EIM - New

COMPETENCY-BASED LEARNING MATERIAL
Sector : ELECTRICAL SECTOR
Qualification Title: Electrical Installation and Maintenance NC –II
Unit of Competency: PREPARE ELECTRICAL HYDRAULIC AND POWER

TOOLS
Module Title: PREPARING AND MAINTAINING ELECTRICAL

HYDRAULIC AND POWER TOOLS
Misamis Occidental National High School

Oroquieta City
Plan
Training
Session
CBLM on Electrical Date Developed: Document No.

Installation and April 2016 Issued by:
Maintenance NC – Date Revised:
II NTTA
Developed by: Page of
Harley Gil D. Saren
Preparing and Revision # 00
Maintaining
Electrical Hydraulic
and Power Tools
Date Revised:
Maintenance NC –
II NTTA
Developed by: Page of
Harley Gil D. Saren
Maintaining
and Power Tools
ELECTRICAL INSTALLATION AND MAINTENANCE NC II
COMPETENCY-BASED LEARNING MATERIALS
List of Core Competencies
No. Unit of Competency Module Title Code
Prepare electrical Prepare electrical

CON724308
1. power and hydraulic power and hydraulic
tools tools
Perform roughing-in Perform roughing-in

activities for activities for CON724309
2.
communication and communication and
distribution systems distribution systems
Install wiring devices Install wiring devices

for floor and ground for floor and ground CON724310
3.
fault current fault current
interrupting outlets interrupting outlets
Install electrical Install electrical

CON724311
4. protection system for protection system for
lighting and grounding lighting and grounding
Install electrical Install electrical

lighting systems on lighting systems on CON724312
5.
auxiliary outlets and auxiliary outlets and
lighting fixtures lighting fixtures

Date Revised:
Maintenance NC –
II NTTA
Developed by: Page 1 of
Harley Gil D. Saren
Maintaining
and Power Tools
MODULE CONTENT
UNIT OF COMPETENCY: Prepare Electrical Power and Hydraulic

Tools
MODULE TITLE: Prepare Electrical Power and Hydraulic

Tools
MODULE DESCRIPTOR:
This unit covers the knowledge, skills and proper attitude in
preparing electrical power and hydraulic tools.
NOMINAL DURATION: 40 HOURS
LEARNING OUTCOMES:
At the end of this module the trainee/student must be able to:
1. Select electrical power and hydraulic tools.
2. Maintain electrical power and hydraulic tools.
ASSESSMENT CRITERIA:
1. Electrical power and/or hydraulic tools are selected in line with the
job specification.
2. Quantity and ratings of electrical power and hydraulic tools are
checked in line with the job requirements.
3. Damaged electrical power and hydraulic tools are reported to the
person concerned.
4. Electrical power and hydraulic tools are maintained and stored
properly upon completion of the job in line with the manufacturer’s
specification.
5. Defective electrical power and hydraulic tools are segregated and
reported to the person concerned in line with the company
standards.

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
LEARNING OUTCOME NO. 1:
SELECT ELECTRICAL POWER AND HYDRAULIC TOOLS
Contents:
1. Different kinds of electrical power and hydraulic tools.

2. Operating principles, parts and functions of electrical power and
hydraulic tools.
3. Safe handling of electrical power and hydraulic tools.
Assessment Criteria
1. Electrical power and/or hydraulic tools are selected in line with the
job specification.
2. Quantity and ratings of electrical power and hydraulic tools are
checked in line with the job requirements.
3. Damaged electrical power and hydraulic tools are reported to the
person concerned.
Conditions
Students/trainees must be provided with the following:

Learning Materials
1. Tool Manuals
2. Learning Elements
3. Book
Tools
1. Electrical power and hydraulic tools
2. PPE
Assessment Method:
1. Demonstration
2. Direct observation and questioning
3. Written

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Learning Experiences
Learning Outcome 1
Select Electrical Power and Hydraulic Tools
Learning Activities Special Instructions
1. Read the Information Sheet

1.1-1 on different kinds of If you have some problem on the
electrical power and hydraulic content of the information sheet, don’t
tools. hesitate to approach your facilitator.
2. Answer Self-check 1.1-1
Compare answers with Answer If you are now knowledgeable on the
Key 1.1-1 content of the information sheet, you
3. Read the Information Sheet can now answer self-check provided in
1.1-2 on operating principles, the module.
parts and functions of electrical
power and hydraulic tools.
If you got 90%-100% correct answer in
4. Answer Self-check 1.1-2 the self-check, you can now move to
Compare answers with Answer the next information sheet. If not,
Key 1.1-2 review the information sheet and go
over the self-check again.
5. Perform the Job Sheet 1.1-2 on
operating principles, parts and
functions of electrical power
and hydraulic tools.
Evaluate your output using the
Performance Criteria Checklist
1.1-2 before showing it to your
trainer.
6. Read the Information Sheet
1.1-3 on safe handling of
electrical power and hydraulic
tools.
7. Answer Self-check 1.1-3
Compare answers with Answer
Key 1.1-3

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
8. Perform Task Sheet 1.1-3 on After doing all activities of this LO,
safe handling of electrical you are ready to proceed to the next
power and hydraulic tools. LO on maintaining electrical power
Evaluate your output using the and hydraulic tools.
Performance Criteria Checklist
1.1-3 before showing it to your
trainer.

