Beruflich Dokumente
Kultur Dokumente
Reviews
Manuscript Draft
Liquids
25 200
26
27
28
29 150
30
31
Coal
32 Natural gas
33 100
34
35
36 Renewables
37 50
38
39
40 Nuclear
41 0
42 1990 2000 2010 2020 2030 2040
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Year
45 Figure 1. World energy consumption by fuel type [1]
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47 Concentrating solar power (CSP) is an emerging technology and offers significant advantages
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49
such as built-in storage capability, high economic return and reduced greenhouse gas
50 emissions. Life-cycle CO2 emission of solar-only CSP plants is estimated to be 17 g/kWh
51 while it is on the level of 776 g/kWh and 396 g/kWh for coal and natural gas combined plants
52 respectively [4]. Although the investment costs of CSP plants are relatively higher compared
53 to the conventional technologies, new plants are guaranteeing commercial maturity, increased
54
55 plant efficiency, and reducing levelized costs. As the plant capacity of CSP increases,
56 investment and energy costs are estimated to fall, and the levelized costs of electricity will
57 come to the level of US$97‒130/MWh by 2015‒2020 [4] from US$194/MWh [5].
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Parabolic trough solar collector (PTSC) is dominant technology available today in both
1 commercial and industrial scale among the medium-temperature solar collectors (see Figure
2 2). Numerous manufacturing companies have focused on this technology, Fresnel and
3
4
parabolic dish technologies have become largely overshadowed. The deployment of the
5 technology has been driven by feed-in tariffs and grant programs. Great research and
6 development efforts have been put into action to improve the technology and to be
7 competitive with counterpart energy systems. The PTSC technology has just maintained a
8 substantial progress in mirror and receiver development, use of alternative heat transfer fluids
9
10 (HTFs), identification of a number of thermal storage options, and development of process
11 design concepts [6]. Recent developments in the parabolic trough CSP systems [7, 8] will
12 raise the plant efficiencies by reducing the losses, and operation and maintenance costs. The
13 reduced costs will establish a new era as a counter attack to the market that PVs cannot touch,
14
15
particularly in industrial process heat (IPH) [9, 10] and desalination applications. The current
16 status indicates that the research and development efforts, the operational experiences
17 performed through the time will provide significant benefits to the deployment of the
18 technology.
19
20
21
22 Heliostat field
high-temp.
23 Parabolic dish
24
25 Parabolic trough
26
27 Cylindrical trough
28 Linear Fresnel medium-temp.
29
30 Compound parabolic
31
32 Evacuated tube
33 Flate plate
34 low-temp.
35 Solar pond
36
37 0 500 1000 1500 2000
38
Operating temperature ( C)
39
40
41 Figure 2. Temperatures ranges attainable with different solar technologies [11]
42
43 1.1. Background
44
45
46 The production of PTSCs dates back to the last quarter of nineteenth century. The first
47 constructions were used in small-scale facilities, lower than 100 kW output, like steam
48 generation and water irrigation. The PTSC technology was commercialized in the late 70’s
49 and managed to deploy into the market in the 80’s [12]. In the beginning, several companies
50
51 manufactured and marketed a number of PTSCs which were developed for IPH applications.
52 During the period of 1984 to 1990, nine solar energy generating systems (SEGS), 14 MWe to
53 80 MWe in size and with a 354-MWe total installed capacity, have been built and operated in
54 the California Mojave Desert [6]. Yet, average annual growth rate for the PTSC applications
55
were almost zero from 1999 to 2006 due to numerous barriers to the diffusion of the
56
57 technology. By 2006, the construction of the CSP plants emerged again with an 11-MW plant
58 in Spain, and a 64-MW plant in Nevada. In 2007, about 90 IPH applications were reported to
59 be in 21 countries with a total installed capacity of 25 MWth. By the end of 2014, the number
60 of installed IPH plants reached 124 all over the world with a cumulated capacity over 93
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MWth [13]. There are currently hundreds of MW under construction, and thousands of MW
1 under development worldwide. Algeria, Egypt and Morocco have built integrated solar
2 combined cycle plants, while Australia, China, India, Iran, Israel, Italy, Jordan, Mexico, South
3
4
Africa and the United Arab Emirates are completing or planning projects [4, 14].
5
6 1.2. Motivation
7
8 Unlike experimental study, modeling does not include uncertainty ‒ but necessarily has
9
10 simplifications/assumptions ‒ and provides wealth of information for the task considered. On
11 the other hand, experimental studies are expensive and time-consuming especially large test
12 facilities are involved. Further they need prior theoretical analyses in most cases. Modeling
13 offers significant advantages over experiment from those aspects while deepening the physics
14
15
of the study.
16
17 In the early stages of the PTSC, mathematical models at hand were insufficient for design
18 analysis and performance prediction. This shortcoming leaded difficulty in the computation of
19 the optical efficiency and the evaluation of collector performance [15]. Generalized analytical
20
21 studies in obtaining the collector optical efficiencies under off-normal incident conditions,
22 considering various geometrical effects such as end-loss, shadowing, were unavailable but
23 further endeavors contributed to have functional relationships for the development of PTSCs.
24 After that, synthesizing the optical and thermal characteristics of the collector components
25
was treated since inefficient heat collector elements (HCEs) played an unfavorable role in the
26
27 overall performance of SEGS. The researchers thus firstly interested with the improvement of
28 current or new HCEs. For this purpose, a heat transfer software model was developed in the
29 early 90’s, and upgraded several years later [16]. This model served as a useful tool in HCE
30 improvements and accordingly the SEGS plants’ performance. Lately, a great number of
31
32
modeling studies have been performed. All these efforts have offered great benefits to
33 researchers for the advancement of the PTSC technology and its futuristic road-map. The aim
34 of this extended review is to assist to examine various modeling studies and the approaches
35 used for the simulation of PTSCs.
36
37
38 2. Description of PTSC
39
40 PTSC is a line-focus concentrator which converts concentrated solar energy into high-
41 temperature heat. As demonstrated in Figure 3, the PTSC assembly necessarily has the
42
43
subsystems to be operated functionally.
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8
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17
18
19 Figure 3. PTSC structure and components. Adapted from [17]
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21
22 2.1. Concentrating element
23
24 A PTSC has a mirror or reflector curved in the shape of a parabola which thus allows
25 concentrating the sun’s rays onto the focal line. The mirror is produced from different raw
26
27 materials such as aluminum or low iron glass to lessen the absorption losses. Not only solar-
28 weighted reflectivity of the mirror but also its cost, durability and abradable properties are
29 considered to be improved during the mirror production. After bending the mirror, a set of
30 manufacturing processes such as silvering, protective coating and gluing [18] is followed to
31
improve the solar-weighted reflectivity of the mirror.
32
33
34 2.2. Heat collection element
35
36 The HCE is also called as receiver positioned at the focal axis of the mirror. It is basically
37
38
composed of an absorber and an envelope made of borosilicate glass surrounding the
39 absorber. The absorber, is usually a stainless steel tube coated with a selective surface for
40 better solar absorptance, transfers solar heat to a working fluid i.e., HTF circulating through
41 the absorber. The envelope is coated by anti-reflective layer to reduce heat losses by infrared
42 radiation. The HCE has glass-to-metal seals and metal bellows to accommodate for
43
44 eliminating the thermal expansions between the steel tubing and glass envelop. Moreover, the
45 annulus between the absorber and glass tubes can be vacuumed depending on design
46 consideration for minimizing the thermal radiation losses. To monitor the vacuum in the
47 HCE, getters are used to absorb gas molecules that permeate into the vacuum annulus over
48
49
time.
50
51 2.3. Support and tracking
52
53 A PTSC is supported by a constructional frame with pylons which keep the mirror stable.
54
55 Supports are used to hold the HCE in the focal alignment. Pipe installations are made at the
56 ends of the collector for connecting the HCE to the header piping. Collector assembly is
57 driven by a driving configuration (gear, jackscrew or hydraulic actuator) to position the
58 collector tracking via a control unit.
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3. Modeling and simulation of PTSC
1
2 Modeling a PTSC involves both optical and thermal analyses. Modeling studies provide to
3
4
analyze the optical and thermal characteristics of the PTSC, and the evaluation of collector
5 performance. These analyses can be decoupled and dealt with separately as the optical
6 material properties are regarded to be temperature independent [19]. This assumption, which
7 is completely reasonable for a PTSC, provides considerable convenience in analyses. As the
8 literature works are comprehensively reviewed, the scope of the PTSC modeling and
9
10 simulation can be embraced as seen in Figure 4. This review reveals all these works
11 methodologically throughout the paper.
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58 Figure 4. Methodology pursued in the literature for modeling and simulation of PTSCs
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3.1. Optical analysis
1
2 Optical analysis of a PTSC can be carried out by the methods: analytic and ray-tracing. The
3
4
optical analysis can help to determine many PTSC properties including the optical efficiency,
5 temperature and heat flux variation at the HCE as a function of the concentrator configuration
6 (rim angle, HCE size, optical errors and sun shape etc.). The optical efficiency, o is related
7
8
to the process of the photo-thermal conversion, can be defined as the ratio of the energy
9 absorbed by the HCE to the energy incident on the collector’s aperture. It is basically function
10 of the reflectivity of mirror ( ), the transmittance of envelope ( ), the absorptivity of
11
absorber ( ) and the intercept factor of the mirror and HCE interaction ( ).
