L12 - Studio 5000 and Studio 5000 Logix Designer: Basics Lab

L12 - Studio 5000® and Studio 5000 Logix
Designer®: Basics Lab

Introducing the Studio 5000 Logix Designer® Environment
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Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 1

Introduction
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 2

Studio 5000 Logix Designer®
V20 and back V21….and forward
RSLogix 5000® Studio 5000

Logix Designer®

Studio 5000® Components
Application Code Manager
Architect
View Designer
Logix
Designer
Intuitive, integrated design and configuration suite with multiple Plugin components
Controller Portfolio
Micro Control Platform Standard Machines Complex Machines & Process Process Safety
Micro800™ Controller CompactLogix™ Controller ControlLogix® Controller AADvance® /Trusted®
• Low acquisition cost • Scalable redundancy for
• Easy connectivity • Multiple control disciplines fault tolerance
• Simple programming tools • Flexible and scalable • Provides safety and
• Ideal for standalone machines • Real time information-enabled availability requirements
• Standard, unmodified Ethernet • Distributed processing power
• One common integrated design environment
• Local and distributed I/O options

CompactLogix™ Controllers
CompactLogix™ 5370
• Integrated Motion on EtherNet/IP up to 16 axes
• Linear and Device Level Ring network topologies for up to 48 nodes
• Integrated safety up to SIL 3, PLe CAT 4 versions
Multiple
• On-Machine™ version
disciplines
• Two Ethernet ports for dual IP or support for linear and Device Level Ring
topologies for up to 80 nodes
Flexible and
scalable
• Enables high-speed I/O, motion control
• Enhanced security features
• Enables high-speed I/O, and Integrated Motion on EtherNet/IP up to 150 axes
• Includes three GbE EtherNet/IP ports supporting both linear or Device Level One common
Ring topologies up to 250 nodes design environment
• Provides a Logix based real time controller that runs in parallel to an instance of
Windows 10 IoT Enterprise

ControlLogix® Controllers
ControlLogix® 5570
• Integrated safety up to SIL 3, PLe CAT 4 versions
• On-Machine™ versions Multiple
disciplines
• Conformal coat and extreme environment versions
• Redundancy and removal insertion under power
Flexible and
scalable
ControlLogix® 5580
• 1 gigabit (Gb) embedded Ethernet port enables high-speed
I/O and motion control for up to 300 nodes
• Conformal coat versions
One common
• Removal insertion under power design environment

Integrated Motion, Safety and Drive Control
Stratix® config
Controller owns
everything
and
diagnostics
Standard
Ethernet via
EtherNet/IP
Safety I/O
Motion & Safety

control

Lab Format
 There will be 10 sections. For each section there will be a
 Presentation
 Lab
 Discussion
 Each lab is more or less independent
 Questions?

Agenda
New Project Download
Tags UDTs
I/O AOIs
Programming Logical Organizer
Tasks and Programs Trends

New Project
Controller Selection
Logix
Project Window Designer
Controller organizer
Instruction Toolbar CompactLogix™

& ControlLogix®
Controller Faceplate
Memory sizes
“ACD” file

New Project
Project Window
Revision
Chassis Size
Instruction Toolbar
Slot

New Project
Instruction Palette 250+
predefined instructions
Project Window
Controller organizer Controller Faceplate
Instruction Toolbar
Controller Organizer
Programming Area
Quick View

New Project
Descriptive Tags
Project Window
Integrated safety
Instruction Toolbar Integrated motion
Integrated Alarming
Definitions
I/O

New Project
Instructions
Instruction Toolbar
Instruction Groups
Project Window
Instruction Toolbar
Drag and Drop

Instructions

New Project
Project Window
Online/Offline Online Program Edits

Instruction Toolbar
Controller Status
Controller Properties

New Project
 Lab 1 – Creating a project

 2 minutes

New Project
Discussion
 What are some controller types supported by the software?
 What is the main area in a project?

New Project
Discussion
 What are some controller types supported by the software?

