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WOODSHOP ®

NEWS
TM
Shaping the Successful Shop
www.woodshopnews.com June 2018

Where the
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so blue
Hubbards grow
the family shop
in Alabama
The future of
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Table of Contents

30

Features
30 WHERE THE SKIES ARE SO BLUE: In their sweet home
of Alabama, the Hubbards have grown their family business
through builder connections and customer care.

34 EDGE BANDING SOLUTIONS: From hand-held to large


production machines, manufacturers and distributors offer a
range of options for shops of all sizes.

38 CHANGE IS ALREADY HERE: New technologies, finishes


and assembly methods are affecting the future of outsourcing.

42 HARNESS THE POWER: Air tools offer many benefits to


woodworking shops, especially those with unique
PHOTOS: ROBIN RAYNE/REDUX PLUS (TOP, COVER)

circumstances and remote jobsites.

News Desk
8 IWF 2018: Innovation, 12 Windswept urban tree
big crowd expected. reborn as fine furniture.

10 Two woodworking students 18 WOOD MARKETS:


win Windgate awards. White oak is ‘neck and neck’
with walnut.
11 Philly show profits from
new partnership.

JUNE 2018 WWW.WOODSHOPNEWS.COM 3


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23

Tools & Techniques


18 Festool adds new connector
for Domino DF 500 joiner.
20 KCD Software partners with
Integra Doors.
21 Jet packs features into new
router table.
22 Atlas and Titan join Techo
CNC’s offerings.
23 Cabinet Pro improves panel
optimization feature

50 Departments
6 Taking Stock
Columns 45 New Products
24 PRO SHOP: Call the shots.
50 At the Galleries
By David Getts
52 Calendar
26 THE CUTTING EDGE:
Vacuum clamping. 53 Classified
By R.W. Lee 56 Out of the Woodwork

Visit us online at www.woodshopnews.com


BLOGS
n Contact Customer Service
www.woodshopnews.com/subscribe
Over the
n Tools & Machinery
Workbench
www.woodshopnews.com/
Talkin’ shop with tools-machines
former editor A.J. Hamler
n Contact the Staff
www.woodshopnews.com/contact-us
This Business n Advertising Information
about Woodworking
www.woodshopnews.com/advertise
Share an opinion with
n 2018 Online Resource Guide
David DeCristoforo but don’t
expect to be right http://resourceguide.woodshopnews.com

JUNE 2018 WWW.WOODSHOPNEWS.COM 5


WOODSHOP
®

Shaping the Successful ShopTM


NEWS
TAKING STOCK JUNE 2018 VOL. XXXII, NO. 7

with TOD RIGGIO EDITOR TOD RIGGIO

ART DIRECTOR BRIANA SMITH


STAFF WRITER JENNIFER HICKS
CONTRIBUTING WRITERS
BOB FLEXNER, JOHN ENGLISH, GREG WILLIAMS
WEB ADMINISTRATOR MARY LOU COOKE

SALES & MARKETING

With IWF 2018 in sight, PUBLISHER


RORY BEGLIN
860-767-3200 EXT. 242; rory@woodshopnews.com

the show rollout begins CLASSIFIED MARKETPLACE ADVERTISING


860-767-3200 EXT. 242; FAX: 860-767-1048
marketplace@woodshopnews.com

T
o my fellow procrastinators, it’s time and provide a sustainable resource to beautify
to register, book a flight and find a homes and neighborhoods.
hotel for the International Wood- There’s a story on Page 12 that chronicles
working Fair in Atlanta. It’s only a the process. In this example, a village forester,
few months away on Aug. 22-25 at the Geor- woodworker and sawyer teamed up to turn a
gia World Congress Center. downed tree into three custom desks for the GROUP PUBLISHER, GENERAL MANAGER GARY DE SANCTIS
VP EDITORIAL DIRECTOR BILL SISSON
There’s a show preview story on Page 8 community. It wasn’t exactly a financial suc- GROUP CREATIVE DIRECTOR DAVID POLLARD
predicting significant increases in show square cess, but more of a goodwill gesture that will VP, MARKETING AND EVENTS JULIE JARVIE
VP DIGITAL DEVELOPMENT ERIC DALLIN
footage, exhibitor count and attendance over reward the participants and community for DIGITAL DIRECTOR IAN BOWEN
PRODUCTION MANAGER SUNITA PATEL
IWF 2016. With the economy humming along, years to come. SENIOR PRODUCTION COORDINATOR CHRIS CIRILLI
hopes are high for a bigger and better show The seminar’s presenters will shed light on PRODUCTION COORDINATORS AMY PINTO, JENNIFER WILLIAMS
TRAFFIC COORDINATOR SARA CARPENTER
that promises lots of innovation. opportunities to repurpose urban wood oth- GROUP CIRCULATION DIRECTOR DANA RAVEN
Once again, we’re partnering with the IWF to erwise destined for the chipper or landfill to CIRCULATION, FULFILLMENT MANAGER CERISSE CARPENTER
IT SUPPORT COLLIN DEHNERT
produce WoodTech News, a weekly e-newslet- make high-quality lumber, slabs, furniture,
ter full of show and exhibitor information that flooring and other wood products.
will run for approximately 15 weeks. If you Specifically, attendees will learn about:
find that you’re not getting WoodTech News, s The marketing appeal of urban
simply sign up at www.woodshopnews.com. wood products.
To begin the blitz, I want to call your attention s The environmental advantages of utiliz-
to a free seminar on the urban wood movement ing urban wood.
at IWF, scheduled for Aug. 24 at 1 p.m. (EST). s How to find local sources of urban wood. PRESIDENT & CEO ANDREW W. CLURMAN
SVP, TREASURER & CFO MICHAEL HENRY
“The urban wood movement is preparing to s How to join or start a local urban CHIEF INNOVATION OFFICER JONATHAN DORN
charge into Atlanta for an encore performance wood network. VP AUDIENCE DEVELOPMENT TOM MASTERSON
VP, CONTROLLER JOSEPH COHEN
at the International Woodworking Fair,” says Panelists include Jennifer Alger, CEO of Far VP, IT NELSON SAENZ
VP OF PEOPLE AND PLACES JOANN THOMAS
Rich Christianson, the session’s moderator West Forest Products of Sheridan, Calif., and
and communications director for the Illinois president of Urban Salvaged and Reclaimed
AIM BOARD CHAIR EFREM ZIMBALIST III
Wood Utilization Team. Woods Inc., the West Coast’s first urban lum-
The seminar will highlight the national mo- ber trade network; Dwayne Sperber, owner
mentum of the urban wood movement by of Wudeward Urban Forest Products of Mil-
HEADQUARTERS:
bringing together representatives of newly waukee, and founding partner of Wisconsin 10 Bokum Road, Essex, CT 06426
(860) 767-3200 • Fax (860) 767-0642
formed groups in the Southeast, Midwest and Urban Wood, a nonprofit focused on building Editorial E-mail: editorial@woodshopnews.com
Advertising E-mail: sales@woodshopnews.com
West Coast. networks of people and businesses that links Website: www.woodshopnews.com
Advertising Billing Questions: (661) 965-9925
The urban wood movement is essentially material streams and availability of quality
an effort to use city trees -felled by storms, urban wood products and services across the
death or other circumstances – as a renewable state, and a representative of the Virginia De-
resource. It’s estimated that the U.S. could partment of Forestry. SUBSCRIPTION SERVICES:
For questions, problems, or changes to your Woodshop News subscription,
produce nearly 4 billion bf of urban wood an- Attendees must register to guarantee a seat CALL: 800-243-9177, Mon. - Fri. 7:00 am to 12:00 pm Midnight EST.
Sat. - Sun. - 9:00 AM to 6:00 PM EST.
nually to cushion local economies, reduce a at the program. For more, visit www.iwfat- WRITE: Woodshop News, PO Box 433212, Palm Coast, FL 32143-3212
Canada Post Return Address undeliverable to:
municipality’s cleanup and landfill expenses, lanta.com. APC-PLI, P.O. Box 503, RPO West Beaver Creek,
Richmond Hill, ON L4B 4R6.
Canada Post Publication Mail Agreement No 40624074.

Working with tools and wood is inherently dangerous. We try to give our readers tips that will enhance their understanding of woodwork-
ing. But our best advice is to make safety your first priority. Always read your owner’s manuals, work with properly maintained equipment Woodshop News, (ISSN 0894-5403, U.S.P.S. 000-966),
Vol. XXXII, No. 7, is published monthly by Cruz Bay Publishing, Inc., an Active Interest Media
and use safety devices such as blade guards, push sticks and eye protection. Don’t do things you’re not sure you can do safely, including company. The known office of publication is: 10 Bokum Road, Essex, CT 06426. $21.95 for
the techniques described in this publication or in others. Seek proper training if you have questions about woodworking techniques or the one year; $35.95 for two years (Canadian subscribers add $12 per year for postage; U.S.
funds, foreign subscribers add $14 per year for postage; U.S. funds). Periodicals postage
functions of power machinery. paid at Essex, CT, and additional mailing offices. Postmaster: Send address changes to
WOODSHOP NEWS, PO Box 433212, Palm Coast, FL 32143-3212. Printed in the U.S.A.

6 WWW.WOODSHOPNEWS.COM JUNE 2018


NEWS DESK
IWF 2018: Innovation,
big crowd expected
By Jennifer Hicks

W
ith a larger show floor, higher
exhibitor count and boost in
attendees from far and wide,
hopes are high for this year’s
International Woodworking Fair, Aug. 22-
25, at the Georgia World Congress Center
in Atlanta.
Show chairman Roberto Ghizzoni says
IWF 2018 will feature over 1 million sq. ft.
of exhibit space, north of 1,000 exhibitors,
and attendees from all 50 states and more
than 80 countries.
“IWF has increased by double digits, show-
over-show, in attendance, exhibit space,
Roberto Ghizzoni
square feet sold and exhibitors’ growth from
2012 to 2016. IWF 2018 is currently on pace for furniture manufacturing, architectural wood- “Our theme is ‘Imagine’ and every attendee
another double-digit growth across the board, work, custom and general woodworking in- will see what they can imagine and have ac-
compared to IWF 2016. We expect over 30,000 dustries, IWF is a biennial event held in even cess to many items they likely didn’t know
registrations for IWF 2018,” says Ghizzoni, years. The show is owned and sponsored by existed. Everyone from the small shop to the
vice president of OMGA Industries. Woodworking Machinery Manufacturers of large and medium companies will be able to
Recognized as one of the largest wood- America and the Woodworking Machinery find everything they need during their IWF
working trade shows in the world for the Industry Association. experience,” says Ghizzoni.
This year’s show will be held in Halls B and
C of the renovated Congress Center. “We will
not be using Building A for 2018. The reason
for the change is the need to fulfill the demand
for more space for new exhibitors and our pre-
vious exhibitors. What it means for attendees
is more to see. Two different shuttle bus drop
offs will be offered. The convenient B-C con-
nector is the easiest way to navigate the two
buildings, making it virtually one uninterrupt-
ed exhibit space. There will be two registration
areas,” says Ghizzoni.
IWF 2018 will feature an extensive education
program with over 70 seminars on manufac-
turing, business management, marketing, pro-
duction, design and other topics. New sympo-
siums are in the works to cover 3D printing,
powder coating, digital fabrication, lean man-
ufacturing, and business conditions.
Other show highlights include the Design
Emphasis student competition, Challenger’s
Awards for product innovation, New Product
Showcase, Decorative Surfaces Pavilion, and
Cabinet & Closets Pavilion.
For more, visit www.iwfatlanta.com.
The show floor at IWF 2016.

8 WWW.WOODSHOPNEWS.COM JUNE 2018


NEWS DESK

Two woodworking students


win Windgate awards
By Jennifer Hicks

T
wo college students pursuing wood-
working for a living have each re-
ceived a $15,000 award to further
their professional goals beyond
graduation. The students, Justin Seow of the
Rhode Island School of Design and Kiley Fri-
ese of the Minneapolis College of Art and De-
sign, are among the 2018 Windgate Fellowship
recipients from the Center for Craft, Creativity
and Design.
Now in its 13th year, the award identifies
10 graduating college seniors with exemplary
skill in craft, nominated from a national net-
work of 104 university art programs.
“The Windgate Fellowship provides critical
financial support as a bridge between college
and graduate school or life as a working art-
Kiley Friese and her “Dot” table.
ist,” says Stephanie Moore, executive director
of the CCCD. “The Fellowship instills confi- cluding furniture and abstract pieces, mainly
dence and fosters bravery to take risks and the with wood, that intertwines the techniques
chance to seek and engage in career-enhanc- and traditions he will focus on this summer.
ing opportunities.” He will attend a week-long workshop with just really humbled by the panelists’ decision
Seow learned about the award from a col- Kagen Sound at Anderson Ranch Arts Center to choose me and support my work.”
league and applied by submitting images and in Snowmass Village, Co. to learn Japanese Friese will take a wood turning class at Ar-
videos of his work and a written proposal puzzle making techniques using block plains rowmont School of Arts and Crafts in Gatlin-
about how he would spend the funds. Ulti- and chisels. Immediately after, he will visit burg, Tenn., and attend the Stockholm Furni-
mately, he wants to create a body of work in- Japan to study puzzle boxes more in depth ture and Light Fair in Sweden.
through the Karakuri Creation Group in “I am also in the process of starting my own
Hackone and meet with a design professor at custom furniture business. This fellowship
the University of Tokyo. will help me purchase essential tools and sup-
“When I first found out I was in the middle plies to get started,” says Friese. “I feel very
of class and they called. That whole day I was honored and grateful to be chosen as one of
floating on a cloud. It just came out of no- the ten 2018 Windgate fellows. I had known
where,” says Seow of winning the award. “I’m about the award for a couple of years, but I
never guessed I would be receiv-
ing it when it was my time to
graduate. It’s hard to even de-
scribe how incredible it feels to
know my hard work has led to
this opportunity and that there
are people who really support
what I am doing.”
The selection panel included
Michele Cohen, chair of the Mu-
seum of Arts and Design in New
York; Fabio J. Fernández, former
executive director of the Society
of Arts + Crafts in Boston; Mia
Hall, executive director of Pen-
land School of Crafts in Penland,
N.C., and John Souter, visual art-
ist and a 2012 Windgate Fellow-
ship recipient of Philadelphia.
For more, visit www.craftcreativi-
Justin Seow and his Daedalus Cabinet. tydesign.org.

