VALVE SEAT LATHE

TYPE VSL

INSTRUCTION MANUAL
Preface
The equipment described within this manual is designed and manufactured by
CHRIS-MARINE AB, Malmö, Sweden.

The companies principal activities are in the development and production of

grinding machines and tools for use in maintenance of diesel engines in the
marine, off-shore, power generation and allied industries.

Todays machines are the product of experience and R&D since 1962. All
Chris-Marine machines have of proven performance and are continuously
updated to meet the lastest standards and new demands of diesel technology.

Chris-Marine reserve the right to make improvements and all necessary

changes to the equipment and it’s technical documentation. Drawings and
diagrams contained within this manual are intended for illustrative purposes
only and are not to scale.

Chris-Marine's liability for damages will only be considered, and are strictly
limited to use of the equipment and grinding wheels are operated in
accordance and compliance with the appropriate Chris-Marine instruction
manual.

This manual contains copyright information of a technical nature which is the

sole property of Chris-Marine. Neither this complete manual, nor any part, or
parts, or sections of the contents, shall be copied, reproduced, scanned or
duplicated in any manner without the written consent of Chris-Marine AB.

Edition 1: September1999

Doc. No.: I-135-E

Rev. c
2008-04-21

Address: P.O. Box 9025

SE-200 39 Malmoe, Sweden
2 Telephone: +46-40 671 2600. Fax: +46-40 671 2699 ©Copyright Chris-Marine AB
CONTENTS

1. GENERAL INFORMATION 5
1.1 EU Declaration of Conformity 5
1.2 Location of Name Plates and Labels 6
1.3 Safety Information 7
1.3.1 How to use the Manuals 7
1.3.2 Safety Precautions 8
1.3.3 Safety Instructions 9

2. DESCRIPTION 10
2.1 Application 10
2.2 Features 10
2.3 Technical Information 11
2.3.1 Machining Accuracy 11
2.3.2 Technical Data 11

3. MAIN PARTS AND CONTROL 12

3.1 Main parts 12
3.2 Frequency converter 12

4. INSTALLATION 13
4.1 Delivery 13
4.2 Location of the Equipment 13
4.3 Power Connection 13

Address: P.O. Box 9025

SE-200 39 Malmoe, Sweden
©Copyright Chris-Marine AB Telephone: +46-40 671 2600. Fax: +46-40 671 2699 3
5. MACHINING PREPARATIONS 14
5.1 Mounting of Pilot Spindle 14
5.2 Turning bit replacement 14
5.3 Valve Guide Cleaning 15
5.3.1 Extended Tool Stem 15
5.4 Mounting of Portable Lathe 16
5.5 Setting of Machining Angle 17
5.6 Tool Holder Position 17
5.6.1 Standard tool holder bracket 17
5.6.1 Small seat tool holder bracket 18

6. VALVE SEAT MACHINING 19

6.1 Cutting Depth 19
6.2 Machining 20

7. MAINTENANCE 22
7.1 Care and Lubrication 22
7.2 Adjustments 22

8. REMINDERS 23
8.1 For Best Result 23
8.2 After Use 23

9. TROUBLE SHOOTING 24
9.1 Troubles 24
9.2 Service and Assistance 25

NOTES 25

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 General Information

1. GENERAL INFORMATION
EU Declaration of Conformity
CHRIS-MARINE AB Dokument/ ID: dc-vsl

Datum/ Date: 2003-09-07 Rev: 1

Sida/ Page: 1 av/of: 1

Declaration of Conformity
According to the Machinery Directive 89/392/EEC, Annex II A

The Manufacturer:

CHRIS-MARINE AB Phone: +46 40 671 2600

Box 9025 Fax: +46 40 671 2699
SE-200 39 Malmö
Sweden

declare that the following machinery:

Valve Seat Lathe type VSL. Serial No. 3 Manufacturing No.

a/ is manufactured in conformity with the Svenska Arbetarskyddsstyrelsens Författningssamling

AFS1993:10. This law conforms with the COUNCIL DIRECTIVE of 14 June 1989 regarding
harmonisation of member states legislative system concerning machinery (Machinery Directive
89/392/EEC, and amending Directives 91/368/EEC and 93/44/EEC when applicable), with particular
reference to Annex 1 concerning the essential health and safety requirements relating to the design and
construction of the machinery.

