Beruflich Dokumente
Kultur Dokumente
Electrical System
K-S3 K-S2 WH-18 G828-K29 A 180-9339
59 8T-8737
GN-18 G829-K33 B 180-9339 OR-14 150-E27 48 9W-0844 J63 It has a coil that makes an electromagnet when current flows through it. The
60 8T-8737
WH-16 E452-E28 49 180-9340 CLR-GA WIRE NAME POS TERM/PLUG electromagnet can open or close the switch part of the relay.
61 8T-8737 GY-18 994-K10 C 180-9339
YL-18 F421-K12 62 180-9340 YL K900-E29 50 180-9340 YL-14 120-E43 A 9W-0852
ACCESSORY TABLE
63 8T-8737 51 8T-8737 BK-14 229-E58 B 9W-0852
QTY PART NAME P/N
64 8T-8737 OR-14 150-E30 52 9W-0844 BK A234-E47 C 133-0967 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
K-S1
WH-18 T725-K44 65
66
180-9340
8T-8737
1
1
RECEPTACLE AS. 3E-3370
WEDGE 3E-3371 OR-14
PK-16
150-E31
387-E32
53
54
9W-0844
180-9340
PK-16
WH-16
893-E48
892-E50
D
E
180-9339
180-9339
C15: C18: coil that makes an electromagnet when current flows through it. The electromagnet
67 8T-8737 200mm PAINT/PRO 114-8843 can open or close a valve or move a piece of metal that can do work.
68
69
8T-8737
-
J203 PU-16 381-E33
55
56
8T-8737
180-9340
GN
YL
K990-E57
K900-E53
F
G
180-9339
180-9339
JRE1-UP (Industrial) GJE1-UP (Industrial)
70 8T-8737
WH-18 G828-K1
71
72
8T-8737
180-9340
CLR-GA
WH-18
WIRE NAME POS TERM/PLUG
G828-K31 A 180-9339 GN-16 G955-E34
57
58
8T-8737
180-9340
H
J
8T-8737
8T-8737 JKG1-UP (Industrial) EJG1-UP (Industrial) Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
73 8T-8737 PK-16 E798-E35 59 180-9340 ACCESSORY TABLE activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
74
75
8T-8737
8T-8737
GN-18
GY-18
G829-K32
R747-K5
B
C
180-9339
180-9339 WH-16 G967-E36 60 180-9340 QTY
1
PART NAME P/N
RECEPTACLE AS. 8T-8736
JDK1-UP (Petroleum) WJH1-UP (Industrial) that make electromagnet when current flows through them. It also has an internal switch that places
ACCESSORY TABLE BK-14 229-E37 61 9W-0844 the latch coil circuit open at the time the coil latches.
76
77
78
-
8T-8737
8T-8737
QTY
1
PART NAME P/N
RECEPTACLE AS. 3E-3370 BK-14 229-E38
62
63
8T-8737
9W-0844
50mm
1
TUBE
CAP
125-7876
8C-6354
JAS1-UP (Industrial) WRH1-UP (Industrial)
(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING 79
80
8T-8737
8T-8737
1 WEDGE 3E-3371 64 8T-8737 50mm
300mm
TUBE
WIRE
5P-0702
5P-9074
MCW1-UP (Industrial) WJW1-UP (Petroleum) Harness and Wire Symbols
SENSOR P402 ATMOSPHERIC PRESSURE TIMING 200mm PAINT/PRO 114-8843 BK-14 229-E39 65 9W-0844
81 8T-8737
SENSOR J203 100mm TUBE 113-7027
CALIBRATION
(TC) PROBE PU-18 N707-K43
82
83
8T-8737
180-9340
GY-16
YL-16
A307-E40
G969-E41
66
67
180-9340
180-9340 JDY1-UP (Petroleum) Wire, Cable, or Harness
Assembly Identification: Includes
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)
CONNECTOR 84 8T-8737 GN-16 C912-E21 68 180-9340 P154
P400 Harness Identification Letters and
85 8T-8737 69 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG Harness Connector Serialization Code:
86 8T-8737 Harness Connector Serialization
YL-14 120-E42 70 9W-0844 YL K900-E54 A 180-9340 The "C" stands for "Connector" and the
87 8T-8737 GN K990-E56 B 180-9340
Codes (see sample).
88 8T-8737 ACCESSORY TABLE number indicates which connector in the
BK A234-E45 C 133-0969 harness (C1, C2, C3, ...).