10 WWW.WOODSHOPNEWS.COM JUNE 2018


NEWS DESK

Booths featuring hand-made furniture and other items took up


the main floor of the 23rd St. Armory in Philadelphia.

Philly show
profits from new
partnership
By Jennifer Hicks

T
he 24th annual Philadelphia Furniture Show returned to
the 23rd St. Armory for a weekend show, Apr. 14-15, that
featured custom pieces by about 50 woodworkers from
across the country.
The juried show included craftspeople who work in wood, metal,
ceramics, lighting and fabric. More than one third were new ex-
hibitors, according to Stepha Normantis, managing partner of Green
Tree Events, owner of the show.
“Traffic was up compared to last year’s attendance count. I think
it was the quality of the exhibitors. I heard from a number of people
this was the best show they’ve seen in years, that the diversity of the
exhibitors as far as their styles was just a huge breadth, so there was
something there for everyone,” says Normantis.
This year, show manage-
ment partnered with the
city’s Center for Emerging
Visual Arts (CFEVA). The
collaboration was designed
to highlight the work of un-
discovered visual artists from
around the region.
“The CFEVA co-hosted the
show. They brought a selec-
tion of curated installations
meant to provide additional
visual interest and paired ex-
citing art with exciting furni-
ture,” says Normantis.
Other partners included
The Furniture Society, Center
for Art in Wood, Wayne Art
Center and Wharton Esher-
ick Museum. Patrons visit the booth of Evan Berd-
For more, visit www.phila- ing Custom Furniture in Wood of
delphiafurnitureshow.com. Durham, N.C.

JUNE 2018 WWW.WOODSHOPNEWS.COM 11


5
NEWS DESK

MOORE VALUE
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Precision Ground
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IN 2 DAYS

Windswept urban tree


reborn as fine furniture
DISCOUNTED PRICING ON Rescued from the chipper, a 160-year-old urban white oak is transformed
Freeborn shaper cutters into custom desks for the Riverside, Ill., Board of Trustees
& Amana router bits
By Rich Christianson

A
windstorm delivering gusts ap- the one who quickly grabbed a chainsaw in-
proaching 60 miles per hours bat- tent on “getting the road cleared.”
tered Chicago’s western suburbs “As I cut away most of the branches, I could
in March 2016, uprooting an 80’- see a beautiful, clean trunk.” Collins says.
tall white oak tree. The Village of Riverside “That’s when it dawned on me that it had a
dispatched an emergency crew to clear the pretty nice log that could be milled and made
fallen tree that was blocking a roadway. A into something special.”
chainsaw whirred into action slicing away To maximize the trunk’s lumber potential,
branches and dividing the tree’s trunk into Collins cut a 16’ log extending about 2’ from
manageable chunks so a front-end loader the bottom on up. “I could see that the tree
could lug them to the roadside. suffered from Armillaria root rot.” Collins
End of story? Not by a long shot. says. “I could literally stick my hand up the
Eighteen months after the howling winds bottom of the tree and pull out wood fiber.
sent the tree crashing down, the oak’s legacy The tree was destined to fail. The winds just
Great pricing on replacement is immortalized in three Arts and Crafts-styled put the final nail in the coffin.”
desks used for Riverside village and township Collins later counted the rings of the 30”
knives for Terminus, Tersa,
board of trustee meetings. diameter log and determined the oak was at
Centrolock, and Quick-lock The story of the tree’s conversion into fine least 160 years old. That dates the tree to the
heads! furniture instead of meeting the usual fate of time when famed landscape architect Freder-
being chipped and land filled illustrates what ick Law Olmstead was commissioned in 1869
can happen when a municipal forester, sawyer to design what is considered the first planned
and custom woodworker come together with a community in the nation. The Riverside Land-
Order online at shared vision to put a stricken community tree scape Architecture District that Olmstead cre-
www.shapertooling.com to its best possible use. The Riverside oak’s tale ated was designated as a National Historic
is but one of many to emerge as the urban wood Landmark in 1970.
and receive free shipping on orders over $50000
movement gains momentum not only in Illinois
but across the United States and Canada. Developing an Urban Wood Network
Or Call 800-228-8151 Mike Collins, village forester of Riverside, The odyssey of the historic Riverside oak’s
was a first responder to the downed tree. He’s reincarnation as fine furniture shows how cul-

12 WWW.WOODSHOPNEWS.COM JUNE 2018


NEWS DESK
says, “but it gave us a new source of funds to
funnel into tree planting. We were able to turn
a little bit of that lemon into lemonade.”
The experience of working with Bull Val-
ley Hardwood was top of mind when Collins
shared his vision of having the oak log made
into furniture with Village Manager Jessica
Frances. Frances says it didn’t take much con-
vincing to gain the support of village board to
budget funds for the project. “We viewed this
as an extension of our goal to be more sustain-
able,” Frances says. “Village president Ben
Sells was very excited at the thought of having
tables made from a tree that was part of River-
side’s history.”
Getting the green light from the board of
The uprooted white oak tree trustees was made all the easier by the price
yielded 700 bf of 8/4 lumber. tag: $500 for Bull Valley Hardwood to mill the
log and $9,500 to have three pedestal desks
tivating an urban wood network can pay-off put Collins in touch with Don Peterson, execu- custom crafted by Paul Meyer of Woodstock
big dividends. tive director of the Sustainable Resources In- Woodworks & Studio, who DeSerto recom-
A few years earlier, Collins spoke with Edith stitute. Peterson, in turn, introduced Collins to mended for the project. “The cost could easily
Makra, then chairperson of the Illinois Wood Dan DeSerto, owner of Bull Valley Hardwood have been at least double that,” Collins says,
Utilization Team (IL WUT), at a regional meet- in Woodstock, Ill., which operates a hardwood “but Paul and Dan donated a lot of time and
ing of municipal managers. IL WUT consists lumber operation heavily focused on sourcing effort to this cause.”
of arborists, sawyers, woodworkers and other logs from local urban and other non-commer- “The Riverside oak project was my first
stakeholders who advocate repurposing felled cial forests. that involved using locally sourced wood,”
community trees to their highest potential. DeSerto purchased and hauled more than says Meyer, who quit his long-standing gig
After telling her about Riverside’s burgeon- two dozen of Riverside’s ash logs for $1,600, as a high school woodworking and drafting
ing pile of old-growth ash logs salvaged from while sparing the village with disposal costs. teacher to pursue his passion of making fine
trees killed by the emerald ash borer, Makra “It was not incredibly profitable,” Collins furniture for a living. “I loved the fact that

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JUNE 2018 WWW.WOODSHOPNEWS.COM 13


NEWS DESK

the wood has an historical context and decid- Collins observes. “But in a forest setting, the
ed that an Arts and Crafts style design would limbs would be shed naturally over time by
be appropriate.” competition for light. This would reduce the
number of knots.”
Oak log meets the Dominator The oak log yielded about 700 bf of 8/4 lum-
With all systems go, the urban oak log was ber with each board measuring about 16’ long
hauled to Bull Valley Hardwood, where it and ranging from 8” to 26” wide.
was slated for a date with a Baker Dominator After the boards were dried, they were de-
sawmill. “The Dominator has a rating of up livered knots and all to Meyer’s shop. Non-
to 9,000 board feet a day,” DeSerto says. “It’s plussed by the woods’ many significant char-
probably the highest capacity mill in Illinois acter flaws, Meyer forged ahead and went the
right now, certainly in northern Illinois.” extra mile to make the wood worthy of fine
Bull Valley Hardwood’s facility also features furniture.
three high-efficiency Nyle dehumidification “I’m used to adding a lot of details and mak-
kilns. The bulk of logs processed into lumber ing a lot changes as I’m working,” Meyer says.
by the company are obtained from municipal To eliminate knots in the wood, Meyer sliced
and county sources, including more than 100 veneer to about 3/32”. “Each pedestal of the
semi loads of wood from the Cook County tables probably has about 100 pieces because
Forest Preserve. the panels behind the grids are veneered,”
Where Collins saw beauty in the old-growth Meyer says. “I took a two-inch-wide board
oak’s trunk, DeSerto saw less grandness as he and cut 12 to 14 pieces of veneer out with a
prepared the log for milling. “This technically Laguna band saw and sanded them on a drum
was not a saw log,” DeSerto says. “A saw log sander. Then I matched them up and glued
generally has two or three sides clear. In our them on Baltic birch plywood on both sides.
prep work we took a chainsaw to the log and Each of these panels probably has five pieces
trimmed a lot of nubs off of it so that we could on one side and three on the other. I used lap
physically get it on the mill. There were a lot joints so that they would never fall apart.”
of knots.” Meyer’s meticulous attention to detail, from
Meyer spent about 450 hours building the
“Growing in an urban parkway environ- slicing veneer strips to the use of mortise-and-
three tables. ment, sunlight reaches all sides of the tree,” tenon joinery, was incredibly time consuming.

14 WWW.WOODSHOPNEWS.COM JUNE 2018


NEWS DESK

nins in the white oak. The nice thing


is that when you fume something, it
doesn’t raise the grain. You don’t have
additional sanding and the color change
goes fairly deep – about 1/16”. On the
end grain it goes about 1/8” in so if you
ever scratch the table, you are not going
to go through the color,” he says.

A happy customer
“I give the Illinois Wood Utilization
Team a lot of credit for planting the
seed for this idea,” Collins says. “As
an urban forester, hearing stories about
urban and community trees being re-
(From left) Paul Meyer, Michael Collins and Dan DeSerto with the finished tables. purposed is inspiring. Our village got
one helluva a bargain. The finished
But the time spent on craft operations paled in Riverside’s delicate logo without risking tear pieces are a testament to Paul’s and
comparison to the estimated 200 hours “sand- out. “It was perfect,” says Meyer, who hand Dan’s attention to detail. It’s amazing that
ing everything to make sure it was nice and painted the routed logo with black paint, a job with their help we have been able to make a
smooth and everything fit perfectly.” All told, that took about six hours. connection with history.”
he estimates that he invested about 450 hours For the finishing touch, Meyer called on a Frances seconds Collins’ sentiment. “What
to produce the three tables. friend to spray the tables with a pre-catalyzed Paul created is just phenomenal. These tables
Whereas Meyer employed traditional wood- lacquer to provide extra durability in a public will be utilized by our village and township
working tools – portable routers, table saw, space. Before the finish was applied, though, for many years to come.”
etc., - the logo on the front panel of the center Meyer fumed the wood with ammonia hy- DeSerto is hopeful that Riverside’s historic oak
table was etched by a Felder CNC router at droxide to darken it and highlight the oak reclamation project sparks a trend. “I’m hoping
Bull Valley’s shop. A 1/32” bit was used to grain pattern. “I put the tables in a big sealed that this gets other municipalities thinking about
rout a mere 2/100 of an inch into the sur- plastic tent for about eight hours. As the am- the good stuff that can come out of their fallen
face of the wood – deep enough to create the monia evaporated, it reacted with the tan- trees beyond mulch and firewood.”

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JUNE 2018 WWW.WOODSHOPNEWS.COM 15


WOOD MARKETS
White oak is ‘neck and
neck’ with walnut
By Jennifer Hicks

T
hey say variety is the spice of life. according to Greg Engle of Certainly Wood, a
With the many varieties offered in veneer supplier in East Aurora, N.Y.
white oak, it’s no wonder why the “It’s competing with walnut. It seems like
species seems to be taking the hard- walnut and white oak are neck and neck right
wood market by storm these days. Suppliers now. The predominant request has been for
interviewed by Woodshop News say the en- rift grain in white oak and in a thickness up to
tire spectrum of white oaks, from top-grade 1/16”, which we carry,” says Engle
cuts to the rustics that were once considered “Right now, there’s nothing in oak that can’t
low grade, are all in demand. be sold. What I mean by that is any grade that
Jerry Anton of O’Shea Lumber in Glen Rock, a mill produces has a home, whether it’s in the
Pa., who obtains much of his white oak from Eu- form of rift, quarter-sawn, flat cut, right down
rope, says it’s a real hot seller in every way, shape to pure rustic grades that are increasingly
and form, particularly in the designer cuts. popular in the interior design circles right
“What I see with white oak is that the rift- or now. Pieces with knots, splits or cracks, those
quarter-sawn seems to be a little more popular looking like old barn beams, for example,
with furniture, flooring and even in cabinetry. It’s that’s the look in oak that’s trending above all
pretty versatile for all that. People like the look right at the moment.”
of it instead of just plain-sawn oak. That quarter- Rob Lamoureaux of Parkerville Wood Prod-
sawn gives it a different flare,” says Anton. ucts in Manchester, Conn., also reports that
“Another thing that seems to be popular is sales are up and demand is high for white oak.
that rustic look. People want to see the knots “We sell a lot of quarter-sawn and rift-sawn.
and live edges. They finish it with a clear Price has gone up slightly, but the demand has
coat to show the variation in colors and min- been very strong. It’s always been preferred in
eral streaks.” architectural millwork to use white oak over
Common to the eastern U.S., white oak red oak. A lot of our non-commercial custom-
(Quercus alba) is a dense, rot resistant hard- ers are purchasing white oak. They’re doing
wood that is light to medium brown in color, tabletops, furniture legs. They like that the
often with an olive cast. Untreated, it fades color is consistent,” says Lamoureaux.
over time and turns light grey and wheat- Plain-sawn white oak (4/4, FAS) wholesales
like colors. Designers are frequently trying for $2.75-$2.95/mbf and retails for $4.60 to
to recreate the worn look of oak with paints $4.70/bf. Quarter- and rift-sawn stock adds
and stains, or by creating faux versions of it, $3-$4/bf to the retail bill.

