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Parts Manual

Marine Generator Set

MDKBL (Spec A-F)


MDKBM (Spec A-F)
MDKBN (Spec A-F)

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English - Original lnstructions 6-2010 981-0280 (lssue 9)


MODEL IDENTIFICATION
To avoid errors or delay in filling your parts arder,
always give the MODEL, SPEC NO. and SERIAL
SAFETY PRECAUTIONS
The following symbols are used in Onan manuals
to alert users to the potentially dangerous condi-
e
NO. from the Onan nameplate. tions relating to maintenance of equipment and re-
placement of parts. Please read and observe.
Far handy reference, insert your nameplate infor-
mation in the spaces below. ·
This symbol warns of immedi-
ADANGER ate hazards which will result in
severe personal injury or death.
MODEL ANO SPEC NO.
This symbol refers to a hazard
!&WARNING! or unsafe practice which can re-
SERIAL NO . sult in severe personal injury or
death.
This symbol refers to a hazard
DIGITAL CONTROL SOFTWARE VERSION l&CAUTIONI or unsafe practice which can re-
ANO DATE (IF APPLICABLE) sult in severe personal injury or
productor property damage.

PRODUCT SAFETY PRECAUTIONS


!&WARNING 1
Service and repair of Onan equipment must be performed by trained, experienced personnel only. lm-
proper service or repair may result in property damage, severe personal injury or death. Do not use this
catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY IN-
e
.
STRUCTIONS in the Service Manual appropriate for the equipment you are working on.
!&WARNING 1
Contact with USED ENGINE OILS has been identified by a United States federal agency and sorne USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take ali necessary precautions not to ingest, breathe the fumes or contact the used oil.
!&WARNING 1
Contact with ASBESTOS has been identified by a United States federal agency and some USA state
agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take ali
necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ven-
tilation and wear protective g/oves, masks and clothing!
!&WARNING!
Contact with BENZINE and LEAD, found in gasoline, fue/ additives and solvents has been identified
by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC-
TIVE TOXICITY. When checking, draining or adding gasoline and fue/ additives or using solvents take
ali necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventila-
tion and wear protective gloves, masks and protective clothing!

!&WARNING!
Servicing and replacement of MARINE CRITICAL PARTS must be carried out by persons trained and
experienced with marine gasoline engine-generator safety_!equirements!
PSP-1
lntroduction

This catalog applies to the standard marine generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is identified by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Unless otherwise mentíoned in the descriptíon or page heading, parts are inter-
changeable between models. Throughout thís catalog left and right sídes are determinad by facing the engine end
(front) of the set.

Generator Set Data Table

Model and Electrical Data Battery


Specification Watts Volts Hertz Wire Phase Voltage

7MDKBL* 7,000 # 50 2,3 1 #


9MDKBL* 9,000 # 60 2,3 1 #
9.5MDKBM* 9,500 # 50 2,3 1 #
11.5MDKBM* 11,500 # 60 2,3 1 #
11MDKBN* 11,000 # 60 2,3 1 #
13.5MDKBN* 13,500 # 50 2,3 1 #
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* - The diagonal line (() in the model and specification number separates generator
set characteristics from the specification number and letter. The specifícation
number denotes customer requested options or deviations from the standard
model. The specification letter advances (A to B, B to C, etc.) with major
manufacturing changes.

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1
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lndex

Actuator, Governor, 72 Bracket, Lifting, 37 , 38


Adapter, Metric NPT, 62 Bracket, Oil Drain, 85
Adapter, Oil Drain, 85 , 86 Bracket, Remote Separator Mounting, 70
Adapter, Pipe, 62 , 64 Bracket, Resistor (24V}), 62
Alternator (12V), 58 Bracket, Rocker Arm, 48 , 50
Alternator (24V}, 59 Breaker Circuit, 124
Arm, Rocker, 48. 49, 50 Breaker, Circuit, 118 , 120 , 122
Armature, Starter (12V}, 19 Breaker, Circuit (15 Amp), 123
Armature, Starter (24V}, 20 Breaker, Circuit (50 Amp) , 123
Assy Bearing Case, Main, 24 Brush, Alternator (24V}, 60
Assy, Fuel Filter, 64 Brush, Starter Yoke (24V), 20
Assy. Holder, Nozzle, 43 Bush, Governor Gear, 9, 10, 11
Assy, Bearing Case Main, 22 Bushing, Connecting Rod , 12, 14
Assy, Brush Holder (24V), 20 Bushing, ldle Gear, 16 , 17
Assy, Bulkhead, 81 , 82 Bushing, Pipe, 62
Assy, Control (eSDD), 121 Bushing, Reducer, 94
Assy, Cylinder Block Drain Cock, 9
Assy, Engine Panel, 121 , 123, 124 Cam, Fuel, 25
Assy, Governor Lever, 28 Camshatt, 16 , 17
Assy, PCB Control, 116 Camshatt, Fuel, 25 , 26
Assy, Pump lnjection, 36 Cap, Coolant Tank , 84
Assy, Replacement Engine, 9 Cap, Cylinder Block Sealing, 9, 10, 11
Assy, Water Separator Drain, 71 Cap, Cylinder Head Sealing, 37 , 38
Assy, Water Separator Pump, 71 Cap, lnjection Pump Eye Joint, 32
Assy, Water Separator Replacement Head, 71 Cap, Oil Drain Hose Pipe, 85 , 86
Cap, Radiator, 94
Baffle, Generator, 103 Cap, Stop Lever, 28
Baffle, Generator (Begin Spec C), 104, 106 Cap, Valve, 48 , 49 , 50
Baffle, Generator (Spec A), 103 Case, Main Bearing, 21 , 22 , 23 , 24 (
/' '
Ball, Crankshaft, 13, 15 Catch, Door, 111 , 114 \__
Ball, Pressure Valve, 55 Chamber, Combustion, 37
Base, Fuel Filter Aluminum, 62 Circlip, Governor Externa!, 29, 30, 31
Base, Mounting, 98 Circlip, Governor Shatt, 25
Bearing, Alternator (24V), 60 Circlip, ldle Gear, 16 , 17
Bearing, Connecting Rod, 12, 14 Circlip, Piston Pin, 12 , 14
Bearing, Crankshaft, 13 , 15 Circlip, Rocker Arm Externa!, 48
Bearing, Fork Lever, 29 , 31 Clamp, Hose, 76 , 95 , 96
Bearing, Fuel Camshaft, 25 , 26 Clamp, lnjection Pipe, 39 , 43
Bearing, Generator Rotor Ball, 115 Clamp, Loop, 101
Bearing, Governor Miniature, 29 , 30 , 31 Clip, Hose, 62
Bearing, Governor Weight, 25 Clutch, Starter (12V), 19
Bearing, Raw Water Pump, 79 , 80 Clutch, Starter (24V), 20
Bearing, Starter Ball (24V) , 20 Cock, Cylinder Block Drain, 10 , 11
Bearing, Starter Oilless (12V), 19 Collar, Crankshatt, 13 , 15
Bearing, Water Pump, 57 Collar, Eye Joint, 32
Belt Guard, 99 Collar, Governor, 29 , 30 , 31
Belt, Fan, 58 , 59 Collar, Governor Shatt, 25
Block, Cylinder, 9 , 1O , 11 Collar, ldle Gear, 16 , 17
Body, Raw Water Pump, 79 Collar, Starter (12V), 19
Bolt, Bearing Case, 24 Collet, Valve Spring, 48 , 49 , 50
Box, Control (Spec A-C), 117 Components, Alternator (24V}, 60
Box, Control (Spec O), 119 Components, Captive Water Pump, 57
Bracket, Belt Guard Bottom, 99 Components, Control Panel (Breaker Switch), 123, 124
Bracket, Belt Guard Side, 99 Components, Control Panel (eSDD Display), 122
Bracket, Belt Guard Top, 99 Components, Control Panel (NIM), 121
Bracket, Fuel Pump, 62 , 64 Compoilents, lnjection Pump, 33 , 34
Bracket, Heat Exchanger, 74 Components, Nozzle Holder, 45 , 46
Bracket, lsolated Ground, 97 Components, Raw Water Pump, 79 , 80

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lndex

Components, Remote Water Separator, 71 Exhaust, Cooling System Wet and Dry, 77
Components, Starter, 19 Extension, Mounting Base, 98
r
Components, Starter (12V) , 19 Fan, Generator, 115
( Components, Starter (24V), 20 Filter, Fuel, 62 , 64 , 131
Connection, Bulkhead, 95 , 96 Filter, Oil, 55, 56, 131
Connection, Front Bulkhead Battery, 108 Fitting, Oil Filter Connector, 55
Connector, Barbed Hose (1/4-18 x 3/8"), 62 Flange, lnjection Pump Sleeve, 34
Connector, Barbed Hose (1/4-18 x 5/16"), 62 Flange, Water, 51
Connector, Bulkhead, 64 Flange, Water Pump, 57
Connector, Female Bulkhead, 62 Flywheel, 18
Connector, Fuel System Male, 62
Connector, Hose, 64 Gasket, Air Bleeder Screw, 42
Connector, lnverted Male, 62 Gasket, Bearing Case, 21 , 22 , 23 , 24
Connector, Male, 64 Gasket, i3earing Case Cover, 21 , 22 , 23
Contact, Relay, 121 Gasket, Cap Nut, 52
Control, Box, 118, 120 Gasket, Case Cover, 24
Controls, 122 Gasket, Cylinder Block Plug, 9 , 1O , 11
Cooling, Keel, 78 Gasket, Cylinder Head, 37 , 38
Cord Glow, Plug, 43 Gasket, Cylinder Head Cover, 52 , 53 , 54
Cord , Glow Plug , 39, 42 Gasket, Delivery Valve, 34
Cover, 32 Gasket, Exhaust, 94
Cover, Access, 109 , 112 Gasket, Exhaust Manifold, 94
Cover, Alternator Bearing (24V) , 60 Gasket, Eye Joint, 32
Cover, Bearing Case, 21 , 22 , 23 Gasket, Fork Lever Shaft Cover, 29 , 30 , 31
Cover, Box Control, 120 Gasket, Gearcase, 55
Cover, Control Box, 118 Gasket, Heat Exchanger End Cover, 74
Cover, Cylinder Head, 52 , 53 , 54 Gasket, Hale Cover, 32 , 36

:e Cover, Endbell, 115


Cover, Flywheel Housing, 18
Cover, Fork Lever Shaft, 29 , 30 , 31
Cover, Gearcase Oil Fill, 55 , 56
Cover, Head Cover Oil Fill, 52
Gasket, lnjection Pump, 34
Gasket, lntake Manifold, 90
Gasket, Nozzle Holder, 39, 40 , 41
Gasket, Oil Drain, 85 , 86
Gasket, Oil Pan , 87 , 88
Cover, Heat Exchanger End, 74 Gasket, Oil Pan Plug , 87
Cover, Hose Clamp, 96 Gasket, Overflow Pipe, 39 , 40, 41 , 43, 44
Cover, Oil Filter Hale, 55 Gasket, Solenoid Cover, 72
Cover, Oil Pump, 55 Gasket, Speed Control Plate, 27
Cover, Rear, 100 Gasket, Stop Lever, 28
Cover, Thermostat, 51 Gasket, Thermostat, 51
Crankshaft, 13 , 15 Gasket, Water Flange, 51
Gasket, Water Pump, 57 , 76 , 77 , 78
Disk, Generator Rotor Orive, 115 Gear, Cam, 16, 17
Door, Sound Shield, 110, 113 Gear, Crankshaft, 13, 15
Gear, Governor, 25
Edging, Heat Exchanger Bracket, 74 Gear, ldle, 16, 17
Elbow, Exhaust , 94 Gear, lnjection Pump, 25, 26
Elbow, Exhaust (Dry Exhaust), 94 Gear, Oíl Pump Orive, 13, 15
Elbow, lnverted Male, 62 Gear, Ring, 18
Elbow, Male, 62 Gear, Starter (12V), 19
Elbow, Molded Exhaust, 94 Gear, Starter Pinion (24V) , 20
Elbow, Oil System, 85 , 86 Gearcase, 55, 56
Elbow, Pipe, 62 , 64 Generator, 115
Element, Breather, 52 Generator Sound Shield Housing (Begin Spec C) , 102 , 105
Element, Fuel Filter, 62 Generator Sound Shield Housing (Spec A), 100
Element, Remate Water Separator, 71 Glow, Plug , 43
Endbell, 115 Governor, 29 , 30 , 31
Engine, Replacement, 1O , 11 Grommet, 94
Exchanger, Heat, 74 , 76 , 77 Grommet, Remate, 118
Exhaust, Bulkhead (Spec B), 95 , 96 Grommet, Rubber, 100, 102 , 103, 105
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lndex

Grommet, Stator Housing, 115 lnsulation, Roof, 109, 112


Ground, lsolation, 97 lnsulator, Terminal (Black), 101
Guard, Belt, 99 lnsulator, Terminal (Red), 101
Guard, Starter, 18 lsolator, Generator/Engine Vibration, 98
Guide, Card, 120 lsolator, Vibration, 100, 102, 120
Guide, Control Box Card, 118
Guide, Valve, 37 , 38 Joint, Breather Pipe, 52
Joint, Eye, 32
Hanger, Coolant Tank, 84
Harness, Accessory, 120 Key, Camshaft Feather, 16 , 17
Harness, Battery, 101 , 107, 108 Key, Crankshaft, 13 , 15
Harness, Control, 121 , 127, 128 Key, Fuel Camshaft Woodruff, 25 , 26
Harness, Control, 127 Key, Raw Water Pump, 79 , 80
Harness, Control (Spec D), 128 Kit, Adapter Fuel, 3/8'', 62
Harness, Ground, 97 Kit, Adapter Fuel, 5/16", 62
Harness, lsolated Ground, 97 Kit, Adapter Metric, 62
Harness, Junction, 130 Kit, Belt Guard, 99
Harness, Remete Control Panel, 125 Kit, Control, 122
Harness, Remete Extension, 130 Kit, Coolant Recovery, 84
Harness, Remete Panel, 126 Kit, Cruise, 131
Harnesses, 129, 130 Kit, Door, 11 O
Head, Cylinder, 37 , 38 Kit, Dry Exhaust, 94
Holder Assy, Nozzle, 42 Kit, Exhaust, 94
Holder, Alternator Brush (24V), 60 Kit, Exhaust Tube, 94
Holder, Delivery Valve, 34 Kit, Heat Exchanger Cap, 74
Holder, Governor Gear, 25 Kit, lsolated Ground, 97
Holder, Nozzle, 39 , 40 , 41 , 42 , 43 , 44 , 46 Kit, Label, Bulkhead, 64
Holder, Starter (12V), 19 Kit, Low Coolant Sender, 94
Hose, Air lntake, 90 , 91 Kit, Major Water Service, 79
Hose, Breather, 52 Kit, Marine Muffler, 94
Hose, Coolant, 76 , 94 Kit, Minor Water Service, 79
Hose, Coolant , 76 Kit, Muffler, Fuel/Water Separator, 69
Hose, Coolant Tank, 84 Kit, Muffler, Marine, 69
Hose, Exhaust, 94 Kit, O'Ring, Water Separator, 71
Hose, Exhaust (Wet), 94 Kit, Panel, Duct, 111
Hose, Front Exhaust, 95, 96 Kit, Panel, Front , 111
Hose, Front Housed Exhaust, 95 , 96 Kit, Panel, Roof Extension, 111
Hose, Front Water, 81 , 82 Kit, Remete Control Panel, 125
Hose, Oil Drain, 85 , 86 Kit, Remete Control Panel Switch Harness, 125
Hose, Rear Exhaust, 95 , 96 Kit, Remete Fuel/Water Separator, 70
Hose, Rear Water, 81 , 82 Kit, Remete Panel, 126
Hose,Coolant, 76 , 77 , 78 Kit, Remete Water Separator Metal Bowl Replacement, 71
Hourmeter, 122 Kit, Resonator, 90
Housing, Bracket, 98 Kit, Roof Panel, 109
Housing, Flywheel, 18 Kit, Sender, 51
Housing, Raw Water Pump, 79 Kit, Siphon Break, 83
Kit, Sound Shield, 109
lmpeller, Captive Water Pump, 57 Kit, Terminal Boot, 101
lmpeller, Raw Water Pump, 79, 80 Kit, Terminal Boot , 101
lndicator, Oil Leve!, 9, 10 Kit, Water Separator, 69
lnlet, Raw Water (Begin Spec C), 81 , 82
lnsulation, Door, 110, 113 Label, Control, 123
lnsulation, Duct, 111 , 114 Label, lnformation, 122
lnsulation, Generator Housing, 101 Label, lnformation (Control), 124
lnsulation, Housing, 100, 102 , 105
lnsulation, Housing (Rear Cover), 100
Labels, 131
Latch, Door (1/4 Turn), 110, 113 ( __ )

lnsulation, Housing (Top), 100


lnsulation, Panel, 102, 105
Lever, Fork, 29 , 30 , 31
Lever, Governor, 28
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lndex

Une, Fuel (.25"), 62 Pipe, Water Return, 51 , 57


Une, Fue! (28.5"), 62 Piston, 12, 14
Une, Fuel (38.5"), 62 Plate, Breather Element, 52
Plate, lnjection Pump, 34
Manifold, Exhaust, 93 , 94 Plate, Raw Water Pump Cover, 79

".
Manifold, lntake, 90 Plate, Raw Water Pump Wear, 79 , 80
Meter, Hour, 123, 124, 126 Plate, Speed Control, 27
Mixer, Elbow (Wet), 94 Plug, 34
Mount, Engine, 98 Plug, Cylinder Block, 9, 10, 11
r Mounting, Printed Circuit Board, 116 Plug, Cylinder Head, 37 , 38
Muffler, 69 Plug, Fuel Filter Drain, 62
Muffler, Exhaust , 95 , 96 Plug, Gearcase, 55
Plug, Glow, 39 , 40 , 41 , 42 , 43 , 44
O'Ring, Cylinder Block Pipe Pin, 10 Plug, Oil Pan, 87 , 88 , 89
O'Ring, Cylinder Head , 37 , 38 Plug, Rear Housed Hole, 95 , 96
O'Ring, Gearcase, 55 , 56 Plug, Vent, 71
O'Ring, Gearcase Oil Fill Cover, 55 Plug, Water Flange, 51
O'Ring, Head Cover Oil Fill Cover, 52 Plunger, Pump, 34
O'Ring, Heat Exchanger Cover, 74 Pulley, Fan, 58 , 59
O'Ring, Hole Cover, 55 Pulley, Fan Drive, 58 , 59
O'Ring, lnjection Pump, 34 Pump, Fue!, 62 , 64
O'Ring, Oil Filter Cover, 55, 56 Pump, Fue! (Begin Spec C), 63 , 67
O'Ring, Oil Pickup Tube, 87 , 88 Pump, Fuel (Spec A), 61
O'Ring, Oil Pump Drive Gear, 13, 15 Pump, lnjection, 32 , 34 , 35 , 36
O'Ring, Raw Water Pump, 79 , 80 Pump, Water, 57 , 77 , 78

Pan, Oil, 87 , 88 , 89 Rack, lnjection Pump Control, 34


Panel, Air Baffle, 104, 106 Rear Bulkhead Battery Connection, 107
Panel, Control, 123, 124 Rectifier, Alternator {24V), 60
Panel, Control Box (Ground), 124 Reducer, Bushing, 85 , 86
Panel, Control(Gnd), 123 Reducer, Hose Connector, 76
Panel, Display, 122 Regulator, Alternator (24V), 60
Panel, Duct, 111 , 114 Relay, lsolated Ground Solenoid, 97
Panel, Enclosure, 105 Resistor (24V, 62
Panel, Front, 111 , 114 Resonator, 90 , 91
Panel, Generator Housing, 101 Resonator, lntake, 90 , 91
Panel, Generator Housing (Spec A), 101 Retainer, Spring, 49 , 50
Panel, Housing, 100, 102, 105 Retainer, Starter (24V), 20
Panel, Remote Control, 125, 125, 126 Retainer, Valve Spring, 48
Panel, Remote Printed, 126 Ring, Raw Water Pump Retaining, 79 , 80
Panel, Roof, 109, 112 Ring, Starter Snap (12V), 19
Panel, Roof End, 111 , 114 Rivet, Drive Plastic, 121
Panel, Roof Extension, 111 , 114 Rod, Camshaft Push, 16, 17
Panel, Roof lnsulation (EXT), 111 , 114 Rod, Connecting, 12, 14
Panel, UMC Mounting, 116 Rod, Nozzle Holder Push, 46
PCB, 120 Roller, Starter (24V), 20
Pencil, Zinc, 74 Rotor, Alternator (24V), 60
Piece, Distance, 46 Rotor, Generator, 115
Piece, Nozzle, 46 Rotor, Generator Exciter, 115
Pin, Cylinder Block Pipe, 9, 10, 11 Rotor, Oil Pump, 55
Pin, Cylinder Block Start Spring, 9, 10, 11
Pin, Cylinder Block Straight, 9 , 1O , 11 Screw, Air Bleed, 34
Pin, lnjection Pump Clamp, 34 Seal, Bearing Case Oil, 21 , 23
Pin, lnjection Pump Joint, 34 Seal, Endbell O'Ring, 115
Pin, Piston, 12, 14 Seal, Gearcase Oil, 55 , 56
Pin, Tappet Guide, 34 Sea!, Heát, 39 , 43
Pipe, lnjection, 39 , 40 , 41 , 42 , 43 , 44 Sea!, Oil, 22 , 24
Pipe, Overflow, 39 , 42 Sea!, Raw Water Pump Lip, 79 , 80