 ControlLogix®, GuardLogix®, CompactLogix™, Compact GuardLogix®
 What is the main area in a project?
 Controller Organizer
 Questions?

Agenda
I/O UDTs
Tags AOIs

I/O
Modules and Devices  A controller can handle many (different) devices
I/O Configuration folder
Adding I/O Profiles
I/O Properties

I/O
Modules and Devices  Some I/O families
Adding I/O Profiles
I/O Profile Properties

I/O
Modules and Devices
Adding I/O Profiles
Local I/O
Ethernet Adapter
(Node)
Remote I/O
Controller Organizer

I/O
Modules and Devices  Objects in the I/O tree are called “Profiles”
Right click
Adding I/O Profiles
to add profile
Each remote rack or

device is a node
(5580 and 5380)
Module Discovery
when online

I/O
Search by part number
Modules and Devices
Manufacturer filter

I/O Type filter
Adding I/O Profiles
List of available
modules
Do we want to add
more modules?

I/O
Modules and Devices
Slot number
Catalog number
Adding I/O Profiles
Module Name
Revision info
Keying
Data format

I/O
Modules and Devices
Three Choices for Keying
• Exact Match
• Catalog and Revision must exactly match
Adding I/O Profiles • Regulated Industries
I/O Profile Properties • Compatible Module
• Module will determine if it can support features
• This is recommended setting
• Disable Keying
• Always try to connect regardless of match.
• Only use if manufacturer advises.

I/O
Modules and Devices

Configuration Other Options
Adding I/O
Module Info
Multiple tabs
Information/config
area

I/O
 Lab 2 – Adding I/O

 2 minutes

I/O
Discussion
 Where is I/O located in a project?
 What is keying?

I/O
Discussion
 Where is I/O located in a project?

 I/O Configuration folder
 What is keying?
 Determines if a module is compatible with profile
 Questions?

Agenda
I/O UDTs
Tags AOIs

Tags
Viewing Tags Tag List
Scope Selection
I/O Tags Tag window

Controller Scope Tags
Adding Tags
Controller vs Program Scope
Alias Tags
Program Scope Tags

Tags
Only I/O Tags have colons
Viewing Tags Controller Scope in the tag name
I/O Tags
Adding Tags
Alias Tags
Remote modules begin with

the adapter name
Local modules begin with

“Local”

Tags
Viewing Tags • Data Types
I/O Tags • Determines what kind of data the tag hold
Adding Tags • Atomic types
• BOOL, SINT, INT, DINT, REAL, STRING
Alias Tags
• Structures
• Examples
Timer, Counter, Message, UDT

Tags
Viewing Tags • Arrays
Data type
I/O Tags Array index TYPE[xxx]
Adding Tags
Alias Tags

Tags
Viewing Tags
I/O Tags
Adding Tags
Alias Tags
Tag Data Type

Select Edit Tags Scroll to Bottom
New Tag Tab
(Blank Line)

Tags
Viewing Tags • Controller scoped tags
I/O Tags • Accessible by any program (Global in scope)
Adding Tags • I/O module tags
Controller vs Program Scope • Produce & Consume tags
Alias Tags
Any program in the
controller can access
these tags

Tags
Viewing Tags • Program scoped tags
I/O Tags • Local in nature
Adding Tags • Local tag names can be reused
Controller vs Program Scope • Makes code more modular
Alias Tags
Only the routines of the same

program can access local tags

Tags
Viewing Tags
I/O Tags
Adding Tags
Alias Tags
Alias tag Aliased to? Alias of an Alias?

Tags
 Lab 3 - Tags
 2 minutes

Tags
Discussion
 Where are I/O tags located?
 What are alias tags?

Tags
Discussion
 Where are I/O tags located?