16 WWW.WOODSHOPNEWS.COM JUNE 2018


&DELQHW'RRUV
Bosch surpasses sales milestone 'UDZHU%R[HV
0RUH
Bosch Power Tools announced it has sold more than 50 million
Daredevil spade bits since the products’ introduction in Novem-
ber 2013.
The Daredevil Spade Bit was created to answer the needs of
electricians, plumbers and other professional users for greater
speed, ease of use and hole quality. Since its introduction, mil-
lions of users have turned to Bosch Daredevil for a design that’s
unparalleled in its performance, according to the company.
“This is a real milestone for Bosch and a testament to our atten-
tion to smart tool design,” product manager Ana Michelini said
in a statement. “The Daredevil spade bit shows how a design
enhancement can fundamentally change the way trade pros use
power tools. These bits not only save time, but help the user re-
duce fatigue because the bit does the work.”
Bosch Daredevil spade bits are available in a range of sizes and
are sold individually or in sets.
For more, visit www.boschtools.com.

Vollmer expanding U.S. facility


Vollmer of America announced it will be moving to a new
building that is almost three times the size of its current location
in Carnegie, Pa.
“The land we will build on is also in the Pittsburgh area - a
little closer to the airport to make customer visits even more con-
venient,” the company said in a statement.
“The reason for this upcoming move is to accommodate the
rapidly growing workforce and to allow the recruitment of even
more new people in the future. Another reason is to improve and
extend the variety of machine demonstrations for you, our valued
customer, and with the new 4,200-sq.-ft. showroom your visit will
certainly be even more informative. The larger warehouse can
store more spare parts which will have a positive impact on spare
part and consumable availability.
The building is scheduled for completion by the end of 2019.
For more, visit https://vollmeramerica.com.

New double-end tenoner from SCM


SCM introduces a new double-end tenoner for the processing
of cabinet doors, drawer fronts, solid wood and MDF tables, able
to combine flexibility and productivity in the smallest possible
space, according to the company.
“Celaschi CP makes it possible to meet the increasing demand
of diversified and customized products,” the company said in a
statement. “The compact design of the new double-end tenoner
is designed to reduce as much as possible the time of emptying
the machine to maximize productivity even in presence of small
batches.
“Celaschi CP has different modular configurations, ranging )Â8‡€½Ë
‘ŠŠ€½½bYV,€Šb‡Ë b‡€Èb²bYV
from two to eight operating units per side, to meet any machin-
ing need.”
È€²‘Šb½8‡‡Ë ²€Èb
For more, visit www.scmgroup.com.

ZZZHOLDVZRRGZRUNFRP
JUNE 2018 WWW.WOODSHOPNEWS.COM 17
FIND YOUR
MATCH!

TOOLS
& TECHNIQUES

6DPHGD\VKLSSLQJ
Festool adds new
39& YHQHHUEDQGLQJLQD
ZLGHVHOHFWLRQRIFRORUV connector for Domino
,QKRXVHFXVWRP DF 500 joiner
VOLWWLQJ JOXLQJ By Jennifer Hicks

F
estool offers a new knock-down con-
6XSSO\LQJWKH86 nector, specifically aimed at cabinet-
&DQDGDIRUPRUH makers for reassembly at the job site.
Rick Bush, Festool’s marketing
WKDQ\HDUV manager, says the new connector is based on
the concept of a larger connector introduced
last year.
Questions? “Last year we introduced a knock-down
fastener for our larger Domino joiner which is
Call 800.727.0917 for furniture, thicker stock and other materials
that will take on a dynamic load. It’s helpful
to speak with a live, because when you’re building something in
non-automated your shop for a client, it’s too big and you’ve
got to assemble it on site,” says Bush.
team member! “Now, we have a knock-down fastener for
our Domino DF 500 joiner that’s designed for
casework. That machine has been in the mar- The new Domino connector set.
www.dc-dist.com
Fax: 888.633.5923
18
ket since 2011 so there’s more opportunity for
these connectors. The concept is the same as
with the other connector as it lets you build
casework in the shop as much as possible,
knock it down, and take it to the customer.”
The connectors’ large tightening distance
and long bolts make furniture assembly sig-
nificantly easier, according to the company.
The connectors are sold separately and as
part of a set, model KV-SYS D8, for $375.
Festool has also expanded its line of Granat
Net Abrasives, nylon mesh aluminum oxide
sanding pads, available in five formats and a
wide variety of grits. They can be used with
any of the company’s hand-held sanders.
“This is a net structured abrasive where
instead of having specific holes to line up for
dust collection, the dust passes through the
mesh material. You would normally see this
type of abrasive where you see high-volume,
fine-dust types of sanding. The most aggres-
sive grit we have is 80, but the options go all
the way to 400 grit,” says Bush.
Granat Net is sold in packs of 25 and 50,
starting at $39. Tool protection pads are
also available.
For more, visit www.festoolusa.com. Granat Net Abrasives are available in five formats.

JUNE 2018 WWW.WOODSHOPNEWS.COM 19


TOOLS & TECHNIQUES

KCD Software partners


with Integra Doors
By Jennifer Hicks

C
abinet manufacturers and designers using KCD software
can now place direct orders on custom, powder-coated MDF
doors from Integra Doors.
This feature allows KCD Software to save time and reduce
errors in the ordering process, says the company’s product manager,
Ken Frye. Customers can quickly select common edge profiles, colors
and sizes from drop down menus.
“You create your design, choose your doors, and then go to a section
in the program where you build a door order list,” says Frye.
KCD has other door manufacturers in its software, but this is the first

Powder-coated doors and millwork from


Integra Doors.
source for power coating. Integra says its pro-
prietary, non-VOC emitting finishing process
produces a durable coated finish that won’t
delaminate, peel or crack.
“KCD Software’s ordering system couldn’t
be any easier,” Bern Fitzgerald, founder of
Integra Doors, said in a statement. “Any
MDF cabinet door or part you can design
and make with KCD Software we can supply
because we use KCD Doors Plus manufactur-
ing software. The library includes more than
320 door styles that can be precisely custom
sized and modified because of the software’s
parametric feature.”
Integra Doors stocks its five most popular
colors – white, off white, light gray, dark gray
and black – for rapid delivery. Custom colors
are also available.
KCD customers with Version 10 can get
the feature through an online update. All
future releases of KCD software will include
this feature.
For more, visit www.kcdsoftware.com and
www.integradoors.com

Acrilex announces new


PVC foamboard product
Acrilex presents Buildboard, a micro cellular
polymer sheet, as an alternative to high density
urethane, particleboard, MDF and plywood.
“Buildboard by Acrilex is an exterior grade
Class A fire-rated material that is perfect for
cutting, routing, and engraving; producing
great edge definition, with less mess than an
HDU board, and with much greater rigidity and
strength,” the company said in a statement.
“This product is waterproof, rot and insect
proof, making it excellent for ground contact. It
will not crack or swell and is unaffected by high-
salt environments or insects.”
For more, visit www.acrilex.com.

20 WWW.WOODSHOPNEWS.COM JUNE 2018


TOOLS & TECHNIQUES

Jet packs features


into new router table
By Jennifer Hicks

J et’s offers a new router table with plenty


of features, including a cast iron or MDF
top, precision router lift, fence system
with feather board and flip top add-ons,
and rolling stand.
“The cast iron table is a really nice feature.
Most router tables are phenolic or some other
material. With the cast iron you have the flat-
test, most sturdy surface possible,” says Mi-
chael D’Onofrio, Jet’s product manager for
woodworking.
The cast iron table weighs 88 lbs. The lighter
MDF table has a melamine surface. Both tops
provide a working surface of 32” x 24”.
“The router lift is a four-post, chain-driven
router lift, so it’s really smooth and durable,”
D’Onofrio adds.
Jet’s router table is compatible with most
3-hp routers. It sells for about $1,400 with
the cast iron table, and about $1,100 with the
MDF top.
For more, visit www.jettools.com. The router table with optional cast iron top.

JUNE 2018 WWW.WOODSHOPNEWS.COM 21


TOOLS & TECHNIQUES

The Atlas has a single collet spindle.

The Titan offers an automatic tool changer.

Atlas and Titan join


Techo CNC’s offerings
By Jennifer Hicks

T
echno CNC Systems has introduced The Atlas series features a 4-hp HSD both the Atlas and the Titan is a 7-1/2”
the Atlas and Titan router series, high-frequency collet spindle, brushless gantry clearance. But we also have an 11-
available with a 4’ x 4’, 4’ x 8’, 5’ x stepper drive motors, vacuum table with 1/2” Z-axis stroke so you can actually pro-
10’ or custom table. main control gate valve, and hand-held cess that whole height, which works out
“They’re going to replace a couple of older micro stepper controller. much better than on our previous systems,”
models that we had. We built some new engi- The Titan series has a 12-hp HSD high- says Valentine.
neering changes and some advancements into frequency automatic tool changer spindle, “The solid steel framework on both series
them,” says product manager Roy Valentine. eight-position tool rack, vacuum T-slot table provides a solid foundation for our linear
“They’re both geared to the woodworking with main control valve, hand-held control- motion drive system and room under the
market. The Atlas is a single collet spindle ma- ler with a PC-based option, THK linear rails table for vacuum pump placement.”
chine, while the Titan has more advanced fea- and bearings, and helical rack and pinion With a 4’ x 8’ table, the Altas and Titan sell
tures such as the automatic tool changer and with direct drives. for $23,000 and $37,000, respectively.
material pop-up pins for easy sheet alignment.” “One of the advancements we did on For more, visit www.technocnc.com.

22 WWW.WOODSHOPNEWS.COM JUNE 2018


TOOLS & TECHNIQUES

Cabinet Pro improves


panel optimization feature
By Jennifer Hicks

C
abinet Pro has a new panel optimiz-
er in its CAD software. The update
produces a more efficient yield and
makes use of leftover materials.
“Cabinet Pro’s new optimizer completes
a job with efficient use of time and minimal
waste, using what was once considered scrap,
all of which translates into higher profits and
with virtually no extra effort on part of cabi-
netmaker or shop personnel,” says company
president Frank Jimenez.
The company’s software generates a full
cut list and the best layout prior to cutting. It
will define selected parts as “grain indepen-
dent” and rotate for the best yield. It also has
a “never rotate” function for parts made from
MDF, for example.
The software also lets the user view the pre- whether it is for a panel saw or for a CNC or to a CNC router where parts are placed
cise location of every machining operation on router, may be defined per cut list so that one wherever they may fit for optimum yield,” the
an optimized part. cut list can send parts to a panel saw with op- company explained in a statement.
“The specific method of optimization, timization along rip lines and cross-cut lines, For more, visit www.cabinetpro.com.

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JUNE 2018 WWW.WOODSHOPNEWS.COM 23
ing the right clients that will reward you for

PRO SHOP your talent. Of equal regard is learning how


you have been trained by your clients to such
demands as scheduling, material, design and

with DAVID GETTS


cost. And, how to turn that conditioning into
the reverse positive of you training your client
to respond to your method of procedure.
You are the expert. You are being hired to
create something for them. Therefore, the cli-
ent needs to conform to your modus-operandi,

Start calling the shots not the other way around.

