When Results Matter: Israel Aerospace Industries

ISRAEL AEROSPACE INDUSTRIES
WHEN RESULTS MATTER
UNCLASSIFIED
This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 1
About IAI Commercial Aircraft Group Business Jets Aero Assembly Capabilities Sea Land
IAI - A World Leading Aerospace Company
 Largest defense and aerospace company

in Israel, government owned
 Cutting edge technologies and solutions
for: space, air, land, sea and cyber
 Development & manufacture of advanced
systems for Israel armed forces and for
foreign customers around the world
 Active in both the defense and commercial
aviation markets
UNCLASSIFIED
IAI - A World Leading Aerospace Company

 Employees: 16,000
 Annual Sales: 4B$
 Backlog: 10B$
 Reporting Company
 Global Company: Over 80% Export
UNCLASSIFIED
IAI Groups
Systems ELTA Systems Military Aircraft Commercial BEDEK Aviation Engineering

Missiles & Space Aircraft & Development
UNCLASSIFIED
Core Values Strengths Division IAI CAG at a Glance Quality Customers
Commercial Aircraft Group - CAG
UNCLASSIFIED
Our Core Values

Leadership, Innovation, Quality
 Technological leadership and innovation in all group activities and
business lines
 High level of quality and customer satisfaction
QUALITY
Core
Values
LEADERSHIP
INNOVATION
UNCLASSIFIED
Strengths
 Strong engineering capabilities in BTS (Design & Build) and BTP programs
 Years of experience in wide scale / complex programs integration
 Financial stability
 Investment in risk sharing programs based on business plan
 Robust world wide supply chain including suppliers in best cost countries
UNCLASSIFIED
Production Aero
Technologies Assemblies
Business
RAMTA
Jets
UNCLASSIFIED
IAI CAG at a Glance

 Business Jets
 Aerostructures
 Landing Gear Systems
 Marine Platforms
 Land Platforms
UNCLASSIFIED
Quality Accreditations
 AS 9100C - Quality Management System
 NADCAP - 6 Special Processes
 Boeing Approval – Inspection Delegation Authority
 ISO 9001: 2008 - Quality Systems - Models for Q.A
 Federal Aviation Regulation (FAR) Part 21 - Order 8100.7 ACSEP
 CAAI, FAA, EASA & CAAC part 145 - Repair Station
 ISO 14001:2004 - Environmental Management System
 ISO 17025:2005- EN 45001 – ANSI Z540-1
 OHSAS 18001- Health and Safety System
UNCLASSIFIED
UNCLASSIFIED
Business Jets History Certification Experience G280
UNCLASSIFIED
Member of Exclusive Group of Companies Worldwide with FAR 25 Capability

G280 G200 (GALAXY)
Certification: August 2012 Certification: December 1998
G150 G100 (ASTRA SPX) 1125 ASTRA SP 1125 ASTRA
Certification: November 2005 Certification: January 1996 Certification: May 1990 Certification: August 1985
1121 JET COMMANDER 1123 COMMODORE JET 1124 WESTWIND I 1124A WESTWIND II
Certification: November 1964 Certification: December 1971 Certification: April 1980

Certification: March 1976
Line relocation to Israel: 1969
UNCLASSIFIED
Certification Experience
G280 - Certification basis:

FAR 25 AMD. 117; CS AMD.1
G150 - Certification basis:

FAR 25 AMD. 107
G200 (Galaxy) - Certification basis:

FAR 25 AMD. 82
G100 (Astra SPX) - Certification basis:

FAR 25 AMD. 80
Astra - Certification Basis:

FAR 25 AMD. 54
UNCLASSIFIED
Significant improvement in operational performance

 Longest-range & highest-speed in its class
 Improved takeoff performance
Max TOW 39,600 lbs
 Excellent payload and time-to-climb
Passengers 2+10
Best-in-class cabin
IFR Range 3,600 nm
 Longest cabin
Max Speed 0.85 M
 Superior cross-section
 Largest baggage volume
UNCLASSIFIED
Engineering Aerostructures Assembly Composite Metal Hydraulic Tubes & Ducts Innovation
Fully Integrated
BTS & BTP Capabilities Development Capabilities
Metal Capabilities Composite Capabilities
Hydraulic Capabilities Section Assembly
One Stop Solution for Aerostructures

