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CDW7

Standard: IEC 60947-2

Application
Applied to power distribution of AC 50Hz/60Hz, rated operational voltage 400/
690V, rated current 200A~6300A and lower
For power distribution and protecting circuit and power supply equipment aganist
harm from overload, undervoltage, short circuit, earthing, and other faults
Circuit breaker which ampere frame size is under 630A can protect motor aganist
overload,undervoltage and shortcircuit
Core parts use intelligent control unit which has accurate discrimination protection, it
can avoid unnecessary power failure and enhance the reliability of power supply
system

Standard and certification


International standard: IEC609472
Approved certification: CB, CE, KEMA

Operating condition and installation recommendation


Ambient temperature shall be controlled between
+40 and -5 , the average temperature in 24 hours
shall not exceed +35
Note:contacting manufacturer about circuit breaker
used in place where ambient temperature is higher
than +40 or lower than -5

42 Delixi Electric
CDW7
Standard: IEC 60947-2

Parameter and characteristics


Certification approved: IEC 60947-1 IEC 60947-2
CDW7-1000 CDW7-2000 CDW7-3200 CDW7-6300
3, 4 3, 4 3, 4 3, 4
B B B B
0 0 0 0
400 400/690 400/690 400
690 800 800 800
8000 8000 8000 8000
50 50 50 50
In 200/400/630 630/800/1000 2000/2500 4000/5000
/800/1000 /1250/1600/2000 /3200 /6300
Icu AC 400V 42 80 100 120
AC 690V -- 50 65 --
Ics AC 400V 30 50 80 100
AC 690V -- 40 50 --
Icm AC 400V 88 176 220 264
AC 690V -- 105 143 --
AC 400V 30 50 65 85
AC 690V -- 40 50 --
9000 9000 4500 1500
1000 1000 500 500

Delixi Electric 43
CDW7
Standard: IEC 60947-2

Protection characteristics

Fault and alarm reset button


“Fault/Alarm” LED
In normal state, this LED is off.
In case of fault release, the red LED will flash quickly; in case of
alarm, the red LED will be on constantly
“Normal” LED
As long as the controller is on and operates normally, the green
LED always flashes
Communication indicator
The communication state indication is as follows:
Profibus: OFF if no communication; ON if communication exists
Modbus: OFF if no communication; flash if communication exists
Device Net: Flash if no communication; ON if communication exists
Curve LEDs
Red LEDs exist behind the curve.
In case of fault release, the corresponding LED will flash
indicating the fault type;
During the parameter setting process, the LED is always on and
indicates the current item.

Keypad
Measure key l, used to switch to the default measurement menu.
Set key 2, used to switch to the parameter setting menu.
Protection Key 3, used to switch to the protection parameter setting menu.
Info key 4, used to switch to the historical record and maintenance menu.
Up, Move up the cursor through the menu items on the current level, or
increment the value of the selected parameter.
Down, Move down the cursor through the menu items on the current
level, or decrement the value of the selected parameter.
Exit, exit from the current level and return to the upper level, or cancel the
current parameter selection.
Select, Select to enter into the next level from the current item, or select the
current parameter, or store the change.

44 Delixi Electric
CDW7
Standard: IEC 60947-2

Delixi Electric 45
CDW7
Standard: IEC 60947-2

46 Delixi Electric
CDW7
Standard: IEC 60947-2

ECWS- H
Different curves Four phase current (I1, Up to 8 fault logs LCD display of MCR and out-of-limit
available for long time I2, I 3, IN) and earth Up to 8 alarm logs Chinese GUI tripping protection
delay protection current Up to 8 position logs LED indication DO Signal alarm function
Different curves Thermal capacity Historical current peak Key operation Communication function
available for inverse Contact equivalence
short time delay protec- Number of operating
tion cycles
Definite short time delay Clock function
protection Self-diagnosis function
Instantaneous protection
Current unbalance (open
phase) protection
Earth protection
Earth fault alarm
Neutral phase protection
Load monitor
ECW - M Long time delay protec- Max. phase current Fault log Digital display DO Signal alarm function
tion Four phase current (I1, Self-diagnosis LED indication MCR and out-of-limit
Definite time delay + I2, I 3, IN) and earth function Key operation tripping protection
inverse time delay for current Feature test Digital setting of Earth fault or leakage
short time delay protec- function protection param- protection (either)
tion eters
Instantaneous protection
Earthing protection
Load monitor
ECW - H Different curves Four phase current (I1, Up to 8 fault logs LCD display of Over-voltage protection
available for long time I2, I 3, IN) and earth Up to 8 alarm logs Chinese GUI Under-voltage protection
delay protection current Up to 8 position logs LED indication Voltage unbalance
Different curves Thermal capacity Historical current Key operation protection
available for inverse peak Over-currency protection
short time delay protec- Contact equivalence Under-frequency
tion Number of operating protection
Definite short time delay cycles Phase protection
protection Fault clock function Inverse power protection
Instantaneous protection Self-diagnosis fault Demand protection
MCR and out-of-limit log Zonal system interlock
tripping protection Self-diagnosis protection
Current unbalance (open function Communication function
phase) protection Feature test
Earth protection function
Earth fault alarm
Neutral phase protection
Load monitor

