TECHNICAL DATA SHEET FOR

ELECTROSTATIC PRECIPITATOR

TECHNICAL DATA SHEETS

Units of
Sl. Description Data
Measurement
A Input Data
1 Type of Boiler

2 Boiler capacity TPH, Ata, 0C

3 Fuel Fired
Gas/Air volume (app)

4 100% Indonesian coal

Nm3/kg
70% Indonesian coal + 30% Indian coal

0
5 Gas Temperature (Design) C
6 Gas Moisture (app) % by volume
Inlet Dust Concentration per kg of flue gas
gm/kg
7 100% Indonesian coal gm/kg
70% Indonesian coal + 30% Indian coal gm/kg

Emission Required
8 a) All fields working (Guarantee/Design) mg/Nm3
b) With one field out of service (Guarantee/Design) mg/Nm3
9 Suction Pressure mm WG
10 No.of fields Nos.
B Technical Data
1 Manufacturer
2 Type
3 Design
4 Manufacturer's model no.
Dimensions
a) Width (across gas flow) m
b) Flange to flange length (in direction of gas flow) m
c) Height between support level to top of monorail
m
beam
5 d) Height between top insulator compartment to top of
m
monorail beam
e). Field width m
f). Field Height m
g). Field Length m
h). No. of gas passages
i). Spacing of gas passages mm
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6 Collecting surface spacing mm

7 Collecting surface height m
8 Collecting surface length per field m
9 Number of electrical fields in series
10 Number of gas streams per ESP
11 Maximum Bus Voltage KV
12 Average Bus Voltage KV
Installed & Consumption Power of ESP KW
a). TR Sets
b). Collecting Electrodes Rapper Motors
c). Discharge Electrodes Rapper Motors
13
d). HT isolator Switches
e). Insulator heaters
f). Hopper heaters
g). others, if any
14 Guaranteed Power Consumption for ESP KW
15 Guaranteed dust conc at ESP outlet %
16 Pressure drop across ESP mmWC
17 air in leakage rate %

18 Specific collection area and the corresponding gas flow m2/m3/s & m3/s

19 Total active collection area m2

20 Treatment time and the corresponding gas flow, sec & m3/s

21 Treatment length m
22 Gas velocity through ESP m/s
Length of total
Elec. Fields
23 Aspect Ratio
/Height of Elec.
field
24 Effective migration velocity cm/s
25 Outlet dust concentration with one field out of service mg/Nm3

26 Outlet dust concentration with two fields out of service mg/Nm3

27 Collection efficiency with one field out of service %

28 Collection efficiency with two fields out of service %

Gas temperature drop across ESP at the guarantee point 0
29 C
flow
30 Design Pressure mmWC
0
31 Design temperature C
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C Predicted performance of design

1 Outlet dust concentration with all fields working. mg/Nm3

2 Collection efficiency with one field out of service %

3 Collection efficiency with two fields out of service %

Collection efficiency of (with all fields work)
a) First field %
4
b) Second field %
c) Third field %
Gas pressure drop across ESP at the guarantee point mmwc
5
flow
Gas temperature drop across ESP at the guarantee point 0
6 C
flow
7 Max. available corona power per 100SQ.M surface Watts
D Casing
1 Material
2 Plate thickness mm
3 Design pressure mmWC
0
4 Design temperature C
0
5 Max.temperature withstand capacity and duration C, minutes
6 Number of inspection doors
7 Dimensions of access openings of insp.doors mm
Complete Staircase from ESP support base up to the
8 mm
ESP roof on one side of ESP (size)
9 Grating of platforms, stair treads for staircase (size) mm
10 PTFE slide bearings
E Gas Distribution System
1 Method of ensuring uniform gas distribution
2 Number of distribution plates/screens
3 Material
4 Thickness of distribution screen in series mm
5 Number of gas distribution screens in series
6 Free area per gas screen
7 Dimensions of opening in the screen mm
8 Details of rapping gear for distribution plates
F Emitting Electrodes
1 Type
2 Material of the electrode
3 Material of the frame
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4 Configuration
5 Diameter/ Thickness mm
6 Height in contact with gas m
7 Total effective electrode length m
8 No. of electrodes per ESP
9 Method of suspension
10 Spacing of electrodes in the direction of gas flow mm

Size and weight of pipe frames (diameter & schedule)

