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J^^ U.S. DEPARTMENT OF AGRICULTURE Consumer and Marketing Service Washington, D.C.

Agriculture Handbook No.75


CONTENTS

Page Page

Introduction 1 Candling and weighing facilities 38


Formation of the Egg 2 Candling room 38
Candling bench 38
Structure and composition of the egg, 6 Candling light 38
Physical structure 6 Weighing equipment 39
Composition of the egg 6 Automatic egg handling equip-
Abnormalities 7 ment 40
Federal-State grading programs 42
Grading 7 Regulations governing grading
Advantages of grading 8 of shell eggs 43
General application 8 Cooperative agreements 43
Grade labeling 43
General quality factors 9 Prerequisites to packaging eggs
Classification of exterior quality 9 with grade identification labels 45
Costs of service 45
Exterior quality factors 10
Legislation affecting grading and
Classification of interior quality 14 marketing of eggs 46
Hand candling technique..... 14
Production and maintenance of egg
The factor of judgment 15
quality 47
Interior quality factors 18 Breeding 47
Air cell 18 Hatching 47
Yolk 19 Brooding and raising 47
White 20 Production of high-quality eggs.. 47
Loss eggs 21 Housing 48
Care of eggs on the farm 48
United States Standards, Grades and Cleaning eggs on the farm 49
Weight Classes for Shell Eggs 23 Marketing 49
U.S. standards for quality of in- Station care 50
dividual shell eggs 23 Distribution 50
U.S. consumer grades and weight
classes for shell eggs 24 Planning grading schools 50
U.S. procurement grades and Location and time 51
weight classes for shell eggs.. 26 Equipment and facilities 51
U.S. wholesale grades and weight Suggested programs 51
classes for shell eggs 26 Suggested 2-day program for a
school for egg grading 52
Determining interior quality by the Suggested 3-day program for a
break-out method 27 school for egg grading 52
Requirements for grade cer- Suggested 5-day program for an
tification under quality control egg grading and marketing
programs 28 school .• 53
Equipment and procedures 30 Shell egg grading laboratory 54

Revised June 1968


EGG GRADING MANUAL

Consumer and Marketing Service - Poultry Division

INTRODUCTION as a criterion of interior quality, a method


was devised whereby the albumen height is
This manual was prepared as an aid in measured by a micrometer and correlated with
teaching beginners as well as experienced egg the weight of the egg to establish a Haugh
graders the correct interpretation and appli- unit reading.
cation of the United States standards, grades, The Haugh unit, which takes its name from
and weight classes for shell eggs. It is intended the man who developed the unit, indicates the
to serve as a guide in short courses or grading quality of the albumen which is an important
schools and its use should be supplemented factor of interior egg quality. A detailed dis-
with lectures, group discussions, and demon- cussion of the break-out method and its ap-
strations as the needs of any particular group plication to US DA's relatively new quality
demand. Although designed primarily for those control program is found in this manual be-
entering egg-grading work, this manual should ginning on page 28.
also prove useful to those teaching the mar- The modern trend in production is towards
keting of eggs in high schools and colleges. large, highly specialized flocks. The high
Descriptions of the various qualities of quality egg prgduced under this system lends
individual eggs should assist the student grader itself very well to the use of machine-flash
in understanding egg quality. But it is impera- candling equipment, such as bulk or mass
tive that the word pictures of the different candling devices, to detect checks, irregular
qualities be compared with eggs before the shells, meat and blood spots, and loss eggs.
candling light and that the quality interpreta- For this reason, it is highly desirable for
tions be checked by experienced graders. The graders to have a working knowledge of the
importance of practice in candling cannot be operation of these systems.
stressed too much. This manual not only provides instructions
Although it is essential that the student in the methods of egg quality determination but
grader become thoroughly familiar with the also gives information on the formation and
descriptions of the different qualities, the final structure of the egg, and Federal-State grading
measure of a grader's ability is the accuracy programs.
of his interpretation of quality before the It is essential that the grader know about
candling light. Occasional comparisons of eggs, egg quality, and grading procedures.
broken-out appearance with candled appear- Such knowledge of the "what" and "how" of
ance are also very important in developing the job, coupled with reasonably good judg-
grading skill. ment, practice, and guidance, should enable
For many years research workers and one to acquire the necessary skill to deter-
breeders have been experimenting with meth- mine rapidly the proper classification of shell
ods of determining the interior quality of eggs eggs according to official standards of quality.
by a more objective method than the time To be a little better than average, the grader
honored system of segregating quality by should have background information on the
candling. Using the height of the thick albumen reasons why grading of eggs is necessary.

For sale by the Superintendent of Documents, Government Printing Office


Washington, D.C., 20402 - Price 45 cents
This includes information about the torma-
tion, structure, and composition of the egg,
and the production and conservation of egg
quality. Such information has, therefore, been
included in this manual.
Although some of this material is only in-
directly related to the actual grading function,
a knowledge of egg formation, composition,
and structure will help the grader do a better
job in handling eggs and in maintaining their
FIGURE 1."Position of ovary in hen.
quality. Such information will help the grader,
particularly the grader-in-charge of an egg- Second, which begins before hatching and
candling room, to have a better appreciation ends 8 to 10 days before sexual maturity.
and understanding of his job, and will aid him Third, the accelerated stage, which occurs
in acquiring a reputation for competence and 8 to 10 days before ovulation. This stage
in gaining the respect of his fellow workers. is initiated by the stimulating hormone of
the pituitary gland. The hormones se-
creted by the ovary in turn stimulate the
FORMATION OF THE EGG oviduct to activity. The rate of yolk
The egg, it should be remembered, is a secretion increases rapidly from the 9th
biological structure intended by nature for to 2nd day before ovulation (0.5 to 2.8
reproduction of the chicken. It protects and grams of yolk per day) and decreases
provides a complete diet for the developing thereafter.
chick embryo and serves as the principal
source of food for the first few days of the The yolk grows by the gradual addition of
baby chicken's life. The egg is one of the yolk fluid. Fat soluble dyes—normally xan-
most nutritious and versatile of human foods. thophyll~are transferred rapidly from the
As chickens now produce eggs in abundance, digestive tract to the blood stream and then
this source of food has become extremely to the yolk. Occasionally, what appears to be
important throughout the world, nutritionally concentric layers of alternate dark- and light-
as well as economically. . colored yolk fluid may be observed. However,
The reproductive system of the hen is di- modem feeding and production practices have
vided into two main parts: Ovary and oviduct. reduced the frequency of this occurrence.
Most female animals possess both a right and The yolk within the ovary develops as follows :
a left functioning ovary but in the hen, the right Starts as a single cell (female reproductive
ovary and oviduct normally remain dormant and cell or germ) with the vitelline membrane
the left ovary and oviduct develop the egg. around it.
The ovary—a cluster of developing yolks, Grows slowly at first as food material is
each separate from the others—is attached added.
to the middle part of the back about midway Matures as the yolk fluid is added, the
between the neck and the tail (fig. 1). This germ stays at the surface of the yolk, leav-
organ is fully formed, although very small, ing a tubelike structure, the latebra, ex-
when the chick is hatched. It contains ap- tending to the center of the yolk (fig. 3).
proximately 3,600 to 4,000 minute ova (future Ovulation is the release of a mature yolk
yolks) each within its own sac or follicle. (ovum) from the ovary. Each developing yolk
is enclosed in a yolk sac in which many blood
Formation of the Yolk vessels are profusely distributed. These blood
vessels carry yolk-building substances to the
The three recognized stages of yolk (ovum) developing yolk. One particular area of the
formation (fig. 2A) are: yolk sac is free of blood vessels (stigma or
First, which is concluded before hatching. suture line) and it is normally in this area
A OVARY
O Mature Yolk within
Yolk Sac or Follicle
^Immature Yolk
O Empty Follicle
O Stigma or Suture Line

B OVIDUCT
O Infundibulum
O Magnum
©Isthmus
©Uterus
© Vagina
©Cloaca
©Vent

FIGURE 2.--Enlarged drawings of A, ovary; B, oviduct.


that ovulation or release of the mature yolk The isthmus is a constricted area of the
takes place. However, the rupture of the yolk oviduct about 4 inches long, through which
sac and release of the yolk sometimes occur the developing egg passes in about 1-1/4 hours.
at other than the stigma, with the result that Here some water and mineral salts are added
one or more blood vessels are ruptured and and the two shell membranes are deposited.
blood spots occur on the yolk, or the white The uterus, a heavy-walled part of the
becomes bloody. oviduct and approximately 4 inches in length,
Occasionally, reddish brown, brown, tan, or supplies the final complement of white and
white spots commonly known as "meat spots" minerals (which pass through the shell mem-
may be found in the egg. It has been dem- branes by osmotic pressure) and then the
onstrated that meat spots may be either blood shell, shell pigment, and cuticle are added.
spots which have changed, mostly in color due The developing egg spends about 21 hours in
to chemical action or tissue sloughed off from this area.
the reproductive organs of the hen. Moving finally into the vagina, a 2-inch
Ovulation occurs again about 30 minutes area, the fully formed egg enters the cloaca
after an egg is laid, during the laying clutch and the vent, and is laid. The entire time
of a good producing hen. from ovulation to laying is usually slightly
more than 24 hours. About 1/2 hour after a
hen has laid an egg, she releases another
Formation of the White yolk (ovulation), and it will likewise travel
the length of the oviduct.
The oviduct (fig. 2B) is along, tubelike organ The albumen (fig. 3) secreted by the magnum
lying along the backbone and attached to it is a homogeneous gel. The mucin (secreted
loosely between the ovary and the tail. This as fibers) is responsible for the gel. The
organ, which is approximately 25 to 27 inches portion of the gel immediately adjacent to the
long, may be divided into five areas which yolk undergoes partial liquefaction before the
perform certain functions in completing the egg leaves the magnum. The spiral movement
formation of the egg. It is in the oviduct that of the developing egg as it passes through the
the white, shell membranes, and shell are oviduct causes the mucin fibers to draw to-
secreted. gether.
The first part of the oviduct, usually 3 or From these strands the chalaziferous layer
4 inches long, is the infundibulum commonly and the chalazae are formed. The twisting
called the funnel. It opens into the body cavity. and drawing together of these mucin strands
When ovulation occurs, the funnel engulfs the tend to squeeze out thin albumen to form the
yolk and starts it on its way down the oviduct. inner thin white. Thus three layers of albu-
Although the main function of the funnel is to men are formed from the homogeneous gel ,
pick up the yolk, it also serves as a reservoir as follows: (1) Chalaziferous layer continuous
for male sperms which, if present, fertilize with the chalazae, (2) the inner thin white, and
the germ and set up embryonic growth. The (3) the thick white. The outer thin white (4th
yolk moves through the infundibulum or funnel layer) is added in the uterus through the shell
to the magnum in about 15 minutes. Movement membranes. The water and solids content of
is brought about by peristaltic action. the white ultimately become equally distributed
The magnum area is about 15 inches long in the various layers of the white.
and the time required for the yolk to travel
through its length is about 3 hours. It is here Formation of the Shell Membranes
that the thick white, which comprises approxi-
mately 55 percent of the albumen and prac- The shell membranes (fig. 3and4)areadded
tically all the protein in the albumen, is as the partly formed egg enters the isthmus.
secreted. The quality af the white is largely The membranes are a closely knit lacelike
dependent on the amount of ovomucin secreted nitrogenous compound of a substance similar
by this part of the oviduct. to that present in the chicken*s toe nails.
ALBUMEN
YOLK
Outer thin
Germinal disc(Blasdoderm)
Firm
Latebra
Inner tnin
Chalazife Light yolk layer
Chalazae Dark yolk layer
Yolk (Vitelline) membrane

SHELL MEMBRANE
Air ceil
Cuticle
Outer shell membrane
Spongy (Calcareous) layj^
Inner shell membrane
Mammillary layer
THE PARTS OF AN EGG

FIGURE 3.—The parts of an egg.

PORE CANALS
/"A
\
^ / \
I CUTICLE

2. SPONGY LAYER

3. MAMMILLARY LAYER

Z) 4. SHELL MEMBRANE

5. MAMMILLA (MAMMILLARY KNOB) 6. PROTEIN MATRIX MATERIAL FORMING


CORE OF THE MAMMILLA

MAGNIFIED RADIAL SECTION THROUGH THE SHELL


FIGURE 4.--Magnified cross section of shell of an egg.
Formation of the Shell WHITE

The shell (figs. 3 and 4) is formed in the The white (fig. 3) consists of several layers
uterus and is composed of three layers: of albumen which together constitute about 58
Mammillary or inner layer consisting of percent of the weight of the egg.
calcite crystals over the surface of the The Chalaziferous layer immediately sur-
outer shell membrane in knoblike forma- rounds the yolk and is continuous with the
tions set perpendicular to the surface of the chalazae. (Pronounced Kah-lay-za.) This
shell. is a very firm but very thin layer of albumen.
Spongy layer consisting of small calcite It makes up 3 percent of the total albumen.
crystals that are not arranged in any order The inner thin layer surrounds the cha-
except in the outer portion of the layer laziferous layer and comprises about 21
where crystals are set at right angles to percent of the white.
the shell surface. The firm or thick layer of albumen pro-
Cuticle which is sometimes erroneously vides an envelope or jacket which holds the
referred to as "bloom" and which is of a inner thin white and the yolk. It adhères to
chemical composition similar to the shell the shell membrane at each end of the egg.
membrane. Approximately 55 percent of the white is
Calcium carbonate comprises about 94 per- firm albumen.
cent of the dry shell. A hen may use as much The outer thin layer lies just inside the
as 47 percent of her skeletal calcium for egg shell membranes except where the thick
shell formation. white is attached to the shell, and accounts
Pores are formed through the spongy layer for about 21 percent of the total albumen.
connecting some of the space between the
knoblike mammilla with the surface. When
the egg is laid, the pores are filled by the SHELL MEMBRANES
matrix material and covered by the cuticle. The shell membranes (figs. 3 and 4) are
The egg, as laid, normally has no air tough and fibrous and are composed chiefly
cell. It forms as the egg cools, usually in of protein, similar in nature to that in hair and
the large end of the egg, and develops be- feathers. The inner membrane is thinner
tween the shell membranes. The air cell is than the outer and together they are only about
formed as a result of the different rates of twenty-four ten-thousandths of an inch thick.
contraction between the shell and its contents.

SHELL
STRUCTURE AND COMPOSITION The shell (fig. 4) constitutes approximately
11 percent of the egg and is composed of about
OF THE EGG 94 percent calcium carbonate, 1 percent mag-
nesium carbonate, 1 percent calcium phos-
phate, and 4 percent organic matter, chiefly
Physical Structure protein. Pigment, if any, is laid down in the
spongy layer of the shell and it is derived from
YOLK the blood.

The yolk (fig. 3) consists of the latebra,


germinal disc, concentric rings of yolk mate- Composition of the Egg
rial and the vitelline membrane (a colorless (including the shell)
membrane) which surrounds and contains the
yolk. The yolk constitutes approximately 31 An average chicken egg weighs about 57
percent of the total weight of the egg. grams or 2 ounces. It is a very good source
of high-quality protein and of certain minerals Abnormalities
and vitamins.
The percentage chemical composition of the Double-yolked eggs result when two yolks
egg, including the shell, is as follows: are released about the same time or when one
yolk is lost into the body cavity for a day and
is picked up by the funnel when the next day's
yolk is released.
Water Protein Fat Ash
Yolkless eggs are usually formed about a
Percent Percent Percent
Whole egg
Percent
100
Percent
65.5 11.8 11.0 11.7
bit of tissue that is sloughed off the ovary
White
Yolk
58
31
88.0
48.0
11.0
17.5
0.2
32.5
0.8
2.0
or oviduct. This tissue stimulates the secret-
Calcium Magnesium Organic
ing glands of the oviduct and a yolkless egg
Calcium
carbonate carbonate phosphate matter results.
Percent Percent Percent Percent Percent The abnormality of an egg within an egg is
Shell 1.1. 94. D 1.0 1.0 4.0
due to reversal of direction of the egg by the
wall of the oviduct. One day's egg is added to
Proteins, Vitamins, and Minerals the next day's egg and shell is formed around
(edible portion, not including the shell) both.
Bloodspots are caused by a rupture of
Albumen.—The protein of egg is complete; one or more small blood vessels in the yolk
it contains all of the indispensable amino follicle at the time of ovulation.
acids in well-balanced proportions. Meat spots have been demonstrated to be
The thick white is made up mainly of the either blood spots which have changed in
proteins: Ovomucin, ovoalbumen, conalbumen, color, due to chemical action, or tissue
ovoglobulin, and ovomucoid. Ovomucin gives sloughed off from the reproductive organs
structure to the thick white. of the hen.
The albumen contains some water-soluble Soft-shelled eggs generally occur when an
B vitamins, especially riboflavin. The latter egg is prematurely laid, and insufficient time
gives the greenish tint to the white. in the uterus prevents the deposit of the shell.
The thin white is composed mostly of pro- Thin-shelled eggs may be caused by dietary
teins of the same kind as contained in the deficiencies, heredity, or disease.
thick white with the exception of ovomucin. Glassy- and chalky-shelled eggs are caused
Yolk.—The important yolk proteins are by malfunction of the uterus of the laying bird.
ovovitellin (about three-fourths of the yolk Glassy eggs are less porous arid will not
protein) and livetin. hatch but may retain their quality.
The fatty substances of the yolk are mostly Off-colored yolks are due to substances in
glycerides (true fat), lecithin, and cholesterol. feed that cause off-color.
Yolk pigments (mostly xanthophyll) come Off-flavored eggs may be due to disease or
from green plants and yellow corn that the to certain feed flavors.
birds eat.
The yolk contains practically all of the
known vitamins except vitamin C. The vitel- GRADING
line membrane is mostly protein similar to
that of the shell membranes and is fairly Grading generally involves the sorting of
permeable to water. The higher concentra- products according to quality, size, weight, and
tion of the solids of the yolk causes the yolk other factors that determine the relative value
to increase in size and grow flabby by the of the product. The grading of shell eggs is
inflow of water from the white as the egg ages. the classifying of the individual egg according
The yolk contains iron, phosphorus, sul- to established standards. United States Stand-
phur, copper, potassium, sodium, magnesium, ards for Quality of Individual Shell Eggs have
calcium, chlorine, and manganese, all of which been developed on the basis of such interior
are essential elements. quality factors as condition of the white and
8

