Deepwater Training Seminar Presented To

Deepwater Training Seminar
Presented
to
© ABB Lummus Global Inc. - 1
June 30 – July 2, 2003
ABB Deepwater Trainer
Randy Perry
Manager, Field Development Concepts Group
ABB Lummus Global - Floating Production Systems
Houston, TX
BS - Geology
BS - Fishery Biology
Graduate Studies in Petroleum Engineering
Masters Degree - Buisness
Over 20 years experience in oil and gas exploration and production,

natural gas processing facilities and deepwater field development.
House Keeping
n Please turn all cell phones and pagers OFF !!!
n Class will be from 8:30 am until 4:30 pm with one hour

for lunch.
n There will be coffee breaks in the morning and

afternoon.
PLEASE ASK QUESTIONS !!!

Deepwater Training
AGENDA
Deepwater Training
n Monday
Welcome
Introduction to Deepwater
Deepwater Field Development Planning
Key Issues and Drives
PEMEX Deepwater Training
n Tuesday
Floating Production Systems
Design of Deepwater Hull Forms
Selection of Floating System Delivery
Subsea Systems
n Wednesday
Mooring Systems
Risers and Pipelines
FPSOs
Marginal Fields
Concept Screening
Emerging Technology
Deepwater Development Issues
Introduction
Deepwater Development Topics
n Environmental Data
n Reservoir Issues
n Hull forms
n Topsides
n Station keeping
n Subsea architecture
n Well heads and trees
n Control systems & Umbilicals
n Flowlines
n Production and export risers
n Product storage and offloading

n Fabrication, transportation and
installation
Deepwater Training Objectives
Your expectations of this deepwater training are important
n Make a list of any specific topics want to learn from this

training.
n This training is for you, so we can discuss any deepwater

topic the class would like.
n Please ask questions !!!

ABB Oil & Gas
Overview
June 23 - 25, 2003

ABB Oil and Gas Overview
ABB
ABBOil
Oil&&Gas
Gas
Business
BusinessArea
Area Business Area
Upstream
Upstream Downstream
Business
BusinessUnit Business
Unit Unit Unit BusinessUnit
Unit
Pressure Floating Subsea
SubseaSystems Modification
Pressure Floating Systems Modification&&
Containing
Containing Production
ProductionSystems
Systems Maintenance
Maintenance
Equipment
Equipment
ABB Vetco Gray ABB Lummus Global ABB Offshore Systems ABB Offshore Systems
ABB Upstream Overview
• Floating Production Systems

- FPSOs, TLPs, Spars, Semis • Advanced Drilling • Topsides Design
- Topsides Design Controls • Process Control Systems
- Production Control Systems • Remotely Operated • Process Automation
- Process Automation Intervention Tools
• Turret and
Mooring • Tensioning Systems
Systems • Production Riser Systems • Advanced Drilling
• Tendon Systems Risers
•Subsea Process Systems

• Subsea Production Systems • Subsea Wellheads and Trees
and Power Distribution
• Subsea Cables and Umbilicals • Production Controls
• Flowline and
• Jumpers and Connectors

Manifold Design
• Seabed Water
and Gas • Intelligent
Injection Multilateral Well • Downhole Artificial Lift Systems
Systems Completions • Downhole Watercut Meters
ABB Overview
Upstream - key global markets
Norway
Gulf of Mexico
West Africa
Brazil
ABB Overview
West Africa, GOM and Brazil account for 65% of the floating
production systems planned or under study as of July 2001
60
FPS focus markets have

50
105 identified potential facilities
40
30
20
10
0
West N
GOM Brazil SE Asia Australia China Canada Other
Africa Europe
Production Units 48 34 23 16 13 13 5 4 6
Note: Number of FPU currently being evaluated

Source: International Maritime Associates, Inc
July 2001
Technology
Deepwater Systems
Deepwater Systems Technology
Project experience - floaters
LIUHUA 11-1
VISUND
ASGARD A
FLOATER
EXPERIENCE
CAPTAIN
FALCON
NAUTILUS
TROLL C
Project experience - fixed and floating platforms
Escravos
E/W Kokongo
AUGER
Platform
EXPERIENCE
MARLIN
MARS
URSA
RAM POWELL
Capabilities Preliminary
Naval
Highest
Engineering
Architecture Detailed Design
Influence on Cost
Global
Performance Construction
Sizing Installation
Mooring Systems
First
Engineering
Lowest Oil
Start Finish
Structural Project Duration
Hull Systems
Topsides
Drilling Systems
Constructability
Optimization
Standardization
Construction
Support
Current Major Projects

