7 PK-18 (43) REAR WIPER SW 8 501-PL397 GN-16 7 WIPER LOW SPEED ON CONNECTOR RH-C6.
11 214-4709 9 118-PL45 GY-16 8 WIPER +BAT WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON 310-PL93 PU-18 H# BK BLACK
MOM

CIRCUIT GROUPING DESIGNATION


12 420-RH79 OR-18 10 420-PL169 OR-18 F712-PL78 GY-16 605-PL90 YL-18 9 LH TURN 320-PL166 OR-18
N756-RH54 PK-18 N756-PL132 PK-18 606-PL86 GY-18 RH TURN STARTING CIRCUIT 321-PL61 BR-18 VARIOUS NOTE G: RIDE CONTROL AND LOAD CHECK CAN
GY GRAY
11 10
L1 L2 L3 RH-C7 975-RH59 WH-18 12 975-PL127 WH-18 F712-PL137 GY-18 537-PL283 GN-18 11 TURN +BAT 322-PL167 GY-16 NOT BE INSTALLED TOGETHER. ATCH WIRE, CABLE, COMPONENT
START AID CIRCUIT
FILM 231-9357
7 2 5 9 2285856
CONN 2 502-PL34 OR-16 12 WIPER HIGH SPEED
HEATER AND AIR CONDITIONER CIRCUIT
384-PL21 BU-12
537-PL318 GN-18 PU PURPLE
202-RH3 BK-18 RH-C15 PL-C59 F712-PL123 GY-18 614-PL248 PU-18
VARIOUS NOTE H: OPTION HARNESS - ALTERNATE BASED ON MACHINE CIRCUIT CONNECTED
L4 L5 L6 119-RH40 PK-16 1552273 3E3382 F712-PL100 GY-18 F712-PL96 GY-16 TURN SIGNAL / WIPER WASHER CIRCUIT 617-PL340 BR-18 CONFIGURATION. BR BROWN
564-RH20 GY-16 1 618-PL337 YL-18 SPLICE
202-RH47 BK-18 CAT DATA LINK 668-PL14 BU-18 GN GREEN
2
VARIOUS NOTE J: ATTACHMENT HARNESS
614-RH68 PU-18 3 F739-PL152 GN-18 CAN DATA LINK 720-PL130 PU-18 BLADE, SPADE, RING OR SCREW
LAMP GP 310-RH53 PU-18 320-RH299 OR-18 4 320-PL293 OR-18
RS-232 DATA LINK
754-PL77 BU-18
VARIOUS NOTE L: STD FRONT WORK AND STD REAR WORK SWITCHES ARE FOR TERMINAL BU BLUE
5 892-PL121 BR-16
270-2728 6 N756-PL132 PK-18 893-PL120 GN-16 STANDARD FLOOD LAMP ARRANGEMENTS (4 LAMPS TOTAL).
RH-C20
8 1 3 4 6 10
(49) START AID SW CONN 1 OTHER COLOR DESCRIPTIONS 911-PL5 YL-18
923-PL57 GY-18
FRONT WORK LAMP AND REAR WORK LAMP SWITCHES ARE
MOM

R
1552272
214-4722
N945-PL291 OR-18 976-PL98 OR-18 FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS

