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Connector Tables for Harness 239-5929 Connector Tables for Harness 264-2354

P2 P93 P300 P1 J61


ENGINE COOLANT
TEMPERATURE SENSOR
CLR-GA
GN-16-HV
WIRE NAME
K738-K41
POS
1
TERM/PLUG
180-9340
CLR-GA
YL-18
WIRE NAME
F421-K12
POS
1
TERM/PLUG
180-9340
CLR-GA
PU-16-HV
WIRE NAME POS
T957-K20 1
TERM/PLUG
180-9340
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA
OR-14
WIRE NAME POS TERM/PLUG
150-E27 1 9W-0852
RENR8046-06 Harness And Wire Electrical Schematic Symbols
P100
2
3
-
8T-8737 PK-18 G833-K37 2 180-9340 YL-16-HV T958-K19 2 180-9340 OR-16 125-E1 2 180-9340 GN-16 M909-E6 2 180-9339 June 2013
4
5
-
8T-8737
WH-18
PU-18
T725-K44
N707-K43
3
4
180-9340
180-9340
BR-16-HV
BU-16-HV
T959-K17
T960-K24
3
4
180-9340
180-9340
BR-16
OR-16
T993-E2
167-E3
3
4
180-9340
180-9340
GN-16
BR-16
T936-E18
G971-E10
3
4
180-9339
180-9339
Symbols
6 8T-8737 WH-18 G828-K28 5 180-9340 GN-16-HV T961-K16 5 180-9340 BK-16 A274-E4 5 180-9340 YL-16 G969-E41 5 180-9339
7 -
BR-16-HV K737-K4 8 180-9340 GN-18 G829-K35 6 180-9340 WH-16-HV T962-K25 6 180-9340 BU-16 F426-E5 6 180-9340 WH-16 892-E51 6 180-9339
INJECTOR HARNESS 9 - PK-18 C991-K6 7 180-9340 GY-16-HV T858-K15 7 180-9340 GN-16 M909-E6 7 180-9340 PK-16 893-E49 7 180-9339
CONNECTOR P300 10 8T-8737 8 8T-8737 WH-16-HV T859-K21 8 180-9340 PK-16 893-E7 8 180-9340 OR-16 167-E3 8 180-9339
T
11 8T-8737 ACCESSORY TABLE OR-16-HV T860-K14 9 180-9340 WH-16 892-E8 9 180-9340 BK-16 A274-E4 9 180-9339
BU-18 995-K11
12
13
8T-8737
180-9340
QTY PART NAME P/N BR-16-HV K737-K4 10 180-9340 PK-16 382-E9 10 180-9340 GY-16 A307-E40 10 180-9339 Pressure Temperature Level Flow Circuit Breaker
1 PLUG AS. 155-2264 GN-16-HV K738-K41 11 180-9340
BU-16-HV
PK-18
K739-K40
R746-K18
14
15
180-9340
180-9340 200mm PAINT/PRO 114-8844 BU-16-HV K739-K40 12 180-9340
BR-16 G971-E10 11
12
180-9340
8T-8737
GN-16
BU-16
G488-E12
F426-E5
11
12
180-9339
180-9339
Symbol Symbol Symbol Symbol Symbol
16 8T-8737 1 WEDGE 155-2259 ACCESSORY TABLE 13 8T-8737 YL-16 F424-E17 13 180-9339
GN-18 G829-K2 17 180-9340
18
19
8T-8737
8T-8737
P100
QTY
1
PART NAME
PLUG AS.
P/N
155-2252 BU-16 G469-E11
14
15
8T-8737
180-9340
OR-16
BR-16
125-E1
T993-E2
14
15
180-9339
180-9339
Symbols and Definitions
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200mm PAINT/PRO 114-8844 GN-16 G488-E12 16 180-9340 BK A234-E46 16 133-0967
Harness 239-5929 Connector 21
22
8T-8737
8T-8737
BU-18
PK-18
995-K11
G833-K36
1
2
180-9340
180-9340
1 WEDGE 155-2258 17 8T-8737 YL K900-E52 17 180-9339 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
18 8T-8737 GN K990-E55 18 180-9339 through it.
23 8T-8737
and Splice Locations 24 8T-8737
QTY
ACCESSORY TABLE
PART NAME P/N CLR-GA
P400
WIRE NAME POS TERM/PLUG
19 8T-8737 OR-16 M904-E22 19 180-9339
BK-18 E963-K23 25 180-9340 20 8T-8737 GN-16 C912-E21 20 180-9339
WH-18 G856-K8 26 180-9340 1 PLUG AS. 155-2269 WH-18 G856-K8 1 180-9340 21 8T-8737 PK-16 E798-E35 21 180-9339 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
27 8T-8737 200mm PAINT/PRO 114-8843 YL-18 G857-K9 2 180-9340 OR-16 M910-E13 22 180-9340 PK-16 382-E9 22 180-9339
GY-18 994-K10 28 180-9340 1 WEDGE 155-2261 ACCESSORY TABLE
circle indicates that the component has screw terminals and a wire can be disconnected from it.
29 8T-8737 YL-16 H407-E14 23 180-9340 BU-16 H405-E59 23 180-9339
PK-18 G833-K7 30 180-9340 QTY PART NAME P/N 24 8T-8737 RD-16 F404-E15 24 180-9339
P103 1 PLUG AS. 155-2269
31 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
25 8T-8737 GN-16 F420-E16 25 180-9339 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
32 8T-8737 200mm PAINT/PRO 114-8843 26 8T-8737 YL-14 120-E44 26 9W-0852
33 8T-8737 BU-18 C967-K13 1 180-9340 1 WEDGE 155-2261
No circle indicates that the wire cannot be disconnected from the component.
34 8T-8737 27 8T-8737 WH-16 F716-E24 27 180-9339
INTAKE MANIFOLD PK-18 G833-K38 2 180-9340
WH-18 E964-K22 35 180-9340 RD-16 F404-E15 28 180-9340 WH-16 G968-E25 28 180-9339
TEMPERATURE SENSOR ACCESSORY TABLE P401
P103
YL-18 G857-K9 36 180-9340
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
GN-16 F420-E16 29 180-9340 PU-16 381-E33 29 180-9339 Ground (Wired): This indicates that the component is connected to a grounded wire. The
37 8T-8737 YL-16 F424-E17 30 180-9340 GN-16 G955-E34 30 180-9339
38 8T-8737 1 PLUG AS. 155-2269 BK-18 E963-K23 1 180-9340 grounded wire is fastened to the machine.
GN-16 T936-E18 31 180-9340 OR-14 150-E30 31 9W-0852
39 8T-8737 200mm PAINT/PRO 114-8843 WH-18 E964-K22 2 180-9340
PK-18 C991-K6 40 180-9340 32 8T-8737 OR-14 150-E31 32 9W-0852
1 WEDGE 155-2261 ACCESSORY TABLE
TURBO OUTLET 41 8T-8737
QTY PART NAME P/N
33 8T-8737 BU-16 G469-E11 33 180-9339 Ground (Case): This indicates that the component does not have a wire connected to ground.
PRESSURE SENSOR ENGINE OIL PRESSURE 42 8T-8737 GN K990-E19 34 180-9340 YL-16 H407-E14 34 180-9339
(BOOST) SENSOR J201 43 8T-8737 P200 1 PLUG AS. 155-2269 It is grounded by being fastened to the machine.
BU-16 H405-E59 35 180-9340 GY-16 H406-E20 35 180-9339
(INTAKE MANIFOLD FUEL HARNESS
44 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 200mm PAINT/PRO 114-8843
AIR) 45 - 36 8T-8737 WH-16 E452-E28 36 180-9339
CONNECTOR WH-18 G828-K30 A 180-9340 1 WEDGE 155-2261
P200 P93
YL-18 E966-K26 46 180-9340
GN-18 G829-K34 B 180-9340
37 8T-8737 BU-16 H405-E26 37 180-9339 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
BU-18 E965-K27 47 180-9340 38 8T-8737 OR-16 M910-E13 38 180-9339
48 8T-8737 PK-18 R746-K18 C 180-9340 P402
39 8T-8737 WH-16 G967-E36 39 180-9339
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
49 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG

C15 and C18


50 8T-8737 GY-16 H406-E20 40 180-9340 PK-16 387-E32 40 180-9339
QTY PART NAME P/N BU-18 E965-K27 1 180-9340
51 8T-8737 1 PLUG AS. 155-2267 YL-18 E966-K26 2 180-9340
OR-16 M904-E22 41 180-9340 ACCESSORY TABLE Sender: A component that is used with a temperature or pressure gauge. The sender
52 - BK A234-E23 42 133-0969 QTY PART NAME P/N
53 8T-8737 200mm PAINT/PRO 114-8843 ACCESSORY TABLE
43 8T-8737 1 RECEPTACLE AS. 9X-1343
measures the temperature or pressure. Its resistance changes to give an indication to
1 WEDGE 155-2276 QTY PART NAME P/N T
the gauge of the temperature or pressure.
Industrial and Petroleum Engine
54 8T-8737
WH-16 F716-E24 44 180-9340 50mm TUBE 5P-0702
55 8T-8737 1 PLUG AS. 155-2269
BU-18 C967-K13 56 180-9340 J201 WH-16 G968-E25 45 180-9340 50mm TUBE 125-7876
200mm PAINT/PRO 114-8843
GY-18 R747-K5 57 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 46 8T-8737 1 BOOT 6I-4348
58 8T-8737
1 WEDGE 155-2261
BU-16 H405-E26 47 180-9340
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

Electrical System
K-S3 K-S2 WH-18 G828-K29 A 180-9339
59 8T-8737
GN-18 G829-K33 B 180-9339 OR-14 150-E27 48 9W-0844 J63 It has a coil that makes an electromagnet when current flows through it. The
60 8T-8737
WH-16 E452-E28 49 180-9340 CLR-GA WIRE NAME POS TERM/PLUG electromagnet can open or close the switch part of the relay.
61 8T-8737 GY-18 994-K10 C 180-9339
YL-18 F421-K12 62 180-9340 YL K900-E29 50 180-9340 YL-14 120-E43 A 9W-0852
ACCESSORY TABLE
63 8T-8737 51 8T-8737 BK-14 229-E58 B 9W-0852
QTY PART NAME P/N
64 8T-8737 OR-14 150-E30 52 9W-0844 BK A234-E47 C 133-0967 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
K-S1
WH-18 T725-K44 65
66
180-9340
8T-8737
1
1
RECEPTACLE AS. 3E-3370
WEDGE 3E-3371 OR-14
PK-16
150-E31
387-E32
53
54
9W-0844
180-9340
PK-16
WH-16
893-E48
892-E50
D
E
180-9339
180-9339
C15: C18: coil that makes an electromagnet when current flows through it. The electromagnet
67 8T-8737 200mm PAINT/PRO 114-8843 can open or close a valve or move a piece of metal that can do work.
68
69
8T-8737
-
J203 PU-16 381-E33
55
56
8T-8737
180-9340
GN
YL
K990-E57
K900-E53
F
G
180-9339
180-9339
JRE1-UP (Industrial) GJE1-UP (Industrial)
70 8T-8737