yolk, the size and condition of the air cell, The principal advantage in using official
and the exterior quality factors of cleanliness standards and grades for eggs is that they
and soundness of the shell. These standards furnish an acceptable common language in
cover the entire range of edible eggs. trading and marketing the product, thus making
Eggs are also classified according to weight possible:
(or size) expressed in ounces per dozen. 1. Impartial official grading which elim-
Although eggs are not sold according to exact inates the need for personal inspection
weight, they are grouped within relatively nar- of the eggs by sellers, buyers, and other
row weight ranges or weight classes, the mini- interested persons.
mum weight per unit being specified. 2. Pooling of lots of comparable quality.
Egg grading, then, is the grouping of eggs 3. Development of improved quality at pro-
into lots having similar characteristics as to ducer level through "buying on grade"
quality and weight. programs.
Although color is not a factor in the U.S. 4. Market price reporting in terms under-
Standards and Grades, eggs are sometimes stood by all interested parties.
sorted for color and sold as either "whites" 5. Negotiation of loans on generally accepted
or "browns." Usually, eggs that are sorted quality specifications,
as to color and packed separately, sell better 6. A basis for settling disputes involving
than when sold as "mixed colors." quality,
7. A basis for paying damage claims.
8. A standard upon which advertising may
Advantages of Grading be based.
Grading aids orderly marketing by reducing 9. A uniform basis for establishing brand
waste, confusion, and uncertainty with respect names.
to quality values. Standards are developed 10. Establishment of buying guides for con-
to satisfy the need and desire of producers, sumers.
dealers, and consumers for a uniform yard-
stick with which to measure important dif-
ferences in quality. The term "standardiza- General Application
tion" implies uniformity. However, unless
the same standard is used and unless it is Standards of quality are used as a basis for
applied accurately in all instances, uniformity establishing grades. Standards of quality apply
in interpretation will not result. The egg to the individual eggs; grades apply to lots of
production pattern and the marketing system in eggs such as dozens, 30-dozen cases, and
the United States are such that interstate carloads. As egg quality is unstable and grad-
trading and shipment occur constantly and in ing procedures are largely subjective, it is
large volume. This situation creates a need necessary to provide tolerances in grades for
for uniform standards throughout the United small percentages of eggs of a quality lower
States so that marketing may be facilitated than that comprising the major part of the
and the efficiency of distribution increased. grade. The tolerances are provided to allow
To aid in this situation, officials of the U.S. for errors in judgment, differences in inter-
Department of Agriculture and State and in- pretation, and normal deterioration in quality
dustry leaders have for a number of years from the time of grading during a reasonably
been encouraging the use of uniform standards short period until the eggs are sold to the
and grades for eggs. consumer.
That progress has been made is evidenced by The United States Standards for Quality of
the fact that most of the eggs sold in wholesale Individual Shell Eggs serve not only as a basis
and jobbing channels are graded on the basis for establishing U.S. grades, but also for de-
of United States standards. Many of the eggs veloping State standards and grades and "com-
reaching the consumer are graded and marked mercial" grades. The U.S. standards and
according to U.S. standards and grades. grades are permissive, that is, they may or
may not be used by individual producers or inasmuch as the final quality score can be no
handlers. higher than the lowest score given to any one
Many of the State departments of agricul- of the quality factors.
ture adopt the United States standards and Standards of quality have been developed
grades as a part of their programs for as a means of classifying individual eggs
regulating the marketing of eggs within their according to various groups of conditions and
States. Grade specifications in some States characteristics that experience and research
vary somewhat from the U.S. grades, but the have shown to be wanted by consumers and
standards of quality are rather uniformly used for which they are willing to pay. Grades
throughout the country. United States standards differ from standards in that they provide
are often used by commercial firms as a basis tolerances for individual eggs within a lot to
of buying and selling eggs or in settling con- be of lower quality than the grade name in-
troversies that may arise in such transactions. dicates.
Other firms develop their own standards Quality factors may be divided into two
and grades, although many of these are based general groups: Exterior quality factors, ap-
on the U.S. standards. The principal change parent from external observation; and interior
from the U.S. standards that commercial quality factors, which involve the contents of
buyers make in establishing their bases of the shell.
buying and selling is the practice of combining Interior quality factors may be determined
several qualities of eggs into one grade in order by. candling or by a flock selection method
to reduce the total number of grades. For based on breaking out a small number of eggs
example, several of the lower qualities, such from each flock. The latter method is de-
as C, dirties, and checks, may be combined scribed in detail beginning on page 27 of this
into one commercial grade which may be given manual.
a name such as "number two^s" or "under- The purpose of this manual is to define the
grades." external quality factors as they appear under
As previously indicated, there is broad gen- direct examination and to define the internal
eral use of the U.S. standards and grades; quality factors as they appear before a candl-
however, the uniformity of their application ing light or when the eggs are broken out and
within the States and between commercial measured by the Haugh unit method plus visual
firms may vary considerably. Official grading examination of the yolk.
programs sponsored by the U.S. Department
of Agriculture in cooperation with the States
are intended to bring about uniformity in the CLASSIFICATION OF EXTERIOR
application of the standards throughout the QUALITY
country. The work of graders is continuously The external factors of the egg—color,
supervised to assure correct interpretation of shape, soundness and cleanlinessof the shell—
egg quality according to the official standards. can be determined without using the candling
light, but soundness of shell should be verified
by candling. The method or place where this
GENERAL QUALITY FACTORS is accomplished may vary with the type of
candling operation used. In hand candling
Quality may be defined as the inherent prop- operations the examination for shell cleanli-
erties of a product which determine its degree ness, color and the removal of leakers or
of excellence. Those conditions and charac- dented checks and misshapen eggs will be
teristics which consumers want and for which accomplished by using the case light.
they are willing to pay are in a broad sense In flash candling operations, the segregation
factors of quality. The quality of an egg is for these shell factors is quite often the re-
determined by comparing a number of factors. sponsibility of the person who transfers the
The relative merit of one factor alone may eggs onto the conveyor or "feeds"the machine.
determine the quality score of the egg. This should be done in a well lighted area.
10

One exception would be the color segregation, The specifications of the United States
which may be performed either at this posi- standards provide three degrees of varia-
tion or at the packing station. This would tion:
largely depend on the type of pack desired Practically normal.—A shell that approxi-
and whether or not the machine is of the mates the usual shape and that is of good
automatic packaging type or if this operation even texture and strength and free from
is accomplished by hand. rough areas or thin spots. Slight ridges
and rough areas that do not materially
affect the shape, texture, and strength of
the shell are permitted. (AA and A Quality.)
EXTERIOR QUAUTY FACTORS Slightly abnormal,—A shell that may be
somewhat unusual in shape or that may be
slightly faulty in texture or strength. It
Shell Shape and Texture may show definite ridges but no pronounced
thin spots or rough areas. (B Quality.)
The normal egg has an oval shape with one Abnormal.—A shell that may be decidedly
end larger than the other, and it tapers toward misshapen or faulty in texture or strength
the smaller end. These ends of an egg are or that may show pronounced ridges, thin
commonly called the large end (air cell end) spots, or rough areas. (C Quality.)
and the small end. Measurements of both
strength and appearance of many eggs by Soundness of Shell
investigators resulted in the development of
the "ideal" egg shape. The shell of an egg may be sound, checked
This ideal egg shape is illustrated in figure or cracked, leaking, or smashed.
5. The shape of an egg can be considerably Following are definitions of these shell
different (fig. 6) from the "ideal" but may factors:
still be considered practically normal. The A sound egg is one whose shell is unbroken.
grader must keep in mind a mental picture of Check—An individual egg that has a broken
the normal or usual shape of an egg and com- shell or crack in the shell but with its
pare each egg as he grades it with that picture. shell membranes intact and its contents do
Eggs that are unusual in shape, such as those not leak.
having ridges, rough areas, or thin spots, Leaker—An individual egg that has a
are placed in the lower grades (figs. 7 and 8). crack or break in the shell and shell mem-
Shells of such eggs are usually weaker than branes to the extent that the egg contents
normal shells and the danger of breakage en are exuding or free to exude through the
route to the consumer lowers the utility value shell.
of the egg. Eggs of abnormal shape also lack A smashed egg is one whose shell is
consumer appeal. Therefore, they are ex- crushed or shattered.
cluded from the better grades. Leakers or smashed eggs are considered
Abnormal shells may result from improper as loss in the USDA Regulations.
nutrition, disease or the physical condition of Checks may range from a very fine, hair-
the hen. Sometimes a shell is cracked while like check (blind check) that is discernible
the egg is still in the body of the hen. These only before the candling light or by "belling,"
eggs, which are commonly referred to as to plainly visible dented checks. "Blind
"body checks" are repaired by an additional checks" are the most common and frequently
deposit of shell over the cracked area, gen- the most difficult to detect in rapid candling.
erally resulting in a ridged area. Depending Such eggs will not keep well or stand even
upon the extent and severity of the ridge, these moderately rough handling, hence they should
eggs may be classed as B quality or C quality. be diverted to immediate use.
FIGURE 5."ldeal egg shape, usually found in AA FIGURE 6."PrGctically normal shape which may be
or A quality. found in AA or A quality.

FIGURE 7.—Slightly abnormal shape, showing defi- FIGURE 8."Abnormal shape having pronounced
nite ridges and rough shell permitted in B quality. ridges permitted in C quality.
12

"Belling" is the practice of tapping two in each hand should be rotated under the rays
eggs together gently to assist in the detection of a light that illuminates the contents of the
of "blind checks" by sound. Candlers follow case, commonly referred to as a case light.
this practice by candling the eggs in order to As the eggs are rotated the shell should be
verify and complete the findings arrived at by observed for stains or dirty conditions.
sound. This operation (rotation and observation for
With the use of automatic equipment, the dirt) should be performed rapidly enough so
belling procedure generally is not used in that the motion of the hand from the case
examining the eggs for checks. The candler light to the candling aperture is made in one
must be attentive, especially when machine- sweeping motion. Any stained or dirty eggs
ñash candling and automatic packaging equip- which are detected at this point should be
ment is being used, so that all checks are candled and segregated before the candling of
removed prior to packaging. clean eggs is begun. When the eggs are
The method of removing leakers and dented placed before the candling aperture, previously
checks need not be emphasized, except to undetected dirty or stained shells should be
mention that it is necessary to remove such removed. The grader should always have
eggs from the lot carefully to avoid doing clean, dry hands to avoid staining shells. The
further damage to them and to prevent dripping candling aperture should be of a material that
liquid from the leakers onto clean eggs, onto will not mark or stain the shell and will aid
the packaging material, or into the mechanism in minimizing breakage.
of the candling equipment. This is not only In machine flash candling, the examination
for good housekeeping and appearance of the for cleanliness is most often done on the
packaged product, but is necessary in the use conveyor when vacuum lifts are used, or by
of automatic weighing equipment for keeping the person putting the eggs on the receiving
the mechanisms in proper adjustment. apparatus. This operation should be in a well
lighted area and it is preferable to have suf-
ficient lighting directly over the conveyor and
Shell Cleanliness case for ease of examination. The obvious
stains or dirties can be removed directly
In segregating eggs for shell cleanliness from the case prior to transfer to the machine
the grader should make a preliminary exam- or they may be picked from the conveyor
ination of the general appearance of the layer system, if this is used. This will depend on
of eggs to be candled at the time the covering whichever is the most efficient method. This
flat and surrounding filler are removed. Eggs method of removal of soiled eggs can be very
with only very small specks or stains may be efficient if the operator has sufficient time to
considered clean if such eggs are not present carefully observe the eggs.
in sufficient number to detract appreciably
from the appearance of the eggs (see U.S.
Standards for Quality of Individual Shell Eggs). CLASSIFICATION OF SHELL CLEANLINESS
While the eggs are still in standing position
(in cup flats) the eggs with stained or dirty Freedom from stains and foreign material
shells should be removed and candled. The on the shell of eggs must be considered in
remaining eggs that appear clean from a top assigning a quality designation to an individual
view should be then gently pushed over on egg. The following terms are descriptive
their sides and again the eggs with stained of shell cleanliness:
or dirty shells should be removed and candled. Clean.—A shell that is free from foreign
These two operations will remove all dirty material and from stains or discolorations
or stained eggs that are noticed at first glance. that are readily visible. An egg may be
The remaining eggs in the filler should be considered clean if it has only very small
removed, two eggs in each hand, for candling. specks or stains, if such specks or stains
On the way to the candling aperture, the eggs are not of sufficient number or intensity to
13
detract from the generally clean appearance It is difficult to visualize the gathering to-
of the egg. Eggs that show traces of process- gether of soiled areas and apply them against
ing oil on the shell are considered clean a scale. However, if the grader keeps in mind
unless otherwise soiled. (AA and A Quality.) that the total area of a normal 2-ounce egg
Slightly stained.—A shell that is free from is about 10-1/2 square inches, 1/32 of the
adhering dirt, but which has slight stains shell surface of a 2-ounce egg would measure
which do not appreciably detract from the approximately 3/8" x 3/8"; 1/16 would meas-
appearance of the egg. When the stain is ure about 13/16" X 13/16"; and 1/4 of the
localized, approximately 1/32 of the shell shell surface would measure a little more
surface may be slightly stained, and when than 1-1/2" x 1-1/2".
the slightly stained areas are scattered,
approximately 1/16 of the shell surface may
be slightly stained. (B Quality.) Shell Color
Eggs having more than 1/16 of the shell sur-
face slightly stained may be classified as C In giving consideration to shell color, it
Quality. should be borne in mind that this factor does
not affect the quality of the egg and for this
reason it is not considered in the U.S. stand-
ards of quality or grades.
For many years consumers in some areas
of the country have preferred white eggs,
thinking, perhaps, that the quality is better
than that of brown eggs, while consumers
in other areas have preferred brown eggs,
thinking they have greater food value. These
opinions do not have any basis in fact, but it
is recognized that brown eggs are more
difficult to classify as to interior quality than
are white eggs. It is also more difficult to
detect small blood spots in brown eggs.
FIGURE 9.--0ne thirty-sec- Then, too, consumer preference is an important
ond, one-sixteenth, and one- factor in marketing.
fourth of shell surface of an In recognition of the shell color preference
egg (areas shown are approx- factor, consideration should be given to sep-
imate). aration of eggs according to color in at least
the two top qualities. In general, three packs
Moderate stains.—A shell that is free from are necessary in this procedure: "Whites,"
adhering dirt, but which has stains of moderate in which light cream-tinted to chalk white
degree covering not more than 1/4 of theshell eggs are packed together; "Browns," in which
surface. (C Quality). dark cream and dark brown eggs are packed
Dirty.—The shell must be unbroken with together; and "Mixed Colors," in which un-
adhering dirt, or foreign material, prominent segregated whites and browns are packed
stains, or moderate stains covering more than together.
1/4 of the shell surface. Much can be said for the sales value through
The illustrations in Figure 9 are intended as added eye appeal of a pack of eggs carefully
a guide and are not to be used as an actual grouped as to color. Furthermore, a carton
measurement in grading. Graders should or case of eggs in which white and brown eggs
learn to determine the area that constitutes (even though of high quality) are mixed tends
these measurements and then judge eggs to give the impression to the uninitiated that
having soiled shells against this mental pic- the lot is heterogeneous in other respects as
ture. well as color.
14

Classification of Interior Quality tion. The eggs are viewed alternately before
the light.
HAND CANDLING TECHNIQUE The uppermost egg in the right hand is
examined first, then the uppermost egg in the
Hand candling is used very little in present left hand, and this procedure is releated after
commercial grading operations. Automated the position of the eggs in each hand has been
equipment and mass scanning devices have shifted. After the first egg is candled and the
practically replaced these manual operations. hand is dropped slightly back and downward,
However, hand candling is still an excellent the third and fourth fingers are relaxed, letting
method for teaching and demonstrating quality the uncandled egg roll downward slightly.
determination and is used for spot checking At the same time the thumb and index and
and determining accuracy in grading. second fingers guide the candled egg into the
In determining interior quality by hand palm of the hand. The third and little finger
candling it is customary to hold two eggs in then roll the uncandled egg into candling posi-
each hand, supporting one egg by the tips of tion between the thumb and index finger;
the thumb and index finger and holding the meanwhile the little finger (fourth) and third
other against the palm with the other fingers. finger hold the candled egg in the palm. The
The small ends of the eggs should point toward position of the eggs is changed in one hand
the palm of the hand (fig. 10). After one egg in while one of the eggs held in the other hand
the hand has been candled, it is shifted back in is being candled.
a rotating motion to the palm of the hand and The ability to quickly rotate two eggs in
the second egg is brought into candling posi- each hand makes for more rapid work and

