MONTHLY - PM CHECKUP SCHEDULE COMPLEX PLANT A-TRAIN

S NO EQPT.NO DESCRIPTION OF EQUIPMENT Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb
1 DC 701 A - Train GRANULATOR Quarterly ATA-13 23rd 4th 30th 30th 1st 2nd 27th 23rd 5th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 2nd
2 FF 701 A - Train ROTARY DRYER Quarterly ATA-13 23rd 4th 29th 30th 1st 2nd 23rd 5th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 2nd
3 EC 701 A - Train COOLER Quarterly ATA-13 23rd 4th 29th 30th 1st 2nd 27th 23rd 5th
COUPLING - PM (Open Coupling & Inspect) Quarterly ATA-13 2nd
4 GB 701 A - Train REACTOR GRANULATOR FAN Quarterly ATA-13 23rd 5th 30th 30th 2nd 2nd 23rd 5th
5 GB 702 A - Train DRYER SCRUBBER FAN Quarterly ATA-13 23rd 30th 30th 2nd 2nd 29th 23rd 5th
6 GB 703 A - Train COOLER SCRUBBER FAN Quarterly ATA-13 10th 5th 30th 30th 2nd 2nd 29th 23rd 5th
7 GB 709 A - Train APH FAN Quarterly ATA-13 10th 30th 30th 1st 2nd 29th 23rd 7th
8 GB 713 A - Train DEDUSTING SCRUBBER FAN Quarterly ATA-13 23rd 30th 30th 2nd 2nd 29th 23rd 5th
9 GB711 A - Train HOT AIR BLOWER Quarterly ATA-13 10th 5th 30th 30th 2nd 2nd 29th 23rd 7th
10 GD 705 EFFLUENT PIT AGITATOR Quarterly ATA-13 10th 20th 30th 29th 3rd 1st 29th 27th
11 GD 708 A - Train MAIN SUMP AGITATOR Quarterly ATA-13 10th 20th 28th 29th 3rd 1st 29th 29th
12 JD 701 A - Train DRYER DISCHAGE ELEVATOR Quarterly ATA-13 13th 5th 30th 30th 3rd 2nd 1st 23rd 5th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 2nd
13 JD 702 A - Train RECYCLE ELEVATOR Quarterly ATA-13 13th 5th 30th 30th 3rd 2nd 1st 23rd 5th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 2nd
14 JD 703 A - Train PRODUCT ELEVATOR Quarterly ATA-13 13th 5th 30th 30th 3rd 2nd 23rd 5th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 2nd
15 PA 705 A - Train FLAIL MILL Quarterly ATA-13 11th 20th 29th 13th 1st 2nd 1st 23rd 5th
16 PA 706 A - Train FLAIL MILL Quarterly ATA-13 11th 20th 29th 13th 1st 2nd 1st 23rd 5th
17 GA 703 Main Sump East pump Monthly ATA-13 10th 4th 31st 13th 3rd 1st 1st 23rd 5th
18 GA 703S Main Sump West pump Monthly ATA-13 10th 4th 31st 13th 3rd 1st 1st 23rd 5th
19 GA 708 Pre sump North pump Monthly ATA-13 10th 30th 13th 3rd 1st 1st 23rd 5th
20 GA 708S Pre sump South pump Monthly ATA-13 10th 4th 30th 13th 3rd 1st 1st 23rd 5th
21 PR pump Monthly ATA-13 24th 29th 3rd 19th 5th
Page 1 of 25
S NO EQPT.NO DESCRIPTION OF EQUIPMENT Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb
22 GA 701 Slurry pump Monthly ATA-13 16th 4th 29th 13th 2nd 1st 27th 23rd 5th

23 A Train Pipe Reactor (thickness monitoring) Quarterly ATA-13

(by inspection section)

