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Materials. Powering Ideas.

North America

High Performance
Medical Grade Resins
for Single- & Multiple-Use Devices
and Equipment Housings
Trinseo
Medical Application
Policy

Trinseo produces medical grade resins under stringent As part of the Trinseo review process, Trinseo will
quality guidelines and controlled conditions. We consider the proposed medical applications based on
strive to understand our customers’ needs and the following guidelines:
expectations regarding patient safety, reliability,
and compliance with regulatory requirements, and Category A (Limited Exposure): Trinseo may support
to provide biocompatible resins according to ISO the use of Trinseo materials in medical applications
10993 standards. Additionally, Trinseo medical grade involving transient or limited contact with internal
resins are subject to management of change and human body fluids or tissues, where “transient”
“formula lock” that involve notifying customers of an means less than 24 hours.
upcoming change followed by locking that formula
Category B (Prolonged Exposure): Trinseo may
for an extended period of time.
support the use of Trinseo materials in medical
Based on Trinseo’s interest in collaborating with applications involving contact with internal human
its customers, Trinseo has developed an internal body fluids or tissues for up to 29 days.
process for reviewing customer requests for use
Category C (“Permanent” Contact): Trinseo may
of ISO 10993-certified materials in certain medical
support the use of Trinseo materials in medical
applications.
applications involving contact with internal human
Through this review process, we determine whether body fluids or tissues for greater than 29 days.
or not Trinseo will support the use of Trinseo
However, in no event will Trinseo support the use of
materials in the proposed medical application based
Trinseo materials in medical applications classified
on 1.) Device Category, 2.) Type of Body Contact, and
as implant devices or birth control devices, defined
3.) Duration of Body Contact utilizing the ISO 10933-
as applications designed specifically to promote or
1:2009 guidelines, Biological Evaluation of Medical
interfere with human reproduction.
Devices Part 1: Evaluation & Testing.
If customers, distributors or resellers fail to comply
with this Policy, and Trinseo becomes aware of said
situation, then Trinseo business units shall take steps
required to immediately preclude further sales to
that end use.

In all of the categories above, Trinseo will exercise


its business judgment and conduct appropriate
assessments when forming supplier/customer
relationships and supplying materials. Trinseo has
not designed or tested its products with respect
to all possible uses in medical applications. While
Trinseo will commit to meet product specifications
and quality standards agreed with the customer, it
is the responsibility of the medical device or
pharmaceutical manufacturer to determine the
suitability of the parts and raw materials, including
Trinseo products, used in final products to ensure
safe, suitable, lawful and technical compliance for
the intended end use.

1
Turning Ideas
into Reality

About Trinseo
Trinseo is a leading global materials company and Fast Facts Trinseo
manufacturer of plastics, latex and rubber, dedicated
to collaborating with customers to deliver innovative More than 70 years of technology and marketplace
and sustainable solutions. Trinseo’s technology leadership
is used by customers in industries such as home More than 2,100 employees in 27 countries
appliances, automotive, building & construction, 67 manufacturing units in 19 production sites
carpet, consumer electronics, consumer goods,
2 major business divisions: Performance Materials,
electrical, lighting, medical, packaging, paper &
Basic Plastics & Feedstocks
paperboard, rubber goods and tyres.

Widespread Manufacturing Assets


Stade, Germany
Schkopau, Germany
Terneuzen, Netherlands
Tessenderlo, Belgium
Norrkoeping, Sweden

Midland, MI Hamina, Finland

Zhangjiagang, China

Boehlen , Germany Ulsan, South Korea


Rheinmuenster, Germany
Livorno, Italy

Ehime, Japan
(Joint Venture)
Dalton, GA
Hsinchu, Taiwan
Tsing Yi, Hong Kong

Merak, Indonesia
Plastics Limao, Brazil
Latex Guaruja, Brazil
Synthetic Rubber

2
Supporting the
Medical Industry

Trinseo has been supporting the medical devices Our products are offered under the brand names
market with compounded products for single- and CALIBRETM Polycarbonate Resins, CALIBRETM
multiple-use devices and equipment housings for MEGARADTM Polycarbonate Resins, EMERGETM
nearly three decades. As a manufacturer focused Advanced Resins and MAGNUMTM ABS Resins. Each
on resin quality and product stewardship, we product shown can be customized to meet specific
distinguish ourselves by working with our customers needs using our technology building blocks and our
strategically, collaboratively and confidentially to cross-industry expertise. Most of our grades have
solve complex material challenges. been biocompatibility tested; selected products have
been US FDA Master Access File listed.

