FEASIBILITY REPORT FOR EXTENDING HT SERVICE TO M/s.

HIGHTEMP FURNACES LTD FOR AN

ADDITIONAL DEMAND OF 500 KVA OVER AND ABOVE THE EXISTING DEMAND OF 700 KVA ( TOTALING
TO 1200 KVA) DEMAND OF 500 KVA
Sl No Description Remarks
1 Name of the Circle Chengalpattu
2 Registration No.& date AS No: 57/16-17 dt 18.11.16
3 Name of the Applicant : M/s. HIGHTEMP FURNACES LTD
4 Location of the Industry: Thandalam Village,Sriperumbudur
5 Nature of Industry: Heat Treatment
6 Brief details of the Industry to be served Heat Treatment
7 Demand required 500 KVA
8 New/additional Additional Demand
9 If additional
a.Existing demand 700KVA
b.Existing supply voltage 11KV
c.Existing connected load 679.18KW
10 Connected load now applied for 1573.29KW
11 Total load including proposed load 2252.47 KW
12 Supply voltage at which new/additional 11KV
demand is required
13 Name of the Sub-station from which the load 110/33/11KV Irunkattukottai SS
is to be fed
14 Power Transformer capacity 3 x 16 MVA + 1 x 25 MVA ( 11KV Side )
15. i) Peak load reached in the sub station with date
& time 14478 KVA ( 760 AMPS ON 07.10.16 At 11 Hrs) (PRTR II
(25 MVA))

ii) Load already sanctioned/proposal to be

sanctioned -

iii) Demand now proposed 500 KVA (26.247 Amps) - Pr.Tr.II

iv) Total anticipated load
14978 KVA (786.25 A)

16 Whether Power Transformer capacity is

adequate Hence PRTR capcity is adequate.

17 If power Transformer capacity is not adequate

arrangement proposed Does not arise.

18 Name of the feeder in which proposed load is

incident 11 KV Iljin feeder

Peak load reached in the feeder with date &

time 6096 KVA ( 320 Amps @ 03.10.16 on 15.00Hrs)

ii) Load already sanctioned/propsal to be

sanctioned Nil

iii) Demand now proposed

500 KVA(26.25 A)
 iv) Total anticipated load 7096.00(372.49)

20 Conductor size available in the feeder

7/3.35 mm ACSR x2 ( Bunched)

21 Max current carrying capacity of

conductor/cable available/proposed in the 360 AMPS
feeder
22
Whether the current carrying capacity of the
Hence feeder capacity is adequate.
feeder is adequate.

23
If current carrying capacity is not adequate
NA
arrangement proposed

Not Adequate,The existing tail end regulation of the 11 KV

Iljin Feeder is 9.001% after accommodating the proposed
24 Whether Tailend Regulation is within Limit
demand the tail end regulation is 9.502% which is beyond
permissible limit.

If Tailend regulation is not within limit action

25 New feeder has been proposed
proposed

26 Name of the feeder in which proposed load is

incident proposed new 11 KV Hitemp feeder

27 Exg Peak load reached in the feeder with date

& time 6096 KVA ( 320 Amps @ 03.10.16 on 15.00Hrs)

28 Proportionate Peak load reached in the feeder

after load transfer 122.18 A(2327.40 KVA)
(320 A for the CL 12965KVA .After load transfer,
proportionate load in the new Feeder is 4950KVA, Pro. Peak
= 320/12965 * 4950 =122.18 A)

29 Demand now proposed

500 KVA(26.25 A)

30 Total anticipated load 2827.4 KVA (148.43 A)

31 Conductor size available in the feeder

7 / 4.09 mm ACSR

32 Max current carrying capacity of

conductor/cable available/proposed in the 245 A
feeder

33 Whether the current carrying capacity of the

Hence feeder capacity is adequate after load transfer.
feeder is adequate.
34
Whether Tail end regulation is within limit Yes within the limit

35 If Tail and regulation is not within limit action

Does not arise.
proposed
36 Tail end regulation with proposed load with
improvement
37 CT ratio available in the feeder 400-200-100/1A
38 CT ratio adopted in the feeder 400/1A
39 Whether capacity of CT ratio is adequate Yes. Adequate
40 The probable date of load mature immediate
41 No. of Shifts -
42 Whether continuous process as per R&C order No
43
Whether permitting continuous supply will
No
resume low voltage to other consumers

44
Details of arrears if any pending in respect of
Nil
the applicant or its sister concern

45 Details of court cases if any pending in respect

of the applicant or its sister concern Nil

46 Whether the industry is power intensive No

47 The metering point is 15 meters from the main gate. It is
Location of metering point visible and easily accessible.
48