Page 2 of 25
Mar

Page 3 of 25
Mar

Page 4 of 25
 MONTHLY - PM CHECKUP SCHEDULE COMPLEX PLANT B-TRAIN

S NO EQPT.NO DESCRIPTION OF EQUIPMENT Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
1 DC 703 B - Train GRANULATOR Quarterly ATA-13 ATA-13 27th 28th 6th 2nd 1st 29th 26th 7th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 ATA-13 1st
2 FF 702 B - Train ROTARY DRYER Quarterly ATA-13 ATA-13 27th 29th 6th 2nd 31st 29th 26th 7th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 ATA-13 1st
3 EC 702 B - TRAIN ROTARY COOLER Quarterly ATA-13 ATA-13 27th 30th 6th 2nd 31st 28th 26th 7th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 ATA-13 1st
4 GB 704 B - Train REACTOR GRANULATOR FAN Quarterly ATA-13 ATA-13 26th 29th 6th 2nd 31st 28th 28th 5th
5 GB 705 B - Train DRYER SCRUBBER FAN Quarterly ATA-13 ATA-13 26th 29th 2nd 2nd 31st 28th 27th 7th
6 GB 706 B - Train COOLER SCRUBBER FAN Quarterly ATA-13 ATA-13 26th 29th 2nd 2nd 31st 28th 28th 5th
7 GB 712 B - Train HOT AIR FAN Quarterly ATA-13 ATA-13 30th 2nd 2nd 31st 28th 28th 7th
8 GB 714 B - Train DEDUSTING SCRUBBER FAN Quarterly ATA-13 ATA-13 26th 29th 31st 2nd 31st 28th 28th 5th
9 GB 716 B - Train AIR PRE-HEATER FAN Quarterly ATA-13 ATA-13 26th 30th 6th 2nd 31st 28th 28th 7th
10 GD 709 B - Train MAIN SUMP AGITATOR Quarterly ATA-13 ATA-13 29th 28th 2nd 31st 27th
11 JD 704 B - Train DRYER DISCHAGE ELEVATOR Quarterly ATA-13 ATA-13 27th 30th 6th 2nd 31st 13th 26th 7th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 ATA-13 1st
12 JD 705 B - Train RECYCLE ELEVATOR Quarterly ATA-13 ATA-13 27th 30th 6th 2nd 31st 13th 26th 7th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 ATA-13 1st
13 JD 706 B - Train PRODUCT ELEVATOR Quarterly ATA-13 ATA-13 27th 30th 6th 2nd 31st 13th 26th 7th
COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13 ATA-13 1st
14 PA 707 B - Train FLAIL MILL Quarterly ATA-13 ATA-13 29th 6th 2nd 31st 29th 26th 7th
15 PA 708 B - Train FLAIL MILL Quarterly ATA-13 ATA-13 29th 6th 2nd 31st 29th 26th 7th
16 GA704 Main Sump Pump (East) Quarterly ATA-13 ATA-13 27th 30th 6th 2nd 31st 27th 26th 5th
17 GA704 Main Sump Pump (West) Quarterly ATA-13 ATA-13 27th 30th 6th 2nd 31st 27th 26th 5th
18 GA 709S Pre sump West pump Monthly ATA-13 ATA-13 27th 30th 6th 2nd 31st 27th 26th 7th
19 GA 702 Slurry pump Monthly ATA-13 ATA-13 27th 30th 6th 2nd 19th 5th 7th
20 GD707 Effluent Pit Agitator Quarterly ATA-13 ATA-13 2nd 15th 30th 27th

Page 5 of 25
 MONTHLY - PM CHECKUP SCHEDULE COMPLEX PLANT C-TRAIN

S NO EQPT.NO DESCRIPTION OF EQUIPMENT Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
1 FF 801 GRANULATOR DRUM Quarterly 11th 6th 2nd 10th 5th 4th 31st 16th 2nd
COUPLING - PM (Open Coupling & Inspect) Half Yearly 4th
2 FF 802 DRYER DRUM Quarterly 11th 6th 2nd 10th 5th 4th 31st 16th 2nd
COUPLING - PM (Open Coupling & Inspect) Half Yearly 4th
3 FF 803 COOLER DRUM Quarterly 11th 6th 2nd 10th 5th 4th 31st 16th 2nd
COUPLING - PM (Open Coupling & Inspect) Half Yearly 4th
4 GB 803 ROTARY COOLER & DEDUST EXHAUST FAN Quarterly 6th 30th 25th 6th 30th 21st 2nd
5 GB 806 R/G FAN Quarterly 4th 29th 25th 5th 30th 21st 2nd
6 GB 807 DRYER EXHAUST FAN Quarterly 6th 25th 5th 30th 21st 2nd
7 GB 808 AIR-PRE-HEATER FAN Quarterly 2nd 5th 6th 30th 21st 2nd
8 GD 801 PR VESSEL AGITATOR (ON FA 801) Quarterly 1st 2nd 26th 4th
9 GD 802 SCRUBBER VESSEL AGITATOR (0N FA 802) Quarterly 2nd 26th
10 GD 803 SUMP TANK AGITATOR (ON FA 805) Quarterly 21st 2nd 26th 4th 30th
EFFLUENT PIT AGITATOR Quarterly 26th 4th 4th
11 JD 811 DD ELEVATOR Quarterly 6th 2nd 5th 21st 5th 14th 16th 2nd
COUPLING - PM (Open Coupling & Inspect) Half Yearly 5th
12 JD 812 RECYCLE ELEVATOR Quarterly 6th 2nd 5th 21st 5th 14th 21st 2nd
COUPLING - PM (Open Coupling & Inspect) Half Yearly 5th
13 JD 813 PRODUCT ELEVATOR Quarterly 6th 2nd 5th 21st 5th 14th 21st 2nd
COUPLING - PM (Open Coupling & Inspect) Half Yearly 5th
14 PA 811 A OVER SIZE MILL Quarterly 15th 6th 2nd 10th 3rd 4th 30th 4th
15 PA 811 B OVER SIZE MILL Quarterly 26th 6th 2nd 10th 5th 5th 30th 4th 2nd
16 GA 802 A Main Sump pump (North) Quarterly 9th 6th 31st 3rd 13th 7th 16th 2nd
17 GA 802 B Main Sump pump (South) Quarterly 9th 6th 30th 3rd 13th 7th 16th 2nd
18 GA 801 A P R Pump Quarterly 9th 15th 31st 20th 13th 31st 10th
19 GA 801B PR Pump West Monthly 13th 9th 15th 31st 10th 15th 7th 31st 16th 4th

