Beruflich Dokumente
Kultur Dokumente
for
D DB DQA
Z ZB
- D -2/1 - 200.3
- DB -4/1 - 280.3
Size GM 7000.1 - DQA -6/1 Wheel diameter - 350.3
- Z -4/2 - 400
- ZB -6/2 - 500
Stand : 31. Oktober 2008
-8/2
Manufacturer
E 360.GB
This document may not be reproduced or given to third parties and its content must not be divulged or used for other purposes without the prior written permission of ABUS. You will be liable to
pay compensation for any breach of this provision. All patent and registered design rights reserved.
These spare parts list are intended for use in an English–speaking country by English–speaking
specialist personnel.
Contents
1 Parts list . . . . . . . . . . . . . . . . . . 3 1.6.3 Reeving 6/1 D(B), 6/2 Z(B)
--- (AZF 350.3) . . . . . . . . . . . . . . . . . . . . 39
1.1 Example order . . . . . . . . . . . . . . . . . . . 3 1.6.4 Reeving 8/2 Z(B)
1.2 Travelling mechanism, driven . . . . . . 4 --- (AZF 500) . . . . . . . . . . . . . . . . . . . . . 40
1.2.1 AZP 200.3 . . . . . . . . . . . . . . . . . . . . . . . 5 1.6.5 Reeving 4/1 DQA
--- (AZF 400) . . . . . . . . . . . . . . . . . . . . . 41
1.2.2 AZP 280.3 . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.3 AZF 350.3 . . . . . . . . . . . . . . . . . . . . . . . 9 1.7 Bottom block . . . . . . . . . . . . . . . . . . . . 42
1.2.4 AZF 400 . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.7.1 Reeving 2/1 D(B) . . . . . . . . . . . . . . . . . 42
1.2.5 AZF 500 . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.7.2 Reeving 4/1 D(B) and 4/2 Z(B) . . . . . 44
1.7.3 Reeving 4/2 D(B) . . . . . . . . . . . . . . . . . 46
1.3 Travelling mechanism, non–driven . . 13
1.7.4 Reeving 6/1 D(B) and 6/2 Z(B) . . . . . 48
1.3.1 AZP 200.3 . . . . . . . . . . . . . . . . . . . . . . . 14 1.7.5 Reeving 8/2 D(B) . . . . . . . . . . . . . . . . . 50
1.3.2 AZP 280.3 . . . . . . . . . . . . . . . . . . . . . . . 16 1.7.6 Reeving 8/2 Z(B) . . . . . . . . . . . . . . . . . 52
1.3.3 AZF 350.3 . . . . . . . . . . . . . . . . . . . . . . . 18
1.8 Upper block . . . . . . . . . . . . . . . . . . . . . 54
1.3.4 AZF 400 . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.8.1 Reeving 8/2 D(B) . . . . . . . . . . . . . . . . . 54
1.3.5 AZF 500 . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.8.2 Reeving 4/2 Z(B) . . . . . . . . . . . . . . . . . 55
1.4 Gear motors . . . . . . . . . . . . . . . . . . . . . 22 1.8.3 Reeving 4/2 Z(B) with measuring axis 56
1.4.1 AZP 200 . . . . . . . . . . . . . . . . . . . . . . . . . 22 1.8.4 Reeving 6/1 D(B) and 6/2 Z(B) . . . . . 57
1.4.2 AZP 280 . . . . . . . . . . . . . . . . . . . . . . . . . 24 1.8.5 Reeving 6/2 Z(B) with measuring axis 58
1.4.3 AZF 350.3 . . . . . . . . . . . . . . . . . . . . . . . 26 1.8.6 Reeving 8/2 Z(B) . . . . . . . . . . . . . . . . . 59
1.4.4 AZF 400 . . . . . . . . . . . . . . . . . . . . . . . . . 31 1.8.7 Reeving 8/2 Z(B) with measuring axis 60
1.4.5 AZF 500 . . . . . . . . . . . . . . . . . . . . . . . . . 33 1.9 Rope guide , rope . . . . . . . . . . . . . . . 61
1.5 Lifting gear drive . . . . . . . . . . . . . . . . . 36 1.10 Rope drum . . . . . . . . . . . . . . . . . . . . . . 63
1.6 Trolley frame . . . . . . . . . . . . . . . . . . . . . 39 1.11 Deflection roller crosshead . . . . . . . . 64
1.6.1 Reeving 2/1 D(B) and 4/2 D(B) 1.12 Fixed point crosshead . . . . . . . . . . . . 68
--- (AZP 200) . . . . . . . . . . . . . . . . . . . . . 39
1.13 Gear limit switch . . . . . . . . . . . . . . . . . 70
1.6.2 Reeving 4/1 D(B), 8/2 D(B)
and 4/2 Z(B) --- (AZP 280) . . . . . . . . . 39 1.14 Fax–Order . . . . . . . . . . . . . . . . . . . . . . . 71
Orders for individual parts should be sent to your local ABUS partner or to:
1. Serial no.
2. Number of spare parts list
3. Page no.
4. Item no.
5. Part no.
6. Quantity
Example order:
1. 2. 3. 4. 5. 6.
8 7 19
13
10 12 8
17
6
11
Y
X
15 14
9
16 6
18
5 2 3 4
16
Fig. 1
20
The groove width AD of the wheels on your trolley are stated in the trolley data sheet included in your test book.
Sets available
Item Part no. Quantity Designation Scope of set (items)
1 77631 1 Wheel machined with bearing AD = 47mm Item 2 ---3
77633 1 Wheel machined with bearing AD = 52mm
77634 1 Wheel machined with bearing AD = 57mm
77635 1 Wheel machined with bearing AD = 62mm
77636 1 Wheel machined with bearing AD = 67mm
77637 1 Wheel machined with bearing AD = 72mm
77638 1 Wheel machined with bearing AD = 77mm
77639 1 Wheel machined with bearing AD = 82mm
77640 1 Wheel machined with bearing AD = 87mm
77641 1 Wheel machined with bearing AD = 92mm
Sets available
Item Part no. Quantity Designation Scope of set (items)
1 86655 1 Wheel machined with bearing AD = 52mm Item 2 ---3
86657 1 Wheel machined with bearing AD = 57mm
86658 1 Wheel machined with bearing AD = 62mm
86659 1 Wheel machined with bearing AD = 67mm
86660 1 Wheel machined with bearing AD = 72mm
86661 1 Wheel machined with bearing AD = 77mm
86662 1 Wheel machined with bearing AD = 82mm
86663 1 Wheel machined with bearing AD = 87mm
86664 1 Wheel machined with bearing AD = 92mm
86665 1 Wheel machined with bearing AD = 97mm
Sets available
Item Part no. Quantity Designation Scope of set (items)
Figure 2
Sets available
Sets available
11
8 10
15
Y
X
14 12
7 6
14
16
4 2 3 5
21 20
22
17
18
19
Fig. 3
The groove width AD of the wheels on your trolley are stated in the trolley data sheet included in your test book.
83722 2 Lift ---off prevention Wire rope hoist SH = 30---40 Item 17 ---19
83723 2 Lift ---off prevention Wire rope hoist SH = 60---70 Item 17 ---19
83913 2 Lift ---off prevention Wire rope hoist Item 20 ---22
87935 2 Lift ---off prevention Wire rope hoist SH = 30---40 Item 17 ---19
87936 2 Lift ---off prevention Wire rope hoist SH = 50---70 Item 17 ---19
87938 2 Lift---off prevention Wire rope hoist Item 20 ---22
301706 2 Lift ---off prevention Wire rope hoist SH = 30---50 Item 17 ---19
301707 2 Lift ---off prevention Wire rope hoist SH = 60---70 Item 17 ---19
Figure 4
Sets available
Sets available
Figure 5
The GE number of your trolley travel drive is given in the travelling crane data sheet included in your test book.
13390 1 brake gearing shield compl. Item: 55; 56; 74; 79; 82
Motor 0.65 / 0.77 kW
13391 1 brake gearing shield compl. Item: 55; 56; 74; 79; 82
Motor 0.80 / 0.96 kW
Figure 6
The Parts number of your trolley travel drive is given in the travelling crane data sheet included in your test book.