5
lndex
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Seal, Raw Water Pump Mechanical, 79 , 80 Standoff, lnsulator, 118 ""
Seal, Valve Stem, 48, 49, 50 Starter (24V), 20 .---...
Seal, Water Pump Mechanical, 57
Seal, Weather, 103, 104, 106
Starter (Mounting), 18
Stator, Exciter, 115
e-·
... ~
Seal, Weather (15 .6'), 110, 113 Stator, Generator, 115
Seat, lnjection Pump Spring, 34 Stay, Alternator, 58 , 59 ,,,......._,
Seat, Pressure Valve, 55 , 56 Stopper, Camshaft, 16 , 17
Seat, Raw Water Pump Seal, 79 , 80
Sender, Low Coolant, 94
Stopper, Fuel Camshaft, 25 --...
Strainer, Water Pickup, 69
Sender, Oil Pressure, 85 , 86 Strap, Bond, 90, 107, 108, 118
Sender, Water Temperature, 51 Strap, Heat Exchanger Mounting, 74 !
Separator, Remote Fuel/Water, 70 Stud, 94
Separator, Remote Fuel/Water Separator, 70 Switch, Pressure, 76
Separator, Remote Water, 71 Switch, Remote Control Panel Rocker (S11), 125
Separator, Water, 69 Switch, Rocker, 124
Set, Piston Ring, 12, 14 Switch, Rocker (S11), 126
Shaft, Fork Lever, 29 , 30 , 31 Switch, Rocker, SPDT, 123
Shaft, Governor, 25 Switch, Starter Magnetic (12V), 19
Shaft, Governor Weight, 25 Switch, Starter Magnetic (24V), 20
Shaft, ldle Gear, 16 , 17 Switch, Temperature (Wet), 94
Shaft, Raw Water Pump, 79 , 80 System, Cooling, 75
Shaft, Rocker Arm, 48 , 49 , 50 System, Oil, 85, 86
Shaft, Stop Lever, 27
Shield, Breather Oil, 52 Tank, Coolant, 84
Shield, Engine Sound, 109, 112 Tank, Coolant Recovery, 84
Shield, Sound, Panel Engine, 111 , 114 Tappet, Camshaft, 16 , 17
Shield, Sound, Panel, Engine, 110, 113 Tappet, lnjection Pump, 34
Shim, lnjection Pump, 32 , 34 , 36 Tee, Street, 64
Shim, lnjection Pump (.30mm), 32, 36 Thermostat, 51
Sleeve, Air lntake, 90 , 91 Tranfer, Fuel, 63
Sleeve, Crankshaft, 13, 15 Transfer, Fuel , 64 n
Sleeve, Governor, 25 Tube, Exhaust, 94
Sleeve, lnjection Pump Control, 34 Tu be, Exhaust (Wet), 94
Spacer, Raw Water Pump, 79 , 80 Tube, Front Housed Exhaust, 95 , 96
Spring, Alternator Brush (24V), 60 Tube, Low Pressure Switch, 76
Spring, Brush (24V), 20 Tube, Oil Pickup, 87, 88, 89
Spriny, Delivery Valve, 34
Spring, Governor, 29, 30, 31 Valve, 48 , 49 , 50
Spring, Governor Start, 29 , 30 , 31 Valve, Delivery, 34
Spring, lnjection Pump Plunger, 34 Valve, Vacuum Relief, 83
Spring, Nozzle, 46
Spring, Pressure, 55 Water Pump, 76
Spring, Rocker Arm, 48 , 50 Water Separator/Muffler, 69
Spring, Speed Control Plate Return, 27 Weight, Governor, 25
Spring, Valve, 48, 49, 50

6
Cylinder Block MDKBL

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20
22
23

21

26

(_
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Assy, Engine Replacement 185-7212 1 Begin Spec B


MDKBL (Spec A) 16 185-6857 1 *Pin, Start Spring
100-3616-01 12V 17 185-6471 1 *Plug
100- 3616-02 24V 18 185- 6472 1 *Bush, Governor Gear
MDKBL (Spec B-D) 19 185- 5845 1 *Plug
100-3944-01 12V 20 185- 2338 1 *Gasket
100- 3944-02 24V 21 185-5490 1 Cock Assy, Drain
MDKBL (Begin Spec E) 22 185-2572 1 *Bolt, Flange
100-4101-01 12V 23 185- 2284 1 *Gasket
100-4101-02 24V 24 185-6039 1 Plug (Spec A)
Block, Cylinder (lncludes Parts 25 185-2095 1 O'Ring (Spec A)
Marked *) 26 185-5502 1 Plug (Spec A)
185-7372 1 SpecA 27 185-6866 1 lndicator, Oil Lever
2 185-5484 4 *Cap, Sealing 28 1 Cover, Solenoid
3 185-2412 1 *Cap, Sealing 185- 6578 2 SpecA
4 185-2188 3 *Plug 184-0071 2 Begin Spec B
5 185-6856 1 *Plug 29 Gasket
6 185-6468 3 *Plug 185-6579 SpecA
7 185-2233 2 *Plug 30 Bolt, Hex Socket Head
8 185-6121 3 *Plug, Expansion 185- 2403 2 SpecA
9 185- 6040 1 *Plug, Expansion 800- 6548 2 Begin Spec B
10 185-5486 2 *Pin, Straight 31 185- 6759 2 Washer, Spring Spec B
11 185-5487 2 *Pin, Straight 32 Cover, Hydraulic Pump
12 185-7420 2 *Pin, Straight 185-7223 Spec B-D
13 185- 2115 2 *Pin, Pipe 120_::.1386 Begin Spec E I "'!
14 185-6469 1 *Pin, Pipe \'--- .
15 *Plug ~

185-6470 SpecA * - Parts lncluded in Cylinder Block.

8 "
MDKBL/M/N
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2
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REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Engine, Replacement 11 185-5487 2 *Pin, Straight


MDKBM (Spec A) 12 *Pin, Straight

:e 100-3811-01
100-3811-02

100-3945-01
100-3945-02
12V
24V
MDKBM (Spec B)
12V
24V
MDKBN (Spec A)
13
14
15
16
185-5843
185-7420
185-2115
185-6469
185-7212
185-2102
2
2
2
1
1
1
SpecA
Begin Spec B
*Pin, Pipe
*Pin, Pipe
*Plug
*Pin, Start Spring
100-3812-01 12V 17 185-6471 1 *Plug
100-3812-02 24V 18 185-6472 1 *Bush, Governor Gear
MDKBN (Spec B-0) 19 185-5845 1 *Plug
100-3946-01 12V 20 185-2338 1 *Gasket
100-3946-02 24V 21 185-5490 1 Cock Assy, Drain
Block, Cylinder (lncludes Parts 22 185-2572 1 *Bolt, Flange
Marked *) 23 185-2284 1 *Gasket
MDKBM 24 185-6889 1 Cap, Sealing
185-7245 SpecA 25 185-2095 1 O'Ring (Spec A)
MDKBN 26 185-6866 1 lndicator, Oil Level
185-7302 1 SpecA 27 185-7212 1 Plug
2 185-5484 6 *Cap, Sealing 28 184-0072 1 Plug Square Head
3 185-2412 1 *Cap, Sealing 29 184-0071 1 Cover, Solenoid
4 185-2188 4 *Plug 30
5 185-6856 1 *Plug 31 800-6548 2 Bolt, Hex Socket Head
6 185-6468 3 *Plug 32 185-2380 2 Washer Spring
7 185-2233 2 *Plug 33 185-7223 1 Cover, Hydraulic Pump
r- 8 185-6121 3 *Plug, .Expansion
9 185-6040 1 *Plug, Expansion
1o 185-5486 2 *Pin, Straight * - Parts lncluded in Cylinder Block.
~

,,.--...,.

1
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9
MDKBLJM/N
"
Cylinder Block MDKBM and MDKBN (Begin Spec E)

5
'~
~21
~8 ~¡
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Engine, Replacement 12 185- 5843 *Pin, Straight


100- 4102-01 12V 13 185- 2115 2 *Pin, Pipe
100- 4102-02 24V 14 185- 6469 1 *Pin, Pipe
110- 4093 Block, Cylinder (lncludes Parts 15 185-7212 1 *Plug r'
Marked *) 16 181 - 9093 1 *Pin, Start Spring \_
2 185-5484 6 *Cap, Sealing 17 185-6471 1 *Plug
3 185- 2412 1 *Cap, Sealing 18 185-6472 1 *Bush, Governor Gear
4 185- 2188 4 *Plug 19 185-5845 1 *Plug
5 185-6856 1 *Plug 20 185-2338 1 *Gasket
6 185-6468 3 *Plug 21 185-5490 1 Cock Assy, Drain
7 185- 2233 2 *Plug 22 185-2572 1 *Bolt, Flange
8 185-6121 3 *Plug , Expansion 23 185-2284 1 *Gasket
9 185-6040 1 *Plug, Expansion
10 185-5486 2 *Pin, Straight
11 185-5487 2 *Pin, Straight * - Parts lncluded in Cylinder Block.

'I

"
,....,
~

e ,---.,

, ... \

10
MDKBL/M/N ,...........
Pistan MDKBL (Spec A-E)

1 (

r'- \

"'
,........,,

"
" 3
r
5

:e
r"
4

"'
,---..

REF PART QTY PART REF PART QTY PART


r NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
,-
Piston 4 Bolt, Connecting Rod
SpecA 185- 6535 6 SpecA-D
r' 185-7308 3 Standard 181 - 9102 6 Spec B- E
185- 7309 3 .5mm Oversize 5 Bearing, Connecting Rod
Spec B-D 185- 6536 3 Standard
" 112-0319
112- 0328
3
3
Standard
.5mm Oversize
185- 6537 3 .2mm Undersize
0 185- 6538 3 .4mm Undersize
Begin Spec E 6 Bushing, Connecting Rod
112- 0319 3 Standard 185-6534 3 SpecA
,-...
112-0320 3 .5mm Oversize 114- 0450 3 Spec B- D
2 Ring Set, Piston 114- 0450 3 Begin Spec E
~ 185-7310 3 Standard 7 185-6532 6 Circlip, Piston Pin
185- 7311 3 .5mm Oversize 8 185-6531 3 Pin, Piston
r'- 3 Rod Assy, Connecting (lncludes
Bolt, Bearing and Bushing) _/

,......, 185-6533 3 SpecA


114- 0430 3 Spec B-D
114-0430 3 Begin Spec E
r
11
MDKBLJM/N
n
Crankshaft MDKBL (Spec A-E)

2
Pistan MDKBM and MDKBN (Spec A-E)

6
Crankshaft MDKBM and MDKBN (Spec A-E)

11

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Crankshaft (lncludes Parts 9 Bearing, Crankshaft


Marked *) SpecA- D
185- 7249 MDKBM (Spec A- D) 185-6552 Standard
185- 7312 MDKBN (Spec A-D) 185-6553 .2mm, Undersize
185-7312 MDKBM and MDKBN 185- 6554 .4mm, Undersize
(Begin Spec E) Begin Spec E
2 185- 6543 1 *Sleeve, Crankshaft 104-2121 Standard
3 185-5924 4 *Ball MDKBM, MDKBN 510-0264 .2mm, Undersize
(SpecA- D) 104- 2158 .4mm, Undersize
4 185-6541 *Key 10 Washer, Thrust
5 185-6540 *Gear, Crankshaft 185-5941 2 Standard
6 185- 6542 *Gear, Oil Pump Orive 185-5942 2 .2mm, Oversize
7 Bearing, Crankshaft 185- 5943 2 .4mm, Oversize
MDKBM, MDKBN 11 185- 6544 1 Collar, Crankshaft
185-6549 3 Standard 12 O'Ring
185-6550 3 .2mm, Undersize 185-6545 Standard
185- 6551 3 .4mm, Undersize 185-7429 .2mm, Undersize
8 Washer, Thrust 13 Bearing, Crankshaft
185-5938 2 Standard 185- 6546 Standard
185- 6555 2 .2mm, Oversize 185-6547 .2mm, Undersize
185- 6556 2 .4mm, Oversize 185- 6548 .4mm, Undersize

* - Parts lncluded With Crankshaft.

14
MDKBLJM/N
Camshaft MDKBL

14
~e 11
1
J
,,. ,,.
/

10 . . . --~
...................... 9
13

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Tappet 8 *Bolt
185-6516 6 Spec A-D 185-2387 2 SpecA-D
115-0541 6 Begin Spec E 185-2388 2 Begin Spec B
2 185-6517 6 Rod, Push 9 185-6521 1 Gear Assy, ldle (lncludes
3 Camshaft Assy (lncludes Parts Bushing)
Marked *) 10 185-6522 Bushing, ldle Gear
185-6873 SpecA-D 11 185-6523 Collar, ldle Gear
181-9120 Begin Spec B 12 185-6524 1 Collar, ldle Gear
4 185-5558 *Screw, Set 13 185-6525 1 Circlip, ldle Gear
5 185-6519 *Gear, Cam 14 185-6526 1 Shaft, ldle Gear
6 185-5560 *Key, Feather 15 185-2388 3 Bolt
7 185-6520 *Stopper, Camshaft
* - Parts lncluded in Camshaft Assy.

15
MDKBLJM/N
Camshaft MDKBM and MDKBN

(_

11

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185-6517 8 Rod, Push 8 *Bolt


2 Tappet 185-2387 2 SpecA-D
185-6516 8 SpecA-D 185-2388 2 Begin Spec E
115-0541 8 Begin Spec E 9 185-6521 1 Gear Assy, ldle (lncludes ~
3 Camshaft Assy (lncludes Parts Bushing)
Marked *) 10 185-6522 1 Bushing, ldle Gear
185-6518 1 SpecA 11 185-6525 1 Circlip, !die Gear
181-9126 1 Spec B-D 12 185-6524 1 Collar, !die Gear
181-9126 1 Begin Spec E 13 185-6523 1 Collar, ldle Gear --\
4 185-5558 1 *Screw, Set 14 185- 6526 1 Shaft, ldle Gear
5 185-5560 *Key, Feather 15 185-2388 3 Bolt
6 185-6520 *Stopper, Camshaft
7 185-6519 *Gear, Cam * - Parts lncluded in Camshaft Assy.

(
~/

~
16
MDKBL/M/N -----.,
,,.----.

Flywheel
"'""
r'\

(
~\

~ 8

-""

/"-,

"
F\

"
"'
/'"\

,--..

:e o
t~........-
12

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Flywheel (lncludes Ring Gear) 7 185-7221 1 Washer, Plain


SpecA-D 8 185-2178 8 Bolt
185-7217 MDKBL 9 Starter (See Separate Page for
185-7250 MDKBM and MDKBN Components)
Begin Spec E 185-7104 1 12V
104-2156 1 MDKBL 185-7105 1 24V
104-2159 1 MDKBM and MDKBN 10 185-2564 2 Screw
2 185-2170 1 Gear, Ring 11 191-2275-02 1 Guard, Starter
3 185-6409 6 Bolt, Flywheel 12 815-0194 2 Screw, Hex Head
4 185-7218 1 Housing, Flywheel (#10-32 X .38")
5 185-7219 1 Cover
6 Bolt
185-6956 MDKBL
185-7222 MDKBM and MDKBN

17
MDKBL/M/N
Starter Components
(12V)

(_
2

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

185-7104 1 Starter 6 185-7236 Collar


1 185-2658 1 Switch, Magnetic 7 185-6386 Ring, Snap
2 185-7231 1 Armature 8 185-7233 Bearing, Oilless
3 185-7234 3 Gear 9 185-7230 Holder, Brush
4 185-7235 1 Ring, Snap
5 185-7232 1 Clutch, Starter Note: Parts not ldentified are Not For Sale.

18
MDKBL/M/N
Starter Components
(24V)
' (
'
............... \

10 11
9 \,~
'©w
12

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

185-7105 1 Starter 8 185- 6354 1 Clutch


1 185- 7240 1 Holder Assy, Brush 9 185- 6362 1 Retainer
2 185- 6358 4 Spring, Brush 10 191-2252 5 Roller
3 185-7237 2 Brush, Yoke 11 185-7296 5 Gear, Pinion
4 185-7238 1 Armature 12 185- 7239 1 Switch, Magnetic
5 185-6442 1 Bearing, Ball
6 185- 6441 1 Bearing, Ball
7 185-6365 1 Washer, Felt Note: Parts Not ldentified are Not Sold Separately.

19
MDKBIJM/N
Main Bearing Case (MDKBL Spec A-D)

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185-6506 1 Case Assy, Main Bearing 9 Case Assy, Main Bearing


2 185-6507 6 Bolt, Bearing Case 185-7305 SpecA
3 Gasket, Bearing Case 185-3505 Begin Spec B
185-6869 1 SpecA 10 Bolt, Bearing Case
185-6865 1 Begin Spec B 185-6513 2 SpecA
4 185-6509 1 Cover, Bearing Case 185-6507 2 Begin Spec B
5 185-6510 1 Seal, Oil 11 Case Assy, Main Bearing
6 185-6871 1 Gasket, Bearing Case Cover 185-7306 SpecA
7 185-2391 8 Bolt 185-7306 Begin Spec B \
8 185-2390 9 Bolt
,-..:

,,.,
,...--.,..

(_. ~

20
MDKBIJM/N
Main Bearing Case (MDKBL Begin Spec E)

(
(' \

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 104-2120 1 Case Assy, Main Bearing 8 185- 2391 8 Bolt


2 185- 6507 3 Bolt, Bearing Case 9 185-2390 9 Bolt
3 Bearing 10 104- 2118 1 Assy, Bearing Case Main
104- 2121 1 Standard Set 11 Metal, Crankshaft
104- 2157 1 0.20mm Set 185- 6549 2 Standard Set
181-9137 1 0.40mm Set 185- 6550 2 0.20mm Set
4 181 - 9124 1 Gasket, Bearing Case 185- 6551 2 0.40mm Set
5 232- 4204 1 Cover, Bearing Case 12 185-6513 2 Bolt, Bearing Case
6 509- 0547 1 Seal, Oil 13 104-2119 1 Assy, Bearing Case Main
7 185-6511 1 Gasket, Bearing Case Cover

21
MDKBL./M/N
Main Bearing Case (MDKBM and MDKBN Spec A-D)

e
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
~

1 185- 6506 1 Case, Main Bearing 10 185- 6513 3 Bolt, Bearing Case
2 185- 6507 8 Bolt, Bearing Case 11 Case, Main Bearing
3 185-6869 1 Gasket, Bearing Case 185- 7306 MDKBN
.........,
4 185- 6870 1 Cover, Bearing Case 185- 6514 MDKBM
5 185-6510 1 Seal,Oil 12 Case, Main Bearing
6 185- 6871 1 Gasket, Bearing Case Cover 185-6515 MDKBM (Spec A)
7 185- 2391 8 Bolt 185- 7305 MDKBN (Spec A)
8 185- 2390 9 Bolt 185- 7307 MDKBM, MDKBN
9 Case, Main Bearing Begin Spec B
185- 7305 MDKBN (Spec A)
185- 6512 MDKBM (Spec A)
185- 7305 MDKBM, MDKBN
Begin Spec B ,......,

22
MDKBLJM/N
Main Bearing Case (MDKBM and MDKBN Begin Spec E)

'('.

r(
6

1
L1
1
1
1
/

(3---f
1 1 12
1
1
1
10 --l
1
1
1
1

:e
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 104-2120 1 Case, Main Bearing 8 185- 2391 8 Bolt


2 104- 2121 1 Metal, Crankshaft 9 185-2390 9 Bolt
3 185-6507 8 Bolt, Bearíng Case 10 104-2118 1 Assy Bearing Case, Main
4 181 - 9124 1 Gasket, Bearing Case 11 185-6549 3 Metal, Crankshaft
5 232-4204 1 Cover, Bearing Case 12 185-6513 3 Bolt, Bearing Case
6 509-0547 1 Seal, Oil 13 104-2119 1 Assy Bearing Case, Main
7 101 - 0868 1 Gasket, Case Cover 14 232-4226 1 Assy Bearing Case, Main

I"'. (
\

23
MDKBL/M/N
Fuel Camshaft (Spec A)

,.,---··

~~
(

~. !'"\

~ :~ ··~
'\

Í'·. ·~
·0

5 r ..........
'
~· (j c:J
18 \ \
(j !'·.
rJ\\
\_\ 14
~
~.
\j \

~
1---
1J
)
25
15
"--... t'\

(~
17
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185-2389 3 Bolt 16 *Shaft, Governor


2 185-6560 1 Nut, Cap 185-6878 1 MDKBL
3 185-6876 1 Cam, Fuel 185-6564 1 MDKBM, MDKBN
4 185-6879 1 Washer 17 185-6569 2 *Shaft, Governor Weight
5 185-6558 1 Gear, lnjection Pump 18 185-6570 1 *Sleeve, Governor
6 185-2386 2 Bolt 19 185-6567 2 *Weight, Governor (lncludes
7 185-6562 1 Stopper, Fuel Camshaft Bearing and Washer)
8 185-3093 1 Bearing, Ball 20 185-5959 2 Bearing
9 185-6561 1 Key, Woodruff 21 185-5960 2 Washer
~
10 Camshaft, Fuel 22 185-6568 4 *Washer, Governor Weight
185-6875 1 MDKBL 23 185-6566 1 *Collar, Governor Shaft
185-6741 1 MDKBM, MDKBN 24 185-6880 1 *Holder, Governor Gear
11 510-0163 1 Bearing, Ball 25 185-6565 1 *Gear, Governor
12 185-6572 1 Circlip, Governor Shaft ,.........
13 185-6571 1 Bearing, Ball
14 185- 6573 1 Screw, Set * - Parts lncluded in Governor Shaft Assy.
15 Shaft Assy,Governor (lncludes
Parts Marked *)
,.......,
185-6877 MDKBL
185-6563 MDKBM, MDKBN
~

24
MDKBL/M/N
Fuel Camshaft (Begin Spec B)

1 #~~
()\·~
6 ¡~ ·-~
··~
Í'\
21 \._)

2~ rº"-
~
5 '~CJ
\ 19
p r··
'

10:
¡ ~' ,0
;r9 ~..
1.9 \
A)
""

17

~e 18

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Camshaft, Fue! 11 185- 6880 1 Holder, Governor Gear


185- 6875 1 MDKBL 12 185-6565 1 Gear, Governor
185- 6741 1 MDKBM and MDKBN 13 185- 6566 1 Collar, Governor Weight
2 181-9122 1 Bearing, Ball 14 185-6567 2 Comp Weight, Governor
3 181-9123 1 Bearing, Ball 15 185- 5960 2 Washer
4 181-9223 1 Gear, lnjection Pump 16 185-5959 2 Bearing
5 185-6560 1 Nut 17 185- 6568 4 Washer, Governor Weight
6 185- 6561 1 Key, Woodruff 18 185- 6569 2 Shaft, Governor Weight
7 185- 6562 1 Stopper, Fuel Camshaft 19 185- 6570 1 Sleeve, Governor
8 185- 2388 2 Bolt 20 185- 6571 1 Bearing, Ball
9 Assy. Shaft, Governor 21 185-6572 1 Circlip, Governor Shaft
185- 6877 MDKBL 22 185- 6573 1 Screw, Set
185-6563 MDKBM and MDKBN
10 Shaft, Governor
185-6878 MDKBL
185-6564 MDKBM and MDKBN

25
MDKBLJM/N
----...

Speed Control Plate ,....,,

(
\
,---·
'
F\

e
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 185- 6759 2 Washer, Spring 6 185- 6615 *Shaft, Stop Lever
2 185-4255 2 Nut 7 185- 6894 Gasket
3 185- 7425 2 Stud 8 185- 6612 Comp. Lever, Gov
4 185- 2388 1 Bolt
5 185- 6614 1 *Spring, Return * - Parts lncluded in Control Plate Assy.

26
MDKBL/M/N
Governor Lever

12---u
11---.

~e
\

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

181-9113 Assy, Governor Lever (lncludes 8 185-6931 Nut, Lock


Parts Marked *) 9 181-9104 Bolt, Adjusting
2 181-9114 1 *Bolt Assy, Adjusting 10 185- 7313 Gasket
3 185-6930 1 *Cap 11 181 - 9067 Nut, Cap
4 181-9067 1 *Nut, Cap 12 185-6932 Cap
5 185- 2284 2 *Gasket
6 185-5684 1 *Nut
7 185-2284 Gasket * - Parts lncluded in Governor Lever Assy.