Page 6 of 25
S NO EQPT.NO DESCRIPTION OF EQUIPMENT Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
20 GA 803A Prescrubber Pump Quarterly 9th 15th 30th 17th 13th 7th 31st 16th 20th
21 GA 803B Prescrubber Pump Quarterly 9th 6th 31st 22nd 13th 7th 31st 16th 2nd
22 GA804 TGS Pump Quarterly 4th 9th 15th 30th 24th 15th 7th 31st 16th 2nd
23 GA805A&B Sulphuric acid pump Quarterly 6th 9th 15th 3rd 5th 7th 16th

24 C-Train pipe reactor thickness monitoring Quarterly

DC801 (by inspection section)

Page 7 of 25
c

Page 8 of 25
 MONTHLY - PM CHECKUP SCHEDULE PHOSPHORIC ACID PLANT

S NO S.No EQPT.NO DESCRIPTION OF EQUIPMENT Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb
1 1 EA 604A FORE COOLER NORTH Yearly ATA-13
2 2 EA 604B FORE COOLER SOUTH Yearly ATA-13
3 3 GA680 A & S PRODUCT ACID PUMPS Monthly ATA-13 13th 19th 30th 3rd 31st 16th 3rd 15th
4 4 GA 681 RETURN ACID PUMP Monthly ATA-13 13th 30th 3rd 1-Nov 16th 3rd 5th
5 5 GA 682 STRONG WASH PUMP Monthly ATA-13 13th 4th 30th 3rd 1-Nov 20th 3rd 22nd
6 6 GA 683 FILTER FEED PUMP Monthly ATA-13 4th 30th 3rd 31st 13th 3rd 28th
7 GA684 WEAK ACID PUMP Monthly ATA-14 Added 1-Nov 21st 3rd 28th
7 GA685 CLOTH WASH PUMP Monthly ATA-13 13th 4th 30th 3rd 31st 20th 3rd 21st
8 GA686 CAKE WASH PUMP Monthly ATA-13 13th 4th 30th 1-Nov 13th 20th 22nd
21st&
7 9 ATA-13 17th 4th 30th 31st 19th 23rd
GA 1901 S & N TRUCK UNLOADING PUMP Monthly 30th
8 10 GA1910A & B 48% ACID ISSUE PUMP Monthly ATA-13 14th 27th 30th 3rd 14th 16th 20th 18th
9 11 GA 1912 48% ACID ISSUE PUMP Monthly ATA-13 13th 30th 3rd 30th 21st 19th 30th
10 12 GA 614 A to E EVAPORATOR CIRCULATION PUMP Monthly ATA-13 14th 19th 20th 5th 6th 16th 20th 16th 9th
11 13 GA 615 A to E EVAPORATOR TRANSFER PUMP Monthly ATA-13 23rd 19th 20th 5th 6th 16th 20th 16th 8th
12 14 GA 670 A to D FRU CIRCULATION PUMP Monthly ATA-13 20th 5th 6th 16th 20th 16th 9th
15 GA 6001A to C COLD WELL PUMP Monthly ATA-13 14th 19th 3rd 30th 20th 2nd
16 GA 6002 C HOT WELL PUMP Monthly ATA-13 14th 19th 3rd 30th 15th 2nd
13 17 GB 627 A to E EVAPORATOR VACUUM PUMPS Monthly ATA-13 24th 20th 5th 6th 16th 20th 16th 9th
14 18 GB 605 S & N DUST BIN BLOWER Quarterly ATA-13 4th 30th 3rd 1-Nov 18th
15 19 GB 606 EXHAUST FAN Quarterly ATA-13 4th 30th 3rd 1-Nov 2nd 3rd 18th
16 20 GB 611 COOLING AIR FAN Quarterly ATA-13 4th 30th 3rd 1-Nov 12th 19th 30th
17 21 GB 613 VENT FAN Quarterly ATA-13 4th 30th 3rd 24th 19th 8th
18 22 GB 680 HBF VACCUM PUMP Monthly ATA-13 30th 14th 28th 28th
19 23 GB 681 BELT FILTER SUPPORT FAN Monthly ATA-13 14th 4th 1-Nov 28th 3rd
20 24 GD 602A REACTOR AGITATOR Monthly ATA-13 4th 30th 3rd 1-Nov 12th 12th 3rd

21 25 GD 602B-F REACTOR AGITATORS Monthly 4th 30th 3rd 1-Nov 26th& 15th
ATA-13
16th 16th
22 26 GD 602G REACTOR AGITATOR Monthly ATA-13 4th 30th 3rd 1-Nov 20th 3rd 8th
23 27 GD 603 FILTER FEED TANK AGITATOR Monthly ATA-13 4th 30th 3rd 1-Nov 16th 29th 20th
24 28 JD 605 N SCREW FEEDER (SPARE) Monthly ATA-13 9th 3rd 1-Nov 14th 31st 30th
26 29 EF6001 Dry Gyp - Cooling Tower Fan (East) Monthly ATA-13 19th 3rd 30th 27th 2nd 6th
27 30 EF6002 Dry Gyp - Cooling Tower Fan (West) Monthly ATA-13 19th 30th 27th 2nd 6th
28 31 JD 6002 Dry Gyp Conveyor (No.2) Monthly ATA-13 10th 5th 9th 3rd 31st 14th 3rd 8th
29 32 JD 6003 Dry Gyp Conveyor (No.3) Monthly ATA-13 10th 5th 9th 3rd 31st 27th 3rd 8th
30 33 JD 6004 Dry Gyp Conveyor (No.4) Monthly ATA-13
Page 9 of 25
S NO S.No EQPT.NO DESCRIPTION OF EQUIPMENT Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb
31 34 FD 680 BELT FILTER Monthly ATA-13 4th 9th 3rd 1-Nov 28th 3rd 8th
32 35 JD 680 Reversible Conveyor Monthly ATA-13 10th 26th 9th 3rd 31st 14th 3rd 8th
36 PA621 Dust Feeder Monthly ATA-13 14th