WH-18 G828-K1
71
72
8T-8737
180-9340
CLR-GA
WH-18
WIRE NAME POS TERM/PLUG
G828-K31 A 180-9339 GN-16 G955-E34
57
58
8T-8737
180-9340
H
J
8T-8737
8T-8737 JKG1-UP (Industrial) EJG1-UP (Industrial) Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
73 8T-8737 PK-16 E798-E35 59 180-9340 ACCESSORY TABLE activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
74
75
8T-8737
8T-8737
GN-18
GY-18
G829-K32
R747-K5
B
C
180-9339
180-9339 WH-16 G967-E36 60 180-9340 QTY
1
PART NAME P/N
RECEPTACLE AS. 8T-8736
JDK1-UP (Petroleum) WJH1-UP (Industrial) that make electromagnet when current flows through them. It also has an internal switch that places
ACCESSORY TABLE BK-14 229-E37 61 9W-0844 the latch coil circuit open at the time the coil latches.
76
77
78
-
8T-8737
8T-8737
QTY
1
PART NAME P/N
RECEPTACLE AS. 3E-3370 BK-14 229-E38
62
63
8T-8737
9W-0844
50mm
1
TUBE
CAP
125-7876
8C-6354
JAS1-UP (Industrial) WRH1-UP (Industrial)
(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING 79
80
8T-8737
8T-8737
1 WEDGE 3E-3371 64 8T-8737 50mm
300mm
TUBE
WIRE
5P-0702
5P-9074
MCW1-UP (Industrial) WJW1-UP (Petroleum) Harness and Wire Symbols
SENSOR P402 ATMOSPHERIC PRESSURE TIMING 200mm PAINT/PRO 114-8843 BK-14 229-E39 65 9W-0844
81 8T-8737
SENSOR J203 100mm TUBE 113-7027
CALIBRATION
(TC) PROBE PU-18 N707-K43
82
83
8T-8737
180-9340
GY-16
YL-16
A307-E40
G969-E41
66
67
180-9340
180-9340 JDY1-UP (Petroleum) Wire, Cable, or Harness
Assembly Identification: Includes
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)
CONNECTOR 84 8T-8737 GN-16 C912-E21 68 180-9340 P154
P400 Harness Identification Letters and
85 8T-8737 69 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG Harness Connector Serialization Code:
86 8T-8737 Harness Connector Serialization
YL-14 120-E42 70 9W-0844 YL K900-E54 A 180-9340 The "C" stands for "Connector" and the
87 8T-8737 GN K990-E56 B 180-9340
Codes (see sample).
88 8T-8737 ACCESSORY TABLE number indicates which connector in the
BK A234-E45 C 133-0969 harness (C1, C2, C3, ...).
89 8T-8737 QTY PART NAME P/N
ACCESSORY TABLE
AG-C4 L-C12 L-C12
90 8T-8737
91 8T-8737
1 PLUG AS. 160-7689
QTY PART NAME P/N
111-7898 3E-5179 3E-5179
ELECTRONIC CONTROL 92 8T-8737
50mm TUBE 5P-0702
MODULE P2 1 PLUG AS. 174-0502
93 8T-8737 50mm TUBE 125-7876
50mm TUBE 125-7876
Part Number: for Connector Plug 1
94 8T-8737 200mm PAINT/PRO 110-3202 Part Number: for Connector Receptacle
95 8T-8737 50mm TUBE 5P-0702
(CRANKSHAFT POSITION) 96 8T-8737
1 ENDBELL 237-0336
1 STRAP 3S-2093 2
PRIMARY ENGINE SPEED/TIMING 97 8T-8737 200mm PAINT/PRO 110-3202
SENSOR P401 98 8T-8737
1 WEDGE 155-2276 Plug Receptacle
OR-16-HV T860-K14 99 180-9340
100 8T-8737 Pin or Socket Number
101 8T-8737 5A
102 8T-8737 Deutsch connector: Typical representation
103 8T-8737 1 Component
GY-16-HV T858-K15 104 180-9340 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
WH-16-HV T962-K25 105 180-9340 2 sockets and the receptacle contains all pins.
BR-16-HV T959-K17 106 180-9340
GN-16-HV T961-K16 107 180-9340 325-AG135 PK-14
BU-16-HV T960-K24 108 180-9340
1 Sure-Seal connector: Typical representation Harness identification code:
109 8T-8737 of a Sure-Seal connector. The plug and receptacle Wire Gauge
This example indicates wire group 325,
110
111
8T-8737
8T-8737
ENGINE SERVICE TOOL CONNECTOR 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
ENGINE OIL PRESSURE 112 - J63
G-C3 113 8T-8737
Connector Tables for WH-16-HV
114
T859-K21 115
-
180-9340
Harness 248-0471 PU-16-HV T957-K20 116 180-9340
117 -

CLR-GA
G-C1
WIRE NAME POS TERM/PLUG
YL-16-HV T958-K19 118 180-9340 © 2013 Caterpillar, All Rights Reserved Printed in U.S.A.
119 -
1 8T-8737 120 8T-8737
BU-18 N782-G1 2 180-9340 ACCESSORY TABLE
G-S1 QTY PART NAME P/N SPLICE
GN-18 N783-G2 3 180-9340 G-S2 SPLICE SPLICE
N782-BU E-S2 E-S3
N783-GN 1 PLUG AS. 227-4002 E-S7 TERMINATION
WH-18 N784-G3 4 180-9340 SPLICE
1 ENDBELL 211-6807 SPLICE SPLICE RESISTOR
BU-18 N785-G4 5 180-9340 E-S1 E-S4
E-S8 P154
6 8T-8737
CONTROL MODULE FUEL PRESSURE 200mm PAINT/PRO 110-3202
SPLICE SPLICE
SPLICE
G-C1 G-C2 E-S9 E-S6 E-S5
ACCESSORY TABLE
CUSTOMER
QTY PART NAME P/N
G-S4 CONNECTOR
1 PLUG AS. 155-2273 129-7163 3E-3388 9W-1951
N785-BU J61
1 WEDGE 155-2263
G-S3
N784-WH (12-14 AWG)
G-C2 5 6 7 8
NOTE: IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE. D
CLR-GA WIRE NAME POS TERM/PLUG IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE.
1 8T-8737 IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE. Connector Tables for Harness 227-3812 Connector Tables for Harness 276-3091 E C

J93 J209 J93 P105 F A B


BU-18 N782-G5 2 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG J
GN-18 N783-G6 3 180-9340 4 3 2 1 G
WH-18 N784-G7 4 180-9340
Harness 248-0471 Connector (229-BK)
Harness 264-2354 Connector YL-18
PK-18
F421-N4
G833-N5
1
2
180-9339
180-9339
WH-18
GN-18
G828-N1
G829-N2
A
B
180-9339
180-9339
YL-18
PK-18
F421-N4
G833-N5
1
2
180-9339
180-9339
YL-18
PK-18
F421-N4
G833-N5
1
2
180-9340
180-9340
H

BU-18 N785-G8 5 180-9340


6 8T-8737 and Splice Locations ELECTRONICS
GROUND STUD
and Splice Locations WH-18
PU-18
T725-N6
N707-N7
3
4
180-9339
180-9339
PK-18 C991-N3 C
ACCESSORY TABLE
180-9339 WH-18
PU-18
T725-N6
N707-N7
3
4
180-9339
180-9339 QTY
ACCESSORY TABLE
PART NAME P/N
129-7164 155-2264

ACCESSORY TABLE (12-14 AWG) 8T-8736


WH-18 G828-N1 5 180-9339 QTY PART NAME P/N WH-18 G828-N1 5 180-9339 1 PLUG AS. 230-4011
QTY PART NAME P/N TACHOMETER (229-BK)
VOLTMETER GN-18 G829-N2 6 180-9339 1 RECEPTACLE AS. 3E-3370 GN-18 G829-N2 6 180-9339 200mm PAINT/PRO 114-8843
1 PLUG AS. 155-2273 G-C6 1 8
G-C5 ELECTRONICS PK-18 C991-N3 7 180-9339 200mm PAINT/PRO 114-8843 PK-18 C991-N3 7 180-9339 2 7
1 WEDGE 155-2263
GROUND STUD 8 8T-8737 1 WEDGE 3E-3371 8 8T-8737 NOT USED 3 6 D
ACCESSORY TABLE ACCESSORY TABLE 4 5
G-C3 G-C4 G-C5 G-C6 CLR-GA WIRE NAME POS TERM/PLUG E C
QTY PART NAME P/N NOT USED QTY PART NAME P/N WH-18 T725-N6 1 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 RECEPTACLE AS. 3E-3388 CLR-GA WIRE NAME POS TERM/PLUG 1 RECEPTACLE AS. 3E-3388 PU-18 N707-N7 2 180-9340 F A B
1 8T-8737 1 8T-8737 1 8T-8737 1 8T-8737
200mm PAINT/PRO 114-8844 WH-18 T725-N6 1 180-9340 200mm PAINT/PRO 114-8844 ACCESSORY TABLE
BU-18 N782-G13 2 180-9340 BU-18 N782-G21 2 180-9340 BU-18 N782-G11 2 180-9340 BU-18 N782-G19 2 180-9340 ENGINE COOLANT 127-5485 153-9693 J

(Dimensions: 39 inches x 28 inches)