27
MDKBLJM/N
Governor (MDKBL, MDKBM and MDKBN Spec A-D)

/
('
1 2 ..
t
1.......
1
¡
~ 8
......

e
REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
-
181-9149 Lever Assy, Fork (lncludes Parts 12 185-6603 Gasket
Marked *) 13 Spring, Governor
2 185-7432 *Lever, Fork (lncludes Washer MDKBL
and Bearing) 185-7377 60 Hz SpecA
3 185- 5960 2 Washer 185-7378 50 Hz SpecA
4 185-5959 2 Bearing 181 - 9152 Begin Spec B
5 185- 6163 1 *Washer, Plain MDKBM,MDKBN
6 *Shaft, Fork Lever 185-7253 50 Hz SpecA
185-6519 1 MDKBL 181-9150 Begin Spec B
181-9105 1 MDKBM, MDKBN 14 Spring, Start
7 185-6600 1 *Bearing, Miniature 185-6891 MDKBL /""""\

8 185-6601 1 *Circlip, Externa! 185-6593 MDKBM,MDKBN


9 185-6604 1 Collar 15 185- 6605 Bearing, Miniature ~
10 185- 2386 2 Bolt
11 185-6602 1 Cover, Fork Lever Shaft * - Parts lncluded in Fork Lever Assy. .-.:.

28
MDKBL/M/N ~
Governor (MDKBL Begin Spec E)

/
1
14
3--l ~
:..__ 8
......

~e

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185-6891 Spring, Start 8 185-6601 1 *Circlip, Externa!


2 181-9152 Spring, Governor 9 150-2927 1 Cover, Fork Lever Shaft
3 181-9149 Lever Assy, Fork (lncludes Parts 10 185-6603 1 Gasket
Marked *) 11 185- 2386 2 Bolt
4 185-7432 *Lever, Fork (lncludes Washer 12 185-6604 Collar
and Bearing) 13 185- 6605 *Bearing, Miniature
5 185-6599 *Shaft, Fork Lever
6 185- 6163 *Washer, Plain
7 185-6600 Bearing, Miniature * - Parts lncluded in Fork Lever Assy.

29
MDKBLJM/N
Governor (MDKBM and MDKBN Begin Spec E)

/
1
1
3-l 4
1 ~
1 11
.....
'

e
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185- 6593 Spring, Start 9 185-6163 1 *Washer, Plain


2 181-9150 Spring, Governor 10 185-6600 i *Bearing, Miniature
3 181-9149 Lever Assy, Fork (lncludes Parts 11 185-6601 1 *Circlip, Externa!
Marked *) 12 150- 2927 1 Cover, Fork Lever Shaft
4 185-7432 *Lever, Fork (lncludes Washer 13 185-6603 1 Gasket
and Bearing) 14 185-2386 2 Bolt
5 185-6597 1 Lever, Thrust 15 185- 6604 1 Collar
6 185-5959 2 Bearing 16 185-6605 1 Bearing, Miniature
7 185-5960 2 Washer
8 181-9105 1 *Shaft, Fork Lever * - Parts lncluded in Fork Lever Assy.

(~

30
MDKBLJM/N
lnjection Pump (Spec A)

7J¿ ' /
6

13

{")

~f~_)
l
,,\ \
\
~:
~_)
\

~e \

REF PART QTY. PART REF PART QTY. PART


NO. NO. USEO OESCRIPTION NO. NO. USED DESCRIPTION

1 185-5624 3 Stud 7 185-6586 Cap


2 185- 6845 1 Shim, lnjection Pump (.30mm) 8 185- 6584 1 Joint, Eye
3 Shim, lnjection Pump 9 185- 6585 1 Collar, Eye Joint
MDKBL 10 185- 5623 32 Bolt, Hex Socket Head
185- 6749 AR .20mm 11 Pump Assy, lnjection (See
185-6739 AR .25mm Separate Page for
MDKBM, MDKBN Components)
185-6742 AR .20mm 185-6882 1 MDKBL
185- 6743 AR .25mm 185- 6748 1 MDKBM, MDKBN
4 185-6759 86 Washer, Spring 12 185-4255 2 Nut
5 185-5625 32 Nut, Cap 13 185-5798 1 Cover
6 185-2578 1 Gasket 14 185-6580 1 Gasket

"'. 1
\
'----
-~

31
MDKBL/M/N
t (Spec A)
lnjection Pump Compone ns

5 20
10
)9 ~
16

1s----@ (~

8
11:~
12
\
17

~
9

11J~
t ¡

l~ ....._

32
MDKBLJM/N
lnjection Pump Components (Spec A)

, ( REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Pump Assy, lnjection 12 Shim


185- 6882 MDKBL 185- 5655 3 MDKBL
185-6748 MDKBM,MDKBN 185- 5655 4 MDKBM , MDKBN
Holder, Delivery Valve 13 Seat, Spring Lower
185-6588 3 MDKBL 185-5654 3 MDKBL
185-6588 4 MDKBM,MDKBN 185-5654 4 MDKBM, MDKBN
2 O'Ring 14 Spring, Plunger
185-5643 3 MDKBL 185-5652 3 MDKBL
185-5643 4 MDKBM , MDKBN 185- 5652 4 MDKBM, MDKBN
3 Gasket, Delivery Valve 15 Seat, Spring Upper
185-5641 3 MDKBL 185- 5653 3 MDKBL
185-5641 4 MDKBM, MDKBN 185-5653 4 MDKBM, MDKBN
4 Spring, Delivery Valve 16 Sleeve, Control
185- 5640 3 MDKBL 185-5659 3 MDKBL
185-5640 4 MDKBM,MDKBN 185-5659 4 MDKBM, MDKBN
5 Valve, Delivery 17 Pin , Clamp
185-5639 3 MDKBL 185-6707 MDKBL
185-5639 4 MDKBM, MDKBN 185-6589 MDKBM, MDKBN
,,.--.,., 6 Flange, Sleeve 18 Pin, Tappet Guide
185-5644 3 MDKBL 185-5650 3 MDKBL
185-5644 4 MDKBM,MDKBN 185-5650 4 MDKBM, MDKBN
7 Pin, Joint 19 Screw, Countersunk Head
185-5645 3 MDKBL 185-5658 4 MDKBL
r
185-5645 4 MDKBM, MDKBN 185-5658 5 MDKBM,MDKBN
8 O'Ring 20 Plate
185-5646 6 MDKBL 185-6886 1 MDKBL
( 9
185-5646 8 MDKBM, MDKBN
Plunger, Pump
185-7251
21 185-6885
1
1
MDKBM, MDKBN
Rack, Control
185- 6884 3 MDKBL 22 185-5661 2 Gasket
,,--. 185-6884 4 MDKBM,MDKBN 23 185-6887 1 Bolt, Joint
10 Screw 24 185-5663 1 Gasket
185-5647 6 MDKBL 25 185-5662 1 Screw, Air Bleed
185-5647 8 MDKBM, MDKBN 26 185-5820 1 Gasket (MDKBL)
11 Tappet 27 185-6888 1 Plug (MDKBL)
185-5649 3 MDKBL
185-5649 4 MDKBM , MDKBN

33
MDKBIJM/N
lnjection Pump (MDKBL Spec B-E)

12~0
13

10 11 (A
1 •

4 _J 10
1 ¿
11 l 1s
'


REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185-6584 Joint 7 185-5624 2 Stud


2 185-6585 Collar, Joint 8 185-5625 2 Nut
3 185-2578 Gasket 9 185-6759 4 Washer, Spring
4 185-6882 Assy., Pump lnjection 10 185-6887 1 Bolt, Joint
5 Shim, lnjection Pump 11 185-5661 2 Gasket
185-6749 .20mm 12 185-5662 1 Screw
185-6739 .25mm 13 185-5663 1 Gasket
185-6845 1 .30mm 14 185-6888 1 Plug
6 185-5623 2 Bolt, Hex Socket Head 15 185-5823 1 Gasket

34
MDKBL/M/N
lnjection Pump (MDKBM and MDKBN Spec 8-E)

1
(~ •

1J 9
1 \
1
1
l__,
14

,.,
~

r--'\

~(-~
,--.
REF PART QTY. PART REF PART OTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
(\
1 185- 6748 Assy, Pump lnjection 5 185-5624 3 Stud
~ 2 Shim, lnjection Pump 6 185- 5625 3 Nut
.Spec B 7 185-6759 6 Washer, Spring
,---.., 185- 6742 .20mm 8 185-6584 1 Joint
185- 6743 .25mm 9 185- 2578 1 Gasket
.Begin Spec E 10 185- 6585 1 Col lar, Joint
('\
147- 0976 1 .20mm 11 185- 6887 1 Bolt, Joint
147- 0977 1 .25mm 12 185- 5661 2 Gasket
~
3 185-6744 1 Shim, lnjection Pump (.30mm) 13 185- 5662 1 Screw
4 185-5623 3 Bolt, Hex Head Socket 14 185- 5663 1 Gasket
,,,--....

,,,...,
.......,

,.,
--.,,

35
MDKBL/M/N
Cylinder Head (MDKBL)

-~\\ 14
13

10

11 2

e- ~

REF PART QTY PART REF PART QTY PART ".


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
r'>
Head Assy, Cylinder (lncludes 8 Bolt, Cylinder Head
Parts Marked *) 185- 6477 12 SpecA
185-7374 1 SpecA-D 185-6477 14 Spec B-E
110-4092 1 Begin Spec E 185-6477 12 Begin Spec E
2 185-2188 2 *Plug 9 185-6479 2 Bolt, Cylinder Head (Spec A)
3 185-7375 3 *Chamber, Combustion 10 Gasket, Cylinder Head
(Spec A) 185- 7373 SpecA
4 185-2411 1 *Cap, Sealing 181-9222 1 Spec B- E
5 185-2413 2 *Cap, Sealing 11 185-2095 1 O'Ring (Spec A)
6 *Guide, Exhaust Valve 12 403- 4284-04 1 Bracket, Lifting
185- 6476 3 SpecA 13 526- 0399- 60 2 Washer, Flat (M8)
181-9119 3 Spec B-E 14 800- 3017-18 2 Screw, Hex Head Cap
7 *Guide, lnlet Valve (M8 X 1.25 X 16mm)
185-6475 3 SpecA
110-3960 3 Spec B- E * - Parts lncluded in Cylinder Head Assy.

(_

36
MDKBLJM/N )
.
,,---..

,,.... Cylinder Head (MDKBM and MDKBN)


r-
( 4
,.-......,\"'
~
,--..,

,...-,.

1
"'
n

\ 2
REF PART QTY. PART REF PART QTY. PART

:e NO. NO.

185- 6747
USED DESCRIPTION

Head Assy, Cylinder (lncludes


Parts Marked *)
SpecA-D
MDKBM
NO.

8
9
10
11
NO.

185-5502
185-6479
185- 2095
USED

1
2
1
DESCRIPTION

Plug (Spec A)
Bolt, Cylinder Head
O'Ring (Spec A)
Gasket, Cylinder Head
185- 7303 MDKBN MDKBM
Begin Spec E 185- 6478 SpecA
110-4094 1 MDKBM and MDKBN 110-3967 Begin Spec B
2 185- 2188 2 *Plug MDKBN
3 185-2411 1 *Cap, Sealing 185-7304 SpecA
4 *Cap, Sealing 110- 3965 Begin Spec B
185-2413 3 MDKBM Begin Spec E
185-2413 4 MDKBN 110-3965 1 MDKBM and MDKBN
185- 2413 3 MDKBM and MDKN 12 403-4284-04 1 Bracket, Lifting
(Begin Spec E) 13 526-0399- 60 2 Washer, Flat (M8)
5 *Guide, Exhaust Valve 14 800- 3017- 18 2 Screw, Hex Head Cap
185- 6476 4 Spec A Begin Spec B (M8 X 1.25 X 16mm)
181 - 9119 4 MDKBM, MDKBN
6 *Guide, lnlet Valve
185-6475 4 SpecA * - Parts lncluded in Cylinder Head Assy.
110-3960 4 Begin Spec B
7 185- 6477 16 Bolt, Cylinder Head

37
MDKBL/M/N
Nozzle Holder and Glow Plug (Spec A)

,.--.,.

( ,.--..,

'\

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
'\
Pipe, Overflow 8 Cord, Glow Plug
185-7106
185-7265
2 185-7082
1
1
1
MDKBL
MDKBM, MDKBN
Screw, Air Bleeder
185-6899
185-6624
MDKBL
MDKBM, MDKBN "
,----..,
9 185-7266 Pipe, lnjection (MDKBM,
3 185-2284 2 Gasket MDKBN)
4 Holder Assy, Nozzle (See 10 185-6621 1 Pipe, lnjection
Separate Page for 11 185-6751 1 Pipe, lnjection
'\
Components) 12 185-6750 1 Pipe, lnjection
185-6740
185-6740
3
4
MDKBL
MDKBM, MDKBN
13
185-5612 2
Clamp, Pipe
MDKBL
""
5 Gasket 185-5612 3 MDKBM, MDKBN
185-5337 3 MDKBL 14 Clamp, Pipe
185-5337 4 MDKBM,MDKBN 185- 2345 2 MDKBL
6 Sea!, Heat 185-2345 3 MDKBM, MDKBN
185-5985 3 MDKBL 15 Screw, Washer Head
185-5985 4 MDKBM, MDKBN 185-2385 2 MDKBL
7 Plug, Glow 185-2385 3 MDKBM, MDKBN
MDKBL 16 Nut, Flange
185-5421 3 12V 185-5615 3 MDKBL
185-7268 3 24V 185-5615 4 MDKBM, MDKBN ( '-
MDKBM, MDKBN 17 Washer, Plain
185-5421 4 12V 185-7004 3 MDKBL \
185-7268 4 24V 185-7004 4 MDKBM, MDKBN

38
MDKBL/M/N
Nozzle Holder and Glow Plug (MDKBL Begin Spec B)

(
,--..._ \

:c.

,..- REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
, 1 185-6896 1 Assy. Pipe, Overflow 11 185-2345 2 Clamp, Pipe
2 185-5609 1 Screw, Air Bleeder 12 185-2385 2 Screw, with Washer
r---. 3 185-2284 1 Gasket 13 Glow Plug
4 185-6740 3 Assy. Holder, Nozzle (See 333-0802 3 12V
Separate Page for 185- 7268 3 24V
r Components) 14 185-6899 1 Cord, Glow Plug
5 185-5337 3 Gasket 15 185-5615 3 Nut, Flange
r---. 6 185-5985 3 Seal , Heat 16 185-5607 1 Assy, Pipe Overflow
7 185-6750 1 Pipe , lnjection 17 181-9055 1 Pipe, Fuel Overflow
/'"'. 8 185-6751 1 Pipe, lnjection 18 185-5608 2 Clip, Pipe
9 185-6897 1 Pipe, lnjection 19 147-0924 1 Kit, Holder Nozzle
10 185-5612 2 Clamp, Pipe
r'

,,----

/'"'.
39
,.--.... MDKBLJM/N
,....,

Nozzle Holder and Glow Plug (Begin Spec E) \

1
13-i 15
/

(_ "
-
'
1

"
r'\

F'\

()
/ --
1
REF PART QTY PART REF PART QTY PART \~
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION "
1 185-7106 1 Assy. Pipe, Overflow 9 185-6897 1 Pipe, lnjection ~
2 185-7082 1 Screw, Air Bleeder 10 185-5612 2 Clamp, Pipe
3 185-2284 2 Gasket 11 185-2345 2 Clamp, Pipe
4 147-0978 3 Assy. Holder, Nozzle (See 12 185-2385 2 Screw, with Washer
Separate Page for 13 Glow Plug
Components) 333- 0802 3 12V
5 185-5337 3 Gasket 185-7268 3 24V
6 185-5985 3 Seal, Heat 14 185-6899 1 Cord, Glow Plug
7 185-6750 1 Pipe, lnjection 15 185-5615 3 Nut, Flange
8 185-6751 1 Pipe, lnjection

( __ ~

40
MDKBL/M/N ~
Nozzle Holder and Glow Plug {MDKBM Begin Spec B)

14

1
12

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 185-7404 1 Assy. , Pipe Overflow 12 185-6751 Pipe, lnjection
2 185-5609 1 Screw, Air Bleeder 13 185-6897 1 Pipe, lnjection
3 185-2284 1 Gasket 14 185-7266 1 Pipe, lnjection
4 185-5607 1 Pipe Assy, Overflow (lncludes 15 185-5612 3 Clamp, Pipe
Clip) 16 185-2345 3 Clamp, Pipe
5 181-9055 1 Pipe, Overflow 17 185-2385 3 Screw, W/Washer
6 185-5608 2 Clip, Pipe 18 Plug, Glow
7 147-0924 4 Kit, Holder Nozzle 333-0802 4 12V
8 185-6740 4 Holder, Nozzle 185-7268 4 24V
9 185-5337 4 Gasket 19 185-6624 1 Cord, Glow Plug
10 185-5985 4 Seal, Heat 20 185-5616 4 Nut, Flange
11 185-6750 1 Pipe, lnjection

41
MDKBLJM/N
Nozzle Holder and Glow Plug (MDKBN Begin Spec B)

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185-7265 1 Assy Pipe, Overflow 11 185- 7266 1 Pipe, lnjection


2 185-7082 1 Screw, Air Bleeder 12 185-5612 3 Clamp, Pipe ~
3 185-2284 2 Gasket 13 185-2345 3 Clamp, Pipe
4 181 - 9090 4 Kit Holder Nozzle 14 185-2385 3 Screw, Washer Head ~
5 185-6740 4 Assy. Holder, Nozzle 15 Glow, Plug
6 185-5337 4 Gasket 333- 0802 4 12V
("\
7 185- 5985 4 Seal, Heat 185- 7268 4 24V
8 185-6750 1 Pipe, lnjection 16 185-6624 1 Cord Glow, Plug
9 185-6751 1 Pipe, lnjection 17 185-5615 4 Nut, Flange
10 185-6897 1 Pipe, lnjection

(_
42
MDKBLJM/N
Nozzle Holder and Glow Plug (MDKBM and MDKBN Begin Spec E)

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185- 7265 1 Assy Pipe, Overflow 10 185-7266 1 Pipe, lnjection


2 185- 7082 1 Screw, Air Bleeder 11 185- 5612 3 Clamp, Pipe
3 185- 2284 2 Gasket 12 185- 2345 3 Clamp, Pipe
4 147- 0978 4 Kit Holder, Nozzle 13 185- 2385 3 Screw, with Washer
5 185- 5337 4 Gasket 14 Plug, Glow
6 185-5985 4 Seal, Heat 333- 0802 4 12V
7 185- 6750 1 Pipe, lnjection 185-7268 4 24V
8 185- 6751 1 Pipe, lnjection 15 185-6624 1 Cord, Glow Plug
9 185- 6897 1 Pipe, lnjection 16 185-5615 4 Nut, Flange

r
43
MDKBLJM/N
Nozzle Holder Components '\


~

.,,--..,,

"\

,......,,

1
1
1-1
1

,.
¡3: T=0.1 Omm
2-:\3 :T .. 0.80mm
~

'

e
44
MDKBL/M/N
Nozzle Holder Components

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Holder Assy, Nozzle (lncludes 4 *Nut


Parts Marked *) 185-6900 3 MDKBL
185-6740 3 MDKBL Spec A-D 185-6900 4 MDKBM,MDKBN
185-6740 4 MDKBM, MDKBN Spec A-D 5 *Washer, Plain
147-0978 4 MDKBM,MDKBN 185-6906 3 MDKBL
Begin Spec E 185-6906 4 MDKBM, MDKBN
2 *Washer Assy, Adjust (lncludes 6 *Washer, Adjusting
Adjusting Washers) 185-6901 3 MDKBL
185-6908 3 MDKBL 185-6901 4 MDKBM , MDKBN
185-6908 4 MDKBM , MDKBN 7 *Spring, Nozzle
3 Washer, Adjusting 185-6902 3 MDKBL
MDKBL 185-6902 4 MDKBM, MDKBN
185-6909 3 .10mm 8 *Rod, Push
185-6910 3 .20mm 185-6904 3 MDKBL
185-6911 3 .30mm 185-6904 4 MDKBM, MDKBN
185-6912 3 .40mm 9 *Piece, Distance
185-6913 3 .50mm 185-6903 3 MDKBL
185-6914 3 .52mm 185-6903 4 MDKBM, MDKBN
185-6915 3 .54mm 10 *Piece, Nozzle
185-6916 3 .56mm 185-6907 3 MDKBL Spec A-D
185-6917 3 .58mm 185-6907 4 MDKBM, MDKBN Spec A-D
185-6918 3 .80mm 147-0974 3 MDKBL Begin Spec E
MDKBM, MDKBN 147-0974 4 MDKBM, MDKBN
185-6909 4 .10mm Begin Spec E
185-6910 4 .20mm 11 *Nut, Nozzle*
185-6911 4 .30mm 185-6905 3 MDKBL
185-6912 4 .40mm 185-6905 4 MDKBM, MDKBN

e·. 185-6913
185-6914
185-6915
4
4
4
.50mm
.52mm
.54mm * - Parts lncluded in Nozzle Holder Assy.
185-6916 4 .56mm
185-6917 4 .58mm
185-6918 4 .80mm

45
MDKBUM/N
Valve and Rocker Arm (Spec A)

3
2 \ /

\
4~t~ª
~ 7 '-...4

~-9
\ 10
11

:e REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
PART
DESCRIPTION

1 185-6690 2 Washer, Rocker Arm Shaft 13 Valve, Exhaust


2 Washer, Plain 185-6682 3 MDKBL
185-2184 3 MDKBL 185-6682 4 MDKBM, MDKBN
185-2184 4 MDKBM, MDKBN 14 Seal, Valve Stem
3 Nut 185-7300 6 MDKBL
185-2179 3 MDKBL 185-7300 8 MDKBM, MDKBN
185-2179 4 MDKBM,MDKBN 15 Spring, Valve
4 Arm Assy, Rocker (lncludes 185-6683 6 MDKBL
Screw and Nut) 185-6683 8 MDKBM, MDKBN
185-6693 6 MDKBL 16 Retainer, Valve Spring
185-6693 8 MDKBM,MDKBN 185-2076 6 MDKBL
5 Nut 185-2076 8 MDKBM, MDKBN
185-6695 6 MDKBL 17 Collet, Valve Spring
185-6695 8 MDKBM, MDKBN 110-3827 6 MDKBL
6 Screw, Adjusting 110-3827 8 MDKBM, MDKBN
185-6694 6 MDKBL 18 Cap, Valve
185-6694 8 MDKBM,MDKBN 185-2080 6 MDKBL
7 Bracket, Rocker Arm 185-2080 8 MDKBM, MDKBN
185-6687 3 MDKBL 19 Stud
185-6687 4 MDKBM, MDKBN 185-6688 3 MDKBL
8 Spring, Rocker Arm 185-6688 4 MDKBM, MDKBN
185-6691 2 MDKBL 20 Shaft Assy, Rocker Arm
185-6691 3 MDKBM, MDKBN (lncludes Screws)
9 185-2072 1 Screw, Rocker Arm Set 185-6923 1 MDKBL
10 185-6689 2 Washer, Rocker Arm Shaft 185-6685 1 MDKBM, MDKBN
11 185-6692 2 Circlip, Externa! 21 185-6686 2 Screw, Set
12 Valve, lnlet
185-6681 3 MDKBL
185-6681 4 MDKBM, MDKBN

47
MDKBLJM/N
Valve and Rocker Arm MDKBL
(Begin Spec B-E)

(
..__

14
9

13

'
__,,11_.~~- '

9
/~m
®ª
@~Xo
13
~@
(( o
ºo)f/'
.-
,_.,

-~:}}Th,~ _:;/
10

(~~

REF PART QTY PART


~-<-
REF
. .