Page 10 of 25
Mar April May

Page 11 of 25
Mar April May

Page 12 of 25
Sno EQPT.NO DESCRIPTION OF EQUIPMENT (SAP 1 ) Frequency Apr May Jun
1 GA1903A ACID TRANSFER PUMP Monthly ATA-13 ATA-13 28th
2 GA1903B ACID TRANSFER PUMP Monthly ATA-13 ATA-13 28th
3 GA1903C ACID TRANSFER PUMP Monthly ATA-13 ATA-13 28th
4 GA501A DT PUMP Monthly ATA-13 ATA-13 19th
5 GA501B FAT PUMP Monthly ATA-13 ATA-13 19th
6 GA501C IAT PUMP Monthly ATA-13 ATA-13 19th
7 GA502A PRODUCT/DRAIN PUMP Monthly ATA-13 ATA-13 19th
8 GA502B PRODUCT/DRAIN PUMP Monthly ATA-13 ATA-13 19th
9 GA503S CLEAN SURFUR PUMP Monthly ATA-13 ATA-13 19th
10 GA503N CLEAN SURFUR PUMP Monthly ATA-13 ATA-13 19th
11 GA504 PRECOAT PIT SULFUR PUMP Monthly ATA-13 ATA-13 19th
12 GA506 DIRTY PIT SULFUR PUMP Monthly ATA-13 ATA-13 17th
13 GA509A COOLING TOWER PUMP Monthly ATA-13 ATA-13 19th
14 GA509B COOLING TOWER PUMP Monthly ATA-13 ATA-13 19th
15 GA510 CONDENSATE PUMP Monthly ATA-13 ATA-13 17th
16 GA511S ALKALI SCRUBBER PUMP (HORIZONTAL) Monthly ATA-13 ATA-13 29th
17 GA511N ALKALI SCRUBBER PUMP (VERTICAL) Monthly ATA-13 ATA-13 28th
18 GA512 IMC ACID UNLOADING PUMP Monthly ATA-13 ATA-13 27th
19 GA513 WATER RECOVERY PIT PUMP Monthly ATA-13 ATA-13 5th
20 GA517 FINE FILTER SULPHUR PUMP Monthly ATA-13 ATA-13
20 GA518A TSP PUMP ­ EAST Monthly ATA-13 ATA-13 Added
21 GA518B TSP PUMP ­ WEST Monthly ATA-13 ATA-13
22 GB501S MAIN AIR BLOWER (SOUTH) Quarterly ATA-13 ATA-13 4th
23 GB501N MAIN AIR BLOWER (NORTH) Quarterly ATA-13 ATA-13 NA
24 GB511A COOLING TOWER FAN Quarterly ATA-13 ATA-13 4th
25 GB511B COOLING TOWER FAN Quarterly ATA-13 ATA-13 4th
26 GD501 QUICK MELTER COMPARTMENT AGITATOR Quarterly ATA-13 ATA-13 19th
27 GD502 DIRTY SULPHUR COMPARTMENT AGITATOR Half Yearly ATA-13 ATA-13 19th
28 GD503 PRE­COAT COMPARTMENT AGITATOR Half Yearly ATA-13 ATA-13 29th
29 GD504 ADD ON PIT AGITATOR Half Yearly ATA-13 ATA-13 19th
 MONTHLY - PM CHECKUP SCHEDULE SULPHURIC ACID

Sno EQPT.NO DESCRIPTION OF EQUIPMENT (SAP 1 ) Frequency Apr May Jun Jul Aug Sep
1 GA901 CIRCULATION PUMP Monthly ATA-13 ATA-13 5th 29th 17th 13th
2 GA902A PRODUCT/DRAIN PUMP Monthly ATA-13 ATA-13 30th 30th 20th 13th
3 GA902B PRODUCT/DRAIN PUMP Monthly ATA-13 ATA-13 30th 30th 20th 21st
4 GA903A TSP PUMP Monthly ATA-13 ATA-13 5th 30th 30th 13th
5 GA903B TSP PUMP Monthly ATA-13 ATA-13 NA NA 30th 13th
6 GA904A SULFUR PUMP Monthly ATA-13 ATA-13 5th 30th 30th 13th
7 GA904B SULFUR PUMP Monthly ATA-13 ATA-13 5th 30th 30th 13th
8 GA905A COOLING TOWER PUMP 'A' Monthly ATA-13 ATA-13 5th 29th 30th 13th
9 GA905B COOLING TOWER PUMP 'B' Monthly ATA-13 ATA-13 5th 29th 30th 13th
10 GA907 SULFUR TRANSFER PUMP Monthly ATA-13 ATA-13 30th 30th 30th 13th
11 GA908N ALKALI SCRUBBER PUMP ­ NORTH Monthly ATA-13 ATA-13 Added 30th 10th
12 GA908S ALKALI SCRUBBER PUMP ­ SOUTH Monthly ATA-13 ATA-13 5th 30th 30th 10th
13 GB901 MAIN AIR BLOWER Quarterly ATA-13 ATA-13 5th 30th 30th 13th
14 GB905A COOLING TOWER FAN "A" Quarterly ATA-13 ATA-13 5th 30th 30th 13th
15 GB905B COOLING TOWER FAN "B" Quarterly ATA-13 ATA-13 5th 30th 30th 13th
URIC ACID PLANT - I & II