11 a). Vertical frames m
b). Cross frames m

12 Surface preparation and painting

Weight of an assembled frame associated with single

13 Kg
rapper
Max. Available corona current per linear meter of
electrode
14 a) First field mA
b) Second field mA
c) Third field mA
G Collecting Electrodes
1 Type
2 Material
Size of electrodes
a). Width mm
3
b). Height mm
c). Thickness mm
4 Effective height and width of contact with gas m
5 Number of gas passages per gas stream
6 Spacing of gas passages mm
7 Total effective cross sectional area per gas stream m2
8 Total projected collecting area m2
9 Total effective collecting surface area (unfolded) m2
Weight of collection surface associated with a single
10 KG
rapper
Max. Available corona current per square meter of
effective collecting surface
11 a) First field mA/m2
b) Second point mA/m2
c) Third field mA/m2
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Max. Available corona power per SQ.M of effective

12 Watts/m2
collecting surface
13 Number of collecting electrodes per ESP
14 Effective collection surface area per electrode m2

15 Method of suspension & Inspection

16 Surface preparation and painting

17 Surface finish of the collecting electrode
H Emitting electrodes rapping equipment
1 Type
2 Number of rapping gear shafts per (ESP) gas stream
3 Location of drive (top/side)
4 Motor rating and details
5 Number of hammers per shaft
6 Location of rapping points
7 Weight of single hammer Kg
Available range of rapping energy on discharge
8 Kg-m
electrode
Max. Effective electrode length and its % rapped at any
9 m&%
time
10 Nominal time interval between raps
a) First field min
b) Second field min
c) Third field min
Rapper Controller
a) Type
11
b) Method of frequency control
c) Method of intensity control
Nominal time interval between raps

12 a). First field min

b). Second field min
c). Third field min
13 Time of single rapping cycle min
Available range of rapping time interval

14 a) First field min

b) Second field min
c) Third field min
15 Accessibility/ location

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16 Number of emitting electrodes rapping motors per ESP.

17 Each motor rating and data sheets
I Collecting Electrodes rapping equipment
1 Type
2 Number of rapping gear shafts per ESP (gas stream)
3 Location of drive (top/side)
4 Motor rating and details
5 No.of hammers per shaft
6 Weight of single hammer Kg
7 Number of plates rapped per rapper
8 Location of rapping points
Rapper controller
a) Type
9
b) Method of frequency control
c) Method of intensity control
10 Nominal time interval between raps
a) First field sec
b) Second field sec
c) Third field sec
11 Time for single rapping cycle min
12 Rapping energy available on collecting surface

13 Available range of rapping energy on collecting surface Kg-m

14 Max. collecting surface area rapped of any instant m2

Specific rapping energy (I.e., rapping energy/plate
15 Kg
weight)
Rapping acceleration normal to plate
16 a) Minimum
b) Maximum
Available maximum range of rapping time interval
(between two successive raps on the same electrode)
17 a) First field sec
b) Second field sec
c) Third field sec
18 Accessibility/ location
19 Number of collecting electrodes rapping motor per ESP
20 Each motor rating and data sheets
J Insulators
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1 Make
2 Type
3 Material
4 Insulator rating %
5 Minimum flashover voltage KV
6 Leakage distance m
7 Dust protection of insulator
8 No. of support insulators/ESP
9 Heating arrangement of support insulators
10 No. of heaters / support insulator
11 Rating of heater for support insulator
0
12 Temperature control of support insulator C
13 No. of rapper shaft insulators / ESP
14 Heating arrangement of rapper shaft insulators
15 No. of heaters / rapper shaft insulator
16 Rating of heater for rapper shaft insulator
17 Temperature control of support insulator
18 Wall through bushings
19 No.of insulator chamber per T/R set
K Ventilation system
1 Total pressurizing air requirement m3/hr
2 Pressuring air per compartment m3/hr
3 Number of fans normally operating
4 Number of spare fans
5 Fan capacity m3/hr
6 Fan speed rpm
7 Fan motor rating KW
8 manufacturer and type of fan
9 Duct heater capacity at normal operation KW
10 Spare duct heater capacity KW
11 Total number of duct heaters No.s
12 Manufacturer and type of duct heaters
0
13 Temperature of air to insulator compartments C
14 Number of insulator heater No.s
15 Capacity of each heater KW
16 Total insulator heater capacity KW
L Transformer Rectifier Sets
1 Type
2 Manufacturer
3 Rating and other data
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4 Number of bus sections per ESP