89 8T-8737 QTY PART NAME P/N
ACCESSORY TABLE
AG-C4 L-C12 L-C12
90 8T-8737
91 8T-8737
1 PLUG AS. 160-7689
QTY PART NAME P/N
111-7898 3E-5179 3E-5179
ELECTRONIC CONTROL 92 8T-8737
50mm TUBE 5P-0702
MODULE P2 1 PLUG AS. 174-0502
93 8T-8737 50mm TUBE 125-7876
50mm TUBE 125-7876
Part Number: for Connector Plug 1
94 8T-8737 200mm PAINT/PRO 110-3202 Part Number: for Connector Receptacle
95 8T-8737 50mm TUBE 5P-0702
(CRANKSHAFT POSITION) 96 8T-8737
1 ENDBELL 237-0336
1 STRAP 3S-2093 2
PRIMARY ENGINE SPEED/TIMING 97 8T-8737 200mm PAINT/PRO 110-3202
SENSOR P401 98 8T-8737
1 WEDGE 155-2276 Plug Receptacle
OR-16-HV T860-K14 99 180-9340
100 8T-8737 Pin or Socket Number
101 8T-8737 5A
102 8T-8737 Deutsch connector: Typical representation
103 8T-8737 1 Component
GY-16-HV T858-K15 104 180-9340 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
WH-16-HV T962-K25 105 180-9340 2 sockets and the receptacle contains all pins.
BR-16-HV T959-K17 106 180-9340
GN-16-HV T961-K16 107 180-9340 325-AG135 PK-14
BU-16-HV T960-K24 108 180-9340
1 Sure-Seal connector: Typical representation Harness identification code:
109 8T-8737 of a Sure-Seal connector. The plug and receptacle Wire Gauge
This example indicates wire group 325,
110
111
8T-8737
8T-8737
ENGINE SERVICE TOOL CONNECTOR 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
ENGINE OIL PRESSURE 112 - J63
G-C3 113 8T-8737
Connector Tables for WH-16-HV
114
T859-K21 115
-
180-9340
Harness 248-0471 PU-16-HV T957-K20 116 180-9340
117 -
CLR-GA
G-C1
WIRE NAME POS TERM/PLUG
YL-16-HV T958-K19 118 180-9340 © 2013 Caterpillar, All Rights Reserved Printed in U.S.A.
119 -
1 8T-8737 120 8T-8737
BU-18 N782-G1 2 180-9340 ACCESSORY TABLE
G-S1 QTY PART NAME P/N SPLICE
GN-18 N783-G2 3 180-9340 G-S2 SPLICE SPLICE
N782-BU E-S2 E-S3
N783-GN 1 PLUG AS. 227-4002 E-S7 TERMINATION
WH-18 N784-G3 4 180-9340 SPLICE
1 ENDBELL 211-6807 SPLICE SPLICE RESISTOR
BU-18 N785-G4 5 180-9340 E-S1 E-S4
E-S8 P154
6 8T-8737
CONTROL MODULE FUEL PRESSURE 200mm PAINT/PRO 110-3202
SPLICE SPLICE
SPLICE
G-C1 G-C2 E-S9 E-S6 E-S5
ACCESSORY TABLE
CUSTOMER
QTY PART NAME P/N
G-S4 CONNECTOR
1 PLUG AS. 155-2273 129-7163 3E-3388 9W-1951
N785-BU J61
1 WEDGE 155-2263
G-S3
N784-WH (12-14 AWG)
G-C2 5 6 7 8
NOTE: IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE. D
CLR-GA WIRE NAME POS TERM/PLUG IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE.
1 8T-8737 IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE. Connector Tables for Harness 227-3812 Connector Tables for Harness 276-3091 E C
RENR8046-06
12 11 10 9 8 7
1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 MODULE P1 1 PLUG AS. 155-2269 QTY PART NAME P/N
200mm PAINT/PRO 114-8843 1 RECEPTACLE AS. 3E-3370 127-5486 155-2267
1 WEDGE 155-2261 200mm PAINT/PRO 114-8843
(8-10 AWG)
1 WEDGE 3E-3371
1 2 3 4 5 6
A B
7 8 9 10 11 12
3E-3364 230-4011
6 5 4 3 2 1
133-0973 155-2273
7X-6222 227-4002
B A 1 6
6 1 2 5
30 Page,
3 4 10 9 8 7 6 5 4 3 2 1
C
22 21 20 19 18 17 16 15 14 13 12 11
32 31 30 29 28 27 26 25 24 23
24 19 44 43 42 41 40 39 38 37 36 35 34 33
155-2269
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53