Reality bites
or end up in the doghouse I really didn’t care too much for school when
I was young and living at home, but once I was
out on my own I gained a whole new aware-

A
re you a trained craftsperson? If so, Reality check ness of the importance that training can pro-
how much training do you have? We all dream of the model client, some- vide. One of the obtuse things I learned in col-
The more instruction you receive one that trusts us to do the work and doesn’t lege was simply studying the behavior of both
in any occupation makes you bet- squawk about the cost. I’ve worked hard professors and students alike (as it pertained
ter at performing whatever craft it is you do. through the years in a quest to develop the to the classroom). Through awareness and ob-
Training is key, and those who understand it’s perfect client base that fits that model. The servation alone, I realized you could gauge the
precepts will find success. problem I found is you often have to take a lot topics and information the teacher believed
Whether you are training your hands to of crummy jobs just to pay the bills in-between was most important to learn.
perform a certain task, or your brain to for- the good ones. But if the business model is This documented behavioral response
mulate an opinion, acquiring a better response followed, you’ll see patterns emerge that help helped me to focus on the things needed for
time is only achieved through the discipline of guide you into developing the best fit of work the best grades because I was able to elimi-
good education. In business we have to train (and client) for your company. Unfortunately, nate many of the unknowns I knew we would
ourselves in many fields of study. It’s not just there can always be an anomaly in the pattern. be tested on. And because my brain wasn’t
learning how to do what it is that you create, This unplanned result could be from mis- crowded with the unknowns, there was free-
you must be trained in how to sell it, how to reading the pattern, or perhaps you’re simply dom to learn the topic in much greater depth.
account for profit, how to manage employees, not paying attention. If you forgot the first Taking this same approach in running a busi-
etc. The list for training focus is infinite, and question I asked, you need to be reminded ness, you should become a student of client
smart people recognize the need for it. of it now. Are you a trained craftsperson? If and subcontractor behavior. When you’re a
But just as there are two sides to every coin, you answered yes, then you should easily good study of people, you learn how to give
there are two sides to training. You can either understand the concept about the importance them what they want without having to sacri-
be trained for a desired behavioral response or of training. You can’t sell a custom piece if you fice yourself in the process.
respond to a trained behavior. Which side are have never learned the basics of Woodwork- Much like Pavlov’s observation of learned
you on? ing 101. Being trained in the properties and behavior, it’s up to you to teach your client the
characteristics of wood, along with the prin- desired behavior. It’s a sound principle, but not
The premise ciples of how to fashion the material into a us- as easily obtained as you might think. Stub-
Ivan Pavlov, the Russian physiologist, has able product is of utmost importance in find- bornness to pay attention to the facts (the typi-
taught us the importance of trained behavior.
In his study with dogs, he believed that some
things do not need to be taught, such as a dog Continued growth predicted for remodeling market
salivating when presented with food. These
reflexes are hard-wired or instinctual in the The robust pace of spending on home “Upward trends in retail sales of building
animal. renovations and repairs is expected to stay materials and the growing number of re-
However, what he discovered in his study is strong over the coming quarters, accord- modeling permits indicate that homeowners
that the dogs would eventually begin to sali- ing to the Leading Indicator of Remodeling are doing more and larger improvement
vate when they learned to associate an item Activity from the Remodeling Futures Pro- projects.”
or event with the food. This learned behavior gram at the Joint Center for Housing Stud- “While the overall outlook is positive, one
was the result of the dog being exposed to ies of Harvard University. area of concern is the slowing growth in
a bell, a lab assistant, or even the bowl itself The LIRA projects that annual growth in sales of existing homes, since sales tradition-
because it associated it with the food. The homeowner remodeling expenditure will ally trigger significant renovation spending
food was the unconditioned stimulus, and the remain above 7 percent throughout the year by both sellers and buyers,” added associate
neutral stimulus was the associated object or and into the first quarter of 2019. project director Abbe Wil. “Even with this
event. “Strengthening employment conditions headwind, annual spending on residential
How you use this information will deter- and rising home values are encouraging improvements and repairs by homeowners
mine whether you are being trained or doing homeowners to make greater investments is set to exceed $340 billion by early next
the training in your business, an important in their homes,” Chris Herbert, the cen- year.”
distinction for MNAP (minimizing the nega- ter’s managing director, said in a statement. For more, visit www.jchs.harvard.edu.
tive, accentuating the positive).

24 WWW.WOODSHOPNEWS.COM JUNE 2018


cal way a client will act or respond to a higher no clear understanding of how it will be used. to use the information I’ve learned from past
cost, scheduling delay, etc.) may allure you Now I love odd stuff, but the request was the client relationships and stay true to my busi-
to manipulate their behavioral results to fit a equivalent of asking a tailor to fashion a three- ness model?
model that is randomly perceived to work bet- piece biped suit for a new client with four My advice is to be Pavlov, not his dog. In
ter. Think of that reasoned folly this way; when legs. But they were willing to pay and front a other words, you need to be the one calling
Pavlov’s dog salivated because it heard the bell, large deposit. the shots, not the clients.
he didn’t rewrite the reason as instinctual be- So I had to ask myself, am I going to have
havior, but instead stuck to the facts (results) of a conditioned response to a client’s lure of David Getts is a certified kitchen designer and
what the learned behavior taught him. frivolous money spending and become noth- owner of David Getts Designer Builder Inc. in
Thirty-nine years in the business teaches ing more than Pavlov’s dog? Or, am I going Seattle.
you something, like reading people and situ-
ations with high percentage accuracy. That
being said, I’m still learning the importance of Homag presents new brand identity
discipline. Let me give you an example.
I was recently contacted to build a piece of Stiles Machinery announces the next generation of machine design and digital innovation
furniture. Rather than being excited about a from Homag, which debuted at the Holz-Handwerk fair in Nuremberg, Germany.
new project, I felt nothing but skepticism. “In the spring of 2017, Homag combined its existing brands, including Weeke, Holzma,
Now before we go further, I need to provide Butfering and Brandt, under the unified Homag name. This was the first step in their efforts
an important reminder. Whether you’re an to organize the group’s wide product range clearly and efficiently for customers around the
artist on stage or in the shop, the people pay- world. The new brand identity, being revealed at the Holz-Handwerk show, will be a con-
ing to see you perform are always going to see tinuation of this corporate initiative,” Stiles said in a statement.
how far they can get you to jump. There’s a “Along with the new modern machine design, Homag will be incorporating a new nam-
perceived entitlement that occurs when pay- ing structure to help customers easily navigate the wide-variety of manufacturing solutions
ing for a service. Keep it mind that they are they offer. Using this new naming structure, each machine name will reflect the function it
only paying for your services, not your soul. performs. For example, all Homag edgebanding machines will be known as Edgeteq, while
There were some fairly weird circumstance their line of panel saw technology will adopt the name Sawteq.”
surrounding this commission. First, the cus- Stiles will introduce the new Homag identity to the North American market this August
tomers were referred to me by someone at the 2018 IWF in Atlanta.
I don’t know. They have not told me their For more, visit Homag’s Newsflash channel at www.youtube.com/user/homaggroup.
names and want a pre-designed piece with

Now’s the time


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MARTIN Woodworking Machines Corp. · 8715 Sidney Circle, Ste. 100 · Charlotte, NC 28269, USA

JUNE 2018 WWW.WOODSHOPNEWS.COM 25


to work overtime. Use materials and struc-

THE CUTTING EDGE tures that will serve to minimize the chance of
leaks or restricted flows. Flexible ducting or
piping should be avoided.

with R.W. LEE


After the CNC router has been placed in
service, searching for leaks needs to be a part
of the preventative maintenance procedure.
The loss of vacuum is just as harmful to pro-
duction as a poorly running spindle or gantry
We’re not going to that will not move at its optimum speed. It is a
good idea to incorporate an inches of mercury

need a bigger pump gauge into the system with easy view to alert
the operator when there is a leak as the read-
ings will begin to decline.

N
ext to software and operator train- goods and small stock. Components include An under table ducting or piping system
ing, CNC shops struggle most a pump, distribution ducts or pipes, a perma- allows the vacuum to be evenly spread. You
with properly securing work to nent plenum table, and spoil board. can zone with valves, shutting off the vacuum
the table. Vacuum pumps and blowers are available in where it is not needed. Zoning can also be ac-
An easy and inexpensive method is to just many different types and sizes. Irrespective of complished with strategically placed rubber
screw the material to a spoil board. But it’s the type or size, there are two important mea- flooring mats.
almost guaranteed that at least one screw will sures to be aware of: the amount of vacuum The permanent plenum table is often part of
be in the path of the cut, resulting in a dam- (inches of mercury, Hg) and air flow (specific the CNC machine’s structure. It may be MDF
aged tool. cubic feet per minute). The latter, SCFM, refers or plywood, but more often it is some form of
Another option is to use T-track and edge to the level of air being drawn by the pump or plastic or aluminum, machined with plenum
clamps, which doesn’t work so well when ma- blower at a specific level of vacuum, usually channels to evenly distribute the vacuum.
chining 4x8 panels. Some edge clamps push the optimum level of inches of Hg relative to The channels are often milled side-to-side and
into the panel and cause a hump that will rear the type of wood machining that the CNC front-to-back, and sized to fit rubber gaskets
its head in assembly. router will be mostly used for. that can be used to define vacuum zones. Even
Vacuum clamping is the most efficient and Leaks must be mitigated in a closed system if the CNC router is going to be used for just
consistent option. It works well for sheet that moves air, otherwise the pump will have 4x8 sheets, a gasket should be placed all the

Mastercam partners with


NASA HUNCH program
CNC Software, developers of Mastercam
CAD/CAM software, is partnering with
High Schools United with NASA to Cre-
ate Hardware (HUNCH), an effort to bring
high school students new educational expe-
riences with NASA projects.
CNC Software will be providing li-
censes of Mastercam to select schools to
use, as long as they are participating in the
NASA HUNCH program. While there are
about 150 schools participating in NASA
HUNCH, Mastercam is specifically work-
ing with those schools focused on precision
,QIR#/LPWHFKLQGXVWULHVFRP machining, the company said.
“CNC Software is proud to support
HUNCH and its efforts to bring high school
4 
 %) /-.,%'*).,*''!,)*) 4  -!*) ,3'%)!*,%)#-+%) '!- students new educational experiences with
 %) *1-,!'%). $! "*,2%- NASA projects,” Peter Mancini, education
4 !,0*!,*2!'%',!%-%*) 4 //(.'!+/(+ product owner for CNC Software, said in a
''-,!1 ,%0! 4 ,) )(!*(+*)!).-",*(3*/, statement. “This is a unique program. We
4  $++,%(,3-+%) '!-3-.!( '*'-/++'%!,- are glad to be a part of students fabricat-
4 )*,  3)(%/.*(.%.**' 4 .-.)&1%.$3!,1,,).3  ing real-world products for NASA as they
$)#!-3-.!( %.-1$.3*/
 apply their science, technology, engineering,
and mathematics skills, as well as learning
to work in teams and think creatively.”

 “Market’s best


in class cnc”
For more, visit https://nasahunch.com and
www.mastercam.com.

26 WWW.WOODSHOPNEWS.COM JUNE 2018


way around to prevent vacuum loss between of an art than a science, so a woodworker’s limits loss of vacuum though areas that have
the plenum table and spoil board. creativity learned from building wood hold- be cut away or pocketed. To remove the onion
MDF is a good material choice for the spoil ing devices for cutting small or oddly shaped skin, use a smaller router bit to finish the cut.
board. The vacuum can penetrate this po- parts on a table saw or sharper should help. This method takes a bit of thought, so make
rous material, holding it tight and flat. But the Another technique is to place rubber floor- a plan first and experiment with scrap mate-
edges need to be covered with banding, two ing mats over areas of the material that have rial before heading into production. A third
or three coats of paint or varnish, or duct tape been cut. This can be especially effective when method is to use a pressure foot that attaches
to prevent vacuum loss. Next, fly cut .03” to cutting very porous material like foam. to the spindle.
.05” both sides of the MDF spoil board to re- Other techniques for holding small parts It is tempting to solve vacuum clamping is-
move the less permeable hard polished surfac- include machining tabs between parts to pre- sues with a larger pump that has more horse-
es created during the manufacturing process. vent side-to-side movement or leaving a thin power. But minimizing the loss of vacuum is a
Many advocate adding a second sheet of piece of material, called an “onion skin”, on better approach than just throwing money at
MDF (1/2”) to lessen airflow loss and concen- the bottom side of the cut. This technique the problem.
trate the vacuum in areas where it is needed.
But in my experience, rubber flooring mats are
just as effective and easier to handle and store.
The spoil board should be kept clear of all
Networking event added to Remodeling Show & DeckExpo
dust and debris for maximum vacuum. The Remodeling Show & DeckExpo has add a whole new experience to the already
One solution for machining small parts is to partnered with a2z Inc., a provider of solu- exciting Remodeling Show & DeckExpo,”
cut at a lower inch per minute rate to lessen tions and services to the events industry, to Bill McGlade Sr., director of emerging busi-
the lateral forces of the router bit, while main- add a special networking program. ness at a2z Inc., said in a statement. “These
taining the tool’s RPM. But be careful. If you The Very Important Business Exchange qualified and highly matched meetings
cut too slow, sawdust can ignite from the heat (VIBE) program is a networking event for will ensure suppliers are showcasing the
generated. So make sure the dust removal pre-qualified buyers and suppliers to con- newest and innovative products to allow
hood is as low as possible, have air at a high nect with, meet and do business in an exclu- the buyers to make purchasing decisions
volume blowing on the material to carry the sive managed setting. while at the event.”
heat away, and keep a water bottle or fire ex- “This program allows the Remodeling The Remodeling Show & DeckExpo is
tinguisher handy. Show & DeckExpo to offer additional ROI scheduled for Oct. 9-11 in Baltimore.
Adding fixtures is a good method for limit- and value to their show audience as well as For more, visit www.remodelingdeck.com.
ing side-to-side movement. Fixturing is more

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THE ULTIMATE POCKET
PROFESSIONAL POCKET
800.282.8338
MADE IN THE USA