12
13
14 o 0 (1)
15
16
17 Although efficiency curves of solar collectors are usually measured at normal incidence, the
18 incidence angle varies ‒ for a single-axis tracking collector ‒ during operation. In this case,
19 the effect of incidence is taken into account. This variation shows the dependency of the
20
21
whole optical properties on incidence angle, and can be correlated by an incidence-angle
22 modifier [20],
23
24 o
K (2)
o 0
25
26
27
28 The incidence angle can change in accordance with the tracking mode applied. It is worth
29
30 noting that the incidence angle can be described by the following relations (see Table 1)
31 which help the user for the selection of tracking mode in a given application.
32
33 Table 1. Incidence factors for the various tracking alternatives [19]
34
35
Type Incidence angle, cos Remarks
36 No hourly or seasonal
37 1 variations in output due
38 fully tracking
39
40
No appreciable variation in
41
42
1 cos 2 sin 2
12 seasonal output
considerable variation in
but
43 hourly output
44 No appreciable variation in
45
hourly output but
sin sin cos cos cos 2 cos 2 sin 2
1 2
46
47 considerable variation in
48 seasonal output
49 No appreciable variation in
50
hourly output but some
51
52 cos variation in seasonal output
53 depending on the latitude
54 of the location
55
Theoretical calculation of K requires the functional dependence of , and on and
56
57
58 the knowledge of optical errors of the collector. o includes the effect of incidence and the
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end-loss which accounts for the spilling of radiation out the end of line-focus collectors. It is
1 expressed by the terms:
2
o cos
3
4 (3)
5
6 The end-loss factor, is estimated using the relation [20] in Eq. (4)
7
8
9
10 f w2
11 1 1 a 2 tan (4)
12 l 48 f
13
14
15 for both HCE and collector lengths being equal and placed symmetrically. If the HCE length
16 extends beyond the collector length l by an amount r on one side, is modified to
17
r f w2
18
19 1 1 a 2 tan (5)
20 l l 48 f
21
22
23 The end-loss effect for horizontal north–south axis is performed by Xu et al. [21] in detail.
24 Method of compensating the end-loss is proposed by Xu et al. for short trough collectors. A
25 different approach accounting the end-loss in cylindrical troughs is given by [22].
26
27
28 In practice, the optical design of the trough is affected by the factors [23]:
29 apparent changes in sun's width and incidence angle effects
30 physical properties of the materials used in HCE and mirror construction
31
32 imperfections (or errors) that may result from manufacture and/or assembly, imperfect
33 tracking of the sun, and poor operating procedures
34
35 These factors, on the other hand, are related according to [24] as described in Figure 5 to
36
envision them easily. Identifying the partial effects of these factors will clarify the
37
38 determination of the optical efficiency.
39
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60 Figure 5. Parameters affecting the optical efficiency. Adapted from [24]
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3.1.1. Analytic
1
2 The analytical approach describes an easy method with a minimal computation only. Various
3
4
studies have used this approach to obtain a closed-form solution for the analysis of optical
5 efficiency of a PTSC. Bendt et al. [25] presented an approach in analytical closed form that
6 yields all the parameters needed for the optical design. In their study, the evaluation of the
7 intercept factor is given by a mathematical expression, and the sun shape is approximated by a
8
9
Gaussian distribution instead of the real sun. Gauss is evaluated solving Eq. (6) numerically.
10
11
2
Gauss d f C
1
12 exp 2 (6)
13 tot 2 2 tot
14
15
16 where tot sun
2
mirror
2
4 slope
2
tracking
2
displaceme
2
nt .
17
18
19 This approach provides a parameter tot i.e., uniting the various errors in a one single-term.
20
21 Yet, normal distribution (Gaussian) assumption for the whole errors is not valid in practical
22 applications.
23
24
Treadwell and Grandjean [26] have proposed a relation for tot similar to [25] (see Eq. (7))
25
26 but they separated the effects of tracking and displacement errors from the rest of the errors.
27 Besides they introduced error parameters universal to all geometries. This was the basic
28 deficiency of the approach.
29
30
31 tot sun
2
mirror
2
4 slope
2
tracking
2
(7)
32
33
34 Güven and Bannerot [27] used a modified code, EDEP [28], which uses a ray-trace technique
35 to project the effective sun shape, for analyzing the effects of potential optical errors on the
36
37 intercept factor. This code was used to validate the existence of the universal error parameters
38 whose detail is given in [23]. Güven and Bannerot [29] analyzed the optical errors within two
39 groups: random and nonrandom (see Figure 6). Then, they presented universal design curves
40 to display the effects of these errors and geometric parameters (concentration ratio, C and rim
41
42 angle, r ) on the optical efficiency (see Eq. (1)).
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29
30 Figure 6. Description of potential optical errors in parabolic trough collectors [29]
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33 The random errors ‒ small-scale slope errors, mirror specularity, apparent changes in sun's
34 width, and small occasional tracking errors ‒ are modeled statistically at normal-incidence:
35
36
37 tot sun
2
mirror
2
4 slope
2
(8)
38
39
40 The nonrandom errors are classified as mirror profile errors, misalignment of the HCE with
41 the effective focus of the mirror, and misalignment of the trough with the sun.
42
43 In their later work, Güven and Bannerot [23] presented a mathematical derivation, holding the
44
45 universal error parameters, for predicting the intercept factor as follows:
46
47
1 cos r r sin r 1 cos 1 2d * sin * 1 cos r
48
2 sin r Erf
2 * 1 cos r
49 0
50
51 (9)
sin r 1 cos 1 2d * sin * 1 cos r
52
53 d
Erf
2 * 1 cos r 1 cos
54
55
56
57
58 where C : area concentration ratio, C wa Da ; d * : universal nonrandom error parameter
59 due to HCE mislocation and mirror profile errors, d * d r Da ; * : universal nonrandom
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error parameter due to angular errors, * C ; * : universal random error parameter,
1
2 * C .
3
4 Jeter [30] presented a semifinite analytical formulation to analyze the concentrated radiant
5
6
flux on the HCE surface. The obtained concentrated flux density was integrated, subsequently
7 the intercept factor and optical efficiency of the collector were computed.
8
C Da d
9
10 R
(10)
11 wa
12
13
14
where C R cos 2 sin r , and is the angular position on HCE. is the circular
15
16
2
17 scattering function to be accepted as realistic from the data of [31].
18
19 The overall optical efficiency of the collector was obtained modifying Eq. (1) and employing
20
the following equation. The equation holds the physical models of realistic nonuniform solar,
21
22 incidence angle dependent transmittance and absorptance, and imperfect reflection, as well.
23
C D d
24
o
R c o a
25 (11)
26 wa
27
28
29 where c is the angle computed using the mean envelope radius, o is the angle with the
30
normal to the HCE at the point of interest.
31
32
33 The effects of optical errors on the heat flux distribution on the absorber were investigated by
34 [32] to analyze how the intercept factor and optical efficiency vary. The flux distribution on
35 the HCE was examined for tot ranging from 0.01‒24 mrad. The results for the study showed
36
37 that tot has a profound effect over the intercept factor and optical efficiency when its value
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39
exceeds 8 mrad.
40
41 Forristall [16] presented a relation given in Eq. (12) to estimate the effective optical efficiency
42 of a PTSC with correction parameters instead of using intercept factor. In the equation, the
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44
first three terms and the last term ( 1, 2 , 3 , 6 ) are the estimated parameters (some of them
45 were evaluated and revised with ray-tracing software developed by National Renewable
46 Energy Laboratory) depending completely on the PTSC’s specifications. 4 and 5 are the
47
48 terms recommended by [33].
49
50 o abs 1 2 3 4 5 6 K (12)
51
52
53 where 1 : HCE shadowing (bellows, shielding, supports); 2 : tracking error; 3 : geometry
54
55 error (mirror alignment); 4 : dirt on mirror (reflectivity/clear mirror reflectance); 5 : dirt on
56 HCE ( 1 4 2 ; 6 : unaccounted losses.
57
58 Jacobson et al. [34] made an optical analysis using Eq. (1). In this equation, the optical
59 parameters were evaluated accounting the effect of incidence angle. The angular and
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changes were related with a polynomial equation and Fresnel’s derivation respectively
1 benefiting from [33]. was estimated using the relations in [33] as written below:
2
3
4 For a perfect linear imaging concentrator, is described by
5
6
sin 0.267
7 D 1 wa (13)
8 sin r
9
10
11 For a nonperfect imaging concentrator (defects in the mirror surface)
12
13 sin 0.267 d 2
14 D 1 wa (14)
15 sin r
16
17
8 f wa
18 where r tan 1 and d is the dispersion angle.
19
16 f wa 2
1
20
21
22 The intercept factor can be taken into account in terms of which case is suitable:
23
24
1 if Da D 1
25
(15)
26
Da D 1 if Da D 1
27
28
29 Öztürk et al. [35] proposed an optical model based on the vectorial analysis to calculate the
30 energy collected by the HCE. The equation derived can be applied any PTSC in case the
31
32
mirror and the HCE dimension parameters are known.