 Controller scope
 What are alias tags?
 Alias tags are an alternate name for another tag to allow a more
relevant name, such as for an I/O point or an array member
 Questions?
Agenda
I/O UDTs
Tags AOIs

Programming
Routines
Ladder
Task Folder
Structured Text
Function Blocks
Task
SFC Code is
stored in
routines
Program
Program tags

Programming
Routines
Ladder
Rungs
(of a ladder)
Structured Text
Function Blocks
SFC
Input Instructions
on left of rung Output instructions
on right of rung

Programming
Routines
Ladder
Structured Text
Function Blocks
SFC
Similar to Pascal
( C or Java like)
Typically one instruction

per line
Conditional sections

Programming
Routines
Multiple Sheets
Ladder
Structured Text
Function Blocks
SFC
Wire connector
Function Block
Pins

Programming
Routines
Ladder
Structured Text
Actions (in STX)
Function Blocks
SFC
Steps
Transitions

Programming
Routines
Ladder
• Note: There are different flavors of Logix Designer
Structured Text
• Not all version offer STX, FBD, SFC
Function Blocks • Professional Edition has all languages
SFC • This is what we will be using

Programming
 Lab 4 – Adding Logic

 2 minutes

Programming
Discussion
 What are some of the available languages?
 What object holds code?

Programming
Discussion
 What are some of the available languages?

 Ladder, FBD, STX, SFC
 What object holds code?
 Routines
 Questions?

Agenda
I/O UDTs
Tags AOIs

Tasks and Programs
Tasks
• Three types of tasks
Continous
• Tasks control when code runs
Periodic • Should use tasks to run code only when
Event
necessary
Programs

Tasks and Programs
Tasks
• Continuous task
Continuous
• Runs in free time
Periodic
Continuous task
Configuration
Event
Programs

Tasks and Programs
Tasks
• Periodic task
Continuous
• Runs per defined period
Periodic
Event
Programs
Period
Priority

Tasks and Programs
Tasks • Event task
Continuous • Runs per defined Event
Periodic
Event
Programs Configurable
Event
Optional Execution
Priority

Tasks and Programs
Tasks
Tasks hold programs.
Continuous All programs execute
when task does
Periodic
Event Programs hold

routines
Programs
Main routine is
defined under
program properties
and has a “1” for 1st

Tasks and Programs
Tasks • Programs should be used to modularize code parts of a:
Continous • Machine
Periodic • Process Multiple programs
Event • System
Programs

Tasks and Programs
Tasks • Routines can then be used to further modularize code for
Continous sub parts of a machine, etc.
Periodic
Event
Programs
Multiple routines

Tasks and Programs
 Lab 5
 2 minutes

Tasks and Programs
Discussion
 What types of tasks are available?
 What are programs?

Tasks and Programs
Discussion
 What types of tasks are available?

 Continuous, Periodic, Event
 What are programs?
 Programs hold routines, have a defined main routine, and are
assigned to tasks
 Questions?
Agenda
I/O UDTs
Tags AOIs

Download
Download
 Terms - Download
Upload
Mode
A download compiles
the ACD file and loads it
Run
into the controller

Download
Download
 Terms - Upload
Upload
Mode An upload reads the

controller memory and
reconstructs the ACD file
Run

Download
Download
 RSLinx®
Who Active
Mode
Run
We will be using the

EtherNet/IP driver
RSLinx® has a
selection of available
drivers

Download
Download
 Who Active
Who Active
 uses RSLinx®
Mode
Run
Who Active screen,

Browses Network

Download
Download
 Key switch Position
Who Active
 Program
Mode
 Remote Key switch
position
Run
 Run

Download
Download
 Remote Position
Who Active
 Run/Program controlled by
Mode
software
Run
Use drop down to

change mode

Download
Download
Faceplate and controller

Who Active LED show run
Mode
Green power rails
Run
Buttons and
instructions reflect
live state

Download
Download
 Online edits
Who Active
 Except if keyswitch is in “Run”
Mode
Run

Download
 Lab 6 – Download and test the program

 5 minutes
 Open this ACD file

C:\Lab Files\Basics Logix\Logix_Basics_Lab_Demo_Project.ACD

Download
Discussion
 What is online? What is offline?
 What is indication controller is running?

Download
Discussion
 What is online? What is offline?