BN 31367
FIGURE 10.--The way to hold eggs while candling.
15

should be practiced until reasonable dexterity the grader is merely trying to group the eggs
is acquired. In manipulating eggs before the according to where each is located on "quality
candling light, it is important that the rotation hill."
of eggs in each hand and the twirling motion On the basis of internal quality, edible eggs
before the light become mechanical. are divided into four groups as shown in
Dexterity in this rotation operation permits figure 11. All eggs whose candled charac-
the grader to concentrate entirely on placing teristics fall between the top line and f)oint 1
the egg before the light rather than on changing on the chart are in the best quality class or
its position or rotating the two eggs and frees AA, those between 1 and 2 are in the next
him from concern over dropping the eggs. It quality or A, between 2 and 3 are in B, and
also helps him to develop a rhythm which between 3 and 4 are in C. Those at and below
improves uniform timing of judgment, thereby point X are inedible or loss.
making possible greater proficiency. It is relatively easy to place eggs properly
In order to obtain a proper view of the egg if they are midway between the various points
while candling, it is necessary to have the on "quality hill," but judgment and skill are
contents spinning within the shell at the time required to place in the correct group the eggs
of viewing. This can be achieved in one that are at or near the quality division points.
smooth motion when the two eggs in the one It becomes increasingly difficult when brown
hand are being rotated and moved toward the eggs or mixed white and browns are being
aperture in the candling light. The contents candled. The real knack in candling is to have
of the egg will be set in motion by a movement a clear mental picture of the dividing line
of hand and wrist in an arc of about 180^. between the various quality classes, so that
Stopping the hand motion at the end of the the eggs may be properly placed in their re-
arc without moving the arm or body permits spective quality groups.
the contents to spin within the shell. The In acquiring skill in judging egg quality
long axis of the egg should be at about a 45^ it is helpful to break the classification down
angle to the candling aperture. The thumb into steps, considering separately the var-
and index finger should be on opposite sides ious quality factors—shell, air cell, yolk
of the shell without obstructing the grader's condition, and condition of the white. The
view (fig. 10). After gaining some experience operator can concentrate with greater ease
in the candling operation, the grader will learn when each factor is considered separately.
to have the egg content spinning at the exact Later, all factors should be considered in
instant the egg is placed before the candling combination.
aperture. Good judgment in determining albumen and
yolk condition can be developed and maintained
THE FACTOR OF JUDGMENT by having the grader break out an egg occa-
sionally and check his estimate of the candled
Even under the most favorable conditions, quality with the broken-out appearance as
egg quality is relatively unstable. The in- compared with the chart for scoring broken-out
terior quality of the egg deteriorates from appearance (fig. 12).
the time it is laid until it is consumed. As soon as the grader has acquired a working
Sometimes quality changes render eggs useless knowledge of the standards of quality and rea-
for food before they reach consumers. How- sonable dexterity in manipulating individual
ever, when eggs are properly cared for, eggs, candling speed will increase. The ac-
the quality decline can be minimized and the curacy of interpretation of quality standards
period of time between original high quality depends on the ability to develop judgment of
and uselessness can be lengthened materially. correct classification. In efficient commer-
Quality decline is illustrated graphically in cial operations, each grader must make 7,200
figure 11. decisions or more a day. It is therefore, es-
In grading eggs, and more specifically in sential that the grader develop an ability to
classifying them according to internal quality. make instant decisions.
16

EGG QUALITY DECLINE


NORMAL NEW-LAID EGG

QUALITY I

Highest

High

Intermediate

Low

TIME
U. S. DEPARTMENT OF AGRICULTURE NEC. CaMS-56-65 (6) CONSUMER AND MARKETING SERVICE

FIGURE n.--Rangeof quality ¡n official grades.

It has been said that the greatest frequency be packed small end down. Cartons of eggs
of error occurs in instances of repeated in- should be placed on the conveyor belt care-
decision as to the placement of individual fully, not dropped. Eggs should not be placed
eggs. It should be pointed out that mistakes into dirty or torn fillers and flats or in
due to oversight, minor errors in decision, packing materials giving off foreign odors.
and differences of opinion between graders Eggs received in cases or packing mate-
or between graders and supervisors or in- rial giving off foreign odors should not be
spectors are factors that are taken into con- graded unless the egg content is carefully
sideration in the U.S. grades by providing for checked for flavor. It is desirable to grade
tolerances. However, errors beyond the per- eggs when their internal temperature is be-
mitted tolerances result in the incorrect grad- tween 45^ and 70^., but it is imperative to
ing of the entire lot of eggs. It is most important, avoid handling eggs for grading when they are
therefore, that each grader's decision of egg "sweating" (when there is condensation of
placement be as nearly correct as possible. moisture on the shell) in order to avoid smear-
Speed and accuracy in grading should be ing and staining of the shell. Eggs from a
accompanied by constant careful handling of very cool environment should be tempered
the product. When eggs are placed into a in the candling or other room with as moderate
carton or filler they should be placed care- a temperature as necessary before candling
fully, not dropped. The egg should always to avoid "sweating" when the eggs are candled.
17

HIGH 'AA'' o. "FRESH FANCY AVERA« "AA" o* "FRESH FANCY' ) LOW 'AA' or "FRtSH FANCY-

AVERAGE C

DN-T815
FIGURE 12."The pictures on this chart show the interior quoiity of eggs that meet the
specifications of the U.S. Standards for Quality of Individual Shell Eggs with respect
to albumen and yolk quality. Quality factors dealing with the shell, air cell, and defects
are not included. Scores 1, 2, and 3 represent the appearance of broken-out eggs of high,
overage, and low AA Quality or Fresh Fancy Quality; 4, 5, and órepresent high, average,
and low A Quality; 7, 8, and 9, high, overage, and low B Quality, and 10, 11, and 12,
high, average, and low C Quality.
18
Measuring Air Cell Depth
Point from which
to measure
OFFICIAL
air cell depth AIR CELL GAUGE
B QUALITY
À QUALITY 3/S tn€h

FIGURE 13.--Gauge for measuring depth of air cell.

Interior Quality Factors be judged objectively by a simple measuring


device—the air-cell gauge. In candling, the
air cell is considered by many as a relatively
AIR CELL unimportant quality factor for determining the
broken-out quality of an egg.
As already stated, when the egg is first laid However, the air cell is one of the factors
it has no air cell at all or only a small one. of the U.S. standards and, therefore, it can be
Its temperature is about 105^ F. and as the egg the determining factor in classifying the in-
cools to room temperature the liquids contract dividual egg as to quality. There are two
more than does the shell. As a result of this measurements of the air cell to be considered,
contraction, the inner shell membrane sep- namely, the depth and the amount of movement.
arates from the outer to form the air space. The following terms are descriptive of the
Further increase in the size of the air cell air cell:
beyond that resulting from contraction is due to Practically regular.—An air cell that
evaporation of water from the egg. The maintains a practically fixed position in the
rapidity with which this takes place is due egg and shows a fairly even outline with not
to many factors, such as age, shell texture, more than 2/8-inch movement in any direc-
temperature, and humidity. The air cell is tion as the egg is rotated. (AA and A
normally at the large end of the egg and is one Quality. )
of the first factors observed in candling. Free air cell.—An air cell that moves
The air cell is perhaps the one quality freely toward the uppermost point in the
factor that is easiest to evaluate as it can egg as the egg is rotated slowly. The shell
19
membranes are intact but the air cell 2. Size and shape of yolk.
moves freely in any direction between them. 3. Defects and germ development.
(B Quality.)
Bubbly air cell.—A ruptured air cell DISTINCTNESS OF YOLK SHADOW OUT-
resulting in one or more small separate LINE. The distinctness of the yolk outline
air bubbles usually floating beneath the or shadow outline is governed by three fac-
main air cell. (B or C Quality.) tors:
The size and movement of the air cell (1) The thickness and consistency of the
which are permitted in the various qualities albumen. The thicker the albumen the less
are as follows: distinct the outline appears, because the yolk
Quality Depth Movement is prevented from moving close to the shell.
(2) Condition of the yolk. This condition is
AA 1/8 inch 2/8 inch determined by the presence of blemishes that
A 3/16 inch 2/8 inch show up before the candling light as dark
B 3/8 inch May be free shadows in the yolk, or the absence of these
or bubbly blemishes; and the presence or absence of an
C No limit No limit off-colored yolk appearance which shows as a
grayish or greenish shadow.
(3) Color of the yolk. It is difficult to de-
AIR CELL GAUGE termine the color of the yolk before the can-
dling light except off-color. However, extremes
The air-cell gauge may be used by the in yolk color may influence the candieres judg-
beginner until he can learn to judge the size ment of the egg quality. An extremely deep-
of the air cell accurately at a quick glance colored yolk, under some conditions, would
while candling. More experienced candlers cast a darker shadow before the candling light
occasionally use the gauge to check the ac- than would a lighter yolk.
curacy of their determinations. By concentrating on the yolk outline instead
The depth of the air cell is measured at of the depth of the yolk shadow, therefore, the
the point of greatest distance between the top grader will minimize the influence of yolk
of the cell and an imaginary plane passing color on his quality determinations. The color
through the egg at the lower edge of the air of the yolk and the firmness of the albumen are
cell where it touches the shell (fig. 13). Air- two interacting influences that affect the dis-
cell movement is the distance the air cell tinctness of the yolk shadow outline; therefore,
moves away from its normal position when a grader cannot be even reasonably certain
the egg, with the air cell uppermost, is which is the more important factor in any
twirled. specific case.
The principle of judging distinctness of the
YOLK outline rather than the depth or darkness of
the shadow can be illustrated by holding a ball
The appearance of the yolk as the egg is close to a wall so its shadow falls on the wall,
twirled in candling is one of the best indicators and then holding it a little farther away from
of the interior quality of shell eggs. The the wall. At the greater distance, the outline
characteristics of the yolk are determined by of the shadow is less distinct.
the shadow that it casts upon the shell before The terms used to define the four degrees
the candling light. The appearance of the yolk of distinctness of yolk shadow outline in
is dependent on the condition of the albumen; the U.S. standards of quality for shell eggs
however, there are three factors about the are:
yolk itself that are considered in judging egg Outline slightly defined.—A yolk outline
quality by the yolk. These are: that is indistinctly indicated and appears to
blend into the surrounding white as the egg
1. Distinctness of yolk shadow outline. is twirled. (AA Quality.)
20

Outline fairly well defined.—A yolk outline If blood is visible, the egg must be rejected
that is discernible but not clearly outlined as inedible.
as the egg is twirled. (A Quality.) The terms used to describe yolk defects
Outline well defined.--A yolk outline that are:
is quite definite and distinct as the egg is Practically free from defects.—A yolk
twirled. (B Quality.) that shows no germ development but may
Outline plainly visible.—A yolk outline show other very slight defects on its sur-
that is clearly visible as a dark shadow as face. (AA and A Quality.)
the egg is twirled. (C Quality.) Definite but not serious defects.—A yolk
SIZE AND SHAPE OF YOLK.—The yolk in that may show definite spots or areas on its
a new-laid egg is round and firm., As the surface but with only slight indications of
yolk ages it absorbs water from the albumen germ development or other pronounced or
which increases its size and causes it to serious defects. (B Quality.)
stretch and weaken the vitelline membrane Other serious defects.—A yolk that shows
and to assume a somewhat flattened shape well-developed spots or areas and other
on top and an "out-of-round" shape generally, serious defects, such as an olive yolk,
resembling a balloon partially filled with which do not render the egg inedible. (C
water. Yolk size and shape are mentioned Quality.)
only in the lower quality classifications for Clearly visible germ development.—De-
eggs—B and C—where these factors become velopment of the germ spot on the yolk of a
apparent. The terms used in the U.S. stand- fertile egg that has progressed to the point
ards of quality for shell eggs to describe yolk where it is plainly visible as a circular
size and shape are: area or spot with no blood in evidence.
Slightly enlarged and slightly flattened.— (C Quality.)
A yolk in which the yolk membranes and Blood due to germ development.—Blood
tissues have weakened somewhat causing it caused by development of the germ in a
to appear slightly enlarged and slightly fertile egg to a point where it is visible as
flattened. (B Quality.) definite lines or as a blood ring. Such an
Enlarged and flattened.—A yolk in which egg is classified as inedible.
the yolk membranes and tissues have
weakened and moisture has been absorbed
from the white to such an extent that it WHITE
appears definitely enlarged and flat. (C
Quality.) Practically all new-laid eggs contain four
DEFECTS AND GERM DEVELOPMENT. layers of albumen—chalaziferous, inner thin,
Relatively little is known about the exact thick, and outer thin. The appearance of
causes of most yolk defects other than those the egg before the candling light is governed
due to germ development. Some of the causes largely by the relative proportions of the thick
which have been advanced are: Irregular de- and outer thin layers of albumen. The white
posits of light and dark yolk; blemishes from and yolk are very closely associated and any
rubbing; and development of accumulations or discussion of either factor, of necessity, in-
clusters of the fat and oil in droplets. The volves the other. However, there are two
relative viscosity of the albumen has a direct important considerations about the white which
bearing on the accurate determination of de- are included in standards of quality: Condition
fects on the yolk before the candling light. or viscosity and clarity.
Unless yolk defects are very prominent, de- CONDITION OF THE WHITE.—The condi-
tection of them is difficult particularly when tion of the white is determined in candling
the egg has a thick albumen. Germ develop- by the intensity of the yolk shadow and the
ment is visible before the candling light and freedom of movement of the yolk as the egg
can generally be detected as a circular dark is twirled before the candling light. These
area near the center of the yolk shadow. factors are related to the viscosity of the white.
21
Thick whites permit only limited movement than 31 when measured at a temperature
of the yolk and an indistinct shadow results. between 45^ and 6OÖF.
The reverse is true of thin whites which Blood clots and spots (not due to germ
permit free movement of the yolk and a distinct development.)—Blood clots or spots com-
shadow results. The grader must judge from monly called meat spots may be found on
the behavior of the yolk, how the white will the surface of the yolk or floating in the
appear when the egg is broken out. The ap- white. If they are small (aggregating not
pearance of the albumen in broken-out eggs more than 1/8 inch in diameter) the egg
is illustrated in (fig. 12). may be classed as "C Quality." If larger,
The following terms are descriptive of or showing diffusion of blood in the white
the white: surrounding them, the egg shall be clas-
Clear.—A white that is free from dis- sified as loss.
colorations or from any foreign bodies Bloody white.—An egg, the white of which
floating in it. (Prominent chalazas should has blood diffused through it. Such a con-
not be confused with foreign bodies such dition may be present in new-laid eggs.
as spots or blood clots. (AA, A, B Eggs with bloody whites are classed as loss.
Quality.)
Firm.—A white that is sufficiently thick
or viscous to prevent the yolk outline LOSS EGGS
from being more than slightly defined or
indistinctly indicated when the egg is The U.S. Standards of Quality also define
twirled. With respect to a broken-out certain eggs as "loss."
egg, a firm white has a Haugh unit value LOSS. An egg that is inedible, smashed,
of 72 or higher when measured at a or broken so that the contents are leaking,
temperature between 45^ and 60^ F. cooked, frozen, contaminated, or containing
Reasonably firm.—A white that is some- bloody whites, large blood spots, large un-
what less thick or viscous than a firm sightly meat spots, or other foreign material.
white. A reasonably firm white permits Inedible eggs. Inedible eggs are described
the yolk to approach the shell more closely in the U.S. standards to include black rots,
which results in a fairly well defined white rots, sour eggs, eggs with green whites,
yolk outline when the egg is twirled. With musty eggs, and moldy eggs. These types
respect to a broken-out egg, a reasonably of inedible eggs are usually caused by the
firm white has a Haugh unit value of 60 growth of bacteria or mold on or in the egg.
to 12 when measured at a temperature Other types of inedible eggs are those showing
between 450 and 60OF. blood rings, and those containing embryo
Slightly weak.—A white that is lacking chicks (at or beyond the blood ring stage)
in thickness or viscosity to an extent that which result from germ development infertile
causes the yolk outline to appear well de- eggs. Two additional types of inedible eggs
fined when the egg is twirled. With re- are mixed rots and eggs with stuck yolks.
spect to a broken-out egg, a slightly weak The freshly laid egg is usually free of
white has a Haugh unit value of 31 to 60 bacteria on thé inside and is well protected
when measured at a temperature between from bacteria by the shell, shell membranes,
45^ and 60^ F. and several chemical substances in, the ^%%
Weak and watery.—A white that is thin white. If subjected to warm temperatures or
and generally lacking in viscosity. A moisture, or both, bacteria are able to pene-,
weak and watery white permits the yolk trate the Q%% and overcome the egg's defense.
to approach the shell closely, thus causing When bacteria grow inside the egg they may
the yolk outline to appear plainly visible form byproducts or cause the contents of the
and dark when the egg is twirled. With egg to decompose, or both. These conditions
respect to a broken-out egg, a weak and result in the characteristic colors, appearance
watery white has a Haugh unit value lower or odors from which the rots take their name.
22
Stuck yolk occurs when the yolk membrane from the egg. It might have been caused by
becomes attached to the shell membrane. It exposure to musty odor in the case or in nesting
generally occurs in older eggs that have been material. Another source of contamination
left in a fixed position for a long time. When may be the presence of this odor on the shell
the thick white becomes thin, the yolk floats itself from previous contamination.
close to the shell and becomes attached to It is said that certain bacteria that oc-
the shell membrane. casionally invade the egg give off this charac-
Before the candling light the yolk appears teristic odor also. Due to the fact that this
attached to the shell and snaps back to its type of loss is impossible to detect by visual
attached position when the twirling motion observation, it is of utmost importance that
of the egg is stopped. If loosened from its the grader note the odor emanating from the
position, the yolk membrane usually breaks, case and packing material immediately upon
permitting the yolk content to seep into the opening the case.
white. The first stage of this condition is Moldy eggs may be detected by observing
generally referred to as "seeping yolk"; later mold spots on the shell or by mold growth
"mixed rot" or "addled egg." in checked areas of the shell, or by mold
Mixed rot (addled egg) occurs when the growths (the odor of mold or must may or
vitelline membrane of the yolk breaks and may not be present) inside of the egg itself
the yolk mixes with the white, resulting in a when viewed before the candling light. The
murkiness throughout the interior of the egg use of dirty water for washing eggs and dirty
when viewed before the candling light. processing oil cooler than the egg, and the
Sour egg is often difficut to detect by stand- storage of the egg in unusually high humidity
ard candling methods. Generally, eggs in this encourage mold growth and mold penetration
condition show a weak white and murky shadow through the shell. Advanced stages of mold
around an off-center swollen yolk. The bac- growth throughout the entire egg might have
teria, causing sour egg, belong to a group an appearance similar to that of black rot.
named Pseudomonas. These organisms pro- Black rots are generally opaque (with the
duce a material which fluoresces under ultra- exception of the air cell) when viewed before
violet light giving off a green sheen. The the candling light. When broken the content
adoption of ultraviolet light in candling (black has a muddy brown appearance and gives off
light) has made the detection of this type of a repulsive, putrid odor. The bacteria most
loss easier. frequently causing this type of loss belong to
Egg's with green whites can be detected by a group named Proteus. However, when any
experienced graders using the standard can- rot is at an advanced stage, it may appear
dling light. This type of loss is caused by the "black" before the candling lamp.
Pseudomonas group of bacteria. Like sour Cooked eggs are eggs which have been
eggs, eggs with green whites will fluoresce subjected to heat resulting in coagulation of
under the ultraviolet light when broken out. the contents. Cooked eggs, when held before
Eggs with green whites may or may not have the candling light may be identified by the pres-
a sour odor. ence of threadlike shadows in the albumen
In early stages the white rot may be de- indicating a slightly cooked egg, or a dark,
tected by the presence of threadlike shadows opaque appearance indicating complete coagu-
in the thin white. In later stages the yolk lation of the contents.
appears severely blemished when viewed be- Blood rings and embryo chicks are caused
fore the candling light, and when broken shows by germ development, occurring in fertile
a crusted appearance. The content frequently eggs held at incubation temperatures. At a
gives off a fruity odor. rather early stage in incubation (after 24
Musty eggs frequently appear clear and hours) the embryo develops a circulatory
free from foreign material when viewed before system. If at this stage the embryo dies the
the candling light and can generally be detected blood drains to the outer edge of the germ
only by the characteristic musty odor emanating disc, causing the blood ring. Before the
23
candling light, it appears as a brilliant blood- eggs of the domesticated chicken that are in
red circle from one-eighth to three-eighths the shell. (See Table 2.)
inch in diameter, depending on the stage of Recent changes in the shell egg grading
development. regulations make provisions for "origin" and
If incubation temperatures are maintained "destination" grades for consumer and pro-
for a longer period, the embryo chick is curement grades. "Origin grading" is defined
formed by about the third day and eventually as meaning—a grading which is performed
fills most of the egg. This can be observed other than where eggs are retailed or con-
before the candling light as an actual outline sumed. The summaries of origin and desti-
of the embryo, in the early stages. nation grades for consumer grades are as
In addition to the inedible eggs described shown in Table 3 and procurement grades in
above, eggs showing severe shell damage Table 6.
and the presence of large blood spots or dif-
fused blood in the white, are classified as loss.
Smashed or broken eggs are classified as United States Standards for Quality
loss. When damage to the shell and membrane of Individual Shell Eggs
of an egg permit the content to flow out of
the shell, the egg is "loss." BASED ON CANDLED APPEARANCE
The origin of large blood spots and bloody
whites has already been explained. They AA Quality. The shell must be clean, un-
appear as brilliant red in color or as a dark broken, and practically normal. The air cell
gray in so-called meat spots, in contrast to must not exceed 1/8 inch in depth and be
the surrounding lemon-to-orange colored tinge practically regular. The white must be clear
of the yolk, observed before the candling light. and firm so that the yolk is only slightly
Eggs not classified as loss butas "nograde" defined when the egg is twirled before the
include eggs of possible edible qualities that candling light. The yolk must be practically
have been contaminated by smoke, chemicals, free from apparent defects.
or other foreign material which has seriously A Quality. The shell must be clean, un-
affected the character, appearance, or flavor of broken and practically normal. The air cell
the eggs. must not exceed 3/16 inch in depth and must
Earlier in this manual reference was made be practically regular. The white must be
to eggs that give off an offensive odor due to clear and at least reasonably firm so that the
disease or feed flavors. It has been found that yolk outline is only fairly well defined when
some hens inherit the characteristic of produc- the egg is twirled before the candling light.
ing eggs that give off a characteristic fishy The yolk must be practically free from ap-
odor. In other instances diseased laying organs parent defects.
may impart an off-odor to the broken-out eggs. B Quality. The shell must be unbroken and
High concentrations of fish oil or garlic may be slightly abnormal and may show slight
fed to hens impart their flavor to the eggs. stains but no adhering dirt: Provided, That
Eggs exposed to foreign odors after they have they do not appreciably detract from the ap-
been laid may give off these odors. Eggs pearance of the egg. When the stain is lo-
stored near kerosene, carbolic acid, mold, calized, approximately 1/32 of the shell surface
must, fruit, and vegetables, for example, may be slightly stained, and when the slightly
readily absorb odors from these products. stained areas are scattered, approximately
1/16 of the shell surface maybe slightly stained.
UNITED STATES STANDARDS, The air cell must not exceed 3/8 inch in
GRADES, AND WEIGHT CLASSES depth, may show unlimited movement, and may
FOR SHELL EGGS be free or bubbly. The white must be clear
and may be slightly weak so that the yolk
The United States Standards for Quality of outline is well defined when the egg is twirled
Individual Shell Eggs are applicable only to before the candling light. The yolk may appear
24
-smmm OF UNITED STATES STANDARDS FOR QUALITY OF INDIVIDUAL
SHELL EGGS
Dirty. The shell must be unbroken with
Specifications for Each Quality Factor
adhering dirt, or foreign material, prominent
Quality AA A B C stains, or moderate stains covering more than
Factor Quality Quality Quality Quality
1/4 of the shell surface.
Shell Clean. Clean. Clean; to very Clean; to mod- Check. An individual egg that has a broken
Unbroken. Unbroken. slightly erately-
Practically Practically stained. Un- stained. shell or crack in the shell but with its shell
normal. normal. broken. May be Unbroken.
slightly ab- May be ab- membranes intact and its contents do not leak.
normal. normal.
Leaker. An individual egg that has a crack
Air 1/8 inch or 3/16 inch or 3/8 inch or May be over
Cell less in depth. less in depth. less in depth. 3/8 inch in
depth.
or break in the shell and shell membranes to
Practically Practically
regular.
May be free or
bubbly.
May be free or
bubbly.
the extent that the egg contents are exuding
regular.