b/ is besides the provision under a/ manufactured according to following directives and harmonized
standards:

93/68/EEC

Place: Malmö, Sweden Date:

Signed on behalf of: CHRIS-MARINE AB

Box 9025
SE-200 39 Malmö
............................................. Sweden
enpowered signature and Name in block letters Phone: +46 40 671 2600
Fax: +46 40 671 2699

Address: P.O. Box 9025

SE-200 39 Malmoe, Sweden
©Copyright Chris-Marine AB Telephone: +46-40 671 2600. Fax: +46-40 671 2699 5
General Information

Location of Name Plates and Labels

This instruction applies to machinery with details as shown in the name plate
illustrated below.

When communicating with Chris-Marine or their representatives, always state

Machine Type and Serial No. of the machinery.

Location of name plates and labels for the VSL type valve seat lathe

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 General Information

1.3 Safety Information

1.3.1 How to use the Manuals
The Instruction Manual is intended primarily for the operator of the Valve Seat
Lathe and on how to use the equipment.

The manual is divided into sections, which together form a general information
(this section), a descriptive section and an instructive section. A list of spares
is included in the instructive section in conjunction with maintenance.
Addresses of Chris-Marine representatives can be at found the list of spares.

Introduction:

These pages consist of the section General Information and introduces

Chris-Marine equipment with its name plate and labels. It emphasises the
safety precautions and describes the safety instructions given in the
instructive section of the manual.

Descriptive information:

The descriptive information consists of the section Description. It provides

an overall description of the equipment, its technical data and
performance, as well as its principle technical functions.

Instructive information:

The sections Main parts and Control, Installation, Machining Preparations

and Valve Seat Machining provide instructions and information on handling
and use of the equipment. The section Trouble Shooting, Maintenance and
Reminders provides information on the efficient use, problem solving, and
servicing of the equipment ensuring it’s long and trouble free operation.

WARNING
This manual must be carefully studied before
using the equipment. It will help you to use the
equipment to its full capacity and to avoid
costly mistakes.
All safety instructions must be complied with.
Failure to do so may result in serious injury or
damage to equipment and the environment.
Chris-Marine AB

Address: P.O. Box 9025

SE-200 39 Malmoe, Sweden
©Copyright Chris-Marine AB Telephone: +46-40 671 2600. Fax: +46-40 671 2699 7
General Information

1.3.2 Safety Precautions

Transportation and Installation
Ensure that the equipment is transported safely, and do not carry
loads above people.

Ensure the lift eye bolt is undamaged and adequately fastened.

Use of the machine

Always use safety goggles and protection gloves when the
portable lathe is in operation.

Do not wear loose fitting clothing i.e. sleeves, ties etc. or hair
styles which may become entangled in the machine.

Use proper protection against glowing particles whilst machining

and keep inflammable materials at safe distance at all times.

Beware of the asymmetry of the rotating machine.

Do not introduce hands or other objects between the rotating

machine and stationary parts.

Other warnings
Always turn off the electric power supply when the operation is
completed. Use the emergency stop switch as extra security.

Disconnect the power supply line to the frequency converter from

the mains, before any adjustments or repair is done on the
machine.

Do not clean or spray the machine with water.

Ensure that the equipment is protected by a 10 amp. time fuse.

IN CASE OF ANY DOUBT, CONTACT YOUR

CHRIS-MARINE REPRESENTATIVE

Address: P.O. Box 9025

SE-200 39 Malmoe, Sweden
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 General Information

1.3.3 Safety Instructions

The safety Instruction labels below contain important information concerning
risks associated with particular aspects of operating the machine. Chris-Marine
strongly recommend the operators familiarise themselves with the signs.

Three different levels of safety instructions, as shown below, are used in

the Chris-Marine Instruction Manuals:

Danger!
Risk of serious or fatal injury to personnel
Safety instructions in this group indicate when
there is a risk of serious injury or injury that could
cause death as a consequence of misuse.

Warning!
Risk of injury to personnel and/or damage of
property
Safety instructions in this group indicate when
there is a risk of injury or damage to property or
the environment.

Caution!
Use the equipment correctly

! Safety instructions in the group indicate that there

is a risk of injury or damage if instructions are not
followed.