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Information Sheet 1.1-1
Different kinds of electrical power and hydraulic tools
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to:
1. Identify the different kinds of electrical power and hydraulic tools.
2. Define each electrical power and hydraulic tools.
Introduction:
Electrical tools are used to multiply manual work of humans. Tools
can be considered as extension of the human hand thereby increasing its
speed, power and accuracy.
Advantages of using the proper tools

- Efficiency of the work
- High quality of work is achieved
- Speed of accomplishment is faster
- Accuracy
However, these advantages depend upon the three factors, namely:
1. availability and sufficiency of materials
2. experience and skill of the workers in their respective fields
3. tools and equipment of good quality.
Definition of Terms
Calibration - is a technique of testing and adjusting an instrument by

referring to another instrument or device of known accuracy and
precision
Die - is a component that bucks up cutter on opposite side of metal
box
http://www.slideshare.net/lyngile/different-types-of-electrical-power-and-hydraulic-tools

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Hydraulic - is using pressurized fluid oil to accomplish work.
Hydraulic oil - is specially formulated oil for hydraulic pumps.
Knockout punch - is a device used to make openings for conduit in
metal enclosures
Ram - is a device used to transfer hydraulic pressure to a mechanical
device
ELECTRICAL POWER TOOLS
Portable Hand drill is a small drilling machine. It is a tool fitted with

a cutting tool attachment or driving tool attachment, usually a drill
bit or driver bit, used for boring holes in various materials
or fastening various materials together with the use of fasteners. The
attachment is gripped by a chuck at one end of the drill and rotated
while pressed against the target material.
Figure 1.1-1 Portable Hand Drill
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Portable Grinder is a small drilling machine used for several function
including, grinding and cutting processes depending on the type of
disc fitted to the machine. Grinders can be powered by an electric
motor, petrol engine or compressed air. The motor drives a geared
head at a right-angle on which is mounted an abrasive disc or a
thinner cut-off disc, either of which can be replaced when worn. Angle
grinders typically have an adjustable guard and a side-handle for two-
handed operation. Certain angle grinders, depending on their speed
range, can be used as sanders, employing a sanding disc with a
backing pad or disc. The backing system is typically made of hard
plastic, phenolic resin, or medium-hard rubber depending on the
amount of flexibility desired. It may be used for removing excess
material from a piece. There are many different kinds of discs that are
used for various materials and tasks, such as cut-off discs, abrasive
grinding discs, grinding stones, sanding discs, wire brush wheels and
polishing pads. The angle grinder has large bearings to counter side
forces generated during cutting, unlike a power drill, where the force
is axial.
Figure 1.1-2 Portable Grinder

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Power saw is a tool consisting of a hard blade, wire, or chain with a
toothed edge. It is used to cut through relatively hard material, most often
wood. The cut is made by placing the toothed edge against the material and
moving it forcefully back and forth.
Figure 1.1-3 Power Saw
HYDRAULIC TOOLS
Hydraulic Pipe Bender is a flexible mandrel formed of a strong,

closely wound steel helix, which is inserted in a soft metal pipe in order that
it may be bent without distortion. Pipe bending is the umbrella term
for metal forming processes used to permanently form pipes or tubing. One
has to differentiate between form-bound and freeform-bending procedures,
as well as between heat supported and cold forming procedures. Form
bound bending procedures like press bending or rotary draw bending are
used to form the work piece into the shape of a die. Straight tube stock can
be formed using a bending machine to create a variety of single or multiple
bends and to shape the piece into the desired form. These processes can be
used to form complex shapes out of different types of ductile metal tubing.
Freeform-bending processes, like three-roll-pushbending, shape the
workpiece kinematically, thus the bending contour is not dependent on the
tool geometry.
http://docslide.us/documents/module-6-preparing-electrical-power-and-hydraulic-tools.html
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Figure 1.1-4 Hydraulic Pipe Bender
Hydraulic jack hammer is a powerful tool used in demolition and