9X-0145 68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
2 1
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
1 6
110 109 108 107 106 105 104 103 102 101 100 99
120 119 118 117 116 115 114 113 112 111
19 24
8T-9834
10 6 5 1
3E-5179 20 16 15 11
30 26 25 21
7 8 9 10 11 12
40 36 35 31
6 5 4 3 2 1
TIMING/CALIBRATION(TC)
PROBE CONNECTOR
P400
1297163
30 G833-K7 PK-18 E964-K22 WH-18 2 SIGNAL+ (NOTE B&C) 229-E56 BK-14 B (-)BATTERY
31 G857-K9 YL-18 P570 191-8303 1297163 1297164 A + BAT. OR THROTTLE POSITION
C B A A234-E9 BK-14 C J1939 SHIELD B - BAT. SENSOR (NOTE W)
32 R746-K18 PK-18 1539693
1
NOTE X P154 893-E8 PK-16 D CAT DATA LINK(+)
33 R747-K5 GY-18 CYLINDER 1 & 2
34 T725-K44 WH-18 K737-EJ19 BR-16-NW P200 D-C2 D-C1 1740502 892-E7 WH-16 E CAT DATA LINK(-) NOTE D J403/P403
1
A RETARDER
1552267 3E-3370 237-0227 K990-E13 GN F J1939(-)
1297164
PRIMARY ENGINE SPEED/TIMING (+) 35 E964-K22 WH-18 K739-EJ21 BU-16-NW B C SIG DESIRED SPEED CONTROL
TIMING CALIBRATION (TC) PROBE (-)
SOLENOID TURBO OUTLET PRESSURE K900-E11 YL G J1939(+)
36 G857-K9 YL-18 G828-K30 WH-18 A JUMPER-D1 OR-18 A +5 VOLTS A + BAT. OR THROTTLE POSITION
37 G829-K34 GN-18 B JUMPER-D2 YL-18 B RETURN SENSOR (BOOST) H G S
B - BAT. SENSOR #2 (NOTE W)
38 INJECTOR R746-K18 PK-18 C JUMPER-D3 GN-18 C SIGNAL (INTAKE MANIFOLD AIR) J
NO.2 BATTERY(-)
39 HARNESS T858-EJ14 GY-16-NW 274-6718 P1 MTR BAT.
FUEL PRESSURE 40 C991-K6 PK-18 CONNECTOR HARNESS 352-2826 WITH RETARDER WIRING T958-EJ2 YL-16-NW
CYLINDER J1 1607689 ETHER START VALVE
INJECTOR J203 F-C2 F-C1
41
42
P300 J300 HARNESS 343-9866 WITHOUT RETARDER WIRING 3E3370 3E-3370 237-0227 ANALOG SENSOR POWER (+5V)
1
2 125-E29 OR-16 229-E57 BK-14
STARTING ST
ON
B
1552252 3E8969(HARNESS 352-2826) MOTOR NOTE D NOTE D
S
43
NO.3 G828-K31 WH-18 A JUMPER-F1 OR-18 A +5 VOLTS ATMOSPHERIC PRESSURE ANALOG SENSOR RETURN 3 T993-E30 BR-16 229-E58 BK-14 OFF C ETHER START ETHER
44 2908858(HARNESS 343-9866) EJ-S4 T859-EJ16 WH-16-NW G829-K32 GN-18 B JUMPER-F2 YL-18 B RETURN SENSOR 229-E59 BK-14 VALVE RELAY ETHER START VALVE 1 START
CYLINDER DIGITAL SENSOR POWER (+8V) 4 167-E23 OR-16 ETHER
45 T957-K20 PU-16-HV 1 T957-EJ1 PU-16-NW K737-EJ10 BR-16-NW 1
K737-EJ19 BR-16-NW T959-EJ3 BR-16-NW R747-K5 GY-18 C JUMPER-F3 GN-18 C SIGNAL 274-6717 BATTERY(-) 2 VALVE
INJECTOR DIGITAL SENSOR RETURN 5 A274-E24 BK-16 ELECTRONICS R (NOTE V) 1 START
SECONDARY ENGINE SPEED/TIMING (+) 46 E966-K26 YL-18 T958-K19 YL-16-HV 2 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW START RELAY (NOTE V)
SECONDARY ENGINE SPEED/TIMING (-) MAINTENANCE DUE RESET SWITCH 6 F426-E27 BU-16 GROUND STUD (SMMS) 2 VALVE
47 E965-K27 BU-18 T959-K17 BR-16-HV 3 T959-EJ3 BR-16-NW KEYSTART
48 T960-K24 BU-16-HV 4 T960-EJ4 BU-16-NW J201 TORQUE LIMIT SWITCH 7 M909-E17 GN-16 NOTE A (NOTE V)
ALTERNATE ETHER VALVE WIRING
49 T961-K16 GN-16-HV 5 T961-EJ5 GN-16-NW 3E3370 CAT DATA LINK (+) 8 893-E3 PK-16 1 1
SWITCH
P571 CAT DATA LINK (-) 9 E-S7 A234-E9 BK
50 T962-K25 WH-16-HV 6 T962-EJ6 WH-16-NW EJ-S5 G828-K29 WH-18 A OR-18 +5 VOLTS ENGINE OIL PRESSURE 892-E4 WH-16 P515
1539693 A234-E31 BK ALTERNATOR 1552269