1 WEDGE 3E-3389 PU-18 N707-N7 2 180-9340 1 WEDGE 3E-3389 QTY PART NAME P/N G
GN-18 N783-G14 3 180-9340 GN-18 N783-G22 3 180-9340 GN-18 N783-G10 3 180-9340 GN-18 N783-G18 3 180-9340 TEMPERATURE H
ACCESSORY TABLE 1 RECEPTACLE AS. 230-4012 (8-10 AWG)
WH-18 N784-G15 4 180-9340 WH-18 N784-G23 4 180-9340 WH-18 N784-G9 4 180-9340 WH-18 N784-G17 4 180-9340 G-C4
P105 QTY PART NAME P/N J209 200mm PAINT/PRO 114-8843
BU-18 N785-G16 5 180-9340 BU-18 N785-G24 5 180-9340 BU-18 N785-G20 5 180-9340 BU-18 N785-G12 5 180-9340
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 155-2269 CLR-GA WIRE NAME POS TERM/PLUG
6 8T-8737 6 8T-8737 6 8T-8737 6 8T-8737
YL-18 F421-N4 1 180-9340 200mm PAINT/PRO 114-8843 WH-18 G828-N1 A 180-9339 A B B
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE 155-2252
PK-18 G833-N5 2 180-9340 1 WEDGE 155-2261 GN-18 G829-N2 B 180-9339
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
ACCESSORY TABLE PK-18 C991-N3 C 180-9339
1 PLUG AS. 155-2273 1 PLUG AS. 155-2273 1 PLUG AS. 155-2273 1 PLUG AS. 155-2273 ELECTRONIC CONTROL QTY PART NAME P/N ACCESSORY TABLE

RENR8046-06
12 11 10 9 8 7
1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 MODULE P1 1 PLUG AS. 155-2269 QTY PART NAME P/N
200mm PAINT/PRO 114-8843 1 RECEPTACLE AS. 3E-3370 127-5486 155-2267
1 WEDGE 155-2261 200mm PAINT/PRO 114-8843
(8-10 AWG)
1 WEDGE 3E-3371
1 2 3 4 5 6

A B

3E-8969 and 290-8858


C

7 8 9 10 11 12
3E-3364 230-4011

6 5 4 3 2 1

TURBO OUTLET INJECTOR HARNESS 1 2

PRESSURE SENSOR CONNECTOR


(BOOST) J300
160-7689
(INTAKE MANIFOLD AIR) FUEL TEMPERATURE
ENGINE COOLANT P200 SENSOR INTAKE MANIFOLD AIR 9X-1343 174-0502 3E-3370
FUEL PRESSURE P105 TEMPERATURE SENSOR
TEMPERATURE SENSOR 13 1
(CAMSHAFT POSITION) SENSOR P103
P100 23 14
SECONDARY ENGINE J209 B A
1 5 6 10 A B 31 24
SPEED/TIMING SENSOR 11 15 16 20 39 32
P402 21 25 26 30 47 40
C 57 48
31 35 36 40
70 58
C

133-0973 155-2273

7X-6222 227-4002

B A 1 6

6 1 2 5

30 Page,
3 4 10 9 8 7 6 5 4 3 2 1
C
22 21 20 19 18 17 16 15 14 13 12 11
32 31 30 29 28 27 26 25 24 23
24 19 44 43 42 41 40 39 38 37 36 35 34 33
155-2269
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53

9X-0145 68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
2 1
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
1 6
110 109 108 107 106 105 104 103 102 101 100 99
120 119 118 117 116 115 114 113 112 111
19 24
8T-9834

10 6 5 1

3E-5179 20 16 15 11
30 26 25 21
7 8 9 10 11 12
40 36 35 31

6 5 4 3 2 1

TIMING/CALIBRATION(TC)
PROBE CONNECTOR
P400

Harness 352-2826 (with retarder wiring)


Harness 343-9866 (without retarder wiring)
Connector and Splice Locations
CONNECTOR J1 Connector Table for Connector Tables for
Harness 343-9866 Harness 352-2826
J300 J300 NO.1
CLR-GA WIRE NAMEPOS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CYLINDER EJ-S1 EJ-S3
EJ-S2 NO.6
PU-16-KYNAR T957-EJ1 1 180-9339 PU-16-KYNAR T957-EJ1 1 180-9339 INJECTOR
CYLINDER
CONNECTOR P2/J2 YL-16-KYNAR T958-EJ2 2 180-9339 YL-16-KYNAR T958-EJ2 2 180-9339
INJECTOR
BR-16-KYNAR T959-EJ3 3 180-9339 BR-16-KYNAR T959-EJ3 3 180-9339
BU-16-KYNAR T960-EJ4 4 180-9339 BU-16-KYNAR T960-EJ4 4 180-9339
GN-16-KYNAR T961-EJ5 5 180-9339 GN-16-KYNAR T961-EJ5 5 180-9339
WH-16-KYNAR T962-EJ6 6 180-9339 WH-16-KYNAR T962-EJ6 6 180-9339
ENGINE OIL PRESSURE EJ-S5
NO.5
GY-16-NW T858-EJ7 7 180-9339 GY-16-KYNAR T858-EJ7 7 180-9339
SENSOR NO.4 CYLINDER
WH-16-NW T859-EJ8 8 180-9339 WH-16-KYNAR T859-EJ8 8 180-9339 P571 NO.3
J201 CYLINDER INJECTOR
OR-16-NW T860-EJ9 9 180-9339 OR-16-KYNAR T860-EJ9 9 180-9339 CLR-GA WIRE NAME POS TERM/PLUG CYLINDER INJECTOR
10 8T8737 BR-16-KYNAR K737-EJ10 10 180-9339 GN-16 KYN K738-EJ11 A 154-2389 INJECTOR
NO.2
11 8T8737 GN-16-KYNAR K738-EJ11 11 180-9339 BU-16 KYN K739-EJ22 B 154-2389 CYLINDER
12 8T8737 BU-16-KYNAR K739-EJ12 12 180-9339 ACCESSORY TABLE INJECTOR EJ-S4
ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N
QTY PART NAME P/N QTY PART NAME P/N 1 PLUG 153-9693
1 RECEPTACLE AS. 290-8858 1 RECEPTACLE AS. 3E-8969 1 SEAL 154-0877
1 WEDGE 3E-5180 1 WEDGE 3E-5180 1 CLIP 154-3769
These Items
do not Exist
on the 343-9866
ATMOSPHERIC PRESSURE Harness
P570 P572
SENSOR
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG These Items
J203 BR-16 KYN K737-EJ19 A 154-2389 BR-16 KYN K737-EJ20 A 154-2389 do not Exist
on the 343-9866
BU-16 KYN K739-EJ21 B 154-2389 BU-16 KYN K739-EJ23 B 154-2389 Harness
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG 153-9693 1 PLUG 153-9693
1 SEAL 154-0877 1 SEAL 154-0877 CYLINDER CYLINDER CYLINDER
1 CLIP 154-3769 1 CLIP 154-3769 1 & 2 INJECTOR HARNESS 3 & 4 5 & 6
RETARDER CONNECTOR RETARDER RETARDER
SOLENOID J300 SOLENOID SOLENOID
P570 P571 P572
(CRANKSHAFT POSITION)
PRIMARY ENGINE
FRONT VIEW SPEED/TIMING SENSOR
P401 LEFT SIDE VIEW
8 7 6 5 4 3 2 1
ECM ECM
GROUND MOUNTING
BOLT
P2 HARNESS 239-5929 P400
1552269 3E3364
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)
STRAP J2 2274002 K-S1
RETARDER SOLENOID LOW/HIGH 1 K738-K41 GN-16-HV 994-K10 GY-18 G833-K7 PK-18 1

G833-K36 PK-18 G856-K8 WH-18 1 TIMING CALIBRATION(TC)


2 995-K11 BU-18 G833-K37 PK-18 G857-K9 YL-18 2
PROBE CONNECTOR 1
3 F421-K12 YL-18 G833-K38 PK-18 2 INLET AIR SHUTOFF
4 C967-K13 BU-18 SOLENOID RELAY
5 C991-K6 PK-18 P100 INLET AIR SHUTOFF (NOTE V)
6 E963-K23 BK-18 K-S2 G829-K34 GN-18 1552269 SOLENOID (NOTE V)
7 E964-K22 WH-18 G829-K2 GN-18 1

G829-K33 GN-18 ENGINE COOLANT


RETARDER SOLENOID MEDIUM/HIGH 8 K737-K4 BR-16-HV E965-K27 BU-18 G829-K32 GN-18 995-K11 BU-18 1 SIGNAL
G829-K35 GN-18 RETURN TEMPERATURE SENSOR
9 E966-K26 YL-18 G833-K36 PK-18 2
10 G828-K1 WH-18 264-4297
P142/J142
11 G829-K2 GN-18 AUXILIARY
1 SIGNAL
12 G833-K7 PK-18 TEMPERATURE
P103 2 RETURN
ENGINE COOLANT TEMPERATURE 13 995-K11 BU-18 G856-K8 WH-18 K-S3 G828-K30 WH-18 SENSOR
RETARDER RETURN 14 K739-K40 BU-16-HV G857-K9 YL-18 G828-K1 WH-18 1

G828-K29 WH-18 1552269 INTAKE MANIFOLD AIR


INTAKE MANIFOLD AIR PRESSURE 15 R746-K18 PK-18 N707-K43 PU-18 G828-K31 WH-18 C967-K13 BU-18 1 SIGNAL TEMPERATURE SENSOR
16 G828-K28 WH-18 G833-K38 PK-18 2 RETURN P800/J800
R746-K18 PK-18 264-4297 +8V COOLANT LEVEL
PRESSURE SENSOR RETURN 17 G829-K2 GN-18 A
R747-K5 GY-18 SENSOR
18 T725-K44 WH-18 C SIGNAL
BATTERY B RETURN OFF ENGINE
F 19
20
21
N707-K43
994-K10
PU-18
GY-18
P402
1552269 HARNESS 264-2354 BATTERY F
995-K11 BU-18 (CAMSHAFT POSITION) DISCONNECT
22 E965-K27 BU-18 1 BK-18 SIGNAL- NOTE: IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE. SWITCH P220/J220
23 C967-K13 BU-18 E966-K26 YL-18 2 WH-18 SIGNAL+ SECONDARY ENGINE SPEED/TIMING SENSOR IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE. +5V AUXILIARY
A
24 C991-K6 PK-18 201-6617 IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE.
C SIGNAL PRESSURE
PRIMARY ENGINE SPEED/TIMING (-) 25 E963-K23 BK-18 E963-K23 BK-18 J63 B RETURN SENSOR
TIMING CALIBRATION (TC) PROBE (+) 26 G856-K8 WH-18 E964-K22 WH-18 NO.1 ENGINE SERVICE OPTIONAL
27 E965-K27 BU-18 T858-EJ13 GY-16-NW CYLINDER
P401 TERMINATION TOOL CONNECTOR
1552269 120 BATTERY WIRING
ENGINE OIL PRESSURE 28 994-K10 GY-18 E966-K26 YL-18 T957-EJ1 PU-16-NW INJECTOR RESISTOR 8T8736
F421-K12 YL-18 (CRANKSHAFT POSITION) J403/P403
29 E963-K23 BK-18 1 SIGNAL- (134-2540) 120-E15 YL-14 A (+)BATTERY
TEMPERATURE SENSOR RETURN G856-K8 WH-18 PRIMARY ENGINE SPEED/TIMING SENSOR C SIG DESIRED SPEED CONTROL

