Beruflich Dokumente
Kultur Dokumente
INSTRUCTION
for
TABLE OF CONTENTS
Warning 2
Description 3
Simplified Diagram of Refrigerant Control 6
Installation Data 7 - 10
Installation and Dimension Sketches 11 - 15
Electrical Key Diagram 16 - 18
"':, '-r\ /
clnstallatiol'l and Start-up 19 - 24
Maintenance Instruction 25 - 31
Salt Dosing Device 32 - 34
Interruption of Operation 35 - 37
Sumrnary of Item Numbers and Spare Parts List 38 - 50
DRAWINGS
WA R N I N G
lee machines type VD with two drurns are supplied with one
water pump for each drum.
------- ----_._-------------
5
J [
OverlØbsrØr.
Overflowpipe for
levelcontrol.
Uberlaufrohr fUr
Kaltemittel kontrol.
Tuyau de trop-plein.
Tubo de derrame.
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3.1
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3.3'
•
Suge ledning.
Suction line.
Saug Leitung.
Tuyau d-aspiration.
Conducto de aspiraci6n.
Væske ledning.
Liquid line
F1Ussigkeitrohr.
Tuyau de liquide.
Conducto de llquido.
.. ~_._--
7
INSTALLATION DATA
Necessary pressure
of make-up water: 1. O kg / cm2.
Necessary minimum
temperature of make-up
water:
4.40 Valve for draining of oil from the drum, branch with
7/8" ext. pipe thread.
2.11 Water pump. The pump is built in, and pipe connections
are execute d from factory.
10 Floor drain.
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f---==--lInstallationsskizze V156 V316 V61 S
Croquis d-installation
1112-87 mel Diseno de instalaci6n 237691
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Dimensions skitse
Dimension sketch (SABROEI
Mass Skizze V156 V316 V619
Sketch de dinensions
11/2-B7 mel 237692
Diseiio de aootacion
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Installationsskitse [SABROE!
Installation sketch
Installationsskizze VD746 VD1206
1112-B7 mel
Croquis d'installation
237690
Diseno de instalaci6n
14
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Dinensioos skitse
Dinension sketch (SABROE]
Mass Skizze VD746 VQ1206
12/2-87 mel Sketch de diJrensions 237693
Diseno de acotacion
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Design ef screen. [SABROEI
Ausfertigung der Shirme. V & VD
Dessin d"'~cran.
12/2·87mel Construccion de la pantalIa. 237695
16
Freezing drum 50 Hz
lEC-type: MT80B
Protection class: lP54
Number of revolutions: 1,400 r.p.m.
Power: 0.75 kW
Voltage: 380-420 V/220-240 V
Ra ted :current: 2.1 A/3.6 A
Water pump 50 Hz
Note:
The ice machines type VD-746 and VD-1206 with two drums
also have two drum motors and two water pump motors.
18
Omskifterfumktion
Switch operation
Umschalterfunktion
FOnction de commutateur
Funcionamiento conmutador
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ERECTION
R12 R22
T:iEe
-R502 R717
V-156 45 35 40 17
V-316 63 49 58 24
V-619 87 - 68 T9 35
VD-746 68 54. ('Fll
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27
VD-1206 87 -~6a 79 35
Control
Check that gear and lower drum bearing have the correct oil
charge:
Fill up the gear with oil until the oil is half visible
in the oil level glass when the drum is stopped. Suit-
able oil types are mentioned on page 25.
The air-relief screw (4.41) of the lower drum bearing
is unscrewed and the bearing is filled with oil through
the oil cup (4.38) until the oil flows out of the hole
at (4.41).
Let at least one cup of oil run out to make sure that
all air has been relieved. Repeat the airing operation,
if necessary.
For transport reasons, the vent holes in the oil cup
and the gear box can be capped, for which reason it
should be checked that there is free passage through
the vent holes.
Water Pump
The direct ion of rotation of the pump is of no import-
ance.
Before the initial start-up, the water pump (2.11)
should be aired by means of the air screw (2.12) on the
pump housing.
21
Operation Instructions
j) The water pump and the salt dosing pump, (if any),
are started.
II Adjustment
Note
The fil ter (2.7) between the water pump and the
water distributing pipe, eliminating unnecessary
blocking of the nozzles, must be cleaned frequent-
ly during the running-in period.
Note
1.0
30
25
Ice produetion
tons / 24 h.