Clear. Clear. Clear. May be weak


or free to exude through the shell.
White
Firm. May be reason- May be and watery.
(72 Haugh ably firm. slightly weak. Small blood
units or : (60 to 72 (31 to 60 clots or
higher. ) Haugh units.) Haugh units.) spots may be
present.*
(Less than 31 United States Consumer
Haiigh units. )
Grades and Weight Classes
Yolk Outline
slightly de-
Outline may be
fairly well
Outline may be
well defined.
Outline may be
plainly visi- for Shell Eggs
fined. defined. ble.
Practically Practically May be May be en-
free from de-
fects.
free from de-
fects.
slightly en-
larged and
larged and
flattened.
"Fresh Fancy Quality" shall consist of eggs
flattened.
May show def-
May show
clearly visi- meeting the requirements of the Quality Con-
inite but not
serious de-
ble germ de-
velopment but trol Program as outlined on page 28 of this
fects. no blood.
May show other manual.
serious defects.
"U.S. Consumer Grade AA" (at origin) shall
*lf they are small (aggregating not more than 1/8 inch in diameter)
consist of eggs which are 85 percent AA qual-
For eggs with dirty or broken shells, the standards of quality ity. Within the maximum tolerance of 15 per-
provide three additional qualities. These are:
cent which may be below AA quality, not more
Dirty Check Leaker
than 5 percent may be B quality, C quality, or
Unbroken. Checked or cracked but Broken so contents are Checks in any combination. No Dirties or
May be dirty not leaking. leaking.
Loss are permitted. This grade is also appli-
cable when the lot consists of eggs meeting
slightly enlarged or slightly flattened and may the requirements of the Quality Control Pro-
show other definite, but not serious, defects. gram as outlined on page 28 of this manual.
C Quality. The shell must be unbroken, may "U.S. Consumer Grade AA" (destination)
be abnormal and may have slightly stained shall consist of eggs which are 80 percent
areas. Moderately stained areas are per- AA quality. Within the maximum tolerance of
mitted if they do not cover more than 1/4 of 20 percent which may be below AA quality,
the shell surface. Eggs having shells with not more than 5 percent may be B quality, C
prominent stains or adhering dirt are not quality, or Checks in any combination, and
permitted. The air cell may be over 3/8 inch not more than 0.5 percent Leakers or Dirties
in depth and may be free or bubbly. in any combination. This grade is also appli-
The white may be weak or watery so that cable when the lot consists of eggs meeting
the yolk outline is plainly visible when the the requirements of the Quality Control pro-
egg is twirled before the candling light. The gram as outlined on page 28 of this manual.
yolk may appear dark, enlarged, and flattened, "U.S. Consumer Grade A" (at origin) shall
and may show clearly visible germ develop- consist of eggs which are 85 percent A quality
ment but no blood due to such development. It or better. Within the maximum tolerance of
may show other serious defects that do not 15 percent which may be below A quality, not
render the egg inedible. Small blood clots or more than 5 percent may be C quality or
spots (aggregating not more than 1/8 inch in Checks in any combination. No Dirties or
diameter) may be present. Loss are permitted. This grade is also
25

TABLE 3.--SUMMARY OF U.S. CONSUMER GRADES FOR SHELL EGGS "U.S. Consumer Grade B" (destination) shall
U.S. Consumer Quality
Tolerance permitted consist of eggs which are 80 percent B quality
grade (origin) required^
Percent Quality or better. Within the maximum tolerance of
85 percent AA Up to 15 A. 20 percent which may be below B quality, not
Fancy Quality- 85 percent A Not over 5 B, C, or Check.
Grade A or better Up to 15 B. more than 10 percent may be Checks, and not
85 percent B Not over 5 C or Check.
Grade B or better Up to 15 C. more than 0.5 percent Leakers or Dirties in
Not over 10 Checks.
any combination.
U.S. Consumer Tolerance permitted
grade
Quality
required-"-
Additional tolerances - In lots of two or
(destination) Percent Quality
more cases:
Grade AA or Fresh
Fancy Quality
80 percent AA Up to 20
Not over 5
A.
B, C, or Check.
For Grade AA - No individual case may
Grade A 80 percent A
Not over
Up to 20
0.5 Leakers or Dirties.
B.
exceed 10 percent less AA quality eggs than
or better Not over
Not over
5
0.5....
C or Check.
Leakers or Dirties..
the minimum permitted for the lot average;
Grade B 80 percent B
or better
Up to 20
Not over 10
C.
Checks.
For Grade A - No individual case may
Not over 0.5 Leakers or Dirties.
exceed 10 percent less A quality eggs than
In lots of two or more cases or cartons, see Table 4 for tolerances the minimum permitted for the lot average.
for an individual case or carton within a lot.
For Grade B - No individual case may
TABLE 4.—TOLERANCE FOR INDIVIDUAL CASE OR CARTON WITHIN A LOT exceed 10 percent less B quality eggs than
Carton-minimum the minimum permitted for the lot average.
U.S. Consumer Case-minimum
grade quality
Origin
Destin-
ation
quality-number of
eggs (origin and In lots of two or more cartons, no individual
destination)
carton may contain less than eight eggs of the
Grade AA or AA 75 70 8 eggs AA.
specified quality and no individual carton may
Fresh Fancy
Quality
A
B, C, or Check
15
10
20
10
2
2
eggs
eggs
A.
B, C, or Check
contain less than 10 eggs of the specified
Grade A A
B
75
15
70
20
8
2
eggs
eggs
A.
B.
quality and the next lower quality. The re-
Grade B
C or Check 10
75
10 2 eggs C or Check
maining two eggs may consist of a combina-
?:::::::::::::
Check
5
20
70
10
20
8
2
2
eggs
eggs
eggs
B.
C.
Check.
tion of qualities below the next lower quality
' Substitution of higher qualities for lower qualities specified is
(i.e., in lots of Grade A, not more than two
permitted.
eggs of the qualities in individual cartons
within the sample may be C or Checks).
applicable when the lot consists of eggs
meeting the requirements of the Quality Con-
trol Program as outlined on page 30 of this Weight Classes
manual.
''U.S, Consumer Grade A" (destination) shall The weight classes for U.S. Consumer
consist of eggs which are 80 percent A quality Grades for Shell Eggs shall be as indicated
or better. Within the miiximum tolerance of 20 in Table 5 and shall apply to all consumer
percent which may be ^elow A quality, not grades.
more than 5 percent m¿ v be C quality or A lot average tolerance of 3.3 percent for
Checks in any combination, and not more than individual eggs in the next lower weight class
0.5 percent Leakers or Dirties in any com- is permitted as long as no individual case
bination. This grade is also applicable when within the lot exceeds 5 percent.
the lot consists of eggs meeting the require- TABLE 5.—U.S. WEIGHT CLASSES FOR CONSUMER GRADES FOR SHELL EGGS
ments of the Quality Control Program as out-
Minimum
lined on page 30 of this manual. Size or
Minimum Minimum weight for
net weight net weight individual eggs
''U.S. Consumer Grade B^' (at origin) shall weight class
per dozen per 30 dozen at rate per
dozen
consist of eggs which are 85 percent B quality
or 'better. Within the maximum tolerance of Jumbo
Ounces
30
Pounds
56
Ounces
29
15 percent which may be below B quality, not Extra large
Large
27
24
50 1/2
45
26
23
more than 10 percent may be checks. No jfediiun
Small
21
18
39 1/2
34
20
17
Dirtiei^ or Loss are permitted. 15 28
26

United States Procurement TABLE 6.—SUMMARY OF U.S. PROCUREMENT GRADES


FOR SHELL EGGS
Grades and Weight Classes U.S Pro-
A quality
Maximum tolerance per-
for Shell Eggs curement
Grade
or better
(lot aver-
mitted^ (lot average)
age) at
(origin) Percent Quality
leasti

Grades« "U.S. Procurement Grade I" (at


I 85 Uip to 15 B.
origin) shall consist of eggs which are 85 II 65
Not over 5...
Up to 35
C, Dirty, Check, Leaker, and Loss.
B.
percent A quality or better. Within the maxi- Not over 10.. C, Dirty, Check, Leaker, and Loss.

mum of 15 percent which may be below A U.S. Pro- A quality


curement or better
Maximum tolerance per-
mitted^ (lot average)
quality, not more than 5 percent may be of Grade
(desti-
(lot aver-
age) at
Percent Quality
the qualities below B. The maximum tolerance nation) least^

of 5 percent may consist of C quality, not more I 80 Up to 20 B.


than 3 percent Checks, and not more than 0.30 II 60
Not over 5...
Up to 40
C, Dirty, Check, Leaker, and Loss.
B.
percent Dirties, Leakers, and Loss combined. Not over 10.. C, Dirty, Check, Leaker, and Loss.

Loss, other than meat and blood spots, shall


■'■ Individual cases may not exceed 10 percent less A quality eggs than
not exceed 0.15 percent. permitted for the lot average.
^ Within each tolerance for qualities below B, the grades may contain
"U.S. Procurement Grade I" (destination) no more than 3 percent Checks, and a combined total of three-tenths
percent Dirties, Leakers, and Loss. Loss other than meat and blood spots
shall consist of eggs which are 80 percent A shall not exceed 0.15 percent at origin and 0.20 percent at destination.

quality or better. Within the maximum of 20


percent which may be below A quality, not
more than 5 percent may be of the qualities Weight classes. The weight classes for
below B. The maximum tolerance of 5 percent United States Procurement Grades for Shell
may consist of C quality, not more than 3 Eggs shall be as indicated in Table 7 and
percent Checks, and not more than 0.30 per- shall apply to all procurement grades.
cent Dirties, Leakers, and Loss combined.
Loss, other than meat and blood spots, shall
not exceed 0.20 percent.
"U.S. Procurement Grade 11" (at origin) TABLE 7.— WEIGHT CLASSES FOR UNITED STATES PROCUREMENT GRADES

shall consist of eggs which are 65 percent A Maximum aver-


Minim\am
quality or better. Within the maximum of 35 Weight classes
Average net
weight on lot
Minimum net
weight indi-
weight of
age percent
of individual
individual
percent which may be below A quality, not basis 30-
dozen case
vidual 30-
dozen case
eggs, at net
eggs below
minimum weight
rate per dozen
more than 10 percent may be of the qualities lot average!

below B. The maximum tolerance of 10 per- Pounds Pounds Ounces Percent


Extra large.... 50.5 50 26 3.33
cent may consist of C quality, not more than Large 45 44.5 23 3.33
Medium 39.5 39 20 3.33
3 percent Checks, and not more than 0.30 Small 34 33.5 17 3.33

percent Dirties, Leakers, and Loss combined.


