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Undrained Bearing Capacity of Suction Caissons for Offshore Wind Turbine


Foundations by Numerical Limit Analysis

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DOI: 10.1080/1064119X.2015.1004766

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Undrained Bearing Capacity of Suction Caissons for


Offshore Wind Turbine Foundations by Numerical Limit
Analysis
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Hao Wang & Xiaohui Cheng
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Department of Civil Engineering, Tsinghua University, Beijing, China
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Marine Georesources & Geotechnology, 0: 1–13
Copyright # 2015 Taylor & Francis Group, LLC
ISSN: 1064-119X print/1521-0618 online
DOI: 10.1080/1064119X.2015.1004766

Undrained Bearing Capacity of Suction Caissons for


Offshore Wind Turbine Foundations by Numerical
Limit Analysis
HAO WANG and XIAOHUI CHENG
Department of Civil Engineering, Tsinghua University, Beijing, China

Received 7 August 2014, Accepted 4 January 2015


Downloaded by [Tsinghua University] at 00:26 09 September 2015

Determining the ultimate capacity of suction caissons in response to combined vertical, horizontal, and moment loading is essential
for their design as foundations for offshore wind turbines. However, the method implemented for stability analysis is quite limited.
Numerical limit analysis has an advantage over traditional limit equilibrium methods and nonlinear finite element methods in this
case because upper and lower bounds can be achieved to ensure that the exact ultimate capacity of the caisson falls within the
appropriate range. This article presents theories related to numerical limit analysis. Simulations are conducted for centrifuge model
tests, the findings of which reveal the ability of numerical limit analysis to deal with the inclined pullout capacity of suction cais-
sons. Finally, this article proposes an estimation of the ultimate capacity of a 3.5 MW offshore wind turbine foundation on nor-
mally consolidated clay based on the typical environmental parameters of Bothkennar, Scotland. Undrained failure envelopes and
safety factors are obtained for suction caissons with different embedment ratios. Failure mechanisms, plastic zones, clay stress
distributions, and the influence of the skin friction coefficients of caissons are discussed in detail.
Keywords: limit state design, lower bound, numerical limit analysis, offshore wind turbine, suction caisson foundation, upper
bound

Introduction caisson falls between 0.5 and 1, and is usually smaller than
that of a suction anchor (whose L=D can reach up to 6).
Suction caissons are large hollow cylindrical foundations Two structural types of offshore wind turbines are
that are open at the base and closed at the top and penetrate currently used, the ‘‘monopod’’ and the ‘‘tetrapod’’ (or
into soil with active suction after partial penetration by ‘‘tripod’’) (Figure 1). The diameter of a monopod caisson
deadweight. Depending on the type of load and geometrical is usually 20–25 m (Houlsby et al. 2005b) and that of
conditions, they comprise shallow foundations (suction cais- a tetrapod or tripod caisson is approximately 6–8 m.
sons or suction buckets) or anchors (suction anchors). For The foundation of a tetrapod resists loading mainly via
anchoring systems, suction caissons are usually used in a ‘‘push-pull’’ action. Some caissons suffer a larger
deep-sea operations and suffer uplifts combined with lateral compression and others suffer a smaller compression or even
loads. Many researchers have conducted centrifuge tests of tension in the balance of the moment and self-weight.
suction anchors and piles (Fuglsang and Steensen-Bach Monopod caissons suffer the associative effects of self-
1991; Renzi et al. 1991; Clukey and Morrison 1993; Clukey weight, lateral loads, and overturning moments. In terms
et al. 2004; Zhang et al. 2007), and the foundation type has of analysis, the monopod caisson is much more represen-
been widely used in the North Sea and Gulf of Mexico. The tative than the tetrapod caisson. Therefore, this article
application of suction caissons as shallow foundations, mainly investigates the former.
mainly as offshore wind turbine foundations, is relatively Methods for designing caisson foundations for offshore
new. The suction caissons used for offshore wind turbines wind applications are in their infancy (Houlsby et al.
differ from those used for other purposes in that they are 2005b). The soil-structure interactions and failure modes
installed in much shallower water (depths from near-shore of suction caissons under large overturning moments have
to approximately 40 m) and suffer a much larger moment. not been investigated thoroughly. One key challenge is that
The average embedment ratio (L=D, where L is the wall offshore wind turbine structures are relatively light for their
length and D is the diameter of the caisson cap) of a suction size (for example, a 3.5 MW turbine structure has a mass
of 600 t), despite being subjected to large lateral forces and
Address correspondence to Hao Wang, Department of Civil overturning moments from wind and waves (Byrne and
Engineering, Tsinghua University, Beijing 100084, China. Houlsby 2003). These lateral loads can be as large as 70%
E-mail: wanghao0605@gmail.com of the vertical load.
2 H. Wang and X. Cheng