1297163
30 G833-K7 PK-18 E964-K22 WH-18 2 SIGNAL+ (NOTE B&C) 229-E56 BK-14 B (-)BATTERY
31 G857-K9 YL-18 P570 191-8303 1297163 1297164 A + BAT. OR THROTTLE POSITION
C B A A234-E9 BK-14 C J1939 SHIELD B - BAT. SENSOR (NOTE W)
32 R746-K18 PK-18 1539693
1
NOTE X P154 893-E8 PK-16 D CAT DATA LINK(+)
33 R747-K5 GY-18 CYLINDER 1 & 2
34 T725-K44 WH-18 K737-EJ19 BR-16-NW P200 D-C2 D-C1 1740502 892-E7 WH-16 E CAT DATA LINK(-) NOTE D J403/P403

1
A RETARDER
1552267 3E-3370 237-0227 K990-E13 GN F J1939(-)

1297164
PRIMARY ENGINE SPEED/TIMING (+) 35 E964-K22 WH-18 K739-EJ21 BU-16-NW B C SIG DESIRED SPEED CONTROL
TIMING CALIBRATION (TC) PROBE (-)
SOLENOID TURBO OUTLET PRESSURE K900-E11 YL G J1939(+)
36 G857-K9 YL-18 G828-K30 WH-18 A JUMPER-D1 OR-18 A +5 VOLTS A + BAT. OR THROTTLE POSITION
37 G829-K34 GN-18 B JUMPER-D2 YL-18 B RETURN SENSOR (BOOST) H G S
B - BAT. SENSOR #2 (NOTE W)
38 INJECTOR R746-K18 PK-18 C JUMPER-D3 GN-18 C SIGNAL (INTAKE MANIFOLD AIR) J
NO.2 BATTERY(-)
39 HARNESS T858-EJ14 GY-16-NW 274-6718 P1 MTR BAT.
FUEL PRESSURE 40 C991-K6 PK-18 CONNECTOR HARNESS 352-2826 WITH RETARDER WIRING T958-EJ2 YL-16-NW
CYLINDER J1 1607689 ETHER START VALVE
INJECTOR J203 F-C2 F-C1
41
42
P300 J300 HARNESS 343-9866 WITHOUT RETARDER WIRING 3E3370 3E-3370 237-0227 ANALOG SENSOR POWER (+5V)
1
2 125-E29 OR-16 229-E57 BK-14
STARTING ST
ON
B
1552252 3E8969(HARNESS 352-2826) MOTOR NOTE D NOTE D
S
43
NO.3 G828-K31 WH-18 A JUMPER-F1 OR-18 A +5 VOLTS ATMOSPHERIC PRESSURE ANALOG SENSOR RETURN 3 T993-E30 BR-16 229-E58 BK-14 OFF C ETHER START ETHER
44 2908858(HARNESS 343-9866) EJ-S4 T859-EJ16 WH-16-NW G829-K32 GN-18 B JUMPER-F2 YL-18 B RETURN SENSOR 229-E59 BK-14 VALVE RELAY ETHER START VALVE 1 START
CYLINDER DIGITAL SENSOR POWER (+8V) 4 167-E23 OR-16 ETHER
45 T957-K20 PU-16-HV 1 T957-EJ1 PU-16-NW K737-EJ10 BR-16-NW 1

K737-EJ19 BR-16-NW T959-EJ3 BR-16-NW R747-K5 GY-18 C JUMPER-F3 GN-18 C SIGNAL 274-6717 BATTERY(-) 2 VALVE
INJECTOR DIGITAL SENSOR RETURN 5 A274-E24 BK-16 ELECTRONICS R (NOTE V) 1 START
SECONDARY ENGINE SPEED/TIMING (+) 46 E966-K26 YL-18 T958-K19 YL-16-HV 2 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW START RELAY (NOTE V)
SECONDARY ENGINE SPEED/TIMING (-) MAINTENANCE DUE RESET SWITCH 6 F426-E27 BU-16 GROUND STUD (SMMS) 2 VALVE
47 E965-K27 BU-18 T959-K17 BR-16-HV 3 T959-EJ3 BR-16-NW KEYSTART
48 T960-K24 BU-16-HV 4 T960-EJ4 BU-16-NW J201 TORQUE LIMIT SWITCH 7 M909-E17 GN-16 NOTE A (NOTE V)
ALTERNATE ETHER VALVE WIRING
49 T961-K16 GN-16-HV 5 T961-EJ5 GN-16-NW 3E3370 CAT DATA LINK (+) 8 893-E3 PK-16 1 1
SWITCH
P571 CAT DATA LINK (-) 9 E-S7 A234-E9 BK
50 T962-K25 WH-16-HV 6 T962-EJ6 WH-16-NW EJ-S5 G828-K29 WH-18 A OR-18 +5 VOLTS ENGINE OIL PRESSURE 892-E4 WH-16 P515
1539693 A234-E31 BK ALTERNATOR 1552269
51 T858-K15 GY-16-HV 7 T858-EJ7 GY-16-NW K739-EJ12 BU-16-NW 1

K739-J23 BU-16-NW NOTE X G829-K33 GN-18 B YL-18 RETURN SENSOR ETHER START VALVE 10 382-E37 PK-16
8 CYLINDER 3 & 4 INLET AIR SHUTOFF SOLENOID RELAY 11 G971-E19 BR-16 BK-18 1
52 T859-K21 WH-16-HV T859-EJ8 WH-16-NW K739-EJ22 BU-16-NW K738-EJ11 GN-16-NW A 994-K10 GY-18 C GN-18 SIGNAL 194-6725 A234-E10 BK A234-E62 BK
53 T860-K14 OR-16-HV 9 T860-EJ9 OR-16-NW K739-EJ21 BU-16-NW RETARDER 12 BK-18 2 STARTING AID OVERRIDE SW
10
K739-EJ22 BU-16-NW B
SOLENOID A234-E1 BK 1

E-S3
54 K737-K4 BR-16-HV K737-EJ10 BR-16-NW 13
55 K738-K41 GN-16-HV 11 K738-EJ11 GN-16-NW 14 E-S9 K990-E13 GN
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 K739-K40 BU-16-HV 12 K739-EJ12 BU-16-NW EJ-S1 J209 K990-E33 GN
NO.4 AUXILIARY PRESSURE SENSOR 15 G469-E48 BU-16
ATMOSPHERIC PRESSURE 57 R747-K5 GY-18 T858-EJ7 GY-16-NW 1

T858-EJ13 GY-16-NW 3E3370 AUXILIARY TEMPERATURE SENSOR 16 G488-E26 GN-16 MAINTENANCE DUE RESET SW
T859-EJ15 WH-16-NW CYLINDER K990-E14 GN
58 T858-EJ14 GY-16-NW T960-EJ4 BU-16-NW G828-N1 WH-18 A OR-18 +5 VOLTS 17 E-S5
59 INJECTOR RETURN
FUEL PRESSURE SENSOR K990-E5 GN K990-E61 GN
G829-N2 GN-18 B YL-18 18
60 C991-N3 PK-18 C GN-18 SIGNAL 194-6725 E-S8 K900-E11 YL
19
61 EJ-S3 P93 J93 K900-E32 YL J61 +BAT. (UNSWITCHED) 14 AWG
20 TORQUE LIMIT SW
FUEL TEMPERATURE 62 F421-K12 YL-18 T860-EJ9 OR-16-NW 1

T860-EJ18 OR-16-NW NO.5 P61 14 AWG


T860-EJ17 OR-16-NW 1552264 3E3388 21 9X1343 +BAT. (UNSWITCHED)
63 T860-EJ17 OR-16-NW CYLINDER K900-E12 YL E-S4 150-E16 OR-14 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED) 14 AWG
64 T961-EJ5 GN-16-NW INJECTOR F421-K12 YL-18 F421-N4 YL-18 STARTING AID OVERRIDE OVERRIDE SWITCH 22 M910-E53 OR-16
EJ-S2 1 K900-E2 YL 1

K900-E60 YL M909-E17 GN-16 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
NOT USED 65 T725-K44 WH-18 THESE WIRES & CONNECTORS DO NOT T859-EJ8 WH-16-NW 1

T859-EJ15 WH-16-NW G833-K37 PK-18 2 G833-N5 PK-18 RETARDER SOLENOID LO/HI SWITCH 23 H407-E49 YL-16
24 E-S2 T936-E18 GN-16 3 RETARDER LAMP SOLENOID COMMON
66
EXIST ON THE 343-9866 HARNESS T859-EJ16 WH-16-NW T725-K44 WH-18 3 T725-N6 WH-18 2304012
REMOTE SHUTDOWN SW (NOTE K)
67 25 893-E3 PK-16 1

893-E8 PK-16 G971-E19 BR-16 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
N707-K43 PU-18 4 N707-N7 PU-18
68 K738-EJ11 GN-16-NW P572 G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1 26 893-E22 PK-16 G969-E20 YL-16 5 SOLENOID COMMON COOLANT LEVEL SNSR
1539693 NOT USED 892-E21 WH-16 6 CAT DATA LINK - DIG SNSR PWR (+8V)
69 T957-EJ1 PU-16-NW NOTE X G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2 27 E-S1
T959-EJ3 BR-16-NW CYLINDER 5 & 6 C991-K6 PK-18 C991-N3 PK-18 892-E4 WH-16 892-E7 WH-16 893-E22 PK-16 7 CAT DATA LINK + DIG SNSR RETURN
E
70
E 7 DIAGNOSTIC LAMP 28 F404-E39 RD-16
1

INTERMEDIATE ENGINE SPEED SW


71 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW A RETARDER 8 WARNING LAMP 29 F420-E40 GN-16 892-E21 WH-16 167-E23 OR-16 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
PRESSURE SENSOR SUPPLY +5V 72 G828-K1 WH-18 T960-EJ4 BU-16-NW K739-J23 BU-16-NW B
SOLENOID MAINTENANCE DUE LAMP 30 F424-E28 YL-16 A274-E24 BK-16 9 DIG SNSR RETURN THROTTLE POSITION SNSR
73 T961-EJ5 GN-16-NW FUEL HARNESS A307-E25 GY-16 10 THROTTLE POSITION SNSR THROTTLE POSITION SNSR #2
P105 RETARDER LAMP 31 T936-E18 GN-16 E-S6
74 T962-EJ6 WH-16-NW CONNECTOR 32 120-E6 YL-14 1