Oct Nov Dec Jan Feb Mar

28th 15th 2nd 23rd
31st 16th 16th 24th-NR
31st 28th 15th 16th
26th 29th 24th 23rd
26th 16th 15th 23rd
26th 14th 2nd 23rd
28th 28th 18th 23rd
28th 29th 23rd 23rd
28th 28th 17th 23rd
28th 14th 23rd 23rd
28th 15th 23rd 23rd
14th 16th 18th 23rd
14th 21st 2nd 23rd
14th 14th 2nd 23rd
14th 15th 2nd 23rd
 MONTHLY - PM CHECKUP SCHEDULE ROCK GRINDING

S.No EQPT.NO DESCRIPTION OF EQUIPMENT Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar

1 GA 602 DUST PUMP Half Yearly ATA-13

2 GB 602 MILL VENT FAN Half Yearly ATA-13

20th 8th 20th 19th 31st 12th 28th

3 GB 602S DEDUSTING VENT FAN Half Yearly ATA-13

4 GB 640 PIPE CONVEYOR AIR SLIDER BLOWER Quarterly ATA-13

5th 11th 20th

5 JD 601 VIBRATING FE EDER Half Yearly ATA-13

6 PA 606 OLD BALL MILL Monthly ATA-13 24th

20th 16th 19th 31st 6th 3rd

7 PA 636 NEW BALL MILL Quarterly ATA-13 25th

31st 17th 6th 1st 5th 20th

8 GB 631 NEW MILL VENT FAN Quarterly ATA-13

19th 21st 7th 17th

9 JD 611 NEW MILL BELT COVEYOR Quarterly ATA-13

8th 14th 20th 19th 21st

COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13

10 JD 612 NEW MILL GROUND ROCK ELEVATOR Quarterly ATA-13

4th 18th 9th 7th 1st 14th 4th

COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13

11 JD 613 NEW MILL SCREW CONVEYOR Quarterly ATA-13

19th 11th

COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13

12 JD 615 SCREW CONVEYOR Quarterly ATA-13

13th 16th 11th 16th

COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13

13 JD 616 BUCKET ELEVATOR Quarterly ATA-13

4th 18th 15th 10th 14th 17th 23rd

COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13

14 JD 640 PIPE CONVEYOR Quarterly ATA-13 18th

16th 3rd 7th

15 JD 641 SCREW CONVEYOR Quarterly ATA-13

7th 17th 9th 25th

COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13

25th

16 PA 641 DOSING VALVE Half Yearly ATA-13

17 JD 617 VIBRATING FEEDER Half Yearly ATA-13

Page 16 of 25
S.No EQPT.NO DESCRIPTION OF EQUIPMENT Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar

18 JD 618 INCLINED CONVEYOR Quarterly ATA-13 6th

4th 12th 16th 15th 24th 4th

COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13

19 JD 619 HORIZONTAL COVEYOR Quarterly ATA-13

4th 13th 18th 15th 23rd 4th

COUPLING - PM (Open Coupling & Inspect) Half Yearly ATA-13

20 JD 1306 RMH INCLINED CONVEYOR Monthly ATA-13

10th 26th 30th 7th 30th 6th

21 JD 1307 RMH SHUTTLE CONVEYOR Monthly ATA-13

14th 29th 26th 28th 9th 18th 6th

22 Monthly ATA-13
JD 1308 RMH EXTENSION CONVEYOR 17th 26th 27th 23rd 11th 17th 21st
23 GB623,626 E,W AIR COMPRESSOR Monthly