JUNE 2018 WWW.WOODSHOPNEWS.COM 27


SUMMER
SALE!
APRIL 2
− to −
PURVEYORS OF FINE MACHINERY®, SINCE 1983 | CELEBRATING 35 YEARS! JULY 9
2018
17" HEAVY-DUTY BANDSAW 14" INDUSTRIAL BANDSAWS
35TH ANNIVERSARY EDITION • Motor: 2 HP, 110V/prewired 220V (G0457) C2 13⁄4 HP,
• Motor: 2 HP, 110V/220V, prewired 220V, single-phase, 110V/220V, prewired 110V (G0778)
TEFC capacitor 110V start induction, 60 Hz, 1725 RPM • Table size: 193⁄4" x 143⁄16" x 11⁄2" thick
• Amps: 20A at 110V, 10A at 220V • Table tilt: 45° R, 8° L
• Power transfer: belt drive • Floor to table height: 421⁄4"
• Precision-ground cast iron table size: 17" x 17" x 11⁄2"
• Cutting capacity/throat: 131⁄2" (G0457)
• Table tilt: 10° left, 45° right
• Floor-to-table height: 371⁄2" 133⁄8" (G0778)
• Cutting capacity/throat: 161⁄4" L of blade • Maximum cutting height: 10"
• Max. cutting height: 121⁄8" • Blade size: 106" L
• Blade size: 1311⁄2" long • Dust port: 4" 252923

• Blade width range: 1⁄8"–1" wide • 1 3


Blade width: ⁄8"– ⁄4" MADE IN
• Blade speeds: 1700 and 3500 FPM MADE IN • Overall size: 293⁄4" W x 291⁄2" D x 73" H AN ISO 9001
• Fully-balanced cast aluminum wheels AN ISO 9001 • Blade speed: 3000 FPM FACTORY
• Overall size: 32" W x 73" H x 32" D FACTORY
• Approx. shipping weight: 284 lbs.
• Footprint: 27" W x 17 3⁄4" D 2 HP
• Approx. shipping weight: 342 lbs. G0457 $119500 SALE $115000
$
G0513ANV 995 $ 00
SALE $
95000 115shipping
1 3/4 HP
lower 48 states
G0778 $124500 SALE $119500 G0457 SHOWN

10" HYBRID TABLE SAW FREE 10" X 40T 12" LEFT-TILTING TABLE SAW
WITH RIVING KNIFE CARBIDE-TIPPED WITH RIVING KNIFE
BLADE 175370

• Motor: 2 HP, 115V/230V (prewired 230V), • Motor: 5 HP, 220V, single-phase CAST IRON
single-phase • Precision-ground cast iron table size TRUNNIONS
• Amps: 16A at 115V, 8A at 230V with wings: 30¾" x 48¼"
• Precision-ground cast iron table with wings • Arbor: 1"
measures 40" W x 27" D • Arbor speed: 3600 RPM
• Table height: 341⁄4" • Max. dado width: 3⁄4"
• Arbor: 5⁄8" • Max. rip capacity: 36"
• Arbor speed: 3850 RPM • Max. depth of cut:
• Capacity @ 90°: 31⁄8" 4" @ 90º, 2¾" @ 45º
• Capacity @ 45°: 2 3⁄16" • Approx. shipping weight:
• Cutting capacity: 311⁄2" right, 113⁄8" left 756 lbs.
MADE IN AN
• Overall size: 62" W x 39" D x 473⁄4" H ISO 9001
• Footprint: 20½" L x 19½" W FACTORY
INCLUDES 12 X 60T
• Approx. shipping weight: 442 lbs. CARBIDE-TIPPED BLADE
$
115
G0833P $109500 SALE $105000 shipping
lower 48 states
$
199

115V operation requires part T23999 circuit breaker and wiring procedures that must be completed G0696X $252500 SALE $239500 shipping
lower 48 states

by an electrician or other qualified service personnel.

10" SLIDING TABLE SAWS THE ULTIMATE 8" JOINTER


WITH EXCLUSIVE DIGITAL HEIGHT READOUT
• Motor: 5 HP, 230V, single-phase, 19A 181721

G0623X ONLY
(G0623X) or 71⁄2 HP, 220V/440V*, 3-phase, • Motor: 3 HP, 220V, single-phase,
18A/9A (G0623X3) TEFC, 3450 RPM, 15A
• Main table size: 14 3⁄8" x 27" • Total table size: 81⁄8" x 821⁄2"
• Sliding table size: 12 1⁄4" x 63" • Infeed table size: 81⁄8" x 42"
• Main blade arbor: 5⁄8" • Cutterhead: 4-row spiral w/
• Main blade speed: (36) indexable, solid-carbide inserts
4000 RPM • Cutterhead speed: 7000 RPM
• Scoring blade size: 31⁄8" • Cutterhead diameter: 31⁄16" FREE
SAFETY
• Scoring blade arbor: 22mm • Floor-to-table height: 31" PUSH
• Depth of cut: 31⁄8" @ 90°, 21⁄4" @ 45° • Fence stops: 45°, 90°, 135° BLOCKS
• Max. rip capacity: 33" G0623X
SHOWN
• Deluxe cast iron fence size:
• Approx. shipping weight: 688 lbs. (G0623X), 670 lbs. (G0623X3) 11⁄2" W x 38" L x 43⁄4" H
5 HP, SINGLE-PHASE
• Approx. shipping weight: 796 lbs.
$ 00 MADE IN
G0623X 3375 $ 00
SALE 3225 $
169 MADE IN AN AN ISO 9001
7½ HP, 3-PHASE ISO 9001 $ FACTORY!
169
shipping
lower 48 states

G0623X3 $359500 SALE $345000 FACTORY


G0495X $242500 SALE $229500 shipping
lower 48 states

*To maintain machine warranty, 440V operation requires additional conversion time and a $250 fee. Please contact technical service for complete information before ordering.

TECHNICAL SERVICE:
18WOODS 570–546–9663
2 GREAT SHOWROOMS! FAX: 800–438–5901
19496 BELLINGHAM, WA • SPRINGFIELD, MO
PHOTO:

30 WWW.WOODSHOPNEWS.COM JUNE 2018


From left, president Greg Hubbard, found-
ers John and Lenora Hubbard, and shop
foreman Jason Beiler.

In their sweet home of Alabama, the Hubbards have grown their


family business through builder connections and customer care
By Jennifer Hicks
reg Hubbard was introduced to the family cabinetry busi- something else his father did. He went to school for drafting at Troy

G ness as a teenager. Now that his father has retired, he’s


stepped up as president of Montgomery Cabinet and Trim
in Montgomery, Ala., and stays on his toes at least six days
a week keeping operations in order.
“I don’t get in the shop too much anymore because I don’t have time.
University in Troy, Ala. for a year. Then he changed his mind and
showed up to help run the shop and grow the business.
“I got my builder’s license because my dad had his. I started an-
other company called Gregory Properties. I still do that just in case
my mom retires from here and I can’t keep this going. Right now, we
I deal with the salesmen. I do all the material orders, all the drafting have to depend on employees to do our work and it’s hard to find
and layouts. When my dad used to do it, I didn’t think I’d be able to people to hire.
learn all of that, but you’ve got no choice,” says Hubbard, whose moth- “So, I have that company too, but I don’t use it a lot basically because
er Lenora still keeps her role as bookkeeper and estimator. the builders that I do cabinetry for now, if I start building a lot of hous-
Established in 1974 by Hubbard’s father and grandfather, the cen- es they will quit using me for cabinets. I would be their competition.
tral Alabama cabinet shop has 10 employees and provides custom Plus, I don’t really have the funds to just bust out and start building a
cabinetry for every room in the house. Through builder connections, lot of houses. I’m too cautious to start taking too many risks.”
it produces up to 300 jobs per year in both new and remodeled homes.
The geographic focus is the residential sector of Montgomery and its MILESTONE MOMENTS
surrounding regions. Last year the company grossed $1.2 million, close After starting in a rented space, the Hubbards built a 6,000-sq.-ft.
to the target. shop in the woodworking part of town.
“We’re definitely busier than last year,” Hubbard says, while his “This area stood out to us as a good location years ago. There was
phone rings every several minutes. another cabinet shop for manufactured cabinets and a commercial mill-
work shop, and then us with custom cabinets. It was like a row of car
NO PLACE LIKE HOME
PHOTOS: ROBIN RAYNE/REDUX PLUS
lots where everyone offers something different,” says Hubbard.
Born in Montgomery, Hubbard can’t imagine living anywhere else. The company added a 2,500-sq.-ft. building in the late ’90s to provide
He’s surrounded by family and the great outdoors, and can get to the finishing services, something it hadn’t originally offered. The building
ocean in a couple hours.. Having spent many enjoyable summers work- is equipped to deal with the heat and humidity, and a great deal of at-
ing in the shop before graduating high school in 1986, he yearned to be tention is paid when mixing finishes to prevent blushing.
a permanent part of it. About 15 years ago, the shop purchased an Omnitech CNC to in-
“When I started there were five employees here. I didn’t do cabinets. crease production and eliminate the need for outsourcing.
I was a gofer. I painted the building and worked in the back assembling “Once we started finishing cabinets we needed to make them faster,”
face frames. I worked my way up.” says Hubbard. “We make our MDF doors instead of outsourcing them.
But there’s more to the story. Hubbard also wanted to build houses, That machine has helped a lot, speeding everything up.”

JUNE 2018 WWW.WOODSHOPNEWS.COM 31


The company had 18 employees
in 2006. “That was one of our best
years,” says Hubbard. “We were
basically installing a set of cabinets
and finishing a house at the same
time, all the time. We had two
crews going out. About 2007, I was
building a house, and it just drasti-
cally slowed. It didn’t completely
stop, but we did some commercial
work like doctors’ offices and car
dealerships. Then people seemed
to start doing a lot of remodeling.”
By adding a finishing room and CNC router, the shop
accomplished its goal of increasing production. A FUTURE WITH PURPOSE
Hubbard grapples with the idea
of expansion given the lack of
TARGETING NEW DEVELOPMENTS skilled help available.
Most of the shop’s work is fairly local. The builder connections cer- “It’s hard to find good employees. The problem is if I say I’m looking
tainly help in that regard as new subdivisions pop up. The shop has for a cabinetmaker and they say they’re a cabinetmaker, I don’t know
done quite a bit of work at New Park in Montgomery, Brookwood in what they know. If they say they can do it, I will give them a chance.”
Wetumpka, The Ridge on Lake Martin, and Fairhope near Mobile Bay. Family is extremely important to Hubbard. About four years ago, his
“One thing I have seen is people are moving out of the city limits of youngest stepson Dylan Bieber, a junior in high school, was killed in a
Montgomery, out to the country towns like Pike Road and Fitzpatrick. car accident. Hubbard strives to keep his memory alive by giving back
There’s a lot of family land that’s been passed down out in the country to the community.
and houses are being built on that land now,” says Hubbard. “My plan is to start a website and call it Dylan’s Corner. It will be a
Most designs call for a modern look, not surprising since about three way to sell products we make and other components like hardware and
quarters of the shop’s work goes into new homes. “Trends come and other cabinetry supplies. My wife and I want to donate a portion of the
go,” says Hubbard. “There are years when everybody seems to want money to Wetumpka High where Dylan went. We do a scholarship for
stained cabinets. Right now, everybody’s gone back to Shaker-style him every year.”
doors and whites and grays, the simple, clean look. Some of the items on the site will include keepsakes like photography
“We offer any type of wood. People seem to like knotty alder, wal- boxes and picture frames, and larger items like vanities.
nut, heart pine, and barn wood is really popular. On paint grade we “The best part is working for yourself is that you have the choice of
use poplar and some people go with MDF doors because of cost, but having some freedom,” adds Hubbard, who admittedly doesn’t take
we’re trying to switch from MDF to plywood since it’s a lot lighter and advantage this as much as he’d like.
my guys are getting older.” “I went on a family trip to San Antonio two years ago, and I basically
Keeping in touch with builders has given Hubbard an advantage stayed on my phone the whole time. I feel guilty when I’m not here, so
against other custom cabinet shops. I don’t stay gone very much. I don’t want to disappoint my customers.
“We’ve never really done a lot of advertising,” he says. “We get a I need to make sure everything and everyone is taken care of.”
lot of jobs by word of mouth and we have our normal builders. One of
our builders, when things were busy, was building 20 to 30 houses a Contact: Montgomery Cabinet and Trim, 5658 Bell Road, Montgom-
month. He’s retired now, unfortunately.” ery, AL 36116. Tel: 334-281-6627. www.montgomerycabinetandtrim.com

PHOTO:

From kitchens to bathrooms,


the shop does it all.
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Learn more about Lamello from the industry experts at Lamello USA, a division of Colonial Saw
www.csaw.com/lamello – 800.252.6355 (Headquarters) - 800.252.6355 (West Coast)
Felder ERM Corner Rounding machine. Castaly-Lobo EB-50PT.

Casadei-Busellato ALA 10. Casadei-Busellato Flexa 47.

EDGE BANDING From hand-held to large production machines, manufacturers and


t’s one of the most visible and tactile signs of a good job. You want (model KA 65 Plus) that retails for $3,020. That portability makes it a

I seams to look and feel virtually invisible yet be strong enough to


survive decades of kids climbing on counters or customers spilling
coffee. Professional-grade edge banding used to be a big-shop pro-
cess, and the little guys were left with a clothes iron and a utility knife.
Boy, how things have changed.
viable option for jobsites as well as woodshops. In many ways, it’s ac-
tually more versatile than a straight-line bander because it can handle
radii, circles, bevels, inside corners and small parts. The machine is
easy to hold and use, has a couple of speeds, and the glue is isolated,
so the user doesn’t get burned by hot adhesive. There’s on-board elec-
One of the better improvements recently was the introduction by tronic control for precise glue distribution, and the tool can be mounted
Festool (festoolusa.com) of its Conturo Bander, a portable edge bander to a table (that’s an extra option) for working with small pieces. Festool

34 WWW.WOODSHOPNEWS.COM JUNE 2018


Castaly-Lobo EB-J7PM.