3 I. 5 6 7 8 g 10 -V156
6 8 10 12 11. 16 18 20 V316
15 20 25 30 35 V619
15 20 25 30 35 1.0 1.5 VD71.6
25 30 1.0 50 60 70 VD1206
23
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t!jc?(<-;5
Note
A liquid ratio of 3 to 5 as seen in many pump circula-
tion systems does not improve the capacity and should
be avoided. A ratio slightly above 1 is sufficient to
give optimal ice capacity.
Flake ice machines for marine use:
Adjustment of make-up water supply
The supply of water to the machine is regulated so that
the overflow reaches max. 0.2 l/min., when the machine
is in operation.
III The machine is stopped by the folIowing working order
a) The stop valvein the liquid line to the ice
machine is closed.
b) The water pump is stopped (af ter 5-10 minutes on
machines with level control operation).
c) The motor for the drum is stopped when all the ice
has been removed from the surface.
d) The suction valve is elosed.
e) The water supply is stopped.
25
The gear (6.3) is lubricated with special gear oil, for in-
stance one of the following types:
The first renewal of the oil should take place af ter appro-
ximately two months' operation, and then once a year at
eight hours' operation. The oil is drained off when it still
has operation temperature , and the gear is cleaned with
rinsing oil, if necessary.
The in let gear and the variable speed pulley have been
greased for life.
The upper ball bearing (1.6) has been filled with frost-
proof ball bearing grease at the factory and, therefore, it
needs no further lubrication.
On the other hand, the groove ball bearing (4.2) under the
drum must be lubricated with the same oil as used for lubri-
cation of the refrigeration compressors, as the bearing is
running at a very low temperature. The lubricating tube from
the bearing is led to an oil cup (4.38) on the re ar side of
the frame.
26
To prevent water from getting get into the oil, the oil
seals (4.17 and 4.32) are lubricated with frost-proof
grease. It is recommended to use a food machinery grease,
for instance Castrol FM1.
If there is not enough pressure to force out the oil, Ot!>&.,. ...... ~33
it is possibIe to let in refrigerant through the suc- L.k,- '"72.
tion line provided there is positive pres sure in the
line.
Note
cA- j 'o
This deposit
acid, which,
can be removed by using a -f-i-Il.-e--a-bms±ve-=:rrr
when mixed with '. additives,. does not attack
f \z~:~t3';._~~e,-·®; alumE~rum:':'-'--""'---"-'''-"-'''--" . . _._,-~._.... """'''-_.".__.,...,
It is recommended to follow the suppliers' instructions.
Note
The knives are set in the following order: loosen the bolts
holding the clamping flange on top of the knive holder
(5.3); then adjust the holder by means of the upper and
lower nuts on the bol ts (5.1) until the distance -:kS O.~
Af ter the fastening the distance is checked by means of a
feeler gauge.
NOTE
Hot water or open fire must never be used for removal of the
ice from the drum, as this may give rise to high pres sure in
the drum and a consequent risk of bursting.
Draining of water
NOTE
Leakages in the sealing rings (4.1) are only shown when the
refrigerant blows oil out of the oil cup (4.38).
30
Support the drum between the drum bottom and the supporting
profiles (7.2) in the lower bearing foundation (7.3).
Remove the water reservoir (2.4) and the ice chute in order
to facilitate the admission to the stuffing box.
Any exces s pressure (and oil) ean be blown out through the
oil drain valve (4.40). Then dismantie the connection pipe
at (4.4).
Dismantie the flange of the liquid inlet pipe (4.5) and thus
the intermediate pipe (4.6). Be careful not to damage the
oil drain pipe (4.7) which may fal1 down when removing the
intermediate piece.
NOTE
When lining up the drum, the factory used small metal plates
(4.9) between the bearing housing (4.10) and the foundation
plate (7.3). Be carefu1 not to mix up these plates when re-
moving the four nuts (4.8) which fasten the suction junction
(4.11) and the bearing housing (4.10) to the foundation
plate.
When taking out the bearing (4.2), remove the two conicaI
(4.42) guide pins which keep the bearing housing in position
in the bearing foundation (7.3). The guide pin s are equipped
wi th MS threads for extraction. Screw off the lower stay
bolt (5.7) of the knife off the bearing housing (4.10).
Take off the circlip (4.16) fixing the ball bearing (4.2).
Then the bearing housing (4.10) with bearing can be removed
from the shaft. For this purpose, two M12 holes are drilled
in the bearing housing for the dismantling screws.
Now the ball bearing can be removed from the bearing housing
and the oil seals (4.17, and 4.32) be taken out.
