Beruflich Dokumente
Kultur Dokumente
PROCESSED JACKFRUIT
(Artocarpus heterophyllus L.) BULBS FOR
LONG DISTANCE TRANSPORTATION
FARHEEN TAJ
PALB 1280
FARHEEN TAJ
PALB 1280
MASTER OF TECHNOLOGY
(Agricultural Engineering)
In
PROCESSING AND FOOD ENGINEERING
Bangalore
July, 2013 Dr. B. RANGANNA
Major Advisor
Approved by:
CHAIRMAN: ___________________________
(B. RANGANNA)
MEMBERS: 1. ___________________________
(V. PALANIMUTHU)
2. ___________________________
(G. SENTHIL KUMARAN)
3. ___________________________
(K.B. MUNISHAMANNA)
4. ___________________________
(R. CHANDRU)
ACKNOWLEDGEMENT
Bangalore
July, 2013 (FARHEEN TAJ)
VACUUM PACKAGING OF MINIMALLY PROCESSED JACKFRUIT
(Artocarpus heterophyllus L.) BULBS FOR LONG DISTANCE
TRANSPORTATION
ABSTRACT
I INTRODUCTION 1-5
V DISCUSSION 88-97
VI SUMMARY 98-101
APPENDICES
LIST OF TABLES
TABLE PAGE
TITLE
No. No.
FIG. BETWEEN
TITLE
No. PAGES
PLATE BETWEEN
TITLE
No. PAGES
Changing life style dictates the needs for food that offer
convenience to the consumer in a myriad of ways such as minimizing
preparation time while also offering high quality through an extended
shelf-life (Blakistone, 1999). As a result, consumers are increasingly
demanding convenient, ready-to-use and ready-to-eat fruits with a fresh-
like quality, containing only natural ingredients (Lund, 1989; Rocha and
Morais, 2007). In response to these needs, one of the most important
recent developments in the food industry has been the development of
minimal processing technologies designed to limit the impact of
processing on the nutritional and sensory quality and to preserve food
without the use of synthetic additives. The increasing demand for these
minimally processed products represents a challenge for researchers and
processors to make them shelf-stable and safe. The food producers and
processors have the obligation to produce food that is both safe and of
high quality.
Not all types of fruits and vegetables may be suitable for minimal
processing. The correct choice of raw material is vital for the production
of good quality products (Wiley, 1994). The correct choice of variety is
particularly important in case of jackfruit, carrot and potato etc. that
need to have a shelf-life of several days after minimal processing.
2.2.2 Colour
The low acidity level and high free sugars are responsible for the
sweet taste of jackfruit (Selvaraj and Pal, 1989). Firm varieties showed
lower acidity (0.30%) than soft types (0.55%) (Sonde, 1989).
The ripe jackfruit bulbs are rich in sugars with about 90 calories
per 100g fresh weight. Bhatia et al. (1955) reported that ripe bulbs
contain 20.6% of total sugars with practically no starch. The edible bulbs
are reported to contain 1.74% fructose, 5.96% glucose and 6.9% sucrose
and calcium, potassium, iron and a fair amount of carotene (Chan et al.,
1974), It was also reported that the principal sugar – sucrose in jackfruit
was 6.90% and that of total sugar was 14.59%.
Berry and Kalra (1989) reported that ripe jackfruit bulbs contain
77.2% moisture, 18.9% carbohydrates, 1.9% protein, 0.1% fat, 1.1%
fibre, 0.8% total mineral matter with a calorific value of 84 kcal per 100g
pulp. Sonde (1989) reported that there was a significant difference in
pulp composition among hard and soft varieties of jackfruit. The hard
variety jackfruit was better than soft variety as it had higher proteins,
reducing sugars and total sugars.
Crane et al. (2005) reported that fresh jackfruit per 100g contains
73% moisture, 1.5g protein, 0.3g fat, 24g carbohydrates, 1.6g fibre,
0.6mg iron, 37.0mg magnesium, 36.0mg phosphorus, 303.0mg
potassium, 3.0mg sodium, 6.7mg of vitamin C, 397 µg of vitamin A ad 94
kcal energy. An average TSS content of 13 clusters of jackfruit studied by
Maiti et al., (2002), observed oBrix ranging from 15.1 to 25.9. In another
study, the highest TSS of 40.5 oBrix was recorded in Acc. No. G-18 and
minimum acidity in Acc. No. G-2 (0.68%) (Reddy et al., 2004).
2.2.4 Acidification
Diwan and Shukla (2004) reported that guava fruit juice contained
8.22 per cent of reducing sugars, which is optimum level of sugar
concentration for wine making.
2.3 Packaging
Sieve and Pal (2006) evaluated the effect of type of polymeric film,
its thickness and perforation level on keeping quality of chopped carrots
under refrigeration storage condition. The keeping quality was observed
in terms of physiological loss in weight, decay, firmness, and shrinkage.