A A
(8 LAMPS TOTAL).
HIGHWAYS
THIS SCHEMATIC IS FOR THE 416E BACKHOE LOADER ELECTRICAL SYSTEM
(40) KEYSWITCH YL-16 1 308-RH61 YL-18 F711-PL95 GN-16
OFF C
110-7887 ON
PU-16 2
RH-C22 F712-PL96 GY-16
S
ST OR-16 3 307-RH56 OR-16 2285856 N939-PL107 GN-18 SH 2 E-10 NOTE M: WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS
VOLUME 1 of 2: CAB
B 7 2 5 9
BR-16 4 105-RH51 RD-16 N945-PL291 OR-18
X977-PL32 YL-18 REPLACED WITH VENT SW.
200-RH73 BK-18
202-RH62 BK-18 X977-PL192 YL-12
SH 2 D-6 NOTE N: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE MEDIA NUMBER: UENR0235-02
SH 1 H-1 NOTE T: FOR HVAC OPTION, CONN 122-BU-12 FROM HVAC HARN TO
(3) GRADE CONTROL ALARM
232-1792
+
-
N756-RH54 PK-18
975-RH59 WH-18
SH 2 B-8 POWER MODULE SB STUD SCHEMATIC PART NUMBER: 290-6780, CHANGE: 00, VERSION: S
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
NOTE V: FOR NACD MACHINES ONLY
in neutral and with parking brake set.
SIDE CONSOLE SH 2 E-8 NOTE W: AC-C5 CALLED OUT AT GROUP LEVEL Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
RN-C17
1552272 RN-C15
STOP TAIL TURN LAMP TURN 1 605-RN38 YL-18 1552269
172-6490 GND 2 200-RN13 BK-18 605-RN39 YL-18 1 YL-18 FRONT LH TURN LAMP
TAIL 3 617-RN45 BR-18 200-RN15 BK-18 2 BK-18 172-6489
EF-C2
STOP 4 604-RN41 OR-18 200-RN6 BK-18
EF-C6 1552269
200-RN11 BK-18
1552269 752-EF35 YL-18 1 RD-18 (97) FWD SOL
200-RN7 BK-18 200-RN4 BK-18 (105) A/C REFRIGERANT PRESS SW
CONNECTOR FOR IPV 1 104-EF1 RD-14 922-EF80 BR-18 2 RD-18 278-0209 AE-C3
200-RN5 BK-18 200-RN6 BK-18 236-6923
1684999
200-RN1 BK-12
200-RN1 BK-12 200-RN7 BK-18 RN-C7
1552269
CONN 37 2 200-EF2 BK-14
EF-C3 521-AE4 YL-18 A
200-RN8 BK-18
RN-C1 1552269 513-AE3 OR-18 B
200-RN11 BK-18 607-RN32 PK-18 1 FRONT LH STD FLOOD
1552269 200-RN9 BK-18 200-RN13 BK-18 200-RN16 BK-18 2 234-4328 104-EF1 RD-14 754-EF31 BU-18 1 RD-18 (100) REV SOL
EF-C26 923-EF75 GY-18 2 RD-18 278-0209
REAR LH ATCH FLOOD 1 630-RN24 GY-18 200-RN8 BK-18 604-RN41 OR-18
1673693 123-EF23 WH-18 AE-C2
290-5760 2 200-RN7 BK-18 200-RN4 BK-18 604-RN42 OR-18
RN-C13 1 123-EF62 WH-18 123-EF28 WH-18 200-AE2 BK-18 1552269
200-RN2 BK-12 200-RN13 BK-18 605-RN38 YL-18
1 2

606-RN36 GY-18 1552269 2 202-EF67 BK-18 123-EF52 WH-18 200-AE6 BK-18 513-AE5 OR-18 1 BK-14
RN-C11 200-RN3 BK-12 3 322-EF26 GY-16 123-EF53 WH-18 EF-C15 AE-C4 200-AE7 BK-18 200-AE6 BK-18 2 BK-14
608-RN29 GN-18 620-RN27 WH-18 1 FRONT LH ATCH FLOOD
1552269 (66) UPPER CAB GND 4 441-EF19 OR-18 123-EF62 WH-18 1552269 3E3364
608-RN30 GN-18 200-RN17 BK-18 2 234-4329
REAR LH STD FLOOD 1 608-RN29 GN-18 NOTE A 200-RN3 BK-12 617-RN45 BR-18 5 521-EF14 YL-18 1 521-AE4 YL-18 (94) AC COMPRESSOR CLUTCH SOL
234-4328 2 200-RN6 BK-18 200-RN14 BK-16 618-RN44 YL-18 6 447-EF22 PK-18 200-EF41 BK-18 2 200-AE7 BK-18 513-AE1 OR-18 214-4302
RN-C14 521-EF14 YL-18 513-AE5 OR-18
CONN 35
200-RN15 BK-18 630-RN23 GY-18 7
1552269 513-AE3 OR-18