Magnolia Project
Awarded: January 2002
Client: Conoco
Delivery: 4Qtr 2004
Location: GB Blocks 783 & 784, GOM
No of Wells: 8 (includes re-using 3 existing)
Water Depth: 1433 m (4700 ft)
Contract: Reimbursable
n First implementation of the ETLP 4 design in the Gulf of Mexico.

n Record depth for a TLP - ten times the water depth of the first TLP.
n Engineering contract for the hull preliminary design, detailed design and
construction support.
n Facilities will be designed to handle 50,000 b/d of oil and 150 MMcf/d of
gas with peak production in 2005.
Kizomba Project
Awarded: July 2001
Client: ExxonMobil
Delivery: Sept 2003
Location: Block 15, Angola
No of Wells: 36
Contract: Lump Sum
n First implementation of the ETLP 4 design.

n First Surface Wellhead Platform (SWHP) offshore Angola.
n Most wells on a modern TLP.

n EPC contract for the hull, tendons, risers, drilling rig, living quarters and
topside facilities.
Na Kika Project
Awarded: June 2000
Client: Shell Oil
Delivery: December 2003
Location: MC Block 474, GOM
No of Wells: 20 (+) subsea
Contract: Reimbursable
n New production semisubmersible with wet oil storage designed for

Gulf of Mexico environment.
All wells are pre-drilled and tied back - no drilling capabilities onboard.
n ABB was contracted to provide preliminary design, detailed

engineering and construction support.
n Fabrication contract awarded HHI. Complete facility to be dry
transported to site.
Field Development Studies

Early Field Development Planning
Preliminary
Highest
Engineering
Detailed Design
Influence on Cost
Construction
Installation
First
Lowest Oil
Start Finish
Project Duration
Early Field Development Planning
Value added:
n Provide an early definition of project
front end requirements.
n Greatest potential to improve project
timeline and cost curve.
n Early planning can define and
control project risk.
n Reality based cost estimate for
prospect screening economics.
n Ability to expand study detail for
each higher level of project funding

approval.
Field Development Studies
ABB Lummus Global

ABB Offshore Systems ABB Vetco Gray
Floating Production Systems
ABB
Field Development Concepts Group
ABB Offshore Systems

ABB Process Industries Norway
Field Development Concepts Studies
Capabilities / qualifications
n Multiple solutions through deepwater building blocks
n Floating production systems
n Mooring system design
n Loading system
n Subsea Systems
n Topside process systems
n Riser & pipeline design
n Subsea electric distribution systems
n Drilling & workover rig requirements
n Automation and control systems
n Experience
n Constructability / operability
n Installation optimization
n Systems integration / interface management
Field Development Concepts
Project Issues Facilities Reservoir Site Data
Schedule Hull Location
Geology
CAPEX \ OPEX Topsides Environmental Data
Reserves
Reserve Replacement Mooring Proximity to
Flowrate
Prod Replacement Subsea Existing/Planned
Product Split
Financing Risers Developments
BHP, BHT
Pipelines Fluid Quality Product Value
Installation Ownership Interest
Drilling Rig Fabrication
Requirements
Regulatory
Issues, etc...
Deepwater Field Development Options
Deepwater Field Development Plan

Field development studies:
n Dominion - Devil’s Tower Study MC 773
n Hull and process systems design
n Subsea architecture and risers
n Dry tree design and specifications
n Smart well completion design
nSchedule and cost estimate
n Anadarko - Marco Polo Study GC 608

n Hull design options
n Subsea architecture and risers

n Dry tree design and specifications
n Smart well completion design
n Schedule and cost estimate
ANADARKO MARCO POLO FIELD DEVELOPMENT
STUDY CASE NO. 1
ETLP-3 WITH 4 INITIAL AND 4 FUTURE SUBSEA WELLS (NOT SHOWN)
FULL PROCESSING AND COILED TUBING UNIT ONBOARD A 2 DECK TOPSIDES
TRANSPORTATION-10” NOM. DIA. OIL AND 10” NOM. DIA. GAS -25 MILE EXPORT PIPELINES TO ALLEGHENY MINI-TLP
ALLEGHENY - Gc254
SEASTAR MINI-TLP (WET TREES)
3191’ W.D.
MARCO POLO - GC608

ABB ETLP-3 (WET TREES)
4300’ W.D.
FLOWLINES/SCR’S
4.5” O.D. X 8.625” O.D.
INSULATED P-I-P (TYP. OF 4)
10” OIL EXPORT PIPELINE