TANGEDCO side:
1. Erection of 11 KV VCB for the newly proposed feeder
namely 11 KV HITEMP feeder
in the 110/33-11 KV Irunkattukottai SS .
2. Laying of HTUG 11 KV 3 x300 sq.mm XLPE cable to a
length of 70 mtrs ( including on pole & coiling ) from SS to
Loc 1 as per the sketch.
3. Provision of 2 Nos of 11 KV 3 x 300 sq.mm OD kit
Details of work involved 4. Erection of 11 KV OH line with ACSR 7/4.09 MM conductor
to a distance of 3.06 KM from SS to location 48 A, with
erection of 46 Nos of 36’ RSJ Poles as per the sketch.
5. Erection of check meter arrangements with 100-50/5 A
Metering set with TOD meter of 0.2 s class of accuracy.
CONSUMER side:
1. Replacement of existing of 40-20/5 A Outdoor Metering
set by 100-50/5 A with class 0.2s accuracy .

49 Supply is recommended subject to condition if

As per TNERC time schedule and commissiong of proposed
any
11 KV Hitemp Feeder.

50 Remarks if any

CHIEF ENGINEER/DISTRIBUTION
CHENNAI SOUTH REGION
DETAILED ESTIMATE FOR EXTENSION OF 11 KV SUPPLY TO M/S. HIGHTEMP FURNANCES LTD , FOR A DEMAND OF
500KVA OVER AND ABOVE THE EXG DEMAND 700 KVA AT IRUNGATTUKOTTAI , SRIPERUMBUDUR TALUK,
KANCHIPURAM DISTRICT IN CHENGALPATTU/EDC

DATA:I ERECTION OF 11 KV VCB AT 110/33-11 KV IRUNKATTUKOTTAI SS TANGEDCO SIDE

Sl. No DESCRIPTION QTY RATE RS PER AMOUNT RS

1 11 KV VCB (outdoor),1250A ,25KA 1 117200.00 Each 117,200.00

2 11kV AB switch without earth 2 32100.00 Each 64,200.00

3 11 kV CTs ( Single Phase) 3 17200.00 Each 51,600.00

4 11 kV LAS 3 1800.00 Each 5,400.00

5 Relay & control panel 1 84700.00 Each 84,700.00

6 Structure 1 226700.00 Loc 226,700.00

7 Control Cables 1 28700.00 LS 28,700.00

8 Bus Bar arrangement 1 37,500.00 LS 37,500.00

9 Foundation Materials 1 28,700.00 Loc 28,700.00

10 Earthing Materials 1 10,000.00 Loc 10,000.00

11 Bolts & Nuts 2 555.00 Loc 1,110.00

Sub Total 655810.00

Contingencies 1 % 6558.10

Sub Total 662368.10

Labour & Transport 15 % 99355.22

Sub Total 761723.32

Esst.& supervision charges 15 % 114258.50

Total 875981.81

Or say Rs...................................>>>>>>>>>> 875,980.00

DATA:II LAYING OF HT UG CABLE ( FROM SS to Loc 1) TANGEDCO SIDE
Sl.No Description Qty Rate Per Amount
HT 11 KV 3 X 300 sqmm XLPE cable (Including
1 70 1215.54 Mtrs 85,088.08
on pole and coil)
HT 11 KV 3 X 300 sqmm outdoor Termination
2 2 2039.00 Each 4,078.00
Kit

3 V Trough 40 156.00 Each 6,240.00

Cost of Materials 95,406.08

Contingencies 1 % 954.06

Sub Total 96360.14

Labour & Transport 15 % 14454.02

Sub Total 110814.16

Esst.& supervision charges 15 % 16622.12

Total 127436.29

Or say Rs...................................>>>>>>>>>> 127,440.00

410015643.xls
DATA III ERECTION OF 11 KV HT OH FEEDER TANGEDCO SIDE

Sl. No DESCRIPTION QTY RATE RS PER AMOUNT RS

1 RSJ pole 36' with base plate ( 200*100 mm) 46 12760.00 Each 586960.00
2 11 KV Tapping Channel 14 839.00 Each 11746.00
3 11 KV V cross arm 3'6' 38 819.00 Each 31122.00
4 HT TI fitting 48 242.00 Each 11616.00

5 11 KV Strain set 69 467.00 Set 32223.00

6 11 KV Pin insulator 144 107.00 Each 15408.00
7 Stay set complete with guy 20 1285.00 Set 25700.00
8 Back clamp for RSJ pole 51 293.00 Each 14943.00
9 Pole Earthing 46 1160.00 Each 53360.00
10 Pole concreting 15 914.00 Loc 13710.00
11 ACSR 7/4.09mm conductor 9375 67.14 mtr 629437.50
12 Bolt & Nuts 46 606.00 Loc 27876.00