F F
200-RN16 BK-18 630-RN24 GY-18 8
RN-C12 9 200-EF2 BK-14 AE-C1
200-RN17 BK-18 620-RN26 WH-18 1 FRONT RH ATCH FLOOD
1552269 10 406-EF37 PU-18 200-EF6 BK-18 521-AE4 YL-18 1552269
200-RN18 BK-18 200-RN18 BK-18 2 234-4329
REAR RH STD FLOOD 1 608-RN30 GN-18 200-RN5 BK-18 11 506-EF79 PU-18 200-EF30 BK-16 513-AE1 OR-18 1 (104) HVAC SUPPRESSOR
234-4328 2 200-RN4 BK-18 200-RN9 BK-18 12 507-EF81 WH-18 200-EF82 BK-18 200-AE2 BK-18 2 189-3158
RN-C4 200-RN14 BK-16 13 200-EF83 BK-18
RN-C8 TO PLATFORM HARNESS 14 200-EF3 BK-18 EF-C16 HVAC - ATCH
3E3382 200-RN15 BK-18
RN-C2 1552269 PL-C3 15 405-EF39 GY-18 200-EF41 BK-18 1552267
TO PLATFORM HARN 1 603-RN43 PK-16 603-RN43 PK-16 200-RN16 BK-18
1552269 CONN PL-C22 2 620-RN25 WH-16 200-RN17 BK-18 607-RN33 PK-18 1 FRONT RH STD FLOOD (SH 1 LOC F-5) 16 200-EF70 BK-18 123-EF52 WH-18 A PK-18 BATTERY (91) FUEL WATER SEPARATOR SENSOR
234-4328 17 200-EF72 BK-18 202-EF44 BK-18 B BK-18 GROUND 193-0618
REAR RH ATCH FLOOD 630-RN23 GY-18 608-RN28 GN-16 604-RN40 OR-18 604-RN41 OR-18 200-RN18 BK-18 200-RN5 BK-18
CONN 17
1 (SH 1 LOC D-12) 3 2
290-5760 2 200-RN8 BK-18 4 607-RN31 PK-16 604-RN42 OR-18 603-RN43 PK-16 18 200-EF76 BK-18 439-EF16 YL-18 C YL-18 LAMP
CONN 5 5 605-RN39 YL-18 19 439-EF16 YL-18 200-EF78 BK-18
6 630-RN22 GY-16 605-RN38 YL-18 606-RN35 GY-18 20
RN-C18 605-RN37 YL-18 605-RN39 YL-18 607-RN32 PK-18 RN-C16 21 450-EF38 YL-18
1552272 1552269 22 432-EF68 PK-16 EF-C28
607-RN33 PK-18 1237615
STOP TAIL TURN LAMP TURN 1 606-RN36 GY-18 RN-C3 606-RN35 GY-18 620-RN26 WH-18 606-RN35 GY-18 1 YL-18 FRONT RH TURN LAMP 23
1
172-6490 GND 2 200-RN11 BK-18 3E3388 606-RN34 GY-18 606-RN36 GY-18 620-RN27 WH-18 200-RN9 BK-18 2 BK-18 172-6489 24 922-EF80 BR-18 200-EF46 BK-14 506-EF79 PU-18 (73) FRONT WASHER MOTOR
TAIL 3 618-RN44 YL-18 1 604-RN40 OR-18 25 923-EF75 GY-18 200-EF82 BK-18 MOTOR 6T-1375
2
STOP 4 604-RN42 OR-18 2 607-RN32 PK-18 BEACON SOCKET 26
TO PLATFORM HARN 3 605-RN37 YL-18 607-RN31 PK-16 607-RN33 PK-18 1787539 27
CONN PL-C21 4 606-RN34 GY-18 28 420-EF60 OR-18
(SH 1 LOC C-12) 29 X977-EF54 YL-14 EF-C31
5 617-RN45 BR-18 608-RN29 GN-18 603-RN43 PK-16 ROTATING BEACON (67) XMSN GND 1237615
30 309-EF21 GY-18
CONN 4 6
7
618-RN44 YL-18 608-RN28 GN-16 608-RN30 GN-18 200-RN14 BK-16 180-3664
31 307-EF40 OR-18 507-EF81 WH-18
1
(75) REAR WASHER MOTOR
8 617-RN45 BR-18 NOTE A 200-EF83 BK-18 MOTOR 6T-1375
2
618-RN44 YL-18