120-E15 YL-14 G488-E26 GN-16 11 AUXILIARY TEMP SNSR ANLG SNSR PWR (+5V)
2304011 OVERSPEED VERIFY SW
75 NO.6 FUEL TEMPERATURE 33 120-E41 YL-14 F426-E27 BU-16 12 MAINTENANCE DUE RESET SW ANLG SNSR RETURN
76 C-M7 T860-EJ18 OR-16-NW CYLINDER F421-N4 YL-18 1 SIGNAL F424-E28 YL-16 13 MAINTENANCE DUE LAMP ETHER START VALVE
C-M9 SENSOR J1939 DATA (-) 34 K990-E5 GN
77 229-BK 391-PK T962-EJ6 WH-16-NW INJECTOR G833-N5 PK-18 2 RETURN 125-E29 OR-16 14 ANLG SNSR PWR (+5V) STARTING AID OVERRIDE SW
78 THESE WIRES, CONNECTORS & SOLENOIDS 256-6453 NOT USED 35 J983-E38 YL-16
DO NOT EXIST ON THE 343-9866 HARNESS 36 M909-E17 GN-16 T993-E30 BR-16 15 ANLG SNSR RETURN MAINTENANCE DUE RESET SW PTO INTERRUPT SW
79
80
C-T1
HARNESS 276-3091 37
38
T936-E18 GN-16
G971-E19 BR-16
A234-E31 BK
K900-E32 YL
16
17
J1939 SHIELD
J1939 DATA +
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
81
101-RD C-M10 G969-E20 YL-16 K990-E33 GN 18 J1939 DATA - INTERMEDIATE ENGINE SPEED SW
82 39
F716-WH M904E34 OR-16 19 PTO INTERRUPT SW 75% OVERSPEED VERIFY SW
NOT USED 83 N707-K43 PU-18 C-M8 RETARDER SOLENOID MED/HI SWITCH 40 E798-E50 PK-16 167-E23 OR-16 PTO ENABLE SW
START RELAY 391-PK A274-E24 BK-16 450-E35 YL-16 20 PTO INTERRUPT SW
84 PTO INTERRUPT SWITCH 41 M904-E34 OR-16 THROTTLE POSITION SENSOR #2
85 C-T2 J1939 SHIELD 42 A234-E1 BK A307-E25 GY-16 451-E36 BR-16 21 NC PTO ENABLE SW
86 101-RD G488-E26 GN-16 382-E37 PK-16 22 ETHER START VALVE
43
87 DIAGNOSTIC C-T17 REMOTE SHUTDOWN 44 F716-E42 WH-16 F426-E27 BU-16 J983-E38 YL-16 23 NC PTO RAMP UP/SET SW
88 WARNING LAMP 150-OR F424-E28 YL-16 F404-E39 RD-16 24 PTO RAMP DOWN/RESUME SW
LAMP INTERMEDIATE ENGINE SPEED SWITCH 45 G968-E43 WH-16 DIAGNOSTIC LAMP
89 C-T4 C-T6 125-E29 OR-16 F420-E40 GN-16 25 WARNING LAMP MAINTENANCE DUE LAMP
F420-GN C-T3 C-T5 F404-RD J209 46
90 26
120-YL 120-YL NOT USED 47 H405-E52 BU-16 T993-E30 BR-16 120-E41 YL-14 +BAT. (SWITCHED) DIAGNOSTIC LAMP
91 C-T15 3E3370 M904-E34 OR-16 F716-E42 WH-16 27 REMOTE SHUTDOWN SW WARNING LAMP PTO RAMP
92 150-OR G828-N1 WH-18 A OR-18 +5 VOLTS +BATTERY (UNSWITCHED) 48 150-E16 OR-14
FUEL PRESSURE SENSOR COOLANT LEVEL SENSOR 49 E452-E51 WH-16 451-E36 BR-16 G968-E43 WH-16 28 INTERMEDIATE ENGINE SPEED SW RETARDER LAMP UP/DOWN SWITCH
93 G829-N2 GN-18 B YL-18 RETURN 14 AWG
194-6725 J1939 DATA (+) 50 K900-E2 YL 382-E37 PK-16 381-E44 PU-16 29 PTO ENABLE SW +BAT. (SWITCHED)
94 C991-N3 PK-18 C GN-18 SIGNAL
51 F404-E39 RD-16 G955-E45 GN-16 30 PTO RAMP UP/SET SW CAT DATA LINK -
95 P93 J93 F420-E40 GN-16 31 MAINTENANCE
96 +BATTERY (UNSWITCHED) 52 150-E46 OR-14 150-E46 OR-14 +BAT. (UNSWITCHED) CAT DATA LINK +
1552264 3E3388 F716-E42 WH-16 CB DUE LAMP
97 +BATTERY (UNSWITCHED) 53 150-E47 OR-14 150-E47 OR-14 32 +BAT. (UNSWITCHED)
98 F421-K12 YL-18 1 F421-N4 YL-18 75% OVERSPEED VERIFY SWITCH 54 387-E55 PK-16 G968-E43 WH-16 G469-E48 BU-16 33 AUXILIARY PRESS. SNSR 1A
INJECTOR 5&6 HIGH 99 T860-K14 OR-16-HV G833-K37 PK-18 2 G833-N5 PK-18 55 381-E44 PU-16 H407-E49 YL-16 34 RETARDER LO/HI SWITCH ALTERNATE RETARDER WIRING
35

-BAT
100 T725-K44 WH-18 3 T725-N6 WH-18 PTO ENABLE SWITCH 56 381-E44 PU-16 G955-E45 GN-16 E798-E50 PK-16 RETARDER MED/HI SWITCH
1552269 G469-E48 BU-16 36
101 N707-K43 PU-18 4 N707-N7 PU-18 57 E452-E51 WH-16 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
CB
102 G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1
NOT USED PTO RAMP UP/SET SWITCH 58 G955-E45 GN-16 H407-E49 YL-16 H405-E52 BU-16 37 NC LO RETARDER LO/HI SWITCH
RETARDER LO/HI SWITCH
103 G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2
59 451-E36 BR-16 E798-E50 PK-16 M910-E53 OR-16 38 STARTING AID OVERRIDE SW MED 1A
INJECTOR 1&2 HIGH 104 T858-K15 GY-16-HV C991-K6 PK-18 7 C991-N3 PK-18 E452-E51 WH-16 G967-E54 WH-16 39 PTO RAMP DOWN/RESUME SW LOW RETARD SWITCH
PTO RAMP DOWN / RESUME SWITCH 60 G967-E54 WH-16 HI
(ACTUATE ON CLOSE)
INJECTOR 6 LOW 105 T962-K25 WH-16-HV C-T20
8 J983-E38 YL-16 387-E55 PK-16 40 75% OVERSPEED VERIFY SW RETARDER SOLENOID
INJECTOR 3 LOW 106 T959-K17 BR-16-HV BATTERY (-) 61 229-E59 BK-14 LO
ON/OFF SWITCH
C-T7 101-RD H405-E52 BU-16
INJECTOR 5 LOW 107 T961-K16 GN-16-HV 105-RD FUEL HARNESS 62 RETARDER MED/HI SWITCH MED
CB WARNING LAMP
P105 BATTERY (-) 63 229-E57 BK-14 M910-E53 OR-16
INJECTOR 4 LOW 108 T960-K24 BU-16-HV TERMINATION RESISTOR CONNECTOR HI RETARDER MED/HI SWITCH
109 C-C20 1552269 64 G967-E54 WH-16 1A
FUEL TEMPERATURE 387-E55 PK-16 MEDIUM RETARD SWITCH
110 F421-N4 YL-18 1 SIGNAL BATTERY (-) 65 229-E58 BK-14 (ACTUATE ON CLOSE)
RETURN SENSOR THROTTLE POSITION SENSOR 66 A307-E25 GY-16 150-E16 OR-14
111 G833-N5 PK-18 2
150-E46 OR-14 MAX LENGTH 40 METERS
112 130-9811 SOLENOID COMMON 67 G969-E20 YL-16 J1939 SHIELD ACTUATE BOTH SWITCHES RETARDER LAMP
150-E47 OR-14 CB
113 THROTTLE POSITION SENSOR #2 68 450-E35 YL-16 J1939 DATA + FOR HIGH RETARD
114 69
450-E35 YL-16 J1939 DATA - 1A
INJECTOR 3&4 HIGH 115 T859-K21 WH-16-HV HARNESS 227-3812 +BATTERY (SWITCHED) 70 120-E6 YL-14 (153-2707)
INJECTOR 1 LOW 116 T957-K20 PU-16-HV
117 ELECTRONIC CONTROL MODULE (ECM) (NOTES B & E) A B C
INJECTOR 2 LOW 118 T958-K19 YL-16-HV A + BAT.
119 C-S10 C-S11 B - BAT.
120 C-S7 229-BK K990-GN
C-S4 120-YL C
C-S6 C-S3 MAX LENGTH 30 METERS
101-RD D CAT DATA LINK +
D JUMPER HARNESS C-S5 C-S8
120-YL K990-GN

C-S2
C-S1
K900-YL
ENGINE SERVICE TOOL
C-C6 E
F
CAT DATA LINK - D
INTERFACE 101-RD 229-BK A B CB C A
K900-YL G
ELECTRONIC CONTROL MODULE C-C1 H
TERMINATION
J
RESISTOR
(165-0200) (J66)
(174-3016) 120 DEVICE
CONTROL MODULE MAX LENGTH 1 METER CUSTOMER INSTALLED
C-S9 (NOTE B & C)
391-PK
C-C7 (NOTE B) SERVICE TOOL CONN