Delixi Electric 47
CDW7
Standard: IEC 60947-2

CDW7-1000 CDW7-2000~6300
ECWS-H intelligent control- ECW-M intelligent controllers ECW-H intelligent controllers
lers
Ir1=(0.4~1)ln Ir1=(0.4~1)ln Ir1=(0.4~1)ln

1.05 Ir1 h 2h 2h 2h
1.3 Ir1 h 2h 1h 1h
1.5Ir1 8,12.8,19.2,32,48,64,80, 15,30,60,120,240,480 15,30,60,120,240,360,480,
108,144,224,320,480,640, 600,720,840,960
800,960,1120
2.0Ir1 3.32,5.32,8.00,13.32,20.00, 8.4,16.9,33.8,67.5,135,270 8.4,16.9,33.8,67.5,135,202.
26.66,33.30,45.00,60.00, 5,270,337.5,405,472.5,540
93.32,133,200,266,333,
400,433
3.0Ir1 1.25,2.00,3.00,5.00,7.50,
10.0,12.5,16.8,22.5,35.0,
50.0,75.0,100,125,150,162

Ir2=(1.5~15)In Ir2=(0.4~15)In Ir2=(1.5~15)In


15% 10% 10%
Ts=K/10(N2-1),(Ts 20ms) I2Ts= 8Ir1)2ts Ts=K/10(N2 -1),(Ts 20ms)
0.1,0.2,0.3,0.4 0.1,0.2,0.3,0.4 0.1,0.2,0.3,0.4
0.06,0.13,0.2,0.27 0.06,0.16,0.25,0.34 0.06,0.13,0.2,0.27

ECWS-H ECW-H ECW-M


CDW7-1000~6300A CDW7-2000 CDW7-3200 CDW7-6300
(1.0~20)ln Ir3=1In~50KA+OFF Ir3=1In~75KA+OFF IIr3=1In~100KA+OFF
15% 15% 15% 15%

Ir4=(0.2~1.0)In Ir4=(0.2~1.0)In Ir4=(0.2~1.0)In


10% 10% 10%

0.1s~1s (Rank difference 0.1s) 0.1~0.4s (Rank difference 0.1s) 0.1s~1s(Rank difference 0.1s)

48 Delixi Electric
CDW7
Standard: IEC 60947-2

Auxiliary functions

AC 380V AC220V
(0.35~0.7)Ue (0.35~0.7)Ue
(0.85~1.1)Ue (0.85~1.1)Ue
0.35Ue 0.35Ue
36VA 24VA
5VA 5VA

AC380 AC220 DC220 DC110


36VA 24VA 24W 24W
5VA 5VA 5W 5W
(0.7~1.1)Us
less than 30ms

AC380 AC220 DC220 DC110


7-2000~6300 36VA 24VA 24W 24W
10VA 10VA 10W 10W
(0.85~1.1)Us
less than 70ms

Delixi Electric 49
CDW7
Standard: IEC 60947-2

AC380 AC220 DC220 DC110


CDW7- In 2000A 85VA 85VA 85VA 85VA
2000~6300 2000A In 3200A 110VA 110VA 110VA 110VA
3200A In 6300A 150VA 150VA 150VA 150VA
CDW7-1000 80VA 80VA 80VA 80VA
(0.85~1.1)Us
less than 5s

AC-15 DC-13

10 1
1 1
U/Ue 1 1
cos 0.95 0.3 6Pe
I/Ie 10 1.1
U/Ue 1.1 1.1
cos T0. 0.3 6Pe
10 10

Pe 50W T0.95e’s upper limit 300ms

50 Delixi Electric
CDW7
Standard: IEC 60947-2

Overall and mounting dimension

CDW7-1000A fixed circuit breaker outline and horizonal/vertical connected dimension


L L1 L2 N
200, 400 266 244 - 6
630 266 244 - 12
800, 1000 266 244 - 12
200, 400 336 314 70 8
630 336 314 70 16
800, 1000 336 314 70 16