Based on these parameters, it was found that thickness and type of film
and packages having perforations had no effect on the keeping quality
except physiological loss in weight. The low density polyethylene (LDPE)
100-guage packages with perforation area of 0.0217% that is 4 holes of
diameter 1.6mm on each of the LDPE 100 gauge packages, having
dimension of 2018.5 cm, was found to be the best as these packages
increased the storage life of the chopped to 14 days compared to 8 days
for control samples.
2.5.1 Temperature
ii. Cutting of the fruit into pieces using suitably sharp stainless steel
knives smeared with a cooking oil.
3.2.1.1 Colour
The cubes from each replicate sample were measured for L* (i.e. [-]
to [+] lightness coordinate), a* (i.e. green [-] to red [+] colour space
coordinate) and b* (i.e. blue [-] to yellow [+] colour space coordinate).
Three measurements made on each face of the jackfruit bulb, on the
flesh tissue. The L*, a* and b* reading were recorded and later
statistically evaluated (HunterLab, 2001).
3.2.1.2 True density
{Final toluene level in measuring jar} - {Initial toluene level in measuring jar}
…. . . . . . (3.1)
Weight of jackfruit bulb
True density (kg/m3) = ----------------------------------- . . . . . . . . . (3.2)
True volume of jackfruit bulb
0.5
Dye factor = ………............................................(3.3)
titre value
Preparation of sample
Procedure
Calculation
Preparation of sample
Procedure
Titratable acidity, % =
10
!!!
….……(3.5)
Preparation of sample
Preparation of sample
i. Unripe bulbs
b) 3 Vacuum levels
i. 60%
ii. 70%
iii. 80%
c) Pre-treatment to bulbs
d) Packaging
f) Storage period
Vacuum packaging
Observations
The best treatments unripe 80%, semi ripe 70%, ripe 70%, were
selected for long distance transportation. Transportation was done for a
distance of 300km, 600km, and 350km, using different modes, namely,
bus, jeep and train respectively. The selected treatments at various levels
of maturity, namely, ripe, semi ripe, unripe were placed in an insulated
box of capacity 25 liters (PENTA BOX) with the aid of chilling pads to
maintain temperature at 3-5°C. After transportation biochemical and
sensory evaluation were carried out to assess the quality of the bulbs.
Statistical analysis
The cost economics was worked out taking into account all aspects
of fixed and variable costs involved in the investigation. The cost: benefit
ratio for vacuum packaging of minimally processed jackfruit bulbs was
1.0:3.82 (Appendix V)
Experimental Results
IV. EXPERIMENTAL RESULTS
Parameter Observation*
*= Average of 10 fruits
14.62mm, respectively. The edible and non-edible ratio was calculated as
1.34.
4.1.2 Colour
L* a* b* L* a* b* L* a* b*
control 71.5 1.6 31.87 70.74 1.4 30.51 68.59 1.0 28.5
60% 71.5 1.6 31.87 65.34 1.2 30.52 63.17 1.2 27.54
70% 71.5 1.6 31.87 68.67 1.2 29.41 64.34 1.1 27.41
80% 71.5 1.6 31.87 67.48 1.4 28.01 64.28 1.0 25.21
F test NS NS NS * NS NS NS NS NS
SEM ± - - - 0.187 - - - - -
CD at 5 - - - 0.678 - - - - -
NS -non significant
* - significant
L* - Lightness co-ordinate
a* - Green [-] to red [+] colour space co-ordinate
b* - Blue [-] to yellow [+] colour space co-ordinate
PE – polyethylene
Table 4.2b: Influence of vacuum packaging of minimally processed unripe jackfruit bulbs on colour
under deep freeze storage (-12°C)
L* a* b* L* a* b* L* a* b* L* a* b* L* a* b*
control 71.5 1.6 31.87 68.9 1.2 21.4 68.9 1.2 21.4 65.7 1.1 20.2 56.8 1 17.2
60% 71.5 1.6 31.87 62.4 1.1 24.3 62.4 1.1 24.3 60.1 1 21.2 50.3 0.78 19.3