51 T858-K15 GY-16-HV 7 T858-EJ7 GY-16-NW K739-EJ12 BU-16-NW 1
K739-J23 BU-16-NW NOTE X G829-K33 GN-18 B YL-18 RETURN SENSOR ETHER START VALVE 10 382-E37 PK-16
8 CYLINDER 3 & 4 INLET AIR SHUTOFF SOLENOID RELAY 11 G971-E19 BR-16 BK-18 1
52 T859-K21 WH-16-HV T859-EJ8 WH-16-NW K739-EJ22 BU-16-NW K738-EJ11 GN-16-NW A 994-K10 GY-18 C GN-18 SIGNAL 194-6725 A234-E10 BK A234-E62 BK
53 T860-K14 OR-16-HV 9 T860-EJ9 OR-16-NW K739-EJ21 BU-16-NW RETARDER 12 BK-18 2 STARTING AID OVERRIDE SW
10
K739-EJ22 BU-16-NW B
SOLENOID A234-E1 BK 1
E-S3
54 K737-K4 BR-16-HV K737-EJ10 BR-16-NW 13
55 K738-K41 GN-16-HV 11 K738-EJ11 GN-16-NW 14 E-S9 K990-E13 GN
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 K739-K40 BU-16-HV 12 K739-EJ12 BU-16-NW EJ-S1 J209 K990-E33 GN
NO.4 AUXILIARY PRESSURE SENSOR 15 G469-E48 BU-16
ATMOSPHERIC PRESSURE 57 R747-K5 GY-18 T858-EJ7 GY-16-NW 1
T858-EJ13 GY-16-NW 3E3370 AUXILIARY TEMPERATURE SENSOR 16 G488-E26 GN-16 MAINTENANCE DUE RESET SW
T859-EJ15 WH-16-NW CYLINDER K990-E14 GN
58 T858-EJ14 GY-16-NW T960-EJ4 BU-16-NW G828-N1 WH-18 A OR-18 +5 VOLTS 17 E-S5
59 INJECTOR RETURN
FUEL PRESSURE SENSOR K990-E5 GN K990-E61 GN
G829-N2 GN-18 B YL-18 18
60 C991-N3 PK-18 C GN-18 SIGNAL 194-6725 E-S8 K900-E11 YL
19
61 EJ-S3 P93 J93 K900-E32 YL J61 +BAT. (UNSWITCHED) 14 AWG
20 TORQUE LIMIT SW
FUEL TEMPERATURE 62 F421-K12 YL-18 T860-EJ9 OR-16-NW 1
K900-E60 YL M909-E17 GN-16 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
NOT USED 65 T725-K44 WH-18 THESE WIRES & CONNECTORS DO NOT T859-EJ8 WH-16-NW 1
T859-EJ15 WH-16-NW G833-K37 PK-18 2 G833-N5 PK-18 RETARDER SOLENOID LO/HI SWITCH 23 H407-E49 YL-16
24 E-S2 T936-E18 GN-16 3 RETARDER LAMP SOLENOID COMMON
66
EXIST ON THE 343-9866 HARNESS T859-EJ16 WH-16-NW T725-K44 WH-18 3 T725-N6 WH-18 2304012
REMOTE SHUTDOWN SW (NOTE K)
67 25 893-E3 PK-16 1
893-E8 PK-16 G971-E19 BR-16 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
N707-K43 PU-18 4 N707-N7 PU-18
68 K738-EJ11 GN-16-NW P572 G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1 26 893-E22 PK-16 G969-E20 YL-16 5 SOLENOID COMMON COOLANT LEVEL SNSR
1539693 NOT USED 892-E21 WH-16 6 CAT DATA LINK - DIG SNSR PWR (+8V)
69 T957-EJ1 PU-16-NW NOTE X G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2 27 E-S1
T959-EJ3 BR-16-NW CYLINDER 5 & 6 C991-K6 PK-18 C991-N3 PK-18 892-E4 WH-16 892-E7 WH-16 893-E22 PK-16 7 CAT DATA LINK + DIG SNSR RETURN
E
70
E 7 DIAGNOSTIC LAMP 28 F404-E39 RD-16
1
120-E15 YL-14 G488-E26 GN-16 11 AUXILIARY TEMP SNSR ANLG SNSR PWR (+5V)
2304011 OVERSPEED VERIFY SW
75 NO.6 FUEL TEMPERATURE 33 120-E41 YL-14 F426-E27 BU-16 12 MAINTENANCE DUE RESET SW ANLG SNSR RETURN
76 C-M7 T860-EJ18 OR-16-NW CYLINDER F421-N4 YL-18 1 SIGNAL F424-E28 YL-16 13 MAINTENANCE DUE LAMP ETHER START VALVE
C-M9 SENSOR J1939 DATA (-) 34 K990-E5 GN
77 229-BK 391-PK T962-EJ6 WH-16-NW INJECTOR G833-N5 PK-18 2 RETURN 125-E29 OR-16 14 ANLG SNSR PWR (+5V) STARTING AID OVERRIDE SW
78 THESE WIRES, CONNECTORS & SOLENOIDS 256-6453 NOT USED 35 J983-E38 YL-16
DO NOT EXIST ON THE 343-9866 HARNESS 36 M909-E17 GN-16 T993-E30 BR-16 15 ANLG SNSR RETURN MAINTENANCE DUE RESET SW PTO INTERRUPT SW
