THE CEMENT SPECIALIST

WHO WE ARE
 WHO WE ARE

Höganäs Bjuf is a
developer, producer and
supplier of smart
refractory solutions.

With a legacy
of 200 years
in Sweden
 WHO WE ARE

Höganäs Coal Mining

1797 Company was founded

2008 Borgestad Industries became public 1825

listed on the Oslo Stock Exchange
under the ticker BIND First Production
of Refractory bricks at
Höganäs
THE CORPORATE NETWORK
 THE PRODUCT RANGE

Standard Bricks

FireClay & High Alumina

MgO Bricks

Monolithics

Fire Bolt Segments, TM

Linometer, TM

CoroTexPro, TM
Energy Saving Design
 KILN DOUBLE LINING

Advantages of Hoganas’ Double lining

Shell Temperature Mechanical Minimize the Risk

Reduction Issues Resolve Of Shell Corrosion

• Less heat loss • Ovality • Shell replacement

• Less fuel consumption • Brick skewing
• Less carbon footprint • Enhanced lining
• Energy saving stability
 KILN DOUBLE LINING

Optimization of Kiln
Temp ℃
440
420
What is 360
this? 300
240
180

120

60
Kiln shell
20
Corrosion…
Hot Spot Zone
 KILN DOUBLE LINING

Prevention of kiln shell Ovality

• Refractory loss due to mechanical stresses

What is
• High operational
this? and maintenance cost
• Misalignment
• Reduce the life of
gearing,
Kiln shellbearing and
consume
Corrosion… more kiln
drive horsepower
KILN DOUBLE LINING

Kiln shell Corrossion

 KILN DOUBLE LINING

Are you Facing?

• High Shell temperature especially near Tires

• Ovality of Kiln shell

• Kiln shell corrosion and low kiln shell life

Kiln shell
Corrosion…
 KILN DOUBLE LINING

Heidelberg Group

Special made
Cold face bricks Special
for energy saving made hot
design face bricks
for Energy
saving
design
 KILN DOUBLE LINING

Initial Results

Double Lining
Kiln shell 34.7 - 42.9 m
Corrosion… (T2)

Single Lining
28.7 - 34.7 m (T1) Observation: After 10 months of operation
T1 - T2 ≅ 80°𝐶
 KILN DOUBLE LINING

Shell Temperature

Kiln shell
Corrosion…

• Average decrease of shell Temperature: 103 °C

 KILN DOUBLE LINING

Summary

• Average decrease of shell Temperature: (60 - 100°C)

• Total Saving: (≈50KJ/Kg clinker)*
• Total decrease of lining weight: (30-60 ton)*
• Carbon footprint reduction (from kiln fuel consumption)

• All the calculations will be FOC for your kiln!!!

 KILN DOUBLE LINING

Information required to design

• Rotary kiln drawing with bricks chart history (5 years)

• Clinker and Fuel analysis (3 months)
• Filled questionnaire
• Any mechanical issues like shell deformation / ovality / corrosion?
• High kiln shell temperature?
• Temperature profile of Kiln shell and process temperature
Thank you!

Any Question?