70% 71.5 1.6 31.87 60.2 1.2 24.2 60.2 1.2 24.2 57.3 1.1 21.8 52.1 1 18.8
80% 71.5 1.6 31.87 62.5 1.1 23.3 62.5 1.1 23.3 61.3 1 19.6 51.2 0.78 17.2
F test NS NS NS * NS NS * NS NS * NS NS * NS NS
NS -non significant
* - significant
L* - Lightness co-ordinate
a* - Green [-] to red [+] colour space co-ordinate
b* - Blue [-] to yellow [+] colour space co-ordinate
PE – polyethylene
Plate 4.1: Vacuum packaged samples (60%) of minimally processed
jackfruit bulbs at different maturity stages in refrigeration
storage at 3°C
4.2.2 pH
0 1 2 3 0 1 2 3 4 6
Control 5.13 5.00 4.20 3.75 5.13 5.10 4.72 4.51 4.20 3.88
60% 5.13 4.32 3.59 3.00 5.13 4.24 4.10 3.83 3.20 2.92
70% 5.13 4.40 3.74 3.12 5.13 4.30 4.24 3.91 3.36 2.72
80% 5.13 4.51 3.82 3.22 5.13 4.36 4.27 4.00 3.54 2.98
F test NS NS NS NS NS NS NS NS NS NS
SEM ± - - - - - - - - - -
CD at 5 - - - - - - - - - -
Significant- *
Non significant- NS
PE- Polyethylene
Table 4.4: Influence of vacuum packaging on pH of minimally processed un-ripe jackfruit bulbs under
different storage conditions
pH
0 1 2 3 0 1 2 3 4 6
Control 5.45 5.70 5.75 5.77 5.45 5.46 5.50 5.53 5.58 5.60
60% 5.45 5.54 5.58 5.62 5.45 5.45 5.46 5.47 5.52 5.54
70% 5.45 5.60 5.65 5.68 5.45 5.45 5.47 5.49 5.53 5.56
80% 5.45 5.66 5.70 5.72 5.45 5.45 5.48 5.50 5.56 5.59
F test NS NS NS NS NS NS NS NS NS NS
SEM ± - - - - - - - - - -
CD at 5 - - - - - - - - - -
Significant- *
Non significant- NS
PE- Polyethylene
4.2.3 Titratable acidity (%)
0 1 2 3 0 1 2 3 4 6
Control 0.007 0.007 0.006 0.005 0.007 0.006 0.005 0.004 0.003 0.002
60% 0.007 0.004 0.003 0.002 0.007 0.004 0.004 0.003 0.002 0.001
70% 0.007 0.005 0.004 0.002 0.007 0.006 0.005 0.004 0.003 0.001
80% 0.007 0.006 0.005 0.002 0.007 0.006 0.005 0.004 0.003 0.001
F test NS NS NS NS NS NS NS NS NS NS
SEM ± - - - - - - - - - -
CD at 5 - - - - - - - - - -
Significant- *
Non significant- NS
PE- Polyethylene
Table 4.6: Influence of vacuum packaging on total soluble solid (oBrix) of minimally processed un-ripe
jackfruit bulbs under different storage conditions
0 1 2 3 0 1 2 3 4 6
Control 5.4 5.82 7.00 9.8 5.4 5.63 6.57 8.29 10.60 13.22
60% 5.4 5.32 5.52 5.68 5.4 5.43 5.69 5.74 6.41 6.65
70% 5.4 5.34 5.56 5.72 5.4 5.44 5.71 5.85 6.44 6.87
80% 5.4 5.37 5.72 5.80 5.4 5.45 5.72 5.88 6.50 6.98
F test NS * * NS NS ** * * * NS
Significant- *
Non significant- NS
PE- Polyethylene
4.2.5 Reducing sugars
The increase in total sugar profile was higher under deep freeze
storage than in refrigeration storage.
11.5
11
Reducing sugar, %
10.5
Control
10 60%
70%
9.5
80%
8.5
0 1 2 3
Storage (weeks)
14
12
Reducing sugar, %
10
8 Control
60%
6
70%
4 80%
0
0 1 2 3 4 6
Storage (weeks)
30
25
Total sugar, %
20 Control
60%
15
70%
10 80%
0
0 1 2 3
Stoarge (weeks)
35
30
25
Total sugar, %
20 Control
60%
15
70%
10 80%
0
0 1 2 3 4 6
Storage (weeks)
4.3.1 Colour
0 1 2 3 0 1 2 3 4 6
Control 0 8 25 32 0 4 10 20 28 32
60% 0 5 10 17 0 2 6 11 15 30
70% 0 4 7 12 0 1 5 9 11 25
80% 0 3 5 10 0 1 3 7 9 20
F test NS NS * NS NS NS NS NS * *
Significant- *
Non significant- NS
PE- Polyethylene
Plate 4.7: Microbial growth in vacuum packaged un-ripe samples on
3rd week of refrigeration storage at 3-5°C
Colour (L*a*b*values)
L* a* b* L* a* b* L* a* b*
F test NS NS NS * NS * * NS *
NS -non significant
* - significant
L* - Lightness co-ordinate
a* - Green [-] to red [+] colour space co-ordinate
b* - Blue [-] to yellow [+] colour space co-ordinate
PE – polyethylene
Table 4.8b: Influence of vacuum packaging of minimally processed semi-ripe jackfruit bulbs on colour