UNCLASSIFIED
Fully Engineering Integrated Capability

Certification
Flight Tests
Manufacturing
Systems Integration
Avionics
Reliability & Maintainability
Heat Transfer
Electrical
Ground Tests
Structural Analysis
Flight Control
Mechanical Systems
Airframe & Detailed Design
Geometric Definition
Aerodynamics
Wind Tunnel Tests
Preliminary Design
UNCLASSIFIED
Structural Design & Analysis
 Structural concepts & detailed design

 Structural analysis, stress, loads, aero-elasticity, flutter, aero servo elasticity
 System installation and integration
 Fatigue and damage tolerance
 Weight control
 Advanced structural technologies
UNCLASSIFIED
Full Engineering Integrated Capabilities

 Flight sciences aerodynamics, CFD
heat transfer, flight control
 Materials and processes
metallurgy, composites, chemistry,
physics, radomes, NDT
 Mechanical design
fuel systems, landing gear,
hydraulic, ECS, dynamics, engines
 Ground testing
static & fatigue, mechanical
systems, environmental
UNCLASSIFIED
Aerostructure Assembly Capabilities

Tail Wing
Assembly Assembly
 50 years of know how in aircraft development, manufacturing & final assembly

 Major sections - Fully stuffed capabilities
UNCLASSIFIED
Aerostructure Assembly Capabilities
Robotic cell operation, as part of G280 production line, for the following activities:
 Panel drilling
 Panel riveting (variety of fasteners)
 Automatic sealing
 Inspection
UNCLASSIFIED
Equipment
Autoclave
HDF CTL
6 Autoclaves
Largest: 15’ Dia. X 40’L
 Composite complex assemblies and sub-assemblies for commercial and military platforms
 CTL, hand lay-up and out of autoclave (RTM & LRI)
 Material cutting & lay-up systems
UNCLASSIFIED
Equipment
T&D NDT CMM
 Composite trim & drill equipment

 NDT & CMM equipment
UNCLASSIFIED
B777 & B777X Programs
 Sole source of B777 & B777X empennage leading-edge assemblies

 Integral member of the design & build team
 Developed the replacement of the auxiliary front spar to 1 piece monolithic spar
UNCLASSIFIED
Engineering Aerostructures Assembly Composite Metal Hydraulic Tube & Ducts Innovation
B787 Program
 Sections 46 & 47
packages:
 Passenger & cargo
floor beams
 Pivot bulkhead
 Door surrounds
 Up to 12 Shipsets per
month
UNCLASSIFIED
G280 Composite Tail – Design & Build
 Horizontal stabilizer is a prepreg/autoclave structure, comprising integral skin with stringers

 Vertical stabilizer is a hybrid aluminum & prepreg/autoclave structure
 Rudder is a RTM structure, comprising an integral torsion box
UNCLASSIFIED
Nacelles Programs
Goodrich Goodrich – BTS/Risk Sharing Goodrich

F/C Door & Outer Barrels Engine Air Inlet CFM56-5C BTS/Risk Sharing
CF6-80-E1 for A330 A340-200/300 Air Inlet +F/C
P&W 305
UNCLASSIFIED
Military Programs
F16 F15
 F15 vertical stabilizer & rudder - boron skin / titanium spar

 F16 vertical stabilizer skins - 90 plies of UD graphite tape, fracture critical I/R part with 550
drilled holes
UNCLASSIFIED
UH60 Program
 Replacement of metallic horizontal stabilator to innovative “ONE SHOT” composite

integral box
 Benefits of “ONE SHOT”  reduction of fasteners & parts  20% Cost & Weight Saving
 1st Shipset all composite materials in 9 months ARO!
 1,500 shipsets delivered to date!
UNCLASSIFIED
Rotary Wing Programs
 Bell V280 nacelle’s air inlet and RGB doors

 MD902 design & build entire top fairings structure
 US special forces CH53 cowlings re-design & manufacture honeycomb sandwich structure
UNCLASSIFIED
RADOMES – Design & Build

 All types of radomes – airborne, land and marine
 Antenna manufacturing & assembly
 BTS (design & build) capabilities
UNCLASSIFIED
 Ti & Al large parts machining capabilities

 High end stretch forming capabilities
 Special processes
UNCLASSIFIED
Engineering Aerostructures Assembly Composite Metal Hydraulic Tube & Ducts Innovation
Machining • Stretch Forming • Processes
Machining
 Machining center for multi-axes

parts for various aerospace
programs
 6 SNK 3 head profiler machines
enable machining of 2-3 parts
simultaneously
 Competitive in large parts (<12 m)
made of titanium & stainless steel
UNCLASSIFIED
Stretch Forming
B777 F16 & F15
LE CFT
 2 transversal stretch forming machines