This article introduces a more rigorous and efficient


theory for stability problems, especially for complex loading
and geometric conditions, in the form of two-dimensional
numerical limit analysis (NLA) (Sloan 1988a; 1988b; 1989;
Sloan and Kleeman 1995; Ukritchon et al. 1998; 2003; Yuan
and Whittle 2013). Rigorous upper and lower bound failure
loads are solved using linear programming methods, and
spatial discretization and interpolation of the field variables
are accomplished using the finite element method (FEM).
The method possesses the advantage of limit analysis for
bounding the true solution, as well as the efficiency and
accuracy of FEM for dealing with complex geometric and
loading conditions.
LEM and upper bound plastic limit analysis have histori-
cally been used to analyze the ultimate capacity of suction
Fig. 1. Caisson foundations for a wind turbine: (a) monopod; piles and caissons. The undrained pullout capacity of
(b) tripod=tetrapod. a suction caisson was commonly calculated using LEM with
Downloaded by [Tsinghua University] at 00:26 09 September 2015

a reverse end bearing mechanism (Clukey and Morrison


Although many small-scale tests of suction caissons have 1993). Murff and Hamilton (1993) and Aubeny et al.
been carried out (Zhang et al. 2010; Zhu et al. 2011; Barari (2003) applied an upper bound plastic limit approach to
and Ibsen 2012; Larsen et al. 2013; Ibsen et al. 2014a; estimate the capacity of undrained laterally loaded piles
2014b), full-scale tests have been relatively rare. In 2003 and inclined loaded suction caissons, respectively. Zhang
and 2009, two suction caisson foundations (D ¼ 12 m, et al. (2010) proposed a three-dimensional upper bound limit
L ¼ 6 m) were successfully installed in Frederikshavn and analysis for a suction caisson subjected to a lateral load
at the Horns Rev 2 offshore wind farm in Denmark, applied above the mudline.
respectively. The installation of a suction caisson founda- The strain-hardening plasticity model and FEM have
tion for an Enercon E112 4.5-MW plant in Hooksiel near recently been used to investigate the stability of suction
Wilhelmshaven in 2005 failed because buckling occurred caisson foundations. Based on a plasticity model for
in the caisson (Lesny 2010). The first full-scale tripod circular footings known as Model C (Cassidy et al. 2002),
with suction caisson foundations was recently successfully Larsen et al. (2013) and Ibsen et al. (2014a; 2014b)
installed in Germany. Due to a lack of design standards developed a macro model for caissons that considered
and field trial data, the industry has not yet widely applied plasticity hardening and calibrated failure criteria using
suction caisson foundations to marine structures. data from an extensive number of small-scale tests conduc-
The design of wind turbine foundations presents three ted on sand. The method can be used for preliminary
major concerns: foundation stiffness, performance under design and benchmarking numerical methods. Bransby
fatigue loading, and ultimate capacity. This article considers and Yun (2009) applied 2-D FEM to estimate the
only the ultimate capacity of the suction caisson. To observe undrained capacity of skirted strip foundations and com-
only the performance of soil and soil-structure interactions pared their results with those of upper bound limit analysis.
at its ultimate capacity, the caisson is assumed to be rigid. Mana et al. (2010) used 2-D FEM to investigate the
The limit equilibrium method (LEM), slip-line field undrained vertical bearing capacity of caissons on normally
theory, and limit analysis are the traditional methods consolidated clay. Applying 3-D FEM, Hung and Kim
for analyzing ultimate capacity (stability analyses or collapse (2012; 2014) and Liu et al. (2014) conducted an extensive
calculations). LEM is by far the method most commonly study of the influential factors of the combined loading
used for solving stability problems. Although it usually capacity of caissons, including the embedment ratio,
provides solutions that agree quite well with real situations, loading direction, and normalized strength parameter.
no fundamental theory has proven that these solutions are Although FEM can provide good estimations, significant
correct. The slip-line theory is one of the most powerful errors may sometimes occur due to the use of inappropriate
methods for solving plane-strain boundary value problems types of elements and constitutive models. In terms of the
for rigid plastic materials. The theory uses both equilibrium design of suction caisson foundations, it is difficult to
(lower bound) and compatibility (upper bound) equations recognize FEM analysis errors or whether the ultimate
and thus provides accurate solutions. However, it is difficult capacity has been overestimated or underestimated when in
to apply the theory to complex loading and geological situ test data is insufficient. The uncertainty problem is solved
problems when analyzing offshore wind turbine founda- via numerical limit analysis, which is a new approach for
tions. Limit analysis states a statically admissible stress investigating the undrained combined loading capacity of
field as a lower bound and a kinematically admissible suction caissons as the foundations for offshore wind turbines.
velocity field as an upper bound to bracket true solutions. The following sections of this article first briefly present
Its theory is rigorous, but like the slip-line theory, it is the theory of numerical limit analysis. The EPR centrifuge
difficult to apply to combined loading problems. model test data (performed by the French Central Transport
Undrained Bearing Capacity of Suction Caissons 3