Delixi Electric 51
CDW7
Standard: IEC 60947-2

CDW7-1000A drawout type circuit breaker outline and horizonal/vertical wiring Unit:mm
L L1 L2 L3 L4 n H
200, 400 3P 284 194 - 55 63 6 6
630 284 194 - 75 83 12 8
800, 1000 284 194 - 75 83 12 10
200, 400 4P 354 264 70 55 63 8 6
630 354 264 70 75 83 16 8
800, 1000 354 264 70 75 83 16 10

52 Delixi Electric
CDW7
Standard: IEC 60947-2

CDW7-2000A~3200A

CDW7-2000A fixed circuit breaker vertical connection diagram

CDW7-2000A~3200A fixed circuit breaker overall and horizonal/vertical wiring Unit:mm


L1 L2 L3 L4 In A a
CDW7-2000 3P 362 318 292 340 400~800 10
4P 457 413 292 435 1000~1600 15
457 413 292 435 2000 20
20
CDW7-3200 3P 422 378 352 400 2000~2500
30
4P 537 493 352 515 3200

CDW7-2000 mounting dimension is same regardless of different current used in"horizonal-wiring" or"vertical-wiring"

Delixi Electric 53
CDW7
Standard: IEC 60947-2

CDW7-2000A~6300A

CDW7-2000A drawout circuit breaker vertical connection diagram

CDW7-2000A~6300A drawout type circuit breaker outline and horizonal/vertical connection Unit:mm
L1 L2 L3 L4 L5 W1 W2 b In A a
CDW7-2000 3P 375 335 292 265 247 461 507 179 400~800 10
375 335 292 265 247 461 507 179 1000~1600 15
4P 470 430 292 360 247 461 507 179 2000 20
CDW7-3200 3P 435 395 352 325 307 471 517 189 2000~2500 20
4P 550 510 352 440 307 471 517 189 3200~4000 30
CDW7-6300 3P 813 773 352 703 307 494 540 212 4000 20
(4000/5000A) 4P 928 888 352 818 307 494 540 212 5000~6300 30
CDW7-6300 3P 928 888 352 818 307 494 540 212 5000~6300 30

note: 1) CDW7-2000 the mounting dimension is same regardless of different current used in"horizonal-connected" or "vertical-connected"

54 Delixi Electric
CDW7
Standard: IEC 60947-2

CDW7-1000

CDW7-1000A CDW7-1000A

CDW7-2000~6300

CDW7-2000~6300A

CDW7-2000~6300A

CDW7-2000~6300 panel cut-out dimension and mounting dimension Unit:mm


a b c
3P 4P
CDW7-2000 306 346 0 47.5
CDW7-3200 366 406 0 57.5
CDW7-6300 366 406 189(4000/5000A) 246.5(4000/5000A)
246.5(6300A) --

Delixi Electric 55
CDW7
Standard: IEC 60947-2

Auxiliary connection diagramn

F X with different current ratings shall con-


nect with different sources.

41 42 when controller power choose DC,the output is DC24V,user can select DC


power module
43 44 circuit breaker status detection terminal(used when MCR function included)
45 overload pre-alarm signal output
46 automatic diagnosis alarm signal output
47 fault trip alarm signal output
48 earthing but non-tripping,only alarm signal output
49 four groups of contacts output common terminal
50 51 externally sensor input terminal
58 able to directly connect to power supply(automatic pre-energization),also able
to join up with normal open pushbutton to connect to power supply(manual pre-
energization)