79
80
C-T1
HARNESS 276-3091 37
38
T936-E18 GN-16
G971-E19 BR-16
A234-E31 BK
K900-E32 YL
16
17
J1939 SHIELD
J1939 DATA +
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
81
101-RD C-M10 G969-E20 YL-16 K990-E33 GN 18 J1939 DATA - INTERMEDIATE ENGINE SPEED SW
82 39
F716-WH M904E34 OR-16 19 PTO INTERRUPT SW 75% OVERSPEED VERIFY SW
NOT USED 83 N707-K43 PU-18 C-M8 RETARDER SOLENOID MED/HI SWITCH 40 E798-E50 PK-16 167-E23 OR-16 PTO ENABLE SW
START RELAY 391-PK A274-E24 BK-16 450-E35 YL-16 20 PTO INTERRUPT SW
84 PTO INTERRUPT SWITCH 41 M904-E34 OR-16 THROTTLE POSITION SENSOR #2
85 C-T2 J1939 SHIELD 42 A234-E1 BK A307-E25 GY-16 451-E36 BR-16 21 NC PTO ENABLE SW
86 101-RD G488-E26 GN-16 382-E37 PK-16 22 ETHER START VALVE
43
87 DIAGNOSTIC C-T17 REMOTE SHUTDOWN 44 F716-E42 WH-16 F426-E27 BU-16 J983-E38 YL-16 23 NC PTO RAMP UP/SET SW
88 WARNING LAMP 150-OR F424-E28 YL-16 F404-E39 RD-16 24 PTO RAMP DOWN/RESUME SW
LAMP INTERMEDIATE ENGINE SPEED SWITCH 45 G968-E43 WH-16 DIAGNOSTIC LAMP
89 C-T4 C-T6 125-E29 OR-16 F420-E40 GN-16 25 WARNING LAMP MAINTENANCE DUE LAMP
F420-GN C-T3 C-T5 F404-RD J209 46
90 26
120-YL 120-YL NOT USED 47 H405-E52 BU-16 T993-E30 BR-16 120-E41 YL-14 +BAT. (SWITCHED) DIAGNOSTIC LAMP
91 C-T15 3E3370 M904-E34 OR-16 F716-E42 WH-16 27 REMOTE SHUTDOWN SW WARNING LAMP PTO RAMP
92 150-OR G828-N1 WH-18 A OR-18 +5 VOLTS +BATTERY (UNSWITCHED) 48 150-E16 OR-14
FUEL PRESSURE SENSOR COOLANT LEVEL SENSOR 49 E452-E51 WH-16 451-E36 BR-16 G968-E43 WH-16 28 INTERMEDIATE ENGINE SPEED SW RETARDER LAMP UP/DOWN SWITCH
93 G829-N2 GN-18 B YL-18 RETURN 14 AWG
194-6725 J1939 DATA (+) 50 K900-E2 YL 382-E37 PK-16 381-E44 PU-16 29 PTO ENABLE SW +BAT. (SWITCHED)
94 C991-N3 PK-18 C GN-18 SIGNAL
51 F404-E39 RD-16 G955-E45 GN-16 30 PTO RAMP UP/SET SW CAT DATA LINK -
95 P93 J93 F420-E40 GN-16 31 MAINTENANCE
96 +BATTERY (UNSWITCHED) 52 150-E46 OR-14 150-E46 OR-14 +BAT. (UNSWITCHED) CAT DATA LINK +
1552264 3E3388 F716-E42 WH-16 CB DUE LAMP
97 +BATTERY (UNSWITCHED) 53 150-E47 OR-14 150-E47 OR-14 32 +BAT. (UNSWITCHED)
98 F421-K12 YL-18 1 F421-N4 YL-18 75% OVERSPEED VERIFY SWITCH 54 387-E55 PK-16 G968-E43 WH-16 G469-E48 BU-16 33 AUXILIARY PRESS. SNSR 1A
INJECTOR 5&6 HIGH 99 T860-K14 OR-16-HV G833-K37 PK-18 2 G833-N5 PK-18 55 381-E44 PU-16 H407-E49 YL-16 34 RETARDER LO/HI SWITCH ALTERNATE RETARDER WIRING
35
-BAT
100 T725-K44 WH-18 3 T725-N6 WH-18 PTO ENABLE SWITCH 56 381-E44 PU-16 G955-E45 GN-16 E798-E50 PK-16 RETARDER MED/HI SWITCH
1552269 G469-E48 BU-16 36
101 N707-K43 PU-18 4 N707-N7 PU-18 57 E452-E51 WH-16 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
CB
102 G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1
NOT USED PTO RAMP UP/SET SWITCH 58 G955-E45 GN-16 H407-E49 YL-16 H405-E52 BU-16 37 NC LO RETARDER LO/HI SWITCH
RETARDER LO/HI SWITCH
103 G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2
59 451-E36 BR-16 E798-E50 PK-16 M910-E53 OR-16 38 STARTING AID OVERRIDE SW MED 1A
INJECTOR 1&2 HIGH 104 T858-K15 GY-16-HV C991-K6 PK-18 7 C991-N3 PK-18 E452-E51 WH-16 G967-E54 WH-16 39 PTO RAMP DOWN/RESUME SW LOW RETARD SWITCH
