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SL.

NO Rej_CODE R_Description
1 LOHT LOW HEIGHT
2 HIHT HIGH HEIGHT
3 LDIA LOW DIA
4 HDIA HIGH DIA
5 DAMA DAMAGES
6 CADE COLOUR DEFERANCE
7 LOTH LOW THICKNESS
8 LMFI LOW MFI
9 HMFI HIGH MFI
10 HMOS HIGH MOISTURE
11 LIZO LOW IZOD
12 LOTS LOW TENSILE STRENGTH
13 LOOP LOW OPENING PRESSURE
14 LOCP LOW CLOSING PRESSURE
15 METP METAL PIECES
16 STRA STRANDS
17 LOBD LOW BULK DENSITY
18 HIBD HIGH BULK DENSITY
19 LODN LOW DENSITY
20 HIDN HIGH DENSITY
21 HFLA HIGH FLAMMABILITY
22 PGUM POOR GUMMING
23 SLEX SHELF LIFE EXPIRY
24 DCGR DIFFERENT COLOUR GRADE
25 LOWD LOW WIDTH
SL.NO Rej_Code Rejection Description
In Process & Ageing
1 BMAR BLACK MARKS
2 BHOL BLOW HOLES
3 BUMA BURN MARK
4 BBHO BUSH BLOW HOLE
5 BCRA BUSH CRACKS
6 BUIC BUSH INTER CHANGE
7 CODE COLOUR DEFERANCE
8 COBE COVER BEND
9 DAMA DAMAGE
10 RDAM ROBO DAMAGES
11 DUMY DUMMY
12 EPMA EJECTOR PIN MARKS
13 EJHO EJECTOR HOLE
14 FLAS FLASHES
15 FLOM FLOW MARKS
16 HSHO HALF SHOTS
17 HVTF HVT FAIL
18 IWBO IN WARD BOW
19 OWBO OUTWORD BOW
20 BICH BRAND INSERT CHANGE
21 LOTH LOW THICKNESS
22 LOHT LOW HEIGHT
23 HIHT HIGH HEIGHT
24 LOWD LOW WIDTH
25 OILM OIL MARKS
26 PWHO PARTITION WALL HOLE
27 RIBD RIB DAMAGE
28 RPHO RUNNER POINT HOLE
29 SILS SILVER STREAKS
30 SAMB SAME BUSH
31 SCRA SCRACHES
32 SHRI SHRINKAGE
33 SPMA SPRAY MARKS
34 STRM STRESS MARKS
35 VHBL VENT HOLE BLOCK
36 VOID VOIDS
37 WARP WARPAGE
38 WMAR WATER MARKS
39 WAVE WAVES
40 WELI WELD LINE
41 WPAT WHITE PATCHES
42 WHMA WHITE MARKS
43 LSDI LOW STEM DIA
44 JCUD JAR CUTTING DAMAGES
45 LLHI LOW LIP HEIGHT
Master inspection characteris 1 Short text 0 23.02.2015
ACIDW 1 ACID WEIGHT LOSS 0 01.04.2009
APP 1 APPEARANCE 0 01.04.2009
BICH 1 BICVENT HEIGHT 0 01.04.2009
BICHOLE 1 Bic Vent Vent Hole Blocking 0 01.07.2011
BICSDIA 1 BICVENT STEM DIA 0 01.04.2009
BRANDN 1 Brand Name Insert 0 01.04.2009
BULKDE 1 BULK DENSITY 0 01.04.2009
CAVITYNO 1 CAVITY NUMBERS Insert 0 01.04.2009
CONBL 1 CONTAINER BOTTOM LENGTH 0 01.04.2009
CONBW 1 CONTAINER BOTTOM WIDTH 0 01.04.2009
CONCL 1 CONTAINER CELL LENGTH 0 01.04.2009
CONCW 1 CONTAINER CELL WIDTH 0 01.04.2009
CONEWT 1 CONTAINER END WALL THICKNESS 0 01.04.2009
CONH 1 CONTAINER HEIGHT 0 01.04.2009
CONHD 1 CONTAINER HOLE PUNCHING HOLE DIA 0 01.04.2009
CONHH 1 CONTAINER HOLE PUNCHING HEIGHT 0 01.04.2009
CONHSL 1 CONTAINER HEAT SEAL LENGTH 0 01.04.2009
CONHSW 1 CONTAINER HEAT SEAL WIDTH 0 01.04.2009
CONIB 1 CONTAINER INWARD BOW 0 01.04.2009
CONL 1 CONTAINER LENGTH 0 01.04.2009
CONLH 1 CONTAINER HEAT SEAL LIP HEIGHT 0 01.04.2009
CONOB 1 CONTAINER OUT WARD BOW 0 01.04.2009
CONPWT 1 CONTAINER PARTITION WALL THICKNESS 0 01.04.2009