FAILURE TO OBEY THE SAFETY INSTRUCTIONS IN THIS MANUAL CAN

CAUSE ACCIDENTS, WHICH MAY RESULT IN SEVERE INJURY TO
PERSONNEL OR DAMAGE TO PROPERTY OR TO THE ENVIRONMENT.

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Description

2. DESCRIPTION
2.1 Application
The Chris-Marine VSL-type portable lathe is for use
in machining diesel engine valve seats from
ø 50 – 230 mm at 20 – 45° angle.

The portable lathe is secured to the cylinder head

or valve cage (housing) when turned upside down.
The machine rotates as it feeds the cutting tool
over the valve seat at the predetermined angle.

2.2 Features
The portable lathe is electrically driven and easy to
operate. It is of robust construction and designed
as a professional tool for machining valve seats
both onboard and ashore.

The Chris-Marine VSL features:

Long life squirrelcage motor for machine rotation

Stepless adjustable rotation speed
Adjustable for different machining diameters
Self centring pilot spindle
Adjustable grinding angles from 20-45°
Precision angle setting by means of a dowel

When not in use, the portable lathe and accessories

are stored in the storage box (protective carrying
case).

Due to its sturdy design and incorporated features,

a high quality result is achieved quickly under the Valve Seat Lathe type VSL
most demanding operating conditions.

Storage box

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 Description

2.3 Technical Information

2.3.1 Machining Accuracy
Angle accuracy: ±1 minute
Eccentricity: max. 0.02 mm
Ovality: max. 0.002 mm
Surface roughness: N6 = Ra 0.8 µm

2.3.2 Technical Data

Machine capacity 50– 230 mm
seat diameter
Valve seat angle range 0 - 50º
Machining speed 0.075 mm/rev across the
seat
Rotating speed 0 - 550 rpm
Machining length 32 mm
Power supply Single phase 200-250 VAC,
48-62 Hz
Power required 0.37 kW
Main dimensions H = 472
L = 236
W = 180
S = 185 - 1100 mm
Weight Basic machine 13 kg
Pilot spindle 1–13 kg

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Main Parts and Control

3. MAIN PARTS AND CONTROL

3.1 Main parts

1. Electric driving motor 8. Angle guide

2. Electric connector 9. Stabilising support
3. Tool holder bracket. 10.Pilot spindle
4. Tool holder. 11.Tightening and centering cone.
5. Turning bit 12.Dowel for angle setting
6. Slide 13.Locking wheel for angle guide movement
7. Hand wheel for cutting depth 14.Wheel for manual movement of angle guide

3.2 Frequency converter

15. Emergency stop
16. 3-phase power cord to driving motor
17. Input single phase power cord
18. Speed control
30. Stop button
31. Start button
35. Scale

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 Installation

4. INSTALLATION
4.1 Delivery
At delivery, the equipment is partly dismantled
and stored in a customised steel cornered
wooden box. Metal parts are coated to prevent
corrosion. Before assembling and using the
equipment, clean it carefully with a suitable
solvent.

4.2 Location of the Equipment

Carefully consider where to locate the VSL
portable lathe for the most effective and
economical use.

Avoid any area with excessive vibrations.

Ensure availability of lifting facilities and

necessary headroom clearance.

Ensure availability of single phase 200 - 250

VAC, 48 - 62 Hz electric power supply.

4.3 Power Connection

Ensure that the local electrical regulations are
followed when the machine is connected to the
mains.

1. Connect the 3-phase power cord from the

frequency converter to the connector on top
of the machine.

2. Connect the frequency converter input power

cord to a single phase connector, 200-250
VAC, 48-62 Hz. Minimum fuse size is 10 Chris-Marine working rig (optional)
Amp.

IMPORTANT!

Ensure that the machine is rotating in a

clockwise direction, seen from above.

CAUTION!
Unexpected start!
Always have the emergency stop
button depressed when the electric
power is connected to the machine .

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Machining Preparations

5. MACHINING PREPARATIONS
5.1 Mounting of Pilot Spindle
The basic machine is stored upside down in the
storage box, with the pilot spindle secured at the
front of the box. Mounted on the spindle, or
beside, is the stabilising support (9).