STARTER MOTOR HI/LO IDLE MAINTENANCE


H-C3
C-T22
SWITCH CLEAR SWITCH
J61 P61
9X1343 8T9834 OPTIONAL START/STOP CONTROL WIRING
391-PK
C-C18 C-C19 1 +BAT. (UNSWITCHED) 150(48) OR-14 1
C-T16
STARTER MOTOR 120-YL 2 2
H-C4 3 P520 INLET AIR SHUTOFF
INLET AIR SHUTOFF
4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY
5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 2 (NOTE V)
6 SOLENOID COMMON G969 YL-16 1 264 Alternator Breaker (RH) +Battery In
C-T28
120-YL 7
Wire Number Code 265 Alternator Breaker (RH) +Battery Out
DIODE C-T29 P800
C-C13 8 DIG SNSR PWR (+8V) 167 0R-16 1552267
F424-YL MAINTENANCE 351 Alternator (LH) -Battery
C-T18 9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COOLANT Code Component Terminal
150-OR LAMP 10 COOLANT LEVEL SNSR C SIGNAL 352 Alternator (LH) +Battery
E452 WH-16 LEVEL
11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR 050 Starter Motor (RH) +Battery
BATTERY 353 Alternator (LH) -Battery
12 051 Starter Motor (RH) -Battery
H-C5 13 355 Alternator (LH) -Battery
P649 J649 052 Starter Motor (RH) Start
14 1552252 3E5179 356 Alternator (LH) +Battery
HARNESS 266-2295 CONNECTOR 15
16
ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
150(52) OR-14
150(53) OR-14
1
2
3E3382 1552273
1 REMOTE STOP
056
150
Start Relay (RH)
Starter Motor (LH)
+Battery Out
+Battery
358 Alernatror (LH) +Battery
364 Alternator Breaker (LH) +Battery In
START RELAY
AND SPLICE LOCATIONS 17
18
PTO RAMP UP/SET SW
PTO RAMP DOWN/RESUME SW
G955 GN-16
G967 WH-16
3
4
2
3
-BAT
REMOTE START
151 Starter Motor (LH) -Battery
365 Alternator Breaker (LH) +Battery Out
C-C5 CONNECT TO CUSTOMER 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN 152 Starter Motor (LH) Start
366 Circuit Breaker 2 Battery
20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT 156 Start Relay (LH) +Battery Out
HARNESS 264-2354 J61
(Dimensions: 39 inches x 28 inches)

HARNESS 276-0827 CONNECTOR 21


22
+BAT. (SWITCHED)
041 BK-16
120 YL-14
041 BK-16
7
8
267E4207 CB2 15A 6
NOTE D 159 Start Relay (LH) +Battery In
367
408
Circuit Breaker 2
Raise/Lower Switch
Load
Common
AND SPLICE LOCATIONS H-S5
101-RD
23
24 DIAGNOSTIC LAMP F404 RD-16
WARNING LAMP
DIAGNOSTIC LAMP
F420 GN-16
F404 RD-16
9
10
163
165
Engine Stop Switch
Engine Stop Switch
N.O. In
N.O. Out
409 Raise/Lower Switch Down
25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11 410 Raise/Lower Switch Up
WARNING RD BATTERY 168 Start/Stop Key Switch S
H-S6 26 +BAT. (SWITCHED) 120 YL-14 12
101-RD DIAGNOSTIC 756 Hourmeter +Battery
27 REMOTE SHUTDOWN SW F716 WH-16 YL 266E793 169 Start/Stop Key Switch B
28 757 Hourmeter -Battery
381 PU-16 756E168 CB1 15A 169 Engine Stop Switch N.C. In
29 PTO ENABLE SW 1275485 1275486 793 Warning Lamp + Red+
RENR8046-06

30 PTO RAMP UP/SET SW G955 GN-16 1 172 Engine Stop Switch N.C. Out
H-S7 31 150(52) OR-14
794 Warning Lamp - Red-
150-OR H-S1 +BAT. (UNSWITCHED) 251 Alternator (RH) -Battery
229-BK 32 +BAT. (UNSWITCHED) 150(53) OR-14 795 Diagnostic Lamp + Yellow+

266E957
33 252 Alternator (RH) +Battery
UP G S 796 Diagnostic Lamp - Yellow-
INSTRUMENT PANEL 34 253 Alternator (RH) -Battery
HARNESS INTERFACE 35 957 Start/Stop Key Switch R or IGN
H-C2 R MTR BAT. 255 Alternator (RH) -Battery
C H-S8
H-S2
36
37
COOLANT LEVEL SNSR E452 WH-16
+ DN
SPEED C OFF NOTE D
256 Alternator (RH) +Battery
4201 - 4212
4601 - 4606
12 Pin Connector J94
6 Pin Connector J95
C
K900-YL 38 RAISE/LOWER STARTING 258 Alternator (RH) +Battery
229-BK SWITCH S ON
39 PTO RAMP DOWN/RESUME SW G967 WH-16 MOTOR
H-S3 HOURMETER START B ST TYPICAL WIRE NUMBER: 050 E 365
40
K990-GN RELAY
041 BK-16 (SMMS) START/STOP Right Hand Starter Motor +Battery Connection
KEY SWITCH
1
C9 Engine
Left Hand Alternator Breaker Power Out Connection
Related Electrical Service Manuals
ENGINE COOLANT ALTERNATOR
FUEL ENGINE OIL 1275486 1275485 This wire routes from the Right Hand Starter Motor +Battery Connection to
ECM PRESSURE PRESSURE TEMPERATURE VOLTMETER TACHOMETER GROUND STUD 1552269 the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine. Title Form Number
H-C1 211-0745 207-2824 207-2823 207-2822 207-2825
BK-18 1
TERMINATION RESISTOR BK-18 2 Troubleshooting RENR5042
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

H-C6
ENGINE STOP SWITCH CONTROL PANEL Systems Operation / Testing and Adjusting SENR9843
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

Cross Reference for Diagnostic Codes


1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

G-C2 G-C3 G-C4 G-C5 G-C6 Diagnostic SYMBOL DESCRIPTION (+) BATTERY
ABBREV COLOR Diagnostic Code
BU-18
GN-18
WH-18
BU-18
BU-18

BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
BU-18
GN-18
WH-18

WH-18
BU-18
BU-18
GN-18
WH-18
BU-18

1552273 1552273 1552273 1552273 1552273


Code (+) BATTERY SWITCHED
RD RED Flash Code SPN(1)/FMI Code or Description of Code Flash Code SPN(1)/FMI Code Description of Code CIRCUIT CONNECTED
OPTIONAL INSTRUMENT PANEL Event Code
or
N782-G19
N783-G18
N784-G17
N785-G12
N783-G22
N784-G23
N785-G24
N782-G13
N783-G14
N784-G15
N785-G16

N782-G21

N782-G11
N783-G10

N785-G20
N782-G5
N783-G6
N784-G7
N785-G8

STARTING CIRCUIT
N784-G9

HARNESS 248-0471 WH WHITE Event Code CIRCUIT NOT CONNECTED


(-) BATTERY / SENSOR RETURN
C-C7 CONTROL MODULE G-C1 CONNECTOR TABLES FOR HARNESS 276-0827 OR ORANGE 1835-15 High Auxiliary Pressure Warning 42 637-13 261-13 Engine Timing calibration required ELECTRICAL CONNECTION TO
1552273 210-4309 1552273 MACHINE STRUCTURE
BATTERY AMP CONNECTOR TABLE H-C1 DRC CONNECTOR TABLE H-C2 SENSOR / ACTUATOR SUPPLY
120-C34 YL-18 1 +BATTERY 1
G-S1 N782-G13 BU-18 YL YELLOW 1835-16 E443(2) High Auxiliary Pressure Derate 100-17 Low Engine Oil Pressure Warning INTERNAL ELECTRICAL CONNECTION
K900-C47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G21 BU-18 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG TO SURFACE OF COMPONENT
V-C3 V-C1 H-C5 K990-C48 GN-16 J1939 DATA- RS485B PK PINK SIGNAL TO ECM
3 3 N782-G11 BU-18 1 8T-8737 GN-18 893-H1 1 180-9340 1835-00 High Auxiliary Pressure Shutdown 46 100-18 E360(2) Low Engine Oil Pressure Derate
1297163 1297164 3E3364 1552269 4 J1939 SHIELD GAUGE GND 4 N782-G19 BU-18 2 8T-8737 BR-18 892-H2 2 180-9340 CONNECTOR
1 101-V1 RD-14 1 101-H31 RD-14 5 GAUGE V+ 5 BK BLACK CONTROL (POSITIVE) FROM ECM
G-S2 N783-G14 GN-18 1836-15 High Auxiliary Temperature Warning 100-01 Low Engine Oil Pressure Shutdown
2 229-H32 BK-14 229-C50 BK-18 6 GROUND 6 N783-G2 GN-18 N783-G22 GN-18
3 8T-8737 YL-16 K900-H28 3 180-9340 CONTROL (RETURN) FROM ECM
1297163 V-C2 1297164 H#
N783-G10 GN-18 4 8T-8737 OR-14 150-H24 4 9W-0844 GY GRAY E445(2)
CIRCUIT GROUPING DESIGNATION
CAT DATA LINK
1 200-V2 BK-14
5 8T-8737 RD-14 101-H36 5 9W-0844
1836-16 High Auxiliary Temperature Derate 168-00 168-00 System Voltage high
N783-G18 GN-18
H-C3 G-S3 N784-G15 WH-18 BU-18 F426-H3 6 180-9340 RD-14 101-H31 6 9W-0844 PU PURPLE ATCH WIRE, CABLE, COMPONENT J1939 DATA LINK
1275486 1275485 N784-G3 WH-18 N784-G23 WH-18 1836-00 High Auxiliary Temperature Shutdown 51 168-01 168-01 System Voltage low
30 Page,

H-S6
G S
1 101-H20 RD-10 1 2

101-H33 RD-14 N784-G9 WH-18


7 8T-8737 7 8T-8737 BR BROWN SPLICE
101-H34 RD-14 GN-18 893-H1 8 180-9340 8 8T-8737 545-05 Ether Start Relay open/short to +batt 168-02 168-02 System Voltage intermittent/erratic RS-232/RS-485 DATA LINK
N784-G17 WH-18
MTR BAT.
H-C4 101-H35 RD-14 N785-G16 BU-18 BR-18 892-H2 9 180-9340 GN-16 K990-H30 9 180-9340 GN GREEN 626-05 BLADE, SPADE, RING OR SCREW
1275485 1275486 G-S4 HIGHWAYS
H-S5 N785-G4 BU-18 N785-G24 BU-18 10 8T-8737 GN-18 G955-H15 10 180-9340 N/A 2417-05 Ether Injection Control Solenoid open/short to +batt 56 630-02 268-02 Check Programmable Parameters TERMINAL
1 101-H10 RD-10 1 2