Research Laboratory (LCPC) and supplied by the Exxon ultimate capacity of a suction caisson foundation. The suc-
Production Research Company) of suction caissons are then tion caisson is placed within the soil with its caisson cap at
compared with numerical limit analysis results to authenti- the mudline. It suffers a vertical load, a horizontal load
cate the accuracy of the latter. Finally, a numerical limit and a moment transferred from the wind turbine structure.
analysis is conducted to estimate the ultimate capacity of a In lower bound analysis, the soil is discretized into
3.5-MW wind turbine foundation on normally consolidated three-node triangular elements. Each node is associated with
clay in Bothkennar, Scotland. Undrained failure envelopes three unknown stresses (rx, ry, sxy) in the Cartesian (x, y)
of combined loading and safety factors are obtained, with frame of reference (Figure 2b). The stress components are
the soil parameters and loading conditions chosen according assumed to vary linearly within each element. In contrast
to the actual situation. to the conventional FE method, each node is unique to
a particular element, so that stress discontinuities may occur
along the shared edges between the elements. The suction
Theories of Numerical Limit Analysis caisson is discretized into two-node beam elements connec-
Background ted by one-node joint elements (of no physical dimension).
Each node is unique to a particular element and is associated
Lysmer (1970) was the first to propose the theory of numeri- with three unknown degrees (two forces and one moment)
cal limit analysis. However, its application was restricted due (Figure 2c). The stresses are assumed to vary linearly along
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to the large computational time required to solve the prob- the structural elements. From the definition, it is also
lems caused by complicated linear programming optimiza- assumed that the beam elements carry only distributed stres-
tion. A revised simplex optimization algorithm introduced ses and that the joint elements carry only point forces. The
by Anderheggen and Knopfel (1972) and used by Bottero soil-structure interface is modeled by the discontinuities
et al. (1980) contributed an important extension to the between the triangular and beam elements (Figure 2d).
method. The efficiency problem was solved by Sloan Lower bound analysis is formulated as a linear program-
(1988b), who introduced a steepest edge active set algorithm ming problem with an objective function subjected to several
into the linear programming. Although the algorithm was constraints (Table 1). The constraints of equalities and
originally developed for finite element formulations of the inequalities are set by the statically admissible stress field
lower bound theorem, the scheme has also proven to be very subjected to equilibrium (within soil and structural elements
efficient for upper bound analysis (Sloan and Kleeman 1995). and along discontinuities and soil structure interfaces), stress
As efficiency improved, simple strip footing cases were boundary conditions and the yield criterion. A linearized
discussed for both the lower (Sloan 1988a) and upper (Sloan Tresca yield criterion is applied in this paper (Figure 2e),
and Kleeman 1995) bounds. Ukritchon et al. (1998; 2003) offering the convenience of linear programming and giving
extended the application of the method to a combined the analysis a rigorous lower (interior polygon) or upper
loading of strip footings on clay and the undrained stability (exterior polygon) bound. A 24-sided polygon is used for
of braced excavations. both the upper and lower bounds with the consideration
Salgado et al. (2004) recently proposed a three- of accuracy and efficiency. Sloan (1988a) describes the
dimensional type of numerical limit analysis. A robust constraint formulations in more detail.
nonlinear algorithm was used for the lower bound and a The objective function of the lower bound is to maximize
quasi-Newton strategy for the upper bound (Lyamin and the driving force that leads to failure under the constraints of
Sloan 2002). The method has proven to be accurate and a statically admissible stress field. In suction caisson analysis,
efficient for estimating the shape factors of square and rec- the critical driving forces are the lateral loads and moments
tangular footings, which could not be derived in the past sent to the caissons by the supporting structures. The loads
due to the lack of three-dimensional computations. The are a combination of wind and waves. Finally, the linear
ability of three-dimensional analysis to deal with complex soil programming problem is solved using the active set
behavior and loading conditions remains quite limited and algorithm (Sloan 1988b).
restricted to footings and soil of uniform undrained strength.
Due to the complexity of suction caisson foundations for
offshore wind turbines, this article adopts two-dimensional
numerical limit analysis as its computational method. This type Upper Bound Analysis
of limit analysis is easier to visualize than the three-dimensional The type of soil and structure discretization used in lower
type and requires less processing time. In addition, researchers bound analysis is also used in upper bound analysis
have found that the normalized combined loading capacity of (Figure 2b). Each node of a beam or a triangular element
plane-strain and circular surface foundations varies insignifi- has two unknown velocities in the X and Y directions.
cantly (Bransby and Yun 2009). A brief introduction of the A joint element has three unknown velocities (an additional
method framework is provided as follows. angular velocity w enables the formation of plastic hinges
along the structure, as shown in Figure 2c). The velocity field
varies linearly within the elements. Due to the uniqueness of
Lower Bound Analysis
each node to a particular element, velocity discontinuities
Figure 2a shows a brief scheme of two-dimensional plane- are allowed along the shared edges. The discontinuities
strain numerical limit analysis used for analyzing the between the soil and caisson shown in Figure 2d enable slip
4 H. Wang and X. Cheng
Downloaded by [Tsinghua University] at 00:26 09 September 2015

Fig. 2. Problem discretization for caisson foundations and summary of plane-strain elements in numerical limit analysis: (a) prob-
lem discretization; (b) soil elements of numerical limit analysis; (c) structural elements of numerical limit analysis; (d) modeling for
soil-structure interface; and (e) polygonal representation of Tresca yield criterion.

