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AD Aerospace Ltd.
Abbots Park, Preston Brook, Cheshire, WA7 3GH, UK
Tel: +44 (0) 870 442 4520 Fax: +44 (0)870 442 4524
WITH
RECORD OF REVISIONS
Title page 1 29th March 2006 Testing 1001 29th March 2006
2 Blank and to
Fault isolation 1002
Record of 1 29th March 2006 Schematic Wiring 2001 29th March 2006
Revisions Diagram
Service bulletin 1 29th March 2006 Cleaning 4001 29th March 2006
list
List of effective 1 29th March 2006 Checks 5001 29th March 2006
pages 2 29th March 2006
List of 1 29th March 2006 Assembly and 7001 29th March 2006
Illustrations Storage
Introduction 1 29th March 2006 Fits and Clearances 8001 29th March 2006
Illustrated Parts
List
TABLE OF CONTENTS
Title Page .FV-0410 ............................................................................................................................................................................. 1
RECORD OF REVISIONS .................................................................................................................................................................. 1
RECORD OF TEMPORARY REVISIONS......................................................................................................................................... 1
SERVICE BULLETIN LIST................................................................................................................................................................ 1
LIST OF EFFECTIVE PAGES ............................................................................................................................................................ 1
TABLE OF CONTENTS ..................................................................................................................................................................... 1
LIST OF ILLUSTRATIONS................................................................................................................................................................ 1
INTRODUCTION ................................................................................................................................................................................ 1
General ............................................................................................................................................................................................ 1
Shop Verification ............................................................................................................................................................................ 1
DESCRIPTION AND OPERATION ................................................................................................................................................... 1
Description ...................................................................................................................................................................................... 1
A. General................................................................................................................................................................................... 1
B. Electrical Specifications........................................................................................................................................................ 2
C Optical Specification............................................................................................................................................................. 3
D Mechanical Specification...................................................................................................................................................... 3
E Airworthiness ........................................................................................................................................................................ 3
F Software ................................................................................................................................................................................. 3
G EMI/Environmental Qualification ....................................................................................................................................... 4
OPERATION........................................................................................................................................................................................ 4
General ............................................................................................................................................................................................ 4
TESTING AND FAULT ISOLATION .......................................................................................................................................... 1001
1 Introduction....................................................................................................................................................................... 1001
2 Initial test on camera ........................................................................................................................................................ 1001
3 Final Testing...................................................................................................................................................................... 1001
FAULT ISOLATION ............................................................................................................................................................... 1002
WIRING AND SCHEMATIC........................................................................................................................................................ 2001
DISASSEMBLY ............................................................................................................................................................................ 3001
CLEANING.................................................................................................................................................................................... 4001
CHECKS ........................................................................................................................................................................................ 5001
REPAIR .......................................................................................................................................................................................... 6001
ASSEMBLY AND STORAGE ...................................................................................................................................................... 7001
STORAGE...................................................................................................................................................................................... 7001
FITS AND CLEARANCES ........................................................................................................................................................... 8001
Torque settings.......................................................................................................................................................................... 8001
ILLUSTRATED PARTS LIST .................................................................................................................................................... 10001
INTRODUCTION ........................................................................................................................................................................ 10002
General .................................................................................................................................................................................... 10002
Vendor Cage Codes ................................................................................................................................................................ 10002
ALPHANUMERIC INDEX ......................................................................................................................................................... 10003
DETAILED PARTS ............................................................................................................................................................... 10004
LIST OF ILLUSTRATIONS
Page
Figure 1. Internal schematic wiring diagram…….……………………………………………………………….2001
INTRODUCTION
General
This manual offers important technical data and maintenance details including operation, fault finding and illustrated
parts list (IPL) for the AD Aerospace FV-0410 Internal Monochrome Camera Unit with IR illuminator for commercial
aerospace use.
Shop Verification
Testing and Fault Isolation…………………………………………………………………………29th March 2006
Disassembly………………………………………………………………………………………...29th March 2006
Assembly…………………………………………………………………………………………...29th March 2006
FV-0410
INTRODUCTION Page 1
Date of Issue: 29th March 2006.
44-50-07 March 29/06
AD AEROSPACE
COMPONENT MAINTENANCE MANUAL
FV-0410
Description
Where :
x = N for NTSC
P for PAL
zzz = 2M5 for 2.5mm lens
3M0 for 3.0mm lens
3M6 for 3.6mm lens
4M3 for 4.3mm lens
06M for 6mm lens
08M for 8mm lens
12M for 12mm lens
mm = Balanced Output Termination Impedance
50 = 50 ohm
10 = 100 ohm
c = Connector exit from unit.
