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JABBALS

5KV Automatic Surge Comparison Tester with Go/No-Go Test

The Latest Automatic Surge Tester with a Go/No-Go test facility and a dual station jig is ideally suited for fast paced production lines.

jig is ideally suited for fast paced production lines. Benefits The Automatic Surge tester with Go/No-Go

Benefits

The Automatic Surge tester with Go/No-Go test facility helps in conducting the test with 100% objective results with additional benefits of very quick quality control on fast paced production lines.

User friendly front panel controlsvery quick quality control on fast paced production lines. Fast, Reliable and Cost-effective Lightweight, compact,

Fast, Reliable and Cost-effectivepaced production lines. User friendly front panel controls Lightweight, compact, rugged and solid state design

Lightweight, compact, rugged and solid state designfront panel controls Fast, Reliable and Cost-effective Auto/Manual test mode for the operator Sensitivity knob

Auto/Manual test mode for the operatorLightweight, compact, rugged and solid state design Sensitivity knob control to set the %variation for surge

Sensitivity knob control to set the %variation for surge testsolid state design Auto/Manual test mode for the operator Dual station jig to eliminate the loading

Dual station jig to eliminate the loading time of stator and also safeguards the operator from high voltages stressed on the statorknob control to set the %variation for surge test Proximity switch mounted on the jig to

Proximity switch mounted on the jig to automatically start the test cycle by simply sliding the door over the stator to be testedand also safeguards the operator from high voltages stressed on the stator Audio/Visual alarm indication for

Audio/Visual alarm indication for the operatorswitch mounted on the jig to automatically start the test cycle by simply sliding the door

the test cycle by simply sliding the door over the stator to be tested Audio/Visual alarm

Principle of Surge Comparison Tester

The Surge Comparison tester checks the strength of ground insulation that consists of enameled insulation. It detects the insulation failures such as turn-to-turn shorts, layer-to-layer shorts, coil-to-coil shorts, winding-to-winding shorts, and phase-to-phase shorts. Open circuit and ground detection are other benefits of surge testing.

The Surge tester uses the principle of impedance balance to test the quality of electrical windings.The Surge tester works as a capacitive-discharge system. A capacitor is charged with high voltage and then discharged into the winding, through a solid state assembly. This sequence is repeated thus stressing the insulation of the winding with high voltage pulses.

The resulting voltage decay pattern of two winding is then displayed on the CRT. The waveform pattern will be perfectly superimposed for good windings but in case of a defective winding a double wave pattern will appear on the screen as one wave pattern from the good winding plus the erratic pattern from the faulty winding.

Surge Test Voltage = √2 × (2×E + 1000) where E is the operating voltage of the rotating machine

Accessories

is the operating voltage of the rotating machine Accessories Fan Stator Jig Fixture (Dual Station) Armature

Fan Stator Jig Fixture (Dual Station)

machine Accessories Fan Stator Jig Fixture (Dual Station) Armature Jig Fixture Test Specifications 7005AN

Armature Jig Fixture

Test Specifications

7005AN

7005AMS

7005ANP

7005CXN

Application

1-phase windings only

3-phase windings only

Both 1 & 3 phase windings

Solenoid coils

Max Surge Voltage

5000 V

5000 V

5000 V

5000 V

Max Pulse Current

330 A

330 A

330 A

100 A

Max Pulse Energy

1.0 J

1.0 J

 

1.0 J

0.125 J

Display

CRT (100x80mm)

CRT (100x80mm)

CRT (100x80mm)

CRT (100x80mm)

CRT Vertical Sensitivity

250

V/DIV

250

V/DIV

250

V/DIV

250

V/DIV

500

V/DIV

500

V/DIV

500

V/DIV

500

V/DIV

1000

V/DIV

1000

V/DIV

1000

V/DIV

1000

V/DIV

2000

V/DIV

2000

V/DIV

2000

V/DIV

2000

V/DIV

Sweep

Variable

Variable

Variable

Variable

Surge Frequency

50Hz ± 3%

50Hz ± 3%

50Hz ± 3%

50Hz ± 3%

Operating Voltage

230V ± 10%

230V ± 10%

230V ± 10%

230V ± 10%

Power Consumption

150W

150W

150W

150W

Weight

45lbs

45lbs

45lbs

45lbs

Physical Dimensions

460 X 300 X 480

460 X 300 X 480

460 X 300 X 480

460 X 300 X 480

(W X H X D)

(mm)

JABBALS

Plot No. 20A/14-15 Industrial Area, N.I.T Faridabad -121001, INDIA Phone: +91 129 4021189, 4021190 • FAX: +91 129 2233295 Email: jabbals2000@yahoo.com • Web: www.jabbals.com

INDIA Phone: +91 129 4021189, 4021190 • FAX: +91 129 2233295 Email: jabbals2000@yahoo.com • Web: www.jabbals.com