■"■ Individual cases may contain not over 10 percent of individual eggs
Loss, other than meat and blood spots, shall below minimum weights specified in any weight class but such eggs shall
weigh not less than the mlnirauiii specified for the next lower weight class.
not exceed 0.15 percent.
"U.S. Procurement Grade 11" (destination)
shall consist of eggs which are 60 percent A United States Wholesale
quality or better. Within the maximum of 40 Grades and Weight Classes
percent which may be below A quality, not for Shell Eggs
more than 10 percent may be of the qualities
below B. The maximum tolerance of 10 per- Grades.—»»U.S. Specials ~% AA Quality"
cent may consist of C quality, not more than shall consist of eggs of which at least 20 per-
3 percent Checks, and not more than 0.30 cent are AA Quality; and the actual percentage
percent Dirties, Leakers, and Loss combined. of AA Quality eggs shall be stated in the
Loss, other than meat and blood spots, shall grade name. Within the maximum of 80 percent
not exceed 0.20 percent. which may be below AA Quality, not more
Individual cases may contain not over 10 than 7.5 percent may be B Quality, C Quality,
percent less A quality eggs than specified for Dirties or Checks in any combination and not
the procurement grade. more than 2.0 percent may be Loss.
27

'^U.S. Extras ~% A Quality" shall consist of shall be stated in the grade name. Within the
eggs of which at least 20 percent are not less maximum of 16.7 percent which may be below
than A Quality; and the actual total percentage C Quality not more than 11.7 percent may be
of A Quality and better quality eggs shall be Dirities or Checks in any combination and not
stated in the grade name. Within the maximum more than 5 percent may be Loss.
of 80 percent which may be below A Quality, "U.S. Dirties" shall consist of eggs that are
not more than 11.7 percent may be C Quality, Dirty and shall contain not more than 11.7
Dirties, or Checks in any combination, and not percent Checks and not more than 5 percent
more than 3.0 percent may be Loss. Loss.
"U.S. Standards —% B Quality" shall consist "U.S. Checks" shall consist of eggs that are
of eggs of which at least 20 percent are not Checks and shall contain not more than 5 per-
less than B Quality; and the actual total per- cent Loss.
centage of B Quality and better quality eggs Summary of grades. A summary of the
shall be stated in the grade name. Within the United States Wholesale Grades for Shell Eggs
maximum of 80 percent which maybe below B follows as Table 8 of this section:
Quality not more than 11.7 percent may be Weight classes. The weight classes for the
Dirties or Checks in any combination, and not United States Wholesale Grades for Shell Eggs
more than 4 percent may be Loss. shall be as indicated in Table 9, and, subject
"U.S. Trades —% C Quality" shall consist of to the stated tolerance of 10 percent, shall
eggs of which at least 83.3 percent are not apply to all wholesale grades except U.S.
less than C. Quality; and the actual total per- Dirties and U.S. Checks. There are no weight
centage of C Quality and better quality eggs classes for U.S. Dirties or U.S. Checks.

-SUMMARY OF UNITED STATES WHOLESALE GRADES FOR SHELL EGGS

Minim\jm percentage of eggs of specific qualities


required^ Maximum tolerance permitted (lot average)

B Quality,
Wholesale grade designation A Quality or B Quality or
AA Quality C Quality or G Quality, C Quality, Dirties
better better
better Dirties, Dirties, and Checks Loss
and Checks and Checks Checks

Percent Percent Percent Percent Percent


U.S. Specials—^ AA Quality. ^ 20 Balance None permitte i except for 7.5 2
toler inces.
U.S. Extras—^ A Quality. ^ 20 Balance None permitted 11.7 3
except for
tolerances.
U.S. Standards—^ B Quality.^ 20 Balance 11.7
U.S. Trades —^ C Quality.^ 83.3 11.7 5
U.S. Dirties—?& 11.7 5
U.S. Checks—^ ::::::::::::: 5

■'• Substitution of eggs possessing higher qualities for those possessing lower specified qualities is permitted.
^ The actual total percentage must be stated in the grade name.

TABLE 9.—WEIGHT CLASSES FOR UNITED STATES WHOLESALE GRADES FOR SHELL EGGS DETERMINING INTERIOR QUALITY
Per 30 dozen eggs
Weights for individual eggs at
rate per dozen
BY THE BREAKOUT METHOD
Weight Minim\im Weight variation
Average net
classes
weight on a
net weight
individual
Minimum
weight
tolerance for not more
than 10 percent, by As stated in the introduction to this manual
lot^ basis case^ basis count, of individual eggs
research workers and breeders have been
At least — experimenting for years on a more objective
Extra large 50 1/2 pounds 50 pounds. 26 ounces Under 26 but not under
24 ounces. way of determining interior quality based on
Large 45 poiinds.... 44 pounds. 23 oimdes Under 23 but not \iQder
21 ounces. the measurement of the height of the thick
Medium 39 1/2 pounds 39 pounds. 20 oimces Under 20 but not under
18 ounces. albumen correlated with the weight of the egg.
Small 34 pounds.... None None None.
Statistical analysis of the quality variation
■'" Lot means any quantity of 30 dozen or more eggs. found in eggs from flocks of uniform age man-
^ Case means standard 30 dozen egg case as used in commercial practice
in the United States. aged under similar conditions has shown that
28

a small sample of eggs randomly selected Requirements for Grade Certification


from these flocks each week is highly accurate Under Quality Control Programs
in reflecting the average quality of the lot.
Based on the extensive research and the Requirements for eggs packaged under Fresh
statistical analyses, USDA, in 1959 imple- Fancy Quality grade mark or AA grade
mented a Quality Control Program. This pro- mark.
gram makes possible the marketing of high Minimum requirements of procurement and
quality eggs from controlled flocks under the distribution program. Each packaging station
Fresh Fancy or AA label of identification. or plant must have a satisfactory procurement
A program to market Grade A eggs under and distribution program including, but not
the quality control program was made available being limited to, the following requirements
also with less stringent requirements than at the farm and retail store level as applicable:
the Fresh Fancy or AA program. (1) Eggs from each flock shall be packed
A detailed description of the equipment separately and the shipping cases marked so
needed, the mechanics of the break-out opera- as to facilitate segregation at the packing
tion, and the requirements for grade certifi- station. A flock consists of birds not varying
cation under quality control programs are in age by more than 60 days. In operations
found on pages 28 through 33 of the manual. with a continuous replacement procedure, such
Refer to figures 29 and 30 on page 45 of the as in cage operations, birds shall be grouped
manual for examples of the Grade Iden- together in accordance with the above require-
tification used in these programs. ment.
USDA's Quality Control Program is based (2) Eggs should be gathered from the nest at
on requirements which must be met from the least twice, and preferably, three times a day.
time the eggs are produced until they are (3) Eggs which require cleaning should be
purchased by the consumer. Management cleaned in accordance with the applicable pro-
practices and uniformity of age of the flocks visions of the USDA's regulations governing
qualified also enter into the picture. the grading of shell eggs. Eggs may be treated
Before a flock is qualified for the quality by oil dipping, oil spraying, or oil-emulsion
control program a survey of the Farm and spraying: Provided, That methods used are
Flock must be made. The form to be com- such as will not cause objectionable cloudiness
pleted is illustrated as Exhibit A on pages in the whites. Oil treating and cleaning opera-
34 and 35 of the manual. Exhibit B on page tions must be in compliance with the sanitary
36 illustrates the breakout record to be kept requirements as provided in the regulations.
for qualified flocks and Exhibit C on page 37 (4) Eggs shall be cooled promptly after
illustrates the Haugh Unit Conversion Chart gathering to óO^F. or below and held at a
which is used to determine the Haugh unit reasonably constant temperature not to exceed
readings for eggs broken out. 60^ F. and at a relative humidity of approxi-
While the Haugh unit reading is the most mately 70 percent. However, the temperature
important factor in determining interior quality of the eggs may rise to TO^F. during washing
by the break-out method, yolk quality must and packaging operations, provided the eggs
be considered as a secondary factor. As a are moved promptly to a cooler or transported
general rule, the "standup" quality of the at a temperature of 60^ F. or below.
yolk in new-laid or fresh eggs is not a problem. (5) Eggs shall be transported and handled
Yolks in new-laid eggs have good "standup" under such conditions as will prevent sweating
quality regardless of the thickness of the al- and at a temperature of 60^ F. or below.
bumen surrounding them. However, mottling (6) The temperature at which the eggs are
or discolorations are sometimes encountered. held and displayed at the retail store shall
One of the requirements for flocks to remain not exceed 60° F.
on the quality control program is that the (7) Periodic checks to determine the ade-
yolks examined have a reasonably uniform quacy of the production and distribution pro-
color. grams shall be made by government graders.
29

Minimum requirements at packing plant. drawn at random from each flock, from a
The quality factor of albumen firmness shall single shipment, every 2 weeks (or weekly
be determined by the broken-out score, meas- when required).
ured in Haugh units, and the condition of the A sample of 10 eggs shall be tested when
yolk shall be observed during such testing. the moving average is below 80 Haugh units
The breakout test shall be made every other and not more than one egg in the sample shall
week, unless the breakout records indicate a measure less than 60 Haugh units.
variation in individual eggs or averages beyond A sample of five eggs shall be tested when
that normally expected for the program, in the moving average is 80 Haugh units or above
which case the breakout shall be made weekly. and the sample shall contain no eggs which
The test shall be accomplished at the as- measure less than 60 Haugh units. If only one
sembly plant or at the farm in the event the egg measures less than 60 Haugh units, an
eggs go directly from the farm to the store. additional five eggs shall be tested. If this
Eggs which do not meet the requirements of second five-egg sample contains no eggs below
AA quality with respect to shell texture or 60 Haugh units, the average of the 10 eggs
shape shall not be selected as part of any shall be used in determining the weekly
sample that is to be broken out and scored. average.
Sampling, breakout testing, and maintenance The moving average shall be computed by
of records of breakout test shall be done by averaging the results of the latest 2 biweekly
or under the immediate supervision of a or 4 weekly (when required) Haugh unit entries
grader. of a flock.
The internal temperature of the eggs shall Any flock which has been on the program
not be lower than 45^ F. or higher than 60^ F. and is excluded for failure to meet the re-
at the time of making the breakout test. Eggs quirements may be reinstated by the same
shall be placed under refrigeration at a tem- procedures used to originally enter a flock
perature not to exceed óO^F. and a relative on the program.
humidity of approximately 70 percent promptly Eggs with clean, unbroken, practically nor-
after packaging. mal shells from flocks which meet the provi-
A flock may be eligible for entry under the sions of this section may be packaged and of-
program when a sample of 25 eggs drawn at ficially labeled as Fresh Fancy Quality or U.S.
random averages 76 Haugh units or higher; or Consumer Grade AA after the removal of eggs
when two samples of 25 eggs each drawn at containing blood and meat spots and loss eggs.
random (one sample per week for two con- Packages or sealing tapes shall bear in
secutive weeks) each averages 74 Haugh units distinctly legible form a date, stated as the
or higher. Notwithstanding the foregoing, a "month" and "day," or the number of the
flock shall not be eligible if any sample con- "month" or "day" (i.e., 4 - 3), precededby the
tains more than one egg measuring less than letters "EXP." or a statement such as "Not
60 Haugh units, and the yolk of all eggs in the To Be Sold After." The expiration date shall
sample shall have a well-rounded appearance not exceed 10 days from the date the eggs are
with a reasonably uniform color. packed, excluding the day of pack. The eggs
A flock may remain on the program: Pro- must be packed within 6 days from the time
vided, That a moving average of 74 Haugh they are received at the plant (not counting
units or higher is maintained; that the yolks the day received), or that shipment must be
of all eggs have a well-rounded appearance tested again for Haugh units and other factors
with a reasonably uniform color; and that not to determine their eligibility for packing.
more than one egg in any sample of 10 eggs Upon expiration of the 10 days, the eggs
or more measures less than 60 Haugh units. shall be removed from the labeled packages
The biweekly or weekly average shall be or the official grade mark shall be completely
computed by averaging the results obtained obliterated. Notwithstanding the foregoing, the
when testing eggs in accordance with the Administrator of the Consumer and Market-
following two paragraphs. Samples shall be ing Service may approve other systems of
30

dating which accomplish the purpose of the each flock from a single shipment. However,
paragraph, provided application for such a 5 eggs may be used as the sample size
system is made in writing by the applicant when the moving average is such that the
and concurred in by the Administrator. flock will qualify under the provision of the
Graders shall examine samples of packaged Fresh Fancy or AA Grade of the Quality
product in accordance with the provisions for Control Program.
sampling as specified in the regulations. A (e) A tolerance of 5 percent is permitted
tolerance of 5 percent is permitted in any in any combination for C quality with respect
combination of eggs that are of B quality or C to shell, meat or blood spots, and Checks.
quality with respect to shell, meat or blood Dirties, Leakers, and Loss are not per-
spots, and checks. Dirties, Leakers and Loss mitted.
are not permitted.

Requirements for eggs packaged under the


Equipment and Procedures
U.S..Grade A mark. Equipment.—For economy in time and
preservation of the product, the following
Eggs packaged with the grade label desig- equipment should be available to persons
nation specified in Figure 30 of this manual engaged in breaking eggs for the purpose of
shall meet all the provisions of the Quality measuring albumen height and observing yolk
Control program except for the following: and albumen condition. ^
(a) A flock shall consist of birds lo- 1. A flat glass surface approximately 12"
cated on the same farm and managed under X 18" or larger. The glass should be placed
identical supervision. on a metal stand having adjustable legs for
(b) A flock may be eligible for entry leveling. A mirror of approximately the same
under the program when a sample of 25 size as the glass is needed for observing the
eggs drawn at random averages 64 Haugh under side of the egg. The stand should, be
units or higher; or when two samples of set on a table of such height that the dial of
25 eggs each drawn at random (one sample the micrometer as used will be at eye level,
per week for two consecutive weeks) each as shown in figure 14.
averages 62 Haugh units or higher. Not- 2. A standard individual egg scale which
withstanding the foregoing, a flock shall indicates the weight in ounces per dozen, per
not be eligible if any sample contains more egg. A test weight should be used to check the
than four eggs measuring less than 60 Haugh scale at the start of the breaking operation
units, and the yolk of all eggs in the sample and any time the scale is moved.
shall have a well-rounded appearance with 3. A knife and breaking tray obtained from
a reasonably uniform color. a supply house dealing in egg-breaking equip-
(c) A flock may remain on the program: ment is very convenient for opening the eggs.
Provided, That (1) a moving average of 62 4. A micrometer mounted on a tripod such
Haugh units or higher is maintained; (2) the as illustrated in figure 15 is satisfactory to
yolks of all eggs have a well-rounded ap- measure the height of the thick albumen. It
pearance with a reasonably uniform color; should be graduated to read in tenths of a
and (3) not more than two eggs in any millimeter.
sample of 10 eggs measure less than 60 Another type of instrument for measur-
Haugh units. ing the height of the thick albumen is also
(d) The biweekly or weekly average shall available. It is similar in most respects to
be computed by averaging the results ob-
tained by testing 10 eggs from each flock
every other week (or weekly when required). ^ The Poultry Division, Consumer and Marketing
Service, U,S, Department of Agriculture, Washington,
Samples shall be drawn at random every D,C, 20250, will furnish names of known suppliers of
other week (or weekly when required) from this equipment on request.
31

Figure 14-Metal Stand with mirror and leveling device. BN-7999

the one illustrated in figure 15, except that 6, A squeegee is handy to move the broken
there is a provision made for setting the egg from the glass surface to a suitable
weight of the egg on a graduated dial on the container.
face of the instrument. The instrument is so 7, Liquid containers, churning equipment,
graduated to get the direct Haugh unit reading, and holding facilities are needed in accord-
5. A Haugh unit Conversion Chart illus- ance with the disposition made of the broken-
trated as Exhibit C on page 37 is used to out eggs.
establish Haugh unit readings for broken-out Procedure.—Comparable results can be
eggs. obtained only if uniform procedures are used.
Application of this chart is simple. After Since eggs for top quality must have prac-
the egg weight is determined and the albumen tically normal shells, only such eggs are tobe
is measured, locate the micrometer reading selected when obtaining the sample for con-
in the proper weight column. The Haugh unit dition examination of albumen and yolk. The
reading is found directly above or below the eggs should be cooled or tempe red to a uniform
properly located micrometer reeding in the temperature. It is generally agreed that eggs
column marked "Haugh Units," should be cooled at the farm to 60° F. or
32

BN S862

FIGURE 15.--The micrometer or height gauge for measuring the height of the thick white. Gauge shown here
in position over an egg.

below and that the temperature should not be ruptured or when the yolk membrane is rup-
permitted to rise above that through the mar- tured for any cause.
keting channels. The surface on which the egg contents are
Care must be taken in using the breaking placed must be level. One egg at a time should
knife so that the thick white is not ruptured. be broken since it is important to measure the
Consistent results can best be obtained by albument height immediately after breaking.
using a breaking knife. Blunt edges, such as A delay of a few minutes can make a difference
a table edge, may cause splintering of the in the Haugh unit reading.
shell with the possibility of puncturing the The micrometer must be checked before
thick white. The egg should be held as near using. Set it on the glass and turn the measur-
the glass as possible and the contents emptied ing rod down until it touches the surface of
very gently from the shell. the glass on which the broken-out egg will
In some eggs the envelope of thick white is be placed. To be sure that the rod is actually
rather firmly attached to the shell membrane touching the surface of the glass, push the
in the small end of the egg. When this is noted, edge of a thin sheet of paper against the inter-
rupture of the thick white can generally be section of the rod and the glass. The face of the
prevented by slowly raising the half shell. micrometer is then turned so that the indicator
Albumen heights should not be recorded of eggs will read zero. The procedure should be re-
when the thick white has been mechanically peated from time to time during the breaking
33

FIGURE 16.--Break-out examinations using


o micrometer which gives direct reading in
Hough units.