24 GB633 PROCESS MAIN AIR SLIDE BLOWER Monthly

25 GB 634 VENT FAN FOR BAG FILTER FD640 Monthly

Page 17 of 25
Remark

Not in use

Not in use

Not Applicable

Not Working

Not Applicable

Page 18 of 25
Remark

Add on PM check List

Add on PM check List

Add on PM check List

Page 19 of 25
 COMPLEX PLANT - CONVEYORS - PM RECORD - 2013

SNO EQPT DESCRIPTION Frequency April May June July August September October November December January February March
1 JD1315 FINES FEED CONVEYOR Drive PM Quarterly
2 JD1315A PIPE CONVEYOR Drive PM Quarterly 2nd
3 JD 1401 PRODUCT CONVEYOR Drive PM Quarterly 30th 10th
4 JD 1427 PRODUCT CONVEYOR Drive PM Monthly 8th 30th 10th
5 JD1451 PIPE CONVEYOR - New Bagging Drive PM Monthly 9th 13th 5th 30th 16th 2nd
6 JD 1460 Raw Material CONVEYOR Drive PM Quarterly 30th 10th
7 JD 2308 RAW MATERIAL CONVEYOR Drive PM Quarterly 22nd 30th 23rd 5th
8 JD 707 A-Tr RECYCLE FLIGHT CONVEYOR Drive PM Monthly 4th 31st 8th
9 JD 708 B-Tr RECYCLE FLIGHT CONVEYOR Drive PM Monthly 31st 5th
10 JD 710 UREA & FINES BELT CONVEYOR Drive PM Quarterly 4th 30th 23rd 5th
11 JD 711 FINES & POTASH FEED CONVEYOR Drive PM Quarterly 30th 23rd 5th
12 JD 712 FINES/POTASH FEED CONV TO A-Tr Drive PM Quarterly 30th 23rd 5th
13 JD 801 RAW MATERIAL CONVEYOR Drive PM Quarterly 21st 9th 2nd 5th
14 JD 802 RAW MATERIAL CONVEYOR Drive PM Quarterly 21st 9th 2nd 5th
15 JD 803 RAW MATERIAL CONVEYOR Drive PM Quarterly 9th 2nd 5th
16 JD 804 DRYER DISCHARGE CONVEYOR Drive PM Monthly 10th 15th 5th 31st 8th 2nd
17 JD 805 PRODUCT RECYCLE CONVEYOR Drive PM Monthly 15th 2nd 5th 31st 16th 2nd
18 JD 806 RECYCLE CONVEYOR Drive PM Monthly 20th 15th 5th 31st 16th 2nd
19 JD 807 FINAL PRODUCT CONVEYOR Drive PM Quarterly 24th 5th 31st 16th
20 JD 808 FINES CONVEYOR Drive PM Quarterly 9th 2nd 5th 30th 16th 2nd
21 A tr East Feeder Drive PM Quarterly
22 A tr Middle Feeder Drive PM Quarterly
23 A tr West Feeder Drive PM Quarterly
24 B tr East Feeder Drive PM Quarterly
25 B tr Middle Feeder Drive PM Quarterly
26 B tr West Feeder Drive PM Quarterly
27 C tr East Feeder Drive PM Quarterly 5th
28 C tr West Feeder Drive PM Quarterly
 MONTHLY - PM CHECKUP SCHEDULE UTILITIES

S NO S NO EQPT.NO DESCRIPTION OF EQUIPMENT REMARKS Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb
1 GA1102 A Chilled Water Pump East Monthly 24th 19th 24th 22nd 17th
2 GA1102 B Chilled Water Pump West Monthly 19th 24th 22nd 17th
8 3 GA1107A VAM Cooling Tower Pump North Quarterly 24th 19th 24th 22nd 17th
9 4 GA1107B VAM Cooling Tower Pump South Quarterly 19th 24th 22nd 17th
5 GA1502 Deaerator Pump Monthly 13th 19th 16th 21st 16th 11th
1 6 GA 1508 A Boiler Feed Water Pump (KSB) North-East, Monthly 13th 20th 4th 10th 9th 11th 10th
South
2 GA 1508 S Boiler Feed Water Pump (KSB) Monthly
7 Middle- 13th 20th 17th 10th 9th 16th
3 8 GA 1521 A No.3 Boiler Feed Water Pump (KSB) South East, Monthly 13th 20th 20th 24th 11th 13th 10th

4 GA 1521 B No.3 Boiler Feed Water Pump (KSB) South West, Monthly
9 13th 20th 20th 24th 11th 13th 10th
10 GA1512 Clean Condensate Pump Monthly 14th 24th 16th 13th 13th
11 GA1512S Clean Condensate Pump Monthly 14th 13th 13th 13th
12 GA1518S MGR Raw Water Pump Monthly 24th 22nd 11th 13th
6 13 GA1516S De-Gassifier Pump Quarterly 6th 19th 16th 11th
14 GA1711 N Cooling Tower Pump North Monthly 24th 24th 18th 11th
15 GA1711 S Cooling Tower Pump South Monthly 24th 18th 11th
7 16 GB1107 VAM Cooling Tower Fan Quarterly 24th 14th 24th 19th 17th
10 17 Lab Exhaust Blower ( North) Quarterly
11 18 Lab Exhaust Blower ( South) Quarterly
12 19 GB 1520 A Utility-Cooling Tower I.D Fan South Quarterly 24th
13 20 GB 1520 B Utility-Cooling Tower I.D Fan North Quarterly 26th 24th
Atlas
14 GB 1513 Instrument Air Compressor Monthly
21 Copco/2002
Atlas
15 GB 1514 Plant Air Compressor Monthly
22 Copco/2004
Atlas
16 GB 1515 Plant Air Compressor Monthly
23 Copco/2008
24 GB1701A Cooling Tower Fan North Monthly 13th 10th 20th 17th 24th 30th 18th
25 GB1701B Cooling Tower Fan South Monthly 10th 20th 17th 24th 30th 18th