 Forming parts: leading edge, aft fuselage, canopy fuselage, nose section & door panels
 Up to 2400 mm width & 6000 mm length
UNCLASSIFIED
Mechanical Milling
 Most effective alternative to traditional chemical milling

 Mechanical milling advantages:
 Milling, routing, drilling, inspection & quality control in the same place without moving the part
 Higher accuracy
 Reduction of cycle time & labor cost
 Saving operational costs of chemical line and environmental issues
 All scraped aluminum is recyclable
UNCLASSIFIED
Processing Center
 The processing center provides internal services in the following areas:

 Heat treatment
 Surface treatment
 Non destructive testing
 Chemical milling
 The heat & surface treatment services are for aluminum & hard metal parts
UNCLASSIFIED
Hydraulic
 50 years experience in design & manufacturing of:
 Landing Gears Systems
 Actuators: hydraulic, electro-hydraulic & electro-
mechanical
 Injectors
 Servo systems (accuracy of 1-2 mm)
 In-house capabilities for development of landing

gear systems & actuators including:
 Design - from concept to detail design
 Analyses - stress, kinematic, dynamic, flow and
thermal analyses
 Specifications for components and systems
outsourcing design
 Qualification, development testing plans &
certification
UNCLASSIFIED
Landing Gear Programs
T-45A NOSE L/G

170 Sets Produced
B717-200 Main & Nose L/G
165 Sets Produced
More than 250 landing gears

More than 2,000 sub-assemblies
UNCLASSIFIED
Landing Gear Programs
IA63
MAIN (& NOSE) L/G
More than 1,000 landing gears were delivered
D328 Nose Landing Gear

UNCLASSIFIED
Actuators Programs
B777 MLG & NLG Retract Actuators F16 Rudder BJ Aileron
A380 Actuators
UNCLASSIFIED
Extensive In-House Production Capabilities
 Mill turn machines

 5 axis multi-spindle machines
 Flexible machining centers (FMS)
 Numerous CNC lathes, milling & grinding machines
 Heat treatment facilities including vacuum furnaces
 Full range of surface treatment
 Plating & painting facilities
 Final assembly capabilities
 Qualification & acceptance testing
UNCLASSIFIED
Assembly & Testing Facilities
UNCLASSIFIED
Tubs & Ducts
 Various metals: aluminum, stainless steels, titanium

 Bending range: 3/16” - 7”
 Capabilities: engineering & tool design, forming, bending, machining, GTAW, brazing, NDT
and pressure testing, insulating, painting and coating
UNCLASSIFIED
AFP • RTM - Automatic Line • Continues Improvement
AFP
 Building of a fully automated assembly line for wing skins including state-of-the-art
AFP machine
 First program secured by CAG - F35 wing skins
UNCLASSIFIED
AFP • RTM - Automatic Line • Continuous Improvement
RTM – Automatic Line
 IAI-CAG invests extensively in R&D, in order to maintain its

competitive edge.
 In addition to internally and nationally funded programs, IAI is heavily
involved in international R&D programs.
 These programs have focused on improvement of IAI capabilities in
areas including structural bonding and RTM.
UNCLASSIFIED
AFP • RTM - Automatic Line • Process • Continuous Improvement
Continuous Improvement
100
Program 1 100 Program 2
42% 54%
0 0
2011 2012 2013 2014 2015 2016 2012 2013 2014 2015 2016
100 Program 3 Universal Docking Device

25%
0
2010 2011 2012 2013 2014 2015 2016
 IAI-CAG invests in continuous improvement activities to

reduce costs for our customers
 Investments in improvement of production processes &
effectiveness DEMOLD Device
UNCLASSIFIED
Fast Patrol Boats Weapon Stations
Super Dvora Mk3
 Combat proven- nearly 120 worldwide

 Excellent range & endurance
 Precision stabilized weapon systems
 27.4 X 5.65 X 1.3 m ; 45 Knots
 Operability - sea state 3
 Survivability - sea state 6
 Reliability & worldwide support
UNCLASSIFIED
Super Dvora Multi Role
Advanced Stabilized
intelligence day / night
gathering & electro-optic
Anti-missile device Modern combat Tactical precision
unique self- information
early warning short range
defense center (CIC)
radar missiles
capabilities
(6000 – 8000m)
Stabilized
Precision long cannon
range slaved to
missile sensor
launcher UNCLASSIFIED payloads
Fast Composite Boats