ST-2812-11

operation to be sure that the micrometer is quite satisfactory for demonstration proposes
properly adjusted. and when exact accuracy is not required.
When determining albumen quality with a When large numbers of eggs are to be
micrometer, select a flat area in the surface broken and measured, a direct reading micro-
of the widest expanse of the thick white for meter (Figure 16) or a micrometer graduated
measurement. Eggs with very high albumen in tenths of millimeters (Figure 15) and a
will not have a flat surface and in such cases Haugh unit conversion chart should be used.
a point about halfway between the yolk and the The slide rule measures the height of the
edge of the widest expanse of thick white thick white, and it calculates quality in four
should be selected. Care should be taken to different scales according to the individual
avoid measuring areas over an air bubble or needs or preferences of the user. Haugh units,
chalaza. The measuring rod should be rolled USDA quality score, USDA chart score, and the
down slowly until it makes contact with the Van Wagenen-Wilgus score for condition of firm
surface of the albumen and should be raised albumen are shown simultaneously. Durably
and cleaned before placing over the next egg made of 0.3-inch white plastic, with clearly
to be measured. printed scales and instructions, the rule is a
Egg quality slide rflle.--A small, plastic handy-size (1|" x 7|") instrument for checking
egg quality slide rule designed by Dr. A, W, interior egg quality.^ Complete instructions in
Brant and K, H, Norris of the U.S. Department the use of the slide rule are sent with it.
of Agriculture, is a simple, inexpensive device
which may be used for measuring interior * The Poultry Division, Consumer and Marketing Serv-
quality of eggs. With this instrument, one can ice, Washington, D.C. 20250, will furnish names of known
determine albumen quality quickly and it is suppliers of this equipment on request.
34

Exhibit A
FORM PY-25 U.S. DEPARTMENT OF AGRICULTURE FORM APPROVED
(1-3-61) CONSUMER AND MARKETING SERVICE BUDGET BUREAU NO. 40-R3105.1
POULTRY DIVISION
DATE OF SURVEY

FARM AND FLOCK SURVEY


SU R V E Y o'R. (Signature)
INSTRUCTIONS: Most of the items of information regarding facilities and egg-
gathering and washing practices can be answered by observation. The intent is to
obtain information on actual practices as currently being performed. To the extent
that there is a variation in current practices of gathering or washing eggs, answers TITLE
should reflect the range of such variations - - e.g.. lapsed time between gathering
and cleaning, water temperature, length of soaking, etc.
PRODUCER'S NAME AND ADDRESS (Stnet or RED, City and StaU) NAME AND ADDRESS OF PLANT TO WHICH EGGS ARE SHIPPED
(Str«9t or RFD, City and State)

SECTION 1 > FARM FACILITIES


1. NUMBER OF TIMES PER DAY EGGS ARE GATHERED
8 b. Eggs are: (Check one)

D DRIED IN COOLER
2. METHOD OF GATHERING EGGS
a. Gathered by hand, using: (Check one) n DRIED OUTSIDE COOLER

LJ TRAY n WIRE BASKET LjPAIL CD CASE OR 9. SIZE OF COOLER

b. LJ GATHERED BY CONVEYER
Lenath Ft. Width Ft. Height Ft.
3. IF EGGS ARE GATHERED IN WIRE BASKETS, APPROXIMATE
NUMBER GATHERED IN EACH BASKET 10. TYPE OF COOLER (Check one)

4. METHOD OF CLEANING EGGS


[j MECHANICAL Q NON-MECHANIC AL (natural)
LJ WASHED 1 1 DRY CLEANED
11. IS COOLER EQUIPPED WITH HUMIDITY CONTROL?
5. EXTENT OF EGG CLEANING
LJYES |_J NO
n ALL EGGS ARE CLEANED
P] SOILED EGGS ONLY ARE CLEANED 12. TEMPERATURE IN COOLER
O,-
6. LAPSED TIME BETWEEN GATHERING OF EGGS AND THEIR F
CLEANING
13. IS COOLER ADEQUATE IN HOT WEATHER?
Hours

COMPLETE QUESTIONS 7 AND 8 IF EGGS ARE WASHED


QYES O NO
14. HUMIDITY IN COOLER
7 a. Eggs are: (Check one)
%
LJ SOAKED 1 1 SPRAYED
15. IS COOLER CLEAN AND FREE OF MOLD?
b. Temperature of water used F
QYES PI NO
c. Is water temperature thermostatically controlled? 16. METHOD OF SHELL TREATING (Check One)

LJ YES \ 1 NO
□ SPRAY ODIP 1 1 NOT TREATED
d. Is sanitation satisfactory (equipment-water)?
17. IF SHELL TREATED
DYES D NO
a. How soon after gathering?
e. How long are eggs soaked?
b. Is sanitation satisfactory (equipment-material)?
f. How many baskets of eggs are washed
before water is changed? l) YES (_] NO

g. Brand name of detergent used: 18. NUMBER OF TIMES PER WEEK EGGS ARE SHIPPED TO THE
PLANT

19. CONTAINERS USED IN SHIPPING ARE (Check Ohe)

LJ NEW 1 1 GOOD USED 1 1 POOR USED

8 a. Eggs are: (Check one) 20. ARE THE CONTAINERS PRECOOLED BEFORE EGGS ARE
CASED?
1 1 DRIED BY FAN
LJ YES LJ NO
1 1 ALLOWED TO DRY IN OPEN AIR 21. IS MOISTURE ADDED TO CONTAINERS BEFORE EGGS ARE
(No mechanical air circulation) CASED?
DYES [~\ NO

(SEE REVERSE)

BN 10413
35
Exhibit A
(Continued)
FORM PY-25 (REVERSE)

SECTION 2 - FLOCK INFORMATION


1« TYPE or HOUSING (Ch»ck Off) 3. IF INDIVIDUAL NESTING IS USED, N UMBER OF BIRDS PER NEST
LJcACE LJ LITTER FLOOR I SLAT FLOOR
2. NESTING FACILITIES rChecJ^ on«; 4. IS NESTING MAINTAINED IN SANITARY CONDITION?
LJROLLAWAY D COMMUNITY D IND DYES fl NO
5. SIZE, CONDITION. ETC.. OF FLOCK:

No. of Birds Health Satisfactory


Flock No. Breed Hatch Dote
in Flock
(Month and Ymmr)

6. VACCIN ^TION RECORD:

Flock No. Voccinoted for Dote Vaccinated for Dote Vaccinated for Date

3
1
4
7. AOE AT WHICH BIRDS IN FLOCK ARE R EPLACED
_ Months
REMARKS (Wh»n ftmning to «peel/lc qummtionm, rmtmt to »motion mtd quootlon by manber.;

BN 10414
36
ExhibíIt B

FORM PY-207 U. S. DEPARTMENT OF AGRICULTURE


Consumer and Marketing Service
POULTRY DIVISION

WEEKLY EGG BREAKOUT


Date received Jhih
^^—#— V^ S/t3
l*i IS- IL
_

î/ll ij^7 113 Ipo 9/,7


=

IS IS li

m-^
'

No. c ases it f/ \
Egg temperature SS" sf sf sf ST' sf Sf ¿0 sf \

Date tested 7hi Î/7 $/l3 %]x^ 9j»-7 ñlH <)¡i\ 9/r$ tM )

Egg 1
-V—-—
11 %à % 11 JOO 1^ «8 ib nßo 'ii /
c
Egg 2 f^ (00 ¡00 1$ fö U fo IS ^0 ¡DO f/
Egg 3 n $i> íé> 9Í fv Î7 ÎV qo %î 10 n. /

H Egg 4
ñ:^ XÍ? ÍK
—/^^— n
?^ f^ if V $î U «Û
Egg 5 ^ S7 ii 9^ 1i % ÍS 1^ fi %t>
X
O
3
<
Egg 6 ?v
—4-
n (
X Egg 7 If <
Egg 8 Í3 p <

U ?y
4
Egg 9 )
Egg 10 n>} 10
Total Hough Units ZSO? m Hil. ¥SS J/S1 ifSo ^n HHH «63 ;
Weekly Averoge
Moving Houoh
fZB 93.H %^ 11.0 f/.y fofi ití m %it> ¡
Unit Total
Moving Average il.1 ití nn ILl us m iû.S fa.o W.3 i
-

PRODUCER'S NAME
JoAn Doe
HATCH DATE

"°"Ha.- X
REMA RKS:
BN 10412
37

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m » 9> O o
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s s :îZ 9^ *¿
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38

CANDLING AND WEIGHING be washed without moisture penetration; and


FACILITIES consideration may be given to artificially
heated foot mats.
In order to grade eggs with maximum effi- Sufficient overhead lights should be provided
ciency it is essential that adequate facilities to facilitate cleaning up the room.
be provided. The principles outlined here are It is recommended that the grading room be
applicable to facilities to be used by persons equipped with a forced-air ventilator that pro-
doing quality control work and to those plants vides cool air in warm weather and heated air
where quality segregation is accomplished by in cool weather. Additional facilities might
hand candling. include a humidifier and year-round air condi-
tioner. It is essential that the forced-air inlet
deflect incoming air so that it will not blow
Candling Room directly on the workers and that the control
switch be located outside the grading room,
The candling area should be darkened to the accessible only to the foreman of the candling
extent necessary to do an efficient job. The room.
extent of darkness will vary depending on the
type candling equipment being used.
In hand candling operations, it is desirable Candling Bench
to have the walls of the room a dark-colored
flat finish paint to avoid light reflection. There The candling bench, or grading bench, may
should be no cross beams of light between the be one of a number of designs suited to fit
candler and the candling light. The candling various packing needs. The examples shown in
light should be properly adjusted and focused figure 17 illustrate two variations of benches
to give better and more uniform candling re- designed for cartoning operations. Three
sults. The light should be at about elbow height Marketing Research Reports prepared by the
for the candler and placed so that the light Transportation and Facilities Research Divi-
does not shine in the candieres eyes. sion, Agricultural Research Service, give
When mass scanning devices are used, the helpful information on equipment and plant
candling area should be enclosed or surrounded layouts for egg packaging plants:
by a black cloth to prevent entrance of outside
light. The light rays from the scanning device MRR-239, "Electronic Bloodspot Detection in
should be focused away from the candieres Commercial Eggs Grading."
eyes. On high production machines, it is gen- MRR-422, "Commercial Egg Grading and
erally best to alternate the candler with some Packing Plants."
other job to prevent eyestrain, break the MRR-424, "Automatic Sizing and Packaging of
montony, and improveefficiency of the candling Eggs."
operations. MRR-744, "Evaluation of Mechanical Egg-
The space required for graders and equip- grading and Packing Equipment. "
ment will vary greatly depending on the type
of operation and capacity needed for amount of
product handled. Figures 17 and 18 show ex- Candling Light
amples of arrangements for hand candling and
automatic systems. There are many styles and types of candling
The floors should be of smooth concrete, lights commercially available in which the light
coved into wall intersections and pitched to intensity and the size of the candling-light
trapped floor drains. This construction will opening vary considerably. Most of these
make possible floor wash-down and will help lights are satisfactory if they are adjusted to
reduce off odors. If foot mats for graders are provide comfort and proper illumination for
used, they should be of a material that can the job. It is largely a matter of becoming
39

BN 23398 BN 26267
FIGURE 17."Two types of grading bench arrangements which may be used in hand candling operations. At
left, all candling and sizing and recording are done manually. At right, the eggs are sized on
automatic equipment and electric counting devices are used.

accustomed to the type of light in use. The In selecting a candling light, it should be
accuracy of the candling results can be checked borne in mind that the grader might adjust
by breaking out an occasional egg and compar- his quality interpretation slightly according to
ing the broken-out quality with the quality different types of lights or varied adjust-
determined by candling. ments of the same light. It is best, there-
The opening into which the egg is placed for fore, to select one type of light and keep it
examination should be no larger than 1-1/8 clean and properly adjusted. Once a grader
inches in diamter. has adjusted his candled interpretation to a
The opening at the bottom of the light should reasonably close correlation with the broken-
be no larger than necessary to provide suf- out appearance of eggs, uniform grading can
ficient illumination to detect dirty eggs and to be maintained with moderate supervision.
observe the condition of the packing material.
The light should be adjusted so that its
aperture is approximately on the level of the Weighing Equipment
grader's elbows.
The interior of the candling light should be
INDIVIDUAL EGG SCALE
kept clean and free from dust to assure maxi-
mum light efficiency. Each candling bench should be equipped with
If a lens and a reflector are used, they an individual egg scale. An accurate check
should be freed periodically of the film-like weight should be provided.
coating. The reflector should be kept in ad- In manual grading in commercial plants,
justment and the surface silver should be intact. every egg is not weighed. However, after
40

check-weighing many individual eggs, the that the egg come to rest completely before
grader becomes rather proficient in accurately weighing commences, because the added weight
determining weight of eggs by sight and touch. imparted by the stopping motion of the egg
The scale should be handy on each bench to may result in inaccurate segregation as to
verify the weightof occasional eggs about which size.
there is a question. The scale should have its
moving parts enclosed to prevent ''fouling" Automatic Egg Handling
due to dust.
It is recommended that the weight indicator Equipment
be of a single-beam type so that "making The high quality egg produced under our
weight" is accompanied by a click as the scale modern, large scale controlled flock system
beam comes down. The grader hears this lends itself very well to handling and process-
click; therefore, he does not have to wait for ing by automatic equipment.
his eyes to become adjusted in the semi- Machine flash-candling devices are used
darkness in order to read the scale, nor does extensively to detect checks, irregular shells,
he have to wait for a pendulum counter balance meat and blood spots and loss eggs. Automatic
to come to rest before weight is determined. weighing equipment diverts the various sized
eggs into separate bins for packaging. Auto-
matic packaging equipment places the eggs into
AUTOMATIC EGG SCALE cartons, closes the cartons and affixes seals
when needed.
There are many types of automatic and semi- Modern washing equipment is designed to
automatic egg-weighing devices that can be automatically wash, sanitize and dry eggs. It
installed in the egg-grading line. The weighing is now possible to accomplish washing, segre-
operation can precede or follow the candling gation of checks, spots, and loss, sizing of
operation. If it precedes the candling operation the eggs, and automatic packaging, all in a
it is important to group the eggs in each weight continuous line using automatic equipment.
class. Weighing before candling has some Figures 19 through 24 illustrate the various
distinct advantages: (1) The grader is more types of equipment that we have described
inclined to ignore the weight factor in candling above. Because this equipment will become
and thus to devote more attention to the rest increasingly important in egg operations, it is
of the grading job; (2) checked eggs that might essential for the grader to have a working
develop during the weighing operation are knowledge of the equipment.
subject to detection; (3) gross errors by me-
chanical weighing equipment can be detected.
Weighing after candling has its advantages
too: (1) Loss eggs are not handled twice and
are less likely to be broken; (2) badly dented
checks or leakers are removed and the danger
of fouling the scales with egg liquid is thereby
reduced.
The weighing accuracy of automatic equip-
ment should be checked at the beginning of
each shift and periodically during the shift.
When the weighing is done by electric contact
at the scale balance, care against fouling of
contact points by dust and moisture is im-
portant.
When weighing is done by having the egg stop BN 27261
its forward motion just before the scale beam Figure 18o--Automated egg equipment
is automatically released, it is important handling»
41

BN-21 149 BN-10929X

FIGURE 19."Automatic egg washer - as FIGURE 20.--Operator loading eggs into


used in large volume operation. the grading and packing line at the in-feed
conveyor.

BN-10400 BN-10930X

FIGURE 21."Eggs on the flash-candling FIGURE 22..-!n-line scales. Eggs of dif-


area of the in-feed conveyor. ferent sizes are weighed and ejected at
different points on the line.