PTO RAMP DOWN / RESUME SWITCH 60 G967-E54 WH-16 HI
(ACTUATE ON CLOSE)
INJECTOR 6 LOW 105 T962-K25 WH-16-HV C-T20
8 J983-E38 YL-16 387-E55 PK-16 40 75% OVERSPEED VERIFY SW RETARDER SOLENOID
INJECTOR 3 LOW 106 T959-K17 BR-16-HV BATTERY (-) 61 229-E59 BK-14 LO
ON/OFF SWITCH
C-T7 101-RD H405-E52 BU-16
INJECTOR 5 LOW 107 T961-K16 GN-16-HV 105-RD FUEL HARNESS 62 RETARDER MED/HI SWITCH MED
CB WARNING LAMP
P105 BATTERY (-) 63 229-E57 BK-14 M910-E53 OR-16
INJECTOR 4 LOW 108 T960-K24 BU-16-HV TERMINATION RESISTOR CONNECTOR HI RETARDER MED/HI SWITCH
109 C-C20 1552269 64 G967-E54 WH-16 1A
FUEL TEMPERATURE 387-E55 PK-16 MEDIUM RETARD SWITCH
110 F421-N4 YL-18 1 SIGNAL BATTERY (-) 65 229-E58 BK-14 (ACTUATE ON CLOSE)
RETURN SENSOR THROTTLE POSITION SENSOR 66 A307-E25 GY-16 150-E16 OR-14
111 G833-N5 PK-18 2
150-E46 OR-14 MAX LENGTH 40 METERS
112 130-9811 SOLENOID COMMON 67 G969-E20 YL-16 J1939 SHIELD ACTUATE BOTH SWITCHES RETARDER LAMP
150-E47 OR-14 CB
113 THROTTLE POSITION SENSOR #2 68 450-E35 YL-16 J1939 DATA + FOR HIGH RETARD
114 69
450-E35 YL-16 J1939 DATA - 1A
INJECTOR 3&4 HIGH 115 T859-K21 WH-16-HV HARNESS 227-3812 +BATTERY (SWITCHED) 70 120-E6 YL-14 (153-2707)
INJECTOR 1 LOW 116 T957-K20 PU-16-HV
117 ELECTRONIC CONTROL MODULE (ECM) (NOTES B & E) A B C
INJECTOR 2 LOW 118 T958-K19 YL-16-HV A + BAT.
119 C-S10 C-S11 B - BAT.
120 C-S7 229-BK K990-GN
C-S4 120-YL C
C-S6 C-S3 MAX LENGTH 30 METERS
101-RD D CAT DATA LINK +
D JUMPER HARNESS C-S5 C-S8
120-YL K990-GN
C-S2
C-S1
K900-YL
ENGINE SERVICE TOOL
C-C6 E
F
CAT DATA LINK - D
INTERFACE 101-RD 229-BK A B CB C A
K900-YL G
ELECTRONIC CONTROL MODULE C-C1 H
TERMINATION
J
RESISTOR
(165-0200) (J66)
(174-3016) 120 DEVICE
CONTROL MODULE MAX LENGTH 1 METER CUSTOMER INSTALLED
C-S9 (NOTE B & C)
391-PK
C-C7 (NOTE B) SERVICE TOOL CONN
30 PTO RAMP UP/SET SW G955 GN-16 1 172 Engine Stop Switch N.C. Out
H-S7 31 150(52) OR-14
794 Warning Lamp - Red-
150-OR H-S1 +BAT. (UNSWITCHED) 251 Alternator (RH) -Battery
229-BK 32 +BAT. (UNSWITCHED) 150(53) OR-14 795 Diagnostic Lamp + Yellow+
266E957
33 252 Alternator (RH) +Battery
UP G S 796 Diagnostic Lamp - Yellow-
INSTRUMENT PANEL 34 253 Alternator (RH) -Battery
HARNESS INTERFACE 35 957 Start/Stop Key Switch R or IGN
H-C2 R MTR BAT. 255 Alternator (RH) -Battery
C H-S8
H-S2
36
37
COOLANT LEVEL SNSR E452 WH-16
+ DN
SPEED C OFF NOTE D
256 Alternator (RH) +Battery
4201 - 4212
4601 - 4606
12 Pin Connector J94
6 Pin Connector J95
C
K900-YL 38 RAISE/LOWER STARTING 258 Alternator (RH) +Battery
229-BK SWITCH S ON
39 PTO RAMP DOWN/RESUME SW G967 WH-16 MOTOR
H-S3 HOURMETER START B ST TYPICAL WIRE NUMBER: 050 E 365
40
K990-GN RELAY
041 BK-16 (SMMS) START/STOP Right Hand Starter Motor +Battery Connection
KEY SWITCH
1
C9 Engine
Left Hand Alternator Breaker Power Out Connection
Related Electrical Service Manuals
ENGINE COOLANT ALTERNATOR
FUEL ENGINE OIL 1275486 1275485 This wire routes from the Right Hand Starter Motor +Battery Connection to
ECM PRESSURE PRESSURE TEMPERATURE VOLTMETER TACHOMETER GROUND STUD 1552269 the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine. Title Form Number