620-RN26 WH-18
202-EF7 BK-18 EF-C23
620-RN25 WH-16 620-RN27 WH-18
EF-C5 202-EF13 BK-18 1166158 (107) AIR FILTER SW
3E5179 202-EF44 BK-18 420-EF60 OR-18 A 318-0302 TURBO ENGINES
630-RN23 GY-18
630-RN22 GY-16 630-RN24 GY-18 1 202-EF48 BK-16 202-EF59 BK-18 B
2 202-EF59 BK-18
3 202-EF43 BK-18
EF-C12
ROOF (NACD) 4 202-EF4 BK-18
1552269
5 202-EF67 BK-18
TO PLATFORM HARNESS 6 552-EF17 WH-18 441-EF19 OR-18 1
(85) COOLANT TEMP SENDER
PL-C39 7 324-EF74 BU-18 202-EF4 BK-18 2
(SH 1 LOC F-6) 244-3106
8 754-EF31 BU-18
CONN 16
T
9 752-EF35 YL-18
10 452-EF86 PU-18 304-EF64 WH-12
11 307-EF40 OR-18 EF-C20
12 309-EF21 GY-18 1552269
322-EF26 GY-16 406-EF37 PU-18 1 (112) COOLANT TEMPERATURE SW
324-EF74 BU-18 202-EF43 BK-18 2 235-8747
384-EF50 BU-10 T
405-EF39 GY-18
406-EF37 PU-18
420-EF60 OR-18
432-EF68 PK-16 EF-C32
439-EF16 YL-18 1552269
EF-C14 441-EF19 OR-18 405-EF39 GY-18 1 (113) ENGINE OIL PRESSURE SW
TO PLATFORM HARNESS 1779646 447-EF22 PK-18 202-EF13 BK-18 2 237-4894
PL-C52 1 384-EF50 BU-10 450-EF38 YL-18
(SH 1 LOC E-6) 2 304-EF64 WH-12 452-EF86 PU-18
506-EF79 PU-18 EF-C10
CONN 15 507-EF81 WH-18 1552269
521-EF14 YL-18 447-EF22 PK-18 1 PK-18 (86) FUEL LEVEL SENDER

E 552-EF17 WH-18 202-EF7 BK-18 BR-18


E
2
752-EF35 YL-18 251-3231
754-EF31 BU-18
922-EF80 BR-18
923-EF75 GY-18
X977-EF54 YL-14

452-EF86 PU-18 (87) TORQUE CONVERTER TEMP SENDER


T
4W-9972

EF-C19
1552269
322-EF26 GY-16 1 (68) FORWARD HORN
200-EF3 BK-18 2 164-9425
TO POWER DISTRIBUTION
BLOCK SH 1 LOC I-1
EF-C18
CBL-MM1 RD-00 7N9738
432-EF68 PK-16 1 BK-16 (110) BRAKE FLUID LEVEL SW
202-EF48 BK-16 2 BR-16 4E-8619
CBL-EE BK-00

NACD ONLY
EF-C4
1552269
CBL-MM1 RD-00
552-EF17 WH-18 552-EF69 WH-18 1 RD-18 (95) AWD SOLENOID
(108) BATTERY DISCONNECT SW
200-EF70 BK-18 200-EF70 BK-18 2 RD-18 248-3290
7N-0718
CBL-AA1 RD-00
EF-C1
1552269
CBL-HH1 BK-00 CBL-GG1 RD-00 552-EF71 WH-18 1 (101) AWD SUPPRESSOR
NEG POS
200-EF72 BK-18 200-EF72 BK-18 2 189-3158
(57) BATTERY STD
230-6368 - NACD EF-C29
1552269
324-EF73 BU-18 1 RD-18 (96) DIFF LOCK SOLENOID

CBL-FF BK-00
200-EF76 BK-18 200-EF76 BK-18 2 RD-18 248-3290
EF-C30
1552269
CBL-HH1 BK-00 NEG POS
CBL-GG1 RD-00 324-EF74 BU-18 324-EF77 BU-18 1 (102) DIFF LOCK SUPPRESSOR
(56) BATTERY HD 200-EF78 BK-18 200-EF78 BK-18 2 189-3158

D D
230-6368 - NACD

BATTERY

EF-C17 EP-C1 EP-C2 WC-C1


1552269 3E3364 1761477 3E3364
123-EF28 WH-18 1 327-EP1 PK-16 A (99) FUEL SHUTOFF TURBO SOLENOID 1 327-WC1 PK-16 (98) FUEL SHUTOFF SOL
200-EF6 BK-18 2 200-EP2 BK-16 B 176-6219 2 176-6219

