Beruflich Dokumente
Kultur Dokumente
&
Heki Shibata
Institute of Industrial Science, University of Tokyo, Tokyo, 106 Japan
(Received 16 March 1992: revised version received 17 August 1992: accepted 30 September 1992)
kn=0 (3) 0
,, = fl ~,F/~k/'kH (4) 4 6 B 10
/ l / 2 r I + 1/2r, Time (ms)
(a)
h= ;' 4 / E,'k. (5)
5 [ I I i
\ / ' l / 2 r 1 + 1/2r 2
where a and h are the semi-major and semi-minor
axes of the contact ellipse, respectively, and fi and 7
bq
are constants defined by r~/r 2.
0
It is essential for evaluating the relation between
impact energy, impact force and stress to take
-- 500 I
Truss ~,
element Kc
~--~
Cc
V0
i ol ,_,
I I I - [ I
2 ¢ 6 B 10
Time (ms)
I I (b)
Fig. 3. hnpact response waves. (a) S-Type specimen, impact
~ Beam e[emenf velocity 0.6re, s; (b) L-type specimen, impact velocity
Fig. 2. Analytical model. 2-0 m/s.
420 Masatoshi Futakawa, Kenji Kikuchi, Yasusi Muto, Heki Shibata
20C 1 ! = t" ,
29ss {J ~' ~'2"~
! t LI
I I i I
i i
~450 ,-0--. ._= / p I',
a o \~ ]
a
~10£ ,,--~
u
1 126 ! ,1 A ~A ,I I I I
o tt
i III II '1/1. I I
50 j/ll1111!Ilia\ il
IllI II \, I
I I I I I i
0 0.5 1.0 ,? Jill :~ ~ I
Radiusof contactoreo (ram)
z~150
-/,
g
~I00
0
50
r /.
#lll,,,,,~
a~
°
=
so
t_ 10 Oil
2 S
t,
/
."m t~
PfiX •
0.5 1.0
Rodit~ of eonf~ct area (ram) 1
10 20 30 40 50 100
Fracture strength (NPa)
Fig. 5. Relation between contact force and radius of circular
contact area in the S-type specimen of PGX. Fig. 7. Weibulrs distribution of bending strength.
Bending./cttigue beharior o/" nuclear-grade graphite 421
S M L 5 M L
Number of specimens 19 20 20 20 20 20
Weibull's modulus 16.2 16-8 15.6 18.5 16.7 15.7
Mean value (MPa) 40"3 40.2 40-0 133 13.4 131
at fracture. In the impact test, the strain rate g is magnified with increasing impact velocity. The
approximately defined to be the strain at fracture e~ bending strength, however, seems to be independent
divided by the time (T,.-T+). The strain rate is of the strain rate up to at least 5/s regardless of both
dependent on both the mass of the impact hammer the kind of graphite and the specimen size.
and the specimen size and ranges from 1 to 5/s.
The relation between the fracture strain e,~and the 4.3 Behavior of impact fatigue
strain rate i is shown in Fig. 9. Despite both the 4.3.1 Rekltion between impact energy and (atigue l!7e
specimen size and the kind of graphite, it can be said Figure 11 shows the relation between the impact
that the fracture strain cr in bending is independent energy U~ and the number of cycles to failure Nr
of the strain rate up to 5/s. (U-N diagram). The lines in the figure are derived
The relation between the bending strength and the from the following equation whose constants are
strain rate is shown in Fig. 10. The bending strength determined by applying the least squares method to
is derived from the elastic theory of a beam experimental data:
assuming that the impact force acts on the specimen
log U~ = A + B log Nf (6)
quasi-statically. The higher the impact velocity, the
larger the dispersion of the strength becomes. That It is revealed from U N diagrams that despite the
Js because the effect of the superimposed high- kind of graphite the larger the specimen size the
Frequency components on the impact force is longer its fatigue life is, and that the impact energy at
failure in PGX is approximately a third of that in
IG-I 1. Figure 12 shows the relation between the
I
impact energy per unit volume U~/V and N r
Regardless of the specimen size the behavior of
c~
L 60 ' 'l'''rl T qTf~r'" I ' I I''"1 I , IL,,
-i--
50
40 + o
150 - ooo
= 3o
+
s 2o
10 • dl,
.o'
l0
I
IG I10
iPGX t,
s M L[
O I,.2O '
III @ j
~ i I
I+, ++ +1
L+PGX • , ]41,j
_~ 5 ~ - +~++g
¢,,.. ¢-¢r
0 : ~ L I,LL,I L I I ]SpL+,l , , , ,,,H , * I,,
l0 t() 5 10-+ 1 I0
;d , i
10 102 10+ 104
Strain rate ~ (1Is
Number 0f cycles io failure
Fig. 9. Bending fracture strains o f l O - I 1 and PGX as a function
of strain rate. Fig. !1. U+N diagrams o f l G - l l and PGX.
422 Masatoshi Futakawa, Kenji Kikuchi, Yasusi Muto, Heki Shibata
~10 6 i I . I I I -
E
S= M L
~ 1,5
rGil o [] o I °_._L
> _ PSX • • • |
lOSl N
Z
0,5 I I I
~= 106 10 10 2 10 3 10 6
Number of cycles to failure
E
(a)
10~ 10 10 2 10 3 106 I I I
Number of cycles to failure .=
"~1,5
Fig. 12. U/V-N diagrams of IG-I1 and PGX. ==
N
"- 1,0 i ~11 -- I L L - ~ _Ai,i.
compare the impact fatigue strength with the Fig. 14. Relationship between impact energy and impact stress
nonimpact one. Figures 14 and 15 show the relations for IG-11.