Table 1. Solution of limit analyses as linear programming problems

Lower Bound Upper Bound

MAX. fCT Rg MIN. fCT2 K þCT3 Ug


Subject To: Subject To:
A1 R ¼ b1 (Equilibrium within elements) A11U-A12 K ¼ 0 (Plastic flow within elements)
A2 R ¼ b2 (Equilibrium along stress discontinuities) A21U-A22 U ¼ 0 (Plastic flow in velocity discontinuities)
A3 Rb3 (Linearized yield criterion) A31U ¼ B31 (Velocity boundary conditions)
A4 R ¼ b4 (Stress boundary conditions) A41U ¼ B41 (Additional constraints due to objective function)
K  0, U  0
Where R is the global vector of nodal stresses; Ai, Bi, Where U, K and U are global vectors of nodal velocities, plastic
C are constraint matrices (i ¼ 1,2,3,4) multipliers and subsidiary tangential velocity jumps, respectively; Aij, Bij,
Ci are constraint matrices (i ¼ 1,2,3,4; j ¼ 1,2)
Undrained Bearing Capacity of Suction Caissons 5

or separation to occur. No separation is allowed in the


suction caisson analysis.
Upper bound analysis is subjected to a kinematically
admissible velocity field, which is defined by the constraints
of strain and velocity compatibility, velocity boundary
conditions and the associated flow rules (Table 1). Sloan
and Kleeman (1995) detailed the constraint formulations.
The objective function of the upper bound is obtained by
equating the rate of work done by external loads with
the internal power dissipation. The external work rate of
the problems discussed in this paper is caused by: (1) the
hydraulic pressure applied on the sea bed and the caisson
cap; (2) the gravity force of the soil mass and caisson; and
(3) the lateral load and moment acting on the caisson cap:
Wext ¼ Whyd þ Wg þ WH þ WM ð1Þ
The internal power dissipates due to (1) plastic
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deformation within the soil elements and along the disconti-


nuities; and (2) tangential slip along the soil-structure
interfaces:
Wint ¼ Wele þ Wdis þ Wssi ð2Þ
Due to the assumption of a rigid suction caisson, no Fig. 3. EPR centrifuge test prototype dimensions (at100 g).
energy dissipation occurs within the structural elements.
The aim of the upper bound is to minimize the collapse
load, which in this case is represented by MINfWH þ WMg. to be replaced with the loading equipment. The centrifuge
The linear programming is solved by the active set is then accelerated back to 100 g and the pore pressures
algorithm, which was originally designed for the lower are given 24 hours to equilibrate. After a consolidation of
bound but appears to be quite efficient for the upper bound 90–95% is achieved in the sample, the pullout test begins.
(Sloan 1988b; Sloan and Kleeman 1995). By linearizing the soil strength measured before the test,
the numerical model assumes that the isotropic undrained
Inclined Pullout Capacity of the EPR shear strength ratio su=rvc’ ¼ 0.2, where su is the undrained
Centrifuge Model shear strength of clay and rvc’ is the current vertical effective
stress. In this case, rvc’ is equal to the product of the buoyant
The LCPC performed a series of EPR centrifuge model tests, unit weight of clay, cb ¼ 8.9 kN=m3, and the depth from the
which were supplied by Exxon Production Research mudline, z. Hence, by considering the idealistic state in
Company (Clukey and Morrison 1993). The aim of the tests which the undrained shear strength increases linearly with
was to analyze the pullout capacity and resulting failure depth, su ¼ 1.78z. The self-weight of clay is considered in
mechanisms of suction caisson foundations. This section analysis. The water pressure is considered a surcharge of
compares the model test data with the numerical limit 343 kPa on the surface of the clay and caisson cap. The clay
analysis results. The embedment ratio of the caissons is 2.05, layer is discretized into standard plane-strain elements and
which is not between 0.5 and 1.0, as is usually the case for wind the caisson is formed by rigid structural elements. The skin
turbine foundations. Nevertheless, the comparison validates friction of the side walls is determined using an undrained
the ability of numerical limit analysis to deal with the complex shear strength equal to 75% of the undrained shear strength
loading conditions of suction caisson foundations. of the clay (a ¼ 0.75). During the test, this strength reduction
Figure 3 shows the simplified geometrical condition at the is verified by strain gauge pore pressure measurements
scale of a prototype caisson. The length of the side walls (Clukey and Morrison 1993). No gap is assumed to occur
is 31.2 m and the outside diameter of the cap is 15.2 m. between the cap and underlying soil or along the soil-
The wall thickness is 3 cm (neglected in numerical limit structure interfaces.
analysis). The self-weight of the caisson is 0.22 MN. A Kao- A regular mesh is used for upper bound analysis (Figure 4)
linite clay (Speswhite) is applied here. After consolidation, and a random mesh is applied in lower bound analysis
the clay layer has a depth of 50 m and the water depth is (Figure 5). For the lower bound, the randomness of the
32.5 m. The load on the caisson is applied through a pin mesh helps to better estimate the stress distribution when
connection at 8.5 m above the cap and inclines at an angle of 6 . the exact form is unknown. For the upper bound, a regular
Once consolidated, the clay sample is transferred to the mesh performs much better than a random mesh. In real-life
centrifuge and accelerated to 100 g. Approximately 0.5-1 situations, the slip surface of clay is approximately a smooth
hours after 100 g is reached, the caisson is installed with curve, which can be well represented by the continuous
a combination of deadweight and suction. The centrifuge straight edge of a regular mesh (for example, the edge of
is then returned to 1 g to allow the installation hardware the plastic zone in Figure 5a). In the case of a random mesh,
6 H. Wang and X. Cheng
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Fig. 4. Results of upper bound analysis for the EPR centrifuge


test: (a) failure mechanism; (b) plastic zone.