PART
( ~-_/ ¿·:.
QTY
.

PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Valve, lnlet 9 185-6697 3 Bracket, Rocker Arm


185-6681 3 Spec B-D 10 185-7441 1 Pin, Spring
110-4021 3 Begin Spec E 11 185-6689 2 Washer, Rocker Arm Shaft
2 Valve, Exhaust 12 185-7395 2 Washer, Plain
185-6682 3 Spec B-D 13 185- 6691 2 Spring, Rocker Arm
110-4022 3 Begin Spec E 14 185-6693 6 Assy, Rocker Arm
3 185-6683 6 Spring, Valve 15 185-6694 6 Screw, Adjusting
4 110-3959 6 Retainer, Spring 16 185-6695 6 Nut
5 181-9036 6 Collet, Valve Spring 17 185- 6688 3 Stud
6 185-7300 6 Sea!, Valve Stem 18 185-2179 3 Nut
7 185-6459 6 Cap, Valve 19 185-2184 3 Washer, Plain
8 185- 7439 1 Shaft, Rocker Arm

48
MDKBL/M/N
Valve and Rocker Arm
(MDKBM and MDKBN Begin Spec B-E)

"
re-
r>

,,.---... REF PART QTY PART REF PART


NO. NO. USED DESCRIPTION NO. DESCRIPTION

"' 1
2
185-7440
185-2184
2
4
Bolt
Washer, Plain
13
185-6682 4
Valve, Exhaust
Spec B-D
"' 3
4
185-2179
185-6693
4
8
Nut
Arm Assy, Rocker (lncludes 14
110-4022 4 Begin Spec E
Seal, Valve Stem
r 5 185-6695
Screw and Nut) 185-7300 8 Spec B-D
8 Nut 110-3974 8 Begin Spec E
6 185-6694 8 Screw, Adjusting 15 185-6683 8 Spring, Valve
0
7 185-6687 4 Bracket, Rocker Arm 16 181-9117 8 Retainer, Spring
8 185-6691 3 Spring, Rocker Arm 17 181-9036 8 Collet, Valve Spring
""' 9 185- 7441
10 185-6689
1
2
Pin, Spring
Washer, Rocker Arm Shaft
18 185-6459
19 185-6688
8
4
Cap, Valve
Stud
0 11 185- 7395 2 Washer, Plain 20 181-9100 1 Shaft, Rocker Arm
12 Valve, lnlet
r'\ 185- 6681 4 Spec B-D
110-4021 4 Begin Spec E
r
,,.--,..

49
MDKBL/M/N
Water Flange

( '

5
~
* and 6 7

~\
~~-
. >
~ - ,

4--

/ /
( 2
1
1-;
1
t...

ijd~~~ ~...._. e
-~( .
/ :-

. ....-: \ :?-'
-·.J.~..: \\
.,;1 ' . \ ~
w
~.,._j~:
_ ¿\~;-L
·<")i 14
\13
.
.
. \J..,·
'
.

0-) \._. (¡ (

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

185-7297 Flange, Water (lncludes Water 7 185-5826 1 Plug


Return Pipe) 8 185- 6781 2 8olt
2 185- 6445 1 Pipe, Water Return 9 185-7298 1 Cover, Thermostat
3 185-6667 2 8and, Pipe 10 185-6004 1 Gasket, Thermostat
4 185- 6666 1 Pipe, Water Return 11 185- 6005 1 Thermostat
5 *Kit, Sender (lncludes Water 12 185- 6922 1 Gasket, Water Flange
Temperature Sender) 13 185-2388 3 8olt
300-5040 Negative Ground 14 185- 6665 1 8olt
300-5041 lsolated Ground
6 Sender, Water Temperature
(E2) * - Kit Also lncludes Oil Pressure Sender Usted on
193-0318 Negative Ground (8200, Oil System Page.
8201) + - Sender lncluded in lsolated Ground Kit Usted on lsolated
193-0457- 01 + lsolated Ground (8380) Ground Page.

50
MDK8L/M/N
Cylinder Head Cover (Spec A)

( 13--9

( 2
)
1
8

6~
7_¡
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Cover Assy, Cylinder Head 11 O'Ring


(lncludes Parts Marked *) 185-2349 1 MDKBL
185-6867 MDKBL 185-2349 2 MDKBM, MDKBN
185-6497 MDKBM,MDKBN 12 Cover, Oil Fill
2 *Gasket, Cylinder Head Cover 185-5407 1 MDKBL
,,,- 185-6868 1 MDKBL 185-5407 2 MDKBM, MDKBN
185-6498 1 MDKBM, MDKBN 13 Nut, Cap
3 185- 6501 1 *Plate, Upper Breather Element 185-6394 3 MDKBL
" 4 185-6721 1 *Element, Breather 185-6394 4 MDKBM, MDKBN
5 185-6500 1 *Plate, Lower Breather Element 14 Gasket
,--... 6 185-6503 1 *Shield, Breather Oil 185-2291 3 MDKBL
7 185-2384 2 *Screw, Washer Head 185-2291 4 MDKBM, MDKBN
,... 8 185-6499 1 *Joint, Breather Pipe
9 503-0976 2 Clamp, Hose
('-- 10 Hose, Breather * - Parts lncluded in Cylinder Head Cover Assy.
F'
503-2070 MDKBL
503-2087 MDKBM, MDKBN
~

51
MDKBLJM/N
r
Cylinder Head Cover
MDKBL(Begin Spec 8-E) )

(
r --
\
"'
,....,
r--.,

5
~

G;}-s
- g

i}
.-.,.
( -
l
\
"----

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION -..¡

Cover Assy, Cylinder Head 8 185- 6394 3 *Nut


(lncludes Parts Marked *) 9 185- 2291 3 Gasket
134- 5384 1 Spec B 10 181 - 9220 1 Tub, Breather
134-5384 1 ~
Begin Spec E 11 181 - 9109 1 Clamp, Hose
2 123- 2298 1 Shield, Breather 12 181 - 9025 1 Clamp, Hose
3 185-6868 1 *Gasket, Cylinder Head Cover 13 181 - 9000 1 Plug, Oil Filler / ~,

4 181-9240 1 *Comp. Valve, Breather 14 185-7426 1 O' Ring (


5 181 - 9238 1 *Cover, Breather '--· ,...._,
6 185-2384 4 *Screw, Pan Head
7 185-6103 1 *Pipe, Water Return * - Parts lncluded in Cylinder Head Cover Assy.

52
MDKBL/M/N
r-

"" Cylinder Head Cover


MDKBM, MDKBN (Begin 8-E)
,.,.--..,

" '\
(
i-s
;"""'\

,..,,
"'
r'\

{"\ 14--

:e

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Cover Assy, Cylinder Head 9 185-2291 3 Gasket


(lncludes Parts Marked *) 10 181-9000 1 Plug, Oíl Filler
134-5386 1 Spec B 11 185-7426 1 O' Ring
134-5386 1 Begin Spec E 12 181-9220 1 Tub, Breather
2 123-2298 1 Shield, Breather 13 181-9109 1 Clamp, Hose
3 185-6498 1 *Gasket, Cylinder Head Cover 14 181 - 9025 1 Clamp, Hose
4 181-9240 1 *Comp. Valve, Breather
5 181-9238 1 *Cover, Breather * - Parts lncluded in Cylinder Head Cover Assy.
6 185-2384 4 *Screw, Pan Head
7 181 - 9188 1 *Pipe, Water Return _/
8 *Nut
185-6394 3 Spec B
181-9079 3 Begin Spec E

53
MDKBL/M/N
Gearcase (MDKBL, MDKBM and MDKBN Spec A-D)
(/2 i ~

l J
lr(j~
1
i 1
1
13
(·"
)
M
'
l
24~
...... '

\~ j
25~
'
\ / ' \\
' 1

\,.,.,,,,.,..-.,,..,..,u.. 0

2
3

14
/
15
17 20 8

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Gea1case Assy (lncludes Parts 18 185-6491 2 Bolt


Marked *) 19 185- 7069 4 Bolt
185- 6480 SpecA 20 185-6665 2 Bolt
103- 0858 Gearcase Begin Spec B 21 185- 5869 2 O'Ring (Spec B)
MDKBL 22 185- 3080 2 O'Ring (Spec B) ,---._
103- 0861 Begin Spec B 23 185- 6863 1 Gasket, Gearcase
MDKBM,MDKBN 24 Cover, Oil Fill ,.-..,
2 185-6487 5 *Screw, Countersunk Head 185-5407 SpecA-B
3 185- 6486 1 *Cover, Oil Pump 123-2299 Spec C MDKBL
,.---.,_
4 185-6485 1 *Rotor, Oíl Pump 25 185-2349 O'Ring (MDKBL)
5 185-6482 1 *Spring 26 Stud
6 185-6484 1 *Ball 185- 2359 SpecA ,.,...__
7 185- 6483 1 * Seat, Valve 185-7425 Begin Spec B
8 185-5742 1 *Bolt 27 Stud
9 185- 5869 1 *O'Ring 185- 6493 2 SpecA ~
10 185-5741 1 *Cover 185- 7423 2 Begin Spec B
11 185- 5743 1 *O'Ring 28 185- 6759 1 Washer, Spring
12 185-6481 5 *Plug 29 185-4255 1 Nut
13 185-2124 1 *Fitting, Connector 30 185-6492 1 Bolt r-.,
14 185-5835 1 Filter, Oil 31 185-5833 3 Bolt
15 185- 7216 1 Plug 32 505- 2252 1 Plug (MDKBM, MDKBN) ,.--.,,
16
17
185-6490 1 Bolt
Seal, Oil (~
185-6864 MDKBL
185-6494 MDKBM,MDKBN * - Parts lncluded in Gearcase Assy.

54
MDKBLJM/N
Gearcase (MDKBL, MDKBM and MDKBN Begin Spec E)

/
(
r-- ·
l 17
2 18
1
14 28
27 15
29
16 14
26

24 22
23

17
2
3 13
21 2 12
16
19 5
4 2 7
6

30~ 10 11
25 9
8
2
17
".r ( - 20
18

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

103- 0861 Gearcase Assy (lncludes Parts 17 185-7069 4 Bolt


Marked *) 18 185-6489 2 Bolt
2 185-6481 4 *Plug 19 184-0038 1 Bolt
,...
3 505- 2252 1 *Plug 20 185-6491 L Bolt
4 185-2124 1 *Joint, Pipe 21 185-6492 Bolt
5 185- 6482 1 *Spring 22 185-7423 Stud
6 185- 6483 1 *Seat, Valve 23 181-9013 Nut
7 185-6484 1 *Ball 24 185-6759 1 Washer, Spring
8 185-5741 1 *Cover 25 185- 6864 1 Seal, Oil
9 185- 5742 1 *Bolt 26 185- 7425 2 Stud
r- 10 181 - 9021 1 *O'Ring 27 185-7216 1 Cover, Gear Case
11 181 - 9019 1 *O'Ring 28 181-9000 1 Cover, Oil Fill
12 185- 6485 1 * Assy Rotor, Oil Pump 29 185-7426 1 O'Ring
13 185- 6486 1 *Cover, Oil Pump 30 185- 5835 1 Filter, Oil
14 185-6487 5 *Screw, Counter Sunk Head
15 185- 6863 1 Gasket, Gear Case
16 185-5833 3 Bolt * - Parts lncluded in Gearcase Assy.

55
MDKBLJM/N
Captive Water Pump Components

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Pump Assy, Water (lncludes 5 *lmpeller, Captive Water Pump


Parts Marked *) 185-6674 SpecA
185-6671 SpecA 181-9115 Begin Spec B
181-9108 Begin Spec B 6 185- 5716 *Pipe, Water Return
2 185-6672 *Flange, Pump Water 7 185- 6677 4 Bolt
3 *Bearing 8 Bolt
185-6673 SpecA 185-5745 2 SpecA
181-9116 Begin Spec B 181-9007 2 Begin Spec B
4 *Seal Assy, Mechanical 9 185-7299 1 Gasket, Water Pump
185- 5714 SpecA
181-9233 Begin Spec B * - Parts lncluded in Water Pump Assy.

( __

56
MDKBLJM/N
Alternator
(12V)
!
,.-.,\

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

185-7269 Alternator (12V) (No 8 185- 6633 1 Bolt


Components Available) 9 185-2564 1 Bolt
2 185-5445 1 Nut 10 185-6786 2 Washer, Plain
3 185- 6785 1 Washer, Spring 11 185- 2388 1 Bolt
4 185-7272 1 Washer, Plain 12 185-7270 1 Stay, Alternator
5 185-7271 1 Bolt 13 185-6631 1 Pulley, Fan
6 185-6934 1 Belt, Fan (37.5") 14 185-2572 4 Bolt
7 Pulley, Fan Orive
185-6933 MDKBL
185- 7273 MDKBM, MDKBN

57
MDKBLJM/N
Alternator
(24V)

REF PART QTY. PART REF PART QTY. PART ~

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION


,......,
185-7225 Alternator (24V) (See Separate 7 185-6633 Bolt
Page for Components) 8 185-2564 Bolt
2 185-5445 Nut 9 185-6786 Washer, Plain
3 185-6630 Washer, Plain 10 185-7226 Stay, Alternator
4 185-6785 Washer, Spring 11 185-2388 1 Bolt
5 185-7227 Bolt 12 185- 6631 1 Pulley, Fan
6 Pulley, Fan Drive 13 185-6934 1 Belt, Fan (37.5")
185-6933 MDKBL 14 185- 2572 4 Bolt
185-7273 MDKBM, MDKBN

58
MDKBL./M/N
Alternator Components
(24V)

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

185-7225 Alternator 6 185- 5784 2 Spring, Brush


185-7228 Rotor (lncludes Cover and 7 185-5783 2 Brush
Bearing) 8 185- 6820 1 Regulator
2 185- 5771 Cover, Bearing 9 185-6816 1 Rectifier Assy
3 185- 7229 Bearing, Ball
4 185-5777 Bearing, Ball
5 185-5782 Holder, Brush (lncludes Brush Note: Parts not ldentified are Not For Sale.
and Spring)

f\.·
(
\ '-

59
MDKBLJM/N
Fuel Pump
(Spec A)

32} 31

/
3 "-._
"" 24 25

60
MDKBLJM/N
Fuel Pump
(Spec A)
/
r- \. REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

All parts Marked *) 21 502- 0055 1 Elbow, Pipe


149- 2100 *Filter, Base (lncludes 22 502- 1245 1 Adapter, Pipe
Element, Plug, and Base) 23 505-1489 2 Connector, Female Bulkhead
2 149-2331 - 01 1 *Pump, Fuel (ES) 24 800-3030 3 Screw, Hex Head Cap
3 149- 2618-04 1 *Bracket, Mounting (M1 o X 1.25 X 20mm)
4 149- 2601 1 *Line, Fuel (.25") 25 850- 0114-55 3 Washer, Lock (M10)
5 502-0003 1 *Connector, lnverted Male 26 518- 0515 1 Clip, Hose
6 502-0029 1 *Bushing, Pipe 27 149-2655 1 Kit, Fuel Adapter (lncludes
7 502-0041 1 *Elbow, Male Barbed Hose Connector)
8 502-0020-01 1 *Elbow, Pipe 28 502-1162 2 Connector, Barbed Hose
9 502- 0065 1 *Elbow, lnverted Male {1/4- 18 X 3/8")
10 505-1490 2 *Connector, Male 29 149-2654 Kit, Fuel Adapter (lncludes
11 800-3017-19 2 *Screw, Hex Head Cap Barbed Hose Connector)
(M8 X 1.25 X 20mm) 30 502-1218 2 Connector, Barbed Hose
12 821-6002- 02 2 *Screw, Hex Head Sems (1/4- 18 X 5/16")
(M6 X 1X12mm) 31 149-2612 Kit, Adapter Fitting (lncludes
13 850- 0114-54 2 *Washer, Lock (M8) Metric Adapters)
14 862-0026- 55 2 *Nut, Hex (M8) 32 505- 1485 2 Adapter, Metric NPT
15 149- 2106 1 Element 33 304- 0831 - 03 1 Bracket, Resistor (24V)
16 502- 0028 1 Plug, Drain 34 304- 0796 2 Washer, Centering (24V)
17 149- 2635 1 Base, Aluminum 35 304-0797 1 Resistor (24V)
18 Line, Fuel Assy 36 856-0003 1 Washer, EIT (#10)(24V)
501-0709 1 MDKBL 37 813-0112 1 Screw, Round Head Machine
501-0710 1 MDKBM,MDKBN (#10-32 X 2.5")(24V)
19 501 - 0672-01 1 Line, Fuel (28.5") 38 526-0406 2 Washer, Flat (M14)
20 501-0672-04 1 Line, Fuel {38.5")

61
MDKBLJM/N
Fuel Pump Fuel
C)Transfer
(Spec

FRONT
BULKHEAD

24
,,..

(_
26
~

62
MDKBL/M/N
r

('. Fuel Pump, Fuel Transfer


(Spec C)
r'\

PART QTY. PART


r- REF
NO.
PART
NO.
QTY.
USED DESCRIPTION
REF
NO.
PART
NO. USED DESCRIPTION
r"'
Fuel Transfer 14 503-2200-09 *Hose, Fuel
541-0853 1 Kit, Label, Bulkhead 15 862-0026-55 2 *Nut, Hex (M8)
{' 1 505-1489 2 Connector, Bulkhead 16 850-0114-54 2 *Washer, Lock (M8)
2 526-0406 2 Washer, Flat (M14) 17 149-2761-03 1 *Bracket, Fuel Pump
3 503-2588-04 1 Hose, Fuel (Front or Rear) 18 800-3017-19 2 *Screw, Hex Head Cap
4 503-2588-03 1 Hose, Fue! (Front or Rear) (M8 X 1.25 X 20mm)
5 502-0055 1 Elbow, Pipe 19 821-6002-02 5 Screw, Hex Head Sems
""'.
6 502-1245 Adapter, Pipe (M6x 12mm)
7 502-1368 Tee, Street 20 518-0515 1 Clip
..... 21 850-0114-55 3 Washer, Lock (M1 O)
Fuel Filter 22 800-3030 3 Screw, Hex Head Sems
8 149-2634-01 Assy Filter, Fue! (lncludes (M1 o X 1.25 X 20mm)
Parts Marked *) 23 149-2646 *Pump, Fue!
,.......... 9 505-1490 2 *Connector, Male 24 304-0832 1 Resistor, (24V)
10 502-1353-02 1 *Elbow, 90º Street 25 502-1367-02 3 *Connector, Hose
11 503-2309 12 *Clamp, Hose (1 per Filter Opening)
r 12 503-2200- 07 1 *Hose, Fuel 26 502-0020-01 *Elbow, Street
13 502-1367-01 1 *Connector, Hose 27 503-2200-08 *Hose, Fuel

:e

63
MDKBLJM/N
Fuel Transfer
(Begin Spec D}

Front Bulkhead

Front Connection

.--..._
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 518-0515 1 Clamp, Hose 6 503-2935-02 Hose, Fuel


2 502-1133 2 Coupling, Hose 7 503-2808 4 Clamp, Hose
3 502-1615 1 Coupling, Hose 8 517-0136-01 2 Plug, Hose (Front and
4 502-1367-02 1 Connector, Hose Rear Housed)
5 503-2588-03 1 Hose, Fuel

(_
64
MDKBLJM/N
Fuel Pump
{Begin Spec D)

:13
/
Í

!
12 !

:14

L~9

1.
!
~///~~
--- - ......-

L ------ 6
---- -----
' /
v'

( __ ,

66
MDKBL/M/N
Fuel Pump
(Begin Spec D)

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 149-2830-03 1 Bracket, Fuel Pump 10 502- 0020- 01 1 Elbow, Pipe


2 149-2634- 01 1 Filter, Full 11 505-1490 1 Connector, Male
3 800- 3017- 19 2 Screw, Hex Head Cap 12 503-2883- 01 1 Hose, Fuel
(M8 X 1.25 X 20mm) 13 503- 2883-08 1 Hose, Fuel
4 850- 0114- 54 2 Washer, Split Locking (M8) 14 503-2883- 07 1 Hose, Fuel
5 862-0026- 55 2 Nut, Hex (M8 x 1.25) 15 503- 2808 12 Clamp, Hose
6 502-1367- 02 3 Connector, Hose 16 502- 1367-01 2 Connector, Hose
(1/4 NPT X 1/4 Hose) (1/8 NPT X 1/4 Hose)
7 Pump, Fue! 17 502- 1368 Tee, Street (1/8 NPT)
149- 2646 1 12V 18 502- 0055 Elbow, Pipe
149-2795 1 24V 19 502-1245 Adapter, Pipe
8 821-6002-02 2 Screw, Hex Head Sems 20 800-3030 Screw, Hex Head Cap
(M6 X 1.0 X 12mm) (M1 o X 1.25 X 20mm)
9 502-1353-02 2 Elbow, 90º Pipe 21 850-0114-55 3 Washer, Split Locking (M1 O)

r/
l'·

67
MDKBLJM/N
Water Separator/Muffler

3
~
5, 7' 8

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

155-3217 Kit, Muffler/Separator (lncludes 6 155-1002 1 *+Strainer, Slotted


Parts Marked *) 7 155-3218 1 *#Separator, Water (2")
2 155-2030 Kit, Muffler Marine (lncludes 8 503-1139 4 *#Clamp, Hose (1-1 /2")
Parts Marked +)
3 155-3216 Kit, Water Separator (lncludes
Parts Marked #) * - Parts lncluded in Muffler/Separator Kit.
4 155-2029 *+Muffler, Marine + - Parts lncluded in Muffler Kit.
5 Clamp, Hose (2") # - Par!§ lncluded in Water Separator Kit.
503-1142 8 + Muffler Kit
503-1142 4 # Separator Kit
503-1142 10 * Muffler/Separator Kit

68
MDKBL/M/N
Remete Water Separator

o o

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

149-2073 Kit, Remote Fuel/Water 2 149- 2041 - 03 1 Bracket, Separator Mounting


Separator 3 502- 0020 1 Elbow, Street 90º
149- 1908- 05 Separator, Fuel/Water (See 4 502- 0029 2 Bushing, Pipe
Separate Page for
Components)

69
MDKBLJM/N
Remate Water Separator Components

~/
5

4
/

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

149-1908-05 Separator, Water 6 149-1952 Plug, Vent {lncludes O'Ring)


149-2046 Kit, Metal Bowl Replacement 7 149-2047 Assy, Pump (lncludes
(lncludes Plug, O'Rings and Plunger, Retainer, Shaft,
Drain Assy) Check Ball, Knob and Screw)
2 149-1953 Assy, Drain (lncludes Knob 8 149-2045 Kit O'Ring (lncludes Seal and
and Seal) Plunger)
3 149-1914-01 Element (lncludes Seals)
4 502-0153 Plug, Hex (1/4")
5 149-1949 Assy, Replacement Head
(lncludes Vent Plug, O'Rings,
Seal, Cap, Tube and Pump
Assy)

l
70
MDKBL./M/N
r Governor Actuator

r
,-.. (
\

2 ~/
\?
REF PART QTY. PART
NO. NO. USED DESCRIPTION

Actuator, Governor
306-5006-01 1 (12V)
306-5006-02 1 (24V)
2 725-1027 2 Screw, Slotted Head Cap
(M6 X 1 X 16mm)(1 /32")
3 526-0063 2 Washer, Copper
4 184-0071 1 Gasket, Solenoid Cover

" (
\

71
MDKBL/M/N
"
(' Heat Exchanger

" /
( 3
r--... '

...--,.