Bending.latigue hehacior ot'nuclear-grade jzraphite 423
I I
0.8 I I
Nonimpact Impact
,'.-1,5 IGll . . . . . . . .
0.7
P6X
0.6
N
d ~,0
~0.5 Eq.(7)
E
F.E.M.
~ 0.4 z0,5
10
I I
102 103
I
10~*
~ 0.3
Number of cycles to failure
0.2 Fig. I7. Comparisons of fiuigue strength iI1 impact with that in
0.1
noninlpact for IG-11 and PGX
0 10 20 30
Maximumstress (MPQ) where N i is the stress cycles in the nonimpact fatigue
Fig. 15. Relationship between impact energy and impact stress and nti,2 i is the stress cycles counting the maximum
for PGX. peak and the all peaks in the impact fatigue. Figure
18 shows D 1 and D 2. Because the discrepancy
m i
I I i between D 1 and D 2 was hardly observed, the
I s!M L+
I
-i
--, degradation of fatigue strength under impact
m
.g Lot=
..... I _- loading can not be explained by considering the
N 1,0<
< ~ - - " ~ - ' - ~ o high-frequency components of the generated stress
--~ --i
through the modified Miner's rule. The tendency is
z similar to those of many metals 7`s and other
05 i I graphites. ~ Recently, likewise, observations of
10 102 10 ~ 10 '~
0
I• " •
Fig. 16. hnpact fatigue behaviors o f Ca) I G - I I and (b) P G X .
impact fatigue damage rigorously, it seems to be (5) It can be concluded from the S - N diagram
necessary to take account of the effects of not only that the fatigue strength of graphite is lower
the high-frequency components superimposed on under impact loading than in nonimpact
the stress wave but also the strain rate on the fatigue loading.
strength under impact loading.
References
5 Conclusion
1. Present status of H T G R research and development. JAERI,
1990.
The bending strength tests were carried out under 2. Futakawa, M., Kikuchi, K., Muto, Y. & Shibata, H., Impact
both impact and nonimpact loading on two kinds of bending fatigue and impact response behavior of a nuclear-
graphite materials by using the pendulum-type grade graphite beam. Carbon, 28(1) (1990) 149-54.
3. Goldsmith, W., Impact. Edward Arnold, London, 19.60.
repeatedly impacting machine. The beam model 4. Darby, M. I., Calculations of impact stresses in polycry-
taking account of the contact stiffness through the stalline graphite rods. J. Mater. Sci., 19 (1984) 1930-8.
Hertzian theory was applied to evaluate the 5. Evans, G. R., Jones, B. C., McMillan, A. J. & Darby, M. I., A
relation between the impact energy, the impact force new numerical method for the calculation of impact forces.
J. Phys. D: Appl. Phys., 24 (1991) 854-8.
and the generated stress. 6. lshihara, M., Iyoku, T., Toyoda, J., Sato, S. & Shiozawa, S.,
The following conclusions were obtained. An explication of design data of the graphite structural
design code for core support components of high tempera-
(1) The impact behavior of the graphite, such as ture engineering test reactor. JAERI-M 91-154, 1991.
7. Maekawa, I., Tanabe, Y., Nishida, S., Ashizawa, T. &
the impact force, the bending stress and the Ogawa, H., Comparative study of impact fatigue with usual
contacting time, can be represented using the fatigue. Trans. JSME, 56(525) (1990) 1051-7.
beam model with a modified Hertzian con- 8. Tanaka, T. & Nakamura, H., On the impact fatigue strength
tact stiffness. of metallic materials. J. Soc. Mater. Sci., Japan, 23(252)
(1974) 678-85.
(2) The bending strength of the graphites is 9. Birch, M. & Brocklehurst, J. E., The impact endurance of
independent of the strain rate in the range polycrystalline graphite. Carbon, 21 (5) (1983) 497-510.
f r o m 10 - 6 to 5/s. 10. Tanaka, T., Nakamura, H. & Kimura, K., On the impact
fatigue crack growth behavior of metallic materials. Fatigue
(3) The effect of specimen size on both the Fract. Engng Mater. Struct., 8(1)(1985) 13-22.
bending fatigue behavior and the bending 11. Murakami, R., Ito, K. & Akizono, K., On the fatigue crack
strength was not observed in the experi- propagation behavior under repeated impacts using a new
mental range. type of impact fatigue testing machine. J. Soc. Mater. Sci.,
Japan, 33(375) (1984) 1527-32.
(4) The maximum stress generated by impact is a 12. Iguchi, H., Tanaka, K. & Taira, S., Failure mechanisms in
unique variable to describe the endurance impact fatigue of metals. Fatigue Engng. Mater. Struct., 2
curve of impact fatigue behavior represented (1979) 165-76.
13. Maekawa, l., Tanabe, Y., Watanabe, H., Jin, Z. & Ogawara,
on the S - N diagram irrespective of the Y., Growth of crack in steel by impact tension. Trans.
specimen size. JSME 52(473) (1990) 249-56.