The shaft sealing rings (4.1) and the sealing ring for the
feedpipe (4.13) are very sensible to scratches, for which
reason great care has to be taken when handling and fitting
of the rings.
If the shaft end or the whole drum has to be taken out of
the frame, the shaft is dismantled with the 16 Allen screws
(4.30). Four M10 threaded holes are located in the shaft,
these can be used by the dismantling. Care must be taken not
to damage the surface of this shaft.
NOTE
When remounting the shaft pipe (4.23) always use new certi-
fied stainless M10 x 30 Allen screws (4.30) and new spring
washers (4.31). The torque moment for the screws is 35 Nm
and the thread has to be glued with Loctite 222e (or simi-
lar) . ( ,
32
220 v-
SO-60hz
Installation:
2)
The supplementary volume indicates the vo1ume
to be allowed for the time interval (number
of days) between each refilling.
Example
Principle
Salt and water are mixed in a tank, the size of which de-
pends on the amount of ice produced, the actual hydrologic
condi tions, and the intervals wanted between each filling
with salt. A float valve ensures continuous dis solution of
the salt.
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35
INTERRUPTION OF OPERATION
In the below table, some of the operational difficul ties,
which might arise, are shown together with the effects they
have on the machine and remedies for possible defects.
For all type of flake ice mach ines
Effect .
Cause Remedy
Uneven formation of Insufficient Control float valve
ice, especiaIly in water supply and water supply
vertical stripes. Clean distribution
pipe (2.1).
Clean filter.
The ice is crushed Calcareous deposit Clean the drum.
because of diffi- on the drum. See instruction book
culties with the under "Maintenance" ,
ice slipping the -- page 27. _-----
.- -~
- ..---- --_ ..•.. _-----_.-_. --
drum. Water to be frozen
"'" ~-
2. Water system
3. Refrigerant regulation
4• Stuffing box
6. Gear unit
7. Frame
1 pieee 2 lo:! " flexible hose for water reservoir L = 750 mm,
Sabroe spare part no. 1241-003. Machine type V316 AFT,
serial no. 9999.
39
2. WATER SYSTEM
- Water distribution
pipe for V316:
Circular pipe l 3284-238
Vertical pipe l 3284-237
- Water distribution
pipe for V619:
Circular pipe l 3284-238
Vertical pipe l 3284-246
/
42
3. REFRIGERANT REGULATION
Level Control·.
\
43
Pump Circulation:
Item
I
No.
Shown on
drawing Subject
Qty
V VD
SABROE
Spare Part No
4. STUFFING BOX
...J~o
Allen serew
4.42 237437
.
M8 conicaI pin 2 4 1446-007
46
5. KNIVES
Freshwater
Shawn an Qty SABROE
Item No. drawing Subject V VD Spare Part No.
6. GEAR UNIT
7. FRAME
7 .4 - lee ehute l V:
VD: -
-
7.5 - Side baffle:
V156 2 3284-259
V316 2 3284-260
V619 2 3284-261
VD746 2 3284-247
VD1206 2 ~~-248
I
50
8.7 I - Valve
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SNIT TEGNING BRUOISMASKINE
SECTlONAl DRAWING
SCHNIT TOllO
PLA.N·COUPE
TYPE V
(SABROE)
237430 I
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Snittegning af vandpumpe type 200 T
Sectional drawing af waterpum!, t:,,~e 200 T
ISABROE!
f----.:==--I Querschnittzeichnung von WasserElumpe tY''J 200 T f - - - - - - I
Dessin de section de pompe a eau type 200 T 237431
10J2-B7 mel Dibujo de corte de bomba de a~a 200 T
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Saltdoserings?~pe type C 05 10 ISABROEI
Salt dosing pump type C 05 10
Salzdosierunqs~umne ~yp C 05 10
Pom~e de dosage de sel type C 05 10
9f2·B7 mel Bornba de dosificacion de sal C 05 10 237438
INSTRUCTIONS
RT280A
~~ ~-------------------r------------------------~--------------------,~...~
... ~
-
~
O~NFOss
>7-"'-':Il2
Flg. 4
- OANFOSS
11-.'9,12
@
• START 30A
® Sahkotarkastuslaitos. Suomi.