CONPWW 1 CONTAINER END WALL WARPAGE 0 01.04.2009
CONW 1 CONTAINER WIDTH 0 01.04.2009
CONWL 1 CONTAINER WELD PAD LENGTH 0 01.04.2009
CONWW 1 CONTAINER WELD PAD WIDTH 0 01.04.2009
COVHD 1 COVER VENT HOLE DIA 0 01.04.2009
COVIB 1 COVER INWARD BOW 0 01.04.2009
COVIL 1 COVER INNER LENGTH 0 01.04.2009
COVIW 1 COVER INNER WIDTH 0 01.04.2009
COVL 1 COVER LENGTH 0 01.04.2009
COVOB 1 COVER OUTWARD BOW 0 01.04.2009
COVW 1 COVER WIDTH 0 01.04.2009
DEN-BO 1 DENSITY -BOTTLE METHOD 0 01.04.2009
DENSITY 1 DENSITY 0 01.04.2009
DIA 1 DIA 0 01.04.2009
FLAM 1 FLAMMABILITY @ 3 MM THICKNESS 0 01.04.2009
FLEXURAL 1 FLEXURAL MODULUS 0 01.04.2009
HEIGHT 1 HEIGHT 0 01.04.2009
HEIGHT1 1 HEIGHT1- Copper Bush Height 0 01.04.2010
HVT 1 HIGH VOLTAGE TEST 0 01.04.2009
INNERDIA 1 INNER DIA 0 01.04.2009
IZOD 1 IZOD IMPACT RESISTANCE(V-NOTCH) 0 01.04.2009
J HSL 1 JARHEAT SEAL LENGTH 0 01.04.2009
J HSW 1 JAR HEAT SEAL WIDTH 0 01.04.2009
J INER B 1 JAR INWARD BOW 0 01.04.2009
J LENGTH 1 JAR LENGTH 0 01.04.2009
J LIPH 1 JAR LIP HEIGHT 0 01.04.2009
J OUTE B 1 JAR OUTWARD BOW 0 01.04.2009
J THICKN 1 JAR THICKNESS 0 01.04.2009
J WIDTH 1 JAR WIDTH 0 01.04.2009
JARH 1 JAR HEIGHT 0 01.04.2009
LENGTH 1 LENGTH 0 01.04.2009
MFI 1 MELT FLOW INDEX 0 01.04.2009
MOISTURE 1 MOISTURE 0 01.04.2009
NOGRA 1 NO.OF GRANULES PER GRAM 0 01.04.2009
OUTDIA 1 OUTER DIA 0 01.04.2009
PEELT 1 PEEL OF TEST 0 01.04.2009
SYMBOLS 1 SYMBOLS Insert 0 01.04.2009
TENSILE 1 TENSILE STRENGTH AT YIELD 0 01.04.2009
THICKNES 1 THICKNESS 0 01.04.2009
TIMER 1 TIMER Insert 0 01.04.2009
VHNB 1 Vent Hole Not Blocked 0 08.10.2011
WIDTH 1 WIDTH 0 01.04.2009
Search field Qualitative/Quantitative
Inward Qunatitative
Inward Qualitative
BICVENT Qunatitative
BIC VENT VENT HOLE BLOCKING Qualitative
BICVENT Qunatitative
Brand Name Qualitative
Inward Qunatitative
CavityNumber Qualitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Container Qunatitative
Cover Qunatitative
Cover Qunatitative
Cover Qunatitative
Cover Qunatitative
Cover Qunatitative
Cover Qunatitative
Cover Qunatitative
Inward Qunatitative
Inward Qunatitative
Inward Qunatitative
Inward Qunatitative
Inward Qunatitative
Inward Qunatitative
INWARD Qunatitative
Jar Qualitative
Inward Qunatitative
Inward Qunatitative
Jar Qunatitative
Jar Qunatitative
Jar Qunatitative
Jar Qunatitative
Jar Qunatitative
Jar Qunatitative
Jar Qunatitative
Jar Qunatitative
Jar Qunatitative
Inward Qunatitative
Inward Qunatitative
Inward Qunatitative
Inward Qunatitative
Inward Qunatitative
Inward Qunatitative
Symbols Qualitative
Inward Qunatitative
INWARD Qunatitative
Timer Qualitative
VENT HOLE NOT BLOCKED Qualitative
Inward 1
Process Operation / Test name