 Offline is not monitoring controller, online shows live data and states
 What is indication controller is running?
 Controller LED. When online - faceplate, green rails
 Questions?

Agenda
Programming UDTs
Tags AOIs
I/O Logical Organizer

User Defined Type
UDT
• How can I keep data about an object together
Define in one place?
Tag • What if I have 1000 cars? (That a lot of tags!)
Array 2 doors Color is Red
Access
Weight is 2 Kilos
Basic model
17 inch rims

User Defined Type
UDT • User Defined Type
Define • Made of simpler types
Tag • Organizes related information
Array • Defined under Data Types folder
Access

User Defined Type
UDT
• Create a UDT type with desired members
Define
• Good practice - Use descriptions
Tag
Array
Access

User Defined Type
UDT
Define • Once a UDT is defined, a tag can be

Tag
created with this type
Array
Access

User Defined Type
UDT
Define • Tag can be expanded to see members

Tag
Array
Access

User Defined Type
UDT • A UDT can be used as array
Define • A UDT can contain arrays or other UDTs
Tag
Array
Access

User Defined Type
UDT
Define • Tags appear in instructions just like they do in the

Tag
tag list Car1_Data.Weight is the
same in tags as in
instructions
Array
Access

User Defined Type
 Lab 7 – UDT
2 minutes

UDT Discussion
 Why use a UDT?
 Can a UDT contain other UDTs?

UDT Discussion
 Why use a UDT?
 For simple and easy organization and documentation of related data
 Can a UDT contain other UDTs?
 Yes!
 Questions?

Agenda
Programming UDTs
Tags AOIs

Add-On Instruction
Concepts and Guidelines
Parameters and Tags
Code
Instantiation
Samples

Add-On Instruction
Key Idea: Always use a systematic approach to solving problems
Define
State the Develop Solve Test
Input &
Problem Algorithm Problem Solution
Outputs
Do Not Start Here
Proper planning can save time and money in the long run!
Add-On Instruction
Concepts and Guidelines AOI
• Modular program design Local Tags
Parameters and Tags
• Well defined interface INPUT Code OUTPUT
Code Routine
• Well defined function
Parameters
Instantiation
• Defined once InOut
Samples
• Used many
• Should have a clearly defined purpose

Add-On Instruction
Concepts and Guidelines • Not editable online
Parameters and Tags • Needs to be testable and manageable with a
Code
reasonable amount of code
• Single Routine AOI
Instantiation
Samples Local Tags
INPUT Code OUTPUT
Routine
Parameters
InOut

Add-On Instruction
Concepts and Guidelines  When creating or changing an AOI
Parameters and Tags  Give it a name, rev, and who created it.
Code
Instantiation Name
Samples
Revision
Vendor

Add-On Instruction
Concepts and Guidelines Input
(Uses copy of data)
Parameter List
Parameters and Tags
Code
Instantiation
Samples
Output
(Updates data when done)
InOut
(Direct tag memory reference)

Add-On Instruction
Concepts and Guidelines • Local Tags
Parameters and Tags • Local to the AOI
Code • Not accessible by outside ladder
Instantiation
Samples
Local tag list

Add-On Instruction
Parameters and Tags
Code
Used in any
Instantiation
language
Written
Samples in any
language

Add-On Instruction
Concepts and Guidelines • Each AOI needs a unique backing tag
Parameters and Tags
Code
Unique backing tag
Unique backing tag
Instantiation
Samples

Add-On Instruction
Parameters and Tags
Code
Instantiation
Samples

Add-On Instruction
 PlantPax objects
Parameters and Tags
 Source of AOIs and Faceplates for:
Code
 Device control (like valves)
Instantiation
 Hart modules
 Process instructions
Samples