construction. It works on the principles of hydraulics as discovered and put
into use by Blaise Pascal.
Figure 1.1-5 Hydraulic Jack Hammer
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Hydraulic Knockout Set is a hand tool used to punch a hole through sheet
metal. It is a very simple tool that consists of a punch, die, and screw. There
are three different drive systems: manual, ratchet, and hydraulic.
Figure 1.1-6 Hydraulic Knockout Set
Dieless Hydraulic Crimper is used to crimp, or connect, a connector to an

end of a cable or hose. Here we join two pieces of the cable / hose by
crimping either one or both parts so that they hold on to each other. Often
used to attach a terminal or contact to the electrical conductor, a proper
crimp requires a crimp tool, electrical conductor and the crimp barrel.
Figure 1.1-7 Dieless Hydraulic Crimper
https://en.wikipedia.org/wiki/Knockout_punch
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Portable power threader is a tool used to cut or form threads inside
or outside a pipe or conduits.
Figure 1.1-8 Portable Power Threader
http://baolifengtools.blogspot.com/2014/05/the-definition-of-hydraulic-crimping.html

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Self- Check of 1.1-1
Direction: Read the statement carefully and identify what is being described
or defined. Choose your answer from the words inside the box.
Portable Hand drill Portable Grinder
Hydraulic Pipe Bender Dieless Hydraulic Crimper
Portable power threader Hydraulic Knockout Set
________________1. It used for several function including, grinding and

cutting processes depending on the type of disc fitted to
the machine.
________________2. It is used to crimp, or connect, a connector to an end of a
cable or hose.
________________3. It is a used for boring holes in various materials or
fastening various materials together with the use of
fasteners.
________________4. It is a flexible mandrel formed of a strong, closely wound
steel helix, which is inserted in a soft metal pipe in order
that it may be bent without distortion.
________________5. It is a tool used to cut or form threads inside or outside a
pipe or conduits.
________________6. It is a hand tool used to punch a hole through sheet
metal. It is a very simple tool that consists of a punch,
die, and screw.

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
ANSWER KEY 1.1-1
1. Portable Grinder
2. Dieless Hydraulic Crimper
3. Portable Hand drill
4. Hydraulic Pipe Bender
5. Portable power threader
6. Hydraulic Knockout Set

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Operating principles, parts and functions of electrical power
and hydraulic tools
1. Identify the parts and functions of electrical power and hydraulic
tools.
2. Enumerate the steps on how to operate electrical power and
hydraulic tools.
Parts and Functions of Portable Electric Drill
Figure 1.2-1 Parts of a Portable Hand Drill
1. Pistol grip – a handle to hold the drill

2. Cord strain reliever – it prevents the electrical cord to suffer from
strain during and after operation

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
3. Electrical cord – with the plug, it is use to connect the drill to the
electrical supply
4. Switch lock – a button which can keep the switch in the ON
position
5. Trigger switch – a switch to switch the motor ON and OFF
6. Chuck wrench – use to tighten and loosen the chuck
7. Reversing switch – a switch to reverse the rotation of the drill from
forward to reverse rotation and vice versa.
8. Chuck – holds and turns the rotary cutting tools
Portable Electric Drill Safety

1. Wear safety glasses when operating with portable electric drill.
2. Disconnect the drill from the electrical supply when installing bits.
3. Clamp stock so it will not move during the drilling operation.
4. Before drilling, turn the drill on to see if the bit is centered and
running true.
5. Align the bit with the desired hole location before turning the drill
on.
6. Hold the drill firmly with both hands while drilling.
7. When drilling deep holes with a twist drill, move the bit up and
down several times while drilling to remove cuttings and reduce
overheating in the bit.
8. Do not allow the cord to become wrapped around the drill when
working.
9. If the electrical cord becomes frayed or starts to separate from the
drill housing, repair it immediately!
10. Remove the bit from the drill as soon as the work is completed.
11. Select the correct bit for the finish and material being drilled.
Make sure the bit is securely tightened in the drill chuck.
12. Be extremely careful when using larger portable electric drills
(3/8" and 1/2"). If the bit should hang or get caught the drill will
twist in the operator’s hands causing a sprain or bruised fingers.
13. Always remove the key from the chuck before drilling.
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
14. To prevent seizing, reduce the feed pressure when the drill bit is
about to come through the material.
Procedures in using Portable Hand Drill