Hoffmann Mobil edge banding presses.

SOLUTIONS
distributors offer a range of options for shops of all sizes
BY JOHN ENGLISH

supports it with brown, black, natural (yellow/tan) and white EVA ad- Woodshops with more substantial needs will want to see a range of floor
hesive in 48-unit cartons. model options. Biesse (biesse.com/na) offers everything from the K60 Trim
Several suppliers including Wurth (wurthmachinery.com) and Wood- (a compact, semi-automatic machine for both straight and shaped panels)
craft (woodcraft.com) offer the Brazilian-made Maksiwa CBC.E portable through the Akron series and on up to the Stream range of high production
edgebander. This one has a stand with folding legs, so it can travel to machines. The company’s Air Force system for invisible edge banding uses
the jobsite in something as small as the trunk of an SUV. It runs on compressed hot air for superior results. And its Stream C machines allow
household current, has a manual end trimmer, will run tape up to 3” both squaring and edge banding operations to be carried out using a single
wide and comes with a two-year warranty. system on both the transverse and longitudinal sides of a panel.

JUNE 2018 WWW.WOODSHOPNEWS.COM 35


Casadei-Busellato (casadei-busellato.com/en) is an Italian manufacturer
with offices in Duluth, Ga. The company offers eight edge banders –
six mid-size automatic units, the Flexa 307 industrial model for large
shops, and a manual machine, the ALA 10, that is equipped with a glue
pot and is designed for straight and shaped panels (concave, convex
and round). It comes with a foot pedal and works with tape from 0.4 to
3mm in width. The new Flexa 47 can apply banding up to 6mm wide
on panels that are up to 60mm thick. It has a steel frame with a chain
drive and comes with options that allow a shop to work with thin, ra-
dius and wood edges.
Castaly-Lobo (cncroutergroup.com) also offers a comprehensive range
Badger 2200. of edge banders. The smallest model, the EB-50PT, sells for just $990
and can be used as a hand-held unit, or it can be attached to a conveyor
belt or table with the optional stand. It works for straight or curved
panels, and weighs only 19 lbs. At the other end of the range is the
EB-J7PM Auto Edge Bander that offers choices in automatic feed for
pre-mill, gluing, pneumatic guillotine, double end trimming, top and
bottom fine edge trimming, and edge polishing.
The compact Badger 2200 from California-based CNC Factory (cncfac-
tory.com) is a lot of bang for the footprint – it takes up just 155 x 67 x
43 of shop space. The 2200 has digital front screen controls, a two-liter
pellet glue pot, top and bottom edge scrapers, dual 6 buffing wheels
and three independent pressure rollers. It works with tape thicknesses
from 0.4 to 3mm, and the power plant comes with both 3-phase and
single-phase options.
CNC Factory also offers the Badger 3600AT, a fully automatic ma-
chine. Features include touchscreen controls, built-in infrared heater,
and 2-liter pellet glue pot. The heating system can be changed to match
various glue requirements, and there are three rollers on this machine.
Cantek MX550AU and MX370A.
Up front, there are independent manual controls for each function. The
glue scrapers operate independently of each other and can be micro-
adjusted with a slight turn of a knob. The top and bottom buffers are
also independent.
Felder Group USA (felder-group.com) has a showroom at its headquar-
ters in New Castle, Del. It offers a large selection for both wood and
coiled edge banding materials, beginning with the ERM 1050 Corner
Rounding machine, which takes up less than 31” of workbench space
and can handle work from 3/8” to 2” thick. Expanding from there, the
company offers both Felder brand and Format4 edge banders that run
the gamut of workpiece thicknesses from 3/8” to 3-3/8”, and tapes
from 0.4 to 12mm. The largest is the Felder G 680, which occupies 157-
1/4” of real estate and has a pre-milling and corner rounding unit. It
also has an end-cutting unit with a pulling cut, and a 10-degree bevel
finish. There’s a quick changeover gluepot for EVA and PU glue, and it
will handle edge thickness from 0.4 to 6 mm, with an option for 8mm.
The workpiece height can be 8 to 60 mm. The pre-milling unit has two
diamond-tipped spiral cutters that deliver tear-free edges, and precise
corner rounding eliminates the need for any further processing, accord-
ing to the company.
Grizzly Industrial (grizzly.com) offers the G7910 hand-held edge
Felder G 680. bander for $545 that works well on jobsites and is a good solution for a
shop that does just occasional banding. And for small shops that need
Cantek Machinery (cantekamerica.com) in Blaine, Wash., and offers a little more machine, there’s the G0774 automatic edge bander. In be-
seven edge banders. The smallest unit, the MX550AU, is a hand-held tween, there’s a portable unit (the G0825) that can apply edge banding
bander that works on both straight and curved edges, where the from 3/8” to 2-1/2” wide along straight runs, around bends, and even
minimum inside radius is 25mm. It can be fastened down for benchtop the most difficult of all, inside corners, according to the company.
work and there’s a digital temperature monitor for the glue. Cantek’s Hoffman Machine Co. in Valdese N.C. (Hoffman-usa.com) has an in-
largest machine, the MX370A, is capable of pre-milling, end trimming, teresting selection of Mobil edge banding presses. The machines are
flush trimming, corner rounding, PVC scraping and buffing. It has us- made to order so they can be customized to a shop’s specific needs, and
er-friendly controls and adjustments that allow for efficient tape chang- they’re designed to quickly and precisely attach solid wood edges to
ing (thicknesses are from 0.4 to 3mm) and there’s a touchscreen inter- panels made of common sheet goods such as MDF, particleboard and
face. It’s built for durability with a Teflon-coated pot and chain drive. plywood. They come in two-, three- and four-station units.

36 WWW.WOODSHOPNEWS.COM JUNE 2018


with 18 machines and a full repertoire of options for creating an auto-
mated production line, and North Carolina based Nextech (nextechma-
chinery.com) offers three models: the entry-level EB200, scalable EB300
(it grows as your needs do) and EB400 that has a standard corner-
rounding application and options for pre-milling, additional top and
bottom trimming, scraping and horizontal and/or vertical grooving.
Minnesota’s Safety Speed (safetyspeed.com) offers a couple of com-
pact models named the 60HA and the 72GP. The 60HA has electronic
variable speed and digital temperature controls, electromagnetic end
cutters and an edge trim system. The 72GP is “a dependable glue pot
Biesse Stream C. machine with adjustable glue extrusion performs similar to other units
costing thousands of dollars more,” according to the company.
Holz-Her U.S. (holzherusa.com) offers six families of edge banders to The Italian-manufacturer SCM (scmgroup.com) also offers a compre-
cover virtually any production range. Holz-Her has a new laser edging hensive range of machines. With U.S. headquarters in Duluth, Ga., the
unit called Ltronic that delivers perfect invisible joints, and the com- company’s eight Minimax models can stand alone, or can be integrated
pany’s Glujet application system is designed for high capacity mass into a complete production system as SCM offers a wide range of
production. But there are also machines for small shops in the Uno and equipment.
Streamer series. SNX Technologies in Sauk Rapids, Minn., has introduced its third
Laguna Tools has four Bandit brand edge banders. The single-phase generation of nVision contour edge banders that builds on the rugged
model 3/2 is a compact heavyweight, designed for every-day profes- construction and reliable performance reputation of its earlier ma-
sional use with all 2mm materials (the range is 0.4 to 2) and panels chines. There a new quick-change vacuum pod system, quick-change
from 0.47” to 1.77”. The entire machine is only seven feet long. The glue pot system, PLC controller enhancements, and upgraded trimmer
3-phase model 2/3 runs tape up to 3mm thick on panels up to 1-9/16”, chip extraction.
and the two larger models (the four-station 4/3 and the new 4/8 that And last but certainly not least, Stiles Machinery (stilesmachinery.com)
can handle tape up to 8mm) are built for all-day, high volume work. has a very large catalog of machines that can handle the needs of every-
For large shops and furniture factories, Martin Woodworking Ma- thing from a one-man shop to a large production facility.
chines in Charlotte, N.C. (martin-usa.com) has a catalog of industrial-
grade machines that offer every option imaginable. New CNC in Hol- For more about edge banding manufacturers and suppliers, visit our
land, Mich. (newcnc.com) has a downloadable catalog of edge banders online resource guide at www.woodshopnews.com.

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JUNE 2018 WWW.WOODSHOPNEWS.COM 37
New technologies, finishes and assembly methods are
affecting the future of outsourcing
BY JOHN ENGLISH

38 WWW.WOODSHOPNEWS.COM JUNE 2018


N
anyang Technological University in Singapore is a research- What outsourcing has done in the woodshop industry over the
intensive public campus with 33,000 students in its pre- and past 20 years or so is to allow small shops to deliver large-shop ef-
post-graduate classes. This is a place that exists on the ficiency and a hugely expanded menu of choices to end users. That
very cusp of new technologies. Take, for example, its envi- all progressed in very distinct stages. The first was the ability to order
ronmental stance: it has an impressive 57 Green Mark (equivalent to assembled drawer boxes, beautifully dovetailed and ready to finish,
LEED) certified buildings on campus. rather than building them one at a time with a router jig. Then came
So, why is a high-tech college on the other side of the planet impor- drawer fronts and doors, again ready to finish. Then there were foil
tant to North America’s professional woodworkers? Because in April and MDF advances, plus UV coatings and other choices that not only
2018, NTU scientists built a budget robot (shown at left) that can au- allowed the small shop to avoid machining, but also in large part fin-
tonomously assemble an IKEA chair … in less than 20 minutes. ishing. Next came ready-to-assemble (RTA) casework, which used ei-
ther metal or plastic hardware or milled elements that allowed small
ASSEMBLY IS CHANGING shops to order entire jobs in a flat pack and have them delivered
According to the university, the robot was designed by assistant directly to the jobsite. There, a team would undo the packaging, as-
professor Pham Quang Cuong and his team from NTU’s School of Me- semble the boxes, attach them to the walls and then install the doors
chanical and Aerospace Engineering, and it’s essentially just a 3D cam- and drawers. At that stage, assembly and installation were the only
era and two robotic arms that are equipped with grippers to pick up tasks left for the woodshop, beyond building the odd specialty item.
objects. The team coded algorithms using three different open-source Even moldings could be ordered in.
libraries to help the machine complete its task. It assembled IKEA’s Ste- Now, thanks to NTU, even assembly and installing are up for grabs.
fan chair in 8 minutes, 55 seconds. Prior to the assembly, the robot also Low-cost, fast and accurate assembly by robots is a reality. And this
took 11 minutes, 21 seconds to independently plan the motion path- means that on-site robotics, run by a simple phone app, are just around
ways, and 3 seconds to locate the parts. the corner. If you’re not a specialized woodworker (a top-end turner,
So, how is this the future of outsourcing? carver, or maybe a design artist), this may well be a time to heed the
We’re not looking at an array of huge super-computers here, or a full- advice of Geena Davis’s character in the movie The Fly.
blown Detroit-style assembly line. This is just two arms and a camera. “Be afraid,” she said. “Be very afraid.”
It’s a very affordable, bare bones application of high-end technology Why?
to complete a low-tech, but still rather complicated series of tasks. To Well, think about this …
understand its potential impact, let’s take a quick look at the evolution Your average woodworker is on the clock for about 2,000 hours
of buying in parts. a year. A robot can potentially work 24 hours a day, seven days a