AOI
 Lab 8 – AOI
2 minutes
AOI Discussion
• Why use an AOI?
• What are the parts of an AOI?
• Questions? Comments?
AOI Discussion
• Why use an AOI?
• Encapsulate common code and well defined function
that can easily be reused with a single instruction
• What are the parts of an AOI?
• Input, output, and local tags, with one routine
Agenda
Programming UDTs
Tags AOIs
A Logical View of the System
VFFS
VFFS Infeed Filling
Infeed
Forming
Filling Forming
Sealing
Sealing
Mixer
Addition Addition
Agitate Mixer
Agitate
Pressure Ctrl
Pressure Ctrl
Why Add A Logical Organizer?
• To create an organizational model of the system from the
user’s perspective.
• Helps facilitate good modular automation design practices.
• Paradigm shift from how the “controller executes code” to how
the “user views the system”.
Logically
Organized
Programs Span
the Tasks
System Organizer Logical View
Library .ACD Deployment
Library .ACD My Project .ACD

Create from Library
Add to Library
This includes
Dependencies
(UDT, AOI’s)
Library Options
 Using XML Code
 Import/Export
 Library Management Tools
Right Click
Logical Organizer
 Lab 9 – Logical Organizer
1 minute
Logical Organizer Discussion
• Why use the Logical Organizer?
• Does rearranging the Logical Organizer affect the Controller Organizer?
Logical Organizer Discussion
• Why use the Logical Organizer?
• Group related code and for Library functions.
• Does rearranging the Logical Organizer affect the Controller Organizer?
• No!
Agenda
Programming UDTs
Tags AOIs
Trends
Trends • Trends graph data
Running Trend • Part of project file
Adding a trend • Atomic Data types
Properties • Samples as fast as 1ms for fast applications
Start Stop triggers
Tag list
Configurable Graph
Trends
Trends
Run/Stop
Running Trend
Adding a trend
Properties
Start Stop triggers
Scroll Buttons
Trends
Trends
• Many trends can be created
Running Trend
• Unique name
Adding a trend • Sample period
Properties New
Start Stop triggers
Trends
Trends • Display properties
Running Trend
Adding a trend
Properties
Start Stop triggers

Very configurable
Trends
Trends • Display properties
Running Trend
Adding a trend
Properties
Can have
multiple tags
Start Stop triggers
Trends
Trends • Config - Start and Stop Triggers
Running Trend
Adding a trend
Properties
Start Stop triggers
Condition
Extra Samples
Trends
Trends • Example
Start Trigger Stop Trigger
Running Trend
Adding a trend
Properties
Start Stop triggers
Trends
 Lab 10 – Trends
 4 minutes
Trends Discussion
 How fast can a trend sample?
 Can there be more than one tag?
Trends Discussion
 How fast can a trend sample?
 1 Millisecond
 Can there be more than one tag?
 Yes!
 Questions?
Modular Features
• Modular Program Design
• Add-On Instructions (AOIs)
• User-Defined Types (UDTs)
• Program Parameters
Modular Features
• Code and Machine Management
• Import/Export
• Drag and Drop Environment
• Library management
• Logical Organizer
Questions ?
Thank You!
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 Lab 1
 2 minutes
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 5 minutes

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L12 - Studio 5000® and Studio 5000 Logix

Designer®: Basics Lab

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RSLogix 5000® Studio 5000

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Application Code Manager

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Motion & Safety

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 Each lab is more or less independent

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Programming Logical Organizer

Tasks and Programs Trends

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Instruction Toolbar CompactLogix™

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Controller organizer Controller Faceplate

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Instruction Toolbar Integrated motion

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Drag and Drop

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Online/Offline Online Program Edits

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 Lab 1 – Creating a project

PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 17

 What are some controller types supported by the software?

 What is the main area in a project?

PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 18

 What are some controller types supported by the software?

PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 19

Programming Logical Organizer

Tasks and Programs Trends

PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 20

Adding I/O Profiles

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Adding I/O Profiles

I/O Profile Properties

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I/O Configuration folder

Adding I/O Profiles

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I/O Profile Properties

Each remote rack or

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I/O Configuration folder

I/O Profile Properties

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I/O Configuration folder

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 Lab 2 – Adding I/O

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 Where is I/O located in a project?

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 Where is I/O located in a project?

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Programming Logical Organizer

Tasks and Programs Trends

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I/O Tags Tag window