a smooth slip line is not possible because of the randomness


of the elements, resulting in an overestimation of the Fig. 5. Results of lower bound analysis for the EPR centrifuge
collapse load. Analysis assumes a rigid caisson with no test: (a) major principal stress distribution; (b) minor principal
failure at either the joint or beam elements. The influence stress distribution; (c) direction of major principal stress to
of installation is considered within the value of the skin the vertical.
friction coefficient a. The reason for this approximation
will be discussed in detail later in this article.
Under these circumstances, the ultimate inclined load for and Morrison (1993) and the upper bound limit solution
the lower bound is 7.153 MN and that for the upper bound using the method proposed by Aubeny et al. (2003) in
is 7.499 MN. Two alternative methods can be used to apply Table 2. There is good agreement between the analysis
the planar results to a cylinder caisson. The first approach is results and test data, although one test point falls out of
to assume that the caisson acts as a planar structure with the bound range with an error of 15.6%. The solution used
a width of D. The second is to scale the wall and cap force by Aubeny et al. (2003) agrees with the upper bound analysis
from the lower bound analysis separately to account for results (with an error of 2.3%). The LEM solution may
the differences in the relative surface areas of the cap and underestimate the ultimate capacity.
side walls. Here, we choose the former approach with width Figure 4 shows the results of upper bound numerical limit
D ¼ 15.2 m. Accordingly, the three-dimensional pullout analysis. Figure 4a shows that the failure mechanism of the
capacity determined by numerical limit analysis is 109.39 caisson involves an inclined sliding and a rigid rotation cen-
MN  Q  122.74 MN (with a bound error of 5.75%). tered at a depth of approximately 22.5 m under the mudline.
The calculated capacity can be compared with the Figure 4b shows the plastic zone and velocity vectors of the
centrifuge test results (Clukey and Morrison 1993; Whittle clay. The plastic zone (the white regions) represents loca-
et al. 1996), the LEM solution from a study by Clukey tions at which the state of the clay reaches the undrained
Undrained Bearing Capacity of Suction Caissons 7
Table 2. Comparison between EPR centrifuge test results and solutions by numerical limit analyses, LEM, and upper bound limit
analysis
Solution by
Centrifuge Centrifuge Centrifuge Numerical Limit Upper Bound
Test Resulta Test Resultb Test Resultc Analyses LEM Solutiond Limit Solutione

Pullout Capacity 92.3 108.5 120.4 UB: 122.74 97.7 119.96


(MN) - -- -- -- -- -- -- -
LB: 109.39
a&d
From Clukey and Morrison (1993).
b&c
From Whittle et al. (1996).
e
Calculated using the method proposed by Aubeny et al. (2003).

shear strength. The contour of the plastic zone in the foundation, and that from wind is 1 MN and acts at 90 m
front (the positive direction is defined by the horizontal above the foundation. Therefore, the total lateral load can
component of the pullout force) is mainly vertical and that be represented by a 4 MN force acting at 30 m above the
Downloaded by [Tsinghua University] at 00:26 09 September 2015

at the back extends in an angle of approximately 45 . This foundation, which leads to a 120 MNm overturning
is not a plastic zone of symmetry, as other researchers have moment. The vertical load is the self-weight of the wind
suggested (e.g., Murff and Hamilton 1993), indicating that turbine, which is 6 MN in this case.
the former upper bound plastic limit solutions may result The water depth is assumed to be 20 m. The diameter of
in errors when estimating the failure mechanism. the suction caisson is usually 20–25 m (Houlsby et al.
Lower bound analysis provides the distributions of 2005b). In this section, 20 m is chosen as the diameter for
major and minor principal stress (Figure 5a; 5b) and the all of the caissons. Embedment ratios (L=D) of 0.5, 0.75,
direction of the major principal stress to the vertical d and 1.0 are discussed, indicating lengths of 10, 15, and
(Figure 5c). Stress concentration develops near the tip of 20 m for the caisson walls.
the front and back walls (mainly at the back wall), which The soft clay at Bothkennar is unusual in that it is
may be the weak region of the clay layer under this typical remarkably uniform, with its engineering properties being
loading condition (see Figure 5a; 5b). The uplift loading consistent across the site and increasing linearly with the
causes a vertical release of stress in the soil elements depth (Nash et al. 1992). According to the in situ vane tests
directly beneath the caisson. At the failure point, the described by Nash et al. (1992), the average vane strength
vertical stress component of these soil elements acts as profile is given by
the minor principal stress rather than as the major principal
su ðkPaÞ ¼ 14 þ 2:3  zðmÞ ð3Þ
stress (see Figure 5c). A zone of passive failure occurs
outside the front wall (with reference to Figure 4a), with where su is the undrained shear strength of the clay at differ-
a degree of 90 of the major principal stress to the vertical. ent depths. The buoyant unit weight of clay is 7.0 kN=m3.
In the back wall, this angle only occurs around the tip.
The rotational angle of the principal stress suggests that
further analysis considering the anisotropy of the clay
may lead to more accurate results.

