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PARETO GRADOZ FOR SERVICE WEEK 3

Unit No. System Reported Fault/Job Description Parts


DZ3049 Air Conditioning AC Hose Drain
Undercarriage RHs track roller loose Track Roller
Hydraulics Hydraulic oil leaks O ring Hose Cylinder
DZ3049 Total
DZ1563 Air Conditioning AC AC Compressor
Resistor Motor Blower
AC Condenser
Motor Blower
DZ1563 Total
DZ8044 Hydraulics Ripper cylinder broken Ripper Cylinder
DZ8044 Total
DZ1706 Electrical Transmission problem Sensor TC pedal
Radio Communication OFF Radio Voltage Converter
Radio communication cant transmitte Radio Communication

Radio communication cant transmit PTT Radio


Hydraulics Steering oil leaks Steering Cylinder Fitting
DZ1706 Total
DZ1561 Electrical ERRORIndicator Injector cylinder 3 Error Injector Harness

Engine Low Power Injector Cylinder 7 Injector Harness


Error
Fire Suppression Fire suppression module loose Bracket Fire Supression
DZ1561 Total
DZ3003 Hydraulics Blade problem Control Valve

Blade failure Control Valve


Hydraulic oil leaks Hose Pilot
Hydraulic oil leaks Hose return Pump
Undercarriage RH Sprocket bolts loosen Segment Sprocket Bolt
Bolt Sproket loose Sprocket Segment
Electrical Blade stuck Wiring/Harness
Engine Intake air temperature too high Aftercooler
Fire Suppression Indicator fire supression flash ON Activator
DZ3003 Total
DZ1568 Hydraulics Hydraulic oil leaks Hose Pilot
Hydraulic oil leak Cylinder Lift Ripper Hose
Hydraulic oil leak Ripper Lift Cylinder Hose
Hydraulic oil leak Hose Control Valve Ripper
DZ1568 Total
DZ3031 Engine Water coolant leaks Radiator Core
Water coolant temperature too high Radiator Core Fin
Water coolant leaks Loc DUmp RL80 Angel Radiator Core

Hydraulics Water coolant temperature too high Fan Clutch


Hydraulic oil low O-Ring Hose Pilot Pump
Fire Suppression Fire supression indicator flash ON Activator Hose
Unit No. System Reported Fault/Job Description Parts
Fire supression indicator flash ON Module
DZ3031 Total
DZ1637 Undercarriage Track Loose Track Link
RHs track roller broken Track Roller
Hydraulics Hydraulic oil leaks Hose Supply Control Valve
Electrical Radio communication no power Power Supply Cable
Fire Suppression Fire Supresion Leaks Pressure Gauge
DZ1637 Total
DZ1638 Fire Suppression Fire supression indicator flash ON Modul Fire Supressiom
Engine Shut Down Modul Fire Supressiom
Hydraulics Hydraulic oil leak Hose Pilot
DZ1638 Total
DZ1641 Air Conditioning AC AC Compressor Wiring Clutch
AC Compressor V-Belt
Differentials, Bevel Steering stuck Steering System
Gears, Steering
Clutches

Electrical Electrict system error No Fault Found


Chassis, Frame, Cabin, Operator seat failure Operator Seat Adjuster
Steer Axles
DZ1641 Total
Unit No. System Reported Fault/Job Description Parts
DZ1543 Engine Coolant Temperatur High Transmission Oil Water Pump
Temp High
Engine warning continue ON Air Cleaner

Coolant temperature high Water Pump


Undercarriage Cap of RHs track roller no 3 loose Cap Roller
Electrical Lights WorkLamp Wiring
DZ1543 Total
DZ3177 Fire Suppression Fire suppression will loose Bracket Fire Supression
Fire suppression failure Fire Supression Module
Electrical ElectOthersEngine cant start Starting Motor
BCS Engine cant start Starting Motor
DZ3177 Total
DZ1602 Other/Misc/Default Fuel Level Low Fuel
Engine Engine warning ON Air Cleaner

DZ1602 Total
DZ1999 Electrical BCSEngine cant start Idle Timer Module
Hydraulics Blade lever problem Linkage Joystick
Engine Muffler loose Muffler
DZ1999 Total
DZ1630 Engine Engine low power Governor Linkage

Fuel System
Fuel Filter

Fuel Lines
Air Conditioning AC Thermostat
DZ1630 Total
DZ1539 Torque Converter, Transmission oil temperature too high Transmission Oil Filter
Transmission
Internal Component
Transmission oil temperature ON Transmission Oil Filter
Indicator transmission oil flash ON Internal Component
Overheat TRans Transmission Oil Filter
Brakes Transmission oil temperature too high Brake Control Valve