3
Products Available
for Medical Applications

Pre-colored PC/ABS &


Glass-filled PC for PC/PET with ignition
surgical equipment that resistance, biocompatibility
White ABS & PC
requires a high degree & chemical resistant
PC with for portable
of structural support & features for device
gamma & equipment
biocompatitbility housings
Transparent PC for e-beam housings
single-use radiation
applications resistance for
sterilization
needs

Brand Polymer Family Features Recommended Applications

CALIBRETM PC • Transparent • Fluid & drug delivery: syringes, stopcocks,


• Opaque luers, etc.
• Custom colors available
• Biocompatibility

CALIBRETM PC-GF • Opaque • Surgical devices: handles &


(Glass-filled) • High rigidity housings
• Biocompatibility

CALIBRETM PC • Transparent • Fluid & drug delivery: syringes, stopcocks,


MEGARADTM • Gamma & E-beam radiation luers, etc.
resistance • Renal care: blood filter housings, dialyzer
• Biocompatibility housings, etc.

EMERGETM PC/ABS • Outstanding chemical resistance • Monitoring device: housings & covers
PC/PET • Ignition resistance
• Limited biocompatibility

MAGNUMTM ABS • Superior natural whiteness • Portable device housings: diabetes


• Pre-colored resins for selected management equipment, glucose meters,
products pumps, insulin pens, etc.
• Excellent lot-to-lot consistency

4
Trinseo’s Product Offerings
DTUL
Tensile Elongation @ Flexural Instrumented Vicat Softening Light
Density, Melt Flow Rate, Impact (1.8MPa,
Strength Break Modulus Dart Impact Temperature Transmission UL Rating (s)
Grade Features g/cm3 (g/10 min) (23°C, J/m) Unannealed, Applications
@ Yield (%) (MPa) (23°C, J) (°C) (%)
°C)
ASTM D 792 ASTM D 1238 ASTM D 638 ASTM D 638 ASTM D 790 ASTM D 256 ASTM D 3763 ASTM D 648 ASTM D 1525 AST< D 1003 UL 94
CALIBRETM Polycarbonate Resins (EtO & Steam Sterilization)
2060-3 1.2 3 (300°C/1.2kg) 60 / 72.4 150 2410 910 90 129 156 89 - Fluid & drug delivery:
1.5mm V2 syringes, stopcocks, luers, etc.
2061-3 High ESCR, High toughness 1.2 3 (300°C/1.2kg) 60 / 72 150 2410 960 93.8 132 151 89
3.0mm HB
1.5mm V2
2061-6 1.2 6 (300°C/1.2kg) 62.1 / 68.3 150 2410 850 89.3 129 156 89
3.0 mm HB
Good toughness, 1.5mm V2
2061-15 1.2 15 (300°C/1.2kg) 62.1 / 68.3 150 2410 750 81.3 122 148 89
Balanced features 3.0 mm HB
1.5mm V2
2061-22 Easy processing 1.2 22 (300°C/1.2kg) 60 / 65.5 120 2410 750 72.3 126 152 89
3.0 mm HB
1.5mm V2 Surgical devices: handles, housings, etc.
5101-8 Good modulus 1.27 8 (300°C/1.2kg) 62.1 / 60.7 6.0 3170 80 40.1 134 160 Opaque
3.0 mm V0

1.5mm V2
5101-15 High rigidity 1.27 15 (300°C/1.2kg) 62.1 / 60.7 6.0 3170 80 40.1 134 160 Opaque
3.0 mm V0

1.5mm V2
5201-12 Very good modulus 1.36 12 (300°C/1.2kg) 82.7 / 82.7 3.0 4830 110 46.3 138 159 Opaque
3.0 mm V0
CALIBRETM MEGARADTM Polycarbonate Resins (Gamma & Electron Beam Sterilization)
Fluid & drug delivery: syringes, stopcocks, luers, etc.
Lipid-resistant
2081-6LR 1.2 6 (300°C/1.2kg) 65.5 / 68.3 130 2410 850 89.3 129 151 85 -
Injection Molding

2081-15 Injection Molding 1.2 15 (300°C/1.2kg) 62.1 / 68.3 150 2410 750 81.3 122 148 85 -

Renal care: blood filter housings, dialyzer housings


2081-22 High Flow Injection Molding 1.2 22 (300°C/1.2kg) 64.1 / 46.9 180 - 750 - 123 - 85 -

Designed for oxygen-free


2091-15 1.2 15 (300°C/1.2kg) 62.1 / 68.3 150 2410 750 81.3 122 148 85 -
irradiation