56 Delixi Electric
CDW7
Standard: IEC 60947-2

Pin functions: Note: 1. If the control voltage values of Q, F, X, and M are different to each
Pin 1# and 2#: Auxiliary power input,pin 1# is other, these components can be connected to different power supply units; in the
positive for DC input application, the shunt release and closing electromagnet shall be connected
Pin 3#, 4#, 5#: Fault trip contact output (4# is serially with normally open and normally closed auxiliary contacts (the part
common terminal); contact capacity: AC380V, 16A enclosed by dotted lines shall be connected by the user; the part represented by a
Pin 6# and 7#, 8# and 9#: Two groups of auxiliary two-dot chain line is the wiring of circuit 51);
contacts for breaker status; contact capacity: Note 2: The pin 35# can be connected to the power supply directly (automatic
AC380V, 16A pre-energy storage) or connected serially to a normally open button and then to
the power supply (manual pre-energy storage);
12#,13#(Contact1)and 14#,15#(Contact2)and 16#,
Note 3: If the user requests, pin #6~#7 can be connected to normally closed
17#(Contact3)and 18#,19#(Contact4):Output of
contacts;
four groups of signal for controllers,contact
Note 4: The ECW power supply module I is a DC power supply module, and it
capacity:4A/240V 7A/24VDC
can be omitted if the power supply is AC power supply; the polarity and lead-ins/
20#: Earth protection
lead-outs shall not be reversed (for draw-out type circuit breakers, the lead-outs
21#~24#:input of voltage signal (Note:the order cant
of the power supply module has been connected before the circuit break is
be wrong)
shipped from the factory);
Note 5: In case of circuit 47, the auxiliary contacts are four closed and four
Components: open contacts; pin #25 and #26 are input terminals of an external current trans-
Q - Under-voltage release former , used for earth fault protection as (3P+N)T type ;
F - Shunt release Note 6: In case of circuit 51, the auxiliary contacts are six closed and six open
X – Closing electromagnet contacts (or five closed and five open contacts); pin #25, #26, and #51 form
DF - Auxiliary switch normally open and normally closed contacts;
M - Motor Note 7: If Profibus or any other protocol is used, ECW-H + DP conversion module
SB1—Button for closing and other conversion modules must be ordered; ECW power supply module lV and
SB2—Button for shunt ECW201 relay module must be ordered separately;
Note 8:Pin #12~#19 input/output contacts can be user-defined programmable
signal contacts.

Delixi Electric 57
CDW7
Standard: IEC 60947-2

2: terminal 35# can directly connect to power supply


(automatic pre-energy storage),or join up with normal open
pushbutton to connect power supply(manual pre-energy
1# 2#: 1# is the front terminal when DC is supplied by auxiliary power
storage)
3# 4# 5
3: terminal 6#~7# can lead out normal close contact if user
suggested AC380V 16A
4: ECW power supply module is DC power supply module, 6# 7# 8# 9#:
the module doesn't exist when power supply current is AC, two groups of circuit breaker status auxiliary terminal: AC380V 16A
polarity,incoming line and leading-out line shall not con- 10# 11#: respectively as the communication leading-out of RS485A ,RS485B
nected reversely(leading-out terminal of power supply mod- 12#: overload pre-alarm signal output
ule in drawout type had been connected before sale) 13#: communication remote control shunt release output
5: in 47 circuit,auxiliary contact is 4 open 4 close;25# 26# is 14#: communication remote control closing output or instantaneous short time-delay
input terminal of external sensor
trip signal output
6: in 51 circuit,auxiliary contact is 6open6close(5open
15#: communication remote control energy storage or long time-delay trip signal output
5close);25# 26# 51# form normal open normal close
16#: S-earth(RS-485 transmissionn common ground wire
contact(earth-leakage protection excluded)
17#: load monitor output1 18#: load monitor signal 2
7: if using profibus or other protocols, user shall order
ECW-H+HP transformation module and others;ECW power 19#: signal output common earth wire 20#: PE line ,shield earth wire
supply moduleV,ECW201 relay module and others shall 21#: neutral voltage signal N phase 22#: voltage signal A phase
order seperately 23#: voltage signal B phase 24#: voltage signal C phase
8: #12~#19 output input contacts are programmableself-
defined signal contaccts

58 Delixi Electric
CDW7
Standard: IEC 60947-2

Other additional parameter

Delixi Electric 59
CDW7 Series Air Circuit Breakers

Order Instructions

Customer Sets purchased Date

Mode CDW7 Fixed Draw-out 3 Poles 4Poles

Rated voltage AC400 AC690 Rated current In= A


H Type Intelligent electronic trip

Basic function Overload long delay Short-circuit short Short-circuit instantaneous


time protection delay time protection protection

Earthing protection Load monitoring function Metering function


(Not available for L type)

Power supply AC 230V AC 400V DC 220V DC 110V

Under-voltage instantaneous trip AC 230V AC 400V

Under-voltage trip
Under-voltage time-delay trip 1s 3s 5s

Shunt trip AC 230V AC 400V DC 220V DC 110V


Accessaries

Energy releasing electromagnet AC 230V AC 400V DC 220V DC 110V

Motor Driven AC 230V AC 400V DC 220V DC 110V

Interphase barrier Escutcheon

N phase external connection Earth-leakage CT(Only for cable)

Auxiliary switch standard(4a4b) special(6a6b)

Auxiliary Connection Terminal


Mechanical interlock

1-lock,1-key 2-lock,1-key 3-lock,1-key

Steel-cable interlock Interlocking rod with 2 switches

Interlocking rod with 3 switches Door interlock(Available for Draw-out type)

Note:for any special requirement,please contact with the manufacturer.

60 Delixi Electric

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