SCR ESTIMATED LENGTH=25 MILES
MAOP=2350 psig
PIPELINE
SCR
PIPELINE PIPELINE
SCR
10” GAS EXPORT PIPELINE PIPELINE
ESTIMATED LENGTH=25 MILES
SCR
MAOP=2350 psig
UTA
CROSSOVER
PIGGING
LOOP
WET TREE/SUBSEA WELL
(TYPICAL) UTA
STUDY CASE No. 2
ETLP-4 WITH 9 PRODUCTION TTR’s AND 4 FUTURE SUBSEA WELLS (NOT SHOWN)
FULL PROCESSING AND 1000-HP WORKOVER/COMPLETION RIG ONBOARD A 3 DECK TOPSIDES
TRANSPORTATION-12” NOM. DIA. OIL AND 12” NOM. DIA. GAS -25 MILE EXPORT PIPELINES TO ALLEGHENY MINI-TLP
ALLEGHENY - Gc254
3191’ W.D.
MARCO POLO - GC608

ABB ETLP-4
4300’ W.D.
9 PRODUCTION
12” OIL EXPORT PIPELINE TTR’s
SCR ESTIMATED LENGTH=25 MILES
MAOP=2350 psig
PIPELINE
SCR
9 WELL TEMPLATE
PIPELINE PIPELINE
12” GAS EXPORT PIPELINE SCR

PIPELINE
MAOP=2350 psig SCR
STUDY CASE No. 4
SCF WITH 12 PRODUCTION TTR’s AND 4 FUTURE SUBSEA WELLS (NOT SHOWN)
FULL PROCESSING AND 1000-HP WORKOVER/COMPLETION RIG ONBOARD A 3 DECK TOPSIDES
TRANSPORTATION-12” NOM. DIA. OIL AND 16” NOM. DIA. GAS -25 MILE EXPORT PIPELINES TO ALLEGHENY MINI-TLP PLUS
14” NOM. DIA. OIL - 40 MILE EXPORT PIPELINE TO BRUTUS TLP
ALLEGHENY - GC254
3191’ W.D.
BRUTUS - Gc158
CONVENTIONAL TLP
2877’ W.D. MARCO POLO - GC608
ABB SCF
4300’ W.D.
SCR
PIPELINE
14” OIL EXPORT PIPELINES

ESTIMATED LENGTH - 40 MILES
MAOP = 2350 psig 12 PRODUCTION
TTR’s
12” OIL EXPORT PIPELINE
SCR MAOP=2350 psig
PIPELINE
PIPELINE
SCR
SCR
PIPELINE PIPELINE
16” GAS EXPORT PIPELINE SCR

PIPELINE
MAOP=2350 psig SCR
n Devon Energy - Gretchen MC 608 Study (subsea tieback)

n Subsea gas well and pipelines
n Vaalco Energy - Etame Marin Gabon Study

n Subsea wellheads and FPSO
n Flow assurance for low gravity crude
n Project finance options
n Chevron Canada - Hebron FPSO Topsides Study

n Conceptual process design and cost of FPSO

n Concrete GBS topsides design with dry trees and drilling rig

Deepwater Training Seminar Presented To

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Deepwater Training Seminar

Over 20 years experience in oil and gas exploration and production,

n Please turn all cell phones and pagers OFF !!!

n Class will be from 8:30 am until 4:30 pm with one hour

n There will be coffee breaks in the morning and

PLEASE ASK QUESTIONS !!!

n Product storage and offloading

Your expectations of this deepwater training are important

n Make a list of any specific topics want to learn from this

n This training is for you, so we can discuss any deepwater

n Please ask questions !!!

June 23 - 25, 2003

• Floating Production Systems

•Subsea Process Systems

• Jumpers and Connectors

FPS focus markets have

Note: Number of FPU currently being evaluated

Architecture Detailed Design

Current Major Projects

n First implementation of the ETLP 4 design in the Gulf of Mexico.

n First implementation of the ETLP 4 design.

n Most wells on a modern TLP.

n New production semisubmersible with wet oil storage designed for

n ABB was contracted to provide preliminary design, detailed

Field Development Studies

each higher level of project funding

ABB Lummus Global

ABB Offshore Systems

Deepwater Field Development Plan

n Anadarko - Marco Polo Study GC 608

n Subsea architecture and risers

MARCO POLO - GC608

10” OIL EXPORT PIPELINE

MARCO POLO - GC608

12” GAS EXPORT PIPELINE SCR

14” OIL EXPORT PIPELINES

16” GAS EXPORT PIPELINE SCR

n Devon Energy - Gretchen MC 608 Study (subsea tieback)

n Vaalco Energy - Etame Marin Gabon Study

n Chevron Canada - Hebron FPSO Topsides Study

n Conceptual process design and cost of FPSO

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