13390 1 brake gearing shield compl. Item: 55; 56; 74; 79; 82
Motor 0,65 / 0,78 kW
13391 1 brake gearing shield compl. Item: 55; 56; 74; 79; 82
Motor 0,80 / 0,96 kW
72298 1 brake gearing shield compl. Item: 55; 56; 74; 79; 82
Motor 1,10 / 1,30 kW
Fig. 7
The A ---number of your crane travel drive is given in the travelling crane data sheet included in your test book
Sets available
Set Part no. Quant. Designation Content (Item)
Sets available
Set Part no. Quant. Designation Content (Item)
Sets available
Set Part no. Quant. Designation Content (Item)
101134 1 Ball bearing, O---ring, 26, 27, 40, 41, 43, 48
Snap ring
1.4.3.4 Brake
Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
38 48531 1 Packing ring
Sets available
Set Part no. Quant. Designation Content (Item)
101139 1 Brake rotorcompl. 18,19,20,21,23,38,39
15 101655 1 Brake compl. 4.5 Nm, voltage for brake coil 103 VDC
(for Motor 0.75, 0.9, 1.1 und 1.3 kW)
101140 1 Brake compl. 6 Nm, voltage for brake coil 103 VDC
(for Motor 1.5 und 1.8 kW)
101141 1 Brake compl. 9 Nm, voltage for brake coil 103 VDC
(for Motor 2.2 und 2.6 kW)
101142 1 Brake compl. 12 Nm, voltage for brake coil 103 VDC
(for Motor 3.0 und 3.6 kW)
15 101656 1 Brake compl. 4.5 Nm, voltage for brake coil 127 VDC
(for Motor 0.75, 0.9, 1.1 und 1.3 kW)
101143 1 Brake compl. 6 Nm, voltage for brake coil 127 VDC
(for Motor 1.5 und 1.8 kW)
101144 1 Brake compl. 9 Nm, voltage for brake coil 127 VDC
(for Motor 2.2 und 2.6 kW)
101145 1 Brake compl. 12 Nm, voltage for brake coil 127 VDC
(for Motor 3.0 und 3.6 kW)
Note:
If a brake, item 15, is ordered, two flat sleeves, type AN 998, must also be ordered.
(includes complete motor but without brake, fan rotor, fan hood or coupling parts)
1.4.4.1 Gear
Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
2 --- --- 1 output shaft
3 1374 1 Snap ring A50 x 2 DIN 471
8 6352 4 Fillister---head screw M20x50 DIN 912---8.8
9 16905 4 retaining washer VS20
(Items 8 and 9 must always be replaced together.)
10 48109 2 Oil level gauge
Sets available
Set Part no. Quant. Designation Content (Item)
48007 1 Gear compl., i=168 v = 5/20 m/min 1
48008 1 Gear compl., i=114 v = 7,5/30 m/min
If the entire gear unit is to be replaced, a blank nameplate (AN 79696) must also be ordered
Sets available
Set Part no. Quant. Designation Content (Item)
48077 1 disc flywheel compl. ø140 x 20 6, 7, 12
48078 1 disc flywheel compl. ø160 x 20
48079 1 disc flywheel compl. ø160 x 28
48080 1 disc flywheel compl. ø160 x 50
Sets available
Set Part no. Quant. Designation Content (Item)
101134 1 Ball bearing, O---ring, 26, 27, 40, 41, 43, 48
Snap ring
Sets available
Set Part no. Quant. Designation Content (Item)
15 101655 1 Brake compl. 4.5 Nm, voltage for brake coil 103 VDC
(for Motor 0.75, 0.9, 1.1 und 1.3 kW)
15 101656 1 Brake compl. 4.5 Nm, voltage for brake coil 127 VDC
(for Motor 0.75, 0.9, 1.1 und 1.3 kW)
Note:
If a brake, item 15, is ordered, two flat sleeves, type AN 998, must also be ordered.
(includes complete motor but without brake, fan rotor, fan hood or coupling parts)
1.4.5.1 Gear
Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
2 --- --- 1 output shaft
3 231 1 Snap ring A60 x 2 DIN 471
8 6352 4 Fillister---head screw
9 16905 4 Retaining washer VS20
(Items 8 and 9 must always be replaced together)
10 48109 2 Oil level gauge
Sets available
Set Part no. Quant. Designation Content (Item)
48275 1 Gear, i=219 v = 5/20 m/min 1
48276 1 Gear, i=145 v = 7,5/30 m/min
If the entire gear unit is to be replaced, a blank nameplate (AN 79696) must also be ordered
Sets available
Set Part no. Quant. Designation Content (Item)
48077 1 disc flywheel compl. ø140 x 20 6, 7, 12
48078 1 disc flywheel compl. ø160 x 20
48079 1 disc flywheel compl. ø160 x 28
48080 1 disc flywheel compl. ø160 x 50
Sets available
Set Part no. Quant. Designation Content (Item)
101134 1 Ball bearing, O---ring, 26, 27, 40, 41, 43, 48
Snap ring
Sets available
Set Part no. Quant. Designation Content (Item)
15 101655 1 Brake compl. 4.5 Nm, voltage for brake coil 103 VDC
(for Motor 1.1 und 1.3 kW)
101140 1 Brake compl. 6 Nm, voltage for brake coil 103 VDC
(for Motor 1.5 und 1.8 kW)
101141 1 Brake compl. 9 Nm, voltage for brake coil 103 VDC
(for Motor 2.2 und 2.6 kW)
15 101656 1 Brake compl. 4.5 Nm, voltage for brake coil 127 VDC
(for Motor 1.1 und 1.3 kW)
101143 1 Brake compl. 6 Nm, voltage for brake coil 127 VDC
(for Motor 1.5 und 1.8 kW)
101144 1 Brake compl. 9 Nm, voltage for brake coil 127 VDC
(for Motor 2.2 und 2.6 kW)
Note:
If a brake, item 15, is ordered, two flat sleeves, type AN 998, must also be ordered.