DZ1539 Total
DZ8040 Engine Water coolant leaks Water Pump
DZ8040 Total
DZ1565 Hydraulics Hydraulic oil leak Hose Discharge Pump
Drive Lines, Splitter Drive shaft broken Drive Shaft
Boxes, Swing Drives
(other drive units)

Air Conditioning AC Hose Receiver Dryer


Chassis, Frame, Cabin, Hose fuel leaks Fuel Fast Fill
Steer Axles
Unit No. System Reported Fault/Job Description Parts
DZ1565 Total
Unit No. System Reported Fault/Job Description Parts
GR1186 Hydraulics Hydraulic oil leaks Hose Hydraulic
Hydraulic oil leak (blank)
Electrical Engine Cant Start Battery
GR1186 Total
GR8029 Air Conditioning AC Duct Pipe
Hydraulics Cylinder blade hose broken Tilt Blade Hose
Chassis, Frame, Cabin, View mirror inside cabin loose diff lock Mirror Bracket
Steer Axles stuck
GR8029 Total
GR3000 Final Drives, Planetary, Wheel Hub spindle pos 1 broken Wheel Hub
Drive Axles, Tandems

Chassis, Frame, Cabin, Steering lock loose LP Melawan Steering Console


Steer Axles
GR3000 Total
GR8030 Chassis, Frame, Cabin, Cabin mounting crack Cabin Mounting
Steer Axles
LHs Door Cant Lock Door Lock
Steering cant adjusted Steering Console
Steering console failure Steering Console
Steering lock loose Steering Console
Hydraulics Hydraulic oil leak Artic Hose
Electrical Lights Overtaking Lamp Limit Switch
GR8030 Total
GR3007 Hydraulics Hydraulic oil leaks Hose tilt Blade
Hose Supply Control Valve
Hydraulic oil leaks Hose Fan Motor
Chassis, Frame, Cabin, Engine enclosure loose Engine Enclosure Cover
Steer Axles
GR3007 Total
GR3013 Engine Fuel tank leak Fuel Tank
Water coolant temperature too high Radiator Core Fin
Fuel tank leak Workshop Melawan Fuel Tank
GR3013 Total
GR1398 Radio Radio communication cant transmitted Antenna

Hydraulics Hydraulic oil leaks Hose Scavenge Pump


GR1398 Total
GR1406 Tyre Tyre POS 4 Leak (blank)
Electrical Lights Lighting wiring
GR1406 Total
GR1185 Electrical Lights Work Lamp Wiring
GR1185 Total
GR1397 Chassis, Frame, Cabin, Operator seat drop Operator Seat Air Suspension Hose
Steer Axles
Linkage of cabin door mounting loose Cabin Door Hinge
Air Conditioning AC AC Condenser
GR1397 Total
GR3004 Hydraulics Hyd Oil Leak O Ring Hose Supply Valve
Unit No. System Reported Fault/Job Description Parts
Steering Hard Steering Relief Valve
Hydraulic oil leak Artic Hose
Engine Engine low power Air Cleaner

Torque Converter, Transmission oil leaks Nut Transmission Module


Transmission
Electrical BCS Engine shutdown Sensor Fuel Level
GR3004 Total
ADOZ FOR SERVICE WEEK 3

Failure Modes Job Done Action Date RFU Freq


Clogged Repair 1-Dec-18 1
Loose Inspect/Maintain 2-Dec-18 1
Leak Reseal/Reoring/Regasket 13-Dec-18 1
3
Failed Replace 10-Dec-18 1
Failed Repair 18-Dec-18 1
Failed Replace 21-Dec-18 1
Failed Replace 1-Dec-18 1
4
Broken Repair 5-Dec-18 1
1
Failed Troubleshoot 7-Dec-18 1
Failed Replace 11-Dec-18 1
Failed Replace 28-Nov-18 1

Failed Replace 30-Nov-18 1


Loose Torque/Tighteen 22-Dec-18 1
5
Loose Torque/Tighteen 19-Dec-18 1

Failed Replace 11-Dec-18 1

Loose Repair 16-Dec-18 1


3
Malfunction Repair 29-Nov-18 1
3-Dec-18 1
Malfunction Clean 3-Dec-18 1
Leak Repair 28-Nov-18 1
Leak Reseal/Reoring/Regasket 20-Dec-18 1
Loose Replace 22-Dec-18 1
Loose Repair 12-Dec-18 1
Shorted Repair 15-Dec-18 1
Blocked Inspect/Maintain 16-Dec-18 1
Loose Torque/Tighteen 19-Dec-18 1
10
Leak Replace 9-Dec-18 1
Leak Repair 5-Dec-18 1
Leak Replace 3-Dec-18 1
Leak Replace 1-Dec-18 1
4
Leak Install 19-Dec-18 1
Blocked Troubleshoot 12-Dec-18 1
Leak Install 19-Dec-18 1

