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Inno

vation

Inno vation Parting and grooving program HX Heavy duty machining - stability & process security EN

Parting and grooving program HX

Heavy duty machining - stability & process security

Inno vation Parting and grooving program HX Heavy duty machining - stability & process security EN

EN

Inno vation Parting and grooving program HX Heavy duty machining - stability & process security EN
Application - customer benefits Industries Typical components Power generation, turbine construction Turbine and

Application - customer benefits

Industries

Typical components

Power generation, turbine construction

Turbine and generator shafts

Roll production

Rolls

Wind power industry

Drive shafts

Ship-building

Large components

Materials

Steel in general

Stainless steel

Cast iron and steel castings

Ship-building Large components Materials Steel in general Stainless steel Cast iron and steel castings

Product advantages

Stable system

Clamped from above

Chip grooves for universal application

Excellent swarf control

YOUR benefits

High process security Optimum force distribution Longer tool life Optimum force distribution Longer tool life

Easy handling Reduced tool change times Reduced tool change times

Fewer insert changes necessary Reduced storage costs Reduced storage costs

Security for machine operator Not much space required in swarf bin Not much space required in swarf bin

Product characteristics

Product characteristics Easy handling The new generation of parting and grooving inserts can be clamped and

Easy handling

The new generation of parting and grooving inserts can be clamped and changed easily and comfortably from above.

The new generation of parting and grooving inserts can be clamped and changed easily and comfortably

Stable design

The extremely large contact faces balance the cutting forces in an ideal way. These are the requisites to be able to not only produce profile grooves but also carry out ‘stabbing’ operations.

Contact

faces

requisites to be able to not only produce profile grooves but also carry out ‘stabbing’ operations.

Overhead machining

The ideal solution for the machining of generator and turbine shafts. Particularly in combination with insert -R81 grooving operations into solid material can be carried out to the desired depth with process security and excellent swarf control at the same time.

-R81
-R81
material can be carried out to the desired depth with process security and excellent swarf control
Product characteristics The geometries -R70 – suitable for all materials Ideal for high feed rates

Product characteristics

The geometries

-R70

– suitable for all materials

Ideal for high feed rates

Stable cutting edge

Suitable for interrupted cut

Suitable for steel, stainless steel and cast iron

Suitable for profile grooving and ‘stabbing’ operations

Suitable for profile grooving and ‘stabbing’ operations -R71 – smooth cutting action Very positive rake angle

-R71 – smooth cutting action

Very positive rake angle with small negative chamfer

Suitable for grooving and profile grooving

Suitable for steel, stainless steel and cast iron

Minimum cutting forces

stainless steel and cast iron Minimum cutting forces -PN – the number one for cast iron

-PN – the number one for cast iron

Double chamfered and honed cutting edge

For grooving and ‘stabbing’ as well as profiling operations

Stable machine conditions necessary

cutting edge For grooving and ‘stabbing’ as well as profiling operations Stable machine conditions necessary

Product characteristics

Product characteristics The geometries -R81 – turbine rotor and rotor shaft machining made easy First choice

The geometries

-R81 – turbine rotor and rotor shaft machining made easy

First choice for grooving into solid material

Chip divider makes chip evacuation easier

Suitable for steel and stainless steel

Maximum process security

Smooth cutting action with maximum cutting edge stability

Ideal solution for overhead machining

Minimized vibration

New
New
cutting action with maximum cutting edge stability Ideal solution for overhead machining Minimized vibration New

Cutting materials

Extraordinary heat resistance

High toughness

Excellent resistance to notching

CVD high-performance coating with maximum hardness and extremely smooth surface

Good suitability for dry machining

CTCP125

surface Good suitability for dry machining CTCP125 CTC3110 Steel in general Stainless steel Spheroidal

CTC3110

Good suitability for dry machining CTCP125 CTC3110 Steel in general Stainless steel Spheroidal cast

Steel in general

Stainless steel

Spheroidal cast

iron (GGG)

Cast iron

Steel in general

Stainless steel

Program -R70 -R71 -R81 -CE     CTC3110 CTCP125   s Type, r d 1

Program

-R70 -R71 -R81 -CE

-R70

-R70 -R71 -R81 -CE

-R71

-R70 -R71 -R81 -CE

-R81

-R70 -R71 -R81 -CE

-CE

   