"

8~

('

"
,.---

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

130-5176 Kit, Cap (lncludes Parts 7 130-4740-03 1 Strap, Mounting


Marked *) 8 130-4434 1 Pencil, Zinc
/' Exchanger, Heat 9 508-0210 2 Edging, Heat Exchanger

-
r'
2
3
4
130-4985-03
130-7489-02
800-0317
130-5169
509-0351
1
2
1
1
1
SpecA-D
Spec E
*Screw, Hex Head (5/16-18)
*Cover, End
*O'Ring
10
11
12
130-4739-03
862-0026-54
850-0114-53
1
2
2
Bracket (90mm)
Bracket, Heat Exchanger
Nut, Hex (M6 x 1mm)
Washer, Lock (M6)

5 130-5170 1 *Gasket, End Cover


r 6 821-6002- 02 1 Screw, Hex Head Sems * - Parts lncluded with Heat Exchanger and in Heat
(M6 X 1 X 12mm)
,,-, Exchanger Cap Kit.

,,.....,_ ,

('-- -

73
MDKBL/M/N
Cooling System (Spec A-C)

l.

74
MDKBL/M/N
r

Cooling System (Spec A-C)


" REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
r'
( ..

,,.......,. Hose,Coolant 10 503- 1136 2 Clamp, Hose (Keel Cooling Wet


501-0712- 01 (MDKBL Heat Exchange Wet Exhaust and Heat Exchange
Exhaust) Wet Exhaust)
r-
-
,---,
2
501-0712-02

503-2089-02
503-2207
(Heat Exchange Wet Exhaust
MDKBM and MDKBN)
(Keel Cooling Wet all models)
Hose, Coolant (Heat Exchange
11 800- 3017-19 Screw, Hex Head (M8 x 20mm)
(Heat Exchange Wet and Dry
Exhaust Keel Cooling Wet
Exhaust)
Wet and Dry Exhaust Keel 12 800-3017- 22 Screw, Hex Head (M8 x 35mm)
Cooling Wet Exhaust) (Heat Exchange Wet and Dry
3 503-2195 Hose, Coolant (Ali Options) Exhaust Keel Cooling Wet
,..-
4 503-2196 Hose, Coolant (Heat Exchange Exhaust)
Wet and Dry Exhaust) 13 862-0026- 55 Nut, Hex (M8)(Heat Exchange
r. 5 503-2197 Hose, Coolant (Heat Exchange Wet and Dry Exhaust Keel
Wet and Dry Exhaust Keel Cooling Wet Exhaust)
Cooling Wet Exhaust) 14 850- 0114- 54 2 Washer, Lock (M8)
0 6 Clamp, Hose (Heat Exchange Wet and Dry
SpecA Exhaust Keel Cooling Wet
r 503-1137 10 Heat Exchange Dry Exhaust)
and Wet 15 130-5387-01 Tube, Low Pressure Switch
503-1137 8 Keel Cooling Wet (Heat Exchange Wet and Dry
503- 1137 2 Keel Cooling Dry Exhaust Keel Cooling Wet
Spec C Exhaust)
r 503- 1137 8 Heat Exchange Dry 16 503-2230 Hose, Coolant (Spec A)
,,--.,.
andWet (Heat Exchange Wet and Dry
503-1137 6 Keel Cooling Wet Exhaust Keel Cooling Wet
503- 1137 2 Keel Cooling Dry Exhaust)
r- 7 518- 0548-05 1 Clamp, Hose (Ali Options) 17 502-1354 Reducer, Hose Connector
8 185- 6579 1 Gasket, Water Pump (Heat (Keel Cooling Wet Exhaust)
Exchange Wet and Dry 18 309- 0667 Switch, Pressure (12 and 24V
~e Exhaust Keel Cooling Wet Gnd 12v lso)
Exhaust 19 Exchanger, Heat (See Heat
,#"\
9 Water Pump (See Separate Exchanger Page for Details)
Page for Components)
132-0358 SpecA * - For Heat Exchanger Service Parts See Heat Exchanger
" 132-0459 SpecC Previous Page

rv.

"r--..

('..

(
~ \

75
MDKBL/M/N
Cooling System Wet and Dry Exhaust (Begin Spec O)
~

( ...---...
13
~

_......,

~12
i
j

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 503-2195 1 Hose,Coolant 10 503- 2196 Hose, Coolant


2 503- 1137 6 Clamp, Hose 11 Hose
3 518- 0548- 05 1 Clamp, Hose (lnsulated) 501 - 0712-01 MDKBL
4 185- 6579 1 Gasket, Water Pump 501-0712-02 MDKBM and MDKBN
5 132-0459 1 Pump, Water 12 503-1136 Clamp, Hose (Wet)
6 850-0114- 54 2 Washer, Split Locking (M8) 13 503- 2908 Hose
7 800-3017-19 1 Screw, Hex Head Cap 14 Exchanger, Heat (See Heat
(M8 X 1.25 X 20mm) Exchanger Page for Details)
8 800-3017- 22 Screw, Hex Head Cap
(M8 X 1.25 X 35mm) * - For Heat Exchanger Service Parts See Heat Exchanger
9 862- 0026-55 Nut, Hex (M8 1.25mm) Previous Page

(_

76
MDKBLJM/N
Keel Cooling (Begin Spec D)

r
r

.,

r
1
,,.-

,C
f

f'- REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 503-2195 Hose,Coolant 9 862-0026-55 1 Nut, Hex (M8x1.25mm)


2 Hose, Clamp 10 503-1136 2 Clamp, Hose (Wet Exhaust)
503-1137 2 Dry Exhaust 11 503- 2207 1 Hose, Coolant (Raw Water)
503-1137 6 Wet Exhaust 12 130- 5387- 01 1 Tube, Low Pressure Switch
3 Clamp, Hose (lnsulated) (Wet Exhaust)
518- 0548- 05 1 Dry Exhaust 13 503- 2197 Hose, Coolant (Raw Water)
518-0548-05 2 Wet Exhaust 14 502-1354 Reducer, Hose Connector
4 185- 6579 1 Gasket, Water Pump 15 130-4830 Clamp, Hose (2 OD)
5 132- 0459 1 Pump, Water 16 Hose, Water (Wet Exhaust)
6 850-0114-54 2 Washer, Split Locking (M8) 503-2916- 01 1 MDKBL
7 800-3017-19 1 Screw, Hex Head Cap 503-2916- 02 1 MDKBM and MDKBN
(M8 X 1.25 X 20mm) 17 898-1311-02 2 Sleeving, Nylon Mesh
8 800-3017-22 Screw, Hex Head Cap
(M8 x 1.25 x35mm)

,.......

í'(
\.___

77
MDKBLJM/N
Raw Water Pump Components
(Spec A-8)

(
\_

3
4/ /
8 /
7

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

132-0379 Kit, Minar Service (lncludes 12 132- 0370 1 +O'Ring


Parts Marked *) 13 132- 0374 1 +Key
132-0380 Kit, Majar Service (lncludes 14 132-0371 1 + Plate, Wear
Parts Marked +) 15 132-0372 2 *+O'Ring
132-0358 1 Pump, Water 16 132- 0375 1 *+lmpeller
1 132-0360 1 Shaft 17 132-0373 1 + Plate, Caver
2 132-0376 3 Bolt 18 132-0377 3 Nut
3 132-0362 1 Body 19 132-0378 1 Housing '}
4 132- 0367 1 Spacer 20 132-0379 1 Kit, Minor Service (lncludes
5 132-0361 1 +Sea!, Lip Parts Marked *) ,.....,
6 132- 0363 1 +Ring, Interna! Retaining 21 132-0380 Kit, Major Service (lncludes
7 132-0364 2 +Bearing, Ball Parts Marked +)
8
9
132-0365
132- 0368
1
1
+ Ring, Externa! Retaining
+Washer,
(
10 132-0366 1 + Sea!, Mechanical * - Parts lncluded in Minor Service Kit.
11 132-0369 1 +Seat, Sea! + - Parts lncluded in Major Service Kit.

78
MDKBLJM/N
Raw Water Pump Components
(Begin Spec C)

"
í'

,.........

"
F')

"
F'\

,--..

,,--.._,

:e
" 3

" 1
" 2

~
8
r'.

13
?
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

132-0459 1 Pump, Water 10 132-0370 1 +O'Ring


" 1 132-0360 1 Shaft 11 130-6526 1 +Plate, Wear
2 132-0361 1 +Seal, Lip 12 132-0372 2 *+O'Ring
,..... 3 132- 0363 1 + Ring, Interna! Retaining 13 132-0374 1 +Key
4 132-0364 2 +Bearing, Ball 14 132-0375 1 *+lmpeller
5 132-0365 1 +Ring, Externa! Retaining
"' 6 132-0366 1 +Seal, Mechanical
....._ 7 132-0367 1 Spacer
8 132- 0368 1 +Washer, * - Parts lncluded in Minor Service Kit.
9 132-0369 1 +Seat, Seal + - Parts lncluded in Major Service Kit.

~(
f'\

,......,.
79
,...., MDKBLJM/N
Raw Water lnlet
(Spec C)

REAR
BULKHEAD ~

IJ

FRONT
BU LKHEAD
(
\~

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 405-7211 1 Assy, Bulkhead 4 503- 1137 3 Screw, Hose Clamp


2 821-6006-01 4 Screw, Hex Head Sems 5 Hose, Rear Water
Stainless (M6 x 1.0 x 16mm) 503-2578 MDKBL
3 503- 2580 Hose, Front Water 503-2579 MDKBM and MDKBN

( __-........._ ..

'
80
MDKBL/M/N
,....,
/'. Raw Water lnlet
(Begin Spec D)
...-----

,.

"""' 2
REAR
BU LKHEAD
F"'
¡
"

"
r;,

1
,...-,.,

""'
"
/""' FRON T
BULK HE AD
~ e-
"
~

"'
o~
4 /
" 1

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 404-0058 1 Assy, Bulkhead 503-2578 1 MDKBL


2 800- 6395-01 4 Screw, Hex Head Sems 503-2579 1 MDKBM and MDKBN
(M6 X 1 .o X 16mm) 6 503- 2823 3 Cover, Hose Clamp
3 503-2580 1 Hose, Front Water 7 517- 0131 - 02 4 Plug, Hole
4 503- 1137 3 Clamp, Hose 8 517-0138- 07 1 Plug, Hole
5 Hose, Rear Water

81
MDKBUM/N
Vacuum Relief Valve

-----1

~4

~
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION ,,.-....,
541-0876-01 Kit, Siphon Break 5 502-1463 1 Connector, Hose
1 503-2728-01 Hose, Coolant 6 503-0977 2 *Clamp, Hose
2 504-0223 Valve, Check 7 508- 1102 2 *Grommet, Rubber
3 502-1425- 02 Cap, Tube ,-...
4 503- 2309 2 Clamp, Hose * - Parts not shown, loose in kit.
,....,

82
MDKBUM/N
Coolant Recovery Tank

r
/
,--J

/ 2

/
4

4
4-~
_,-- e _
()
,---,, -

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

130-3574 1 Kit, Coolant Recovery 4 130-3573 Hardware Package (lncludes


1 130-3571 1 Hanger, Tank Mounting Hardware)
2 503-1692 1 Hose (5/16 l.D. x 120" Lg.) 5 130- 3570 Tank, Coolant
3 130- 3572 1 Cap, Tank

83
MDKBL/M/N
Oil System (Spec A-C)

- ,

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 120-1332-02 8racket, Oil Drain 8 *Sender, Oil Pressure


2 502-1123 Cap, Pipe 193-0244 Negative Ground (8200
3 501-0910 Hose, Oil Drain 8201)
4 502- 0263 Elbow, Pipe(MDK8L) 193-0430-01 + lsolated Ground (8380)
5 102-1485 Adapter, Oil Drain (MDK8L) 9 505-0395 Reducer, 8ushing (1/8" NPSF)
6 185-5495 Gasket, Oil Drain (MDK8L)
7 502-1180 Elbow, Pipe (MDK8M * - Sender lncluded in Sender Kit Usted on Water Flange
and MDK8N) Page.
+ - Sender lncluded in lsolated Ground Kit Usted on lsolated
Ground Page. )

\
....---..
( __ ,.--..,,,

,.-.,
84
MOK8L/M/N
~
Oil System (Begin Spec D)

i ¡
j 1

,qr::_:-:;
F\

"
,--,,
'~
,.... ~ :::-~~... '""~.....
'~ ~ '~'"~·\... ,._:./::é'
:;;:::':::- ... '~~. . ,.,., 6~-- f7::;
2
F\ '":::.·'<.::~5f.Í--;.

,---.

,,....__

:e_
r-
r

'""'
,--......

REF PART QTY. PART REF PART QTY. PART


"' NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
í'
1 502- 1123 Cap, Pipe 7 *Sender, Oil Pressure
2 501-0910 Hose, Oil Drain 193- 0244 Negative Ground (8200
3 502- 0263 Elbow, Pipe(MDK8L) 8201)
" 4
5
102-1485
185-5495
Adapter, Oil Drain (MDK8L)
Gasket, Oil Drain (MDK8L) 8
193- 0430-01
505- 0395
+ lsolated Ground (8380)
Reducer, 8ushing (1/8" NPSF)
" 6 502- 0075 Elbow, Pipe (MDK8M
and MDK8N) * - Sender lncluded in Sender Kit Usted on Water Flange
;---. Page.
+ - Sender lncluded in lsolated Ground Kit Usted on lsolated
r- Ground Page.

"
"
~
í
\,

"
r'>
85
MDK8L/M/N
"
Oil Pan MDKBL (Spec A-E) ,.,..-._

,.---.,
\

\\.

¡--.,

REF PART QTY PART REF PART QTY PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185- 7213 1 Pan, Oil 6 O'Ring


2 185-7214 1 Gasket, Oil Pan 185-3078 SpecA-D
3 185-2389 22 Screw, Hex Head 185-7421 Begin Spec E
4 Tube, Oil Pickup 7 Plug
185-7215 Spec A-D 185-2096 SpecA-D
122- 0932 Begin Spec E 517-0418 Begin Spec E
5 185- 6762 Bolt 8 Gasket
185-2343 SpecA-D ..-.,,
509-0428 Begin Spec E

86
MDKBL/M/N
,-----.

,,,---..
Oil Pan MDKBM and MDKBN(Spec A-D)

" /
1
1
r--,· .

""
['\.

r
r--.

""'
,.--,

('.

"
(\

,..-,,,

/'.

4
"( -
;--.. --
/"

f'.
5

REF PART QTY. PART REF PART QTY. PART


" NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
/\
Pan, Oil 6 185- 3078 O'Ring
185- 7246 MDKBM,MDKBN 7 *Gasket, Oil Pan
r'\ Bolt 185- 5478 MDKBM, MDKBN
2
MDKBM,MDKBN 8 Plug (MDKBM, MDKBN)
r-;, 185- 2386 26 SpecA 185- 5826 SpecA
800- 6505 26 Begin Spec B 102-1511 Begin Spec B
,,----, 3 Plug
185- 5826 2 MDKBM, MDKBN
.........._
4 Tube, Oil Pickup * - Or Use Three Bond #12070 or #TB1216.
185-7247 MDKBM, MDKBN(Spec A)
181 - 9128 MDKBM,MDKBN
Begin Spec B
" 5 185- 6762 Bolt
!"

,........

"r 1
\
~

,---..
87
r> MDKBL/M/N
Oil Pan MDKBM and MDKBN(Begin Spec E)

\¡t'J
"¿_ ,..
: \t~.
\';•: .
~
·-~

··"'-...

2
e
4

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 185- 7246 1 Pan, Oil 5 123- 2414 .1 Tube, Oil Pickup


2 181 - 9094 26 Bolt 6 185- 2563 1 Bolt
3 817-0441 1 Plug 7 185- 7421 1 O'Ring, Sea! ~
4 181 - 9230 1 Plug
/"\

88
MDKBL/M/N \
é>

r Resonator (Spec A-C)


/"'

/
_1_

r--.

r--

,.,-,.,

,,---...

"
r
,---..

F'\

r-

,......
~
4
~e
/-------.._

,/'
\ -~
\ .
L~
~,,--~-~
r--... :'/i:
/
/00~ )jU.J
¡,( ,./.,.-/
,.. 1¡ v. l--/''
" REF PART / __,..r~Ref -~l,..PART QTY. PART
NO. NO. NO. NO. USED DESCRIPTION
~

155-3239 Kit, Resonator (lncludes 7 140- 2898 1 Sleeve, Air lntake


r'. lnstructions) 8 503-1141 1 Clamp, Hose
Manifold, lntake (lncludes 9 140-3078-01 1 Resonator, lntake
~ Gasket) 10 503-1137 2 Clamp, Hose
MDKBL 11 503-2202-01 1 Hose, Air lntake (1 .25" ID)
185-6927 SpecA 12 130-4830 1 Clamp
" 181-9189 Begin Spec B 13 821-6002-02 2 Screw, Hex Head Sems
,---.. MDKBM, MDKBN (M6 X 12)
185-6700 SpecA 14 821-6001-03 Screw, Hex Head
181-9110 Begin Spec B (M5 X 0.8 X 16mm)
~
2 Gasket 15 526-2291 2 Washer, Flat
185-6926 MDKBL 16 856-0003 1 Washer, EIT (M1 O)
185-6701 MDKBM, MDKBN 17 337-0081 1 Strap, Bond (.75 x 7.50")
" 3 185-6499 Joint, Breather Pipe Begin 18 810- 0155 Screw, Slotted Round Head
Spec B Brass (1/4-20 x 1.25")
!"
4 185-2389 3 Screw, Hex Head 19 856-0006 2 Washer, EIT (1/4")
(M6x 18mm) 20 871-0016 2 Nut, Hex Brass (1/4-20)
r' Strap, Bond
5 Screw 21 337-3507 1
185-6677 1 MDKBL (12.7 x 412.7mm)
185-6677 2 MDKBM,MDKBN 22 800-3042 Screw, Hex Head Cap
" 1

\ 6 Screw, Hex Head (M4 X 10mm)


r- (M6x 50mm) 23 856- 0002 Washer, EIT (#8)
185-7069 2 MDKBL 24 526-2050 Washer, Flat (M4)
185- 7069 3 MDKBM, MDKBN
r'-
89
r> MDKBLJM/N
Resonator (Begin spec D)

a-~~s e
~------~-- -~ 7~
"' '~!):;>;~~¿_,,. .
·oo,,.¡':}1#
/

¿;tj/ ~~,~,~~LJ<~
,,. 1.? . ,,,
f/í ,fl
Jj í('/
o '•l·
¡/ §

)( '
'~,~~ .,
, >. ·, ,'.'\ ~
,--,,,.,_./··,.,...>-:~ l¡g \ ·~ ~
;. 1

~~

/
,/
V
.'lt"- ,

~'::o~ -.~:':::;;,'":..-:.,~. ._,


(_
'' '"'. ~::-,",,
REF PART QTY. PART REF PART QTY. . ,, .,, PART ' .~
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 140-2898 1 Sleeve, Air lntake 8 821-6001-03 Screw, Hex Head


2 503-1141 1 Clamp, Hose (M5 X 0.8 X 16mm)
3 140-3078-01 1 Resonator, lntake 9 526-2291 Washer, Flat
4 503-1137 1 Clamp, Hose 10 See lntake Manifold Spec A-C
5 503-2202-01 1 Hose, Air lntake (1 .25" ID) for Manifold Screws Gasket
6 503-2790 1 Clamp and Manifold
7 821-6002-02 2 Screw, Hex Head Sems
(M6 x 12)

e
90
MDKBL/M/N
Exhaust Manifold

e
é\

~
18

_.. 22

( _.~

92
MDKBLJM/N
,,--.

f\ Exhaust Manifold

"( REF PART QTY. PART REF PART QTY. PART


DESCRIPTION
\
NO. NO. USED DESCRIPTION NO. NO. USED
""'\
541-0599 Kit, Marine Muffler (M4 x 10mm)(Wet)
r-.... 155-2666-01 1 + Elbow, Exhaust (Dry Exhaust)
155-3147 Kit, Marine Muffler 11
155-2355-02 Kit, Exhaust Tube 12 800-3017-21 4 Screw, Hex Head Cap
155-3146 Kit, Dry Exhaust (lncludes (Dry Exhaust) (M8 x 30mm)
"' Parts Marked +) 13 503-1137 2 Clamp Hose
r\_ 155-3240 Kit, Front Exhaust 14 Plug, Pipe
(lncludes Parts Marked*) 502-0153 MDKBL
300-4686-01 Kit, Low Coolant Sender 502-0820 MDKBM, MDKBN
(lncludes Sender Harness) 15 503-2046 Hose, Coolant
Manifold Assy (lncludes 16 503-2249 Hose, Exhaust (Wet)
~ Filler Neck) 17 Tube, Exhaust (Wet)
154-3020-01 MDKBL 155-3522 1 MDKBL
154-3060 MDKBM,MDKBN 155-3523 1 MDKBM,MDKBN
2 130-3721 Cap, Radiator 18 503-1142 4 Clamp, Hose (Wet)
3 Gasket, Exhaust Manifold 19 526-0003 2 Washer, Flat (Wet)
{'
Spec A-D 20 Stud
185-6925 MDKBL 185-7110 6 MDKBL
r-. 185-6854 MDKBM, MDKBN 185-7110 8 MDKBM, MDKBN
Begin Spec E 21 155-2033 1 Elbow, Exhaust (2")
r 154-2369 MDKBL 22 Hose, Exhaust
154-3270 MDKBM, MDKBN 503-1963-04 2"x3'
,.-, 4 Nut, Hex Flange (M7 x 1mm) 503-1963-05
1
2" x5'
2"x 10'
SpecA-D 503-1353
185-6699 6 MDKBL 503-1320 1 2" (Bulk)
,...,., 185-6699 8 MDKBM, MDKBN 23 503-1527 1 #*Elbow, Molded Exhaust
Begin Spec E 24 503-1142 4 #*Clamp, Hose

e
185-6699 6 MDKBL 25 *Tube, Exhaust
185-6699 8 MDKBM, MDKBN 155-3233 1 MDKBL (27")
5 155-3261-02 1 Mixer, Elbow (Wet) 155-3256 1 MDKBM, MDKBN (30.5")
r 1 + Gasket, Exhaust 26 508-0115 1 *Grommet
6 185-6853
7 850-0114-54 4 Washer, Lock (M8) 27 193-0468 1 Sender, Low Coolant
Í' 8 815-0916 4 Screw, Socket Head Cap 28 502-0029-06 1 Bushing, Reducer 3/4 to 1/4"
(MDKBM and MDKBN)
,. 9 309-0295-01 1
(M8 x 1 .25 x 25mm)(Wet)
Switch, Temperature (Wet)
10 815-0862 2 Screw, Pan Head XREC
,..,,
"'
r""

í'

,----..,

r"""\

"
,--....