under deep freeze storage (-12°C)
Colour (L*a*b*values)
L* a* b* L* a* b* L* a* b* L* a* b* L* a* b*
Control 56 1.4 24.2 54.6 1.2 22.8 52.2 1.1 20.3 49.7 1.0 20.0 44.8 0.7 19.7
60% 56 1.4 24.2 55.7 1.3 24.4 53.8 1.2 22.3 50.2 1.1 20.2 47.5 1.0 18.8
70% 56 1.4 24.2 54.7 1.2 23.4 51.8 1.2 21.3 49.2 1.1 19.9 46.4 1.0 17.2
80% 56 1.4 24.2 53.6 1.3 23.8 51.5 1.2 21.2 48.1 1.0 18.2 46.5 0.5 16.8
F test NS NS NS * NS NS NS NS NS * NS * * NS NS
NS -non significant
* - significant
L* - Lightness co-ordinate
a* - Green [-] to red [+] colour space co-ordinate
b* - Blue [-] to yellow [+] colour space co-ordinate
PE – polyethylene
freeze storage after 4 weeks. Better maintenance of colour in the
minimally processed jackfruit bulb samples in vacuum packaging with
different percentage could be attributed to prevention of O2 coming into
contact with the product as opposed to the conventional packaging. The
interaction involving the use of respiratory retardant in the pre-treatment
followed by effective packaging by use of vacuum and low temperature
storage resulted in minimum O2 concentration inside the package, low
respiration rates, and facilitated maximum retention of colour quality in
terms of L*a*b* values. This could be attributed to higher retention of
carotenoids and lesser extent of enzymatic browning and oxidative
deterioration. The maximum retention of colour attributes was found in
PE packages with 80% vacuum samples than 70% and 60% vacuum.
Control sample had higher retention values compared to different
vacuum percentage.
0 1 2 3 0 1 2 3 4 6
Control 7.41 7.00 6.36 5.35 7.41 7.20 7.00 6.36 5.35 4.33
60% 7.41 6.38 5.10 4.10 7.41 6.38 6.36 5.34 4.31 3.29
70% 7.41 6.51 5.34 4.32 7.41 6.39 6.37 5.35 4.34 3.32
80% 7.41 6.62 5.40 4.50 7.41 6.52 6.47 5.40 4.44 3.52
F test NS * NS NS NS NS NS * * NS
Significant- *
Non significant- NS
PE- Polyethylene
4.3.2.2 pH
pH
0 1 2 3 0 1 2 3 4 6
Control 5.6 5.77 5.82 5.91 5.6 5.82 5.75 5.82 5.85 5.87
60% 5.6 5.64 5.65 5.71 5.6 5.70 5.62 5.70 5.72 5.78
70% 5.6 5.65 5.67 5.73 5.6 5.72 5.74 5.76 5.78 5.80
80% 5.6 5.66 5.70 5.75 5.6 5.76 5.77 5.78 5.79 5.83
F test NS NS NS NS NS NS NS * NS NS
SEM ± - - - - - - - 0.088 - -
CD at 5 - - - - - - - 0.029 - -
Significant- *
Non significant- NS
PE- Polyethylene
Table 4.11: Influence of vacuum packaging on titratable acidity (%) of minimally processed semi-ripe
jackfruit bulbs under different storage conditions
0 1 2 3 0 1 2 3 4 6
Control 0.014 0.011 0.01 0.009 0.014 0.012 0.011 0.01 0.009 0.007
60% 0.014 0.009 0.007 0.004 0.014 0.01 0.009 0.008 0.006 0.004
70% 0.014 0.007 0.005 0.003 0.014 0.009 0.007 0.004 0.003 0.002
80% 0.014 0.005 0.003 0.002 0.014 0.008 0.006 0.003 0.002 0.001
F test NS NS NS NS NS NS NS NS NS NS
SEM ± - - - - - - - - - -
CD at 5 - - - - - - - - - -
Significant- *
Non significant- NS
PE- Polyethylene
4.3.2.4 Total soluble solids (°Brix)
0 1 2 3 0 1 2 3 4 6
Control 19.5 21.50 23.42 25.58 19.5 20.72 21.93 23.45 25.50 28.62
60% 19.5 19.80 20.10 21.24 19.5 19.81 19.90 20.01 20.20 20.32
70% 19.5 19.90 20.13 22.57 19.5 19.60 19.93 20.14 20.18 20.41
80% 19.5 19.98 20.20 22.97 19.5 20.10 20.14 20.17 20.20 20.55
F test NS * * NS NS * NS NS NS NS
Significant- *
Non significant- NS
PE- Polyethylene
16.5
16
Reducing sugar, %
15.5
Control
15 60%
70%
14.5
80%
14
13.5
0 1 2 3
Storage (weeks)
14.9
14.8
Reducing sugar, %
14.7
Control
14.6 60%
70%
14.5
80%
14.4
14.3
0 1 2 3 4 6
Storage (weeks)
The increase in total sugar profile was higher in deep freeze storage
than in refrigeration storage.