Page 21 of 25
 MONTHLY - PM CHECKUP SCHEDULE AAST

S NO EQPT.NO DESCRIPTION OF EQUIPMENT REMARKS Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
1 25 EF 01 Cooling Tower Geearbox Quarterly 10th 10th 23rd
2 25 EF 01A Cooling Tower Fan East Quarterly 22nd 4th 30th 12th
3 25 EF 01B Cooling Tower Fan West Quarterly 22nd 4th 30th 23rd 12th
4 25 GA 01 A Ammonia Transfer Pump (AAST-1) North Monthly 10th 11th 20th 10th 22nd 14th 14th 20th
5 25 GA 01 B Ammonia Transfer Pump (AAST-1) South Monthly 10th 11th 20th 10th 22nd 14th 14th 20th
6 25 GA 02 A Condensate Pump Monthly 14th 22nd 14th 14th
7 25 GA 02 B Condensate Pump Monthly 14th 14th 14th
8 25 GA 03 A Cooling Tower Pump Monthly 12th 12th 23rd 14th 12th 21st
9 25 GA 03 B Cooling Tower Pump Monthly 12th 12th 14th 12th 21st
10 25 GA 03 C Cooling Tower Pump Monthly 12th 13th 23rd 14th 12th 21st
11 25 GA 04 A Glycol Pump North Monthly 18th 26th 22nd 14th 14th
12 25 GA 04 B Glycol Pump South Monthly 14th 26th 22nd 14th 14th
13 25 GA 05 A Ammonia Transfer Pump (AAST-2) East Monthly 10th 13th 10th 19th 25th 20th
14 25 GA 05 B Ammonia Transfer Pump (AAST-2) West Monthly 10th 13th 10th 19th 25th 14th 20th
15 25 GB 01 B Ammonia Compressor Middle Quarterly 11th 22nd 21st 9th
17 25 GB 01A Ammonia Compressor North Quarterly 11th 22nd 20th 9th
18 GA 1701 A Low Lift Salt Water Pump West Quarterly 9th 15th 25th 13th 12th 22nd
19 GA 1701 B Low Lift Salt Water Pump East Quarterly 28th 13th 12th 22nd
20 GA 1702 A High Lift Salt Water Pump (Kirloskar) Middle Quarterly 5th 23rd 13th 12th 22nd
21 GA 1702 B High Lift Salt Water Pump South Quarterly 19th 12th 22nd
22 GA 1703A Fire Water Pump Quarterly 23rd 11th 13th
23 GA 1703B Fire Water Pump Quarterly 23rd 22nd 11th 13th
24 GA 1706 Raw Water Pump Quarterly 24th 21st 22nd 11th 13th
GA 1706S Raw Water Pump South Quarterly
25 GA 1710 TG High Lift Salt Water Pump Quarterly 12th 22nd
Road Side
26 GA 1702 S High Lift Salt Water Pump Quarterly
(North) 5th 19th 24th
27 PA1702A High Lift Rotary Screens ( North) 5th 19th 23rd 23rd 19th 12th
28 PA1702B High Lift Rotary Screens ( South) 5th 19th 23rd 23rd 12th

Page 22 of 25
 MONTHLY - PM CHECKUP SCHEDULE BAGGING-1

S NO EQPT.NO DESCRIPTION OF EQUIPMENT REMARKS Frequency Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
1 JD1405 BAGGING FEED CONVEYOR Monthly 23rd 24th 14th 14th
2 JD1408 BAGGING FEED CONVEYOR Monthly 23rd 21st 14th 14th 20th
3 JD1424 UREA & COMPLEX FINES CON Monthly 24th 24th 18th 14th 20th
4 JD1426 UREA & COMPLEX FINES CON Monthly 24th 21st 2nd 14th 20th
5 JD 1425 UREA BUKET ELEVATOR Monthly 5th 24th 21st 14th 20th
6 JD 1406 PRODUCT HANDLING ELEVATOR Monthly 5th 15th 14th 20th
7 JD1409 BAGGING FEED CONVEYOR Monthly 24th 21st 14th 14th 20th
8 JD1428 BAGGING FEED CONVEYOR Quarterly 5th 25th 29th 14th 20th
9 JD 1439 BAGGING STOCKING CONVEYOR Quarterly 28th 3rd
10 JD1438 BAGGING STOCKING CONVEYOR Quarterly 28th 3rd
11 JD1428EX BAGGING STOCKING CONVEYOR Quarterly 5th 29th 14th
12 PA 1470 TRUCK LOADER Quarterly
13 PA 1471 TRUCK LOADER Quarterly
14 JD1472 BAGGING STOCKING CONVEYOR Quarterly
15 JD1473 BAGGING STOCKING CONVEYOR Quarterly
C WAGON
16 Quarterly
LOADING C WAGON LOADING
17 B' PORTABLE B' PORTABLE Quarterly 25th
18 D' PORTABLE D' PORTABLE Quarterly 25th
C WAGON
19 LOADING WAGON LOADING Quarterly
A M/c STICHER
20 CONVEYOR A M/c STICHER CONVEYOR Quarterly 4
A-M/cLINKBELT
21 CONVEYOR A M/c LINK BELT CONVEYOR Quarterly 4
B-M/cSTICHER
22 CONVEYOR B M/c STICHER CONVEYOR Quarterly 11
B-M/cLINKBELT
23 CONVEYOR B M/c LINK BELT CONVEYOR Quarterly 11
C-M/cSTICHER
24 CONVEYOR C M/c STICHER CONVEYOR Quarterly
C-M/cLINKBELT
25 CONVEYOR C M/c LINK BELT CONVEYOR Quarterly
D-M/cSTICHER
26 CONVEYOR D M/c STICHER CONVEYOR Quarterly 18
D-M/cLINKBELT
27 CONVEYOR D M/c LINK BELT CONVEYOR Quarterly
E-STITCHER
28 CONVEYOR "E" STITCHER CONVEYOR Quarterly