Mount the support (9) temporarily on the

spindle and lock with screw (35). For final
position, see section 5.4.

Check that the landing and centring surfaces

(19) on the machine and spindle are clean.

Fit the pilot spindle (10) on the threaded shaft

(20), and screw it firmly down until the ends
meet. Tighten carefully with the spanners from
the tool set.

5.2 Turning bit replacement

Check the turning bit regularly.

1. For easy access, remove tool holder bracket (3).

2. Loosen screw (21) with screw driver from tool

set, and turn or replace the bit.

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 Machining Preparations

5.3 Valve Guide Cleaning

IMPORTANT!

It is imperative to use the supplied cleaning tool

before the machine and pilot spindle are fitted into
the valve guide.

The cleaning process removes carbon deposits

on the valve guide edges creating a conical
surface, concentric with the guide. This ensures
the pilot spindle is perfectly centred, even if the
guide is slightly oval.

1. Place the cleaning tool into the valve guide and

turn clockwise with the hand wheel. Apply a
small downward pressure.

2. Remove cleaning tool, and clean the guide with

a clean cloth.

5.3.1 Extended Tool Stem

Some cleaning tools are supplied with an extensible
Cleaning the valve guides
tool stem.

To extend the stem proceed as follows:

1. Loosen screw (22).

2. Pull wheel unit to desired length and fasten

screw (22).

3. Clean guide as above.

Extended tool stem

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Machining Preparations

5.4 Mounting of Portable Lathe

The portable lathe has a self-centring system. It is
important that the landing surface for the pilot
spindle is absolutely clean, i.e. free from metal
particles and carbon deposit, for the system to
function correctly.

Make sure that the valve guides are properly

cleaned by using the supplied cleaning tool (see
section 5.3).

1. Remove tool holder bracket (3) by loosening

screws (23).

2. Push the three pistons (24) in the stabilisation

support inwards and lock with screws (25).

3. Remove lower tightening cone (11) from the

pilot spindle, and slowly lower the machine into
the valve guide.

4. Refit lower cone (11) and tighten firmly by

hand.

5. Position the stabilisation support as close as

possible to the seat face to reduce risk for
vibrations. Lock firmly with screw (35) For
smaller seat diameters the support is integrated
with the pilot spindle.

6. Loosen screws (25) and assure that the three

pistons in the support are moving outwards and
are in contact with the wall. Lock the position
with screws (25). The system is self-centering
and there is no need for further adjustments.

7. Set the machining angle (see section 5.5).

8. Refit tool holder bracket (3). For correct position

and inclination, see section 5.6.

9. Connect the 3-phase power cord from the

frequency converter to the connector on top of
the machine

CAUTION!
Unexpected start!
Always have the emergency stop
button depressed when the electric
power is connected to the machine .

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 Machining Preparations

5.5 Setting of Machining Angle

The total grinding angle range of the VSL machine is
from 20° to 45°. A dowel (12) locks the position
and a high accuracy setting is achieved. For specific
requirements, the machine is doweled to these values
at factory.
To change the angle setting, remove dowel (12)
and loosen the two screws (26). Turn the angle
plate to an appropriate angle and lock with the
dowel. Fasten screws (26).

5.6 Tool Holder Position

It is important to keep the angle (a) between the
turning bit and the seat face as big as possible,
preferable 60-90 . A general method to get a
satisfactory result is described below for the standard
tool holder bracket.
A special tool holder bracket can be used for smaller
seats with a high outer recess.

The tool holder bracket (3) can be mounted in

three different hole positions in the slide (6), and
inclined for best angle position.
For smaller seats the inclination can make it
impossible to use the upper locking screw (23). In
this case, the lower screw alone can be used.
The tool holder (4) height position can be adjusted
by loosening screw (27). Note! Do not loosen nut
(46).
The bit holder (28) height position can be adjusted
with the hand wheel (7).
If the bit holder (28) has been adjusted too far out, it
can not be withdrawn with wheel (7).
1. Press the tool holder bracket with bit holder hard
towards a table, and turn wheel (7) anticlockwise.
2. If bit holder still not can be withdrawn, loosen nut
(36) slightly with the spanner from the tool set,
and proceed as described above.
3. Tighten nut (36) when the bit holder is withdrawn.
After the tool holder position is set, move the slide
( 6 ) outwards and check that necessary working area
is within the angle guide length.
1. Loosen lock wheel (13).
2. Turn wheel (14) clockwise for inwards movement
of slide (6) and anticlockwise for outwards
movement.
IMPORTANT!
Ensure that there is no interference between the tool
holder equipment and cylinder cover by rotating the
machine by hand before machining starts.