30.25
30.2
Total sugar, %
Control
30.15 60%
70%
30.1
80%
30.05
30
0 1 2 3
Storage (weeks)
30.5
30.4
30.3
Total sugar, %
Control
30.2 60%
70%
30.1
80%
30
29.9
0 1 2 3 4 6
Storage (weeks)
0 1 2 3 0 1 2 3 4 6
Control 0 4 30 32 0 0 1 5 32 40
60% 0 1 25 25 0 0 0 2 15 35
70% 0 1 7 12 0 0 0 4 2 24
80% 0 0 5 11 0 0 0 1 3 22
F test NS NS * * NS NS NS * * *
Significant- *
Non significant- NS
PE- Polyethylene
Plate 4.9: Microbial growth in vacuum packaged semi-ripe samples
on 3rd week of refrigeration storage at 3-5°C
4.4.1 Colour
Colour (L*a*b*values)
L* a* b* L* a* b* L* a* b*
control 57.2 1.6 40.03 56.6 1.5 37.2 53.9 1.1 34.3
60% 57.2 1.6 40.03 53.6 1.5 35.5 51.2 1.2 30.9
70% 57.2 1.6 40.03 56.5 1.4 32.4 50.8 1.0 33.3
80% 57.2 1.6 40.03 46.0 1.2 23.6 52.5 1.0 16.7
F test NS NS NS * NS * * NS *
L* - Lightness co-ordinate
a* - Green [-] to red [+] colour space co-ordinate
b* - Blue [-] to yellow [+] colour space co-ordinate
PE- polyethylene
Table 4.14b: Influence of vacuum packaging of minimally processed ripe jackfruit bulbs on colour
under deep freeze storage (-12°C)
Colour (L*a*b*values)
L* a* b* L* a* b* L* a* b* L* a* b* L* a* b*
control 57.2 1.6 40.3 56.3 1.6 33.2 55.9 1.2 31.5 52.2 0.8 28.9 50 0.5 26.3
60% 57.2 1.6 40.3 56.0 1.4 40.8 53.5 1.2 39.4 51.2 1.0 36.6 49.6 0.7 34.5
70% 57.2 1.6 40.3 56.2 1.5 43.7 54.5 1.4 39.3 51.5 1.2 34.3 50.4 1.0 31.4
80% 57.2 1.6 40.03 55.8 1.2 28.3 53.0 1.0 26.9 42.2 0.7 23.1 45.2 0.5 20.5
F test NS NS NS * NS * * NS NS NS NS * NS NS *
NS -non significant
* - significant
L* - Lightness co-ordinate
a* - Green [-] to red [+] colour space co-ordinate
b* - Blue [-] to yellow [+] colour space co-ordinate
PE- polyethylene
4.4.2 Influence of vacuum packaging on biochemical properties of
minimally processed ripe jackfruit bulbs
The results of ascorbic acid content are in given in Table 4.15. The
ascorbic acid content in all the samples exhibited slight decrease during
the storage. Higher retention of ascorbic acid was observed in control
sample. 80% of vacuum was found to have an ascorbic acid content of
5.31mg/100g while 70 and 60% vacuum samples had an ascorbic acid
content of 5.31 and 5.22 mg/100g, respectively, after 3 weeks in
refrigeration storage environment. The ascorbic acid content in deep
freeze storage was found to be 5.28, 5.27 and 5.25 mg/100g for 80, 70
and 60% of vacuum respectively, after 6 weeks of storage. The control
sample had higher retention of ascorbic acid in refrigeration storage
(5.43) and deep freeze storage (4.41), respectively.
4.4.2.2 pH
0 1 2 3 0 1 2 3 4 6
Control 8.5 8.00 7.54 5.43 8.5 8.41 7.49 6.48 5.46 5.29
60% 8.5 5.47 5.33 5.20 8.5 5.49 5.47 5.42 5.40 5.25
70% 8.5 5.48 5.38 5.22 8.5 5.59 5.48 5.44 5.41 5.27
80% 8.5 5.50 5.42 5.31 8.5 5.60 5.51 5.42 5.34 5.28
F test NS NS NS NS NS NS NS NS NS NS
SEM ± - - - - - - - - - -
CD at 5 - - - - - - - - - -
Significant- *
Non significant- NS
PE- Polyethylene
Table 4.16: Influence of vacuum packaging on pH of minimally processed ripe jackfruit bulbs under
different storage conditions
pH
0 1 2 3 0 1 2 3 4 6
Control 5.30 5.27 5.42 5.45 5.30 5.28 5.37 5.40 5.42 5.55
60% 5.30 4.22 4.47 4.49 5.30 4.20 4.47 4.48 4.50 4.52
70% 5.30 4.23 4.50 4.55 5.30 4.26 4.48 4.49 4.52 4.54
80% 5.30 4.26 4.50 4.62 5.30 4.29 4.50 4.52 4.55 4.60
F test NS NS NS NS NS NS NS NS NS NS
SEM ± - - - - - - - - - -
CD at 5 - - - - - - - - - -
Significant- *
Non significant- NS
PE- Polyethylene
in deep freeze storage packaged in different vacuum levels of 80, 70 and
60% recorded 4.60, 4.54 and 4.52, respectively, after 6 weeks of storage.
