Beruflich Dokumente
Kultur Dokumente
1
3/1/2016
2
3/1/2016
3
3/1/2016
4
3/1/2016
5
3/1/2016
TYPES OF VIBRATING
SCREENS
6
3/1/2016
INCLINED SCREEN
HORIZONTAL SCREEN
7
3/1/2016
TRIPLE-SHAFTED HORIZONTAL
SCREEN
HIGH SPEED
8
3/1/2016
DEWATERING
9
3/1/2016
INCLINED SCREENS
HORIZONTAL SCREEN
10
3/1/2016
OPERATING PARAMETERS
To effectively separate the materials, the
proper operating parameters are applied to
the vibrating screen.
• Speed
• Stroke
• Direction of rotation
• Angle of inclination
11
3/1/2016
SPEED READINGS
SPEED READINGS
12
3/1/2016
Screen Strokes
Circular
Motion
Straight
Line Motion
13
3/1/2016
STROKE
14
3/1/2016
VIBRATION ANALYZER
CHECKING STROKE
15
3/1/2016
External Counterweight
16
3/1/2016
Internal Counterweights
17
3/1/2016
SCREEN SETUP
COARSE SEPARATION
FINE SEPARATION
G-Force Formula
G-FORCE = 0.051 x
(REVOLUTIONS PER
MINUTE) 2 x THROW IN
G-Force INCHES
OR
Formula
(RPM2 X THROW)
÷
70418
18
3/1/2016
Setup #1
Stroke 0.38 Inches G-Force Example
Speed 850 RPM
G Force 3.85 Setup #2
Stroke 0.38 Inches
Speed 935 RPM
Setup #3 G Force 4.66
Stroke 0.41 Inches % Increase 21%
Speed 850 RPM
G Force 4.23
% Increase 10%
DETERMINING FACTORS
• Feed volume (TPH)
• Size of deck
openings
• Largest particle size
• Particle shape
19
3/1/2016
DETERMINING FACTORS
• Feed volume (TPH) • Type of screen
• Size of deck media
openings
• Largest particle size
• Particle shape
DETERMINING FACTORS
• Feed volume (TPH) • Type of screen
• Size of deck media
openings • Size and type of
• Largest particle size machine
• Particle shape
20
3/1/2016
DETERMINING FACTORS
• Feed volume (TPH) • Type of screen
• Size of deck media
openings • Size and type of
• Largest particle size machine
• Particle shape • Size of screen
bearings
DETERMINING FACTORS
• Feed volume (TPH) • Type of screen media
• Size of deck openings • Size and type of
• Largest particle size machine
• Particle shape • Size of screen
bearings
• Wet or dry screening
21
3/1/2016
SCREEN MEDIA
• Screen Cloth
• Screen Plate
• Polyurethane
Screens
• Rubber Screens
22
3/1/2016
SCREEN MEDIA
• Screen Cloth with:
Square openings
Rectangular openings
Slotted openings
Zig-Zag openings
Proper Wire Diameter
Proper Grade of Wire
SCREEN EFFICIENCY
Efficiency =
% undersize in feed that actually passes an opening
% undersize in feed
23
3/1/2016
Screen Efficiency
Feed Oversize
TPH 860 382
3" 100 100
2" 94.4 87.3
1 1/2" 83.6 63.1
1 1/4" 73.2 39.8
1" 64.3 30.2
3/4" 52.3 20.2
1/2" 32.5 8.4
3/8" 22.5 4.3
1/4" 13.5 1.6
630 TPH – 152 TPH = 477 TPH undersize that passes deck
24
3/1/2016
25
3/1/2016
26
3/1/2016
Screen Feed
27
3/1/2016
28
3/1/2016
29
3/1/2016
30
3/1/2016
31
3/1/2016
32
3/1/2016
33
3/1/2016
34
3/1/2016
35
3/1/2016
APPLICATION PROBLEMS
• Plugging
– Near size particles which become lodged in
the openings blocking the openings
Material Plugging
36
3/1/2016
Material Plugging
APPLICATION PROBLEMS
• Plugging
– Near size particles which become lodged in
the openings blocking the openings
• Blinding
– Fine particles which stick to the surface media
due to moisture gradually blanking over the
openings
37
3/1/2016
Material Blinding
Material Blinding
38
3/1/2016
APPLICATION PROBLEMS
• Plugging
– Near size particles which become lodged in the
openings blocking the openings
• Blinding
– Fine particles which stick to the surface media due to
moisture gradually blanking over the openings
• Carryover or dirty material
– Excessive undersize particles failing to pass through
the openings
PLUGGING SOLUTIONS
• More stroke
• Smaller wire diameter
• Change hole shape (slotted or rectangular
openings)
• Different surface media
• Adjust crusher setting
39
3/1/2016
BLINDING SOLUTIONS
• Increase speed
• Change stroke
• Smaller wire diameter
• Different surface media
• Ball trays
• Heated decks
• Add water
CARRYOVER SOLUTIONS
• Change stroke
• Change speed
• Reverse screen rotation
• Change wire diameter or shape of opening to
increase open area
• Change angle of inclination
• Feed centered on the screen
• Control feed segregation
• Change feed tonnage
40
3/1/2016
41