In-Ward Poly Propylene Co-Polymer

Master Batch

Poly carbonate + Poly Butylenes Terepthalate

Stretch Film/ PVC Shim Roll

Flame arrestor

Pressure Relief Vent Seal

Gum sheets

Honey Comb Pads


In_ProcessPower Stack & IP series jars Molding During Set-up Approval

Power Stack & IP series jars Molding (During De-molding)

Final inspection for Power Stack Jars

Containers Molding During Set-up Approval

Containers During De-molding

Final inspection for Containers

Covers Molding During Set-up Approval

Cover Molding (During De-molding)

Final inspection for Cover

Accessory items Molding during Set Up Approval


(Bicvents, Handles,Chambers, Vents)

Accessory items During De-molding

Bic Vents Heat Sealing and Leak testing


MIC Process Product Quantitative Qualitative

Melt flow index X --

Density (bottle method) X --

Moisture X --

Izod impact Resistance X --

Tensile strength at yield X --

Appearance -- X

Color -- X

Moisture X --

Bulk Density X --

Appearance -- X

Melt flow index X --

Color -- X

Moisture X --

Density (bottle method) X --

Appearance -- X

Dimensions X --

Appearance -- X

Dimensions X --

Appearance -- X

Dimensions X --

Peel off test X --

Dimensions X --
Appearance -- X

Height x --

Height x --

Height x --

Height x --

Height x --

Height x --

Heat seal width for modular and auto covers x --

Heat seal width for modular, and auto covers x --

Heat seal width for modular, and auto covers x --

Vent hole dia in auto covers x --

Stem Dia for bic-3 x --

Stem Dia for bic-3 x --

Assembled bic vent Height x --

Stem Diameter x --
No of Samples Sampling Frequency Destructive

As per Sampling Plan Every Batch Yes

As per Sampling Plan Every Batch Yes

As per Sampling Plan Every Batch Yes

As per Sampling Plan Every Batch Yes

As per Sampling Plan Every Batch/ Monthly Once

Every Batch

As per Sampling Plan Every Batch

As per Sampling Plan Every Batch

As per Sampling Plan Every Batch

Every Batch

As per Sampling Plan Every Batch

As per Sampling Plan Every Batch

As per Sampling Plan Every Batch

As per Sampling Plan Every Batch

Every Batch

As per Sampling Plan Every Batch

As per Sampling Plan Every Batch

As per Sampling Plan Every Batch

Every Batch

As per Sampling Plan Every Batch

As per Sampling Plan Every Batch

As per Sampling Plan Every Batch


Every Batch

5 Every Mold change, Insert change, colour change, material type/ supplier change

5 Every 2 Hrs once

2 Samples per skid After Ageing

5 Every Mold change, Insert change, colour change, material type/ supplier change

5 Every 2 hrs once for B24,D23,42 Ah,T4,T6 / Every Four Hours once for others

2 Samples per skid After Ageing

5 Every Mold change, Insert change, Colour change, Material type / supplier change

5 Every 2 Hrs once

2 Samples per skid After Ageing

Cavity wise 20 samples Every Two months once

5 Samples on Initial lot


Every Mold change, Insert Change,Colour change, Material type / supplier change (Record

5 Every 2 Hrs once

5 Every type change/ Every Two hours once

5 samples from the offered qty. Every memo clearance


20 samples (Cavity wise) 2 Months once
ial type/ supplier change

ial type/ supplier change

ours once for others

rial type / supplier change

rial type / supplier change (Record setup for Bic-3 after 30min production)