AECOM Middle East

PO Box 6650, Doha, Qatar

T +974 4406-4433 F +974 4406-4455 Email: DohaPort@aecom.com

RFI#: NPP0036-ACM-RFI-0001
Date Submitted: 7-Oct-2013

Project Information:
Name: Ship-to-Shore and Container Terminal Yard Cranes
Number: NPP/0036

Managing Company: AECOM

Address: PO Box 6650, Doha, Qatar

Phone: +974-4406-4433

Fax: +974-4406-4455

Question Source: Answer Source:

AECOM ZPMC
The Pearl Building, 6th Floor - P.O. Box 6650 Dong Fang Road
Doha, Shanghai 200125
Qatar People Republic of China

Subject Discipline File Index W.B.S.

STS Crane Electrical Loads RFI’s 41.36

Request For Information: Date Required:

ZPMC is to provide the following information for PMC’s management of verification by the EDC:

1 Electrical load of the Crane-general elements

1.1 The total connected electrical power/load of the crane

ZPMC: Drive transformer 2500kVA plus auxiliary transformer 315kva, the total crane installed power
is 2815kVA.

EDC: These are transformer ratings.

Is the connected load equal to the transformer rating?
If not, please provide the TOTAL CONNECTED LOAD of the crane

1.2 The breakdown and details of the those loads

ZPMC: please explain what is the breakdown and the details of the crane installed power.

EDC: Please indicate the build-up of the total connected load stated under item 1.
i.e. indicate the calculation of the total connected load.

1.3 Details and ratings of the on-board step down transformer (incoming voltage is 22kV)
ZPMC: please explain what is on-board step down transformer.

EDC: Please indicate the ratings of the transformers installed on the crane.
The ratings should include kVA, voltage, impedance, vector group, full load current.
Please also include the single line diagram for the power distribution on the crane.

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AECOM Middle East
PO Box 6650, Doha, Qatar
T +974 4406-4433 F +974 4406-4455 Email: DohaPort@aecom.com

1.4 The average power of the crane per cycle, when lifting 2No 40’ containers (fully laden) in tandem
lift and 1No 40’ container (fully laden)
ZPMC: Under 2No 40’ containers (fully laden) condition:
Duty cycle: 709.4kwx2; Single cycle:714.6kwx2
1No 40’ container (fully laden) single hoist condition:
Duty cycle: 397.1kwx2; Single cycle:392.9kwx2
1.5 Peak load of the crane when hoisting 2No fully laden 40’ containers
ZPMC: 1280kwx2
1.6 Peak load of the crane when hoisting 2No empty 40’ containers
ZPMC: 1189kwx2
1.7 The average power of the crane per cycle, when lifting 1No 40’ containers (fully laden) in tandem
lift and 1No 40’ container (fully laden)
ZPMC: Under lifting 1No 40’ containers (fully laden) in tandem lift condition:
Duty cycle: 940.2kw; Single cycle:936.3kw
1No 40’ container (fully laden) single hoist condition:
Duty cycle: 397.1kwx2; Single cycle:392.9kwx2

1.8 Peak load of the crane when hoisting 1No fully laden 40’ containers
ZPMC: Peak load:1451kw
1.9 Peak load of the crane when hoisting 1No empty 40’ containers
ZPMC: Peak load:1189kw

2 The breakdown of the STS crane electrical power requirements, motor ratings and auxiliaries

2.1 Main Hoist System

2.1.1 Motor rating and thermal capacity, type etc
ZPMC: 1PH8 351-7KC40-2AX0-Z, 1000rpm 670kW 500V 945A 50.5Hz
2.1.2 Number of motors
ZPMC: 4 motors.
2.1.3 Motor efficiency, power factor
ZPMC: 96.2%, 0.85
2.1.4 Inverter efficiency
ZPMC: 98.3%
2.1.5 Converter efficiency
ZPMC: 98.4%
2.1.6 Power factor of converter
ZPMC: N/A
2.1.7 Peak ratio at hoist acceleration for maximum lift capacity
ZPMC: 170%