Page 23 of 25
 MONTHLY - PM CHECKUP SCHEDULE BAGGING-2

S NO EQPT.NO DESCRIPTION OF EQUIPMENT REMARKS FREQUENCY Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
1 JD1452 Product Feeding Conveyor Monthly 16th 17th 17th 17th 17th
2 JD 1453 Bucket Elevator Monthly 16th 17th 17th 17th 17th
3 JD1456 Bagging Stocking Conveyor Monthly 18th 19th 19th 19th 19th
4 JD1488 Bagging Stocking Conveyor Monthly 17th 18th 18th 18th 18th
5 JD1480 (RBC-1) Product Feeding Conveyor Monthly 15th 16th 16th 16th 16th
6 JD1481 (RBC-2) Product Feeding Conveyor Monthly 16th 16th 16th 16th 16th
7 JD1491 Bagging Stocking Conveyor Monthly 19th 21st 21st 21st 21st
8 JD1458N1 Bagging Stocking Conveyor Quarterly 22nd
9 JD1458N2 Bagging Stocking Conveyor Quarterly 22nd 22nd
10 JD1458S1 Bagging Stocking Conveyor Quarterly 20th 22nd 22nd
11 JD1458S3 Bagging Stocking Conveyor Quarterly 20th 22nd
12 JD1465 Bagging Stocking Conveyor Quarterly 18th 19th 19th 19th 19th
13 JD1466 Bagging Stocking Conveyor Quarterly 19th 20th 20th 20th 20th
14 JD1443A Bagging Stocking Conveyor Quarterly 22nd 21st
15 JD1443B Bagging Stocking Conveyor Quarterly 22nd 21st
16 JD1443C Bagging Stocking Conveyor Quarterly 22nd 21st
17 JD1486 Bagging Stocking Conveyor Quarterly 18th 18th 18th
18 JD1489 Bagging Stocking Conveyor Quarterly 23rd 23rd 23rd 23rd
19 JD1490 Bagging Stocking Conveyor Quarterly 23rd 23rd 23rd 23rd
20 JD1492 Bagging Stocking Conveyor Quarterly 20th 22nd 22nd 22nd 22nd
21 PA1482 Truck Loader Quarterly 23rd 23rd 23rd 23rd
22 PA1483 Truck Loader Quarterly 23rd 23rd 23rd 23rd
23 JD1441A Bagging Stocking Conveyor Quarterly 21st 21st
24 JD1441B Bagging Stocking Conveyor Quarterly 21st 21st
25 JD1441C Bagging Stocking Conveyor Quarterly 21st 21st
1-STITCHER
26 MACHINE
1B,STITCHER CONVEYOR Quarterly 24th 24th
2-STITCHER
27 MACHINE
1-STITCHER CONVEYOR Quarterly 24th 24th
3-STITCHER
28 MACHINE
2 STITCHER CONVEYOR Quarterly 24th 24th
4-STITCHER
29 MACHINE
3 STITCHER CONVEYOR Quarterly 24th 24th

Page 24 of 25
S NO EQPT.NO DESCRIPTION OF EQUIPMENTREMARKSFREQUENCY
1 JD1452 Product Feeding Conveyor Monthly
2 JD 1453 Bucket Elevator Monthly
3 JD1456 Bagging Stocking Conveyor Monthly
4 JD1488 Bagging Stocking Conveyor Monthly
5 JD1480 (RBC-1) Product Feeding Conveyor Monthly
6 JD1481 (RBC-2) Product Feeding Conveyor Monthly
7 JD1491 Bagging Stocking Conveyor Monthly
8 JD1458N1 Bagging Stocking Conveyor Quarterly
9 JD1458N2 Bagging Stocking Conveyor Quarterly
10 JD1458S1 Bagging Stocking Conveyor Quarterly
11 JD1458S3 Bagging Stocking Conveyor Quarterly
12 JD1465 Bagging Stocking Conveyor Quarterly
13 JD1466 Bagging Stocking Conveyor Quarterly
14 JD1443A Bagging Stocking Conveyor Quarterly
15 JD1443B Bagging Stocking Conveyor Quarterly
16 JD1443C Bagging Stocking Conveyor Quarterly
17 JD1486 Bagging Stocking Conveyor Quarterly
18 JD1489 Bagging Stocking Conveyor Quarterly
19 JD1490 Bagging Stocking Conveyor Quarterly
20 JD1492 Bagging Stocking Conveyor Quarterly
21 PA1482 Truck Loader Quarterly
22 PA1483 Truck Loader Quarterly
23 JD1441A Bagging Stocking Conveyor Quarterly
24 JD1441B Bagging Stocking Conveyor Quarterly
25 JD1441C Bagging Stocking Conveyor Quarterly
1-STITCHER
26 MACHINE
1B,STITCHER CONVEYOR Quarterly
2-STITCHER
27 MACHINE
1-STITCHER CONVEYOR Quarterly
3-STITCHER
28 MACHINE
2 STITCHER CONVEYOR Quarterly
4-STITCHER
29 MACHINE
3 STITCHER CONVEYOR Quarterly