Estimation of the Ultimate State of a 3.5 MW Wind


Turbine Foundation
General Introduction
The purpose of the simulation is to estimate the ultimate
state of wind turbine foundations in actual working
conditions and the failure envelope of suction caissons with
different embedment ratios. A typical 3.5 MW wind turbine
is discussed according to the typical offshore conditions
occurring at Bothkennar (Figure 6). A loading condition
typical of the North Sea is obtained from Houlsby et al.
(2005a). The lateral load is a combination of wind and
waves. The load from waves is usually much larger than that
from wind. However, the wind load is acting on a much
higher point, making it the major component of the over-
turning moment. In the case of Bothkennar, the load from Fig. 6. Typical situation of a 3.5 MW offshore wind turbine
waves is approximately 3 MN and acts at 10 m above the at Bothkennar.
8 H. Wang and X. Cheng

No tension cut-offs are assumed for the undrained strength moment capacity and vice versa. As expected, a larger
of the clay. embedment ratio leads to a larger envelope. The pure lateral
Lower bound analysis uses a high density of elements capacity H0 (when the moment is zero) of L=D ¼ 1.0 is 29%
around the caisson, especially at the caisson tips, where larger than that of L=D ¼ 0.75 and 77% larger than that of
stress concentration may occur. Extension elements are L=D ¼ 0.5, and the pure moment capacity M0 (when the
applied to ensure the statically admissible stress field in half lateral load is zero) of L=D ¼ 1.0 is 55% higher than that
space (Ukritchon et al. 2003). A regular mesh is used for the of L=D ¼ 0.75 and 172% higher than that of L=D ¼ 0.5.
upper bound analysis. These results indicate that elongation of the caisson walls
The analysis assumes that no gap occurs between the cap has a more obvious effect on resisting moments than on
and underlying soil or along the soil-structure interfaces. resisting lateral loads.
The skin friction coefficient a (mainly relating to the Figure 8 plots the normalized failure envelopes of the
installation procedure and material properties) is assumed to means of the upper and lower bound results, where M0 is
be 1.0 in the following sections, but is discussed in detail later. the pure moment capacity and H0 is the pure horizontal
capacity. The results are compared with the FEM results
produced by Bransby and Yun (2009) (FEM-1) and Hung
Ultimate Bearing Capacity and Failure Envelope and Kim (2014) (FEM-2). In their analyses, the soil was
The failure envelope approach has recently been adopted to modeled as an elastic perfectly plastic material and the foun-
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express the capacity of shallow foundations (e.g., Bransby dations were modeled as solid, rigid bodies. The two FEM
and Yun 2009; Achmus et al. 2013; Hung and Kim 2014). calculations assume that V ¼ 0. Although the strength para-
The loads contributing to failure are plotted in the meters of the three analyses are different, the comparison is
horizontal-moment (H-M) load space (if the vertical load worthwhile. According to Figure 8, the normalized failure
(V) is assumed to be constant), thus forming a failure envel- envelopes vary according to the different embedment ratios.
ope. Load states within the failure envelope do not cause The gaps between the envelopes revealed by the numerical
failure, while those on the envelope do. Therefore, a simple limit analysis are relatively small compared with the FEM
design method involves comparing the applied load with results. Although the shapes of L=D ¼ 1.0 determined by
failure envelopes in the load space to ensure that the chosen FEM and the numerical limit analysis are quite similar,
foundation design has an adequate safety margin. Numerical those of L=D ¼ 0.5 show some differences, perhaps due
limit analysis is used to investigate the failure envelopes of to the difference in the vertical load and soil conditions.
suction caissons with different embedment ratios.
Given the geological situation described in the previous
section and the lateral load H, self-weight V and overturning Factor of Safety
moment M acting at the center of the caisson cap, the failure The factor of safety (FOS) is the ratio of the ultimate
envelopes of suction caissons in H-M space are obtained and capacity to the applied load in relation to the same
plotted in Figure 7. As defined in Figure 2a, both H and M self-weight and M=H ratio. The applied load of the wind tur-
are positive in order to achieve the combined extreme state. bine is supposed to be a 4-MN lateral force added to the pole
Figure 7 shows that the failure envelopes vary signifi- 30 m above the mudline, as shown in Figure 6 and by the star
cantly according to different embedment ratios. In all of point at (4, 120) in Figure 7. The ultimate capacity is reached
the cases, the lateral load increment leads to a reduction in