"e_ .
!"

f'
93
MDKBL/M/N
r'
Bulkhead Exhalist
(Begin Spec B)

1
REAR
BULK HEAD

2
8
l
Jdy~. (-
1

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

155-2030 1 Muffler, Exhaust (Not Shown) 5 Hose, Front Housed Exhaust


1 405-7210 ~
1 Connection, Bulkhead 503- 2575-01 MDKBL
2 821 - 6006- 01 4 Screw, Hex Head Sems 503- 2575- 02 MDKBM and MDKBN
(M6X1 .0X16mm) 6 155- 4417 Tube, Front Housed Exhaust
3 Hose, Rear Exhaust 7 503- 2573 Hose, Front Exhaust
503- 2581 MDKL 8 517- 0138- 09 Plug, Rear Housed Hole ~

503-2572 MDKBM and MDKBN


4 Clamp, Hose
503-1142 8 Front, Housed
503- 1142 4 Rear * - Not noted if covers all three models. -....

94
MDKBLJM/N
Bulkhead Exhaust
(Begin Spec O)

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

155-2030 Muffler, Exhaust (Not Shown) 6 155-4417 1 Tube, Front Housed Exhaust
1 404- 0057 1 Connection, Bulkhead 7 503- 2573 1 Hose, Front Exhaust
2 800-6395-01 4 Screw, Hex Head Sems 8 517- 0138-09 1 Plug, Rear Housed Hole
(M6 X 1.o X 16mm) 9 517-0131-02 4 Plug, Hole
3 Hose, Rear Exhaust 10 Cover, Hose Clamp
503-2581 MDKL 503-2823 8 Front, Housed
503-2572 MDKBM and MDKBN 503-2823 4 Rear, Housed and Unhoused
4 Clamp, Hose
503-1142 8 Front, Housed
503-1142 4 Rear, Housed and Unhoused * - Not noted if covers all three models.
5 Hose, Front Housed Exhaust
503-2575-01 MDKBL
503-2575-02 MDKBM and MDKBN

1
''-

95
MDKBL/M/N
----,

......,,,
lsolation Ground

(--
1

1
' ----
,,...,

¡
¡
í
6
i r 7

@~

4
~

REF PART QTY. PART \


REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

541 - 0822 Kit, lsolated Ground 12V 10 862- 0026- 30 4 *Nut, Hex (5/16- 24)
(lncludes Parts Marked+ and 11 338- 4200- 02 1 *Harness, Ground
1nstructions) 12 Washer, ET Lock (5/16")
(12V lsolated Gnd Only Parts 853-2010 1 12 and 24 Volt Ground
lncluded Marked *) 853-2010 2 12Volt lsolated Ground
1 333- 0732-02 *Bracket, Solenoid 13 337-3466- 01 1 Strap, Bond
2 +Sender, Water Temp (See Water 14 Washer, ET Lock (5/16")
Flange Page) 526-2120 2 12 and 24 Volt Ground
3 + Sender, Oil Pressure (See 526-2120 1 12Volt lsolated Ground
Oil System Page) 15 800- 0026 1 Screw, Hex Head Cap
4 307- 1617 1 *Relay, Solenoid (12V) (5/16- 18 X 3/4")
5 526- 0399- 58 2 *Washer, Flat (M6) 16 Screw, Hex Head Cap
6 850- 0114-53 2 *Washer, Split Lock (M6) (M1 o X 1.25 X 20mm)
7 862- 0026- 54 2 *Nut, Hex (M6) 800-3030 1 12 and 24 Volt Ground
8 870- 0131-01 4 *Nut, ET Hex (#10- 32) (12V) 800- 3030 3 + 12Volt lsolated Ground
9 853- 0016 2 *Washer, ET Lock (5/16") 17 338- 4159 1 + Harness, lsolated Ground

e
96
MDKBLJM/N
Mounting Base

,r--.

~C.
"
r-
r'\

" REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
r"-

1 403-6785-02 2 Mount, Engine 9 lsolator, Vibration


0 2 Base, Mounting 402-0728 4 MDKBL (Blue Dot, 1501bs)
SpecA- D 402-0728-02 4 MDKBM, MDKBN (Purple
0 403- 6402-03 1 MDKBL Dot, 2151bs)
403-6402-04 1 MDKBM and MDKBN 10 526- 0030 4 Washer, Flat
3 800-0573 4 Screw, Hex Head Cap 11 Housing, Bracket
"" (3/8-16 X 2.25") 405-6516- 02 2 SpecA-C
4 526- 2340 4 Washer, Flat 404-0044-02 2 Spec D
" 5 870-0550-09 4 Nut, Hex (3/8- 16) 12 405- 6518-02 1 Extension, Mounting Base
6 821-6003-02 8 Screw, Hex Head Sems (MDKBM, MDKBN)
(M8 X 1.25 X 16mm) 13 800-6395-01 2 Screw, Hex Head Sems
7 800-3030 8 Screw, Hex Head Cap Stainless (M6 1.0 x 16mm)
/"" (M10 X 1.25 X 20mm) (MDKBM, MDKBN)
8 526-0399-62 8 Washer, Flat (M1 O) 14 Rivet, Pop
,..,. ( .·
818- 0231-01
818-0231-01
6 MDKBL
MDKBM, MDKBN
\__
/"'\

;--.

97
MDKBL/M/N
"
Belt Guard

2
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

541-0590 1 Kit, Belt Guard 5 850-0114-53 Washer, Lock (M6)


1 130-4870 1 Guard, Belt 6 . 130-4945-03 Bracket, Belt Guard Side
2 821-6002-02 6 Screw, Hex Head Sems 7 130-4847- 03 Bracket, Belt Guard Top
(M6 x 1 x.12mm)
3 130-4869-03 Bracket, Belt Guard Bottom
4 800-3017-02 Screw, Hex Head Cap * - Unhoused Set Only.
(M6 X 1 X 12mm)

98
MDKBL/M/N
Generator Sound Shield Housing
(Spec A)

6
10

2
10

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 405- 6491-03 Panel, Housing 10 821-6006-01 3 Screw, Hex Head Sems


2 405-6682 lnsulation, Housing Stainless Steel
3 405-6685 lnsulation, Housing (Top) (M6 X 1.o X 16mm)
4 405- 6684 lnsulation, Housing 11 895-0402 1 Sea!, Weather (1 .25')
5 405- 6689 lnsulation, Housing 12 405-6686 1 lnsulation, Housing
( Rear Cover 13 853-2006 3 Washer, Lock ETIT (M6)
1
\ 6 405-6520-03 1 Cover, Rear 14 813-0100 1 Screw, Hex Head Cap
7 402-0681-01 3 lsolator, Vibration (M6 x 1 16mm)
8 508-1152 2 Grommet, Rubber 15 856- 0003 Washer Eit (#1 O)
9 818-0231-01 5 Rivet, Pop (.315 x 1.77") 16 870- 0131 Nut, Sems Eit (#10-32)
99
MDKBLJM/N
Generator Housing Panel
(Spec A)

_____.---2
~ '
.
1
~ I 9
13
~
( 15

11

10

/éJ
21 (
"-..._ _

REF PART QTY. PART REF PART PART


"
r
NO. NO. USED DESCRIPTION NO. NO. DESCRIPTION

332-3771 Kit, Terminal Boot (lncludes 11 526-2081 2 Washer, Flat


Parts Marked * ) 12 526-0054 4 #Washer, Flat Brass {5/16")
1 405-6492-03 1 Panel, Housing 13 862-0015 2 #Nut, Hex (.313-18)
2 821-6006-01 7 Screw, Hex Sems Stainless 14 332-3408 1 #Block, Terminal
Steel (M6 x 1 x 16mm) 15 332-1554 4 #Clamp, Loop
3 405-6683 1 lnsulation 16 860-2036 1 Nut, Hex Acorn (1/4-20 Nylon)
4 526-2083 1 Washer, Flat (M6) 17 871-0016 2 Nut, Hex Brass (1/4-20)
5 856-0006 1 Washer, EIT (1 /4") 18 526-0052 2 Washer, Flat (1/4")
6 508-1102 1 Grommet, Rubber 19 853-2006 2 Washer, ET (M6)
7 508-0115 1 Grommet, Rubber 20 810-0155 1 Screw, Round Head Brass
8 332-0142 1 Lug, Solderless Mach (1 /4-20 x 1-1 /4")
9 338-3577-01 1 Harness, Battery (lncludes 21 860-2057 3 Nut, Hex Mach {M6) (
Parts Marked#) 22 87-1--0025 2 Nut, Ful! (5/16- 18) \
10 *Red and Black lnsulators "-------
332-2112 1 Black ----
332-2112-01 2 Red *- Parts lncluded in Terminal Boot Kit. ........,,,
100
MDKBL/M/N
Generator Sound Shield Housing
(Spec C)

11 3

/
~

"
;".
3_-A ¡/3

1 6 7\
r-...
~ 8
"-.... 1
" "-....
....---,,

/".

:e
,.....
2
4
ººº~~ºº
ººº
ººººººº
00000ºº
~

ººººººº
ººººººº
. ºº
G
3
""
f'
5
~

¡--

""
,,....._, REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
~

1 405- 9047-03 1 Cover, Enclosure (Rear) 6 402-0681-01 3 lsolator, Vibration


2 405- 9078 1 lnsulation, Housing 7 818-0231 - 01 5 Rivet, Pop (.315 x 1.77")
Él 3 821-6006-01 16 Screw, Hex Head Sems 8 405-9079 1 lnsulation, Housing
Stainless Steel 9 508-1152 2 Grommet, Rubber
¡--... (M6 X 1 .O X 16mm) 10 405-9129 1 lnsulation, Housing
4 405-6491-03 Panel, Housing 11 405-8783-03 1 Panel, Housing
5 405- 6684 lnsulation, Housing 12 405- 9631 1 lnsulation, Panel
Í'\'
(
1
\ ~

,.,--,.

"
101
MDKBL/M/N
'
¡----'\
Generator Baffle
(Spec A) '\

(
'-- -

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION ~

1 405- 6517-03 1 Baffle, Generator 4 895- 0381 1 Seal, Weather (3.6')


2 821-6006-01 2 Screw, Hex Sems Stainless 5 860- 2057 2 Nut, Hex Mach (M6)
(M6 X 1X16mm)
3 508- 1126 Grommet, Rubber

102
MDKBLJM/N
Generator Baffle
(Spec C)

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 405-9077-03 1 Panel, Air Baffle 5 508-0051 Grommet, Rubber


2 509-0368 1 Seal, Bush 6 895-0402 Seal, Weather (1.23')
3 818-0231-01 6 Rivet, Pop 7 517-0138-07 Plug, Hole
4 821-6006-01 5 Screw, Hex Head Sems
(M6 X 1.o X 16mm)

103
r MDKBL/M/N
Generator Sound Shield Housing
(Begin Spec D)

9
11

3
~

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 404-0021 - 03 1 Cover, Enclosure (Rear) 7 508-1152 2 Grommet, Rubber


2 404- 0045 1 lnsulation, Housing 8 405-9129 1 lnsulation, Housing
3 800- 6395-01 16 Screw, Hex Head Sems 9 404- 0024-03 1 Panel, Housing
Stainless Steel 10 405-9631 1 lnsulation, Panel
(M6 X 1.0 X 16mm) 11 404- 0019-03 1 Panel, Enclosure
4 404-0018-03 1 Panel, Housing 12 517- 0136 1 Plug, Hole
5 405- 6684 1 lnsulation, Housing 13 860-2057 2 Nut, Hex (M6 x 1mm)
6 405- 9079 1 lnsulation, Housing
(
'----

104
MDKBL/M/N \
Generator Baffle
(Begin Spec O)

:e

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 404-0020- 03 1 Panel, Air Baffle 6 895- 0402 1 Seal, Weather (1.23')


2 509-0368 1 Seal, Bush 7 508-1126 1 Grommet, Rubber
3 818- 0231-02 6 Rivet, Pop 8 508- 0021 1 Grommet
4 800- 6395- 01 5 Screw, Hex Head Sems 9 517-0133 1 Plug, Hole
(M6X1.0 X 16mm)
5 517- 0138- 08 Plug, Hose

105
MDKBL/M/N
Rear Bulkhead Battery Connection
(Begin Spec D)

(
.n'
.ii ii
'

''
---

Rear Bulkhead
1

¡//
2
¡°'

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 338-4622 Harness, Battery 5 853-2010 1 Washer, Lock EIT (M10)


2 Screw, Pan Head Torx 6 337- 2785 1 Strap, Bond
(M6X1X10mm) 7 853- 2006 2 Washer Lock (M6)
823-1002- 03 4 Housed 8 185- 6699- 02 1 Nut, Hex Flange
823-1002-03 2 Unhoused 9 526-2120 1 Washer, Flat (M1 O)
3 526-0029 6 Washer, Flat (1/2") 10 800-3030 1 Screw, Hex Head
4 862- 0003 3 Nut, Hex Heavy (3/8- 16 UNC) 11 405-9764- 02 1 Cover, Access Housed

l
106
MDKBL/M/N
Front Bulkhead Battery Connection
(Begin Spec D)

FRONT

2 4
3 /
\o I /
ED o /
/
/

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 338- 4622 Harness, Battery 6 337- 2785 1 Strap, Bond


2 Screw, Pan Head Torx 7 853-2006 2 Washer Lock (M6)
(M6 X 1 X 10mm) 8 185- 6699- 02 1 Nut, Hex Flange
823- 1002- 03 4 Housed 9 526-2120 1 Washer, Flat (M10)
823- 1002- 03 2 Unhoused 10 800- 3030 1 Screw, Hex Head
3 526-0029 6 Washer, Flat (1/2") 11 405- 9764-02 1 Cover, Access Housed
4 862-0003 3 Nut, Hex Heavy (3/8- 16 UNC)
5 853- 2010 1 Washer, Lock EIT (M1 O)

107
MDKBLJM/N
Engine Sound Shield (Spec A-C)

5~ 5

1----

(_ '
e

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Kit, Sound Shield (lncludes 2 405-6688 1 +lnsulation, Roof


+ for next 3 Pages)
-....
3 405-6340 1 +Cover, Access
541-0588 MDKBL, 4 405- 6709 1 + Cover, Access
541 - 0589 MDKBM MDKBN 5 818-0239-03 12 +Rivet, Pop r"\
405- 6959 Kit, Panel Roof 6 821-6006-01 6 +Screw, Hex Head Sems
405-6524- 03 +Panel, Roof (M6 X 1 X 16mm)

108
MDKBL/M/N
Engine Panel Sound Shield (Spec A-C)

""'
~e
,,...,,. -
3
r

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

405-6957 1 Kit, Door (Single Door) 6 895-0411 + Weather, Sea! (Spec C


1 405- 6519-03 1 + Door, Sound Shield 2.5')
2 405- 6797 1 + lnsulation, Door
3 895- 0395 1 +Sea!, Weather (15.6') + - Parts lncluded in Sound Shield Kit Usted on Engine
4 405- 6687 1 + lnsulation, Door Sound Shield Page.
5 406-0958 2 + Latch, Door (1 /4 Turn)

109
MDKBL/M/N
Engine Panel Sound Shield (Spec A-C)

11

e
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

405-6958 Kit, Front Panel (lncludes Parts 10 405-6521-03 >Panel, Roof Extension
Marked *) 11 Screw, Hex Sems Stainless
405-6960 Kit, Panel Duct (lncludes (M6 X 1 X 16mm)
lnsulation and Panel) 821-6006-01 17 MDKBL
405-6961-01 Kit, Roof Extension Panel 821-6006- 01 24 MDKBM, MDKBN
(lncluded Catch & Rivets +) 12 405-4445- 03 1 >+Panel, Roof End lnsulation
405-6961 - 02 Kit, Roof Extension Panel 13 405-6523-03 1 +Panel, Roof End
(lncluded Catch & Rivets >) 14 405-6811 3 >lnsulation, Panel Roof
1 818-0231-01 8 >+*Rivet, Pop Extension (MDKBM, MDKBN)
2 406-1032 4 >+*Catch, Door 15 800-6033 Screw, Hex Head Cap
3 *Panel, Front (M6 x 1x 16mm) (Spec A)
405-6513-03 SpecA 16 853-2006 1 Washer, ET (M6) (Spec A)
405-8825-03 Spec C 17 850-2056 3 Washer, Lock (M6)(Spec A)
4 517-0138-07 *Plug, Hale 18 Nut, Hex (M6)
5 517-0138-04 *Plug, Hale 860-2057 3 SpecA ----
6 517-0138-09 *Plug, Hale (Spec A) 185- 6699-02 3 Spec C ......._
7 508-0021 *Grommet, Rubber
8 lnsulation, Duct
405-6700 SpecA * - Parts lncluded in Front Panel Kit.

9
405-9616 Spec C
Panel, Duct
+> - Parts lncluded in Roof Extension Panel Kit. (_ ~
405- 6515-03 SpecA
405- 9615-03 SpecC

11 o "'
MDKBLJM/N
'
Engine Sound Shield (Spec D)

~(

:e_

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED . DESCRIPTION

1 404- 0016- 03 1 Panel, Roof 818- 0239-03 Spec D


2 405- 6688 1 lnsulation, Roof 6 800-6395- 01 6 Screw, Hex Head Sems
3 405- 6340 1 Cover, Access (M6 X 1 X 16mm)
4 405-6709 1 Cover, Access 7 517- 0392- 19 2 Plug, Hole
5 12 Rivet, Pop

111
MDKBLJM/N
~

~
Engine Panel Sound Shield (Spec D-E)
,----,

e
,

3
'\

(_
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REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 405-9751 - 03 1 Door, Sound Shield 406-0958 (Knob) ,.....·


2 895- 0395 1 Seal, Weather (27.5') A0308824 (Slotted)
3 405- 9568 1 lnsulation, Door 5 895-0411 Weather, Seal (4.1 ')
4 2 Latch, Door (1/4 Turn)

e
112
MDKBLJM/N "'.
Engine Panel Sound Shield (Spec D-E)
r

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11
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11-f
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,.....
PART REF PART QTY. PART
" REF
NO.
PART
NO.
QTY.
USED DESCRIPTION NO. NO. USED DESCRIPTION
r-
8 Rivet, Pop (MDKBM and MDKBN)
818-0231-01 Spec D 11 Screw, Hex Sems Stainless
2 406- 1032 4 Catch, Door (M6X1X16mm)
3 404-0012-03 Panel, Front 800-6395- 01 19 MDKBL
4 517-0138-07 1 Plug, Hale 800-6395- 01 26 MDKBM, MDKBN
5 517-0138- 04 1 Plug, Hale 12 405- 4445-03 1 Panel, Roof End lnsulation
6 517-0136 1 Plug, Hale 13 404-0014-03 1 Panel, Roof End
7 508- 0021 1 Grommet, Rubber 14 405-6811 3 lnsulation, Panel Roof
8 405- 9616 1 lnsulation, Duct Extension (MDKBM, MDKBN)
"' 9 404- 0017-03 1 Panel, Duct 15 185-6699- 02 3 Nut, Hex (M6}
10 404- 0015-03 1 Panel, Roof Extension
,---,

,...
,,---

113
MDKBLJM/N
Generator
PCB Mounting

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REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 300-6396 1 PCB, Control 4 526- 2050 2 Washer, Flat (M4)


r 2 404-0022-03 1 Panel, UMC Mounting 5 800-6033 3 Screw, Hex Head Sems
3 800- 3042 2 Screw, Hex (M4 x 1O) Stainless (M6 x 1 x 16mm)
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115
/'\
MDKBUM/N
Control Box (Spec A-C)

2
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26
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116
MDKBL/M/N
_....,,_
Control Box (Spec A-C)
,.........
/
REF PART QTY. PART REF PART QTY. PART
"' ( NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

,-...
1 319-5503-03 Control, Box 20 821-6006-01 6 Screw, Hex Head Sems
2 319-4370-03 Cover, Control Stainless (M6 x 1 x 16mm)
3 319-4404 Cover, Control 21 800-6062 3 Screw, Hex Head Cap
,......._ 4 332-3750 Guide, Card (M8 X 1.25 X 45mm)
5 508-1105-01 1 Grommet; Remote 22 850-2058 3 Washer, Split Lock Stainless
6 870-2228 6 Clip, Nut (M8)
7 Standoff, lnsulator 23 860-2058 3 Nut, Hex Stainless
332-2370 2 Neg Gnd Single Phase (M8 x 1.25mm)
"' 332-2370
332-2370
3
3
Neg Gnd Three Phase
ISO Gnd Single Phase
24 Screw, Hex Flange
(1 /4-20 X 3/8")
0 332-2370 4 ISO Gnd Three Phase 821-0009 2 Neg Gnd Single Phase
8 337-2795 1 Strap, Bond 821-0009 3 Neg Gnd Three Phase
9 Washer, Lock (1 /4") 821-0009 3 ISO Gnd Single Phase
856-0006 4 Neg Gnd 821-0009 4 ISO Gnd Three Phase
856- 0006 3 ISO Gnd 25 856-0008 2 Washer, EIT(5/16")
10 Screw, Brass (1 /4-20 x 1.25") 26 337-3508 1 Strap, Bond
,.........
810-0155 2 Neg Gnd 27 338-4491 1 Harness, Accessory (NIM)
810-0155 1 ISO Gnd 28 PCB (NIM)
11 800-3017-18 1 Screw, Hex Head Cap 327-1444-01 1 J1939
,,........ (M8 X 1.25 X 16mm) 327-1444-02 1 * SmartCraft
12 853- 0016 2 Washer, Lock 29 870-2062 4 Nut, Nylon Lock (M5)
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13 Screw, Hex Head Cap 30 800-6002 4 Screw, Hex Head Sems
(1/4-20 X .375") (M5 X .8 X 10mm)
,...._. 800- 0310-01 2 Single Phase 31 Breaker, Circuit
800-0310-01 3 Three Phase MDKBL
14 Washer, Flat (1/4-20) 320-1689-04 30Amps
,-. . ( 526-0399-13
526-0399-13
2
3
Single Phase
Three Phase
320-1689-05
320-1689-12
35Amps
55Amps
,......... 15 Nut, Hex Brass (1 /4-20) MDKBM
871-0016 5 Neg Gnd 320-1689-06 40Amps
871-0016 3 ISO Gnd 320- 1689-07 45Amps
¡--...
16 Washer, Flat Brass (1/4") MDKBN
526-0052 4 Neg Gnd 320-1689-08 50Amps
f' 526-0052 3 ISO Gnd 320-1689-09 55Amps
17 508-1105 1 Grommet, Remote 320-1689-12 70Amps
,-... 18 517-0136 1 Plug, Hole
19 Screw, Pan Head XREC
,.---... (6-32 X .31)
815-0550-01 4 Single Phase
815-0550-01 6 Three Phase
,,-...

