Beruflich Dokumente
Kultur Dokumente
the
GII™ CONCEPT: the very same
WORK QUALITY
a
REVOLUTION for an EVOLUTION regardless of
VALVE GUIDE SIZES
The GII™ technology, a new principle that includes:
Specifically designed to machine all cylinder heads,
regardless of their size, shape and weight and can
• a machining head, moving on an air cushion and locked
accommodate multiple cylinder heads simultaneously.
hydraulically, no longer plays a role in the centering
process of the spindle.
The entire range of the table of the machine can be
equally employed and the same job quality expected since
• The Heptax™ spindle combines the horizontal air cushion
the head of the machine is locked prior to the centering
movement and the rotation of a constraint free sphere (the
process of the spindle (the air supply and electrical cables
actual weight that the pilot has to pull during the centering
of the machine no longer pull on the head of the machine
process has been reduced ten fold). A very precise
and do not affect the centering of the pilot).
centering is achieved even with pilots diameters inferior
to 4mm (.16”).
• quality
• precision
• repetitivity
• speed
• comfort
• ugradability
www.newen.com
-2-
the The Servo-Motor develops in excess of five horse power and
PANTOGRAPH™ SYSTEM (Patented) provides spindle speeds ranging from five to fifteen hundred
rotations per minute. It is located inside the Pantograph™ in
A unique Pantograph™ system brings the head of the machine the axis of the sphere.
to the valve seat to be machined. In all circumstances, the
spindle is always retracted at the start of the machining
operations guarantying optimum rigidity and balance.
The Pantograph™ allows for a simpler and more robust lower NEWEN has developed the new HEPTAX™ spindle (Patented)
table which becomes a featuring no less than 5 axes and degrees of freedom to add
wide and very rigid work to the two travel axes (X and Y) of the machine head on its
area that can horizontal air cushion.
accommodate
several cylinder heads • X’ Axis on air cushion and automatic re-centering.
at a time. • Y’ Axis on air cushion and automatic re-centering.
• Pivoting point “C” of the sphere on retractable balls and
automatic re-centering (maintenance free).
• Z Axis of the vertical travel of the spindle by way of the
Pantograph™.
• Z’ Axis, spindle sheat and travel, controlled by high
precision ball screw and driven by a stepper motor and its
electronic drive.
X’ an Y’ axes:
displacement of
C axis:
swivelling
As soon as the first valve seat has been cleaned, the machin-
the sphere on an
air cushion
movement of
the sphere
ing depth is memorized automatically. The operator checks
the machined dimension and can adjust the depth and
machine further defining the additional amount of material to
be removed.
the
PERFECT MASTERING
of all the
CUTTING PARAMETERS
Modern engines feature valve seats made of materials more
and more advanced and resistant, and more difficult to
machine than ever before.
www.newen.com
-4-
For production runs, thousands of valve seats can be cut with needed to initiate a cut and take into account the following
the exact same precision without having to adjust anything. points:
With the HEPTAX™ spindle, all the cutting parameters are
constantly monitored and controlled: • total machining depth, controlled at the push of a button
adjustable from 5 microns (.0002”) to 0,2mm (.008”).
• rotation speed adjusted within a few rotations.
• spindle feed infinitely variable and controlled throughout • the feed per revolution which, in fact, defines the thickness
the entire speed range. of the cut that the operator wants to take. The carbide tip
• feed speed per revolution adjustable from 5 microns will travel down smoothly, applying an even pressure
(.0002”) to 0,4mm (.015”). throughout the entire machining process.
• machining depth, controlled at the press of a button,
adjustable from 0,01mm (.0004”) to 0,20mm (.0008”) every • once it has ended its downward feed spiral and has
0,01mm (.0004”). reached the desired depth, the carbide form tip completes
one final revolution without feeding further in order to
The perfect mastering of all the cutting parameters is the only achieve a perfectly round and flat valve seat surface. Ulti-
way to guarantee a precise and infinitely repeatable machin- mately, the carbide tip will travel another few degrees to
ing where the operator, irrespective of his/her skills, will not make the entire machined surface perfectly even. Conse-
influence the workmanship due to lack of attention, fatigue, quently, once the carbide form tip has ended its downfeed, it
bad assessment, etc... travels approximately 380 degrees before it automatically
lifts up a few tenths of a millimeter in order not to drag on
The automatization of the machining cycles and the master- the valve seat, without cutting, which would cause vibrations
ing of all the parameters are the only way to guarantee a and premature wear of the carbide tip. This “polishing”
repetitive quality at a minimum cost. phenomenon is very frequently observed on all manual seat
& guide machines.