The control sample had higher pH retention compared to different
vacuum percentage. The pH of control sample was found to be 5.45 in
refrigeration storage, and in deep freeze storage it was 5.55. No
significant (p<0.05) differences were observed in similar samples among
the different vacuum percentage.
Titratable acidity %
0 1 2 3 0 1 2 3 4 6
Control 0.056 0.055 0.054 0.053 0.056 0.056 0.055 0.054 0.048 0.045
60% 0.056 0.053 0.052 0.051 0.056 0.054 0.053 0.047 0.042 0.041
70% 0.056 0.054 0.053 0.052 0.056 0.055 0.054 0.048 0.043 0.044
80% 0.056 0.052 0.052 0.052 0.056 0.052 0.055 0.049 0.040 0.042
F test NS NS NS NS NS NS NS NS NS NS
SEM ± - - - - - - - - - -
CD at 5 - - - - - - - - - -
Significant- *
Non significant- NS
PE- Polyethylene
Table 4.18: Influence of vacuum packaging on total soluble solid (oBrix) of minimally processed ripe
jackfruit bulbs under different storage conditions
0 1 2 3 0 1 2 3 4 6
Control 22.5 23.40 23.54 27.62 22.5 23.32 24.36 26.41 27.52 29.60
60% 22.5 22.34 23.18 23.31 22.5 23.20 23.24 23.28 23.52 23.36
70% 22.5 22.41 23.26 23.59 22.5 23.24 23.26 23.29 23.34 23.38
80% 22.5 22.78 23.45 23.73 22.5 23.28 23.30 23.32 23.38 23.45
F test NS NS NS NS NS NS NS NS NS NS
SEM ± - - - - - - - - - -
CD at 5 - - - - - - - - - -
Significant- *
Non significant- NS
PE- Polyethylene
(80%), 23.38 (70%) and 23.36 oBrix (60%) compared to control sample
(29.60). No significant difference (p<0.05) differ were observed in similar
sample among samples of the different vacuum percentages.
Fig 4.5 shows the results of the reducing sugar content of the
minimally processed ripe jackfruit bulbs during storage. The reducing
sugars of the samples were found to be increasing during storage. This
might be perhaps due to increased sweetness of the bulbs due to further
ripening. The reducing sugar content of the fresh jackfruit bulbs was
18.5%. The reducing sugar recorded was 23.73, 23.59 and 23.31% for
80, 70 and 60% of vacuum, respectively. Control sample had higher
value 27.62 compared to different vacuum percentage in refrigeration
storage. In deep freeze storage the reducing sugar was found to be 23.45,
23.38 and 23.36% for 80, 70 and 60% of vacuum, respectively, compared
to control sample (29.60).
14
12 Control
10 60%
8 70%
6 80%
4
2
0
0 1 2 3
Storage (weeks)
25
20
Reducing sugar, %
15 Control
60%
10 70%
80%
5
0
0 1 2 3 4 6
Storage (weeks)
46
45
44
Total sugar, %
Control
43
60%
42
70%
41
80%
40
39
38
0 1 2 3
Storage (weeks)
50
45
40
Total sugar, %
35
30 Control
25 60%
20 70%
15 80%
10
5
0
0 1 2 3 4 6
Storage (weeks)
0 1 2 3 0 1 2 3 4 6
60% 0 14 32 35 0 5 8 20 24 38
70% 0 12 30 27 0 6 10 17 25 28
80% 0 15 28 22 0 9 13 21 29 40
F test NS * * * NS * * * * *
Significant- *
Non significant- NS
PE- Polyethylene
Plate 4.11: Microbial growth in vacuum packaged ripe samples on
3rd week of refrigeration storage at 3-5°C
Sensory evaluation
Overall acceptability
0 1 2 3 0 1 2 3
F test NS * * NS NS NS * *
UR SR R
Distance
Modes of Stability
transported
transportation of V P Overall Overall Overall
(KM) Colour Texture Flavor Colour Texture Flavor Colour Texture Flavor
acceptability acceptability acceptability
No
Bus 300 5 5 5 5 5 4 4 4.5 4 4 4 4
changes
No
Jeep 600 5 5 5 5 4 4 4 4 4 4 4 4
changes
No
Train 350 5 5 5 5 5 5 5 5 5 4 4 4.5
changes
Plate 4.15: Insulated box with chill pad (ice pack) for long distance
transportation by train
sensory scores pertaining to un-ripe bulbs showed excellent acceptability
even after long distance transportation. Semi-ripe and ripe bulbs
recorded a slight inferiority with respect to overall acceptability compared
to un-ripe bulbs. Jackfruit bulbs that had undergone transportation by
train exhibited superiority with respect to overall acceptability than by
other modes of transportation.