BN-10922X N-37120

FIGURE 23."Vacuum head completing its FIGURE 24.--Filled egg cartons are auto-
packaging stroke. matically closed and sealed with gummed
tape as they pass through this machine.
42

FEDERAL-STATE GRADING grading and inspection programs and were


PROGRAMS continuing to use them in their processing and
marketing programs.
For nearly 40 years the U.S. Department It was during the war period that resident
of Agriculture in cooperation with the various grading and inspection programs developed into
States has conducted a voluntary Federal-State major importance. Under these programs a
egg-grading service. The legislation authoriz- qualified USDA licensed grader or inspector,
ing this service provides that it be conducted whose duties included the grading of shell eggs
on a self-supporting basis financed from fees in accordance with U.S. standards and grades,
charged the applicants. and the supervision of egg-breaking and drying
The grading service is based on the U.S. operations, was placed in the processing
Standards for Quality of Individual Shell Eggs plant.
and the U.S. Grades and Weight Classes for With the advent of the "resident grader"
Consumer Grades, for Procurement Grades, type of service the volume of products graded
and for Wholesale Grades of shell eggs. In and inspected on a "fee basis" became
addition, contract purchase specifications (proportionally) less important, considering
serve as another basis for performing grading the overall volume officially graded and in-
or inspection of lots of eggs tendered for de- spected. Resident graders are used in the
livery under purchase agreements. The various producing areas as well as in the distribution
purchase specifications are, of course, based centers. The resident type of grading service
on the U.S. Standards for Quality of Individual offers several advantages over the terminal
Shell Eggs. market or fee type of grading service:
In the early days of the Federal-State grad-
(1) Grader is constantly available to grade
ing service for poultry and eggs, the work
and certify the pack, whether in cartons
consisted largely of examining eggs and poultry
or loose.
purchased by the U.S. Navy, to determine com-
(2) Grading is likely to be more uniform be-
pliance with procurement specifications. Grad-
ing and inspection service of this type gradually cause the grader is continuously avail-
able to check the accuracy, of the various
was extended to other governmental agencies
candlers in the egg-grading room.
and private institutions that purchased eggs
(3) Cost of resident grading service is less
and poultry products.
per unit than intermittent fee grading if
Grading offices were established at the im-
a substantial part of the eggs handled is
portant terminal markets along the East and
graded.
West Coasts as well as in the inland terminal
markets, such as St. Louis and Chicago. These Sometimes the term "inspection" is used
offices, in addition to providing grading serv- synonymously with "grading." This is perhaps
ice for eggs, poultry, and poultry products, a proper use of the term in referring to
handled the market news reporting activities, gradings at terminal markets, as in most
which began at about the same time. cases that work consists of examining a rep-
The growth of the service was slow at first, resentative sample of either graded or un-
but expansion continued at a steady pace during graded lots. Thus, it can be said one "inspects"
the thirties. The most rapid expansion oc- for grade.
curred during World War II in connection This meaning is not properly associated
with Government-buying programs for the with the term "inspection" used for poultry.
Armed Forces and lend-lease activities. Inspection of poultry, of course, pertains to
The use of the services and the volume of the examination of poultry and its internal
products inspected and graded continued to organs during the evisceration process to
expand after the cessation of hostilities. This determine its wholesomeness or fitness for
expansion was due in part to the price-support food.
programs that followed and to the fact that And the term "inspection" does not apply to
firms had had experience with Federal-State programs in which eggs are graded under the
43

continuous supervision of resident graders and candle and grade eggs under the U.S. Standards
packed in either 30-dozen cases or in 1-dozen for Quality of Individual Shell Eggs, applying
cartons bearing official grade marks (figs. 27 to eggs purchased from producers or eggs
through 30). When the resident grader checks to be packaged with official grade labels.
the work of licensees working under his direc-
tion the work is more properly classified as Cooperative Agreements
check grading.
The Federal-State egg grading service is
conducted under cooperative agreements be-
Regulations Gtoverning Grading tween the Department and one or more co-
of Shell Eggs operating parties within each of the States
where service is available. The agreements
Grading services of the U.S. Department of
are usually made with State departments of
Agriculture for shell eggs are permissive, in
agriculture.
that individuals, firms, or governmental agen-
State colleges and the extension services
cies that desire these services may request
often cooperate in the educational aspects of
them on their own volition. Services are
the grading program by providing training for
performed on the basis of the "Regulations prospective graders and by explaining the
Governing the Grading of Shell Eggs and
Federal-State program to producers, handlers,
United States Standards, Grades and Weight and consumers.
Classes for Shell Eggs." State departments of agriculture are usually
These regulations, like other regulations responsible for the administrative phases of
governing marketing service programs, were the program within their States. The coopera-
developed in cooperation with all affected tive agreements vary from State to State from
groups, such as marketing and regulatory of- the standpoint of leadership and other respon-
ficials, producers, handlers, and consumers. sibilities.
The regulations explain how interested per-
There are two main types of agreements—
sons may apply for grading service, including
State Trust Fund and Federal Trust Fund.
appeals and regradings. Application for inter-
Under the State Trust Fund agreement, the
mittent grading service on a fee basis is
fees charged are collected and held in trust
usually made by telephoning the local USDA
by the State. The applications for service are
grading office, by personally contacting a
between the State and the individual firms, and
grader in the vicinity, or by contacting the
the resident graders are State or Federal
State supervisores office.
Prospective applicants for egg-grading employees.
service may also contact the Poultry Division, To cover the cost of the Federal supervision
Consumer and MarketingService, U.S. Depart- of the program, the cooperating State period-
ment of Agriculture, Washington, D.C., 20250, ically reimburses the Department from the
regarding the availability of grading service State Trust Fund. Under the Federal Trust
in their areas. Fund agreement, the contracts for services are
Application for resident grading service is between the Department and the individual
made on special forms which specify that the firms, and the fees are collected and held in
trust by the Department. The employees
applicant agrees to comply with the regulations
doing resident grading work are State or
which include the schedule of charges for
Federal employees, and the State is paid
service.
periodically out of the trust fund an amount in
Federal-State grading service is performed
accordance with the terms of the agreement.
by USDA licensed graders who are supervised
by the State, area, and national supervisors
of the service. Graders may be either State Grade Labeling
or Federal employees. In addition, the regula- Under the Federal-State grading program
tions provide for the issuance of limited li- provision is made for the grade identification
censes to plant-employed persons qualified to of the packaged product, whether packed in a
44
30-dozen case or a 1-dozen carton. Usually The greatest use of the grading program is
the grade mark is applied to 30-dozen cases in the grade labeling of individual cartons of
by means of a rubber stamp (Fig. 25). The 1-dozen eggs to inform consumers of the
stamp also specifies the date the eggs were quality. The regulations provide for the ap-
graded. In many instances when eggs are proval of cartons and grade labels that are
packed for delivery on purchase contracts to used in the labeling program for consumers.
institutions, a paper tape must be placed The grade mark used on official grade
around each half case and sealed at the top labels is contained in a shield design. It
of the case. contains the following information: (1) The
letters USDA, (2) the grade and size, and (3)
may contain a phrase such as "Federal-State
Graded" (Fig. 27).

USDA

AA
GRADE
MEDIUM
FEDERAL-STATE GRADED
BN-31426

FIGURE 25.--Official grade


stamp for use in terminal mar- BN-30475
kets.
FIGURE 27.--Official grade
In these instances the grade or acceptance mark for cartons or seals on
stamp (fig. 26) is usually applied to the tape cartons holding 1-dozen eggs.
at the point of sealing. Many carload and truck
shipments of officially graded eggs are not The grade mark may be printed on the
stamped with a grade mark. In these cases, carton or on the sealing tape. If the egg size
the buyer and seller rely on the grading certif- appears on the main panel of the carton, the
icate to give the grade and percentages of the size designation need not be shown on the seal
various qualities in the lots. (fig. 28). The date of grading must be placed
on the seal or elsewhere on the carton. It is
expressed as the month and day or as the con-
secutive day of the year, or as the expiration
date.
INSPECTED FOR
5 53 32 2
CONTRACT COMPLIANCE
G-30
BN-30473
BN-25494
FIGURE 28..-Official
FIGURE 26.--Officialmarkto indicate ac- grade mark for use on
ceptance under institutional purchase con- carton seals when size
tracts. is shown on carton.
45
Prerequisites to Packaging Eggs
with Grade Identification Labels
Several requirements must be met before
cartoned eggs may be grade marked:
1. The eggs must be graded by and identified
under the supervision of a licensed grader.
The eggs may be graded by a limited licensee
(a limited licensee is a person qualified and PRODUCED ond MARKETED
licensed to classify eggs according to United under FCDERAL-STATE
QUALITY CONTROL PROGRAM
States grades but not authorized to issue
certificates), but must then be check graded BN-30482
by the supervising grader. FIGURE 30.--Official grade
2. Eggs to be packed in consumer packages mark for cartons packed under
the Grade A quality control
and grade marked U.S. A A, or U.S. A Grade program.
must be packed from eggs of current produc-
tion. 4. Establishments packing eggs with official
3. Eggs to be packed in consumer packages marks in consumer packages must meet the
and identified as U.S. A A, Fresh Fancy, or facility and operating requirements set forth
U.S. A Grade under the Quality Control Pro- in the USDA regulations.
gram must be packed from eggs produced
during the interim between the weekly Haugh Costs of Service
Unit test and the next weekly test. As the legislation which authorizes Federal-
State egg-grading programs provides that the
U S D A costs of the service be covered by fees charged
persons who apply for grading and inspection
FRESH services, schedules of charges have been es-
FANCY tablished to cover these costs. Included as cost
OUALriY. items are the salaries of the graders who per-
form the seirvice, travel costs incurred in con-
nection with grading activities, clerical assist-
PRODUCED and MARKETED ance in typing certificates and maintaining
under FEDERAL - STATE
QUALITY CONTROL PROGRAM
necessary office records, supervisory costs
at the field level, and the administrative and
BN-8681
overhead costs at the Washington level.
The charges for grading shell eggs on an
intermittent or "fee basis" are based on the
number of packages graded. Fees for grading
service performed on a resident or continuous
grading basis are set forth in the regulations.
They are based on the costs to the Department
in furnishing the grader or graders to the plant
plus an overhead administrative charge, based
PRODUCED and MARKETED on the volume of the product handled in the
under FEDERAL-STATE
QUALITY CONTROL PROGRAM plant, to cover supervisory and other costs.
Salaries of resident graders are based
BN-30472
largely on the wages paid for comparable work
FIGURE 29.--Off¡c¡al grade
in the area where the grader is stationed. The
marks for cartons packed under
fee schedules applicable to terminal market
the Fresh Fancy or AA quality
control program.
or fee grading vary from time to time as costs
46
change. Whether the grading is done on a fee New York was one of the first States to
basis or a resident basis, the cost will aver- enact a law requiring that eggs be labeled by
age only a very small fraction of a cent per quality and size. It was the hope of New York
dozen eggs. egg producers that proper labeling for quality,
coupled with an intensive consumer educa-
tion program, would cause consumers to be
LEGISLATION AFFECTING GRAD- willing to pay more for top quality. It was
ING AND MARKETING OF EGGS thought that local producers would benefit
Much legislation has been enacted to regu- because of the higher yield of top quality eggs
late the sale of shell eggs. The laws apply which packers could obtain from their eggs.
to the edibility of the product and to its quality Today most States have labeling requirements.
and grade. Both Federal and State laws are A review of egg laws in existence on
Jan. 1, 1963, indicates that progress is
applicable to eggs, but practically all of those
pertaining to candling and grading have been being made toward eliminating features that
tend to act as trade barriers. Sufficient dif-
enacted by the States.
ferences still exist, however, to warrant
Federal Laws careful consideration by interstate packers of
eggs for retail sale.
The Farm Products Inspection Act of 1917 Recognizing the importance of uniformity
provided the original authority for establishing in state laws to enhance the free movement
grades and grading service for voluntary use. of eggs in interstate commerce, a committee
Beginning in 1925, this authority was provided composed of members from the National
each year by an act of Congress making appro- Association of Marketing Officials, National
priations for the Department of Agriculture. Association of State Departments of Agri-
The Agricultural Marketing Act of 1946 con- culture and the United States Department of
tains the authority under which the present Agriculture was formed in 1962 to develop
grading service is performed. a Model Egg Law.
The Federal Food, Drug, and Cosmetic Act The proposed Model Egg Law was submitted
and the regulations for its enforcement apply to the conventions of the National Associations
to all food products in interstate commerce in 1963 and has been distributed to all of the
including shell eggs. This act is designed to states for study and comment.
prevent the shipment of adulterated and mis- The most significant differences in State
branded foods. In applying this act to shell egg laws of concern to interstate shippers
eggs a small tolerance for loss eggs is per- relate to labeling requirements and standards
mitted, as it would be rather difficult, costly, for quality and size. A few of the facts found
and impractical to eliminate all loss eggs in the egg-law review follow.
from wholesale quantities of eggs. 1. Labeling requirements.—Nearly all of
The Federal Trade Commission has re- the states have labeling requirements which
sponsibility for regulating the business prac- require correct labeling for grade and size.
tices engaged in by firms marketing eggs in Some states specify that when the size and
interstate or foreign commerce. grade are not shown the eggs must be marked
'^ungraded".
State Laws 2. Standards for quality and grade.—A ma-
The first State egg laws were enacted in South jority of states have essentially the same
Dakota, Iowa, and Illinois in 1919. The earliest standards and grades as the U.S. Department
regulations mainly prohibited the sale of in- of Agriculture but only a few states provide
edible eggs. Since then, egg laws have been that their standards and grades change with
enacted in all of the 50 states. The laws deal revisions in the U.S. Standards and Grades.
primarily with the sale of eggs at the retail 3. Standards for size.—Since size deter-
level; however, some States require that loss minations can be determined objectively, dif-
eggs be removed by the first receiver. ferences between the state requirements pose
47
a serious problem. Most states have the from pullorum disease, the industry estab-
same size requirements as USDA but a few lished the National Poultry Improvement Plan
states have different size requirements. in 1935.
4. Inedible eggs.—All state laws prohibit The Plan is administered jointly by the
the sale of inedible eggs at retail. Agricultural Research Service of the De-
5. Permits, licenses and inspection fees.— partment and an official State agency in each
Over half of the states require licenses or of the cooperating States. It operates accord-
permits for the sale of eggs and about one ing to regulations and standards under which
third of the states require inspection fees by birds—classified with respect to specific
use of stamps. breeding qualities and freedom from pullorum
disease—and hatching eggs may be produced
and marketed by poultrymen. Procurement of
PRODUCTION AND MAINTENANCE baby chicks from "Plan" hatcheries assists the
OF EGG QUALITY producer in the selection of desirable young
stock.
The production of eggs has become a major
agricultural industry in this country. Total
production in the United States in 1962 was Brooding and Raising
about 63.2 billion eggs. Producing and mar-
keting this large volume of eggs have been The brooding and raising of baby chicks to
accompanied by an increasing awareness of the laying age may be done by one who raises
need for quality conservation and a trend poultry for the eggs or by specialists in the
toward specialization. pullet-raising field. Egg producers in a num-
Breeding, hatching, and raising chickens, and ber of areas today follow the practice of culling
producing eggs and poultry meat, as a com- their flocks carefully or entirely replacing
bination commercial operation are seldom them with laying-age pullets after their flocks
practiced today. This fact is evidenced by the have completed their first year of production.
many specialized production and marketing This practice eliminates for the specialized
operations that have come into being in the egg producer an outlay for additional space
poultry industry. and labor, as well as the hazards of raising
additional birds.
If brooding and raising his own flock re-
Breeding placements are considered by the egg pro-
ducer, it is necessary that thought and careful
Shell color and thickness, egg size, quantity planning go into the following:
of thick white, quantity of eggs produced, and, (1) Selection of the source of baby chicks
to some extent, blood spots are hereditary (2) Providing separate quarters with suf-
factors and can be bred into the egg-laying ficient space for raising birds to pullet
flock. The baby chicks or pullets for the age
initial flock or flock replacement should be (3) Providing sufficient land to permit rota-
procured from a source that can give rea- tion of each flock to new soil (not used
sonable assurance that these factors have for chicks for a year)
been carefully considered in the breeding pro- (4) Management know-how regarding han-
gram. dling feeding, watering, vaccination, and
sanitation

Hatching Production of High-Quality Eggs


To promote improved breeding and produc- Feeding shares the limelight with breeding
tion qualities in poultry and to reduce losses in the production of high-quality eggs.
48
Shell.—The breaking strength of an egg is Keeping temperature and humidity conditions
affected by the hen*s feed, breeding, age, and at an optimum level retards this loss in quality
freedom from disease, and by hot weather. to a large degree. The necessary steps are:
Nowadays the average commercial feed sup- 1. Gather eggs frequently (at least 3 times
plemented with "grit" (calcium carbonate) a day).
usually has sufficient calcium, phosphorus, 2. Use a clean receptacle with ventilated
manganese, and vitamin D to produce sound sides and bottom, preferably a rubber-
shells. Therefore, the source of shell trouble . coated wire basket.
is more frequently found in some of the other 3. Place eggs in basket carefully.
factors mentioned. 4. Never fill basket more than three-fourths
Yolk.—Dark pigmentation in the yolk affects full.
the acceptability of the egg in the top qualities. 5. Place basket of eggs into cool, humid
Rations high in yellow grains and green feeds storage room.
produce dark yellow to orange-colored yolks. 6. Do not pack eggs in cases until laying
Rations high in green grasses, silage, and cot- or nest temperature of eggs is reduced
tonseed meal (gossypol not removed) will cause to storage room temperature. A clean
the yolks to acquire a reddish or olive color. basement or an insulated room equipped
White.—To be of fine quality, eggs must have with an evaporative cooler (home-
a high percentage of thick white. A lack of constructed) will serve as a good storage
this factor can be attributed to breeding and room.
disease of the chickens, and to improper care 7. Pack eggs in clean, cool packing mate-
of the egg after production. rials.
8. Pack clean eggs separately from dirty
eggs.
Housing 9. Dry-clean slightly dirty eggs.
To assure eggs with fine quality shells,
yolks, and whites, adequate housing of the Cleaning Eggs on the Farm
birds and care of the eggs after they are
produced is essential. Adequate housing Even with good farm-management prac-
should include sufficient floor, feeding, and tices and careful handling, a small percentage
nest space, and nests with soft clean nesting of dirty eggs will be produced. Producers
material or means for mechanically removing must bear in mind that dirty eggs are covered
the egg from the nest space. with bacteria that will cause spoilage if they
Clean Eggs.—The use of the "roll-away" enter the egg. Farm cleaning, therefore, must
nest is becoming popular and is effective in be performed in a manner that will minimize
reducing the number of eggs dirtied in the the chances of bacterial penetration of the
nest. The yard area surrounding the laying shell. If these important facts are forgotten,
house should be free from standing water. and eggs are washed carelessly, more damage
Runways to or along the nests for access to can be done than by leaving the dirt on the
the nests help remove dirt from hen's feet. shell.
Wire-screened dropping pits reduce the
number of eggs dirtied from soil on the hens*
feet and tend to reduce loss due to breakage. DRY CLEANING