33
34 Huang et al. [36] proposed a new analytical method, based on the effective light distribution
35 from reflected point at mirror, to calculate the optical efficiency of a PTSC. The derived
36 analytical equation was solved by numerical integration algorithm. The presented model has
37
38 an advantage in terms of reducing the computational time relative to ray-tracing technique.
39 The intercept factor variation for varying incidence angle is also computed and compared with
40 the experimental test data. Although the results agree well with the test data up to 0.6 rad
41 incident angle, the deviation after this value becomes larger.
42
43
44 Zhu and Lewandowski [37] presented a new analytical method called FirstOPTIC, which is
45 fast and gives accurate results, for optical evaluation of trough collectors in 2-D analysis. The
46 comparison of the results for the intercept factor showed the wellness of the method as
47 regards [25] and [38]. Binotti et al. [39] extended the study of [37] to evaluate the geometrical
48
49 impact of 3-D effects. Thus the evaluation of the intercept factor for nonzero incident
50 conditions is made plausible by this method.
51
52 It is worth noting that the 3-D optical analysis provides advantage over the 2-D analysis to
53 examine the effects of optical properties. These effects can be summarized [39]:
54
55 Cosine effect
56 Widened image of the sun
57 End loss
58
59 Reduced acceptance angle due to the elongated optical path of reflected rays
60 Decay of material optical performance with increasing incidence angle
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3.1.2. Ray-tracing
1
2 Ray-tracing is the widely used technique in both optical performance analyzing and optical
3
4
design/optimization of solar concentrating collectors. The technique is more beneficial in the
5 systems with many surfaces where Gaussian and Newtonian imaging equations are
6 unsuitable. It is essentially based on the act of tracing a ray of light through the optical
7 elements and allows the modeling of the propagation of light in different mediums in
8 accordance with the properties assigned to the optical elements.
9
10
11 The ray-tracing provides an enormous amount of detailed information but obscures functional
12 relationships [25]. Furthermore, the ray-tracing is employed computer-based and requires a
13 substantial computation time for the derivation of the optical characteristics of a PTSC. As the
14
15
computer technology is advanced, time spent for tedious analyses have been shortened, and
16 this provided many advantages to researchers. Even though the ray-tracing technique is time
17 consuming, it is more accurate and commonly used in commercial and scientific works. There
18 are available software tools in the literature using the technique of ray-tracing including
19 SolTrace, ASAP, Opticad, SimulTrough and TracePro. In the optical analysis of a PTSC,
20
21 researchers have excessively utilized the Monte Carlo ray-tracing (MCRT) method either
22 writing their own codes or using ray-tracing software tools. The MCRT uses statistically the
23 principle of geometrical optic based on random sampling to replicate real photon interactions.
24 The method, which is followed by the procedure of tracing bundles of light sent out by a
25
source to randomized locations over the aperture area, is finalized until either the rays are
26
27 completely absorbed or lost by the targeted surfaces (see Figure 7).
28
29
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33
34
35
36
37
38
39
40
41
42
43
44 Figure 7. Visualization of the ray-tracing method
45
46
47 Saltiel and Sokolov [40] derived the relations analyzing the energy absorbed by two types of
48 HCEs and investigated the absorber size where the maximum absorption occurred via ray-
49 tracing. Prapas et al. [41] performed a detailed optical analysis for a PTSC with small C . The
50 analyses indicated that a PTSC with high concentration ratio ( C 10 ) is not able to collect
51
52
diffuse radiation, thus the optical efficiency degrades remarkably less than C 10 . Schiricke
53 et al. [42] presented the results of optical analysis to analyze the influences of certain
54 parameters and their combinations using the commercial software Opticad. Solar flux
55 distribution was simulated for different incidence angles, and also the intercept factor
56 modeling were studied for varying values of tracking offset and transversal displacement of
57
58 the absorber.
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Grena [43] presented the optical simulation of a PTSC with and without envelope. The
1 simulations were realized with wavelength-dependent optical properties under a realistic solar
2 irradiation. The 3-D ray-tracing technique was applied, and the effects of various error
3
4
parameters on the optical efficiency and the distribution of the absorbed radiation over the
5 HCE were examined. Additionally, many optical properties were modeled realistically as the
6 other studies did not have. The applied ray-tracing also maintained multiple reflections and
7 refractions that occur at the mirror and HCE. On the other hand, the study involves a realistic
8 sunshape ‒ an average profile of the solar disk with limb-darkening and halo ‒ compared to
9
10 the previous theoretical studies which used different sunshape models such as Gaussian
11 distribution [25-27, 44] or a uniform disc [45].
12
13 Yang et al. [46] established their own MCRT code and compared the numerical results with
14
15 Jeter’s studies [30, 45]. The influences of r and tracking error over the distribution of local
16 concentration ratio (LCR) were investigated for point source and uniform sunshape. The
17 resulting curves for LCR were shown to follow the same trend. Cheng et al. [47] introduced
18 an in-house MCRT code unified with design/simulation tool of concentrating solar collectors
19
20 including PTSC. The reliability of the numerical results was compared to Jeter’s result [45]
21 and agreed well. Hachicha et al. [48] developed an optical model for calculating the
22 nonuniform solar flux distribution on the HCE. Finite volume method (FVM) and ray-tracing
23 technique were used on the spatial and angular discretized PTSC. The incident solar
24
25
irradiation or sunshape was simulated as an optic cone. The results obtained for LCR were
26 compared to those of [45], and yielded a maximum deviation lower than 8%. Cheng et al. [49]
27 carried out comparative and sensitive analyses for different PTSCs/different geometric
28 parameters under different possible operating conditions by a detailed optical model proposed
29 previously [47]. In addition, an optimization model was proposed by [50] for optical
30
31 performance of PTSCs based on the particle swarm optimization. Zhao et al. [51] made a
32 simulation code based on MCRT to analyze the optical performance of a PTSC. The sunshape
33 was fitted to optics cone, and the numerical results which were compared with that of Jeter’s
34 study [45][Jeter, 1986] yielded pretty good accordance. Zhao et al., 2016 [52] used the same
35
36
simulation to analyze the influences of installation and tracking rooted errors caused by the
37 absorber and the mirror, respectively. It was clearly shown that larger the incident angle is,
38 larger the errors are obtained but the errors can be reduced by increasing C . Liang et al. [53]
39 developed three different optical models based on ray-tracing. The model estimations for
40 LCR were compared to Jeter’s study [45], and the average relative errors of the models were
41
42 obtained very close to each other. Two of the proposed model provided superiorities from the
43 aspects of runtime and computation effort (enhanced approximately 40% and 60%,
44 respectively) over the model based on MCRT. Besides, effects of offset in the absorber,
45 variations in r and wa at different tracking errors on the optical efficiency were computed
46
47 by the models proposed.
48
49 In this section, it was merely interested with the ray-tracing technique applied for the optical
50
51
analysis rather than coupling it with thermal analysis. The relevant studies which were not
52 given here for the reason mentioned are addressed in Sections 3.2.3, 3.3.1 and 3.3.2.
53
54 3.2. Thermal analysis
55
56
57 The aim of the thermal analysis is, in general, related to the calculation of surface temperature
58 profile, fluid temperature and the conversion efficiency of the absorbed solar radiation. As
59 Figure 4 is examined, it is seen that different subjects have been considered under the caption
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64
65
of thermal modeling. In this part, all the thermal modeling issues will be taken into account,
1 and the related works will be discussed elaborately.
2
3
4
3.2.1. Heat flux and temperature profile
5
6 The heat flux ( q ) and temperature distributions around the absorber are not constant or
7 uniform in practice. The local heat flux over the HCE surface is evaluated in terms of LCR:
8
9
10 q
11 LCR (16)
I b ,n
12
13
14 Its usage brings more flexibility when it is multiplied with normal incident beam radiation
15
( I b ,n ). The circumferential distribution of LCR may vary based on the design parameters such
16
17 as material properties however it is not strictly function of them [45]. The incident beam
18 radiation, under the case of the uniform sunshape model, affects strongly the LCR. The LCR
19
20
dips near the bottom side of the absorber due to the HCE shadow, and then it shows a steady
21 increase and reaches a peak value where the angle of reflection is lower than r . It is
22 followed by a drop and diminishes its effect since only small fraction of the reflected
23 radiation strikes to the upper region of the absorber. As the incident angle increases, the LCR
24
25 falls gradually but its effect is more significant at the higher values. The above evaluation
26 considers the analytical derivation of the LCR, and the effects of imperfect reflection,
27 transmission and absorption of radiation are disregarded. All these effect and nonuniform
28 sunshape were considered in the approach presented in [30]. This approach offers a more
29
30
realistic description for estimating the LCR. The obtained LCR profile for different incident
31 angles exhibits similar characteristics with [45] but at increased incident angles, particularly
32 greater than 45°, the degradation is higher.