SF
-
EVJDA. DANFQSS
17-447.10
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17_149.10
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17-146,10
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være nødvendigt at anvende en transformer. _. FASE (EVJDA) ABEN
Niveauregulator VIgIlgt: Følerens varmelegeme skal være konstant 2 o . - - MAGNETVENTIL
Indkoblet. når strømforsyningen Ul anlægget er l (EVJDA) LUKKET
sluHeL •
TEKNISKE DATA Ved opstart af anlægget efter driftsstiJstand anbe-
fales det at lade varmelegemet være indkoblet i
1. Generelt få min., inden kølekompressoren startes. OANFOSS
17-.3&.10.40
Kølemidler: R 12, R 22, R 502, R 717 (NH3)
Er fordampningstemperaturen - og dermed refe-
Funktionsområde: reneetrykket - større end max. områdetemperalur, Kabeldiameter; 6 til 14 mm
R 12: -50"C _ +10"C vil RT 280A registrere dette, som om væskeniveauet Jordforbindelse tilsluttes jordskruen (3B).
R 22, R 717: -SO"C _ 0"0 er for højt.
R 502: -65°0 - - 5"C Trykelementet tilsluttes således, at elementtrykket
Niveaudifferens:_ max. ± 40 mm INDSTILLING
(referencetrykket) svarer til trykket i den beholder, Indstillingen til det ønskede kølemiddel foretages
Kapsling: IP 66 'j h. t. lEe 144 og DIN 40050. hvor varmeføleren er anbragt. ved at dreje den indvendige indstillingsskive (5)
Kontaktbelastning: Se fig. 5 Af hensyn til eventuelle pulsationer hidrørende ud for det på skalaen (9) angivne mærke for det
START 30 A = max. belastning ved indkobling af fra væskeindsprøjtningen bør tryktilslutningen pla- pågældende kølemiddel.
motor. ceres længst muligt væk fra væsketilgangsrøret.
Kontaktsystemet opfylder betingelserne som anført Tilslutningen anbefales monteret direkte på be_
i VDE, klasse IL"' holderens top eller på sugeledningen umiddelbart ENGLISH
~ VDE'= Verband Deutscher Elektrotechniker. efter beholderen.
Under forhold. hvor kraftige pulsationer kan fore-
2. Termostatisk element komme, anbefales det at indskyde en dæmpedyse Safety cut-out
Adsorptionsfyldning i trykledningen til elementet. Llquid level control
2 m kaplllarrør
Max. till. følertemp.: +60"0. TILBEHØR. Se fig. 6 og 7 TECHNICAL DATA
3. Varmeføler 1. General
Varmelegeme 15 W for 24 V jævn- og vekselstrøm EL-TILSLUTNING Refrigerants: R 12, R 22. R 502, R 717 (NHsl
1,5 m tilslutningskabel. Function range:
a. Sikkerhedsafbryder fig. 2): R 12: -SD~C - +1D~C
4. Trykelement R 22, R 717: -50·C- O°C
Tryktilslutning: 3/9 RG med ø6lø10 mm svejsenippel 3 KOMPRESSOR RSD2: -65°C __ S·C
[i=
Max. prøvetryk: 25 ato. FASE Liquid level- differential: Max. ± 40 mm (± 11h in)
2 er-- ALARM Enclosure: IP 66 to IEC 144 and DIN 40050.
MONTERING. Se fig. 2, 3 og 4 Rating: See Fig. 5.
Benyt monteringshullerne (2S). START 30 A = max. rating during inrush.
Svejsebøsningen monteres vandret, således at The switch compties with conditions as specified
følerens underkant er i højde med max. tilladeligt DANFOSS in VDE, Class II.'"
17_4SS.10.40
væskeniveau (fig. 2) eller ved anvendelse som
niveau regulator I højde med det ønskede væske- • VDE = Verband Deutscher Elektrotechniker.
niveau (fig. 3).
KI.13.A1.72 3 1976
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2
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.~. C.OMP~~SSOR
. 'ifALAAM
Prufklasse II nach VDE.
Eleclric heater 15 W for 24 V d. c. and a. c. PHASE . 3,'"
1.5 m (5 ftl eable. 2•. Das thermostatische Element
AcfsorpfronsfUlhjrig
4. Pressure element 2 m Kapil1arrohr.
Q
Pressure coririection: 3/9 BSP with ø6/ø10. mm Max. zul. Fuhlertemp.: +60 C
(ø 15h; to -ø26/~ in) weld n.ipple.
. ,. .-.
DANFOSS 3. Heizk6rperfijhler
Max. test_ pressure: 25 alm.g. (356 psig). 17~ 438.10..10
Heizkorper: 15 W, fur 24 V Gleich- ~nd Wechsel-
strom.
FITTING. See Figs. 2, 3, and 4 b. Liquid lev~T coriirol (Fig. 3): . 1,5 m Anschlusskabel.