 Ramta’s diverse capabilities also include the building of fast patrol boats out of composite
materials
 Manned & unmanned ultra-high speed interceptor boats - state of the art in the market,
comprised of carbon fiber for maximum speed to weight ratio
 Combination of two core capabilities - composite material & maritime production
Up to 30 mm remote
controlled gun
Two diesel engines
Multi - mission innovative

speed boat
UNCLASSIFIED
Weapon Stations
Typhoon
 Up to 30 mm with anti terror (AT/FP) surface

fleet ammunition
 Remotely operated
 Effective target engagement
 Intuitive & simple operation
 Pinpoint accuracy
ZU-23 - Marine Cannon Electrically Powered
 Ramta redesigned a legacy manually

controlled weapon station to a state-of-the-
art electrically controlled one
 Optical sight LIZ
 Self-sustained power supply - 24 volts
 Double cannon - 23 mm
UNCLASSIFIED
 Multi-mission armored ballistic and blast protection vehicles

 Anti-magnetic mine actuating device – Actuates magnetically fused mines prior to
entering their kill zone
 Mine & IED detection system – Multi-sensor high performance metal detector array
with ground penetrating radar
 Launchers & antennas structures – Advanced engineering design, manufacturing &
assembling
UNCLASSIFIED
Thank you
UNCLASSIFIED
This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd

When Results Matter: Israel Aerospace Industries

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When Results Matter: Israel Aerospace Industries

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ISRAEL AEROSPACE INDUSTRIES

WHEN RESULTS MATTER

IAI - A World Leading Aerospace Company

 Largest defense and aerospace company

IAI - A World Leading Aerospace Company

Systems ELTA Systems Military Aircraft Commercial BEDEK Aviation Engineering

Core Values Strengths Division IAI CAG at a Glance Quality Customers

Commercial Aircraft Group - CAG

Core Values Strengths Division IAI CAG at a Glance Quality Customers

Our Core Values

Core Values Strengths Division IAI CAG at a Glance Quality Customers

 Years of experience in wide scale / complex programs integration

 Investment in risk sharing programs based on business plan

Core Values Strengths Division IAI CAG at a Glance Quality Customers

Core Values Strengths Division IAI CAG at a Glance Quality Customers

IAI CAG at a Glance

Core Values Strengths Division IAI CAG at a Glance Quality Customers

Core Values Strengths Division IAI CAG at a Glance Quality Customers

Business Jets History Certification Experience G280

Member of Exclusive Group of Companies Worldwide with FAR 25 Capability

Certification: August 2012 Certification: December 1998

G150 G100 (ASTRA SPX) 1125 ASTRA SP 1125 ASTRA

Certification: November 1964 Certification: December 1971 Certification: April 1980

Business Jets History Certification Experience G280

G280 - Certification basis:

G150 - Certification basis:

G200 (Galaxy) - Certification basis:

G100 (Astra SPX) - Certification basis:

Astra - Certification Basis:

Business Jets History Certification Experience G280

Significant improvement in operational performance

Metal Capabilities Composite Capabilities

Hydraulic Capabilities Section Assembly

One Stop Solution for Aerostructures

Fully Engineering Integrated Capability

Structural Design & Analysis

 Structural concepts & detailed design

Full Engineering Integrated Capabilities

Aerostructure Assembly Capabilities

 50 years of know how in aircraft development, manufacturing & final assembly

Aerostructure Assembly Capabilities

 Composite trim & drill equipment

B777 & B777X Programs

 Sole source of B777 & B777X empennage leading-edge assemblies

G280 Composite Tail – Design & Build

 Horizontal stabilizer is a prepreg/autoclave structure, comprising integral skin with stringers

Goodrich Goodrich – BTS/Risk Sharing Goodrich

 F15 vertical stabilizer & rudder - boron skin / titanium spar

 Replacement of metallic horizontal stabilator to innovative “ONE SHOT” composite

Rotary Wing Programs

 Bell V280 nacelle’s air inlet and RGB doors

RADOMES – Design & Build

 Ti & Al large parts machining capabilities

 Machining center for multi-axes

 2 transversal stretch forming machines

 Most effective alternative to traditional chemical milling

 The processing center provides internal services in the following areas:

 In-house capabilities for development of landing

Landing Gear Programs

T-45A NOSE L/G

More than 250 landing gears

Landing Gear Programs