1. Always center punch or make a starting indentation in the material
being drilled to get an accurate starting point for the drill bit.
2. Tighten the drill bit by rotating the chuck key to all three holes in
the chuck. This will help to keep the drill bit centered.
3. Use only straight shank or Silver and Deming drill bits in portable
electric drills.
4. Apply moderate even pressure to the drill during the drilling
operation. If excessive pressure is required to make the bit cut then
the bit is dull and needs to be sharpened.
5. Maintain good balance at all times when drilling.
6. Use slow drill speeds for drilling metal and fast speeds for drilling
wood.
7. To obtain holes that are placed accurately, drill a small pilot first
then drill the final hole.
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Parts and Functions of Portable Disc Grinder
Figure 1.2-2 Parts of a Portable Grinder
1. Tool rest – it is where the position of the grinder when not in use
2. OFF/ON Switch – a switch to switch the motor ON and OFF
3. Switch lock – a button which can keep the switch in the ON
position
4. Electrical cord – with the plug, it is use to connect the drill to the
electrical supply
5. Cord strain reliever – it prevents the electrical cord to suffer from
strain during and after operation
6. Handle – it is held by the operator when operating for better
performance
7. Guard – a metallic covering use in trapping the chips flying from
the work piece
8. Grinding disc – a manufactured stone disc for cutting/grinding
concrete/metal materials
Maintenance NC – Date Revised:
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
9. Locking nut – a nut use to hold/lock the grinding disk firmly to
avoid accident
10. Spindle – used to attach the grinding disk to the rotor of the
motor
Portable Disc Grinder Safety
1. Wear safety glasses, or face shield at all times when using the
portable disc grinder.
2. Wear hearing protection when grinding operating the portable disc
grinder.
3. Position the grinder so that sparks and grit thrown of during
grinding will not hit the operator or others working in the area.
4. Make sure the material being ground is well secured.
5. Never grind with the portable disc grinder in an area which houses
flammable materials or combustible gases.
6. Replace the grinding disk when it becomes worn to half its original
diameter.
7. Wear long sleeve leather gloves when grinding with the portable disc
grinder to protect hands and forearms.
8. Hold the portable disk grinder with both hands when grinding.
9. Never lay the portable disc grinder down until the disk stopped
rotating.
10. Keep the electrical cord and extension cords out of the way of the
work when grinding.
11. When using the wire brush attachment on the portable disc
grinder, hold the grinder extra firm to prevent it from being thrown
about and cause an accident.
12. Caution others in the work area to wear safety glasses, hearing
protection and to watch out for flying sparks and grit.
Procedures in using Portable Disc Grinder
1. Tighten the grinding disk snuggly when mounting it on the portable

disc grinder. The disk will tighten itself during normal operation.
2. Be sure to hold the portable disc grinder firmly when the off/on
switch is turned on. The centrifugal force created by the rotating
disk will cause the portable disc grinder to move or jump.
3. For extended periods of grinding the operator may lock the off/on
switch in the on position to avoid fatigue from holding the switch on
manually.
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
4. When an extension cord is used with the portable disc grinder,
make sure that the cord is sufficiently large in size for the grinder
being used. A #14 gauge extension cord is minimum and #12 gauge
is preferred.
5. Keep the electrical and extension cords positioned away from the
grinding area. Cords are easily severed by the portable disc grinder.
6. When laying the portable disc grinder down, always position it on
the tool rest.
7. Before using the switch lock on the portable disc grinder always
check to make sure the lock is functioning properly.
8. Hold the portable disc grinder so that sparks and grit are thrown
away from the operator and from others who are working in the
area.
9. Using the portable disc grinder is hard work and causes rapid
fatigue, rest frequently and do not become exhausted to help avoid
accidents
Parts and Functions of Hydraulic Pipe Bender
Figure 1.2-3 Parts of a Hydraulic Pipe Bender
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
1. Hydraulic hose – A high-pressure resistant hose where the
hydraulic oil travel from the hydraulic pump to hydraulic ram.
2. Hydraulic pump – It is considered to be the heart of tool where in it
houses the hydraulic oil.
3. Ram travel gauge – A visible guide in determining the distance
travelled by the hydraulic ram.
4. Hydraulic ram – it is the one that pushes the pipe being bended to
the desired angle.
5. Pipe support – It provides support to the pipe being bended.
6. Bender shoe – It catches the pipe being bended attached to the
hydraulic ram.
7. Bender frame – it houses the entire unit that provides strength and
support.
Safety rules in using hydraulic pipe bender

1. Never substitute brake fluid for hydraulic oil.
2. Never disconnect the hose when it is under pressure.
3. Never place hands near ram or shoe while bending.
4. Always use proper size conduit shoe and support.
5. Be sure that floor area is clear for pipe movement.
6. Lift heavy bender parts correctly.
7. Make sure that the shoe, follow bar, saddle, pipe support and other
accessories are appropriate for the size of the size and type being
bent
Procedures in using Hydraulic Pipe Bender