Parameters UR SR R
0 1 2 3 0 1 2 3 0 1 2 3
Color 5 5 5 5 5 5 5 4 5 5 3 1
texture 5 5 5 5 5 5 5 3 5 5 2 1
flavor 5 5 5 5 5 5 5 3 5 5 3 1
overall acceptability 5 5 5 5 5 5 5 3 5 5 3 1
Bus 300 No changes 5.43 0.006 25.2 19.52 0.015 30.1 25.4 0.055 41.21
Jeep 600 No changes 5.40 0.007 25.1 19.50 0.017 30.0 25.0 0.058 41.20
Train 350 No changes 5.45 0.006 25.4 19.61 0.014 30.2 25.5 0.054 41.22
4.6 Cost economics
The cost economics was worked out taking into account all aspects
of fixed and variable costs involved in the investigation. The cost: benefit
ratio for vacuum packaging of the minimally processed jackfruit bulbs
was calculated to be 1.0: 3.82 (Appendix V).
Discussion
V. DISCUSSION
5.1.2 Colour
The colour of jackfruit bulbs is the first quality factor that the
consumer appreciates and has a remarkable influence on its acceptance.
Colour is an indicator of the natural transformation of a fresh (ripeness)
or of changes that occur during its storage or processing. Natural
colourants are, in general, unstable and colour of fruits and fruit
products may change during processing and storage.
The decrease in L*a*b* values (Tables 4.2a and 4.2b, 4.8a and
4.8b, 4.14a and 4.14b) of the control samples showed darkening of the
jackfruit bulbs tissues. Skin browning of the fruit surface was due to
oxidation of polyphenols and formation of dark coloured pigments (Cia et
al., 2006; Cocci et al., 2006). On the other hand, use of citric acid
maintained the colour of the minimally processed jackfruit bulbs during
storage. Pre-treatment of the bulbs with citric acid the colour of
minimally processed jackfruit bulbs during storage occurred due to
radical scavengers and reducing agents in the prevention of browning
(Varela et al., 2007). Citric acid, in particular, has been proven by many
researchers to be an effective anti-enzymatic browning agent which
inactivates the enzyme polyphenol oxidase (PPO) by chelating bivalent
cations (Rico et al., 2007).
The vacuum packaging technique, which expelled air (O2) from the
package headspace significantly (p<0.05) influenced the retention of
ascorbic acid in the minimally processed jackfruit bulbs compared to the
conventional packaging technique.
5.2.2 pH
‘Natural acids’ such as citric acid and ascorbic acid when used in
pre-treatment of fresh-cut food products lower the pH of the storage
environment. As a result, membrane transport and/ permeability is
disrupted. These acids cause a reduction in the internal cellular pH by
disassociation of hydrogen ions from the acid.
Significant (p<0.05) changes in the pH of the minimally processed
jackfruit bulbs as affected by pretreatment in control sample and
different vacuum percentage are presented in Tables 4.4, 4.10 and 4.16.
The initial pH of the samples was 5.45, and this was slightly increased to
5.77. The pH of the different vacuum levels of pre-treated sample and
control samples, however, slightly increased throughout the storage time
presumably due to the production of metabolites by bacteria and due to
the ripening process as organic acids are converted to starch and sugars.
Spoilage of fresh-cut fruits caused by specific moulds and yeasts which
utilize organic acids, could have led to further reduced acidity and
increased pH (Corbo et al., 2010).
Fig 4.2, 4.4 and 4.6 shows that the total sugar increased in control
sample compared to different vacuum levels packages. This might
explain the increase in sweetness of the jackfruit bulbs. The increase in
total sugar profile was higher in deep freeze storage than in refrigeration
storage.
Transportation
The cost economics was worked out taking into account all aspects
of fixed and variable costs involved in the investigation. The cost : benefit
ratio for vacuum packaging of the minimally processed jackfruit bulbs
was calculated to be 1.0 : 3.82 (Appendix V). It is clearly suggested that
the minimal processing of jackfruit bulbs could be a potential business
entity for a grower himself as an entrepreneur or any entrepreneur who
is already in food business.