Use iha mounting holes (25).
The weld bushing should ba mountad vertically
so that tha lower edge of tha bulb is at iha same
height as tha max. permissibIe liquid level <F"ig. 2)
ar, when used as a liquld level control, at Iha
PHASE f for--
... . ,
,
2
,
3 . SOLENOID VALVE
(EVJDA)
SOLENOIDOPEN
VALVE
(EVJDA) CLOSED .:
4. Druekelement
Druckanschluss: R 3/1! mit ø6/10 ,mm Schweiss-
nippe!.
Max. Prufdruck: 25 atiL
same height as Iha liquid level re_~Ui~ed (1=19, 3). MONTAGE: Siehe Abb" 2, 3 und 4
Montage!åche,r _benut<:en' (25). "
The electric hS?ier cif Iha buJb should be con- OANFOSS
17-439.10.40 Die Schweissbuchse ist waagerecht zu montieren;
nected to 24 V-d. c. or a; c. When 24 V: d. c. or
wobei die _Unterkante d_es FGhlers in-der .Hohe-
a: c. is hot" availab!e, it wiII, therefore; ba Cable 9jameter: Q to 14 mm (15/.4 to J6/f..4 in). des·'max. zulassigen-- FlUssigkeitsniveaus (Abb. 2)
necessary to use a, transformer.' " The earth terminal (38) should be conflected to oder, bei Verwendun9_ als Niveauregler, in der
Importal1t: The electrlc heater of Ihe bulb must earth. Hohe des gewunschten FlUssigkeitsniveaus (Abb.
be:"co_nstanU)'<cut in-,When theo, cur~~nt sup~IY,_lO
3) liegen solI. -
the system is:on.: - -' : '",~_:. ,"':"
To start up the system after standsti!l, it is ADJUSTMENT Der Heizkorper des Fijhfers ist an- 24 V Gleich-
Adjustment to the refrigerant required is" effected oder Wechselstrom anzuschliessen. In Fallen, wo
recommended that tha electric heater sMuld be kein 24 V Gleich~ oder Wechselstrom .verfCrgbar
by selting the- internat setting disc (5) at tha mark
cut in for a few minutes' befare s,ta,rting the refri:-
indicating the refrigerant in question an the ist, wird es also notwendig sein, einen Transfor-
geration compressor.
scale (9). mator einzuschalten. .
It the evaporating temperatu.re_ - .and with .it ~he Wichtlg: Der Heizkårper des Fiihlers muss kon-
reference pressure - is greater than the max. stant eingeschaltet sein, wenn die Stromversor~
range temperature, the RT 280A will register this DEUTSCH gung der Anlage geschlossen ist. ., -
as it the liquid level were too h)gh. > '
Bei der Inbetrfebsetzung der Anlage nach einem
The pressure element should be connected in Betriebsstillstand wird empfohlen, den Heizkorper
such a way that the element pres~ure' -(reference Sicherheitsschalter einige Minuten vor dem AnIassen des KaJtekom-
pressure) corresponds to the pfessure I.n the Niveauregler pressars einzuschalten.
vessel in which the h_eat-sensing elem-ent is 1st die- Verdampfungstemperafur - und som it der
located. Referenzdruck - h6her als die max. zulassige
With regard:- to' any pulsations originating -_from TECHNISCHE DATEN
Bereichstemperatur, so wird RT 280A _dies _so re-
theo liquid:c injeclion, the' pressure_ connection 'gistrieren, als ob das FHi.sslgkeitsniveau zu' hed'!"
should be located as far away from the "liquid
1. Allgemeines
Kaltemitlel: R 12, R 22, R 502, R 711' (NHsl ware.
supply pipe as possible. . . Das Druekelement ist so anzusphliessen, dass
Ir fs recomm-ended that the- connection should ba Funktionsbereich: -
R 12: -50"C - +10°C der Elementdruck. (der Sollwertdruckl dem Druck
directly to the top of the vessel or the upper side ini_ Beh~!ter, in ,'dem __ der Heizkorperfuhle~ __ angei_'
af the suction line immediately after the vE:ls~el. R 22, R 717: -50°C _ O°C
R 502: -65°C - - 5"C bracht,ist; en·tsprichC. '_ , '. . c.:. -,-
Under cotiditions where strong pulsations may Aus Aiicksicht auf etwa"fge von der FlUss'igkeits-
occur, it is recommended that adamping orifice einspritzung herruhrende Pulsationen sallie der
should be inserted in the delivery line to the
element.