Sub Total 1454101.50

Contingencies 1 % 14541.02

Sub Total 1468642.52

Labour & Transport 15 % 220296.38

Sub Total 1688938.89

Esst.& supervision charges 15 % 253340.83

Grand Total 1942279.73

Or Say Rs. 1942280.00

DATA:IV ERECTION OF 11KV SPL STRUCTURE WITH CHECK METER ARRANGEMENTS TANGEDCO SIDE

Sl.No. Description Qty Rate Per Amount

1 REC Pole 9.14 mts 2 7383.00 Each 14766.00

2 Structure materials with clamps 1 21842.00 Each 21842.00
3 11 KV AB Switch 1 14074.00 Set 14074.00
4 HG Fuse Set 1 2585.00 Set 2585.00
5 HT LAS 1 843.00 Set 843.00
6 Stay set complete 4 1285.00 Set 5140.00
7 Jumpering Material 1 1355.00 Nos. 1355.00
8 11KV Metering Set 100/5A 0.2s Class Acc 1 74647.00 Nos. 74647.00
9 Test Terminal Block 1 1770.00 Nos. 1770.00
10 HT Metering Box 1 9092.00 Nos. 9092.00
11 110V/5A/1A Static trivector meter 0.2Class 1 6281.00 Nos. 6281.00
12 Wiring Material Kit 1 5000.00 Set 5000.00
13 Pipe Earthing 1 6349.00 Loc. 6349.00
14 Structure Concreting 1 2128.00 Loc. 2128.00
15 Bolt & Nuts 3 606.00 Loc. 1818.00

Sub Total 167,690.00

contingencies 1% 1,676.90

Sub Total 169,366.90

Labour and Transport 12,500.00

Sub Total 181,866.90

Establishment & Supervision charges 15% 27,280.04

410015643.xls
 Total 209,146.94

Or say Rs………………………………………….>>>> 209,150.00

410015643.xls
DATA V ERECTION OF 11 KV METERING SET'

Sl.No. Description Qty Rate Per Amount

11KV Metering set 100/5A with 0.2s class

1. 1 74647.00 Each 74,647.00
accuracy

5% Contingencies (I) 3,732.35

78,379.35

Storage 3% (II) 2,351.38

80,730.73

Labour & Transport 30% (III) 24,219.22

104,949.95

Estt. Supr. Charges 22% (IV) 23,088.99

128,038.94

Or say Rs………………………………………….>>>> 128,040.00

Let (A) = I + II + III + IV 53,391.94

Or say Rs………………………………………….>>>> 53,390.00

DATA VI DISMANTLING OF EXITING METERING SET

Sl.No. Description Qty Rate Per Amount

11KV Metering set 40-20/5A with 0.5 class

1. accuracy 1 74647 Each 74,647.00

2 11 KV V cross arm 3'6' 1 819.00 Each 819.00

3 11 KV Tapping Channel 1 839.00 Each 839.00

4 HT TI fitting 1 242.00 Each 242.00

5 11 KV Strain set 3 467.00 Set 1401.00

6 11 KV Pin insulator 3 107.00 Each 321.00

78,269.00

50% Cost of materials 39,134.50

Original Erection charges 10% (V) 7,464.70

46,599.20

Centages 15% (VI) 6,989.88

53,589.08

Or say Rs………………………………………….>>>> 53,590.00

Let (B) = V + VI 14,454.58

Or say Rs………………………………………….>>>> 14,450.00

Cost to be collected from the consumer (A) + (B) 67,840.00

410015643.xls
 ABSTRACT
TANGEDCO SIDE

DATA:I ERECTION OF 11 KV VCB AT 110/33-11 KV IRUNKATTUKOTTAI SS 875980.00

DATA:II LAYING OF HT UG CABLE ( FROM SS to Loc 1) 127440.00
DATA III ERECTION OF 11 KV HT OH FEEDER 1942280.00
DATA:IV ERECTION OF 11KV SPL STRUCTURE WITH CHECK METER ARRANGEMENTS 209150.00
DATA V ERECTION OF 11 KV METERING SET' 74650.00
Gross Amount 3229500.00
Less credit 53590.00
Nett Amount 3175910.00
CONSUMER SIDE

DATA V ERECTION OF 11 KV METERING SET' 53390.00

DATA VI DISMANTLING OF EXITING METERING SET 14450.00

Add dismantling charges 3910.00

Add Cost of transporting of retrived materials to the store 2000.00

Chargeable to consumer 73750.00

CHIEF ENGINEER/DISTRIBUTION

CHENNAI SOUTH REGION

410015643.xls