33
34 The effect of optical errors has a sufficient impact on the distribution of the heat flux [32].
35
36 The distribution of the heat flux is affected by the intensity of tot which causes to decrease
37 the quantity of energy collected at increased values. At lower tot values, the shadow effect
38
39 due to HCE is quite salient. The parabola contour and sun tracking errors have negative
40 effects on the LCR [54] as well as the other flaws being statistically effective [23]. The LCR
41 decreases with increasing of the tracking error which also changes the regularity of the LCR
42 profile. The contour error can change the LCR profile significantly in case the contour
43
44 deviates from the ideal. On the other hand, the heat flux distribution on the absorber is
45 nonuniform even if the sun is tracked properly. The nonuniform distribution of solar heat flux
46 will have an effect on the thermal stress distribution and service life of the HCE. As the
47 incident angle has greater values, the flux intensity will vary along the length of the absorber
48
49
[55]. This causes the bending of the tube, i.e. deviation of the central axis due to thermal
50 stresses [56, 57]. Deflection of the tube leads to increasing of the optical errors. Both the
51 deflection and the resulting optical errors have negative effects on the circumferential heat
52 flux and temperature profiles which are degraded considerably as the magnitude of the errors
53 grow. Furthermore, differential rise in the HTF temperature increases the maximum
54
55 deflection in the absorber. r is also effective parameter on the heat flux distribution and total
56 absorbed flux. Determining an appropriate r can reduce the nonuniformity of the heat flux
57
58 distribution and bending deflections [58]. Larger r produces smaller deflections [57]. When
59 wa is increased, the circumferential nonuniformity in heat flux intensifies. Trough with
60
61
62
63
64
65
r 110 can be considered optimum value for maximizing the total absorbed flux as the
1 width of the aperture fixed but it may not correspond to minimum mirror cost [55, 58].
2
3 However, r above 90° have some mechanical and economic drawbacks [59]. Enlarging r
4 requires both increased envelope dimension and mirror surface which in turn cause the
5 collector structure to be subjected to growing wind loads and lowered optical efficiency as a
6
7
result of this condition. For the sake of increasing the maximum heat flux on the absorber, an
8 optimum value should be arranged with respect to the assigned wa and r combination.
9
10
11 3.2.2. Heat transfer analysis
12
13 The thermal analysis of a PTSC is made on its HCE which is simply composed of the nested
14 absorber in an envelope as shown in Figure 8. Inside the absorber, a HTF is used for heat
15 carrier such as water, thermal oil, molten salt, gaseous, nanoparticle suspension fluid or new
16
17 alternatives [60]. The outside of the absorber is enclosed by the envelope, and the space
18 between them is inherently filled-air but can be vacuumed for reducing the heat loss. The
19 outer surface of the HCE is subjected to ambient conditions.
20
21
22
23
24
25
26
27
28
29
30
31 Figure 8. Schematic of a typical HCE. Adapted from [16]
32
33 The heat transfer analysis involves energy balance which is employed on each component of
34 the HCE. This balance can be written in the integral form as
35
36
37
38
Q W t dV E dA
CV CS
n (17)
39
40
41 Here, Q is the net heat transfer rate, W is the net power interaction. The first term in the
42 right-hand side of the equation represents the time rate of change of the energy content of the
43
44 2
45
control volume (CV), h gz which is the total energy of the flowing fluid per unit
2
46
mass. The second term gives the net amount of the energy flowing cross the control surface
47
48 (CS) per unit time. And where n is the normal component of the velocity vector,
49
2
50 E u gz which is the total energy per unit mass.
51 2
52 The flow inside the absorber involves forced convection whose flow pattern can be in single-
53
54
phase or two-phase. Unlike the two-phase flow, the single-phase flow is considered in most of
55 PTSCs where the phase of HTF does not change. Direct steam generation (DSG) collector
56 systems involve two-phase flow which is resulted from boiling of water in the absorber. The
57 flow regime is much complicated in these systems as compared to the former since both the
58 liquid and the vapor are forced to flow together. In the forthcoming sections, the physical
59
60
61
62
63
64
65
structure of the single-phase flow will be first examined in detail, and then the DSG modeling
1 will be considered separately.
2
3
4
3.2.2.1. Single-phase steady flow
5
6 The single-phase flow provides reliability in operation and controllability of the exit
7 temperature of a PTSC. Dealing with single-phase steady flow is relatively easy in most
8 cases, and the analyses for predicting the fluid behavior is quite mature in this flow.
9
10
11 The thermal physics of the HCE involves combined modes of heat transfer mechanisms thus
12 modeling it is relatively complicated. Solving the governing equations of the model is not
13 straightforward and requires usually numerical solutions but different procedures are also
14
15
available such as constant-property or analytical approaches [61]. The approach that uses
16 analytical solution is more convenient with respect to the numerical one, which is tedious and
17 time-consuming, if they are generalized. In evaluation of the overall heat loss, it is useful to
18 use the concept of thermal loss coefficient ( U L ) for simplifying the analysis. Its prediction
19
20 requires numerical iteration but several studies handled it analytically [61-64]. Obtaining U L
21 value provides to evaluate the thermal performance in a simpler form:
22
23
24
25 t A I
a o b U L Tin Ta dt
(18)
26 Aa I b dt
27
28
29 where Aa : aperture area, Tin : fluid inlet temperature, and Ta : ambient temperature.
30
31
32
The thermal characterization of a HCE is fundamental to determine the heat loss accurately.
33 Even if different types of HCEs are available in the literature, their physical structures
34 resemble each other. The heat transfer model applied to any HCE involves different
35 governing equations though; they can be utilized in different model studies.
36
37
38 A thermal model given by [65] shows how the HCE type affects U L as a function of absorber
39 temperature. The results for five different types of HCEs ‒ the reference trough, evacuated,
40 xenon back-filled, heat mirror coated envelope, and reduced emittance selective coating ‒ are
41
42
obtained for a fixed absorber diameter. Antireflection and selective coatings (heat mirror
43 coated envelope and reduced emittance selective coating) are shown to be effective to reduce
44 heat losses especially at higher absorber temperatures. Back-filled HCE is more effective than
45 the formers since use of less-conductive gas reduces the heat transfer cross the annulus. While
46
47
larger absorber diameter leads to slight variation in U L , increasing the absorber-to-glass gap
48 size influences U L favorably but too large gap results in excessive convection loss after a
49 certain limit. Contrarily, this argument is not thermally significant for the evacuated HCE.
50
51
52 For a vacuum type HCE, a 1-D theoretical model is presented and compared with off-sun
53 experimental tests [66]. The model agrees well with the tests but when the HCE’s ends are
54 exposed to ambient, the model underestimates. This indicates that end losses can be
55
56
influential depending on the HCE structure. Moreover, coating’s emittance and vacuum
57 conditions have significant effects on the heat loss. The coating’s emittance is affected by
58 oxidation since air-leakage is a problem in vacuumed HCEs [67]. Nitrogen can be chosen
59 instead of air to avoid oxidation. Also, gas properties and vacuum level have significant
60 effects on the heat transfer mode. For example, hydrogen and helium lead to rapid increase of
61
62
63
64
65
heat loss even at low pressures. The hydrogen, which is absorbed by the HCE made of
1 stainless steel, naturally permeates from the HTF (decomposition of thermal oil at higher
2 temperature) [16], and thus the presence of hydrogen increases the annulus pressure and
3
4
reduces the HCE performance [68] even if the annulus pressure is sufficiently low (<100 Pa).
5 Injecting inert gases such as argon and xenon reduce heat loss caused by the penalty
6 associated with hydrogen permeation. Prediction of the heat transfer characteristics of using
7 gas mixtures (hydrogen/argon, hydrogen/xenon) is modeled and tested by [68]. A distinct 1-D
8 heat transfer model is evaluated for different nonvacuum conditions [67]. Another modeling
9
10 study to investigate the heat losses from a vacuumed HCE is presented in [69]. A new
11 computational model can be found in [70] over a wide range of pressures and gas
12 compositions. The model gives accurate results as compared with the experimental data even
13 at pressure values between 10-4 to 130 mbar. Additionally, the study holds the knowledge of
14
15
different correlations for modeling the rarefied gas dynamics [71-74] that are applicable to
16 vacuumed concentric tubes.
17
18 Figure 9 shows the modes of losses on the cross-sectional view of a PTSC. The heat transfer
19 modeling of the HCE requires some mutual assumptions even if they can limit the accuracy of
20
21 modeling outputs but needed to predict the system behavior. Each model has its own
22 characteristic assumptions but the mutual ones are:
23
24 Fully-developed flow is present.
25
26 The concentrator surface is specularly reflecting.
27 No variation occurs in the collector dimensions such as constant diameters.
28 No free surface comes into existence inside the absorber.
29
30
The fluid is assumed to be incompressible.
31 The sky is assumed as a blackbody at an equivalent temperature for long-wave radiation.
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54 Figure 9. Typical losses from a PTSC
55
56 The 1-D heat transfer model is the most often used approach in the literature. In this model
57
58
approach, the temperature gradient is considered to be significant only cross the radial
59 direction of the HCE rather than the axial and circumferential directions. The energy balance
60 equations can be defined by conserving energy at each surface of the HCE.