JUNE 2018 WWW.WOODSHOPNEWS.COM 39


week. That’s 8,760 hours a year, solid wood in appearance.” ACS

“The biggest challenge


or almost four and a half times now offers more than 30 material
the hours of a typical human. If choices, including 10 high gloss
a woodworker costs a company
$50,000 a year in wages, benefits for woodshops looking to options. The company uses zero-
edge technology for a visually
and related costs such as account-
ing and taxes, then a woodshop outsource is not so much seamless edge. Depending on the
material selection, the new prod-
analyzing its payroll might logi-
cally decide that it can afford to
a lack of choice, but too ucts’ core material is either MDF
or particleboard, and all of the
spend up to $200,000 a year for
a robot to replace four people.
many options.” substrates are Carb 2 compliant.
The biggest challenge for
NTU’s solution is well under woodshops looking to outsource
those numbers, so it begins to is not so much a lack of choice,
open up some interesting choices. but too many options. As market forces drive choice, consumers have
Do woodworkers and robots cost about the same to run? moved more and more to a sleek, contemporary look. But many out-
Well, the robot eats a little electricity and requires a bit of minor sourcing suppliers are still concentrating on more traditional, solid
routine maintenance, plus it enjoys the occasional attention of a wood solutions. The slow pace of change is in part due to a perception
programmer. that tastes fluctuate and will soon bounce back to a more tactile, natu-
The woodworker, on the other hand, needs a heated and air-con- ral look. But it’s also rooted in the reality that many of those suppliers
ditioned shop, general and task lighting, OSHA-regulated minimum are heavily invested in technologies, software and processes that can’t
working conditions, hiring, training, managing, shift supervisors, a switch gears as quickly as the whims of the kitchen-buying public.
shop manager, a lunchroom, bathrooms, health insurance, unemploy-
ment taxes, payroll accounting, etc. And robots don’t call in sick. LABELING IS CHANGING
It’s not going to happen this year, but robots on the jobsite are just One of the less celebrated but fundamental advances in outsourced
around the corner. As the technology develops (for example, one criti- parts, especially as woodshops order more components, is the ability of
cal area that needs a lot more work is regulating the amount of force the factory to mark parts according to the woodshop’s instructions. The
their grip uses), the cost of these machines is going to follow a path elements of a cabinet or a piece of furniture often need to be identifiable
established by virtually all of the other high-tech gadgets in our lives. in such a way that the assembler can find, orient and assemble the case-
They’re going to get cheaper. A lot cheaper. work quickly, and do so without the end-user seeing a path of clues.
According to a spokesperson for NTU (online at ntu.edu.sg), its robot That ‘printing’ is done with mechanical or laser etching or engraving,
is being used “to explore dexterous manipulation, an area of robot- or by printing on paper labels or directly on parts, or more and more
ics that requires precise control of forces and motions with fingers or frequently now by non-contact laser marking. Many of the larger out-
specialized robotic hands. As a result, the robot is more human-like in sourcing suppliers have created custom libraries of cabinets, and these
its manipulation of objects.” The team is now working to deploy that have been available for CAD programs for a long time. So, adding an
robot to do glass bonding that could be useful in the automotive indus- app that allows a woodshop to include its own marking isn’t a huge
try, and to drill holes in metal components for the aircraft manufactur- challenge. Among the advantages of being able to mark parts before
ing industry. But it began with a woodworking project. the job is handed off to an outsourced supplier is that a shop can devel-
And here’s the scariest aspect of the entire concept: NTU says that op its own lexicon, and train people accordingly. Sometimes, industry
“cost is not expected to be an issue, as all of the components in the ro- standards don’t work well for a custom shop. For example, a shop that
botic setup can be bought off the shelf.” builds casework for recreational vehicles or yachts will have different
nomenclature than one that builds furniture for health providers. Being
SURFACES ARE CHANGING able to mark components in a familiar language can help avoid mis-
Another noticeable shift in outsourcing of late is a heightened interest takes and save time on assembly.
in powder coating. One aspect of this solution over UV coating, paint, Unlike engraving, laser marking doesn’t actually create a depression
stain and clear finishes is a perception that it is tougher, and therefore in the wood surface. What it does is heat the very specifically targeted
should travel well. Shipped doors and drawers infrequently suffer a fibers until they change color and become visible. Many engraving sys-
little damage, including scuffs due to loose packaging, and that ap- tems can also do marking. And that marking can be done on the edges
parently is causing some cabinetmakers to warm to the idea of a more of boards, on flanges or in grooves, and of course in other less noticeable
resilient topcoat. traditional areas such as cabinet backs and drawer bottoms. What’s dif-
A powder-coated finish won’t delaminate, peel or crack, according to ferent here is that laser marking is extremely precise, so it can be used on
Integra Doors (integradoors.com), which supplies both raw and powered Tab A and Slot B, even when those integrated elements are very small.
coated MDF doors, drawer fronts, moldings and other wood compo- So, boxes that clip together with milled joinery elements rather than
nents. Woodshops looking to outsource are able to choose from more mechanical fasteners can carry essentially invisible markings. Plus, the
than 320 door styles in virtually any color. markings are distinct enough in terms of print quality that they can be
There is renewed interest in other surfaces, too. For example, in late read not only by a human eye, but also by devices such as the robot on
January ACS (atlantacabinet.com) launched a new line of contemporary the NTU campus. The process is cleaner than it used to be, too. There
cabinet fronts that includes both Shaker style (5-piece) and slab style are no inks or chemicals required, and the amount of electrical power
door and drawer fronts, all available in high-gloss acrylics and tex- needed, especially for fiber lasers, is fairly minimal. The technique is
tured TFL. According to company president Don Clements, the new very safe, and easy to include in a manufacturing process.
generations of these materials “are amazing, and are beginning to rival

40 WWW.WOODSHOPNEWS.COM JUNE 2018


SOME THINGS AREN’T CHANGING from an overseas supplier needs to really think about potential down-
In April, Science Daily (sciencedaily.com) reported a disturbing finding sides. Remember the Chinese drywall problem in 2009? Countries
from the American Chemical Society. Recent studies by that body have making plywood or MDF, foil, coatings and adhesives in relatively un-
discovered the re-emergence of something evil from our past – poly- regulated environments can pass along pollution problems that often
chlorinated biphenyl compounds, also known as PCBs. According to rear their ugly heads only after the products are installed in homes, or
the Environmental Protection Agency (epa.gov), these carcinogens are a sometimes many years later.
group of man-made organic chemicals consisting of carbon, hydrogen One of the most perplexing aspects of modern manufacturing is how
and chlorine atoms. The agency notes that PCBs have been shown to another country can buy logs in North America, saw them in Asia,
cause cancer, as well as a number of serious non-cancer health effects build components there and then ship them back across half a globe
including: “effects on the immune system, reproductive system, ner- – and do all that for less money than a homegrown supplier can. The
vous system, endocrine system and other health effects.” Because of most obvious answer is, of course, labor costs. And the difference there
that, they were banned in 1979, but prior to that they were used exten- is indeed profound. But there can also be other troubling aspects to
sively in adhesives and coatings. outsourcing from large off-shore suppliers. And let’s preface that by
According to Science Daily, Dr. Keri Hornbuckle (a professor of civil saying that these trends are not universal: not all foreign suppliers take
and environmental engineering) and her team from the University of short cuts. But there are enough who do that a woodworker should
Iowa’s College of Engineering wanted to determine how much and take note. If a cabinet shop is tempted to order low-cost completed
what types of PCBs are present in and around the average American parts from overseas, that process should perhaps begin by learning
home. They spent six weeks in the fall of 2017 sampling air in and out- about local or regional rules on the manufacturing process itself, such
side 16 typical Iowa homes. The article reports that they found three as the generation of volatile organic compounds (VOCs) and hazard-
neurotoxins at much higher levels than expected. The highest presence ous air pollutants (HAPs). But one should also do some research on the
was in finished kitchen cabinetry. brands and chemical components in adhesives, preservatives, coatings
So, what has this to do with outsourcing? and even plastics that are being used to build outsourced components.
Well, beyond the fact that this chemical is still being used (the EPA One of the few downsides to outsourcing is the fact that a woodshop
lists 79 suppliers worldwide, 51 of which are in China), it serves as a puts its own brand on something produced elsewhere, and thereby
warning sign for shops with overseas outsourcing suppliers. Not all owns not only the cost savings but also the hidden perils. Ordering
countries observe the ban on PCBs, or monitor and control formalde- from a producer in a highly regulated and monitored manufacturing
hyde levels, so a woodshop that is ordering casework or components zone such as the U.S. or Canada can substantially reduce such risks.

JUNE 2018 WWW.WOODSHOPNEWS.COM 41


HARNESS
THE POWER
Air tools offer many benefits to woodworking shops,
especially those with unique circumstances and remote jobsites

BY JOHN ENGLISH

A
few years ago, I was asked to make RPM. There’s also a fixed-base version and a don’t have a motor, so they often weigh less
felloes for a wagon wheel. These are laminate trimmer. than an electric counterpart that delivers
the wooden segments of a ring just No screaming, no sparks. I’m tempted. the same torque to speed ratio. They also
inside the iron tire. I hadn’t done it run a lot cooler and often quieter (as long
before, so I ended up seeking the advice of a MAKING THE CASE as you have a quiet compressor, or leave the
gifted Amish craftsman in Chetek, Wis. His Using pneumatics in the woodshop is noth- noisy one a hose length away, and prefer-
shop was in a two-stall garage, and he had a ing new. The tools aren’t as popular as elec- ably outside). That means that overload-
gas-powered riding lawnmower parked close tric ones, in large part because the hoses are ing or stalling aren’t concerns. If an electric
up against the building, chugging away in cumbersome. And a whole new world of motor stalls, it can heat up immediately. Not
high gear. That, it turns out, was his power cordless convenience hasn’t changed that so with air tools.
source. His sect doesn’t approve of electric- perception. But there are some very good Compressed air as a fuel is a lot safer and
ity (the rules vary among communities), so he reasons to reconsider. Pneumatics can make a cleaner, too. There’s no fire hazard with
had rigged the lawnmower to power a shaft whole lot of sense both at the workbench and sparks around propane tanks, or no possi-
that ran the entire width of the building. Then, on the jobsite. bility of electric shock when working in wet
like an old mill running off a water wheel, he In the shop, the hoses can be kept out of the conditions.
had connected a table saw, band saw and sev- way by just suspending them from the ceil- Campbell Hausfeld published an article on
eral other machines to the shaft with pulleys ing above a workbench. In fact, running an its website, campbellhausfeld.com, that points
and belts. inexpensive hose across the shop by screwing out some advantages that air tools have over
I ended up hiring him to make the wheel a few hooks into the ceiling can be a whole other options. The piece mentions the flex-
parts. He was obviously smarter than I was. lot less expensive that hiring an electrician to ibility of being able to operate in areas where
Having seen this resourcefulness, it was no install new power outlets. Plus, you can move other power sources aren’t available. Air tools
surprise to come across the Amish air-pow- them easily and quickly if the bench needs to can also perform tasks that electric tools can’t
ered router from Cottage Craft Works (cottage- be shoved over a few feet to make way for a and do others better – jobs such as spray coat-
craftworks.com). It’s a DeWalt DW6182 plunge new CNC, or some other shiny toy. ing or nailing a roof. They have a high power
router connected to a Sioux air motor, devel- Batteries are getting bigger. That makes to weight ratio because they lack the weight
oped specifically for Amish woodworkers. some of the cordless tools kind of heavy by of a motor, and that means they deliver a lot
Connect it to your compressor and you have the end of the day, especially the larger ones more work per pound. Air tools are often less
a quiet, 1-1/2-hp router that runs at 20,000 that consume more juice. Pneumatic tools expensive to own, too, because both fixing and

42 WWW.WOODSHOPNEWS.COM JUNE 2018


of air in a one-cubic foot tank), then the pres- an airline that has oil in it to power a finish
sure it exerts will be twice what it was. Squish spray gun. The residue will contaminate the
it more, and the amount of pressure rises in finish. If you only occasionally use the com-
direct proportion. Most tools have their pre- pressor to run a gun (and the gun requires
ferred PSI rating stamped or printed on them. lubing; some don’t!), check the manual to see
Compressors are rated in terms of the pump if it’s OK to put a drop or two of oil in the
motor’s horsepower, and that’s a handy rough quick connector before you attach the hose.
guide to the power of the unit. But the real It’s a good idea to attach a filter to the
guide is cubic feet per minute (CFM), and this compressor and blow out the residue every
varies according to the amount of pressure morning. In dry climates, this isn’t as critical
the air is under. A common rating might be 3 as it is in more humid areas. The filter will
CFM at 90 PSI. Most of your tools are going to mostly trap moisture, but also some extreme
be in the same PSI range (75 to 100), so to size fines. And the tank needs to be drained regu-
a compressor, add up the CFM requirements larly, too.
of all the tools that you’ll use simultaneously Quick releases are the industry standard
and then multiply by one and a half – or even for connecting and disconnecting tools and
two, as you may buy a bigger nail gun soon. hoses. However, the least expensive ones
Decibels are an important part of the equa- (and there are a lot of imports in that category
tion, too. If it’s just you in the shop and you these days) are made with base metal alloys
wear hearing protection, then it’s not really and they often have little tensile strength.
an issue. But if you’re taking a portable com- Cottage Craft Works also has an air-powered They can literally break and crumble when
pressor to a jobsite, it might be time to invest 1-hp router. you tighten them with a wrench, or snap in
in one of the new generation of quiet com- two under very low impact. Spend a few
pressors. There are also companies that make easy to outrun the pump’s ability to keep bucks and buy a spare, too. You’ll be glad you
sound boxes for compressors. If you decide to up with tools. For example, a little pancake did if the jobsite is several miles from a hard-
make an insulated box yourself, figure out a compressor that’s normally just used to run ware store. Buy a couple of ear plugs while
way to monitor heat build-up inside it. They a pinner won’t do well trying to run an or- you’re there. The noise when you disconnect
get mighty hot, and even if it doesn’t start a bital sander. a hose can be startling. Oh, and a roll of white
fire, it will damage the compressor. Lubing can be done in the air line, but only Teflon plumbing tape – it’s the best way to
The tank is also something to look at. It’s for tools like nail guns. You don’t want to use seal threads on air fittings.

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Products and information online at
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44 WWW.WOODSHOPNEWS.COM JUNE 2018


NEW
PRODUCTS

 KNAACK, introduces the Safety Kage


Cabinet, a three-section unit that pro-
vides jobsite safety for construction profes-
sionals and storage space for fall protection
and personal protection equipment. The exte-
rior of the unit’s double doors includes spaces
for a fire extinguisher, an eye wash station and
a first aid kit. Inside the cabinet, the left side of
the unit is comprised of three shelves to store
hard hats, vests and gloves, and the top shelf
contains cubby holes for smaller safety items
such as dust masks and ear plugs. The right
side includes hooks to hang harnesses, pul-
leys and ropes, according to the company. For
more, visit www.knaack.com.