1. Raise the handle.
2. Raise the upper wing plate.
3. Select the suitable bending die for the pipe to be bent and slip it on
the end of the cylinder ram.
4. Select the positions of the swaging blocks for the pipe. For shorter
pipes, position the swaging blocks closer together to account for
the pipe shortening during the bending process.
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
5. Turn the swaging blocks so the notch that best fits the diameter of
the pipe to be bent faces in the direction of the bending die.
Note: Lubricating the swaging blocks will promote ease of
movement.
6. Place the pipe you are going to bend.
Note: Keeping the bending die lubricated will promote easy
removal of pipe after the bend is made.
7. Lower the upper wing plate.
8. Close the release valve by turning clockwise.
9. Pump the handle to bend the pipe.
Note: Applying heat to the pipe will promote ease in bending.
Parts and Functions of Hydraulic Knockout Set
Figure 1.2-4 Parts of a Hydraulic Knockout Set

Safety rules for using hydraulic knockout sets
1. Never substitute brake fluid for hydraulic oil.
2. Do not near live electrical parts.
3. Never force the pump handle.
4. Always wear eye protection.
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Procedures in using Hydraulic Knockout Set
1. Match the punch, die, draw stud, adapter (if needed), and spacer(s)
as required for the size hole to be punched.
2. After marking the hole location, drill a hole approximately 1⁄32" to
1⁄16" larger than the draw stud or adapter being used.
3. When using 3⁄4" through 3" punch and die, thread the end of the
3⁄4" draw stud with the shortest thread length into the ram until
snug.
When using the 1⁄2" punch and die, thread the larger 3⁄4" end of the
3⁄8" adapter draw stud directly into the ram until snug.
When using the 31⁄2" and 4" punch and die, thread the 11⁄8"
adapter over the 3⁄4" draw stud until snug. The threaded end of the
11⁄8" adapter should face away from the ram.
4. Determine spacer(s) needed (if any) and install.
5. Slide the die onto the draw stud with the open end of the die facing
away from the ram.
6. Place the draw stud through the hole you drilled in step 2. Then
thread the punch onto the draw stud (or adapter) with the cutting
face toward the material to be punched. Thread the punch onto the
draw stud until the punch, die and spacers are snug against the
material.
7. Complete the punching process by activating the hand pump.
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Parts and Functions of Dieless Hydraulic Crimper
Figure 1.2-5 Parts of a Hydraulic Crimper
Safety Rules in Using Hydraulic Crimpers

1. Ensure that die is mounted securely on threading machine.
2. Keep die flooded with cutting oil during operation.
3. Keep hands, clothing and hair away from rotating parts.
4. Always wear eye protection.
Procedure in using Dieless Hydraulic Crimper

1. Insert the cable fully into the connector.
2. Position the connector in the crimping head.
3. If open, close the die head and push in the movable pin unit. Make
sure the movable pin is fully engaged.
4. Align the tool with the alignment mark (for lugs) or center stop (for
sleeves)
5. Pump the handle to advance ram. Continue to pump until the
pressure relief valve activates. Note: Pressure relief is indicated by
an audible “pop” and a sudden drop in handle force.
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
6. To release the hydraulic pressure, pull the release trigger back
while pressing down on the handle. Note: To prevent the ram from
retracting completely, release the trigger. This speeds the crimping
process when a single connector requires several crimps.
7. For a cUL or UL classified crimp, complete the number of crimps
specified in the cUL/UL Table. Note: For brands not listed, consult
the connector manufacturer’s instructions to determine the
number of crimps and the acceptability of installation with a
dieless tool.
8. To remove the tool from a splice, pull the movable pin on the die
head and open the crimping head.
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
I. Direction: Identify the position of the parts of portable electric drill.

Write the number of its position on the space before each letter.
_____A. Chuck
_____B. Chuck Wrench
_____C. Cord Strain Relievers
_____D. Electrical Cord
_____E. Piston Grip
_____F. Reversing Switch
_____G. Switch Lock
_____H. Trigger Switch

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
II. Direction: Write the letter of the most correct answer on your answer
sheet.
1. What personal protective equipment should be worn when operating the

portable disc grinder?
a. Safety glasses
b. Safety glasses and hearing protection
c. Safety glasses, hearing protection and gloves
d. Safety glasses, hearing protection, gloves and respirator.
2. When operating the portable disc grinder the grinding disk should be
positioned so the sparks and grit are thrown _____________.
a. away from the operator.
b. away from the operator and others in the work area.
c. up to avoid hitting others.
d. down to avoid hitting others.
3. Grinding with the portable disc grinder, should not occur in an area
which ______________.
a. is enclosed.
b. is freshly painted.
c. has windows.
d. houses flammables or combustible gases.
4. The grinding disc should be replaced when worn to _____________ of its

original diameter.
a. 1/4
b. 1/2
c. 5/8
d. 3/4
5. Hands and arms should be protected by wearing ____________ when using

the portable disc grinder.
a. gloves
b. long sleeved shirt
c. long sleeved leather jacket
d. long sleeved leather gloves.
6. What can the operator expect to happen when the wire brush attachment
is used on the portable disc grinder?
a. The grinder may jump or be thrown about.
b. The grinder rocks back and forth.
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
c. The grinder stays steady on the material being bushed.
d. The grinder perform well.
7. When the portable disc grinder is laid down, it should be positioned