0 = Top Exit
1 = Front Exit
a = Colour Finish
0 = BAC 870 Beige to BMS 10-83D.
A. General
1.0 The camera is designed to be fitted within the aircraft, in a pressurised, heated area. The camera is designed to
be ceiling mounted, and to include a variety of mechanical mounting methods, specified within the Part
Number. The camera also incorporates within the same package an Infra Red Illuminator operating at 875nm, ie
outside the bandwidth of the human eye.
1.1 Installation
• The camera comes complete with an installation mounting, angling the camera at an ideal angle, and colour
co-ordinated to suit the aircraft interior. There are several camera housings defined for different uses.
B. Electrical Specifications
Connectors
Connection is made through a single Mil-C-38999 connector
Connector 1 MS27508E8F35P
Mating half MS27473T8F35S
Contact Function
1 VIDEO (75R)
2 GND
3 Video + Balanced
4 Video - Balanced
5 VIDEO GND
6 28V POWER IN
C Optical Specification
D Mechanical Specification
E Airworthiness
F Software
There is no software content in the product therefore no Criticality Level or software documentation
requirement
G EMI/Environmental Qualification
OPERATION
General
The FV-0410 is a general purpose high resolution Internal Monochrome camera with integral IR illuminator for use as
part of the CabinVu 123 video security system.
28VDC supplied from the Non-essential bus is switched by the FV-1050 via the unit connector. A PSU PCB regulates
the incoming 28VDC to 12VDC for the camera and the 6 LED IR illuminator.
The Video output from the camera unit can be Balanced or Unbalanced as determined by the customer option.
1 Introduction
1.1 This document specifies how to test the FV0410 MonoChrome aerospace camera & IR Illuminator.
1.2 The FV410 unit will be tested at two separate stages of its build.
2.1 Before the base camera module can be used it must be tested as a stand alone unit to ensure serviceability.
2.2 Connect the camera to a monitor using the wires from the 4-pin header, where Blue is the video and the black is
the ground/screen. Also connect up to a 12Vdc power supply using the red (+12V) wire and the black (ground)
wire from the four way header and switch to ON. If in doubt consult the info sheet that accompanies the camera.
This sheet is also in the product file’s build instruction section.
2.3 Check the resolution of the camera – this test should be carried out using a mono monitor. It shall be at least 350
TV lines per picture height in the centre of the screen.
2.4 Starting at a nominal 12V dc, gradually decrease the voltage until camera ceases to operate, note the reading,
bring back up to the initial 12V dc. Reject the camera if it fails to function above 11Vdc
2.5 Once all the tests have been completed and everything is satisfactory, then camera should be assembled into
the 410 unit in accordance with the build spec AS0284
3 Final Testing.
3.1 Once the camera has been fitted to the camera housing in accordance with the build spec AS0284, it must be
functionally tested.
3.2 Connect the FV-410 to the Test Monitor. (with unbalanced 75R termination)
3.3 Switch on the power-supply and measure the drawn current. This should be 75mA ± 5 mA. Should the FV410
draw more than 100mA) switch the power-supply OFF IMMEDIATELY!!
3.4 Check on the monitor to see if an image is displayed. Check for sharp focus at infinity.
3.5 Depending on customer requirement, lock camera lens after focus “set up” using a Black RTV Silastic.
3.6 Move the camera from light to dark and notice the changes on the monitor. Should the camera adjust
automatically to the change in light intensity, then the unit is functioning correctly.
3.7 Switch off the room lights.
3.8 Using a suitable viewing device, such as a CCD camera, it will be possible to count the number of LED’s by
observing the front of the illuminator. There should be six IR illuminators.
3.9 Measure the total current using a multimeter.
3.10 Check each LED is of similar brightness
PERFORM FINAL CONFIDENCE TEST WITH COMPLETE CABINVU 123 SYSTEM (FV-1050, FV-
0835, FV-0580/0581 with the FV-0410) ALL CONNECTED
TESTING AND FAULT FINDING Page 1001
Date of Issue: 29th March 2006.
44-50-07 March 29/06
AD AEROSPACE
COMPONENT MAINTENANCE MANUAL
FV-0410
FAULT ISOLATION
• Check the current drawn from the 28V dc supply, it should be no greater than 75mA. IF no current is being
drawn then suspect the PCB-410IA
• Otherwise suspect the Camera. (Part No: CAM-KPC-EX20BH-NTSC)
• Check the number of LEDs. There should be 6 IR illuminators with similar brightness otherwise Suspect
the PCB IRLBB.