5 No. of TR Sets per ESP
6 TR Set mounting type
7 T R Set control panel details
8 Guaranteed life of rectifiers hr
9 Half wave / Full wave rectifiers
10 Efficiency of T-R set %
11 Automatic voltage control equipment
12 Disconnecting switch details
13 Safety interlocks
Monorail with manual chain pulley block for handling
14
TR Sets
15 Method of cooling and type of cooling liquid
16 Overall size (maximum) mm
17 Average amperes per set A
18 Peak voltage available KV
19 Expected power required per stream KW
20 Cooling liquid quantity required per set Lts
21 Location
22 Mounting type
M Transformers
1 Type
Rating of each set
a) Input power KVA
b) Input voltage V
2
c) Output power KW
d) Output voltage KV
e) Output current mA
f) Number of primary taps supplied
g) Tap voltage Volts
3 Transformation ratio
4 Class of insulation
5 Class of bushings
0
6 Temperature rise over ambient C
7 No load loss at expected operating voltage KW
8 Volume of oil Lts
N Rectifiers
1 Type
2 Rating
3 Number per T/R set No.s
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4 Class of insulation
5 Class of bushings
6 Half wave/full eave rectification
7 Rated current output of each rectifier set mA
8 Rated voltage output of each rectifier set KV
9 Expected operating current each mA
0
10 Temperature rise over ambient C

11 No load loss at expected operating voltage KW

12 Volume of oil Lts

13 Expected operating voltage KV
14 Guaranteed life of rectifier hrs
15 Expected life of rectifiers hrs
O Automatic voltage control equipment
1 Manufacturer
2 Number of control cabinets per gas stream
Rating of each unit
a) First field KVA
3
b) Second field KVA
c) Third field KVA
4 Type of current limiting device
5 Type of voltage control device
6 Duration of arc suppression
7 Type of protection
8 Ventilation
9 Cabinet dimensions
0
10 Design ambient temperature C
11 Power supply
12 Earthing and shielding
P Dust Hoppers
1 Type
2 Number of hoppers / ESP
3 Material
4 Plate thickness mm
0
5 Side angle C
0
6 Valley angle C
7 Volumetric storage capacity of each hopper m3
8 No. and height of gas screens per hopper
9 Baffle plates in hopper
10 No.of access doors per hopper

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11 Access door dimensions mm x mm

Height of the hopper bottom flanges above the ground
12 m
level
13 Size of hopper outlet flanges
14 Hopper heating arrangement
a). No. of heaters per hopper
b). Rating and other data of heater
c). Heater temp. control
15 Hopper dust level detectors
a). Number per hopper
b). Type
16 Ash collection rate
a) First field Kg/hr
b) Second field Kg/hr
c) Third field Kg/hr
Q Power consumption (KW) for the gas stream
Normal
K.W
M.C.R
1 T.R set KW
2 Collecting electrode rapper KW
3 Discharge electrode rappers KW
4 Insulator heaters KW
5 Insulator fans KW
6 Hopper heaters KW
7 Any other load KW
8 Total
R Insulation And Cladding
1 Areas to be insulated for precipitator
a). Casing m2
b). Hoppers m2
c). Inlet m2
d). Outlet m2
e). Any other m2
f). Total m2
2 Material
3 Insulating material standard
4 Thickness mm
5 Density Kg/m2
6 Thermal conductivity at mean temperature of

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(k.cal/m/hr/deg.
a) 50deg.C
C)
(k.cal/m/hr/deg.
b) 100deg.C
C)
(k.cal/m/hr/deg.
c) 150deg.C
C)
(k.cal/m/hr/deg.
d) 200deg.C
C)
7 Resistive to micro-organism (yes/no)
8 Incombustibility (yes/no)
9 Material of skin casing
10 Thickness of skin casing mm
11 Cladding
a). Material
b). Thickness
S Auxiliary control Panel
1 Class of Protection
2 Feeders list details
3 Module type (drawout/Non-drawout)
4 Make (Vendors list)
5 Dimensions mm
T Earthing
1 Equipment Earthing details
2 Structure Earthing
U Others
1 Field Junction boxes for Heaters & Instruments
2 Hopper Fluidizing arrangement
3 Power & Control cables with cable trays etc
Interconnecting duct work with supports and Non-
4
metallic inlet & outlet expansion joints
5 Application of Insulation and Cladding
6 Surface preparation & Painting

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