Beruflich Dokumente
Kultur Dokumente
A PROJECT REPORT
Submitted By
BE-ME-12 GROUP I
SUBGROUPS III
AT
AMET UNIVERSITY
KANATHUR
CHENNAI
DECLARATION
We hereby declare that the project entitled “AIR OPERATED
DOUBLE DIAPHRAGM PUMP-(WILDEN PUMP)” submitted for
the Bachelor of Engineering degree is our original and unique work
and has not formed the basis for any award previously for any other
degree, diploma or any other similar title.
CERTIFICATE
PROF. K.R.CHIDHAMBARAM
SIGNATURE OF PRINCIPAL-DG COURSES
AMET UNIVERSITY
DATE CHENNAI
1. ARAVINTH.K 1453-B
3. CHANDRAPRAVEEN.C 1467-B
4. BALAJI.G 1461-B
6. DEVAKUMAR.A.N 1472-B
8. BIBIN.S 1466-B
ACKNOWLEDGEMENT
OUR AIM:-
To have a trial run and analyze the specifications of the pneumatic pump
and make it run successfully.
PLAN OF ACTION:-
Understand the working of the pneumatic pump and make a list of the
components and the tools required, prepare 2D diagrams for the PUMP,
3D animation of the pneumatic pump and complete the fabrication. Trial
and testing to be done on the components and finally assembly in the
SHIP- IN- CAMPUS to be done successfully.
TABLE OF CONTENTS
INTRODUCTION
NECESSITY OF THE PROJECT
BASIC COMPONENTS OF AODD PUMP
PRINCIPLE OF WORKING
2D DIAGRAM
COMPONENT DESCRIPTION
PLANNING
ASSEMBLY
DISMANTLING
MAINTAINANCE AND SAFETY MEASURES
CONCLUSION
INTRODUCTION
NECESSITY OF PROJECT
COMPONENTS:
Air chamber casings (Qty 2)
Air distribution system (1 unit)
Outer diaphragm piston (Qty.2)
Inner diaphragm piston (Qty.2)
Valve balls (non-return) (Qty.4)
Valve seat (Qty.4)
Discharge manifold (Qty.1)
Liquid chamber casing (Qty.2)
Diaphragm (2nos)
Suction manifold (Qty.1)
PRINCIPLE OF WORKING
1. The air is ported through the air valve piston into the center block,
where two directional ports direct the air to the left or right side of
the pump.
2. The pump has two liquid chambers, two air chambers and two
diaphragms. In each pair of chambers, the liquid and the air
chambers are separated by a flexible diaphragm.
3. When in the air chamber, the air pressure is applied on the back
side of one diaphragm forcing the product out of the liquid chamber
into the discharge manifold.
4. As the two diaphragms are connected by a rod, or shaft, the other
diaphragm is pulled towards the center of the pump. This causes a
suction stroke on the other side.
5. Ball valve open and close alternately to fill chamber, and block
back- flow.
6. At the end of the shaft stroke, the air mechanism (air valve piston)
automatically shifts the air pressure to reverse the air pressure to
(opposite side) reverse the action of the pump.
The air chamber is the chamber that houses the air which power the
diaphragms. the casing of the air chamber is made tough to handle,
max. pressure of 8.6 bar. The center part of the casing is drilled for
the shaft to move inside. These casings are bolted with air
distribution unit and the casing is provided with one more passage,
through which air from the unit is allowed to fill the chamber.
AIR DISTRIBUTION SYSTEM:
The air distribution system is the heart of the pump. The air
distribution unit is the mechanism that shifts the pump in order to
create suction and discharge stoke. This unit consist of air valve
spool and pilot spool, these spool directs pressurized air to one air
chamber while exhausting the other. The air causes the main
shaft/diaphragm assembly to shift to one side. When the shaft
reaches the end of its stock, the inner piston actuates the pilot spool,
which pressurizes and exhausts the large end of the air valve spool.
The repositioning of the air valve spool routes the air to the other
chamber.
DIAPHRAGM:
The diaphragm membrane provides for separation of the process
fluid and the compressed air power source. To perform adequately,
diaphragm should be of sufficient thickness and of appropriate
material to prevent degradation or premeation in specific process
fluid application.
SUCTION MANIFOLD:
Process fluid enters the pump from the intake port located on the
inlet manifold at the bottom of the pump.
PLANNING:
Once the project was decided and approved, the team had to make an
organized plan for doing the project in the systematic way.
The pump working and construction was studied thoroughly and
understood that for the construction, process had to be precise.
Firstly, we collected dimensions & parts specifications about a
particular series of AODD pump.
Then, we made 2D diagrams and an animation of the project to
precision and after through study we gave the components for
fabrication.
LIST OF COMPONENTS GIVEN FOR FABRICATION:
Suction manifold (Qty.1)
Discharge manifold (Qty.1)
Liquid chamber casing (Qty.2)
Air chamber casing (Qty.2)
LIST OF COMPONENTS BOUGHT FROM MARKET:
Diaphragm ( 2 pairs)
Inner & outer diaphragm piston (Qty.4)
Valve ball & valve seat ( Qty .4)
Air distribution unit & shaft
Shaft block gaskets
Clamp bands
Bolts & nuts
S.NO DESCRIPTION PART NO QTY
1 DIAPHRAGM 005008NP 2NOS
2 NRV VALVE 005010NP 4NOS
3 BALL SEAT 005512NP 4NOS
4 LOCK NUTS NP500AL 2NOS
5 HOLDING PLATES 005504AL 2NOS
6 SUCTION AL5517MS 4NOS
DISCHARGE
CLAMPS
7 CHAMBER CLAMP AL5518MS 2NOS
8 MOUNTING PADS 005021NP 4NOS
9 SUCTION 00CB06SS 8NOS
DISCHARGE
CLAMP BOLTS
These were items that had to be bought from the markets based on
the part number of a particular series (AOD 55), for which the
constant efforts of the team were successful.
ASSEMBLY
10. If fluid is not discharged after you start the pump, or if you
hear an abnormal notice any irregularity, shut down the pump
immediately.
CONCLUSION
Thus, the objective of the project, fabrication and installation
of the AIR OPERATED DOUBLE DIAPHRAM PUMP for
pumping bilge was fulfilled.
This project was a great opportunity for us to test our
technical and practical skills.
We hope that this project will be usefull for ship-in-campus in
future, as well as onboard ships.