CONN 34 CONN 34
NOTE H
132-1806 7Y-3883

123-EF23 WH-18
(111) COLD START TEMP SW FUEL SHUTOFF SOL-NACD
169-5326
T
(63) CAB (65) FRAME (64) ENGINE

614-AC15 PU-18 X977-EF54 YL-14


E528-AC13 PU-14
(106) A/C VENT SW EF-C21
E528-AC12 PU-14
214-4703 1552269
522-AC20 WH-18
614-AC23 PU-18 NOTE M X977-EF57 YL-18 1 (103) FUEL LIFT PUMP SUPPRESSOR
307-EF40 OR-18 307-EF40 OR-18 2 189-3158
8 1 3 4 6 10

(114) HEATER A/C SW HEATER / AC SW EF-C7


214-4718 1552269
FUNCTION CONNECTIONS
NOTE M X977-EF8 YL-14 1 (74) FUEL LIFT PUMP MOTOR
AC-C3 HEATER ON 2&3 5&6 FOR MACHINES WITH AC: MOTOR
7 2 5 9 2285856 REMOVE JUMPER CONNECTED 200-EF30 BK-16 200-EF30 BK-16 2 326-9006
AC ON 2&1 5&4
TO AC-C10
200-AC22 BK-14 BK-18
BK-18 EF-C9
124-AC5 GN-18 CONNECT AC-C10 TO 1552269
122-AC1 BU-12 AC SHUTOFF HARN
(59) MACHINE CONTROL 200-AC8 BK-14 122-AC24 BU-12 CONN AR-C2 ENGINE BLOCK HEATER 123-EF53 WH-18 123-EF53 WH-18 1 (82) EXCITATION RESISTOR
304-5687 AT-C1 122-AC26 BU-12 (SH 2 LOC C-9) 120 VAC 248-2214 309-EF49 GY-18 2 238-9397
J1 1471445
KEY SWITCH RUN 1 308-AT32 YL-18 614-AC14 PU-18 122-AC1 BU-12 AC-C10 AC-C5 NOTE W
2 517-AC19 BU-14 1552269 3E3364
3
(118) PROD LINK RADIO 516-AC18 GN-14 124-AC5 GN-18 C511-AC7 WH-18 1 C511-AC30 WH-18
4
WR-C2 C511-AR3 WH-18 515-AC4 GY-18 521-AC29 YL-18 2
263-9088 3E5179 309-EF21 GY-18 309-EF51 GY-18 D+
TO AC TACHOMETER E529-AC21 YL-14 E528-AC28 PU-14
5
6 BAT + 1 125-WR1 OR-18 125-WR1 OR-18 1 IGN TERMINAL (133 OR)
AR-C1
1116795 AR-C2
200-AC27 BK-12 CONN 21 (54) ALTERNATOR
225-3145-120A
8 1 3 4 6 10 450-EF38 YL-18 450-EF38 YL-18 W
7 BAT - 2 200-WR2 BK-18 200-WR2 BK-18 2 (SH 1 LOC D-15) 30 200-AC2 BK-18
3 3E3364
8 KEY SW RUN 3 308-WR3 YL-18 308-WR3 YL-18 3 87 200-AC10 BK-12 B+
R TERM 403-WR4 GN-18 403-WR4 GN-18 5 1 TO AC HARN 200-AC22 BK-14 AC-C7
WIRE GROUP COLOR DESCRIPTIONS
C C
9 4 4 85 (109) BLOWER SPEED SW
CAT DATA LINK (+) RS-232-TXD 5 N957-WR7 PK-18 5 TO PLATFORM HARN TO AC TACHOMETER 113-AR1 OR-18 2
87a 521-AR4 YL-18 2 CONN AC-C10 214-4695 200-AC25 BK-14 3E3370 TO PLATFORM HARN
10 893-AT16 GN-18
11 6 6 CONN PL-C69 AC SIG TERMINAL 521-AR4 YL-18 4
86 (SH 2 LOC E-8) AC-C2 200-AC8 BK-14 124-AC5 GN-18 A CONN PL-C35 CBL-CC1 RD-2
12 RS-232-RXD 7 N960-WR6 OR-18 7 (SH 1 LOC I-5) (SH 1 LOC D-15) 569-AR2 PK-18 1
CONN 21 7 2 5 9 2285856 200-AC9 BK-18 614-AC6 PU-18 B (SH 1 LOC D-12) GROUND CIRCUIT
NEGATIVE BATTERY 1 (-) 13 202-AT1 BK-16 RS-232-GND
RS-232-DTR
8
9
N979-WR5 GN-18
N970-WR8 YL-18
8
9
CONN 20 (78) A/C SHUTOFF RLY 515-AC4 GY-18
521-AC29 YL-18 C
CONN 6 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
POS LAMP RLY (SWB) 14 614-AT17 PU-18 3E-9362
15 RS-232-DSR 10 N973-WR9 BR-18 N979-WR5 GN-18 10 200-AC25 BK-14 516-AC18 GN-14