Fig. 7. H-M failure envelopes of caisson foundations with Fig. 8. Normalized failure envelopes of caisson foundations
different embedment ratios. in H-M space.
Undrained Bearing Capacity of Suction Caissons 9
Table 3. Factor of safety for suction caisson foundation Figure 9 plots the specific failure mechanisms. If the moment
dominates, then the failure mechanism is a rigid body rotation
FOS LB Mean UB Bound Errora with its center located at a certain depth under the cap (Points
A and D). If the lateral load dominates or the lateral load and
L=D ¼ 1.0 4.56 4.95 5.35 7.94%
moment combine, the failure mechanism involves both a rigid
L=D ¼ 0.75 3.16 3.42 3.68 7.59%
L=D ¼ 0.5 2.01 2.14 2.28 6.50%
body rotation and a lateral sliding (Points B, C, E, and F).
a
For the points on a failure envelope of a certain embedment
Calculation of bound error: 0.5 (UB-LB)=Mean..
ratio, as H increases (e.g., from A to C or from D to F): (1)
more of the ground surface in front of the caisson heaves
by maximizing the external load under the constant while that behind the caisson settles; and (2) the depth of
self-weight and M=H ratio, represented by the intersections the external load’s influence becomes shallower, suggesting
between the dashed line and the failure envelopes of each that the failure mechanism tends to be rather horizontal than
embedment ratio in Figure 7. vertical.
Table 3 indicates that, in all three of the cases, the system
is able to resist the extreme load with an FOS larger than 2.
The FOS increases with the embedment ratio. Meanwhile, Plastic Zone
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the effect of an increment from 0.75 to 1.0 is not as obvious Determining which part of the clay layer will fail is always a
as that of an increment from 0.5 to 0.75. Engineers and major issue in a stability analysis. A plastic zone represents
researchers must set the expected FOS value before the clay failure in the upper bound analysis. Figure 9 clearly
design to decide the embedment ratio of suction caisson shows that caissons with larger embedment ratios take great-
foundations in relation to the performance cost ratio. In er advantage of deep-level clay, resulting in a deeper plastic
all of the cases, the bound error is within 8%, suggesting zone and a larger bearing capacity. The magnitude of the lat-
that the mean of the upper and lower bounds is a good eral load mainly affects the plastic zone horizontally and
estimation of the true ultimate bearing capacity. that of the overturning moment affects the zone vertically
(compare A with C or D with F).
When moment loading prevails (Points A and D), the
Failure Mechanism
plastic zone is in agreement with the plastic limit approach
The upper bound analysis shows that different failure proposed by Murff and Hamilton (1993). It assumes a sur-
mechanisms prevail at different points on the failure envelope. face failure wedge, a plane-strain flow-around zone and a

Fig. 9. Upper bound mesh and deformation patterns for caisson foundations of L=D ¼ 1.0 and L=D ¼ 0.5 at different ultimate
states (Points A, B, C, and D, E, F in Figure 7).
10 H. Wang and X. Cheng

Fig. 10. Failure mechanism proposed by Murff and Hamilton


(1993).
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spherical failure surface for the failure mechanism of piles


and caissons (Figure 10). Bransby and Yun (2009) described
this as a scoop-slide mechanism. With the increase of the lat-
eral load and the corresponding decrease of the moment, the Fig. 11. Comparison of shear stress distribution along the side
failure mechanism gradually translates into a scoop mech- walls between L=D ¼ 1.0 and L=D ¼ 0.5 under only lateral load
anism with an inverted scoop within the caisson (Point C (Points T, H in Figure 7).
and F), also known as an internal Hansen mechanism
(Bransby and Yun 2009).
Researchers have assumed that the soil within a caisson strength is not reached for L=D ¼ 0.5. Therefore, it is
remains rigid during undrained loading (e.g., Tani and Craig extremely unsafe to simply apply the undrained shear strength
1995; Bransby and Randolph 1998). According to this as the friction along soil-structure interfaces in a design with-
assumption, a caisson may possess the same bearing capacity out also considering the differences in the embedment ratio.
as an equivalent solid embedded foundation. However, this The major and minor principal stress distributions in
is not always the case for shallow foundations (also proved Figure 12 (Point S) indicate that the clay layer fails under
by Barari and Ibsen (2012)). The ability to ‘‘trap’’ soil biaxial compression. For the pure moment loading situation
depends largely on the embedment ratio and skin friction (Point R), there is a stress concentration at the tip of the
of the soil-structure interface (as will be described later). A back wall. For the cases in which both moment and lateral
smaller embedment ratio causes more of the soil plug area loads or only a lateral load is applied (Points S and T), the
to deform (compare A with D, B with E, or C with F), stress concentrates at the tip of the front wall. Therefore,
leading to a more significant reduction in capacity compared in engineering design, it is essential to analyze the weak
with solid foundations. region of a system according to different loading conditions.
The stress distribution within the caisson is also different
for the three cases shown in Figure 12. A dominant moment
Stress Analysis
leads to an ‘‘inclined distribution’’ and a dominant lateral
According to the numerical lower bound analysis, for all load leads to a ‘‘horizontal distribution.’’ A zone of passive
of the cases in which the lateral load prevails, the back failure occurs outside the front wall at 90 of the major
wall suffers a larger lateral load than the front wall. For principal stress to the vertical (Point S). d remains at 0
example, for point T in Figure 7, the back wall contributes for the zones outside the back wall. The d of the clay within
to 60.2% of the total lateral capacity and the front wall the caisson does not stay at 0 but varies from 0 to 90 ,
contributes to 37.0%. From a structural viewpoint, the again indicating the importance of considering strength
back wall will collapse before the front wall if possible. anisotropy in further research.
However, when the overturning moment prevails, the
front wall contributes more to the moment capacity than
The Influence of the Skin Friction Coefficient
the back wall.
on Bearing Capacity
Figure 11 compares the shear stress distribution along the
side walls between L=D ¼ 1.0 and L=D ¼ 0.5 under a pure The previous analysis does not consider the influence of the
lateral load (Points T and H in Figure 7). sm stands for the installation procedure and assumes that the full shear
total shear stress of both sides of a wall (down is positive). strength of clay can be achieved along the side walls. Actu-
In both cases, the front wall suffers a larger total shear force ally, the penetration of a suction caisson during installation
than the back wall. For L=D ¼ 1.0, full shear strength may cause disturbance to the clay layer. Furthermore, due to
is almost reached along both the front and back walls at the slightly drained condition after installation, the effective
a depth of 12.5 m. Due to the limited length, full shear stress of the clay inside and outside the caisson changes as
Undrained Bearing Capacity of Suction Caissons 11
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Fig. 12. Lower bound mesh and principal stress distributions for caisson foundations of L=D ¼ 1.0 at different ultimate states
(Points R, S, T in Figure 7).