61
62
63
64
65
Qabsorbed solar Qresidual Qradiation,abs Qsupport,bellow (19)
1
2
3 Qbeam radiation Qoptical Qconvection Qradiation,env (20)
4
5
6 Qheat loss Qconvection Qradiation,env Qsupport,bellow (21)
7
8
9 where the optical loss is represented in terms of its equivalent heat loss.
10
11 As the 1-D heat transfer models are reviewed, it is seen the oldest model presented by [22] for
12 a cylindrical PTSC. It includes heat transfer and energy equations which are solved using
13 finite difference method (FDM) to predict the collector performance. This model involves the
14
15 heat transfer between the mirror and envelope, and the view factors determined for the
16 surfaces. Many modeling approaches are introduced [24, 27, 75-88] based simply on energy
17 balance. This approach, as usual, provides to analyze the heat loss. Additionally, some models
18 have been accomplished to integrate them into a thermodynamic cycle [89-92].
19
20
21 Forristall [16], in his extensive study, investigated how design conditions and operating
22 parameters affect the PTSC performance. This evaluation is significant to identify the
23 parameters that most improve the performance, and to show the priority of the design
24 conditions. The summary of the results is given in Table 2.
25
26
27 Table 2. Summary of the parametric study [16]
28 Design option or parameter Evaluation range Results and comments
29
30 Negligible effect, yet material selection is also driven by
304/316L, 321H, B42 copper,
31 Absorber base material
and carbon steel
material strength, corrosion properties, installation ease,
32 coating application, and cost considerations.
33 The improvements in coatings have improved HCE
34 Luz black chrome and cermet performance.
Selective coating
35 Solel cermets HCE performance would be sensitive to any variance in
36 selective coating optical properties.
37 Vacuum gives the best result.
38 Annulus gas type Vacuum, air, argon, and hydrogen Filling the annulus with an inert gas is better than air.
39 Hydrogen permeation can degrade HCE performance.
40
41 A broken glass envelope gives unfavorable performance
Vacuum, loss vacuum, and
42 results, especially with windy conditions.
HCE condition/wind speed broken envelope
Wind has little influence on HCE performance when the
43 0‒20 mph
annulus vacuum is intact, but does when the vacuum is lost.
44
45 Vacuum levels less than 0.1 torr show negligible
46 improvements from the 0.0001 torr level.
47 Air and hydrogen HCE performance declines appreciably with pressures of
Annulus pressure
48 0.0001‒760 torr 100 torr or greater in the annulus.
If hydrogen in present, HCE performance is even more
49 sensitive to annulus pressure.
50
51 The trough performance drops appreciably with solar
weighted reflectivity less than 0.9.
52 Mirror reflectance 0.8‒0.935
Keeping mirrors clean is very important to solar collector
53 assembly performance.
54
55 Trough performance is very sensitive to solar incident
Incident angle 0°‒60°
angle.
56
57 Trough performance very sensitive to beam radiation.
58 Beam radiation 300‒1100 W/m2 Factors such as atmospheric pollutants and particulates
59 should be considered when choosing a solar site.
60
61
62
63
64
65
HTF flow rate 100‒160 gpm HCE performance has weak dependency to HTF flow rate.
1
Therminol VP-1, Xceltherm 600, Trough performance has weak dependency to HTF type.
2 HTF type Syltherm 800, 60-40 Salt, and Operation of the HCE at higher temperatures decreases the
3 Hitec XL Salt HCE performance yet increases the power cycle efficiency.
4
An optimal diameter leads to minimize the heat losses.
5 Vacuum and lost vacuum Influence of diameter on heat loss is more sensitive under
6 Envelope diameter
0.08‒0.165 m lost vacuum.
7 Clearance for absorber pipe bowing needs to be included.
8 Temperatures along the length of the HCE increase in a
9 Temperature and heat flux slightly nonlinear.
39.0‒740.5 m Radiation heat transfer fluxes increase nonlinearly.
10 variation along HCE
11 Optical losses per unit HCE length remain constant.
12
13
More comprehensive models were carried out in the studies; [93] including spatial
14
15 discretization, [94] proposing more accurate heat transfer correlations and a detailed radiative
16 heat transfer analysis with discretization approach, [95] presenting a detailed thermal analysis,
17 [96] performing a discretized modeling with a radiative heat transfer analysis between the
18 mirror and envelope, [97] involving the effects of heat conduction along the HCE wall, mixed
19
20
convection in the absorber, and thermal interaction between the neighboring surfaces
21 (absorber–envelope and envelope–envelope), [18] showing a detailed model, [98]
22 summarizing the 1-D mathematical models under different assumptions and heat interaction
23 cases. All these models were applied to single PTSC modules having short HCE length thus it
24 is unnecessary to consider the heat conduction cross the absorber and envelope walls, as well
25
26 as the neighboring nodes along the HCE length. However, the effects of these issues should
27 be considered in long HCEs so that dividing control volumes along the length is significant to
28 see the axial influence. The influence of radiation heat transfer between the adjacent
29 discretized volumes [98], and the heat loss through HCE supports improves the model
30
31
precision once considered [16, 18, 94, 96, 98]. The existing models mentioned above assume
32 that the solar energy flux, wall temperature or physical properties are uniform for the whole
33 circumference of the HCE. However, all those are not physically happening in the real case
34 owing to the fact that the fluid inside the tube is heated asymmetrically, and thus the
35 temperature distributions and temperature-dependent properties become nonuniform [99].
36
37 Also, the bellows and glass-to-metal joints at either end of the HCE i.e., the inactive ends,
38 should be taken into account in the thermal analysis. The model results obtained for the heat
39 loss and efficiency terms indicate that the uniform and nonuniform approaches differ slightly
40 [98, 100] consequently the uniform model is a reasonable approach to simplify the analysis
41
42
and to estimate the performance parameters, as well.
43
44 Up to here, the 1-D models were reviewed. The 1-D modeling is commonplace and is often
45 applied by the introduction of thermal network method. It is simpler and requires less
46 analyzing time relative to the 2-D and 3-D approaches. Although higher degree analysis
47
48 provides more accurate results, it is more difficult to model, yet it is necessary to account the
49 axial effect in long HCEs, and/or angular effect around the HCE circumference. As the
50 overall length of the HCE reaches hundreds or thousands of meters, the change in flow rate
51 (caused by the density change) and pressure drop can have an appreciable effect on the heat
52 transfer [16]. Thus the 2-D model is required to regard those effects. The Forristall’s model
53
54 showed that the axial effect become significant after the HCE length reaches ~ 80 m. Once the
55 1-D and the 2-D models of Forristall are compared, the 1-D model is not able to capture the
56 nonlinearity change of the HTF temperature along the HCE, and underestimate the heat losses
57 thereof. Tao and He [101] developed a unified 2-D numerical model with uniform heat flux
58
59
over the absorber and isothermal surface inside the envelope. The results show that tube
60 diameter ratio is effective parameter to change the convection coefficients inside the absorber
61
62
63
64
65
and the annuli. The thermal conductivity of the absorber influences the convection regimes at
1 both sides, but after a certain value (200 W/m·K), it has a little effect over the convection
2 coefficients. Contrast to the studies of Forristall [16] and Tao and He [101], Hachicha et al.
3
4
[48] and Wang et al. [102] considered nonuniform solar heat flux in their models. This
5 approach is more accurate to determine both the circumferential temperature distribution and
6 local heat transfers. By this way, the effects of incident angle and eccentric configuration
7 were investigated [102]. It is shown that the change in incident angle significantly affects the
8 heat transfer characteristic in the “air in annulus” case. The upward and downward
9
10 eccentricities have significant effects on local heat transfer coefficients for both “air in
11 annulus” and “vacuum in annulus” cases. These conditions are not only influencing the heat
12 transfer characteristic but also are effective for the optical errors generated due to deflection
13 of the absorber as mentioned previously. Huang et al. [103] proposed a 2-D thermal model
14
15
including extraordinarily the radiation loss to the side plates of a PTSC and the direct
16 transmission of the absorber radiation to ambient air as compared to the previous models.
17
18 Wirz et al. [104] presented the 3-D optical and heat transfer models using the tools of MCRT
19 coupled with a FVM solver. The distinction used in this model which is the determination of
20
21 the nonuniform solar flux distribution on a HCE comprising specularly reflecting and
22 semitransparent, nongray surfaces is used none of the models to consider the spectral optics in
23 the computation of the radiative exchange.
24
25
26
3.2.2.2. Single-phase transient flow
27
28 None of the PTSC systems operate fully under steady-state due to the heating of collectors
29 from the start-up to shut-down of a daily operation (in the early morning and late afternoon),
30 and intermittent behavior of the driving ambient conditions. While the steady analysis gives
31
32
an idea about how a PTSC is affected by operating conditions, the transient analysis provides
33 knowledge rather on the long-term performance of a PTSC. Thus, the transient behavior of a
34 collector is usually required to obtain actual field performance.