EMERGETM Advanced Resins


Monitoring devices: housings & covers
PC/ABS 7100 MED General Purpose PC/ABS 1.11 25 (260°C/5.0kg) 50.3 / - 50 2430 480 - 95 133 Opaque 1.0 mm HB

PC/ABS 7700 & Ignition-resistant and UV 1.5 mm V0


1.17 11 (230°C/3.8kg) 60 / 48.3 65 2690 480 - 79.4 104 Opaque
7710 resistance 2.0mm 5VB

PC/ABS 7750 &


Durability, toughness 1.187 3 (230°C/3.8kg) 67 / 62 137.7 2560 730 - 87 113 Opaque 1.5 mm V0
7760

PC/PET 9100CR Chemical-resistant 1.23 8.5 (260°C/5.0kg) 50 / 56.2 150 2100 910 63.3 87.2 144 Opaque 1.0mm HB

1.5mm V1
Chemical-resistant
PC/PET 9500CR 1.29 10 (260°C/5.0kg) 53 / 45 150 2270 750 60 79 140 Opaque 2.0mm V0
Ignition-resistant
2.5mm 5VA
MAGNUMTM ABS Resins
Portable device housings: diabetes management equipment,
glucose meters, pumps, insulin pens

8391 MED High Toughness, High Gloss 1.05 8 (230°C/3.8kg) 48 / 35 8.7 2480 230 - 74 99 Opaque 1.5mm HB

5 6
Understanding Your
Material Needs

Trinseo distinguishes itself by taking the time to truly understand our customers’ needs and expectations, and
offering the expertise and knowledge needed for industry-leading, quality focused solutions:

Chemical Resistance Biocompatibility Sterilization


Trinseo has conducted in-house Physical, chemical and Selected grades of CALIBRETM
tests of CALIBRETM PC Reins and toxicological testing is done PC Resins and MAGNUMTM ABS
equivalent materials, to evaluate according to ISO 10993 and/or Resins have been specifically
their reaction to chemicals, USP standards to determine the developed to handle a variety
disinfectants, detergents, food biocompatibility of various resin of sterilization processes and
products, cosmetic substances, grades and color combinations. application requirements,
oil and grease. Over the years, we have including Steam Autoclaving,
collected biocompatibility test Gamma or Electronic Beam
data for a wide variety of our (e-beam) Radiation and
products. Ethylene Oxide (EtO).

Quality
Processes

Trinseo produces its medical To accommodate formal Our goal is to provide end-to-
grade resins under stringent requirements and the need end support to our customers.
quality guidelines, controlled for documentation, we offer a
conditions and validated Management of Change process Notification Lot
processes. Our multiple resin that includes: of Change Traceability

sources provide an assurance of


Lot Traceability
supply.
Formulation Lock Management
We are committed to providing Notification of Change of
Change
product consistently, predictably Extended Record and Sample
and sustainably. Retention
Extended
Formulation
Record & Sample
Lock
Retention

7
Biocompatibility Testing
Melt Flow Rate
Grade Appearance Biocompatibility Testing
(g/10 min)
Polycarbonate Resins
CALIBRETM 2060 3 Transparent
CALIBRE TM
2061 (All Colors) 6, 15, 22 Transparent / Opaque
CALIBRE TM
MEGARAD TM
2081 6, 15, 22 Transparent
CALIBRE TM
5101 8, 15 Opaque
CALIBRE TM
5201 12 Opaque
PC/ABS Blend
EMERGETM PC/ABS 7700 Advanced Resin 11 Opaque
EMERGETM PC/ABS 7710 Advanced Resin 11 Opaque
EMERGE TM
PC/ABS 7750 & 7760 Advanced Resin 3 Opaque / Custom Color
PC/PET Blend
EMERGETM PC/PET 9100CR Advanced Resin 8.5 Opaque
EMERGE TM
PC/PET 9500CR Advanced Resin 10 Opaque
ABS Resins
MAGNUMTM 8391 MED 8 Opaque

Remarks:
- The above are typical properties only and are not to be construed as specifications; users should confirm results by their own tests.
- Biocompatibility testing has been completed according to ISO 10993 and/or United States Pharmacopoeia (USP) standards.
Limited biocompatibility testing has been completed (ISO 10993 Parts 5 and 10).