2.2 Trolley Travel System

2.2.1 Motor rating and thermal capacity, type etc
ZPMC: 1LL8315-4PC90-Z, 1780rpm 362kW 500V 500A 60Hz
2.2.2 Number of motors
ZPMC: 1 motor.
2.2.3 Motor efficiency, power factor
ZPMC: 96.0%, 0.87
2.2.4 Inverter efficiency
ZPMC: 98.1%
2.2.5 Converter efficiency
ZPMC: 98.4%
2.2.6 Power factor of converter
ZPMC: N/A
2.2.7 Peak ratio at travel trolley system acceleration
ZPMC: 250%
2.3 Gantry (Boggie Carriage) Travel System
2.3.1 Motor rating and thermal capacity, type etc

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AECOM Middle East
PO Box 6650, Doha, Qatar
T +974 4406-4433 F +974 4406-4455 Email: DohaPort@aecom.com

ZPMC: 1LP4 188-4CA98-Z, 1746rpm 38kW 500V 57A 60Hz

2.3.2 Number of motors
ZPMC: 16 motors.
2.3.3 Inverter efficiency
ZPMC: 98.3%
2.3.4 Converter efficiency
ZPMC: 98.4%
2.3.5 Power factor of converter
ZPMC: N/A
2.3.6 Motor overload ratio
ZPMC: 200%
2.4 Auxiliary electrical systems items
2.4.1 A/C systems for plant/equipment room and drivers cab
ZPMC: 8x5kW A/C for electrical room,1x1.8kW A/C for PLC room,1x5kW A/C for driver cabin.
2.4.2 Plant room, boom and walkways and staircase lighting
ZPMC: M-house 1.62kW,boom and walkway and stair 1.74kW.
2.4.3 Crane area/working food lighting
ZPMC: 13.6kW.
2.4.4 Crane aircraft warning lighting
ZPMC: 20W.
2.4.5 Crane motors/panels etc anti-condensations heaters
ZPMC: 3kW
2.4.6 Extract and ventilations fans
ZPMC:9.52kW.
2.4.7 Container spreader system motors/hydraulic system power
ZPMC: 7.5kW.
2.4.8 Crane control system and auxiliary power requirements
ZPMC: 315kVA .
2.4.9 Total electrically connected auxiliary power requirement
ZPMC: 268.98kVA .
2.4.10 Total normal operating auxiliary power requirements
ZPMC: 236.03kVA.

2.5 Boom Raise/Lower System (Although not operating when the crane is loading/unloading
containers the boom raise and lower system)
2.5.1 Motor rating and thermal capacity, type etc
ZPMC: 1LL8317-4PC90-Z, 1780rpm 460kW 500V 635A 60Hz
2.5.2 Number of motors
ZPMC: 1 motor.
2.5.3 Motor efficiency, power factor
ZPMC: 96.2%, 0.88.
2.5.4 Inverter efficiency
ZPMC: 98.1%.
2.5.5 Converter efficiency
ZPMC: 98.4%.
2.5.6 Power factor of Converter
ZPMC: N/A.
2.5.7 Motor overload ratio
ZPMC: 165%

2.6 Auxiliary Power

Please clarify the actual power requirement and connection arrangements for the auxiliary power
for the STS crane when not operating and being supplied from an auxiliary electrical supply.
2.6.1 Auxiliary power supply capacity requirements
ZPMC: 137.16kVA.
2.6.2 Auxiliary power supply connection rating: - power kW, power factor, current and and

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AECOM Middle East
PO Box 6650, Doha, Qatar
T +974 4406-4433 F +974 4406-4455 Email: DohaPort@aecom.com

voltage.
ZPMC: 115.72kW,0.9,190.82A,415VAC
2.6.3 Any other power system/installation elements.
ZPMC: N/A.

Suggestion: -

Answer: Date Answered: 16 April 2014

About the above issues, Please find the above ZPMC’s reply in blue letter.

For and on behalf of

ZPMC

Liu Ping / Project manager

Shanghai Zhenhhua Heavy Industries Co., LTD.

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