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SmartCraft is a trademark of the Brunswick Corporation.

117
MDKBL/M/N
Control Box (S pee D)

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1€12
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118
MDKBLJM/N
Control Box (Spec D)

REF PART QTY. PART REF PART QTY. PART


~< NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 319-6227-03 1 Control, Box 20 800-6062 3 Screw, Hex Head Cap


2 402-0681 - 01 3 lsolator, Vibration (M8 X 1.25 X 45mm)
3 818-0231 - 01 6 Rivet, Pop 21 Screw, XREC Phillips
4 319-6228-03 1 Cover, Box Control (#6-23 X .312")
5 319-4404 1 Cover 815-0550-03 4 Neg GNO 1 Phase 12 &24V
6 332-3750 1 Guide, Card ISO GNO 1 Phase 12 &24V
7 508-1105 2 Grommet, Remate 815-0550- 03 6 Neg GNO 3 Phase 12 &24V
8 517-0136 2 Plug, Hale ISO GNO 3 Phase 12 &24V
9 800-6395-01 6 Screw, Hex Head Sems 22 PCB
(M61.0 x 16mm) 327-1659-01 1 NIM/J1939
10 526-2100 3 Washer, Flat (M8) 327-1659-02 1 N1M/SmartCraft
11 Standoff, lnsulator 327-1686-03 1 \NIM/SmartCraft 2
332-2370 2 Neg GNO 1 Phase 12 & 24V 23 800-6002 4 Screw, Hex Head
332- 2370 3 Neg GNO 3 Phase 12 & 24V (M5 X 0.8 X 1Omm)
ISO GNO 1 Phase 12 & 24V 24 870-2062 2 Nut, Nylon Locking (M5)
332-2370 4 ISO GNO 3 Phase 12 & 24V 25 338-4491 1 Harness, Accessory
12 Washer, Flat (J1939 / SmartCraft)
(6.7510 X 14.300 X .8mm) 26 338-4982 Harness, Accessory
526-0052 6 Neg GNO 1 Phase 12 & 24V (SmartCraft 2)
526-0052 7 Neg GNO 3 Phase 12 & 24V 27 517-0138-05 Plug , Hale
526-0052 8 ISO GNO 1 Phase 12 & 24V 28 517-0138-08 Plug, Hale
526-0052 9 ISO GNO 3 Phase 12 & 24V 29 Breaker, Circuit
13 Screw, Locking Head MOKBL
(1 /4-20UNC X 14.300 X .8) 320-1689-04 1 30Amps
821-0009 4 Neg GNO 1 Phase 320-1689-05 1 35Amps

:e
12 & 24V 320-1689-12 1 55Amps
821-0009 6 Neg GNO 3 Phase 12 & 24V . MOKBM
ISO GNO 1 Phase 12 & 24V 320-1689-06 40Amps
821-0009 8 ISO GNO 3 Phase 320-1689-07 45Amps
12 & 24V MOKBN
14 856-0006 4 Washer, ETIT Locking (1/4") 320-1689-08 50Amps
15 871-0016 5 Nut, Hex (1 /4-20") 320-1689-09 55Amps
16 810-0155 2 Screw, Round Head 320-1689-12 70Amps
(1/4- 20UNC X 1.25")
17 337-2795 1 Strap, Bond
18 853-0016 2 Washer, ET Locking (5/16")
19 821-6003-01 1 Screw, Hex Head Sems
(M8X1.25 X 16mm)

~(

SmartCraft is a trademark of the Brunswick Corporation.

119
MOKBL/M/N
Control Panel Components

(
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Assy, Engine Panel ( Spec D 6 821 - 6001-03 2 Screw, Hex Head Sems
See Control Panel for Parts) (M5x.8x16mm)
300- 6362- 01 1 12V (Non NIM)
300- 6362-02 1 24V 7 Harness, Control
2 818-1150- 03 4 Rivet, Orive Plastic (Std) 338- 4213 N/A
3 300-6363-02 1 Assy, Control (Spec D) 338- 4414 Non Nim
4 800- 6002 2 Screw, Hex Head Cap 338- 4414 Nim
(M5 X .8 X 1Omm) 8 Relays
(NIM) 307- 2767 2 12V
5 870- 2062 2 Nut, Nylon Lock (M5) 307-2819 2 24V
(NIM) 9 323- 1563 2 Contact, Relay ~

,......

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120
MDKBL/M/N
,.-._

" Control Panel Components


,,.--.,.,
(eSDD Display)
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REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
f"

300- 5944-03 Kit, Control (Kit lncludes 7 526- 0399- 05 2 *Washer, Flat (#6)
f" Parts Marked *) 8 800-0309- 10 2 *Screw, Hex Head Mach
1 319-5544- 02 *Panel, Display (#6- 32UNC- 2A X ,250")
,---... 2 98-8323 *Label, lnformation 9 814- 2155- 01 4 *Screw, Flange Head XREC
3 *Controls (M3.5 x 9.5mm)
300- 5885 SpecA- C 10 856-0003 *Washer, ETIT Lock (#1 O")
,,-..
300- 6393 Spec D 11 870- 0131 *Nut, Sems ET (#10-32")
4 302- 2048 Hourmeter
,--... 5 Breaker, Circuit
SpecA-C * - All Parts lncluded in Control Kit and lnstruction Sheet.
320-1140

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320- 2361

320-1862- 01
320- 2362
Spec D
Breaker, Circuit
SpecA- C
Spec D
,,---...
121
,,---... MDKBLJM/N
Control Panel Components
(Breaker Switch Option Spec A-C)

3 '1

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REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION ,,---..,

Assy, Engine Panel (Ali 7 Switch, Rocker SPDT


Parts lncluded) 308-1102 24VDC
300- 5476-05 1 12V 308- 1101 12VDC
300-5476-06 1 24V 8 320-1140 Breaker, Circuit (15 Amp)
1 320- 1862- 01 1 Breaker, Circuit (50 Amp) 9 302-2048 Meter, Hour
2 319-4467-02 1 Panel, Control (Ground) 10 856-0003 Washer, EIT Lock (#1 O) ~
3
4
319- 4368- 06
98- 7781
1
1
Panel, Control
Label, Control
11 87Q-0131 Nut, Sems EIT (_
5 526-0399- 05 2 Washer, Flat (#6) 1
6 800- 0309- 10 2 Screw, Hex Head (6-32 x 1/4") * - See Control Box for Location.
122 '
MDKBL/M/N
"
Control Panel Components
(Breaker Switch Option Spec O)
(
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REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Assy, Engine Panel (Ali 6 Switch, Rocker


Parts lncluded) 308-1218 1 12VDC
300-6362-01 1 12V 308- 1219 1 24VDC
300-6362- 02 1 24V 7 526- 0399- 05 2 Washer, Flat DAC
1 319- 6871-02 1 Panel, Control 8 800- 0309- 10 2 Screw, Hex Head Mach
2 98-8713 1 Label, lnformation (Control) (6- 32 X 1/4")
3 320-2361 1 Breaker Circuit 9 31.9-6873 Panel, Control Box (Ground)
4 320- 2362 1 Breaker Circuit 10 856-0003 Washer, EIT Lock (#1 O)
5 302- 2048 1 Meter, Hour 11 870- 0131 Nut, Sems EIT (#10- 32)

123
MDKBL/M/N
Remate Control Panel

511

REF PART QTY. PART


NO. NO. USED DESCRIPTION

Kit, Remete Switch Harness


(lncludes Parts Marked +)
541 - 0941-01 12V
541-0941-02 24V
Kit, Panel Remete
(lncludes Parts Marked #)
300-5725-01 12V
300-5725-02 24V
#+Switch, Recker (S11)
308-1101 1 12V
308-1102 1 24V
2 319-6990 1 #Panel, Remete (lncludes # - Parts lncluded in Remete Panel.
Printing) + - Parts lncluded in Remete Switch Harness. lnstructiens
3 338-3988 #+ Harness, Remete Panel included in Kits enly
(lncludes Parts Marked *)
4 308-1019 1 *Cennecter, Switch (S11)
5 332- 2890 6 *Terminal, Receptacle (.25")

124
MDKBL/M/N
Remate Control Panel
w / Hour Meter

~9~
~10
511
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!
7
10
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REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Kit, Remote Panel 6 323-1591 2 *Plug, Seal


300-5727-01 12V 7 323- 1543 1 *Wedge, Plug (8 Pin)
300-5727- 02 24V 8 323- 1492 6 *Pin, Contact
1 319- 6992 Panel, Remote Printed 9 308- 1019 1 *Connector, Switch (S11)
2 Switch, Rocker (811) 10 332- 2890 6 *Terminal, Receptacle (.25")
308- 1101 12V 11 815-0910 2 Screw, Wood (#6 x 1)
308- 1102 24V 12 98-8081 1 Label, Panel (Remote)
3 302- 2002 Meter, Hour (M11)
4 338- 3990 Harness, Remote Panel
(lncludes Parts Marked *) * - Parts lncluded in Remote Panel Wiring Harness.
5 323- 1541 *Plug (8 Pin) (P4)

125
MDKBLJM/N
Control Harness (Spec A-C)

8
7

~
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$3
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REF PART QTY. PART REF PART QTY. PART


NO. NO.
,......,
USED DESCRIPTION NO. NO. USED DESCRIPTION
,....,
338-4396 Harness, Control 7 323-1765 1 Connector, Housing 4 Pin (S3)
1 323-1582-06 Plug(12 Pin, Green P3) 8 323-1563 1 Socket, Relay
2 323-1582-05 Plug (12 Pin, Black P1) 9 323-1583 3 Plug, Wedge 12 Pin
3
4
5
323-1582-07 1
323-1591
323-1708
AR
AR
Plug (12 Pin, Gray P2)
Plug (P1, P3)
Sea!, Cable(S3)
10
11
323-1542
323-1544
1
1
Connector, Receptacle 8 Pin
Receptacle, Wedge(J4)
l ,.---..,
12 323-1791 1 Connector, Plus 1 Pos
6 308-1019 1 Switch, Connector (S4) 13 323-1792 1 Connector, Plus 3 Pos
126
MDKBL,IM/N
Control Harness (Begin Spec D)

(
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14,15
S3

REF PART QTY. PART REF PART QTY. PART


NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

338-4953 Harness, Control 9 323-1583 3 Plug, Wedge 12 Pin


1 323-1582-06 Plug(12 Pin, Green P3) 10 323-1542 1 Connector, Receptacle 8 Pin
2 323-1582-05 Plug (12 Pin, Black P1) 11 323- 1544 1 Receptacle, Wedge(J4)
3 323-1582-07 1 Plug (12 Pin, Gray P2) 12 323-1791 1 Connector, Plus 1 Pos
4 323-1591 AR Plug (P1 , P3) 13 323-1792 1 Connector, Plus 3 Pos
5 323-1708 AR Seal,Cable(S3) 14 323-1625 1 Connector, Connector
6 308- 1019 1 Switch, Connector (S4) Receptacle 6 Pin
7 323- 1765 1 Connector, Housing 4 Pin (83) 15 323- 1626 Wedge, 6 Pin
8 323-1563 1 Socket, Relay

127
MDKBLJM/N
------
~
Wiring Harnesses

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4 8

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9~1~
10

128
MDKBIJM/N
Wiring Harnesses

REF PART QTY. PART REF PART QTY. PART

:e NO. NO.

338-3167
338-3168
USED

1
1
DESCRIPTION

Harness, Remote Extension


(lncludes Parts Marked #)
15 feet
25 feet
NO.

14
15
16
17
NO.

323- 1541
323-1492
323- 1543
323- 1542
USED

1
AR
1
2
DESCRIPTION

±ºPlug, Connector (8 Pin)


±ºTerminal, Socket
±ºWedge, Plug (8 Pin)
+ Connector, Receptacle (8 Pin)
338- 3169 1 45 feet 18 323-1491 AR @Terminal, Pin
338-3169- 01 1 75 feet 19 323-1544 2 +Wedge, Lock, Receptacle
338- 3169- 02 1 100 feet (8 Pin)
338- 3169- 03 1 150 feet
2 323-1541 1 #Plug (8 Pin) 20 338-4017 Harness, Pigtail (lncludes
3 323- 1492 8 #Terminal, Socket Parts Marked @)
4 323- 1543 1 #Wedge, Plug (8 Pin) 21 323- 1542 1 @Connector, Receptacle (8 Pin)
5 323-1542 1 #Receptacle, (8 Pin) 22 323-1544 2 @Wedge, Lock (8 Pin)
6 323- 1491 8 #Terminal, Pin 23 323-1491 AR @Terminal, Pin
7 323-1544 1 #Wedge, Receptacle (8 Pin)

8 338-4223 1 Harness, Remote Panel # - Parts lncluded in Remote Extension Harness.


9 323- 1541 1 Plug (8 Pin) * - Parts lncluded in Custom Pigtail Harness.
10 323- 1543 1 Wedge, Plug (8Pin) º - Parts lncluded in Adapter Harness.
11 323-1492 AR Terminal, Socket .+ - Parts lncluded in Junction Harness.
12 323- 1591 AR Plug, Seal .@- Parts lncluded in Pigtail Harness.
13 338- 4016 1 Harness, Junction (lncludes
Parts Marked +)

129
MDKBLJM/N
.-,,.

r\
Labels / Kits
~
REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
REF
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
(- ~
',

98-8601 Label, lnformation Sheet 98- 8714 2 Label, Logo (Cummins Onan)
(lncludes Labels Marked*) '\
98-8715 2 Label, (Cummins C)
4 *Label, Warning 98- 8717 1 Label,Logo (Cummins Onan C)
1
1
*Label, lnformation (No Step)
*Label, Warning (Coolant)
98- 8699
98-8700
1
1
Label, lnformation (Rear)
Label, lnformation (Front)
""
1 *Label, lnformation (Coolant) \
1 *Label, lnformation (Oil Fill) 100-3478-02 Kit, Cruise lncludes
1 *Label, lnformation (Lifting) Ali of The Following ltems:
98-8687 1 Label, lnformation Sheet 149-2106 2 Filter, Fuel
(lncludes Labels Marked+) 185-5835 2 Filter, Oil
1 + Label, 1nformation 132-0379 2 Kit Pump, Service
1 + Label, 1nformation (Service) 185- 6934 2 Belt
3 + Label Warning 130-4434 2 Pencil, Zinc
1 +Label lnformation (No Step) 417-0223 2 Box, Cruise Kits
1 + Label Danger
1 +Label, Warning (Coolant) 98-8387 Label, lnformation (Reconnect))
1 + Label, lnformation (Ground)

(_

130
Numerical lndex

Part No. Page Part No. Page Part No. Page Part No. Page
!
~\

098-7781, 123 104-2156, 18 130-4847-03,99 147-0924,40


098-8081, 125 ' 126 104-2157,22 130-4869-03,99 147-0974,46
098-8092, 125 104-~158, 15 130-4870,99 147-0976,36
098-8323, 122 104-2159, 18 130-4945-03,99 147-0977,36
098-8387, 131 110-3827' 48 130-4985-03,74 147-0978, 41 '44' 46
098-8601, 131 110-3959, 49 130-""5169, 74 149-1908-05, 70 ' 71
098-8687, 131 110-3960, 37 ' 38 130~5170, 74 149-1914-01, 71
098-8699, 131 110-3965, 38 130.:_5176, 74 149-1949, 71
098-8700, 131 110-3966,37 130-5387-01, 76 ' 78 149-1952, 71
098-8713, 124 110-3967,38 130-6526,80 149-1953, 71
098-8714,131 110-3974,50 130-7489-02, 74 149-2041-03, 70
098-8715, 131 110-4021, 49 ' 50 132-0358, 76 ' 79 149-2045, 71
098-8717, 131 11 0-4022, 49 ' 50 132-0360, 79 ' 80 149-2046, 71
100-3478-02, 131 110-4092,37 132-0361, 79' 80 149-2047, 71
100-3616-01,9 110-4093, 11 132-0362, 79 149-2073, 70
100-3616-02,9 110-4094,38 132-0363, 79 ' 80 149-2100,62
100-3811-01, 10 112-0319, 12' 14 132-0364, 79 ' 80 149-2106, 62 ' 131
100-3811-02, 10 112-0320, 12' 14 132-0365, 79 ' 80 149-2235,62
100-3812-01, 10 112-0328, 12' 14 132-0366, 79 ' 80 149-2331-01,62
100-3812-02, 10 114-0430, 12' 14 132-0367, 79' 80 149-2601,62
100-3944-01,9 114-0450, 12' 14 132:--0368, 79' 80 149-2612,62
100-3944-02,9 115-0512,53 132-0369, 79 ' 80 149-2618-04,62
100-3945-01,10 115-0514,54 132-0370, 79 ' 80 149-2634-01,64,68
100-3945-02,10 115-0541 ' 16 ' 17 132-0371, 79 149-2646, 64 ' 68
100-3946-01, 10 120-1332-02,85 132-0372, 79 ' 80 149-2654,62
100-3946-02, 10 120-1386,9 132-0373, 79 149-2655,62
100-4101-01,9 122-0932,87 132-0374, 79' 80 149-2761-03,64
100-4101-02,9 123-2298, 53 ' 54 132-0375, 79 ' 80 149-2795,68
100-4102-01, 11 123-2299,55 132-0376, 79 149-2830-03,68
100-4102-02, 11 123-2414,89 132-0377, 79 150-2927, 30 ' 31
101-0868,24 130-3570,84 132-0378, 79 154-2369,94
102-1485, 85' 86 130-3571,84 132-0379, 79 ' 131 154-3020-01,94
102-1511, 88 130-3572,84 132-0380, 79 154-3060,94
103-0835,55 130-3573,84 132-0459, 76 ' 77 ' 78 ' 154-3270,94
103-0858,55 80
130-3574,84 155-1002,69
103-0861,56 130-3721,94 134-5384,53
155-2029,69
104-2118, 22' 24 130-4434, 74' 131 134-5386,54
155-2030, 69 ' 95 ' 96
104-2119, 22 ' 24 130-4739-03, 74 140-2898, 90 ' 91
155-2033,94
104-2120, 22' 24 130-4740-02, 74 140-3078-01, 90 ' 91
155-2355-02,94
104-2121' 15 ' 22 ' 24 130-4830, 78 ' 90 147-0897,42
155-2666-01,94

131
Numerical lndex
~

/'\
Part No. Page Part No. Page Part No. Page Part No. Page /
(
\ '·

155-3146,94 181-9120, 16 185-2291, 52 ' 53 ' 54 185-5486, 9 ' 1o ' 11 r"'\


155-3147,94 181-9122,26 185-2338, 9' 10' 11 185- 5487, 9' 10' 11
155- 3216,69 181-9)23,26 185-2343,87 185-5490, 9' 10' 11
155-3217,69 181-9124, 22' 24 185-2345, 39 ' 40' 41 ' 185-5495, 85' 86
155-3218,69 181-9126, 17 42' 43' 44
185-5502, 9 ' 38
155-3233, 94 181-9128,88 185-2349, 52 ' 55 ,......_
185-5558, 16' 17
155-3239,90 181-9134, 14 185-2359,55
185-5560, 16 ' 17
155-3240, 94 181-9135, 14 185-2380, 10
185-5607' 40 ' 42
155-3256,94 181-9137,22 185-2384, 52 ' 53 ' 54
185-5608, 40 ' 42
155-3261 - 02,94 181 - 9149, 29' 30' 31 185-2385, 39' 40' 41 '
42 ' 43' 44 185-5609, 40' 42
155-3522,94 181-9150, 29' 31 185- 5612, 39' 40' 41 '
185-2386, 25 ' 29 ' 30 '
155-3523,94 181-9152, 29' 30 31 '88 42' 43' 44
155-441 7' 95 ' 96 181 - 9189,90 185-2387, 16' 17 185-5615, 39' 40 ' 41 '
43' 44
181-7432,29 181-9220, 53' 54 185-2388, 16' 17' 26'
27' 51 '58' 59 185-5616,42
181-9000, 53' 54' 56 181-9223,26
185-2389, 25 ' 87 ' 90 185-5623, 32 ' 35 ' 36
181-9007,57 181-9230,89
185-2390, 21 ' 22 ' 23 ' 185-5624, 32 ' 35 ' 36
181-9013,56 181-9233,57 24 185-5625, 32 ' 35 ' 36
181-9019,56 181-9238, 53' 54 185-2391 , 21'22'23' ,.
185-5639,34
181-9021,56 24
181-9025, 53' 54
181-9240, 53' 54
184-0038,56 185-2403,9
185-5640,34 C.
185-5641,34
181-9036, 49' 50 184-0071, 9 ' 1o ' 72 185-2411, 37' 38
185-5643,34
181-9055, 40' 42 184-0072,10 185-2412, 9' 10' 11
185-5644,34
181-9067,28 185-2072,48 185-2413, 37' 38
185-5645,34
181-9079, 54 185-2076,48 185-2563,89
185-5646,34
181-9090,43 185-2080,48 185-2564, 18 ' 58 ' 59
185-5647,34
181-9093,11 185-2095, 9' 10' 37' 38 185-2572, 9' 10' 11 ' 58
'59 185-5649,34
181-9094,89
185-2096,87 185-2578, 32 ' 35 ' 36 185-5650,34
181-9100,50
185-2102, 10 185-2658,19 185-5652,34
181-9102, 12' 14
185-2115, 9' 10' 11 185-3078, 87 ' 88 185-5653,34
181-9104,28
185-2124, 55 ' 56 185-3080,55 185-5654,34
181-9105, 29' 31
185-2170, 18 185- 3093,25 185-5655,34
181-9108,57
185-2178, 18 185-3505,21 185-5658,34
181-9109, 53 ' 54
185-2179, 48' 49' 50 185-4255, 27 ' 32 ' 55 185-5659,34
181-9110, 90
185-2184, 48 ' 49 ' 50 185-5337, 39 ' 40' 41 ' 185-5661 ' 34 ' 35 ' 36
181-9113, 28 42,43,44
185-2188, 9' 10' 11 '37 185-5662, 34 ' 35 ' 36
181-9114, 28 185-5407, 52 ' 55
'38 185-5663, 34' 35' 36
181-9115, 57 185-5421,39
185-2233, 9' 10' 11 185-5684,28
181-9116, 57 185-5445, 58 ' 59
181-9117, 50
185-2284, 9' 10' 11 '28
' 39 ' 40 ' 41 ' 42 ' 43 ' 44
~