Figure 9
Please take the serial number of your complete hoist drive from the hoist nameplate.
Lifting motor
Individual parts available
M80 15457 2 axial fan for additional unit S 14210, 14179, 14262, 14263
for ventilation
Hoist break
Sets available
Caution: the gearbox is supplied without a clutch. If required, the clutch must be ordered separately.
16234 2 stator compl. (Item M6, M43, 49) S 14210, 14179, 14262, 14263
(380–415V, 50Hz, 3.0/20kW/
440–480V, 60Hz, 3.6/24kW)
Figure 10
2,3,4,5
1.6.1 Reeving 2/1 D(B) and 4/2 D(B) --- (AZP 200)
Individual parts available
1 10431 4 buffer 80 x 80
2 39433 3 hinge pin
3 6815 2 hinge supporting bush
4 30956 3 axis holder
5 5607 6 Verbus countersunk bolt M 10 x 20
6 516 16 hexagonal nut M10 DIN EN 24032
1.6.2 Reeving 4/1 D(B), 8/2 D(B) and 4/2 Z(B) --- (AZP 280)
Individual parts available
_________________________________
2 3 5 6 4 7 1
8, 9, 10
Fig. 11
10
11
4
9
6
22
23
18
17
15
16
19
12
20
13
21
14
Figure 12
1 6502 1 bolt
2 5896 2 cover
3 5607 4 Verbus countersunk bolt M 10 x 20
5 47675 1 butt joint profile top
6 47676 1 butt joint profile lower
7 5945 2 header
8 5887 2 cab 425
12 45179 2 bracket
16 6882 1 axial–ball bearing 51214 DIN 711
19 47670 1 hook crosshead 6
20 7078 1 hook lock safety device KO 60–6.8 (normal hook GSN 6)
20 7078 1 hook lock safety device KO 60–6.8 (normal hook GSN 8)
20 1662 1 hook lock safety device KO 60–10 (normal hook GSN 10)
21 18085 2 hook lock safety device KO 60–5 (ramshorn hook GSN 6)
21 7078 2 hook lock safety device KO 60–6.8 (ramshorn hook GSN 8)
21 7078 2 hook lock safety device KO 60–6.8 (ramshorn hook GSN 10)
22 47678 2 distance sleeve
23 7351 2 filister–head screw M 12 x 100 DIN EN ISO 4762
13433 1 nameplate
7779 1 capacity plate 8 to
7780 1 capacity plate 10 to
7787 1 capacity plate 12,5 to
19636 1 capacity plate 16 to
7782 1 capacity plate 20 to
Sets available
9
10
12
11
2
1
3
19
18
4
5
16
17
20
13
21
22
15
14
Figure 13
1 5869 1 bolt
2 5896 2 cover
3 5607 4 Verbus countersunk bolt M 10 x 20
4 7615 2 vent plug
6 47675 2 butt joint profile top
7 47676 2 butt joint profile lower
8 5945 4 header
9 5887 4 cab 425
13 41670 2 bracket
17 7503 1 axial–ball bearing 51222 DIN 711
20 41671 1 hook crosshead 16
21 7391 1 hook lock safety device KO 60–12 (normal hook GSN 12)
21 15873 1 hook lock safety device KO 60–16 (normal hook GSN 16)
21 13196 1 hook lock safety device KO 60–20.25 (normal hook GSN 20)
22 1662 2 hook lock safety device KO 60–10 (ramshorn hook GSN 12)
22 7391 2 hook lock safety device KO 60–12 (ramshorn hook GSN 16)
22 15873 2 hook lock safety device KO 60–16 (ramshorn hook GSN 20)
13433 1 nameplate
19636 1 capacity plate 16 to
7782 1 capacity plate 20 to
7783 1 capacity plate 25 to
19637 1 capacity plate 32 to
7786 1 capacity plate 40 to
Sets available
5
7
8
10
12
11
1
2
3
19
18
16
17
20
13
21
14
22
15
Figure 14
1 32426 1 bolt
2 8604 2 cover
3 5607 4 Verbus countersunk bolt M 10 x 20