_____________.
a. with the disc down.
b. on its left side.
c. on its right side.
d. on the tool rest with the grinding disc facing up.
8. What is the minimum size of electrical extension cord should be used

with most portable disc grinders?
a. #14
b. #12
c. #10
d. #8
9. Why is it only necessary to tighten the disk lock nut snuggly when the
disc is replaced on the portable disc grinder?
a. The threads will be stripped on the spindle.
b. The disc may be too difficult to remove the next time.
c. The natural rotation of the disc and spindle will cause the threads to
tighten.
d. To allow the loose threads to absorb some of the vibration created by the
portable
disc grinder.
10. What can the operator do to avoid hand and finger fatigue when using
the portable disc grinder for extended periods of time?
a. Eat lots of carbohydrates.
b. Drink plenty of water.
c. Wear long sleeved gloves
d. Use the switch lock
III. Enumeration. Enumerate the operating procedure of the following:
1. Hydraulic Pipe Bender
2. Hydraulic Knockout Set

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
ANSWER KEY 1.1-2
I. Matching type
1. E
2. C
3. D
4. G
5. H
6. B
7. F
8. A
II. Multiple choice

1. A
2. A
3. D
4. C
5. B
6. C
7. D
8. A
9. C
10. D
III. Enumeration
1. Procedures in using Hydraulic Pipe Bender
1. Raise the handle.
2. Raise the upper wing plate.
3. Select the suitable bending die for the pipe to be bent and slip it on
the end of the cylinder ram.

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
4. Select the positions of the swaging blocks for the pipe. For shorter
pipes, position the swaging blocks closer together to account for the
pipe shortening during the bending process.
5. Turn the swaging blocks so the notch that best fits the diameter of the
pipe to be bent faces in the direction of the bending die.
6. Place the pipe you are going to bend.
7. Lower the upper wing plate.
8. Close the release valve by turning clockwise.
9. Pump the handle to bend the pipe.
2. Procedures in using Hydraulic Knockout Set

1. Match the punch, die, draw stud, adapter (if needed), and spacer(s)
as required for the size hole to be punched.
2. After marking the hole location, drill a hole approximately 1⁄32" to
1⁄16" larger than the draw stud or adapter being used.
3. When using 3⁄4" through 3" punch and die, thread the end of the
3⁄4" draw stud with the shortest thread length into the ram until
snug.
When using the 1⁄2" punch and die, thread the larger 3⁄4" end of the
3⁄8" adapter draw stud directly into the ram until snug.
When using the 31⁄2" and 4" punch and die, thread the 11⁄8"
adapter over the 3⁄4" draw stud until snug. The threaded end of the
11⁄8" adapter should face away from the ram.
4. Determine spacer(s) needed (if any) and install.
5. Slide the die onto the draw stud with the open end of the die facing
away from the ram.
6. Place the draw stud through the hole you drilled in step 2. Then
thread the punch onto the draw stud (or adapter) with the cutting
face toward the material to be punched. Thread the punch onto the
draw stud until the punch, die and spacers are snug against the
material.
7. Complete the punching process by activating the hand pump.

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
JOB SHEET 1.1-2
Title: Operate each of the selected electrical power and
hydraulic tools
Performance Objective: Given the tools and equipment, you

should be able to operate each of the selected
electrical power and hydraulic tools following the
given procedure and safety guidelines mentioned
in the Information Sheet 1.12.
Supplies/Materials : Job Sheet 1.1-2

Equipment :
1. Portable hand drill
2. Portable grinder
3. Hydraulic pipe bender
4. Hydraulic knotout set
5. Dieless hydraulic crimper
Instruction:
Operate each of the following tool:
1. Portable hand drill
2. Portable grinder
3. Hydraulic pipe bender
4. Hydraulic knotout set
5. Dieless hydraulic crimper
Assessment Method:
1. Demonstration

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Performance Criteria Checklist 1.1-2
CRITERIA
YES NO
Did you….
1. Inspect tools for damage in line with enterprise
requirements?
2. Use the right materials for the job?
3. Follow operating procedure step by step?
4. Follow safety procedure for each tool?
5. Able to operate the tool correctly?
6. Get the expected output in handling each tool?
7. Return each tool to its proper place?
8. Observe 5s principle?
Comments/Suggestions:
Trainer:____________________ Date:_____________________