CTC3110

CTCP125

 

s

Type,

r

d

1

 

α

[mm]

description

[mm]

[mm]

[°]

 

HX 16.12.60-R71

R

R

     

16

HX 16.12.60-R81

 

R

1,2

HX 16.12.60PN-040CE

R

 

6,5

 

HX 20.16.60-R71

R

R

 

20

HX 20.16.60-R81

 

R

 

HX 20.16.60PN-040CE

R

 
 

HX 25.16.90-R71

R

R

1,6

 

25

HX 25.16.90-R81

 

R

HX 25.16.90PN-040CE

R

   

110

 

HX 25.16.90PN-130CE

R

   
 

HX 32.20.90-R70

R

R

 

32

HX 32.20.90-R81

 

R

2,0

HX 32.20.90PN-040CE

R

 
 

HX 40.24.90-R70

R

R

 

40

HX 40.24.90-R81

 

R

9,2

HX 40.24.90PN-045CE

R

 
 

HX 40.24.90PN-150CE

R

 

2,4

 
 

HX 45.24.90-R70

R

R

 

45

HX 45.24.90-R81

 

R

HX 45.24.90PN-150CE

R

 

50

HX 50.32.90-R70

R

R

3,2

 

140

HX 50.32.90-R81

 

R

 

60

HX 60.35.85-R70

R

R

3,5

HX 60.35.85-R81

 

R

Steel R R  

Steel

R

R

 

Stainless

r

R

 

s

Cast iron

R

R

r

Non ferrous metals

     

1

 

d

Heat resistant

     

Hard materials

   
 

    Hard materials       Main application Extended application International

Main application

Extended application

International CERATIZIT range, for present availability see price list

International CERATIZIT range, for present availability see price list Ordering example: 10 pieces HX 16.12.60-R71

Ordering example: 10 pieces HX 16.12.60-R71

Program

Program HDCG. s h s Type, h [mm] description [mm] 16 HDCGN 1HX16P.33 33 HX 16

HDCG.

HDCG. s h s Type, h [mm] description [mm] 16 HDCGN 1HX16P.33 33 HX 16 PIN
s h
s
h

s

Type,

h

s Type, h
s Type, h
s Type, h
s Type, h

[mm]

description

[mm]

16

HDCGN 1HX16P.33

33

HX 16

PIN 65.M8

SHIM SEAT HX16

7882202/SW 3

20

HDCGN 1HX20P.33

HX 20

SHIM SEAT HX20

25

HDCGN 1HX25P.44

 

HX 25

 

SHIM SEAT HX25

 

32

HDCGN 1HX32P.44

HX 32

SHIM SEAT HX32

40

HDCGN 1HX40P.44

44

HX 40

PIN 90.M12

SHIM SEAT HX40

7480412/SW 4

45

HDCGN 1HX45P.44

HX 45

SHIM SEAT HX45

50

HDCGN 1HX50P.44

HX 50

 

SHIM SEAT HX50

 

60

HDCGN 1HX60P.55

55

HX 60

SHIM SEAT HX60

Tools upon request

HX 50   SHIM SEAT HX50   60 HDCGN 1HX60P.55 55 HX 60 SHIM SEAT HX60
HX 50   SHIM SEAT HX50   60 HDCGN 1HX60P.55 55 HX 60 SHIM SEAT HX60
HX 50   SHIM SEAT HX50   60 HDCGN 1HX60P.55 55 HX 60 SHIM SEAT HX60
HX 50   SHIM SEAT HX50   60 HDCGN 1HX60P.55 55 HX 60 SHIM SEAT HX60
CERATIZIT worldwide CERATIZIT worldwide production sites and support centres CERATIZIT worldwide distribution partner
CERATIZIT worldwide CERATIZIT worldwide production sites and support centres CERATIZIT worldwide distribution partner
CERATIZIT worldwide
CERATIZIT worldwide production sites and support centres
CERATIZIT worldwide distribution partner network
www.ceratizit.com

Parent company in Luxembourg

Contact for further information:

 

We reserve the right to make technical changes

CERATIZIT Luxembourg Sàrl Route de Holzem 101 L-8232 Mamer

 

for improvement of the product.

Tel.:

+352 312 085-1

 

Fax:

+352 311 911

 

E-mail: info@ceratizit.com www.ceratizit.com

 
     

542 EN 08.11