16 11 N960-WR6 OR-18 11 E529-AC21 YL-14 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
17 12 N957-WR7 PK-18 12 517-AC19 BU-14 STARTING CIRCUIT
18 WR-C1 E528-AC11 PU-14
EF-C11
19 1552252 AIR CONDITIONER SHUTOFF 200-AC9 BK-18 521-AC29 YL-18 AC-C1 START AID CIRCUIT 2219804
WR-C3 9X1054
CAT DATA LINK (-) 20 892-AT15 BR-18 30
21
3E3364 522-AC20 WH-18 122-AC24 BU-12 1
86
(79) HIGH SPEED RELAY ENGINE CONTROL CIRCUIT 384-EF50 BU-10 1 (61) GLOW PLUGS
22 N970-WR8 YL-18 1 AC-C6 515-AC4 GY-18 5 115-1615
NOTE D 1779646 HEATER AND AIR CONDITIONER CIRCUIT
NEGATIVE BATTERY 1 (-) 23 202-AT2 BK-16 N973-WR9 BR-18 2 200-AC2 BK-18 2
85
1 C568-AC16 WH-12 614-AC6 PU-18 C568-AC3 WH-12 4
24
(72) BLOWER MOTOR MOTOR 2 200-AC10 BK-12 3
87 TURN SIGNAL / WIPER WASHER CIRCUIT 104-EF1 RD-14
25
304-8965 87a
26 614-AC15 PU-18 CAT DATA LINK
27 PRODUCT LINK 121SR - ATCH 614-AC14 PU-18 304-EF64 WH-12
28 AC-C4 614-AC23 PU-18 CAN DATA LINK
29 3E3364
30 (55) THERMOSTAT WIRE AS 1 522-AC20 WH-18 C511-AC7 WH-18 TO POWER DISTRIBUTION RS-232 / RS-485 DATA LINK
POSITIVE BATTERY 1 (+) 31 126-AT4 RD-14 220-3762 2 C511-AC7 WH-18 122-AC26 BU-12 MODULE
32
33
(115) THERMOSTAT SW
NOTE N C568-AC3 WH-12
(SH 1 LOC I-1)
NOTE T OTHER COLOR DESCRIPTIONS (76) STARTER
34 T C568-AC17 WH-12 143-0539
119-9631 304-EF64 WH-12
35 C568-AC16 WH-12 HIGHWAYS G S
36 AC-C9
37 (84) MOTOR SPEED RES 1779654 E528-AC11 PU-14 MTR BAT 104-EF1 RD-14
POSITIVE BATTERY 1 (+) 38 126-AT5 RD-14 204-9921 1 C568-AC17 WH-12 E528-AC12 PU-14 200-AC27 BK-12
POSITIVE BATTERY 1 (+) 39 126-AT6 RD-14 2 516-AC18 GN-14 E528-AC13 PU-14 TO CAB GROUND STUD
40 3 517-AC19 BU-14 E528-AC28 PU-14 (SH 1 LOC D-5) MOTOR
41 4 CBL-CC1 RD-2
42 CBL-AA1 RD-00
43 AIR CONDITION - ATCH
8V SENSOR SUPPLY 44
8V SENSOR RETURN 45
46
47
48
49 ENGINE
50
51
52
53 PJ-C2 PJ-C1 PT-C4
54 1552272 3E3376 1552272
55 AT-C5 +V 1 799-PJ1 WH-16 1 799-PT10 WH-18
56 3E5179 (89) BUCKET CYLINDER POS SNSR GROUND 2 J766-PJ2 PU-16 2 J766-PT4 PU-18
NEGATIVE BATTERY 1 (-) 57 202-AT3 BK-16 126-AT40 RD-14 1 213-2491 SIGNAL 3 H902-PJ3 YL-16 3 H902-PT12 YL-18
58 202-AT44 BK-16 2 4 4
59 127-AT24 OR-14
308-AT27 YL-18
3
4 CONN 25 SYMBOL DESCRIPTION
60 105-AT23 RD-18
61 892-AT33 BR-18 5 TO PLATFORM HARN AX-C6
893-AT34 GN-18 CONN PL-C65 9X1054
62 6
30 CIRCUIT CONNECTED
63 126-AT40 RD-14 F711-AT28 GN-18 7 (SH 1 LOC I-15) PT-C2 202-AX9 BK-14 1
86
64 F712-AT29 GY-18 8 1552272 K753-AX6 OR-18 5 (80) POWER MODULE RELAY
65 126-AT5 RD-14 105-AT23 RD-18 9 CONN 11 +V 1 799-PT9 WH-18 K754-AX7 PK-18 2
85
115-1615 CIRCUIT NOT CONNECTED
66 126-AT4 RD-14 133-AT21 OR-18 10 (88) BOOM CYLINDER POS SNSR GROUND 2 J766-PT3 PU-18 AW-C11 R958-AX17 GN-14 4 RELAY K3 (40 A)
87