4 7615 2 vent plug
5 32490 2 butt joint profile top
6 32491 2 butt joint profile lower
7 7457 4 header
8 7483 4 outsidecab
9 7484 4 insidecab
13 32425 2 bracket
17 7377 1 axial–ball bearing 51216 DIN 711
20 32422 1 hook crosshead 16
21 7078 1 hook lock safety device KO 60–6.8 (normal hook GSN 6)
21 7078 1 hook lock safety device KO 60–6.8 (normal hook GSN 8)
21 1662 1 hook lock safety device KO 60–10 (normal hook GSN 10)
22 18085 2 hook lock safety device KO 60–5 (ramshorn hook GSN 6)
22 7078 2 hook lock safety device KO 60–6.8 (ramshorn hook GSN 8)
22 7078 2 hook lock safety device KO 60–6.8 (ramshorn hook GSN 10)
13433 1 nameplate
7779 1 capacity plate 8 to
7780 1 capacity plate 10 to
7787 1 capacity plate 12,5 to
19636 1 capacity plate 16 to
7782 1 capacity plate 20 to
Sets available
Figure 15
6
9
10
8
11
13
12
1
15
3
2
4
5
7
21
20
18
22
19
14
23
16
24
17
Figure 16
Figure 17
1 6503 1 bolt
2 5896 4 cover
3 5607 8 Verbus countersunk bolt M 10 x 20
4 7615 4 vent plug
6 47675 4 butt joint profile top
7 47676 4 butt joint profile tower
8 5945 8 header
9 5887 8 cab 425
13 45189 2 bracket
14 46448 1 distance holder
18 46441 1 hook crosshead 25
21 6608 1 axial–ball bearing 51226 DIN 711
22 13196 1 hook lock safety device KO 60–20.25 (normal hook GSN 25)
22 18855 1 hook lock safety device KO 60–32.1 (normal hook GSN 32)
22 18857 1 hook lock safety device KO 60–40.50 (normal hook GSN 40)
23 13196 2 hook lock safety device KO 60–20.25 (rams horn hook GSN 25)
23 18856 2 hook lock safety device KO 60–32.2 (rams horn hook GSN 32)
23 18855 2 hook lock safety device KO 60–32.1 (rams horn hook GSN 40)
13433 1 nameplate
7783 1 capacity plate 25 to
19637 1 capacity plate 32 to
7786 1 capacity plate 40 to
7756 1 capacity plate 50 to
19707 1 capacity plate 60 to
19638 1 capacity plate 63 to
19639 1 capacity plate 80 to
Sets available
Figure 18
Sets available
4
3
5
2
Figure 19
Sets available
4
3
7
6
8
9
10
2
Figure 20
Sets available
4
3
5
2
Figure 21
Sets available
1
4 1
5 4
7 3
6 6
7
3 8
2 9
10
2
Figure 22
Sets available
Figure 23
Sets available
Figure 24
Sets available
8
Figure 25
for all types of reeving except 4/2 D(B) and 8/2 D(B)
Sets available
Set Part no. Quantity Designation Scope of set (items)
Sets available
Set Part no. Quantity Designation Scope of set (items)
You can take the rope diameter and the rope length of your ABUS electric wire rope in the wire certificate of the
crane book.
Figure 26
4 6 7 8
for all types of reeving except 4/2 D(B) and 8/2 D(B)
Individual parts available
Sets available
Sets available
Figure 27
Sets available
8
9
10
2
Sets available
10
9
8
4
1
3
6
5
7
2
Figure 29
Sets available
10
9
8
4
12
3
11
5
7
6
1
2
Sets available
2
5
Figure 31
Sets available
11
10
Figure 32
with Option load measuring system
Sets available
6 7 8 11 12 Figure 33
Sets available
Serial no. of Number of Page no. of Item no. Part no. Quan-
wire rope spare parts spare part tity
hoist list
120034.001_GB