101-H36 RD-14
N785-G20 BU-18
BU BLUE
101-H37 RD-14 11 8T-8737 RD-14 101-H34 11 9W-0844
STARTING 101-H38 RD-14 N785-G12 BU-18 545-06 Ether Start Relay short to ground 58 639-09 247-09 J1939 Data Link communications
MOTOR 12 8T-8737 RD-14 101-H37 12 9W-0844 IDENT. HARNESS CHG
626-06 C 266-2295 00 (OPTIONAL INSTRUMENT PANEL HARNESS)
NOTE D 13 8T-8737 YL-18 120-H22 13 180-9340
C-S5 2417-06 Ether Injection Control Solenoid short to ground 110-15 High Engine Coolant Temperature Warning D 249-5292 01 (TURBO OUTLET PRESSURE SENSOR JUMPER)
BATTERY 101-C8 RD-14 2 1

101-C20 RD-10 14 8T-8737 BU-18 F426-H3 14 180-9340


101-C18 RD-14
E 264-2354 03 (J1 / CUSTOMER HARNESS)
START RELAY 15 8T-8737 WH-18 F716-H9 15 180-9340 1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 61 110-16 E361(2) High Engine Coolant Temperature Derate F 249-5293 01 (ATMOSPHERIC PRESSURE SENSOR JUMPER)
BATTERY 101-C41 RD-14 209-5582 16 8T-8737 WH-18 G967-H16 16 180-9340 G 248-0471 01 (OPTIONAL GAUGE PANEL)
DISCONNECT C-S4
B ALTERNATOR SWITCH 101-C14 RD-14
101-C17 RD-14
2 1

101-C10 RD-10
C-T1
1311497
1

C-T2
1311497 C-C5
1552269
17
18
8T-8737
8T-8737
RD-14
RD-14
101-H38
101-H33
17
18
9W-0844
9W-0844
1835-04 1835-04 Auxiliary Pressure Sensor short to ground 110-00 High Engine Coolant Temperature Shutdown H
K
N
276-0827
239-5929
276-3091
00
03
00
(J1 / CUSTOMER HARNESS)
(J2 / ENGINE HARNESS)
(FUEL HARNESS) S/N JRE00829-UP AND WJH00560-UP
B
101-C2 RD-14 1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-17 E059 Low Engine Coolant Level Warning
BK-18 1 391-C43 PK-18 19 8T-8737 RD-18 F404-H4 19 180-9340 N 227-3812 01 (FUEL HARNESS) S/N JRE00000 TO JRE00828 WJH00000 TO WJH00559
OPTIONAL BK-18 2 229-C30 BK-18 20 8T-8737 GN-18 F420-H5 20 180-9340 EJ 352-2826 00 (INJECTOR HARNESS) WITH RETARDER
1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-18 E057 Low Engine Coolant Level Derate EJ 343-9866 00 (INJECTOR HARNESS) WITHOUT RETARDER
1 WIRING C-C1 C-S1 21 8T-8737 YL-18 F424-H6 21 180-9340
H-C2
ANALOG SENSOR POWER (+5V) 2 9X0145
1

K900-C27 YL-16
2

7X6222 22 8T-8737 BK-14 229-H21 22 9W-0844 111-02 111-02 Engine Coolant Level Sensor Loss of Signal 111-01 E058 Low Engine Coolant Level Shutdown ABBREVIATIONS
ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-C12 GN-18 K900-C26 YL-16
K900-C22 YL-16
C-C13
1552269 23 8T-8737 RD-14 101-H35 23 9W-0844
CONNECTOR TABLES FOR HARNESS 266-2295 62
DIGITAL SENSOR POWER (+8V) 4 892-H2 BR-18 2 892-C11 BR-18 ALT ALTERNATOR
391-C46 PK-18 1 24 8T-8737 BK-14 229-H32 24 9W-0844 DRC CONNECTOR TABLE C-C1 DT CONNECTOR TABLE C-C7 174-03 174-03 Fuel Temperature open/short to +batt 111-17 Low Engine Coolant Level Warning
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-C13 YL-16 C-S2 ATA AMERICAN TRUCKING ASSOCIATION
MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-C1 OR-14 K900-C13 YL-16 1 2

K900-C22 YL-16 229-C54 BK-18 2


25 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 13 CB CIRCUIT BREAKER
TORQUE LIMIT SWITCH 7 101-H36 RD-14 5 101-C2 RD-14 K900-C47 YL-16 DIODE GN-18 893-C12 1 180-9339 YL-18 120-C34 1 180-9340 174-04 174-04 Fuel Temperature short to ground 111-18 E2143(2) Low Engine Coolant Level Derate
189-3158 26 8T-8737 QTY PART NAME P/N CIS CUSTOMER IGNITION SWITCH
CAT DATA LINK (+) 8 893-H1 GN-18 101-H31 RD-14 6 101-C5 RD-14 C-S3 BR-18 892-C11 2 180-9339 YL-16 K900-C47 2 180-9340
CAT DATA LINK (-) 9 7 K990-C15 GN-16 1 2

K990-C48 GN-16 120-C34 YL-18 27 8T-8737 1 PLUG_AS. 7X-6222 DIG DIGITAL


892-H2 BR-18 150-H23 0R-18 H-S7 678-03 41-03 8 Volt DC Supply short to +batt 111-01 Low Engine Coolant Level Shutdown
ETHER SOLENOID CONTROL 10 150-H12 OR-18 1

150-H24 OR-14
2

8 105-C6 RD-18 K990-C23 GN-16 K900-C47 YL-16 HARNESS 266-2295 RD-18 F404-H4 28 180-9340 YL-16 K900-C13 3 180-9339 GN-16 K990-C48 3 180-9340 ECM
N/C
ELECTRONIC CONTROL MODULE
NO CONNECTION
AIR SHUTOFF SOLENOID 11 150-H13 0R-18 K990-H30 GN-16 9 K990-C15 GN-16 K990-C23 GN-16 K990-C48 GN-16 GN-18 F420-H5 29 180-9340 DT CONNECTOR TABLE H-C3 OR-14 150-C1 4 9W-0852 4 8T-8737
12 G955-H15 GN-18 10 G955-C3 GN-18 229-C50 BK-18 678-04 41-04 8 Volt DC Supply short to ground 63 94-15 E096 High Fuel Pressure Warning PWM PULSE WIDTH MODULATION
C-S11 YL-18 F424-H6 30 180-9340 CLR-GA WIRE NAME POS TERM/PLUG RD-14 101-C2 5 9W-0852 5 8T-8737
13
H-S1 101-H34 RD-14 11 101-C8 RD-14 1 2

K990-C25 GN-16 SM STARTING MOTOR


WARNING DIAGNOSTIC MAINTENANCE 31 8T-8737 RD-10 101-H20 1 8N-1543 RD-14 101-C5 6 9W-0852 BK-18 229-C50 6 180-9340 620-03 1636-15 High Inlet Air Temperature Warning
14 229-H17 BK-18 1 2

229-H21 BK-14 101-H37 RD-14 12 101-C14 RD-14 K990-C24 GN-16 LAMP LAMP LAMP SMMS START MOTOR MAG SWITCH
AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-C7 YL-18 120-C45 YL-18 7N-5876 7N-5876 7N-5876 32 8T-8737 ACCESSORY TABLE 7 8T-8737 ACCESSORY TABLE 21 262-03 5 Volt Sensor DC Power Supply short to +batt 64 E539(2)
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-C52 BU-18
C-S7 33 8T-8737 QTY PART NAME P/N RD-18 105-C6 8 8T-8737 QTY PART NAME P/N 1079-03 1636-00 High Inlet Air Temperature Shutdown
17 F716-H9 WH-18 15 F716-C9 WH-18 120-C7 YL-18 1 2

120-C21 YL-18 NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
H-S8 1 1 1 1 1 1
GN-16 K990-H7 34 180-9340 1 PLUG_AS. 127-5485 GN-16 K990-C15 9 180-9339 1 PLUG_AS. 155-2273
18 G967-H16 WH-18 16 G967-C4 WH-18 620-04 174-15 High Fuel Temperature Warning CONNECTION TO BATTERY (-).
229-H14 BK-18 1 2

GN-18 G955-C3 10 180-9339 1 WEDGE 155-2263


19 101-H38 RD-14 17 101-C17 RD-14 35 8T-8737
229-H19 BK-18 120-C35 YL-18 DT CONNECTOR TABLE H-C4 262-04 5 Volt Sensor DC Power Supply short to ground NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
20 101-H33 RD-14 18 101-C18 RD-14 36 8T-8737 RD-14 101-C8 11 9W-0852
21 F404-H4 RD-18 19 F404-C29 RD-18
C-S6 F420-C32 GN-18 CLR-GA WIRE NAME POS TERM/PLUG 1079-04 65 174-16 E363(2) High Fuel Temperature Derate NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
893-H1 GN-18 120-C37 YL-18 1 2

120-C19 YL-18 RD-14 101-C14 12 9W-0852 DT CONNECTOR TABLE C-C18


START AID OVERRIDE 22 F420-H5 GN-18 20 F420-C32 GN-18 120-C21 YL-18 37 8T-8737 TERMINATION RESISTOR) IS 40 METERS
892-H2 BR-18 120-C34 YL-18 RD-10 101-H10 1 8N-1542 CLR-GA WIRE NAME POS TERM/PLUG
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-C39 YL-18 F404-C29 RD-18 38 8T-8737 YL-18 120-C7 13 180-9339 100-03 100-03 Engine Oil Pressure open/short to +batt 174-00 High Fuel Temperature Shutdown
F426-H3 BU-18 120-C36 YL-18
120-C36 YL-18 ACCESSORY TABLE NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
24 229-H21 BK-14 22 229-C40 BK-14 120-C35 YL-18 MAINTENANCE BU-18 F426-C52 14 180-9339 GN-18 G955-C3 A 180-9340
F404-H4 RD-18 39 8T-8737 NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
25 101-H35 RD-14 23 101-C41 RD-14 F424-C39 YL-18 CLEAR SWITCH QTY PART NAME P/N BK-18 229-C51 B 180-9340 24
F420-H5 GN-18
C-S9
391-C43 PK-18 40 8T-8737 WH-18 F716-C9 15 180-9339 100-04 100-04 Engine Oil Pressure short to ground 651-05 001-05 Injector Cylinder 1 open circuit FOR ALL J1939 DATA LINK CONNECTIONS
26 229-H32 BK-14 24 229-C16 BK-14
1 2