the excess pore water pressure dissipates. Experience has within 15%. The reduction of the skin friction weakens the
shown that the affected area is mainly distributed along bond between the caisson and clay layer, causing more
the caisson walls and that the area as a whole suffers a plasticity within the caisson and a weaker influence on the
reduction in undrained shear strength. Renzi et al. (1991) deep layers (Figure 14). Mana et al. (2010) proved via FEM
and Renzi and Maggioni (1994) assumed that the influence that reductions in the vertical capacity of a suction caisson
of the changed undrained shear strength of the area could
be represented by a reduction of skin friction along the walls.
Fuglsang and Steensen-Bach (1991) and Renzi et al. (1991)
suggested that the skin friction could be calculated by
multiplying the average undrained

shear strength by the skin
friction coefficient a: f ¼ Su a, where f is the decreased shear
strength of the side walls (both sides), 0  a  1, considering
both the influence of the installation and the material
properties along the soil-structure interfaces. Therefore, by
using the same geological condition described earlier and
a constant ratio of M=H ¼ 30, the ultimate capacity (P) under
different values of a is obtained. a usually stands between 0.7
and 1.0. However, to fully observe the influence of a on the
bearing capacity, a range from 0 to 1 is analyzed here.
Figure 13 shows the results of the ultimate capacity
under different values of a compared with a ¼ 1. The figure
indicates that the skin friction coefficient has a significant
influence on the ultimate capacity of the caisson and
that the capacity drops faster as a decreases in all three of
the cases. In common situations, where a is between 0.7 and Fig. 13. Normalized ultimate capacity of caisson foundations
1.0, the decreased amplitude of the ultimate capacity remains with different skin friction coefficients.
12 H. Wang and X. Cheng

. The shapes of the failure envelopes in H-M space varied


according to different embedment ratios. Elongation of
the caisson walls had a more obvious effect on resisting
moments than on resisting lateral loads.
. As the lateral load increased along the failure envelope,
the failure mechanism transitioned from a scoop-slide to
an internal Hansen mechanism. Compared with equiva-
lent solid foundations, a decrease in capacity may have
occurred due to the plasticity of clay within the caisson.
The reduction became more significant as the embedment
ratio decreased.
. The undrained shear strength of clay along the walls of
a caisson with relatively small embedment ratios may
not be fully reached. The caisson would be extremely
unsafe if the full shear strength were used in its design.
. The skin friction of caisson walls had a significant
influence on the ultimate capacity of the caisson. There-
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fore, the effects of the installation procedures and material


properties should be taken seriously to make accurate
estimations.
This analysis ignored a range of complexities, such as the
plasticity of structural elements, the potential water-filled
gaps along the soil-structure interfaces, and the strength
anisotropy of the clay. However, the general conclusions
presented here should be suitable for the design of suction
caisson foundations under combined loading and complex
geological conditions.
Fig. 14. Upper bound plastic zones of caisson foundation
with different skin friction coefficients (L=D ¼ 1.0): (a) a ¼ 1.0; Acknowledgements
(b) a ¼ 0.5.
The first author is grateful to Professor Andrew Whittle of
MIT for his guidance and generous help with the subject.
along with a decreasing a followed a straight line, as opposed The upper and lower bound codes used in this article were
to the curves shown in Figure 13. This result indicates provided by MIT and originally developed by Professor
that capacity decreases caused by skin friction are more Scott W. Sloan from the University of Newcastle, Australia.
complicated under combined loading than under vertical
loading and that special care is required in engineering design. Funding

Conclusions Part of this article was finished while the first author was
visiting the Massachusetts Institute of Technology with the
This article applied numerical limit analysis to investigate support of Huang Yanfang=Xinhe Educational Funds.
the undrained combined loading capacity of the suction
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