185-5478,88
185-5714,57
185-5716,57
(_ ,,.......
181-9119, 37' 38 185-5484, 9' 10' 11 185-5741, 55' 56

132
Numerical lndex

/
{ Part No. Page Part No. Page Part No. Page Part No. Page
,..---.. \

185- 5742, 55' 56 185- 6409, 18 185-6511, 22 185-6553, 13' 15


185- 5743,55 185-6441,20 185- 6512,23 185-6554, 13' 15
185- 5745,57 185- q442,20 185-6513, 21 '22' 23' 185- 6555, 13' 15
185- 5771,60 24
r 185- 6445,51 185- 6556, 13' 15
185-5777,60 185-6514,23
185- 6459' 49 ' 50 185- 6558,25
185- 5782,60 185-6515,23
185-6468, 9' 10' 11 185- 6560, 25 ' 26
185-6516, 16' 17
185-5783,60 185- 6469, 9 ' 1o ' 11 185- 6561, 25 ' 26
185- 5784,60 185- 6470,9 185-6517' 16 ' 17
185- 6562, 25 ' 26
185-5798,32 185-6518, 17
185-6471, 9' 10' 11 185-6563' 25 ' 26
185- 5820,34 185-6472, 9' 10' 11 185- 6519, 16' 17' 29
185- 6564, 25 ' 26
185- 5823,35 185-6475, 37 ' 38 185-6520, 16' 17
185-6565, 25 ' 26
185- 5826, 51 ' 88 185-64 76, 37 ' 38 185-6521, 16 ' 17
185-6566, 25 ' 26
185-5833, 55 ' 56 185- 6477, 37' 38 185- 6522, 16 ' 17
185-6567' 25 ' 26
185- 5835, 55 ' 56 ' 131 185- 6478,38 185- 6523, 16' 17
185- 6568, 25 ' 26
185- 5843, 10' 11 185-64 79, 37 ' 38 185- 6524, 16' 17
185-6569, 25 ' 26
185- 5845, 9' 10' 11 185- 6480,55 185- 6525, 16' 17
185- 6570, 25 ' 26
185- 5869,55 185-6481, 55' 56 185- 6526, 16' 17
185-6571, 25 ' 26
185- 5924, 13' 15 185-6529, 14
185- 6482, 55 ' 56 185- 6572, 25 ' 26
185-5938, 13' 15 185-6530, 14
185-6483, 55 ' 56 185-6573, 25 ' 26
185-5941, 13' 15 185- 6484, 55 ' 56 185-6531, 12' 14
185-6578,9
185- 5942, 13' 15 185- 6485, 55 ' 56 185- 6532, 12' 14
185- 6579, 9 ' 76 ' 77 ' 78
185-5943, 13' 15 185- 6486, 55 ' 56 185- 6533, 12' 14
185-5959, 25 ' 26 ' 29 ' 185- 6487, 55 ' 56 185-6534, 12' 14 185-6580,32
31 185- 6535, 12' 14 185-6584, 32 ' 35 ' 36
185-6489,56
185-5960, 25 ' 26 ' 29 ' 185- 6536, 12' 14 185-6585, 32 ' 35 ' 36
31 185- 6490,55
185- 6491, 55 ' 56 185- 6537, 12' 14 185-6586,32
185- 5985, 39' 40' 41 '
42' 43' 44 185- 6492, 55 ' 56 185-6538, 12' 14 185- 6588,34
185- 6004,51 185-6493,55 185- 6540, 13' 15 185- 6589,34
185- 6005,51 185- 6494,55 185-6541 ' 13 ' 15 185- 6593, 29 ' 31
185- 6039,9 185- 6497,52 185- 6542, 13' 15 185- 6597,31
185- 6040, 9 ' 10 ' 11 185- 6498, 52 ' 54 185-6543, 13' 15 185- 6599,30
185-6103,53 185- 6499, 52 ' 90 185-6544, 13' 15 185-6600, 29 ' 30 ' 31
185-6121, 9' 10' 11 185-6500,52 185-6545, 13' 15 185-6601, 29 ' 30 ' 31
185-6163, 29' 30' 31 185-6501,52 185-6546, 13' 15 185-6602,29
185- 6354,20 185-6503,52 185- 6547, 13' 15 185-6603, 29 ' 30 ' 31
185-6358,20 185-6506, 21 ' 23 185-6548, 13' 15 185-6604, 29 ' 30 ' 31
185-6362,20 185- 6507, 21 '22' 23' 185- 6549, 13' 15 '22' 185- 6605, 29 ' 30 ' 31
24 24
185- 6365,20 185- 6612,27
185- 6509,21 185- 65.§0, 13' 15' 22
185-6386, 19 185- 6614,27
185- 651 O, 21 , 23 185- 6551, 13' 15' 22
185- 6394, 52 ' 53 ' 54 185-6615,27
185-6552,15

133
Numerical lndex
,...,,

Part No. Page Part No. Page Part No. Page Part No. Page , ,- -'
(_
185-6621,39 185-6745, 14 185-6887, 34 ' 35 ' 36 185-7069, 55 ' 56 ' 90
185-6624, 39 ' 42 ' 43 ' 185-6746, 14 185-6888, 34 ' 35 185-7082, 39' 41 '43' "'
44 44
185-6747,38 185-6889, 10
185-6630,59 185-7104, 18' 19
185-6748, 32 ' 34 ' 36 185-6891, 29 ' 30
185-6631, 58' 59 185-7105, 18' 20
185-6749, 32 ' 35 185-6894,27
185-6633, 58 ' 59 185-7106, 39' 41
185-6750, 39 ' 40 ' 41 ' 185-6896,40
185-6665, 51 ' 55 42' 43' 44 185-7110, 94' 94
185-6897, 40 '41 '42'
185-6666,51 185-6751, 39' 40' 41' 43' 44 185-7212, 9' 10' 11
185-6667,51 42' 43' 44
185-6899, 39 ' 40 ' 41 185-7213,87
185-6671,57 185-6759, 9 ' 27 ' 32 ' 35
,36,55,56 185-6900,46 185-7214,87
185-6672,57 185-6762, 87 ' 88 185-6901,46 185-7215,87
185-6673,57 185-6781,51 185-6902,46 185-7216, 55' 56
185-6674,57 185-6785, 58 ' 59 185-6903,46 185-7217, 18
185-6677' 57 ' 90 185-6786, 58 ' 59 185-6904,46 185-7218, 18
185-6681, 48' 49' 50 185-6816,60 185-6905,46 185-7219, 18
185-6682, 48 ' 49 ' 50 185-6820,60 185-6906,46 185-7221,18
185-6683, 48 ' 49 ' 50 185-6845, 32 ' 35 185-6907,46 185-7222, 18
185-6685,48 185-6853,94 185-6908,46 185-7223, 9' 10
./
185-6686,48
185-6687, 48' 50
185-6854,94
185-6856, 9' 10' 11
185-6909,46
185-6910,46
185-7225, 59 ' 60
185-7226,59
l
185-6688, 48 ' 49 ' 50 185-6857,9 185-6911, 46 185-7227,59
185-6689, 48 ' 49 ' 50 185-6863, 55 ' 56 185-6912,46 185-7228,60
185-6690,48 185-6864, 55 ' 56 ' 185-6913,46 185-7229,60
185-6691 ' 48 ' 49 ' 50 185-6865,21 185-6914,46 185-7230,19
185-6692,48 185-6867,52 185-6915,46 185-7231,19
185-6693, 48 '49' 50 185-6868, 52 ' 53 185-6916,46 185-7232,19
185-6694, 48 ' 49 ' 50 185-6869, 21 ' 23 185-6917,46 185-7233,19
185-6695, 48 ' 49 ' 50 185-6870,23 185-6918,46 185-7234,19
185-6697,49 185-6871, 21 ' 23 185-6922,51 185-7235, 19
185-6699,94 185-6873,16 185-6923,48 185-7236, 19
185-6700, 90 185-6875, 25 ' 26 185-6925,94 185-7237,20
185-6701,90 185-6876,25 185-6926,90 185-7238,20
185-6707,34 185-6927,90 185-7239,20
185-6877' 25 ' 26 ,......_
185-6721,52 185-6930,28 185-7240,20
185-6878, 25 ' 26
185-6739, 32 ' 35 185-6879,25 185-6931,28 185-7245,10 r-,

185-6740, 39 '40' 42' 185-6880, 25 ' 26 185-6932,28 185-7246, 88 ' 89


43' 46
185-6882, 32 ' 34 ' 35 185-6933, 58 ' 59 185-7247,88
185-6741 ' 25 ' 26
185-6884,34 185-6934, 58 ' 59 185-7249,15
185-6742, 32 ' 36
185-6885,34 185-69S-6, 18 185-7250,18 (__
185-6743, 32 ' 36
185-6886,34 185-7004,39 185-7251,34
185-6744,36

134
Numerical lndex

Part No. Page Part No. Page Part No. Page Part No. Page

185-7253,29 185-7426, 53, 54' 56 300-6362-02, 121 , 124 320-1689-06, 118 ' 120
185-7265, 39 , 43 , 44 185-7429, 13, 15 300-6363-02, 121 320-1689-07, 118, 120
185-7266, 39, 42, 43, 185-~430 , 13 300-6393, 122 320-1689-08, 118 , 120
44
185-7432, 30, 31 300-6396, 116 320-1689-09, 118 , 120
185-7268, 39 , 41
185-7439,49 302-2002, 126 320-1689-12, 118, 120
185-7269,58
185-7440,50 302-2048, 122 , 123 , 124 320-1862-01, 122, 123
185-7270,58
185-7441, 49, 50 320-2361 , 122 124
l

185-7271,58 304-0796,62
185-9188,54 320-2362, 122 ' 124
185-7272,58 304-0797,62
185-6866, 9 ' 1o 323-1491, 125 130
l

185-7273, 58 , 59 304-0831-03,62
191-2252,20 323-1492, 125' 126, 130
185-7296,20 304-0832,64
191-2275-02, 18
185-7297,51 306-5006-01, 72 323-1541, 126' 130
193-0244, 85 ' 86
185-7298,51 306-5006-02, 72 323-1542, 127, 128, 130
193-0318,51
185-7299,57 307-1617,97
193-0430-01, 85 ' 86
185-7300, 48 , 49 , 50 307-2767, 121 323-1543, 125 126 , 130
l

193-0457-01,51
185-7302,10 307-2819, 121
193-0468,94 323-1544, 127 128, 130
l

185-7303,38 308-1019, 125' 126, 127


201-3515-02, 115
185-7304,38 '128 323-1563, 121 127 128
l l
201-3565-01, 115
~e 185-7305, 21 , 23 308-1101, 123, 125, 126
201-3565-03, 115 323-1582-05, 127 , 128
185-7306, 21 ' 23
205-0255, 115 308-1102, 123, 125, 126 323-1582-06, 127, 128
185-7307,23
211-0465-02, 115 323-1582-07, 127 128
185-7308, 12' 14 308-1218,124 l

220-4413-02, 115 323-1583, 127, 128


185-7309, 12' 14 308-1219, 124
220-4600-01, 115 323-1591, 126 127' 128
185-7310, 12, 14 309-0295-01,94 , 130
l

220-4600-03, 115
185-7311, 12' 14 309-0667, 76 323-1625, 128
232-2826, 115
185-7312, 15 319-4368-06, 123 323-1626, 128
232-4204, 22, 24
185-7313,28 319-4370-03, 118 323-1708, 127, 128
232-4226,24
185-7372,9 319-4404, 118, 120 323-1765, 127, 128
234-1068-03, 115
r 185-7373,37 319-4467-02, 123 323-1791, 127, 128
300-4686-01,94
185-7374,37 319-5503-03, 118 323-1792, 127, 128
300-5040,51
185-7375,37 319-5544-02,122 327-1444-01, 118
300-5041,51
185-7376, 13 319-6227-03,120 327-1444-02, 118
300-5476-05,123
185-7377,29 319-6228-03, 120 327-1659-01, 120
300-5476-06, 123
185-7378,29 319-6871-02, 124 327-1659-02, 120
300-5725-01, 125
185-7395, 49 , 50 319-6873, 124 327-1686-03, 120
300-5725-02, 125
185-7404,42 319-6990,125 332-0142, 101
300-5727-01, 126
185-7420, 9, 10 319-6992, 126 332-1554, 101
300-5727-02,126
185-7421, 87, 89 320-1140, 122, 123 332-2112, 101
300-5885, 122
185-7423, 55' 56 320-1689-04, 118 , 120 332-2112-01, 101
300-5944-03,122
185-7425, 27, 55' 56 320-1689-05, 118 , 120 332-2370, 118, 120
300-6362-01, 121 , 124

135
Numerical lndex

Part No. Page Part No. Page Part No. Page Part No. Page
e ~

332-2890, :125' 126 403-6785-02,98 405-6709, 109 ' 112 502-0029-06,94 ,.......,_
332-3408, 101 404-0012-03, 114 405-6797, 110 502-0041,62
332-3750, 118' 120 404-0914-03, 114 405-6811, 111 '114 502-0055, 62' 64' 68 ~

332-3771, 101 404-0015-03, 114 405-6957,110 502-0065,62


333-0732-02,97 404-0016-03, 112 405-6958, 111 502-0075,86
333-0802, 40' 41 '42' 404-0017-03,114 405-6959, 109 502-0153, 71 ' 94
43
404-0018-03, 105 405-6960, 111 502-0263, 85 ' 86
337-0081,90
404-0019-03, 105 405-6961-01, 111 502-0820,94
337-2785, 107' 108
404-0020-03, 106 405-6961-02, 111 502-1123, 85 '86
337-2795, 118' 120
404-0021-03, 105 405-7210, 95 502-1133, 65
337-3466-01,97
404-0022-03, 116 405-7211, 81 502-1162, 62
337-3507,90
404-0024-03,105 405-8783-03, 102 502-1180,85
337-3508, 118
404-0044-02,98 405-8825-03, 111 502-1218,62
338-3167, 130 ,.--...
404-0045, 105 405-9047-03, 102 502-1245, 62 ' 64 ' 68
338-3168, 130
404-0057,96 405-9077-03, 104 502-1353-02, 64 ' 68 ,-.,
338-3169, 130
404-0058,82 405-9078, 102 502-1354, 76' 78
338-3169-01, 130
405-4445-03, 111 ' 114 405-9079, 102' 105 502-1367-01 ' 64 ' 68
338-3169-02,130
405-6340, 109 ' 112 405-9129, 102 ' 105 502-1367-02, 64 ' 65 ' 68
338-3169-03, 130
338-3577-01, 101
405-6491-03, 100' 102 405-9568, 113 ( ...----,.
405-6492-03, 101 405-9615-03, 111 502-1368, 64 ' 68
338-3988,125 502-1425-02,83
405-6513-03, 111 405-9616, 111 ' 114
338-3990, 126 502-1463,83
405-6515-03, 111 405-9631 , 102' 105
338-4016, 130 502-1615,65
405-6516-02,98 405-9751-03, 113
338-4017, 130 503-0976,52
405-6517-03,103 405-9764-02, 108 ~
338-4159,97 503-0977,83
405-6518-02,98 406-0958, 110 ' 113
338-4200-02,97 503-1136, 76' 77' 78
405-6519-03, 11 o 406-1032, 111 '114 '"'
338-4213,121 503-1137, 76' 77' 78'
405-6520-03,100 417-0223, 131 ,,---....
338-4223, 130 81 ' 82 ' 90 ' 91 ' 94
405-6521-03, 111 501-0672-01,62
338-4396, 127 503-1139, 69
405-6523-03, 111 501-0672-02,62
338-4414, 121 503-1141 ' 90 ' 91
405-6524-03, 109 501-0709,62
338-4491, 118 ' 120 503-1142, 69' 94' 95'
405-6682, 100 501-0710,62 96
338-4622, 107 ' 108
405-6683, 101 501-0712-01 ' 76 ' 77 503-1320,94
338-4953, 128
405-6684, 100' 102' 105 501-0712-02, 76 ' 77 503-1353,94
338-4982, 120
501-091 o, 85 ' 86 503-1527,94
402-0681-01, 100' 102' 405-6685,100 --..
120 502-0003,62 503-1692,84
405-6686, 100
402-0728,98 502-0020, 70 503-1963-04,94 ,..-.,_
405-6687, 110
402-0728-02,98 502-0020-01, 62 ' 64 ' 68 503-1963-05,94
405-6688, 109 ' 112
503-2046, 94
403-4284-04, 37 ' 38
403-6402-03,98
405-6689, 100 502-0028,62 503-2070,52
(_ ,,.......
405-6700, 111 502-0029, 62 ' 70
403-6402-04,98 503-2087,52

136
Numerical lndex

Part No. Page Part No. Page Part No. Page Part No. Page

503-2089-02, 76 508-0021, 106' 111'114 526-0030, 98 800-3017-18, 37 '38'


503-2195, 76 ' 77 ' 78 118
526-0052, 101 '118' 120
508-0051, 104 800-3017-19, 62' 64' 68
503-2196, 76 ' 77
508-0115, 94' 101 526-0054, 101 '76' 77' 78
503-2197, 76 ' 78
508-0183,115 526-0063, 72 800-3017-21,94
503-2200-07,64
508-0210, 74 526-0399-05, 122 ' 123 ' 800-3017-22, 76 ' 77 ' 78
503-2200-08,64 124
503-2200-09,64 508-1102, 83' 101 800-3024, 116
508-1105, 118' 120 526-0399-11 ' 115
503-2202-01, 90 ' 91 526-0399-13, 118 800-3030, 62 ' 64 ' 68 '
508-1105-01, 118 97 ' 98 ' 107 ' 108
503-2207, 76' 78 526-0399-41, 115
508-1126, 103' 106 800-3042,90
503-2230, 76 526 0399 42 115
503-2249,94 508-1152, 100 ' 102 ' 105 - - • 800-6002, 118' 120' 121
526-0399-58,97
503-2309, 64' 83 509-0094, 115 800-6033, 111 ' 116
526-0399-60, 37' 38
503-2572, 95 ' 96 509-0351, 74 526-0399-62,98 800-6062, 118 ' 120
503-2573, 95 ' 96 509-0368, 104 ' 106 800-6395-01, 82 ' 96 ' 98
526-0406, 62 ' 64
503-2575-01 ' 95 ' 96 509-0428,87 526-2050, 90 ' 116 ' 105' 106' 112' 114'
120
503-2575-02, 95' 96 509-054 7' 22 ' 24 526-2081,101 800-6505,88
503-2578, 81 ' 82 510-0112, 115 526-2083,101 800-6548,9
503-2579, 81 ' 82

~e
510-0163,25 526-2100,120 802-2544,10
503-2580, 81 ' 82 510-0264, 15 526-2120, 97' 107' 108 810-0155, 90' 101 '118'
503-2581, 95 ' 96 511-0211, 131 526-2291, 90' 91 120
503-2588-03, 64 ' 65 517-0131-02, 82' 96 526-2340,98 813-0100,100
503-2588-04,64 517-0133, 106 813-0112, 62
541-0588,109
r 503-2728-01,83 517-0136, 105' 114' 118 541-0589, 109 814-2155-01, 122
503-2790,91 '120 815-0181,115
541-0590,99
503-2808, 65' 68 517-0136-01,65 815-0194,18
541-0599,94
503-2823, 82' 96 517-0138-04, 111 '114 815-0550-01, 118
541-0822,97
503-2883-01,68 517-0138-05,120 815-0550-03, 120
541-0853,64
503-2883-07,68 517-0138-07, 82' 104' 815-0843,115
111 '114 541-0876-01,83
503-2883-08,68 541-0941-01, 125 815-0862,94
517-0138-08,106, 120
503-2908, 77 815-0910, 125' 126
517-0138-09, 95 '96' 541-0941-02, 125
503-2916-01, 78 111 725-1027, 72 815-0916,94
503-2916-02, 78 517-0392-19, 112 815-0917-04, 115
800-0026,97
503-2935-02,65 517-0418,87 817-0441,89
800-0309-10,122, 123,
504-0223,83 518-0515, 62' 64' 65 124 818-0231-01, 98' 100'
505-0395, 85' 86 518-0548-05, 76' 77' 78 800-0310-01, 118 102' 104' 111 ' 114' 120
505-1485,62 800-0317, 74
818-0231-02, 106
505-1489, 62' 64 520-1002-06,115 800-0573,98
818-0239-03, 109, 112
505-1490, 62 ' 64 ' 68 520-1004-02, 115 800-2054, 115
818-1150-03, 121
505-2252, 55 ' 56 526-0003,94 800-3017-02, 99
821-0009, 118' 120
526-0029, 107 ' 108

137
Numerical lndex
.~
'\
Part No. Page

821-6001-03, 90 ' 91 '


Part No. Page

870-2062, 118' 120' 121


Part No. Page Part No. Page
e ,,.........

F\
121
821-6002-02, 62 '64' 68 870-2065-02, 107 ' 108 '
. ' 74 ' 90 ' 91 ' 99
821-6003-01, 120
111 ' 1.14
870-2228, 118
"
r\

821-6003-02,98 871-0016, 90' 101 '118.,


120
821-6006-01,81 ,95,
100 ' 101 ' 102 ' 103 ' 871-0025, 101
104' 109' 111 '118 895-0381,103
823-1002-03, 107' 108
895-0395, 110' 113
850-0114-53, 74' 97' 99
895-0402, 100 ' 104 ' 106
\
850-0114-54, 62' 64 '68
' 76 ' 77 ' 78 ' 94 895-0411 ' 110 ' 113
1\
850-0114-55, 62' 64' 68 898-1311-02, 78
A030B824, 113
850-2056, 111
850-2058, 118
853-0013, 115
853-0016, 97 ' 118 ' 120
853-2006, 100' 101 ' 107 /
,108,111 \ ..

853-2010, 97' 107' 108


856-0002,90
"
856-0003, 62 ' 90 ' 100 ' "
122' 123' 124
856-0006, 90' 101 '118'
120
856-0008,118 ,,-..
860-2036, 101
860-2057, 101 ' 103 ' 105 f'
'111
860-2058, 118 ,--.
862-0003, 107' 108
f'I
862-0015, 101
862-0026-07, 115 f'I

862-0026-30,97 ,-..'
862-0026-54, 74' 97
862-0026-55, 62 ' 64 ' 68 -----,
'76' 77' 78
870-0131, 100' 122' 123
'124
.-...,
870-0131-01,97' 115
870-0550-09,98
( __

138
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Cummins Onan
Cummins Power Generation
1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email www.cumminsonan.com/contact
www.cumminsonan.com
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are trademarks of Cummins lnc.
(_
©201 O Cummins Power Generation, lnc. Ali rights reserved. ®