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Machining Preparations

The major use of this bracket is described in section

5.6.1, but the design differences are described
below.
The tool holder (40) and turning bit (41) are
different from standard type.
Screw (42) is used to give a controlled friction for
the tool holder movement. Fasten with a moderate
force. Note! Do not loosen nut (46).
Screw (43) is used to lock the tool holder position
after a feeding depth is set. Note! Do not loosen
nut (46).
Each division on the feeding wheel (44)
corresponds to 0.1 mm feeding depth.

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 Valve Seat Machining

6. VALVE SEAT MACHINING

Before commencing work, check the valve seat

according to the instruction from the engine
manufacturer.

The machining can normally be carried out without

use of a cooling and lubricating oil. If a finer
surface roughness or a longer cutting bit lifetime is
required, oil can be added to the seat face.

IMPORTANT

The machining is always done from the inner

diameter of the valve seat and outwards.

6.1 Cutting Depth

When the best tool holder bracket position has
been set (see section 5.6), the cutting depth is set
in the following way.

1. Loosen lock wheel (13) and move slide (6) to a

position where the turning bit (5) is above the
seat face.

2. Loosen screw (27) and lower the tool holder ( 4)

until the turning bit touches the seat face. Lock
temporarily with a low force with screw (27).

IMPORTANT
If the turning bit is in contact with the seat face
and pressed downwards during locking of screws
(23) and (27), the tip can easily be broken.

3 Check that the turning bit is in contact with the

seat face by carefully feeding downwards with
wheel (7) while the machine is rotated by hand
in a clockwise direction.

4 Move the slide inwards until the turning bit is

free from the seat face.

5 Lock screw (27) firmly.

6 Feed downwards with wheel (7) to desired

cutting depth. Use an Allen key or a small screw
driver in the pre-machined holes in the wheel.
Each division is 0.05 mm. Recommended
feeding depth is 0.02-0.1 mm.

7 Lock the feeding mechanism by turning wheel

(13) clockwise .

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Valve Seat Machining

6.2 Machining
Rotation of the machine is governed by a speed
control unit supplied with machine. Incorporated in
this unit is a programmable frequency converter,
with a standard program set prior to delivery. For a
complete description of all features, please read the
separate manual. Below is a short description how
to start and run the machine with standard
settings.
WARNING!

Protective outfit
Always use safety goggles and
protective cloths when the portable
lathe is in operation.

If the emergency stop (15) has been used, reset

by pulling the red knob outwards.

The scale (35) shows the rotational speed in

percent of the maximum speed 550 rpm. Figure
2 on next page shows recommended speed
settings in relation to valve seat diameter.

1. Turn speed control knob (18) to zero.

2. Start the machine by pressing the green start

button (31) and turn the speed knob to the
value selected by help of diagram 2 on next
page.

REMEMBER! Lock the feeding mechanism with

wheel (13).

3. The machine is now feeding outwards

automatically while the preset cutting depth is
machined away from the seat face.

4. After the machining is completed the machine

must be stopped manually in one of the ways
described below.

Press the red button (30). The speed value set

with the speed control knob will be the preset
value at next start.

Press the emergency stop knob (15). The speed

value set with the speed control knob will be
the preset value at next start.

Turn the speed control knob to “0”. For safety

reason, press the stop button or emergency stop
button after this.

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 Valve Seat Machining

If the machine is started with the green button

(31), after having been stopped with method 1 or
2, the speed will automatically increase to
previously preset value.

IMPORTANT!

The valve seat has now the correct angle according

to the specification from the engine manufacturer.

A lapping operation together with the valve spindle

must not be performed, as this will change the seat
angle.

The relationship between machine rotation speed

and value on speed control scale can be seen in
diagram 1.

The shaded area in diagram 2 shows the

recommended settings for different seat diameters.
Diagram 1.