C-C19 3N-5716 1 RECEPTACLE_AS. 127-5486


F424-H6 YL-18 391-C46 PK-18 1552267 WH-18 G967-C4 16 180-9339 WH-18 G967-C4 C 180-9340
27 41 8T-8737 NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
F716-H9 WH-18 391-C31 PK-18 A RD-14 101-C17 17 9W-0852 ACCESSORY TABLE 100-10 100-10 Engine Oil Pressure abnormal rate of change 71 651-06 001-06 Injector Cylinder 1 short
DIAGNOSTIC LAMP THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
1 1

28 F404-H4 RD-18 42 8T-8737


G955-H15 GN-18 F426-C52 BU-18 B DT CONNECTOR TABLE H-C5
WARNING LAMP 29 F420-H5 GN-18 RD-14 101-C18 18 9W-0852 QTY PART NAME P/N WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
G967-H16 WH-18 229-C53 BK-18 C 43 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 102-03 102-03 Boost Pressure Sensor short to +batt 651-11 001-11 Injector Cylinder #1 fault
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18 CIRCUIT BREAKER 1 PLUG_AS. 155-2267
RETARDER LAMP 31
120-H22 YL-18 6T-3643 WH-18 F716-H9 44 180-9340 RD-14 101-H31 1 9W-0844
RD-18 F404-C29 19 180-9339 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
C-T20 C-T15 C-C18 HI/LO IDLE 1 WEDGE 155-2276 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
32 101-C5 RD-14 150-C1 OR-14 1552267 45 8T-8737 GN-18 F420-C32 20 180-9339 25 102-04 102-04 Boost Pressure Sensor short to ground 652-05 002-05 Injector Cylinder 2 open circuit
15A 2591107 BK-14 229-H32 2 9W-0844
33
C-T17 G955-C3 GN-18 A 46 8T-8737 YL-18 F424-C39 21 180-9339 NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
J1939 DATA LINK (-) 1 2 ACCESSORY TABLE DT CONNECTOR TABLE C-C19
34 K990-H7 GN-16 150-C38 OR-14 229-C51 BK-18 B 47 8T-8737 BK-14 229-C40 22 9W-0852 102-10 102-10 Boost Pressure Sensor abnormal rate of change 72 652-06 002-06 Injector Cylinder 2 short ON RELAY COILS AND SOLENOID COILS.
35 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
HARNESS 276-0827 G967-C4 WH-18 C 3
KEYSWITCH
RD-14 101-C41 23 9W-0852 NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
36 105-C6 RD-18 3E-0156 OR-18 150-H23 48 180-9340 1 PLUG_AS. 155-2269
37 STOP SWITCH BK-14 229-C16 24 9W-0852
A 8T-8737 108-03 274-03 Atmospheric Pressure open/short to +batt 652-11 002-11 Injector Cylinder #2 fault FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
G955-C3 GN-18 111-1325 OFF 49 8T-8737 1 WEDGE 155-2261
38 F426-C52 BU-18 ON BU-18 F426-C52 B 180-9340 26 INSTALLATION GUIDE.
YL-16 K900-H11 50 180-9340 ACCESSORY TABLE
39 F716-C9 WH-18 391-C31 PK-18
C-M8 1
1 C-M9 2
1
391-C33 PK-18 391-C33 PK-18 1
ST BK-18 229-C53 C 180-9340 108-04 274-04 Atmospheric Pressure short to ground 653-05 003-05 Injector Cylinder 3 open circuit
51 8T-8737 DT CONNECTOR TABLE H-C6 QTY PART NAME P/N
RETARDER SOLENOID MED/HI 40 H-S3 K990-H30 GN-16 G967-C4 WH-18 F716-C9 WH-18C-M10 ACCESSORY TABLE NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
1

4 3 C-M7 1 RECEPTACLE_AS. 9X-0145


PTO INTERRUPT 41 K990-H7 GN-16 1 2

F420-C32 GN-18 OR-18 150-H12 52 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 110-03 110-03 Engine Coolant Temperature open/short to +batt 73 653-06 003-06 Injector Cylinder 3 short WITHOUT CATERPILLAR ENGINEERING APPROVAL
J1939 DATA LINK SHIELD 42 IGN QTY PART NAME P/N
F404-C29 RD-18 229-C44 BK-18 120-C45 YL-18 1

OR-18 150-H13 53 180-9340 YL-16 K900-H27 A 180-9339 27


43 K990-H29 GN-16 F424-C39 YL-18 150-C38 OR-14 DT CONNECTOR TABLE C-C5 1 PLUG_AS. 155-2267 UNLESS OTHERWISE SPECIFIED:
IL 54 8T-8737 GN-16 K990-H29 B 180-9339 110-04 110-04 Engine Coolant Temperature short to ground 653-11 003-11 Injector Cylinder #3 fault
REMOTE SHUTDOWN 44 F716-H9 WH-18 H-C6 893-C12 GN-18 120-C45 YL-18 105-C6 RD-18 1

1 WEDGE 155-2276 ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
1330973 CLR-GA WIRE NAME POS TERM/PLUG
INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 892-C11 BR-18 105-C6 RD-18 55 8T-8737 C 8T-8737
46 K900-H27 YL-16 GND PK-18 391-C43 1 180-9340 28 91-13 91-13 Throttle Position calibration required 654-05 004-05 Injector Cylinder 4 open circuit EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
K900-H11 YL-16 TERMINATION
A A
A 229-C16 BK-14 C-S8 229-C30 BK-18 1

BK-18 229-H14 56 180-9340 ACCESSORY TABLE


1 2

47 H-S2 K990-H29 GN-16 B RESISTOR BAT DT CONNECTOR TABLE C-C20


229-C40 BK-14 229-C54 1 2

BK-18 150-C38 OR-14 1


BK-18 229-C30 2 180-9340 ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
BATTERY (+) - UNSWITCHED C-C6 ENGINE SERVICE 57 8T-8737 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG 32 91-08 91-08 Throttle Position signal abnormal 74 654-06 004-06 Injector Cylinder 4 short
48 150-H23 OR-18 C 174-3016 229-C42 BK-18 C-S10 ACCESSORY TABLE
COOLANT LEVEL SWITCH 49 (NOTE B & C) TOOL CONNECTOR GN-18 G955-H15 58 180-9340 1 RECEPTACLE_AS. 133-0973 ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
229-C50 1 2

BK-18 YL-16 K900-C26 A 180-9339


J1939 DATA LINK (+) 50 K900-H11 YL-16 9W-1951 QTY PART NAME P/N CONSIDERING COMPONENT REMOVAL
229-C28 BK-18 59 8T-8737 1 STRAP 3S-2093 GN-16 K990-C24 B 180-9339 190-08 190-08 Engine Speed signal abnormal 654-11 004-11 Injector Cylinder #4 fault
51 229-C53 BK-18 120-C19 YL-18 A (+)BATTERY 1 PLUG_AS. 155-2269 34
WH-18 G967-H16 60 180-9340 1 WEDGE 133-0975 C 8T-8737
BATTERY (+) - UNSWITCHED 52 150-H12 OR-18 229-C51 BK-18 229-C28 BK-18 B (-)BATTERY 1 WEDGE 155-2261
BATTERY (+) - UNSWITCHED 53 150-H13 OR-18 BK-18 229-H17 61 180-9340 723-08 342-08 Secondary Engine Speed signal abnormal 655-05 005-05 Injector Cylinder 5 open circuit
229-C44 BK-18 C ACCESSORY TABLE
OVERSPEED VERIFY SWITCH 54 893-C12 GN-18 D CAT DATA LINK(+) 62 8T-8737 QTY PART NAME P/N
55 892-C11 BR-18 E CAT DATA LINK(-)
HD10 CONNECTOR TABLE C-C6 190-15 Engine Overspeed Warning 75 655-06 005-06 Injector Cylinder 5 short
BK-18 229-H18 63 180-9340 1 RECEPTACLE_AS. 133-0973
PTO ENABLE SWITCH 56 229-H14 BK-18 K990-C25 GN-16 F J1939(-) CLR-GA WIRE NAME POS TERM/PLUG 35 E362(2)
57 J1939(+) 64 8T-8737 1 WEDGE 133-0975 190-00 Engine Overspeed Shutdown 655-11 005-11 Injector Cylinder #5 fault
K900-C27 YL-16 G YL-18 120-C19 A 180-9339
PTO RAMP UP SWITCH 58 G955-H15 GN-18 H BK-18 229-H19 65 180-9340
59 BK-18 229-C28 B 180-9339
J 66 8T-8737
C 8T-8737
94-03 94-03 Fuel Pressure open/short to +batt 656-05 006-05 Injector Cylinder 6 open circuit
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18 37
67 8T-8737
BATTERY (-) 61 229-H17 BK-18 C-C20 GN-18 893-C12 D 180-9339
62 68 8T-8737 94-04 94-04 Fuel Pressure short to ground 76 656-06 006-06 Injector Cylinder 6 short
1330973
BATTERY (-) 63
64
229-H18 BK-18 K900-C26 YL-16 A TERMINATION 69 8T-8737
BR-18
GN-16
892-C11
K990-C25
E
F
180-9339
180-9339 105-03 172-03 Intake Manifold Air Temp open/short to +batt 656-11 006-11 Injector Cylinder #6 fault
THIS SCHEMATIC IS FOR THE C15/C18 INDUSTRIAL AND PETROLEUM
K990-C24 GN-16 B RESISTOR YL-18 120-H22 70 180-9340
BATTERY (-) 65 229-H19 BK-18 YL-16 K900-C27 G 180-9339 38
THROTTLE POSITION 1 (PWM) 66
C

(NOTE B & C)
174-3016
ACCESSORY TABLE
H 8T-8737 105-04 172-04 Intake Manifold Air Temp short to ground ENGINE ELECTRICAL SYSTEM
SOLENOID COMMON 67 QTY PART NAME P/N
J 8T-8737
THROTTLE POSITION 2 (PWM) 68
69
1 PLUG_AS. 160-7689
ACCESSORY TABLE
(1) Suspect Parameter Number MEDIA NUMBER: RENR8046-06
2 STRAP 3S-2093
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 QTY PART NAME P/N (2)Caterpillar Electronic Technician (ET) will display thenumber 1, 2, or 3 after the event codeinorder Components are shown installed on a fully operable machine with the key and engine off.
ELECTRONIC CONTROL MODULE 1607689 1 ENDBELL 237-0336
J1 H-C1 1 RECEPTACLE 9W-1951 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
to designate a warning, a derate, or a shutdown.

8 7 6 5 4 3 2 1

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