Summary
VI. SUMMARY
There was increase in total soluble solids in all the samples. The
samples under different vacuum had the least increase in TSS
compared to the control sample. Samples under deep freeze storage
conditions were found better at containing increase in TSS compared
to the samples under refrigeration storage. Amongst PE with 60% of
vacuum had lower TSS values, followed by 70% and 80% of vacuum.
Microbial analysis
Sensory evaluation
The sensory evaluation revealed that the use of citric acid as a pre-
treatment delayed the decrease in sensory scores of the minimally
processed jackfruit bulbs compared to the control (without
pretreatment). Different vacuum percentage of samples had higher
acceptability scores than the control sample. PE packages with different
vacuum percentage were found to be better in maintaining the quality
and enhancing the shelf-life of minimally processed jackfruit bulbs.
Highest sensory scores were observed in 80% of vacuum packaged
samples as they sustained the quality and fresh-like parameters of the
minimally processed jackfruit bulbs. Deep freeze storage retarded
deteriorative changes and thus enhanced the shelf-life of the minimally
processed jackfruit bulbs.
Cost economics
The cost economics was worked out taking into account all aspects
of fixed and variable costs involved in the investigation. The cost : benefit
ratio for vacuum packaging of the minimally processed jackfruit bulbs
was calculated to be 1.0 : 3.82 (Appendix V). It is clearly suggested that
the minimal processing of jackfruit bulbs could be a potential business
entity for a grower himself as an entrepreneur or any entrepreneur who
is already in food business.
References
VII. REFERENCES
ABADIAS, M., USALL, J., OLIVEIRA, M., ALEGRE, I. AND VIÑAS, I.,
2008, Efficacy of neutral electrolyzed water (NEW) for reducing
microbial contamination on minimally-processed vegetables. Int. J.
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BABIC, I., ROY, S., WATADA, A. E. AND WERGIN, W. P., 1996, Changes
in microbial populations on fresh-cut spinach. Int. J. Food
Microbial., in press.
COCCI, E., ROCCULI, P., ROMANI, S. AND DALLA ROSA, M., 2006,
Changes in nutritional properties of minimally processed apples
during storage. Postharvest Biology and Technology, 39: 265–271.
DENNY, C., 1997, Tomato Products, 7th Ed., National Food Processors
Assoc. Bul. 27-L.
GOYAL, D. AND JAJ, N., 2006, Coliforms and heavy metal contamination
in vegetables. Indian J. Microbio., 46 (3): 217-221.
LOZANO, E., AND JORGE, 2006, Chemical Composition of Fruits and its
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PIGA, A., DAQUINO, S., AGABBIO, M., EMONTI, G., AND FARRIS, G. A.,
2000, Influence of storage temperature on shelf-life of minimally
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RAJU, P. S., AND BAWA A. S., 2006, Food additives in fruit processing.
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Blackwell Publishing, Oxford, UK. pp 145–170.
SELVARAJ, Y., AND PAL, D. K., 1989, Biochemical changes during the
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SIEVE AND PAL, 2006, Effect of polymeric film its thickness and
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Food Chemistry, 91:659–663.
TOJALE SEARA, L., 1975, (thesis), Brazil university of sao Paulo. Pp. 78.
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Appendices
APPENDIX I
List of Abbreviations
Abbreviations/Symbols Description
% Per cent
* Significant
µg Micro gram
µm Micrometer
0C Degree centigrade
CD Critical Difference
Cm Centimeter
Db Dry basis
e.g. Exempli gratia (For example)
et al And others
Etc Et cetera
Fig Figure
G Gram
H Hour
Ha Hectare
i.e. id est (That is)
IU International Unit
Kg Kilo gram
L liter
PE Polyethylene
PP Polypropylene
PS Polystyrene
M meter
Max Maximum
Mg Milligram
Min. Minute
RDA Recommended Daily Allowance
Ml Milliliter
Mm Millimeter
N Newton
Nm Nanometer
NS Non significant
Ppm Parts per million
SEM Standard Error Mean
Sec. Second
Wb Wet basis
Α Alpha
Β Beta
K cal Kilo calories
Cfu Colony Forming Units
APPENDIX II
Please check these samples and record how much you like or dislike
each one. Use the appropriate scale to show your attitude by checking at
the point that best describes your feeling about the sample. Please give a
reason for this attitude. An honest expression of your feeling will help to
analyze the quality of the product developed.
Taste
Overall
Sample Color Appearance (aroma & Texture
acceptability
sweetness)
5- Excellent
4- Very good
3- Good
2- Poor
1- Not acceptable
a) Fixed cost
i. Depreciation (D) for refrigerator
%&'
D =
()
= 24000 -1600
8736 ×15
= Re. 0.17/h