The speed to be chosen is also influenced by the

valve seat material, required surface roughness and
type of cutting bit, and in some cases a speed
outside the recommended area may be necessary
to improve surface finish.

Diagram 2

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Valve Seat Grinding

7. MAINTENANCE
7.1 Care and Lubrication
The majority of bearings in the machine are of the
sealed type, therefore lubricated for life. Other
bearings are lubricated at assembly and require no
further lubrication.

Clean the slide surfaces regularly.

Lubricate the slide by applying oil to the slide

surfaces (32).

Keep the grinding machine clean and protected

with a thin layer of oil when not in use or
stored.

Protect the mating parts between pilot spindle

and machine from damages.

Clean the pilot spindle before use.

7.2 Adjustments
The upper part of the angle guide (34) is spring
loaded and adjustable. If a clearance occurs
between the slide ( 6 ) and angle guide, proceed as
follows for adjustment.

1. Move the slide to approximately the middle of

the angle guide.

2. Slightly loosen screws (33). Springs

automatically press the upper part of the angle
guide towards the slide eliminating the
clearance. Tighten screws (33).

IMPORTANT!
The spring pressure to the guide (34) is preset from
factory with screws (45).
These screws and spring setting must not be
changed as this can affect the function of the
machine.

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 Reminders

8. REMINDERS
8.1 For Best Result
Keep the angle between turning bit and seat face as close as possible to
90 (Section 5.5)

Check for clearance between angle guide and slide (Section 7.2)

Check the arms of the stabilisation support can reach the walls and that
they are locked (Section 5.3).

Initially we suggest the recommended cutting speeds (Section 6.2)

Apply a cooling and lubricating cutting oil to the seat face for finer surface
texture and a longer life of the cutting bit.

For smaller valve seats, use cutting bit with part no. B042B021.

8.2 After Use

After completing the machining operation, disconnect the machine from the
frequency converter and the converter from mains.

Clean the machine thoroughly then apply anti-corrosion fluid on all metallic
parts.

Always store the machine and it’s accessories in the storing box. The box
should be stored in a dry, clean place.

By following these precautions, the machine will remain in good condition

and ready for further use.

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Service and Assistance

9. TROUBLE SHOOTING
9.1 Troubles
Fault or problems Cause Action

1. No stabilisation Mount support. See section 5.4.

Uneven ”wavy” surface
support used

2. Support pistons to Replace with larger support

short

3. Support pistons not Lock arms. See section 5.4.

locked

4. Incorrect angle Readjust tool holder bracket position. See

between seat and section 5.5.
cutting bit
5. Lower cone on pilot Tighten by hand. See section 5.5
spindle not
tightened
6. Rotation speed too Use as first option speeds recommended in
high or too low section 6.2. For special seat materials, other
speeds might be necessary to use.

7 Special seat material Use cutting tip part no B042B021 or

B042B034

Eccentric machining 1. The seat is deformed Continue to machine until full contact is
pattern by the valve. achieved.

2. Cleaning tool not Remove the machine, and clean the valve guide.
used. See section 5.2.

3 Pilot spindle bent. Check the spindle by using a dial indicator

attached to the machine. Rotate the machine
and find the highest point on the seat. Loosen
lower cone and rotate the pilot spindle half a
turn. If the highest point is at the same location,
and the indicator value about the same, the
spindle is not bent.

Address: P.O. Box 9025

SE-200 39 Malmoe, Sweden
24 Telephone: +46-40 671 2600. Fax: +46-40 671 2699 ©Copyright Chris-Marine AB
 Trouble shooting

9.2 Service and Assistance

In choosing Chris-Marine equipment, you have made an investment in

quality and accuracy. Therefore it is important that you also use genuine
Chris-Marine spare parts and consumables.

Chris-Marine cutting bits have been especially developed, tested and

proven through many years of experience producing the very highest
machining quality for the benefit of your engines.

Therefore always make sure that the consumables used are of original
Chris-Marine make.

For supply of Chris-Marine parts, and for any assistance, please contact
our head office or Chris-Marine service workshops and agents.

NOTES

Address: P.O. Box 9025

SE-200 39 Malmoe, Sweden
©Copyright Chris-Marine AB Telephone: +46-40 671 2600. Fax: +46-40 671 2699 25