JUNE 2018 WWW.WOODSHOPNEWS.COM 45


NEW PRODUCTS

 TEMS
PRECISION DRIVE SYS-
introduces the Preci-
sion Digital Stroke Gauge for CNC
operators to get an accurate stroke
measurement on HSK clamping sets.
The gage is accurate to ±.001, works
in any position and has a stable base
that provides reliable, repeatable
measurements without looking at the
spindle nose, according to the com-
pany. The gauge retails for $299. For
more, visit www.spindlerepair.com.

 PALMGREN, a brand of
C.H. Hanson, introduces
a 6” x 12” bench surface grinder,
designed for small shops, tool
rooms and maintenance shops.
The grinder delivers mirror-
like finishes, features cast iron
construction, and has extremely
smooth table operation, accord-
ing to the company. For more,
visit www.palmgren.com.

MOLDERS
STRAIGHT | CURVE | ELLIPTICAL

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Visit our website or give
us a call for details.

Toll Free 800-258-1380 | 603-732-0219


www.williamsnhussey.com

46 WWW.WOODSHOPNEWS.COM JUNE 2018


NEW PRODUCTS

 DEWALT continues to expand its Flexvolt sys-


tem with the new dual-voltage 12.0-Ah bat-
tery, model DCB612, and four-port Fast Charger,
model DCB104. The 20-/60-volt battery (DCB612)
 is optimized for use in new and existing DeWalt
tools designed for high-power applications, accord-
ing to the company. These tools include a cut-off
saw (DCS690), worm-drive circular saw (DCS577), 6”
grinder (DCG414), and 12” miter saw (DHS790). For
more, visit www.dewalt.com.

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Toll-free: (866) 248 – 0100

JUNE 2018 WWW.WOODSHOPNEWS.COM 47


NEW PRODUCTS

 BOSCH introduces the socket-ready


impact driver, model GDX18V-1600,
that can be switched quickly from a ¼” hex
shank to a ½” square drive. Other features
include a four-pole carbon-brush motor,
soft slim-grip handle and head-mounted
LED lighting system. For more, visit www.
boschtools.com.

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Call us at (800) 666-8174 or visit www.ventless.ca

48 WWW.WOODSHOPNEWS.COM JUNE 2018


NEW PRODUCTS

 MILWAUKEE TOOL introduces


new auto-lock tape measures, fea-
turing a blade that automatically locks
once it is extended to a desired length.
The tapes are available in 16’ and 25’
lengths, selling for about $11 to $15. For
more, visit www.milwaukeetool.com.

See us at Booth #2575

Macron Woodworking Machinery


* Easy Lift Assembly Tables
* Custom Made
* Made in the U.S.A.
* Decrease fatigue / Increase production
marconwoodworkingmachinery@gmail.com • (707) 292-6289
Youtube : https://www.youtube.com/watch?v=fSTDL3KDBbs

JUNE 2018 WWW.WOODSHOPNEWS.COM 49


AT THE GALLERIES

Indiana exhibit spotlights state guild


By Jennifer Hicks

S
elect work by members of the Fur-
niture Guild of Indiana Artisans is
on display at the Anderson Museum
of Art in Anderson, Ind. The exhibit
opened Apr. 22 and will run through June 10.
Participating members include George
Abiad of Anderson, Greg Adams of Lapel,
Darin Caldwell of Rome, Peter Falk of Cut-
ler, Andy Cole of Russiaville and Kent Sus-
ott of Indianapolis.
The guild formed in 2014 to represent the
history of and current work in furniture
making throughout the state. There are cur-
rently 13 members.
Earlier this year, guild members launched
a three-city tour, starting at the Arts Depot
in Union City in February. The next stop is
the Garrett Museum of Art in February 2019.
For more, visit www.andersonart.org.

Smithsonian Craft Show


The 2018 Smithsonian Craft Show took
place Apr. 26-29 at the National Building
Museum in Washington, D.C. It featured
120 American artists working with wood, For those about to rock, the Andersen Museum of Art hosts an exhibit by the Furniture Guild of Indiana Artists.

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50 WWW.WOODSHOPNEWS.COM JUNE 2018


AT THE GALLERIES

More views of the Anderson Museum exhibit featuring Hoosier furniture makers recognized by the state as Indiana Artisans.
ceramics, fiber, glass, leather, metal, paper plement the theme “Asian Influence/Ameri- sans included Michael Bauermeister, Eben
and other media. can Design.” Many of today’s top U.S. art- Blaney, John Cameron, Timothy Coleman,
For the first time, the show highlighted ists creating cutting-edge art are reconnecting Mark Diebolt, Paula Garbarino, Todd Leback,
Asian cultural influence on American crafts. American modernism to its roots in Asian Robert Patterson, Peter Petrochko, Janet and
“The show seeks to engage the public through culture,” the show said in a statement. Jay O’Rourke, and Ben Strear.
educational and artistic components that com- Participating furniture makers and wood arti- For more, visit www.smithsoniancraftshow.org.

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CALENDAR Oct. 3-5 — Architectural Woodwork Insti-
tute’s 66th annual convention, “Changing
MASSACHUSETTS
July 19-22 — Society of American Period
the Industry” in Naples. www.awinet.org Furniture Makers mid-year event. Annual

O
rganizations sponsoring meet- gathering for members and guests to attend
ings, classes or shows of inter- GEORGIA workshops, lectures and more. Location:
est to professional or hobbyist Aug. 21 — Cabinet Makers Association Old Sturbridge Village. www.sapfm.org
woodworkers are invited to sub- shop tours. Held prior to the IWF show, the
mit items to: Calendar, Woodshop News, event includes tours of local manufacturing MINNESOTA
10 Bokum Road, Essex, CT 06426; editorial@ facilities throughout Atlanta. For more, visit Oct. 1-3 — Wood Machinery Manufactur-
woodshopnews.com. www.cabinetmakers.org ers of America regional networking meet-
Aug. 22-25 — International Woodwork- ing. Location: Loews Minneapolis Hotel.
CALIFORNIA ing Fair. Biennial woodworking industry www.wmma.org
Monthly — San Fernando Valley Wood- trade show featuring the latest products
workers meetings are held on the third Thurs- from hundreds of exhibitors and dozens MISSOURI
day of each month at 7 p.m. at the Balboa Park of seminars to help woodworking business June 22 — Cabinet Makers Association
Sports Complex, Gym Building, at 17015 Bur- operations achieve maximum production, regional event featuring a tour Cabinet Con-
bank Boulevard in Encino. www.sfvw.org profit and efficiency. Location: Georgia cepts by Design. Location: Double Tree by
June 13-16 – Furniture Society Annual Con- World Congress Center in Atlanta. For reg- Hilton in Springfield. www.cabinetmakers.org
ference FS18: Nexus – Perspectives on Art, istration and hotel information, visit www.
Design, Craftsmanship & Technology. Confer- iwfatlanta.com WISCONSIN
ence seminars, tutorials and other events will Oct. 8-10 — Wood Components Manu-
be held at Dog Patch Studios and the Hyatt MARYLAND facturers Association’s fall conference and
Regency in San Francisco. www.furnsoc.org Monthly — The Howard County Wood- plant tour in Wausau. www.wcma.com
workers Guild meets the first Saturdays of
FLORIDA the month at the Bain Senior Center at 5470 WYOMING
Monthly — Woodcrafters Club of Tampa Ruth Keeton Way, Columbia, Md. from 9 Sept. 6-9 — Western Design Conference.
meets every third Thursday evening at 3809 a.m. to 12 p.m. Open to all those working in Exhibit and sale featuring western-themed
W. Broad St. in Tampa. For information, wood. For information, email Manny Flecker items.Location: Snow King Center in Jack-
www.tampawoodcrafters.org at aaron0641@hotmail.com son. www.westerndesignconference.com

ADVERTISING INDEX
Amana Tool ............................................www.amanatool.com .................................. C4 Lignomat USA, LTD ............................www.lignomat.com....................................... 16
AXALTA Coatings Systems .............www.axaltawoodcoatings.com ................. 1 Limtech Industries ..............................www.limtechindustries.com ................... 26
Beaver Tools ..........................................www.beavertools.com ........................21, 45 Log & Timber Home Show ..............www.loghome.com/shows ...................... 55
Berkshire Products ............................www.BerkProducts.com............................ 50 MARTIN Woodworking Machines Corp ...........................................................................
Biesse America ....................................www.biesseamerica.com ............................ 7 ......................................................................www.martin-usa.com .................................. 25
Boaters University .............................wwwboatersuniversity.com...................... C3 Mirka Abrasives Inc. ........................... www.mirka.com............................................... 4
California Air Tools ..............................www.californiaairtools.com ...................... 37 New England Drawer .........................www.newenglanddrawer.com ................ 47
Cantek America Inc ............................www.cantekamerica.com ......................... 43 Oneida Air Systems Inc ...................www.oneida-air.com ...............................5, 49
Castle, Inc ...............................................www.castleusa.com..................................... 27 Scm Group ............................................www.scmgroupna.com ............................. 20
CCF Industries.......................................www.ccfdrawers.com ................................. 46 SMARTECH ...........................................www.smartechonline.com ....................... 15
Colonial Saw ......................................www.scaw.com .....................................23, 33 Southworth Products Corp ...........www.southworthproducts.com.............. 13
Connecticut Saw & Tool ...................www.ctsaw.com ........................................... 11 Tablelegs.com/Classic Designs ...www.Tablelegs.com ..................................... 44
DC Distributing .....................................www.dc-dist.com ........................................... 18 The Drawer Depot ..............................www.drawerdepot.com/index.php....... 14
Easy Lift Assembly...............................…….. ...................................................................... 49 Top Drawer Components ................www.topdrwr.com ........................................... 3
Elias Woodwork and Manufacturing .................................................................................. Vacuum Pressing Systems.............www.vacupress.com ................................... 44
......................................................................www.eliaswoodwork.com .......................... 17 Ventless Inc. ...........................................www.ventless.ca ............................................ 48
Grizzly Industrial, Inc ..........................www.grizzly.com ............................ C2, 28-29 Virutex .......................................................www.virutex.com ............................................. 2
Hafele America Co. .............................www.hafele.com/us .................................... 51 W. Moore Profiles Ltd .....................www.wmooreprofiles.com ........................ 12
Hearne Hardwoods ............................www.hearnehardwoods.com .................. 39 WalzCraft Industries Inc. .................www.WalzCraft.com.................................... 48
Hoffmann Machine Company ........www.hoffmann-usa.com ............................ 47 Williams & Hussey Machine Co. ..www.williamsnhussey.com ....................... 46
IWF Atlanta ............................................www.iwfatlanta.com ....................................... 9 Wood Tech Industries, Inc. .............www.WoodTechIndustries.com ........... 19
Keystone Wood Specialties ............www.keystonewood.com ........................... 51 Wood-Welder ......................................www.woodwelder.net .................................. 50
Laguna Tools Inc. .................................www.lagunatools.com ................................. 41

52 WWW.WOODSHOPNEWS.COM JUNE 2018


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JUNE 2018 WWW.WOODSHOPNEWS.COM 55


OUT OF THE WOODWORK

Model programs

S
killsUSA recently named 24 chapters
as Models of Excellence in recognition Students from Massachusett’s Greater Lowell Technical High School celebrate their achievement.
of their integration and application
of personal, workplace and technical
skills. SkillsUSA is one of the largest programs and chapter programming. Achievement is (Mass.); Franklin Technology Center (Mo.);
promoting career and technical education. measured by the effectiveness of students in Gloucester County Institute of Technology
“The Models of Excellence program repre- implementing the chapter activities including (N.J.); Catawba Valley Community College
sents the very best in chapter achievement and personal responsibility, integrity, work ethic (N.C.); Autry Technology Center and Gordon
community involvement,” Timothy W. Law- and organization. The hands-on approach of Cooper Technology Center (Okla.) Tennes-
rence, executive director of SkillsUSA, said in the program actualizes the SkillsUSA mission see College of Applied Tech–Pulaski (Tenn.);
a statement. “These chapters define excellence of empowering members to become world- A&M Consolidated High School and College
across the board, serving as models for other class workers, leaders and responsible Ameri- Station High School (Texas); Southampton
chapters to emulate in strengthening their can citizens, according to the organization. High School (Va.), and Woodland High School
local programs.” The honored chapters include Willow Can- (Wash.)
The honored chapters will participate in the yon High School (Ariz.); Norwalk High School SkillsUSA is a nonprofit partnership of stu-
SkillsUSA National Leadership and Skills Con- (Calif.); Durango High School, Centauri High dents, instructors and industry. Founded in
ference, June 25-29, in Louisville, Ky. Activities School and Thomas Jefferson High School 1965 and endorsed by the U.S. Department of
include finalist interviews and an awards din- (Colo.); Cambridge High School, Cross Keys Education, the association serves more than
ner at the Kentucky Derby Museum. High School, Grovetown High School, Sandy 360,000 members.
The Models of Excellence program promotes Creek High School, Union Grove High School, For more, visit www.skillsusa.org.
the intentional learning of personal, workplace and Wiregrass Georgia Technical
and technical skills outlined in the SkillsUSA College (Ga.); Dorchester Career and
framework for student development. Specific Technology Center (Md); Greater
60 Grit Rough humor by Steve Spiro
characteristics within each skill area ensure Lowell Technical High School and
tangible benchmarks for student achievement Lynn Vocational Technical Institute

WHEN BIRDS GO TO TRADE SCHOOL

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