Failed Repair 16-Dec-18 1


Leak Reseal/Reoring/Regasket 28-Nov-18 1
Failed Replace 6-Dec-18 1
Failure Modes Job Done Action Date RFU Freq
Error Reset 2-Dec-18 1
7
Failed Weld 21-Dec-18 1
Broken Remove/Disconnect 6-Dec-18 1
Leak Replace 9-Dec-18 1
Loose Repair 5-Dec-18 1
Fail Repair 13-Dec-18 1
5
Intermittent Reset 14-Dec-18 1
Intermittent Reset 13-Dec-18 1
Leak Replace 7-Dec-18 1
3
Loose Troubleshoot 8-Dec-18 1
Loose Adjust 19-Dec-18 1
Stuck/Jammed Calibration 15-Dec-18 1

Intermittent Inspect/Maintain 15-Dec-18 1


Failed Repair 10-Dec-18 1

5
Failure Modes Job Done Action Date RFU Freq
Leak Inspect/Maintain 5-Dec-18 1

Plugged/Restrict Clean 12-Dec-18 1


ed
Leak Inspect/Maintain 29-Nov-18 1
Loose Weld 5-Dec-18 1
Shorted Repair 18-Dec-18 1
5
Loose Repair 13-Dec-18 1
Error Repair 10-Dec-18 1
Malfunction Repair 3-Dec-18 1
Failed Repair 18-Dec-18 1
4
Low Level Top up/Recharge/Levelling 10-Dec-18 1
Plugged/Restrict Replace 11-Dec-18 1
ed
2
Failed Replace 30-Nov-18 1
Loose Adjust 19-Dec-18 1
Loose Install 15-Dec-18 1
3
Misadjustment Adjust 24-Dec-18 1

Failed Repair 20-Dec-18 1


Inspected Inspect/Maintain 20-Dec-18 1
Plugged/Restrict Replace 19-Dec-18 1
ed
Hunting Prime/Bleed 14-Dec-18 1
Cut off Repair 1-Dec-18 1
6
Blocked Replace 5-Dec-18 1

Slipping Repair 25-Dec-18 1


Blocked Top up/Recharge/Levelling 3-Dec-18 1
Slipping Repair 19-Dec-18 1
Blocked Top up/Recharge/Levelling 2-Dec-18 1
Failed Repair 12-Dec-18 1

Replace 12-Dec-18 1
7
Leak Replace 29-Nov-18 1
1
Leak Replace 15-Dec-18 1
Failed Replace 23-Dec-18 1

Leak Repair 7-Dec-18 1


Leak Replace 17-Dec-18 1
Failure Modes Job Done Action Date RFU Freq
4
Failure Modes Job Done Action Date RFU Freq
Leak Replace 18-Dec-18 1
Leak Top up/Recharge/Levelling 29-Nov-18 1
Low Voltage Jumper 30-Nov-18 1
3
Leak Repair 22-Dec-18 1
Leak Repair 2-Dec-18 1
Stuck/Jammed Repair 3-Dec-18 1

3
Failed Replace 25-Dec-18 1

Failed Replace 7-Dec-18 1

2
Failed Inspect/Maintain 22-Dec-18 1

Failed Repair 10-Dec-18 1


Failed Replace 23-Dec-18 1
Failed Repair 21-Dec-18 1
Failed Adjust 22-Dec-18 1
Leak Replace 11-Dec-18 1
Loose Repair 29-Nov-18 1
7
Leak Repair 17-Dec-18 1
Loose Torque/Tighteen 28-Nov-18 1
Leak Top up/Recharge/Levelling 4-Dec-18 1
Loose Install 11-Dec-18 1

4
Leak Replace 6-Dec-18 1
Blocked Clean 18-Dec-18 1
Leak Inspect/Maintain 5-Dec-18 1
3
Failed Repair 15-Dec-18 1

Leak Repair 18-Dec-18 1


2
Leak Replace 14-Dec-18 1
Failed Repair 21-Dec-18 1
2
Cut off Repair 15-Dec-18 1
1
Leak Repair 9-Dec-18 1

Loose Reposition 10-Dec-18 1


Blocked Clean 4-Dec-18 1
3
Leak Replace 15-Dec-18 1
Failure Modes Job Done Action Date RFU Freq
Failed Replace 29-Nov-18 1
Leak Repair 3-Dec-18 1
Plugged/Restrict Clean 20-Dec-18 1
ed
Replace 3-Dec-18 1
Loose Torque/Tighteen 9-Dec-18 1

Failed Repair 14-Dec-18 1


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