B B
67 126-AT6 RD-14 975-AT19 WH-18 11 212-1490 - 420/432/434 SIGNAL 3 H901-PT11 OR-18 1552272 3
87a ELECTRICAL CONNECTION TO
68 N756-AT18 PK-18 12 4 +V 1 799-AW33 WH-18 MACHINE STRUCTURE
10V/PHS POWER SUPPLY 69 799-AT8 WH-18 127-AT24 OR-14 (93) SWING POS. SNSR GROUND 2 J766-AW34 PU-18 AX-C5
10V SNSR RETURN (NEG BATTERY 4) 70 J766-AT10 PU-18 214-4293 SIGNAL 3 H904-AW35 GY-18 1552267 INTERNAL ELECTRICAL CONNECTION
133-AT21 OR-18 799-PT9 WH-18 4 F711-AX13 GN-18 A TO SURFACE OF COMPONENT
AT-C2 (83) GRADE CONTROL TERMINATING RESISTOR
799-PT10 WH-18 F712-AX14 GY-18 B
1471446 134-2540
J2 799-PT8 WH-18 C
CONNECTOR
KEY SWITCH START 1 202-AT2 BK-16 202-AT25 BK-18 799-PT7 WH-18
2 202-AT1 BK-16 202-AT44 BK-16 799-PT1 WH-18
ER-C1 ER-C2 PT-C3
AUDIO INDICATOR (2A ON/OFF) 3 N756-AT18 PK-18 202-AT3 BK-16 (71) POWER MODULE H# CIRCUIT GROUPING DESIGNATION
1552267 3E3376 1552272 H901-PT11 OR-18 AV-C2 (60) ADVISORY DISPLAY
DRIVE 1-3 RETURN 1 (ON/OFF 1-5) 4 975-AT19 WH-18 308-AT22 YL-18 AT-C8 226-9169
A 799-ER2 WH-18 1 799-PT8 WH-18 1471444 284-8905 AX-C3 XC-C1 XC-C2
5 308-AT27 YL-18 3E3364
+V H902-PT12 YL-18
TO PLATFORM HARN B J766-ER1 PU-18 2 J766-PT5 PU-18 1552273 3E3382 6D5257 B
6 GROUND H903-PT13 PK-18 AW-C1 AV-C1 105-AV1 RD-18 1 + BATTERY ATCH WIRE, CABLE, COMPONENT
614-AT17 PU-18 1 CONN PL-C6 SIGNAL C H903-ER3 PK-18 3 H903-PT13 PK-18 H907-PT14 GN-18 R954-AX18 OR-18 R954-XC1 BK-18 SWITCHED PWR 1
7 308-AT32 YL-18 1552252 3E5179 202-AV2 BK-18 2 GROUND 1 A
450-AT35 YL-18 2 (SH 1 LOC I-15) 4 R955-AX19 GY-18 R955-XC2 BK-18 SWITCHED PWR 1 RTN
8
(90) ESTICK CYL POS SNSR 308-AV3 YL-18 3 KEYSWITCH INPUT 2 B
CIRCUIT CONNECTED
9
10
450-AT35 YL-18
614-AT17 PU-18
CONN 10 215-8934
CONN 36
105-AW3 RD-18
202-AW6 BK-18
1
2
105-AV1 RD-18
202-AV9 BK-18 893-AV8 GN-18
4
8