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Safe handling of electrical power and hydraulic tools
1. Identify the safety precautions on electrical power and hydraulic
tools.
2. Identify different safety symbols.
Power Tool Safety Rules

Safety, within the shop and beyond, is an ongoing concern for every
vocational teacher. Teaching young people to respect power tools and take
hazards and safety procedures to heart represents a continual challenge and
a serious responsibility. Some students come to class having never before
seen a power tool. To avoid accidents, power tool operators must be
knowledgeable and thoroughly prepared. Inexperienced, untrained, and
unprepared operators can be injured within minutes of attempting to use a
power tool. Every tool has its rules and precautions that apply to it. In the
case of power tools, many of these are the same for each tool every time.
Learn these by heart and you’ll always be off to a safe start.
- Always read, understand and follow the Instruction Manual before

attempting to use any power tool in any way. Also read the nameplate
information and follow the warning labels on the tool itself.
- Always wear safety goggles or safety glasses with side shields. Use a dust
mask for dusty operations, and wear hearing protection if you’ll be using
the tool for an extended period of time.
- Dress right, and remember that looks don’t count. No loose-fitting
clothing, no neckties, no jewelry, no dangling objects of any kind. Long
hair must be tied back out of your way. Non-slip footwear is
recommended.
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
- Make sure your work area is neat and clean and free of any debris that
might get in your way or be ignited by hot tools, chips or sparks.
- Before you plug in any power tool, make sure the power switch is off.
- Always turn off and unplug the tool before you make any adjustments or
change accessories.
- Never use any accessory except those specifically supplied or
recommended by the manufacturer. They should be described in the
tool’s Instruction Manual.
- Never use power tools in wet or damp conditions.
- Never use a tool that is damaged or malfunctioning in any way
- Need an extension cord? Make sure it’s a heavy-duty cord and don’t use
indoor rated cords outside. If the tool has a three-pronged plug, make
sure you use a three-pronged extension cord plugged into a three
pronged outlet.
- Make sure cutters or blades are clean, sharp and securely in place.
Never use bent, broken, or warped blades or cutters.
- Never overreach when using a power tool. Stay firmly planted on both
feet.
- When using hand-held power tools, always keep a firm grip with both
hands. Losing control creates a hazardous situation. Do not use any tool
that is too heavy for you to easily control.
- Always use the right tool for the right job. No substitutions allowed!
- Always unplug, clean and store the tool in a safe, dry place when you
are finished using it.
Safety Symbols
Your power tool and its Owner’s Manual may contain "WARNING
ICONS" (a picture symbol intended to alert you to, and/or instruct you how
to avoid, a potentially hazardous condition). Understanding and heeding
these symbols will help you operate your tool better and safer.
SYMBOL DESCRIPTION
Safety Alert
(Potential Personal Injury Hazards)
Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Prohibition
WARNING: indicates a potentially

hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION: indicates a potentially

hazardous situation which, if not
avoided, may result in minor or
moderate injury.
CAUTION: used without the safety

alert symbol indicates a
potentially hazardous situation
which, if not avoided, may result in
property damage
DANGER: indicates an
imminently hazardous situation
which, if not avoided, will result in
death or serious injury.
WEAR EYE PROTECTION
READ AND UNDERSTAND

INSTRUCTION MANUAL

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Direction: Match the safety symbols to their corresponding description.

Write the letter of your answer on the space provided before each
number.
a. e.
b. f.
c. g.
d. h.
__________1. CAUTION: use without the safety alert symbol indicates a

potentially hazardous situation which, if not avoided, may
result in property damage.
__________2. DANGER: indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
__________3. CAUTION: indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
__________4. READ AND UNDERSTAND INSTRUCTION MANUAL
__________5. WARNING: indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
__________6. SAFETY ALERT (Potential Personal Injury Hazards)
__________7. PROHIBITION

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
ANSWER KEY 1.1-3
1. B
2. E
3. H
4. A
5. C
6. G
7. F

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
TASK SHEET 1.1-3
Title: Prepare Electrical Power and Hydraulic Tools
Performance Objective: Given the tools and equipments, you

should be able to report the damaged tools to the
trainer until the functionality of the tools are
checked.
Supplies/Materials : Task Sheet 1.1-3, bond paper
Equipment :
1. portable hand drill
2. portable grinder
3. hydraulic pipe bender
4. hydraulic knotout set
5. dieless hydraulic crimper
Steps/Procedure:
1. Check each electrical power and hydraulic tools for any
- Faulty plugs and cords of power tools
- Damaged housing and accessories
- Defective bearing, gasket, bushing
- Defective centrifugal switch
- Defective capacitors
- Defective carbon brush
2. Label the good and defective electrical tools.
3. Record the data.
4. Report to the trainer.
Assessment Method:
1. Demonstration