H-C1 211-0745 207-2824 207-2823 207-2822 207-2825
BK-18 1
TERMINATION RESISTOR BK-18 2 Troubleshooting RENR5042
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
H-C6
ENGINE STOP SWITCH CONTROL PANEL Systems Operation / Testing and Adjusting SENR9843
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
G-C2 G-C3 G-C4 G-C5 G-C6 Diagnostic SYMBOL DESCRIPTION (+) BATTERY
ABBREV COLOR Diagnostic Code
BU-18
GN-18
WH-18
BU-18
BU-18
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
BU-18
GN-18
WH-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
N782-G21
N782-G11
N783-G10
N785-G20
N782-G5
N783-G6
N784-G7
N785-G8
STARTING CIRCUIT
N784-G9
H-S6
G S
1 101-H20 RD-10 1 2
101-H36 RD-14
N785-G20 BU-18
BU BLUE
101-H37 RD-14 11 8T-8737 RD-14 101-H34 11 9W-0844
STARTING 101-H38 RD-14 N785-G12 BU-18 545-06 Ether Start Relay short to ground 58 639-09 247-09 J1939 Data Link communications
MOTOR 12 8T-8737 RD-14 101-H37 12 9W-0844 IDENT. HARNESS CHG
626-06 C 266-2295 00 (OPTIONAL INSTRUMENT PANEL HARNESS)
NOTE D 13 8T-8737 YL-18 120-H22 13 180-9340
C-S5 2417-06 Ether Injection Control Solenoid short to ground 110-15 High Engine Coolant Temperature Warning D 249-5292 01 (TURBO OUTLET PRESSURE SENSOR JUMPER)
BATTERY 101-C8 RD-14 2 1
101-C10 RD-10
C-T1
1311497
1
C-T2
1311497 C-C5
1552269
17
18
8T-8737
8T-8737
RD-14
RD-14
101-H38
101-H33
17
18
9W-0844
9W-0844
1835-04 1835-04 Auxiliary Pressure Sensor short to ground 110-00 High Engine Coolant Temperature Shutdown H
K
N
276-0827
239-5929
276-3091
00
03
00
(J1 / CUSTOMER HARNESS)
(J2 / ENGINE HARNESS)
(FUEL HARNESS) S/N JRE00829-UP AND WJH00560-UP
B
101-C2 RD-14 1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-17 E059 Low Engine Coolant Level Warning
BK-18 1 391-C43 PK-18 19 8T-8737 RD-18 F404-H4 19 180-9340 N 227-3812 01 (FUEL HARNESS) S/N JRE00000 TO JRE00828 WJH00000 TO WJH00559
OPTIONAL BK-18 2 229-C30 BK-18 20 8T-8737 GN-18 F420-H5 20 180-9340 EJ 352-2826 00 (INJECTOR HARNESS) WITH RETARDER
1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-18 E057 Low Engine Coolant Level Derate EJ 343-9866 00 (INJECTOR HARNESS) WITHOUT RETARDER
1 WIRING C-C1 C-S1 21 8T-8737 YL-18 F424-H6 21 180-9340
H-C2
ANALOG SENSOR POWER (+5V) 2 9X0145
1
K900-C27 YL-16
2
7X6222 22 8T-8737 BK-14 229-H21 22 9W-0844 111-02 111-02 Engine Coolant Level Sensor Loss of Signal 111-01 E058 Low Engine Coolant Level Shutdown ABBREVIATIONS
ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-C12 GN-18 K900-C26 YL-16
K900-C22 YL-16
C-C13
1552269 23 8T-8737 RD-14 101-H35 23 9W-0844
CONNECTOR TABLES FOR HARNESS 266-2295 62
DIGITAL SENSOR POWER (+8V) 4 892-H2 BR-18 2 892-C11 BR-18 ALT ALTERNATOR
391-C46 PK-18 1 24 8T-8737 BK-14 229-H32 24 9W-0844 DRC CONNECTOR TABLE C-C1 DT CONNECTOR TABLE C-C7 174-03 174-03 Fuel Temperature open/short to +batt 111-17 Low Engine Coolant Level Warning
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-C13 YL-16 C-S2 ATA AMERICAN TRUCKING ASSOCIATION
MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-C1 OR-14 K900-C13 YL-16 1 2
150-H24 OR-14
2