35
36 The transient characteristics of a PTSC can be predicted using lumped-capacitance analysis
37
38 which involves the transient energy balance equations defined for the various parts of the
39 collector at uniform temperatures. The control volume “A×Δx” for the analysis of the HCE is
40 shown in Figure 10. The governing equations can be expressed on the collector parts as
41 follows:
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 Figure 10. Lumped capacitance analysis on the HCE
19
20
21 For HTF:
22
Thtf x, t
cAhtf x Qu x, t x Qhtf x, t Qhtf x x, t
23
24 (22)
25 t
26
27 For absorber:
28
particles
32 Renewed Ward model: nf f 1 e e e e
2 3 4
33
3
34 h
35 where e 1
r
36
37
Considering the Brownian motion of
38
39 nanoparticles, and including the
40 effects of the temperature, the mean
41 pVB d p2 nanoparticle diameter, the
Masoumi et al. [248]: nf f
42 72C nanoparticle volume fraction, the
43 nanoparticle density and the base
44
fluid physical properties.
45
46
Thermal conductivity
47
48 k p 2k f 2 k p k f For spherical particles and 1%
Maxwell [249]: k nf k f
49 k p 2k f k p kf
50
51
For a binary mixture of
52 Bruggeman [250]: k nf 3 1k p 31 1k f homogeneous spherical inclusions.
53
where 3 1 k p2 31 1 k 2f 22 9 1 k p k f No limitation on the concentration of
2 2
54
55 inclusions
56
57 Introducing an empirical shape factor
58 to account for different particles
Hamilton and Crosser [251]:
59 shapes
60
61
62
63
64
65
k nf k f
k p n 1k f n 1 k f k p where n 3
1 k p n 1k f k f k p
2
3
4
3 1
5 Jeffrey [252]: k nf k f 1
O2 Modified the Maxwell model [249]
and applied to spherical inclusions.
6 2
7 where k f k p
8
Updated Jeffery’s model [252] by
3 1
9
10 Davis [253]: k nf
k f 1
f 2 O 3 adding the ensemble-averaged dipole
11 2 1 strength of a single fixed sphere and
12 a decaying temperature field.
13
14 Xuan et al. [254]: Considering the Brownian motion
15 k p 2k f 2 k p k f c k BT and the aggregation process of the
k nf k f
p p
16
17
k p 2k f k p k f 2 3rc f nanoparticles
18
19
k nf k f
k p 2k f 2 k p k f 1 3 Including the effect of solid-like
k 1
20 Renovated Maxell [255]: nanolayer between the nanoparticle
k p 2k f kf
3
21 p and the fluid when the particle
22 where h r diameter <10 nm
23
24
Kumar et al. [256]: Including the simultaneous effects of
25
26 r f particle size, concentration, and
Moving particle model: k nf k f 1 cu p
27
k f 1 rp temperature
28
29 k pr f
Stationary model: k nf k f 1
k f 1 rp
30
31
32
Including the effects of particle size,
f T ,
33 k BT
Koo and Kleinstreuer [257]: k nf 5 10 4 f c f particle volume fraction, particle
34 pd p
35 material and temperature
0.0137 100
0.8229
36 for 1% dependence.
where
0.0011 100
0.7272
37 for 1%
38
39
40 3 2T2 Considering the effects of nanolayer
Xie et al. [258]: k nf k f k f 3T thickness, nanoparticle size, volume
41 1 T
42
43
where
lf 1 3
pl
fl fraction, and thermal conductivity
ratio of particle to fluid
44
45
1 3
2 lf pl
46
47 Accurately predicting over a wide
48 range of particle sizes (10‒100 nm),
k pd f d f particle concentrations (1‒8%),
49 Patel et al. [259]: k nf k f 1 ck p Pe
50 k f d p 1 k f d p 1 particle materials (metal particles as
51 well as metal oxides), different base
52 fluids (water, ethylene glycol) and
53 temperature (20‒50°C).
54 Leong et al. [260]: Including the effects of volume
55
k p
klr p klr 213 3 1 k p 2klr 13 p 3 klr k f k f fraction, thickness, thermal
k nf
k p 2klr k k 1
56 3 3 3 conductivity of the interfacial layer at
57 1 p lr p 1
the solid particle/liquid interface and
58 where 1 h
and 1 1 h
59
a 2a particle size
60
61
62
63
64
65
Introducing a Brownian-motion-
1 based convective-conductive model
2 which accurately captures the effects
3 Multisphere Brownian model [261]:
k 1 2 2k k 1 k
of particle size, choice of base liquid,
4 k 1 2 2k 2 k 1 k thermal interfacial resistance
k nf k f 1 A Re m Pr 13 p m p m
5
6 p m p m between the particles and liquid,
7 temperature. Good agreement with
8 data on water, ethylene glycol, and
9 oil-based nanofluids
10
11 Including the effects of the average
12 Xiao et al. [262]:
diameter of nanoparticles, the
13 3 2 k BT K 1 2 d f 1 d 1f 8 2 K 1 2 d f 1 4 d f 1 8 Dav1 2
14 CD f n 2 d f 1
d f 1 nanoparticle concentration, the
kf fractal dimension of nanoparticles
15
16
k nf
2 d
Pr 1 K f 4 d f 2 d f d f 1 4 Dav3 2
38 1
and physical properties of fluids
17
18 is the particle volume fraction, is the intrinsic viscosity (equals to 2.5), is the sphericity, the ratio of the
19 surface area of a sphere, with a volume equal to that of the particle, to the surface area of the particle.
20
21
22 3.3.3.1. Nanofluid in conventional PTSC
23
24 As the popularity of nanofluids increases, its applications on different subjects such as solar
25 energy, heat exchanger, fuel cell, nuclear reactors, medical field have widened. Recently, the
26
27
nanofluid researches have been also extended to PTSCs since one of the barrier to the
28 development of the technology is its high cost. Hence reducing the cost will bring advantage
29 for the improvement of the technology. The nanofluids maintain to capture the solar radiant
30 energy more effectively therefore employing nanofluid instead of conventional HTFs could
31 be seen one of the possible way to alleviate the performance restriction. In this section, the
32
33 studies performed on the nanofluid usage in a conventional PTSC are handled, and the effects
34 of nanofluids on the efficiency improvement are also discussed.
35
36 Kasaeian et al. [263] studied the effect of the particle concentration, on the convection heat
37
38 transfer inside the absorber. A uniform heat flux model was made for Al2O3/synthetic oil
39 nanofluid turbulent flow, and Navier-Stokes mass, momentum and energy equations were
40 applied under steady-state conditions for the 3-D model. For estimating the thermo-physical
41 properties of the synthesized nanofluid, [237] for the specific heat, [239] for the viscosity, and
42
43 [251] for the thermal conductiviy were used. up to 5% was considered in the study, and
44 revealed that the heat transfer rate can be improved as the concentration is increased. The
45 indicated results depicted that while adding 5% Al2O3 increases the heat transfer rate by 15%
46
at 300K, raising the fluid temperature to 500K lowers the heat transfer enhancement to 4%.
47
48 Sokhansefat et al. [264] studied numerically the convection heat transfer properties of
49 Al2O3/Sylterm 800 nanofluid pair. A circumferential nonuniform heat flux was obtained using
50 the MCRT method that was applied as a boundary condition for the analysis of the 3-D fully
51 developed turbulent flow. The governing equations were solved using Fluent software. The
52
53
thermo-physical properties of the synthesized nanofluid were estimated by [237] for the
54 specific heat, [239] for the viscosity, and [255] for the thermal conductivity. The simulation
55 results for the outlet temperature of the absorber were compared to an existing experimental
56 data, and the absolute errors were found to be less than 3.8 °C. Afterwards, the verified model
57
was simulated for various (<5% in volume) at the operational temperatures of 300 K, 400
58
59 K, and 500 K. The results showed that while adding 5% Al2O3 increases the heat transfer rate
60 by 14% at 300 K, it is increased only by 6% at 500 K. On the other hand, it was inferred that
61
62
63
64
65
the effect of nonuniformity in the heat flux is not much effective on the final result. Zadeh et
1 al. [265] moved the previous studies [263, 264] to one step further and made a hybrid
2 optimization for the maximization of the heat transfer performance and minimization of the
3
4
pressure drop. For the study, two different thermo-physical models were used for nanofluid
5 modeling. The first model included the model equations of [237] for the specific heat, [239]
6 for the viscosity, and [255] for the thermal conductivity. The second model included the
7 model equations of [238] for the specific heat, [266] for the viscosity, and [254] for the
8 thermal conductivity. The results delivered 10% and 11.1% improvement in the objective
9
10 function for the models given, respectively. Basbous et al. [267] performed a numerical study
11 on the thermal performance of a PTSC using Al2O3/Syltherm800 nanofluid as a working
12 fluid. The analysis was built on energy balance, and the model was verified with the SNL data
13 [78]. The same models were used in [263] for the estimation of the thermo-physical
properties. The effects of the operating temperature (up to 350 °C) and (<5%) on the heat
14
15
16 losses and the thermal efficiency were investigated. It was shown that in case of 18%
17 increasing in the heat transfer coefficient lowers the heat loss as much as 10%. Mwesigye and
18 Huan [268] presented the thermal and thermodynamic performance of a PTSC with
19
20 Al2O3/Syltherm800 nanofluid in Ansys Fluent. A nonuniform heat flux obtained from
21 Soltrace was applied on the absorber’s outer surface as a boundary condition. For the
22 estimation of the thermo-physical properties, [238] for the specific heat, [269] for the
23 viscosity, and [250] for the thermal conductivity were employed. The numerical results were
24
25
obtained to consider the effects of the inlet fluid temperature ranging from 350 K to 650 K,
26 between 0‒8%, and varying Re based on the inlet temperature. It was shown that increasing
27 the operating temperature has a negative effect opposite to the effect of on the efficiency of
28
29 the HCE which yet increases at reducing more due to lesser pump work. Although the rise
30 of enhances the heat transfer performance, there is a limiting Re beyond which the use of
31 nanofluids is not useful thermodynamically at the given inlet temperature. Bellos et al. [234]
32
33 simulated the flow characteristic of a commercial PTSC with nanofluid in Solidworks.