DISASSEMBLY
All threads have been secured using a locking adhesive where necessary on initial assembly and therefore will
require careful removal to avoid damage to threaded components.
Observe ESD Protection requirements
To assist in the disassembly of this unit refer to the IPL, item numbers are in brackets .
1. Remove lid (5) from Camera housing (60) by loosening and removing the fixings screws (10).
2. Carefully break the sealant around all internal connectors.
3. Disconnect and remove all interconnecting cableforms (250, 251 and 252) where possible.
4. Loosen and remove nuts (40) and extract the camera bracket (50), camera (45) and IR PCB (55) from the screw
threads.
5. Remove the camera (45) from its bracket (50).
6. Disconnect any cableforms not yet disconnected.
7. Loosen and remove 410IA PCB (30) with all its fixings (25), (35) and (40) from housing lid (5).
8. Remove Mil C PCB (20) from lid (5) by loosening and removing screws (15).
1. Remove lid (5) from Camera housing (60) by loosening and removing the fixings screws (10).
2. Carefully break the sealant around all internal connectors.
3. Disconnect and remove all interconnecting leads cableforms (250, 251 and 252) where possible.
4. Loosen and remove nuts (40) and extract the camera bracket (50), camera (45) and IR PCB (55) from the screw
threads.
5. Remove the camera (45) from its bracket (50).
6. Disconnect any cableforms not yet disconnected.
7. Loosen and remove 410IA PCB (30) with all its fixings (25), (35) and (40) from housing lid (5).
8. Remove Mil C PCB (20) from Camera housing (60) by loosening and removing screws (15).
CLEANING
The FV-0410 should be cleaned externally using cleaning solvents or solutions normally used by the airline company.
Care should be taken when cleaning so as not to allow the cleaning solution to contaminate the pin contacts of any
connectors.
Do not allow dirt to be ingested into the unit.
At frequent intervals the camera Lens and the LEDs should be cleaned using a lint free cloth.
CHECKS
REPAIR
Repair of this unit should only be carried out by an approved workshop facility.
Should the following diagnosis and repairs not resolve any particular problem the unit should be returned to the
original manufacturer.
1. Attach Mil C PCB (20) to Camera housing (60) using screws (15).
2. Attach and secure 410IA PCB (30) using fixings (25), (35) and (40) to housing lid (5).
3. Connect 410IA PCB to MIL C PCB using correct cable (250).
4. Secure Camera (45) to Bracket (50), do not tighten at this stage.
5. Place IR illuminator PCB (55) over and onto the two screw threads at front of camera housing (60) next, fit camera
bracket (50) over same screws and tighten assembly using two nuts (40).
6. Connect all PCBs (20), (30), (55) and camera using appropriate cableform (251 and 252).
7. Adjust camera position and tighten mounting screws.
8. Seal all interconnecting connectors with RTV.
9. Fit lid (5) and secure to housing (60) using screws (10).
STORAGE
All units shall be stored in the protective packing in which they are supplied.
Before any unit enters service and is fitted to an aircraft a functional test should be carried out.
Torque settings
All fixing screws and nuts are to be tightened to the follows torques;
• 4-40UNC Screws to 0.51NM with no liquid locking or 0.38NM with a liquid locking adhesive.
INTRODUCTION
General
The Illustrated Part List (IPL) agrees with the ATA 100 specification.
Introduction
ALPHANUMERIC INDEX
AC-FV41-0050-1 250 WD 1
AC-FV41-0051-1 251 WD 1
AC-FV41-0052-1 252 WD 1
CAM-KPC-EX20BH-NTSC 45 1 and 2 1
HF-N-4.40UNC-001 40 1 and 2 5
HF-S-4.40UNCX25-001 15 1 and 2 4
HS-S-4.40UNCX25-004 10 1 and 2 8
HF-S-4.40UNCX50-001 25 1 and 2 3
HF-S-4.4UNCx0.75-001 70 1 and 2 2
HF-SPA-6X5-001 35 1 and 2 7
Connector position Options
TOP Exit Connector
HM-FV41-0001-1 60 2 1
HM-FV41-0002-1 5 2 1
FRONT Exit Connector
HM-FV41-0011-1 60 1 1
HM-FV41-0012-1 5 1 1
HM-FV41-0003-1 50 1 and 2 2
- P-HSG-6-002 65 1 and 2 1
PCB-CAMIB 20 1 and 2 1
PCB-IRLBB 55 1 and 2 1
PCB-410IA 30 1 and 2 1
Z-LABEL-003 - - 1
Z-LABEL-007 - - 1
LOCKTITE 222 - - AR
LOCKTITE 243 - - AR
DETAILED PARTS