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The assembly report documents the reassembly of a C6.4 engine (serial number GDC58636) for a 320D machine (serial number KHN0180) owned by CV.MERDEKA MANDIRI. Andri Kusuma reassembled the engine according to the service manual, checking clearances and torques at each step. This included installing new sleeves, bearings, pistons, valves, lines, and covers. Upon completion, the engine was properly timed with all marks aligned and the number one piston at top center.
The assembly report documents the reassembly of a C6.4 engine (serial number GDC58636) for a 320D machine (serial number KHN0180) owned by CV.MERDEKA MANDIRI. Andri Kusuma reassembled the engine according to the service manual, checking clearances and torques at each step. This included installing new sleeves, bearings, pistons, valves, lines, and covers. Upon completion, the engine was properly timed with all marks aligned and the number one piston at top center.
The assembly report documents the reassembly of a C6.4 engine (serial number GDC58636) for a 320D machine (serial number KHN0180) owned by CV.MERDEKA MANDIRI. Andri Kusuma reassembled the engine according to the service manual, checking clearances and torques at each step. This included installing new sleeves, bearings, pistons, valves, lines, and covers. Upon completion, the engine was properly timed with all marks aligned and the number one piston at top center.
Assemble for recondition, according servis manual.
NOTE ATTACH PHOTO/SKETCHES AND COPY OF SERVICE REPORT
OBSERVATIONS ILUSTRATION (PHOTO)
PTTU Smd/S32_Component Condition Report -1-
Clean up engine block after replace 6x sleeve p/n 5I-7523 by vendor (PT.Sarana Teknik)
Install camshaft bearing
Install camshaft
PTTU Smd/S32_Component Condition Report -2-
Install main bearing
Install cooling jet after make sure no
restriction, torque for 25 lb.ft Media Number -KENR8106
PTTU Smd/S32_Component Condition Report -3-
Check clearance between main bearing and main bearing jurnal found No 1: 0.076 mm No 2: 0.063 mm No 3: 0.063 mm No 4: 0.076 mm No 5: 0.050 mm No 6: 0.050 mm No 7: 0.063 mm Spect( 0.050 to 0.118 mm (0.0020 to 0.0047 inch). Media Number -KENR6740
Install main cap, torque bolt mounting step
by step until spect torque 137 ± 5 N·m (101 ± 4 lb ft). Media Number -KENR8106
PTTU Smd/S32_Component Condition Report -4-
Assemble piston and connecting rod gp
Measure bearing conrod to jurnal found no
1-6 vary between 0.038 to 0.076 mm OK! Spect 0.035 to 0.100 mm (0.0014 to 0.0039 inch)
Install flywheel housing
PTTU Smd/S32_Component Condition Report -5-
Install engine mounting
Proceed reposition engine
Position engine at stand
PTTU Smd/S32_Component Condition Report -6-
Install seal crankshaft using special tools
Clean up upper side cyl head
Clean up lower side cyl head
PTTU Smd/S32_Component Condition Report -7-
Completed valve mechanism after completed installation of cyl head - (torque bolt mounting cyl head 137 ± 5 N·m (101 ± 4 lb ft) Media Number -KENR8106
-(torque bolt mounting rocker arm 13 ± 1 lb ft)
Media Number -KENR8106
Install gear gp at front housing gp
All timing mark are aligment position and
no.1 piston is at top center position Media Number -KENR8106
PTTU Smd/S32_Component Condition Report -8-
Adjust valve lash Intake 0.25 mm, exhaust 0.40mm (Media number KENR6741)
Gas-Engines and Producer-Gas Plants
A Practice Treatise Setting Forth the Principles of Gas-Engines and Producer Design, the Selection and Installation of an Engine, Conditions of Perfect Operation, Producer-Gas Engines and Their Possibilities, the Care of Gas-Engines and Producer-Gas Plants, with a Chapter on Volatile Hydrocarbon and Oil Engines
CREW: U.S. Department of Homeland Security: U.S. Customs and Border Protection: Regarding Border Fence: 12/22/10 - FME001063-FME001240 SD ESP Appendices (Final)