34 Al2O3/thermal oil nanofluid mixture with to be 2% was considered, and the thermo-
35 physical properties of the nanofluid were estimated using [238] for the specific heat, [244] for
36
37
the viscosity, and [249] for the thermal conductivity. The model was verified with the
38 experimental study not including nanofluid, and then it was used for the prediction of the
39 convection heat transfer coefficient and thermal efficiency under the case of nanofluid usage.
40 Mwesigye et al. [270] also presented another numerical study in Ansys Fluent for the thermal
41 and thermodynamic performance of a PTSC having high concentration ratio with
42
43 Cu/Therminol VP-1 nanofluid. The numerical results including Nu, friction factor, thermal
44 efficiency, heat loss initially were validated with available data in the literature, then the
45 variation in the convection heat transfer coefficient, pressure drop, thermal efficiency and
46 entropy generation of the HCE depending on and Re were examined. Wang et al. [271]
47
48 investigated the performance of a PTSC with Al2O3/Dowtherm A nanofluid, based on the 3-D
49 FEM combined with SolTrace software. The thermo-physical properties of the nanofluid were
50 estimated using [238] for the specific heat, [266] for the viscosity, and [254] for the thermal
51 conductivity. The numerical results were compared with the experimental data, and good
52
53
agreement was obtained.
54
55 3.3.3.2. Nanofluid in DARS
56
57 In contrast to the conventional PTSC, Khullar et al. [272] introduced an idea of harvesting the
58
59 solar radiant energy through the use of a nanofluid-based concentrating PTSC (NCPTSC).
60 The NCPTSC is similar to the conventional one except its absorber replaced with a glass tube
61
62
63
64
65
as seen from Figure 14. This property provides the HCE to interact directly with incident
1 radiation for this reason it is called as direct absorption receiver system (DARS).
2
3
4
5
6
7
8
9
10
11
12
13 Figure 14. (a) Conventional HCE, (b) Nanofluid-based HCE [272]
14
15
16 Energy reaching the flowing medium in DARS can be estimated using the following
17 procedure:
18
19 In case the atmospheric absorption is not considered, the spectral power distribution of the
20
21
sun as a radiant heat source can be approximated by Planck’s law.
22
2hc02
I , T
23
24 (31)
hc
25
exp 0 1
5
k BT
26
27
28
29 In this expression, is the wavelength in m, and T is the temperature in K,
30
31 h 6.626 10 34 J s is Planck’s constant, c0 2.9979 108 ms 1 is the speed of light in a
32 vacuum, k B 1.38 10 23 JK 1 is Boltzmann’s constant.
33
34
35 The attenuation of radiation corresponds to the energy gained by the medium and can be
36 mathematically expressed using Lambert–Beer’s law:
37
I r
38
39 K e I r K a K s I r (32)
40 r
41
42
43 where K a is the spectral absorption coefficient and K s the spectral scattering coefficient.
44 The details of calculating the spectral coefficients can be found in [273].
45
46
47 The heat transfer analysis of the DARS (Figure 15) under 2-D steady conditions can be
48 represented by the energy balance equation as follows
49
50 1 T rq r T
51 kr c pU (33)
52 r r r rr x
53
54
The radiative heat flux is defined as
55
56
57 qr I d d (34)
58
59
60
61
62
63
64
65
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 Figure 15. Section view of the DARS
19
20
21
Addition of nanoparticles to the host fluid significantly increases the extinction capability of
22 the fluid resulting in an enhanced solar-weighted absorption relative to that of the host fluid
23 alone [274]. Thus the combination at any nanoparticle and host fluid can exhibit different
24 solar absorption capabilities by virtue of solar intensity attenuation rate within the medium. In
25 order to get maximum solar absorption yielded from the DARS, and the diameter of the
26
27 DARS should be tailored properly. Toppin-Hector and Singh [274] simulated a NCPTSC
28 including graphene and Al nanosphere-based suspensions in Therminol VP-1. The employed
29 2-D steady-state heat transfer model revealed that graphene has better solar absorption
30
capability than aluminum. Khullar et al. [272] modeled the NCPTSC mathematically using
31
32 the 2-D steady energy balance and solved it numerically via FDM. It was shown that adding
33 0.05% Al nanoparticle into the base fluid, the efficiency of the NCPTSC enhances about
34 5‒10% more than the conventional PTSC of Dudley et al. [78] under the same operating
35 conditions. Ghasemi and Ahangar [275] studied numerically the effect of Cu/Water nanofluid
36
37
on the PTSC performance. It was obtained that adding very small amounts of Cu
38 nanoparticles into the base fluid (<0.015%) considerably improves the absorption
39 characteristics of a PTSC. De Risi et al. [276] proposed an innovative NCPTSC working with
40 gas-based nanofluid. CuO and Ni pair was considered as a nanoparticle, and , mass flow
41
42 rate and solar radiation intensity parameters were optimized to obtain the maximum thermal
43 efficiency from the gas-based NCPTSC.
44
45 In summary, the nanofluid enhances the heat transfer performance of the HCE due to
increasing extinction capability of the base fluid. Moreover, rise in has a positive effect on
46
47
48 the improvement of the convection heat transfer coefficient inside the absorber and reducing
49 thermal stresses on the HCE but the optimum pump work should be considered to increase the
50 total collector efficiency, as well. The NCPTSC differs from the conventional one as declared,
51
52 and its optical efficiency is better than the conventional one but with higher thermal loss.
53
54 4. Modeling approaches
55
56
57
Various modeling approaches for PTSCs have been proposed by numerous researches
58 however the most comprehensive numerical analyses and their validation compared with the
59 SNL test results [78] have been addressed in this section. The researchers have commonly
60 utilized the SNL report for validation purpose since it offers functional dataset for a variety of
61
62
63
64
65
operating conditions. This report presents the LS-2 collector being tested at the AZTRAK
1 rotating platform in SNL as shown in Figure 16.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17 Figure 16. AZTRAK test platform at SNL [16]
18
19
20 Three HCE configurations: with vacuum intact, with filled-air, and with completely removed
21 envelope (bare tube) were tested on the platform. Additionally, two selective coatings for the
22 absorber, known as black chrome and cermet, were analyzed under the associated
23
24
configurations with the solar cases of full sun and no sun. The technical data of the LS-2
25 collector are summarized in Table 7.
26
27 Table 7. Specifications of the LS-2 collector [78]
28 Module size 7.8 m × 5 m
29
30 Rim angle 70°
31 Mirror Typical reflectivity: 0.93
32 Aperture area 39.2 m2
33 Focal length 1.84 m
34
35
Concentration ratio 71
36 Metal bellows at each end
37 Absorber inner diameter: 66 mm
38 Absorber outer diameter: 70 mm
39 Pyrex glass envelope: Anti reflective coated
40
41 Internal diameter: 109 mm
42 External diameter: 115 mm
43 HCE Transmittance: 0.95
44 Cermet selective surface
45
Absorptance: 0.96
46
47 Emittance: 0.14 @ 350 °C
48 Black chrome selective surface
49 Absorptance: 0.95
50 Emittance: 0.24 @ 300 °C
51
Evacuated annulus pressure: 10-4 Torr
52 Annulus condition
53 Annulus pressure with filled-air: 0.83 atm
54 Tracking mode Two-axis tracking control
55 HTF Syltherm 800
56
57
58 The presented modeling studies in the literature have distinctions in view of modeling
59 approach hence examining them in detail will provide enormous beneficial knowledge to
60
61
62
63
64
65
researchers considering to make a model study since a useful heat transfer model could be
1 used for improving the HCE design and evaluating new or current HCE designs.
2
3
4
Figure 17 shows the results of the measured and modeled data for the collector efficiency
5 under the conditions mentioned. The experimental datasets of all the configurations can be
6 found in Appendix Table A.1‒A.2.