8 105-C6 RD-18 K990-C23 GN-16 K900-C47 YL-16 HARNESS 266-2295 RD-18 F404-H4 28 180-9340 YL-16 K900-C13 3 180-9339 GN-16 K990-C48 3 180-9340 ECM
N/C
ELECTRONIC CONTROL MODULE
NO CONNECTION
AIR SHUTOFF SOLENOID 11 150-H13 0R-18 K990-H30 GN-16 9 K990-C15 GN-16 K990-C23 GN-16 K990-C48 GN-16 GN-18 F420-H5 29 180-9340 DT CONNECTOR TABLE H-C3 OR-14 150-C1 4 9W-0852 4 8T-8737
12 G955-H15 GN-18 10 G955-C3 GN-18 229-C50 BK-18 678-04 41-04 8 Volt DC Supply short to ground 63 94-15 E096 High Fuel Pressure Warning PWM PULSE WIDTH MODULATION
C-S11 YL-18 F424-H6 30 180-9340 CLR-GA WIRE NAME POS TERM/PLUG RD-14 101-C2 5 9W-0852 5 8T-8737
13
H-S1 101-H34 RD-14 11 101-C8 RD-14 1 2
229-H21 BK-14 101-H37 RD-14 12 101-C14 RD-14 K990-C24 GN-16 LAMP LAMP LAMP SMMS START MOTOR MAG SWITCH
AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-C7 YL-18 120-C45 YL-18 7N-5876 7N-5876 7N-5876 32 8T-8737 ACCESSORY TABLE 7 8T-8737 ACCESSORY TABLE 21 262-03 5 Volt Sensor DC Power Supply short to +batt 64 E539(2)
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-C52 BU-18
C-S7 33 8T-8737 QTY PART NAME P/N RD-18 105-C6 8 8T-8737 QTY PART NAME P/N 1079-03 1636-00 High Inlet Air Temperature Shutdown
17 F716-H9 WH-18 15 F716-C9 WH-18 120-C7 YL-18 1 2
120-C21 YL-18 NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
H-S8 1 1 1 1 1 1
GN-16 K990-H7 34 180-9340 1 PLUG_AS. 127-5485 GN-16 K990-C15 9 180-9339 1 PLUG_AS. 155-2273
18 G967-H16 WH-18 16 G967-C4 WH-18 620-04 174-15 High Fuel Temperature Warning CONNECTION TO BATTERY (-).
229-H14 BK-18 1 2
F420-C32 GN-18 OR-18 150-H12 52 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 110-03 110-03 Engine Coolant Temperature open/short to +batt 73 653-06 003-06 Injector Cylinder 3 short WITHOUT CATERPILLAR ENGINEERING APPROVAL
J1939 DATA LINK SHIELD 42 IGN QTY PART NAME P/N
F404-C29 RD-18 229-C44 BK-18 120-C45 YL-18 1
1 WEDGE 155-2276 ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
1330973 CLR-GA WIRE NAME POS TERM/PLUG
INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 892-C11 BR-18 105-C6 RD-18 55 8T-8737 C 8T-8737
46 K900-H27 YL-16 GND PK-18 391-C43 1 180-9340 28 91-13 91-13 Throttle Position calibration required 654-05 004-05 Injector Cylinder 4 open circuit EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
K900-H11 YL-16 TERMINATION
A A
A 229-C16 BK-14 C-S8 229-C30 BK-18 1
(NOTE B & C)
174-3016
ACCESSORY TABLE
H 8T-8737 105-04 172-04 Intake Manifold Air Temp short to ground ENGINE ELECTRICAL SYSTEM
SOLENOID COMMON 67 QTY PART NAME P/N
J 8T-8737
THROTTLE POSITION 2 (PWM) 68
69
1 PLUG_AS. 160-7689
ACCESSORY TABLE
(1) Suspect Parameter Number MEDIA NUMBER: RENR8046-06
2 STRAP 3S-2093
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 QTY PART NAME P/N (2)Caterpillar Electronic Technician (ET) will display thenumber 1, 2, or 3 after the event codeinorder Components are shown installed on a fully operable machine with the key and engine off.
ELECTRONIC CONTROL MODULE 1607689 1 ENDBELL 237-0336
J1 H-C1 1 RECEPTACLE 9W-1951 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
to designate a warning, a derate, or a shutdown.
8 7 6 5 4 3 2 1