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Performance Criteria Checklist 1.1-3
CRITERIA
YES NO
Did you….
1. Check properly each of the electrical power and
hydraulic tools?
2. Label each of the electrical tools?
3. Follow safety procedure in checking each tool?
4. Identify the functional and non-functional of each

tool?
5. Record the data you have gathered?
6. Report the data gathered to the trainer?
7. Observe 5s principle?
Comments/Suggestions:
Trainer:____________________ Date:_____________________
BIBLIOGRAPHY

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools
Websites
 https://en.wikipedia.org/wiki/Angle_grinder
 https://en.wikipedia.org/wiki/Tube_bending
 https://en.wikipedia.org/wiki/Knockout_punch
 http://baolifengtools.blogspot.com/2014/05/the-definition-of-
hydraulic-crimping.html
 http://www.cobbrental.com/Equipment%20Specs/Greenlee_1990_cri
mper.pdf
 https://www.northerntool.com/images/downloads/manuals/142277.
pdf
 http://www.currenttools.com/images/downloads/manuals/152_154_
RV3_0910.pdf
 http://www.slideshare.net/lyngile/different-types-of-electrical-power-
and-hydraulic-tools
 http://www.wisegeek.com/what-are-the-different-types-of-power-
tools.htm
http://ipecltd.blogspot.com/2012/10/types-of-hydraulic-machines-
and-supplies.html

Date Revised:
Maintenance NC –
II NTTA
Harley Gil D. Saren
Maintaining
and Power Tools

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COMPETENCY-BASED LEARNING MATERIAL

Sector : ELECTRICAL SECTOR

Qualification Title: Electrical Installation and Maintenance NC –II

Unit of Competency: PREPARE ELECTRICAL HYDRAULIC AND POWER

Module Title: PREPARING AND MAINTAINING ELECTRICAL

Misamis Occidental National High School

CBLM on Electrical Date Developed: Document No.

List of Core Competencies

No. Unit of Competency Module Title Code

Prepare electrical Prepare electrical

Perform roughing-in Perform roughing-in

Install wiring devices Install wiring devices

Install electrical Install electrical

Install electrical Install electrical

CBLM on Electrical Date Developed: Document No.

UNIT OF COMPETENCY: Prepare Electrical Power and Hydraulic

MODULE TITLE: Prepare Electrical Power and Hydraulic

NOMINAL DURATION: 40 HOURS

CBLM on Electrical Date Developed: Document No.

1. Different kinds of electrical power and hydraulic tools.

Students/trainees must be provided with the following:

CBLM on Electrical Date Developed: Document No.

Learning Activities Special Instructions

1. Read the Information Sheet

CBLM on Electrical Date Developed: Document No.

CBLM on Electrical Date Developed: Document No.

Advantages of using the proper tools

Calibration - is a technique of testing and adjusting an instrument by

CBLM on Electrical Date Developed: Document No.

ELECTRICAL POWER TOOLS

Portable Hand drill is a small drilling machine. It is a tool fitted with

Figure 1.1-1 Portable Hand Drill

Figure 1.1-2 Portable Grinder

CBLM on Electrical Date Developed: Document No.

Figure 1.1-3 Power Saw

Hydraulic Pipe Bender is a flexible mandrel formed of a strong,

Hydraulic jack hammer is a powerful tool used in demolition and

Figure 1.1-5 Hydraulic Jack Hammer

Figure 1.1-6 Hydraulic Knockout Set

Dieless Hydraulic Crimper is used to crimp, or connect, a connector to an

Figure 1.1-7 Dieless Hydraulic Crimper

Figure 1.1-8 Portable Power Threader

CBLM on Electrical Date Developed: Document No.

Portable Hand drill Portable Grinder

Hydraulic Pipe Bender Dieless Hydraulic Crimper

Portable power threader Hydraulic Knockout Set

________________1. It used for several function including, grinding and

CBLM on Electrical Date Developed: Document No.

CBLM on Electrical Date Developed: Document No.

Parts and Functions of Portable Electric Drill

Figure 1.2-1 Parts of a Portable Hand Drill

1. Pistol grip – a handle to hold the drill

CBLM on Electrical Date Developed: Document No.

Portable Electric Drill Safety

Procedures in using Portable Hand Drill

Figure 1.2-2 Parts of a Portable Grinder

Portable Disc Grinder Safety

Procedures in using Portable Disc Grinder

1. Tighten the grinding disk snuggly when mounting it on the portable

Parts and Functions of Hydraulic Pipe Bender

Figure 1.2-3 Parts of a Hydraulic Pipe Bender

Safety rules in using hydraulic pipe bender