7
8 80 80
9
10 75 75
11
12 70 70
13
14 65 65
15
16 60 60
56 Figure 18. Comparison of the model outputs with experimental data [78] for cermet thermal
57
58 loss. (a) Full sun (b) No sun
59
60
61
62
63
64
65
200 140
Dudley et al. [78] Dudley et al. [78]
1 180
Forristall [16] Forristall [16]
120
2 160 Padilla et al. [94] Padilla et al. [94]
Hachicha et al. [48]
3 Hachicha et al. [48]
140 100 Behar et al. [18]
4 Huang et al. [103] Air
5 120
Air
80
6 100
7 60
8 80 Vacuum
9 60 40
Vacuum
10
40
11 20
12 20
13 0 0
14 0 100 200 300 400 0 100 200 300 400
Average temperature above ambient ( C) Average temperature above ambient ( C)
15
16 Figure 19. Comparison of the model outputs with experimental data [78] for black chrome
17
thermal loss. (a) Full sun (b) No sun
18
19
20 5. Conclusion
21
22 In this study, the optical and thermal modelings of PTSCs are reviewed, and the latest status
23
24
of the research field is extensively presented. It is observed that there is still much room for
25 improvement of the PTSC technology using the powerful tool of modeling. All these efforts
26 are essential for reducing the costs and being competitive with other conventional energy
27 systems since realistic modeling studies can indicate the poor side of the design or the
28 possible improvable points where to be executed in the existing design by simulating it
29
30 parametrically. The modeling offers significant advantages, less cost and opportunity to
31 examining numerous parameters, over the experiment. Moreover, it is capable of identifying
32 the inefficiencies provoked by the system parameters and the order of their effects on the
33 resulting system performance.
34
35
36 The literature clearly shows that the optical losses require much concern to be improved
37 relative to the thermal losses. Ray-tracing is a powerful tool for this argument to develop the
38 optical properties of PTSCs or to analyze new PTSC concepts where the analytic solution is
39 not plausible. Yet, coupling the optical and thermal analyses offers a better insight to the co-
40
41 optimized design of a PTSC and its performance improvement. It is also shown that the heat
42 transfer modeling is not only useful for the enhancement of the thermal performance but also
43 it suits for the thermal stress analysis of the HCE. Obtaining the heat flux and temperature
44 profiles on the HCE are significant for single and two-phase flows to maintain the operation
45
safety. However, it should be noted that two-phase system have much complexity in flow
46
47 pattern as comparison to the single-phase thus its control is difficult. These flows can be
48 analyzed under steady-state to view the operational limits or under transient analysis to
49 provide knowledge on the long-term performance of a PTSC. It is to say that the steady
50 analysis helps mainly in the design stage whilst the transient analysis is useful especially in
51
52 the simulation of the actual field conditions.
53
54 The CFD tool has started to be used much to analyze the complicated HCE geometries
55 recently, and it seems to take on an ever-increasing role in analysis and design of PTSCs.
56 CFD ensures to comprehend the physical nature of the PTSC while bringing useful results
57
58 about the flows with heat transfer characteristics. It is shown that CFD is able to manage
59 parametric studies which help to see the limits where the contribution of the parameter to the
60 performance is significant.
61
62
63
64
65
To increase the overall performance of the PTSC, different design considerations have been
1 proposed in the literature. The performance of the PTSC is improved by either manipulating
2 its optical design or the thermal properties. It should not be forgotten that even minor
3
4
improvement in the performance can induce significant returns for large-scale plants. All the
5 efforts to be shown are clearly represented in this paper, and the results are shared with the
6 literature.
7
8 Appendix: Experimental dataset
9
10
11 Table A.1. Measured efficiency test data for cermet
12 Beam Wind Air Temp Temp Flow
13 Efficiency Error
radiation speed temp in out rate
14 % ±%
15
W/m2 m/s °C °C °C L/min
16 Vacuum annulus
17 933.7 2.6 21.2 102.2 124.0 47.7 72.51 1.95
18 968.2 3.7 22.4 151.0 173.3 47.8 70.90 1.92
19
20 982.3 2.5 24.3 197.5 219.5 49.1 70.17 1.81
21 909.5 3.3 26.2 250.7 269.4 54.7 70.25 1.90
22 937.9 1.0 28.8 297.8 316.9 55.5 67.98 1.86
23 880.6 2.9 27.5 299.0 317.2 55.6 68.92 2.06
24
25 920.9 2.6 29.5 379.5 398.0 56.8 62.34 2.41
26 903.2 4.2 31.1 355.9 374.0 56.3 63.82 2.36
27 Air in annulus
28 889.7 2.8 28.6 251.1 268.3 55.3 66.61 2.29
29
30 874.1 4.0 28.7 344.9 361.1 56.2 59.60 2.27
31 870.4 0.6 29.1 345.5 361.6 56.1 59.40 2.12
32 813.1 3.6 25.8 101.2 119.0 50.3 71.56 2.21
33 858.4 3.1 27.6 154.3 171.7 52.9 69.20 2.10
34
35 878.7 3.1 28.6 202.4 219.4 54.6 67.10 1.88
36 896.4 0.9 30.0 250.7 267.8 55.2 65.50 1.80
37 906.7 0.0 31.7 299.5 316.5 55.4 62.58 1.79
38 879.5 1.8 27.4 348.9 365.2 55.4 58.52 2.02
39
40 898.6 2.8 29.7 376.6 393.1 56.2 56.54 1.93
41
42 Table A.2. Measured efficiency test data for black chrome
43 Beam Wind Air Temp Temp Flow
44 Efficiency Error
45 radiation speed temp in out rate
% ±%
46 W/m2 m/s °C °C °C L/min
47 Vacuum annulus
48 839.8 1.1 3.6 103.4 122.2 50.6 73.56 3.35
49
50 882.7 2.1 ‒3.1 253.3 271.3 54.8 69.58 1.95
51 921.5 0.0 ‒0.7 349.6 367.3 56.0 61.49 1.82
52 902.0 0.0 6.4 154.0 173.3 52.1 72.1 1.98
53 900.7 1.3 0.2 201.6 219.9 54.0 69.91 3.06
54
55 871.8 4.0 1.6 201.5 219.5 53.2 69.69 1.86
56 884.6 3.0 2.6 303.1 320.6 54.9 65.36 2.03
57 744.6 1.1 ‒5.0 100.8 117.2 50.7 72.47 3.62
58 928.4 2.4 ‒0.9 379.6 397.4 56.1 57.7 1.91
59
60 Air in annulus
61
62
63
64
65
919.5 1.4 0.1 379.7 395.8 56.2 53.71 2.97
1 755.0 5.5 ‒1.0 101.9 117.9 50.3 69.07 4.38
2 850.9 4.7 ‒0.6 203.2 219.0 54.3 64.14 1.98
3
4 899.7 4.4 0.5 301.6 317.6 56.2 60.08 2.23
5 909.6 1.2 1.3 251.8 268.7 55.0 63.32 1.76
6 908.1 5.9 5.9 350.2 366.3 55.6 56.17 2.02
7 902.6 1.7 5.1 154.2 172.4 52.1 67.88 1.89
8
9
10 Table A.3. Measured thermal loss data for cermet under no sun
11 Wind Air Temp Temp Flow
12 Loss Error
speed temp in out rate
13 W/m2 ± W/m2
14 m/s °C °C °C L/min
15 Vacuum annulus
16 3.2 26.3 99.55 99.54 27.4 0.3 3.7
17 2.9 25.4 100.02 99.97 27.4 0.85 4.0
18
19 0.1 22.5 199.4 199.0 54.7 14.04 8.5
20 2.0 26.7 299.0 297.9 56.0 36.7 8.0
21 1.1 19.9 153.4 153.3 53.6 5.3 7.6
22 1.5 24.2 253.8 253.1 55.6 23.4 8.5
23
24 0.6 27.6 348.3 346.6 56.8 55.8 7.3
25 Air in annulus
26 5.2 19.6 98.7 98.2 51.4 13.7 7.0
27 4.5 22.1 148.5 147.8 53.8 24.7 7.7
28
29 0.8 23.6 202.0 200.9 54.6 36.3 7.4
30 0.6 24.7 252.5 250.9 55.4 54.8 7.5
31 1.5 23.2 300.3 297.9 56.5 78.3 7.8
32 1.1 26.3 344.8 341.8 56.7 98.6 7.7
33
34
35 Table A.4. Measured thermal loss data for black chrome under no sun
36 Wind Air Temp Temp Flow
37 Loss Error
speed temp in out rate
38 W/m2 ± W/m2
39 m/s °C °C °C L/min
40 Vacuum annulus
41 0.6 2.3 103.2 102.9 50.3 6.82 6.89
42 1.0 6.0 204.1 203.4 54.1 22.0 7.27
43
44 1.7 7.5 300.8 299.0 55.8 62.0 8.05
45 2.5 8.9 351.0 348.2 56.7 89.1 8.77
46 0.3 ‒5.2 150.9 150.6 52.5 12.4 7.00
47 2.8 1.1 348.5 345.7 56.7 89.1 9.43
48
49 1.5 1.1 253.9 252.8 55.1 36.7 7.76
50 Air in annulus
51 0.6 3.0 302.4 299.7 55.6 92.6 7.82
52 0.6 1.5 349.4 345.7 56.6 118.5 8.82
53
54 2.5 2.7 251.9 249.9 54.9 70.7 7.24
55 1.7 3.5 201.7 200.2 53.5 50.5 7.35
56 0.8 3.9 150.4 149.4 52.0 32.7 7.08
57 0.8 2.9 101.6 100.6 43.0 14.0 6.67
58
59
60
61
62
63
64
65
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