Care of Eggs on the Farm Eggs may be satisfactorily and easily cleaned
with a dry abrasive, such as emery cloth or
Immediately after it is laid, an egg begins fine sandpaper mounted on a shoe buffer.
to lose quality even if it is removed from the Select only those eggs that are moderately or
nest, cooled, packed, and marketed promptly. slightly dirty or stained for cleaning and
(See fig. 11.) "touch them up" lightly.
49
Do not attempt to clean extremely dirty cold. Transportation should be furnished
eggs. They cannot be cleaned well enough either by the producer or receiving station
to be classified as clean eggs, and the chances at regular intervals.
are they will become broken during the ener-
getic buffing required. Furthermore, the
percentage of such eggs should be very small Station Care
if dirt sources have been kept at a minimum.
If a mechanical dry-cleaning unit is used, It is wise to select a marketing firm that
care should be taken to see that the abrasive pays the producer on the basis of quality
strips are intact and not worn to a nonabra- rather than on a single price basis. Payment
sive or dirty point. Eggs should be run on a single price basis makes it necessary to
through the unit once only. Otherwise they lower the price for top quality to compensate
will acquire a shine that is objectionable in for lots having a high percentage of low-quality
the market place. No attempt should be made eggs. The Department has established grades
to dry clean extremely dirty eggs because and provides grading services that are used
they will come out with stained shells. effectively by establishments buying on grade.
In addition, the producer should satisfy him-
self that the receiving station is equipped to
WET CLEANING (WASHING) handle his product efficiently. The well-
equipped receiving station should have re-
Wetting a dirty shell provides moisture in frigerated truck service for farm pickup of
which bacteria may breed and assist their quality eggs during the summer and insulated,
grpwth and their penetration into the shell. or possibly heated, trucks for use during
A washing solution colder than the egg causes severe winter weather.
the egg content to contract and thus allows When received at the plant and before they
polluted water to be drawn into the shell. are graded, eggs should be put into a cool
Therefore, if the washing method is used to (50^ to 60^ F.), humidified room.
clean dirty eggs, the following precautions
shall be followed:
1. Wash eggs with water at least 20^ F, GRADING
warmer than the eggs and at a minimum
of 90^F. Grading should take place in a cool, darkened
2. Select a detergent that is compatible room properly equipped and operated by trained
with the wash water and one that will not and carefully-supervised graders. In some
give off foreign odors that may be im- plants grading rooms are now air conditioned.
parted to the egg. The grading bench and room should be arranged
3. Keep wash water as clean as possible. to enable minimum lost motion by graders
4. Rince by spray with water slightly and grading room helpers.
warmer than the wash water. A combination of roller and belt conveyors
5. Use an approved sanitizer in the spray to serve the graders with eggs to be graded and
rinse. to move the graded product away from their
6. Drain dry and case. Do not case wet benches has been worked out satisfactorily.
eggs. The use of conveyors and shock-absorbing
hydraulic lifts are helpful in reducing shocks
normally caused by careless or accidental
Marketing rough handling.
In order to reduce variations in grade in
Eggs from farms should be marketed 2 to 3 cases of eggs as a result of staleness due to
times a week in clean containers protected overnight holding in the grading room, it is
from transportation shock, wind, and heat or advisable to combine partly-filled cases of
50

graded eggs each night. It is necessary to de- with good packing materials. The great
velop and maintain a receiving, handling, and majority of shipments made today are by
shipping supply control of ungraded and graded truck. Trucks hauling eggs should be refrig-
eggs. erated by a self-contained refrigerator unit
After eggs are graded and packed in cases and insulated on all surfaces and doors for
they should immediately be moved to the warm weather shipments.
shipping room cooler and held there until For deliveries in winter weather, the truck
ready for distribution. If they are distributed should be equipped with a warm air heating
direct to the retail store, a refrigerated truck unit. Truck beds should be equipped with
should be used for summer deliveries and an racks to provide adequate air movement around
insulated truck for winter deliveries. This the load. Before loading, trucks should be
practice will not only help to deliver the checked to make sure the interior is clean,
quality of eggs, as graded, to the retailer, free from foreign odors and that there are no
but also will stress the need for proper care breaks in the walls, ceilings, or floor surfaces.
of the product to the retailer. When shipment is made by rail, the car should
be checked for the same items.
PACKING
Packing is normally carried on in conjunction PLANNING GRADING SCHOOLS
with the grading operation. Clean packaging
materials should assure adequate protection As is the case in most successful under-
of the product in the handling required in the takings, good planning is a highly important
receiving station, distribution channels, and phase in conducting an egg-grading school.
in the retail store. Cases for retail distribu- The planning should cover ways and means
tion should always have complete tops. of financing the school as funds will likely
be needed for supplies of eggs, packing mate-
rials, rentals, manuals, and other equipment.
Consideration might well be given to charg-
Distribution ing a laboratory or registration fee to cover
the necessary expenses in conducting the
RETAIL school. An adequate number of instructors
and staff assistants should be provided to
High-quality eggs that have been properly
help with the instruction and to assist in setting
cared for and packed in attractive cartons are
up laboratory classes and demonstrations.
sometimes handled carelessly by the retailer.
Carefully developed plans coupled with ener-
The wise operator of a receiving station
getic follow-through will usually result in a
packing and grading room knows that proper
well-organized, smooth-running school that
care of his product in the retail market will
serves as an effective means of teaching the
assure repeat sales. He will make suggestions
proper methods and practices of grading and
to the retailer regarding stock control and
related subjects. This part of the manual is
care, including volume delivered, rotation of
intended as a guide to those who wish to or-
supply, refrigeration (50^ to 60^F.), and
ganize and conduct egg grading schools.
humidity. Bulk stocks should be stored only
under refrigeration in space that is free from
volatile odors of fruits, vegetables, coal oil,
mustiness, and mold. Location and Time
The school should be held as nearly as
possible in the center of the region from
WHOLESALE which the students are drawn. It should be
Eggs for wholesale outlets should be pack- held in a place where the essential equipment
aged in good cases having complete tops and and facilities are available and where there is
51
adequate space for classes and laboratory attendance. The working stock of shell
practice sessions. Consideration should be eggs must include the entire range of
given to locating the school near a place where quality, including various types of loss
board and lodging facilities are available at and inedible eggs. It is desirable to have
reasonable rates. eggs which cover the complete range of
Egg-grading schools can be held at any time quality in each of the quality factors.
during the year, but it is desirable to schedule These are necessary for laboratory prac-
a time when the regular work of the prospective tice sessions as well as for testing and
students is not too pressing and when there is examination purposes.
a- minimum of conflict with other meetings, 6. Individual egg scales and scales for
expositions, and special schools. Generally, weighing 15 or 30 dozen eggs.
it is desirable to hold school in the late winter 7. Slide and film strip projectors, motion
or early spring months, although other times picture projector (if to be used), black-
of the year may be equally as desirable. board, opaque projector, and other sim-
Refresher egg-grading schools may be held ilar facilities.
just before or during the beginning stages of 8. Other materials, such as egg quality
the "spring drop" in egg quality or when hot slides, manuals, a supply of specifica-
weather eggs are prevalent. In conducting a tions of standards and grades, pads,
series of schools for an area over a period pencils, and examination papers.
of several years it would be desirable to 9. Registration blanks, supply of programs,
schedule the schools so that students can be- and laboratory forms.
come familiar with the general quality of eggs 10. Certificates for those who successfully
and quality defects typical of the various sea- complete the school.
sons.
Suggested Programs
Equipment and Facilities Suggestions for 2-, 3-, and 5-day schools
for egg graders are given in the pages that
Facilities and equipment of a size and in
follow. With variations and rearrangement,
quantities sufficient to accommodate the num-
these suggestions could be used for planning
ber of students and instructors attending the
the program to cover a 4-day school or even
school, should be provided as follows:
a 1-day refresher school for egg graders.
1. A room equipped with tables and chairs,
It may be desirable to supplement the pro-
for lectures and demonstrations.
2. A room for laboratory sessions and gram with appropriate slides^, films, and other
visual aids. It may also be helpful to introduce
demonstrations. An egg-grading or an
occasional technical lectures on one or more
egg-breaking plant that is not in current
of the subjects covered.
use would be a desirable place to hold
It should be remembered that the more
the school if a room suitable for the
practice sessions in candling that are pro-
lecture sessions is available.
vided, the better understanding the student will
3. A supply of fillers, flats, filler-flats,
have of egg grading. The instructors respon-
and egg cases.
sible for setting up the laboratory classes
4. An adequate supply of candling lights
should include a wide variety of qualities
mounted so as to provide ample bench
within the various lots of eggs used in instruc-
space, candling light apertures at correct
tion. The selection and arrangement of the lots
height, and adequate case light. These
for student practice and testing is quite im-
must be located in a room that can be
darkened. portant and will influence considerably the
success of the school.
5. An adequate supply of shell eggs. At
least 15 and preferably 30 dozen eggs ^The Department of Agriculture has egg quality slides
should be available for each student in available for this purpose.
52

Suggested 2-day Program for a School Suggested 3-day Program for a,School
for Egg Grading for Egg Grading

First Day of School


First Day of School
Morning Registration
Morning Registration Purpose and brief outline of course
Purpose and plan of the school Egg grading, advantages and gen-
Function, advantage, and general eral application (Manual)
application of standards (Manual) Formation of the egg (Manual,
Formation, structure, and compo- supplemented with film, if pos-
sition of the egg (Manual) sible)
Structure and composition of the
Lunch egg (Manual)
Afternoon General quality factors (Manual)
Lunch
Egg quality slides Afternoon The general quality factors for in-
Candling room technique and grad- dividual eggs (Manual, Egg Qual-
ing practice (Manual)
ity Slides)
Demonstration and student prac- Candling room technique and grad-
tice (Laboratory) ing practice (Manual)
1. Transferring eggs out of and Laboratory practice
into cases 1. Transferring out of and into
2. Weight classing .cases
3. Segregation of stains and dir- 2. Weight classing
ties 3. Segregating of stains and dir-
4. Candling and quality determi-
ties
nation 4. Candling and quality deter-
5. Demonstration- -Fias h-Can-
mination
dling equipment. 5. Demonstration--Flash-Can-
dling Equipment

Second Day of School


Second Day of School
Morning Review of standards of quality
Laboratory practice—quality fac- Morning The production and maintenance of
tor grading egg quality (Manual, supplemented
1. External factors with slides, film strip, or movies)
2. Air cell Laboratory practice—weight
3. Yolk classes, review of shell factors
4. White (Manual and Egg Quality Slides)
Comparison of broken-out appear- Reviewing air-cell requirements
ance with candled appearance Laboratory practice—classifying
eggs as to air-cell factors
Lunch Lunch
Afternoon Laboratory practice—Candling for Afternoon Review of quality specifications
all quality factors for yolks and whites
Review and question-and-answer Laboratory practice—classifying
period eggs on the basis of the yolk fac-
Practical examination tor and albumen factor
Written examination Laboratory p r a c t i c e—candling
Adjournment eggs, considering all factors
53
Comparison of broken-out appear- 3. Segregating of stains and dir-
ance with candled appearance ties
What's new in egg-quality re- 4. Candling and quality deter-
search? mination
Third Day of School 5. Demonstration--Flash-Can-
dling Equipment
Morning Federal-State grading programs
for shell eggs Second Day of School
Laboratory practice—candling ac-
cording to all factors Morning U.S. Standards for Quality of In-
Federal and State Laws applicable dividual Shell Eggs
to egg grading and marketing Laboratory practice
and their relationship to Federal- 1. Weight classes and review of
State grading programs shell factors (Manual, Egg
Lunch Quality Slides)
Afternoon Question-and-answer period 2. Classifying eggs as to shell
General review factors
Written examination 3. Review of air-cell require-
Practical examination ments
Adjournment 4. Classifying eggs as to air cell
NOTE: The school may be extended into factors
the fourth day, if desirable and practical, The production and maintenance
by devoting more time to laboratory practice of egg quality (Manual, supple-
in classifying eggs for all factors, and by mented with slides, film strip,
shifting the examination, general review, and or movie)
practical tests to the fourth day. Lunch
Afternoon What's new in egg-quality and egg-
Suggested 5-day Program for An Egg marketing research?
Grading and Marketing School Laboratory practice—F actor
grading
First Day of School 1. External factors
Morning Registration 2. Aireen
Purpose and plan of the school 3. Yolk
Formation of the egg (Manual, 4. White
film) 5. F1 a s h - Candling Equipment
Structure and composition of the (application)
egg (Manual)
Lunch Third Day of School
Afternoon New trends in egg marketing Morning What the consumer wants in shell
The grading of eggs—Advantage of eggs (Preference for weight and
grading; general application of quality; package; label informa-
standards and grades tion)
What is egg quality?~Lecture and Laboratory practice—Candling; all
demonstration of broken-out qual- factors
ity of eggs Delivering to the consumer eggs
General quality factors (Manual) of the quality represented on
Laboratory demonstration and stu- label
dent practice Lunch
1. Transferring eggs out of and Afternoon Federal-State grading programs
into cases Proposals for changes in stand-
2. Weight classing ards, grades, and regulations
54

Federal and State Laws that relate SHELL EGG GRADING


to egg marketing
LABORATORY
Panel discussion—Interrelation-
The laboratory procedure should include
ship of Federal-State grading and
demonstrations of grading-room practice,
State law enforcement programs correct candling technique, classification with
respect to quality factors for individual eggs,
Fourth Day of School and segregation with respect to weight class.
In order to reduce confusion and fix the stand-
Morning Laboratory practice—Candling; all ard for each factor in the beginner's mind,
factors each quality factor should be considered sep-
Demonstration and laboratory
arately for a number of lots.
practice—comparison of broken-
Each student should classify various lots
out appearance with candled ap- of eggs as the instructor corrects or adjusts
pearance interpretation and technique. After the stu-
U.S. grades of eggs—Consumer,
dent becomes reasonably accurate in his
Procurement, Wholesale. interpretation of each quality factor con-
Practice in assigning U.S. grades sidered separately, a trial lot or two should
to lots of different quality levels be considered for all factors simultaneously.
Lunch The broken-out egg quality should be compared
Afternoon Review of standards and grades with the quality interpretation by candling,
(Manual and slides) and misinterpretations adjusted.
Grading and inspection procedures Each student should also be familiar with
(Manual) the use of a micrometer to measure the height
Laboratory practice—Establishing of the thick albumen to determine quality by the
the grade on a lot of eggs (1-, 2-, break-out method.
or 3-case lot) Exhibits D through I in this manual are
Cleaning dirty eggs forms to be used to record quality factors in
laboratory work.

Candling Technique and Grading-


Fifth Day of School Room Practice
Morning Shell treatment of eggs 1. Demonstrate the transfer of 3 dozen eggs
Sanitation requirements and op- in filler and flat.
erating procedures applicable to Student practice
grading and packing 2. Describe the candling light.
Laboratory period—Review of Adjustment and maintenance.
standards of quality—Candling 3. Demonstrate the use of the individual egg
practice; all factors scale.
Lunch Check for accuracy and adjusting.
Afternoon Practical examination—Can- 4. Demonstrate classification for weight.
dling tests 5. Demonstrate classification for stain and
Review and question-and-answer dirt.
period 6. Demonstrate "belling" for soundness of
Written examination shell.
Award of certificates of comple- 7. Demonstrate rotation and candling with two
tion eggs in each hand.
Adjournment Student practice~(4), (5), (6), and (7).
55

CLASSIFÏING BY WEIGHT

'^g No. Extra Jjarge l£Lrge Medium ,^al,l

Exhibit D
56
CLASSIFYING BY SHELL FACTORS

Texture and shape


B C
Egg No. Clean Dirty Practically Slightly Checked
(Stain) (Stain) Abnormal
Normal Abnormal

Exhibit E
CLASSIFYING BY AIR CELL

Egg No. AA A B C

Exhibit F
57
CMDLING STUDY - YOLK AND ALBUMEN

Use the Tenus (letters) Below for Descriptive Purposes

YOLK ALBUMEN

Outline Flat- Condi- Clar-


No. Defects Remarlss Remarks
tening tion ity

Practi-
Slight]^
AA None cally Firm Clear
defined
free
Fairly Practi- Reason-
A well None cally ably Clear
defined free firm

Well Definite Slight-


B Slight:^
defined but not ly Clear
flat
serious weak

Plainly Weak,
C Flat Serious 1/8" or less
visible watery Blood or Meat spot

LOSS - Use the following abbreviations to describe:

BW - Bloody White MLDY - MDldy E;ggs LS Large Meat or Blood Spots


WR - White Rot CE - Cooked E^g L Leakers
MR - Mixed Rot BLRT - Black Rot S Smashed
SY - Stuck Yolk BR - Blood Rings FZ Frozen ¥!gg

Exhibit G
58
CLASSIFICATION OF INDIVIDUAL EGGS

Use Terms or Letters Listed Below for Descriptive Purposes

Interior Quality Shell


Egg No. Yolk Alhiunen Air Cell
Candled Haugh
Quality Defect
Quality Unit

Terms Classify yolk, alb\men, and air Give final classi- AA or A Identify
cell separately as: fication for B defect
interior qioality C if any
AA as: Dirty
A Checked
B AA Leaker
C A Smashed
LOSS B
C
LOSS
(Disregard Shell)

Exhibit H
59

Sí oz.
Under

cd
-P
O

-P CQ
O O
Cd H
Cd «H
6 °

CQ

J3

CQ

•H

pq

-P hû

H
H CNi ra Nf- ir\ vD IN to ON
S H
PI 3 á a vu
H S ON O
(Ni
cd
-p

ô 0

CO

A U.S. GOVERNMENT PRINTING OFFICE : 1968 0—309-432


U. s. Department of Agriculture POSTAGE AND FEES PAID
Washington, D. C. 20250 U.S. Department of Agriculture
OFFICIAL BUSINESS

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