NEWEN is the first and only manufacturer in the automotive
aftermarket industry to apply this industrial truth, proven Should the cut not be sufficient - for example, part of the
beyond any shadow of doubt in the industry in general, to valve seat remains to be machined- the operator can press
the engine rebuilding industry. “STEP” as many times as desired to lower the carbide tip
closer to the valve seat in an amount equal to the distance
2 - Total mastering of the speed and feed per previously travelled upward to clear the carbide tip and to
revolution (Servo Cut™) initiate a new cut according to a new input value.
Reforming angle
after the last
complete rotation of
Landing point of the Automatic lift-up of
the cutter
carbide tip on the the carbide tip, once
finished seat circle the machining is
complete
One push on the STEP button with the finger is all that is
• Speed.
• Upgradable.
OPTIMIZED -6-
www.newen.com
- C6™
• Semi-automated GII™ seat & guide machine.
• Z-Axis assisted Pantograph™ system (Patented)
for added capacity under the spindle and
optimum machine rigidity.
• Heptax™ Spindle (Patented) with double
horizontal air cushion for optimum
centering ability.
• Direct high torque transmission through
sphere.
• 5 HP brushless AC Servo Motor.
• Constant torque from 5 to 1500RPM.
• MODE 1: Helicoil cut with constant
feed throughout the cut.
• MODE 2 CUT: alternated Step-Cut
(Patented) with automatic carbide tip
lift-off.
• MODE 3: Tapping mode
• Electronic, satellite roller screw cutting feed.
• Electronic Linear gauge for consistent depth
and optimum control.
• Speed.
• Program memorization card reader and
microchip card for ease of use and consistency
from one operator to another.
• Optional double learn capability.
• Optional Modes 4, 5, 6, 7 for
production valve guide reaming and
valve seat machining within one same cycle.
• Unrivaled user friendliness and
flexibility.
• Upgradable.
PLUNGING -7-
Copyright © NEWEN 2005. All rights reserved.
TECHNICAL CHARACTERISTICS
NEWEN GII™ Seat & Guide Machines GII-Ltd™ GII-C6™
• Machine Length 1700 mm (67”)
• Machine Width 1092 mm (44”)
• Machine Height 1700 mm (68”)
• Maximum Cylinder Head Length unlimited
• Maximum Cylinder Head Width 500 mm (19.68”)
• Maximum Cylinder Head Height 400 mm (500 mm+) / 15.74” (19.68”+)
• Spindle Motor 3 HP 5 HP
• Pantograph Travel (Z Axis) 350 mm (13.78”)
• Machining Travel (Z’ Axis) 100 mm (3.94”)
• Total Spindle Travel 450 mm (17.71”)
• Spindle Rotation 20 RPM-1200 RPM 5 RPM-1500 RPM
• Spindle Torque 40 Nm / Adjustable
• Air Pressure 6 bar, 90 psi
• Air Volume 6500 cu.ft/h
• Voltage 220 V , single phase, 50-60 Hz
• Electrical Power 4 KW
• Machining Capacity 16-200 mm (.064-7.87”)
NEWEN® reserves the right to change or revise
• Control Type N/A CNC specifications and product design in connection with
• Distance from Guide to Guide - X 1300 mm (51”) any feature of our product contained herein. Such
changes do not entitle the buyer to corresponding
• Distance from Guide to Guide - Y 80 mm (3.15”) changes, improvements, additions, or replacement
• Cutting feed, Adjustable & Programmable from 0.005-0.4mm/rev (.0002-.015”/rev) of equipment, supplies or accessories previously
sold. Information contained herein is considered
• Net Weight 1300 Kgs (2866 Lbs) to be accurate based on information available at
• Gross Weight 1500 Kgs (3306 Lbs) the time of printing.
GII-LTD™
GII-C6™
EPOC™
NEWEN FRANCE SA
NC6-RR ™ Rue de l’Industrie - 74800 La Roche s/Foron -FRANCE
Tel: +33 (0)4-50-25-87-82 - Fax: +33 (0)4-50-97-64-93
Email: commercialfrance@newen.com
www.newen.com
-8-