Sterilization Techniques
Sterilization Technique

Grade Ethylene Oxide


Steam Autoclave Electron Beam
Gamma Radiation (Eto)
(Cycles) (e-beam) Radiation
(Cycles)
CALIBRETM 2060, 2061 Series
2061 030003 (Transparent) 1-5 Not Recommended Not Recommended 1-5
2061 030004 (Transparent) 1-5 Not Recommended Not Recommended 1-5
2060 030003 1-5 Not Recommended Not Recommended 1-5
2061 (All Colors) 1-5 Opaque Only Opaque Only 1-5
CALIBRETM MEGARADTM 2081 Series
2081 030006 1-5 2.5 Mrad (25 kGy) 2.5 Mrad (25kGy) 1-5
2081 030116 1-5 5.0 Mrad (50 kGy) 5.0 Mrad (50 kGy) 1-5
2081 030105 1-5 7.5 Mrad (75 kGy) 7.5 Mrad (75 kGy) 1-5
CALIBRETM MEGARADTM 2091 Series
2091 030006 1-5 2.5 Mrad (25 kGy) 2.5 Mrad (25 kGy) 1-5
2091 030105 1-5 7.5 Mrad (75 kGy) 7.5 Mrad (75 kGy) 1-5
MAGNUMTM ABS Series
8391 MED Not Recommended 10 Mrad (100 kGy) 10 Mrad (100 kGy) 1-3

8
R & D, Quality & Sustainability &
Customer Service Corporate Social
Support Responsibility

Trinseo’s Research & Development and testing Trinseo is committed to managing its products in
laboratories for our plastics business are strategically a safe and sustainable manner and we encourage
located across North America, Europe and Asia our suppliers and customers to join our efforts to
Pacific. Our technical experts continuously work with collaborate, innovate, and elevate industrial practices
our customers to understand ongoing requirements and expectations so that chemical products are
and ensure continuous improvement and innovation managed safely throughout their lifecycle.
throughout our relationships.
Trinseo has a robust Ethics and Compliance program
All of our manufacturing facilities adhere to disciplined and is a Responsible Care® company. As a signatory
quality processes to provide material consistently and to the Responsible Care Guiding Principles, we are
reliably, according to specification. In addition, our committed to continuously improving our company’s
management system integrates the key elements performance related to health, safety, and the
of several external standards into its best practices, environment, and to communicate with stakeholders
including ISO-9001 and 1400. about our products and processes.

No matter where you are, our global customer service For more information about our sustainability
representatives are within reach. You can get immediate achievements, please visit our website at
assistance through our customer service hotline for www.trinseo.com/sustainability
issues ranging from a general question about our
product offerings to a request for a technical data sheet
to a specific handling procedure for a particular product.

9
10
For more information on products, innovations,
expertise, and other services available from
Trinseo, visit www.trinseo.com, or contact us
as indicated below.

The principles of Responsible Care® and Sustainable North America


Development influence the production of printed
literature for Trinseo S.A. and its affiliated companies. As a U.S. +1-855-TRINSEO (+1-855-874-6736)
contribution towards the protection of our environments, U.S. & Canada +1-989-633-1718
Trinseo’s printed literature is produced in small quantities Latin America
and on paper containing recovered/post-consumer fiber Brazil +55-11-5184-8722
and using 100 percent soy-based ink whenever possible.
Argentina, Chile, South Region of LAA +54-11-4319-0100
Mexico, Colombia, North Region of LAA +52-55-5201-4700
PRODUCT STEWARDSHIP
Europe/Middle East/Africa +800-444-11-444
Trinseo and its affiliated companies have a fundamental
concern for all who make, distribute, and use their products +31-11567-2601
and for the environment in which we live. This concern is Asia Pacific +603-7965-53-19
the basis for our Product Stewardship philosophy by which China +86-21-3851-1017
we assess the safety, health, and environmental information
on our products so that appropriate steps may be taken to Email CIG@trinseo.com
protect employee and public health and our environment.
The success of our product stewardship program rests with
each and every individual involved with Trinseo products – www.trinseo.com
from the initial concept and research, to manufacture, use,
sale, disposal, and recycle of each product.

CUSTOMER NOTICE MEDICAL APPLICATIONS. TRINSEO MAKES NO


WARRANTIES, EXPRESS OR IMPLIED, THAT THE USE
Customers are responsible for reviewing their
OF ANY TRINSEO PRODUCT WILL BE FREE FROM ANY
manufacturing processes and their applications of
INFRINGEMENT CLAIMS.
Trinseo products from the standpoint of human health
and environmental quality to ensure that Trinseo
products are not used in ways for which they are not GENERAL NOTICE
suitable. Trinseo personnel are available to answer Any photographs of end-use applications in this document
questions and to provide reasonable technical support. represent potential end-use applications but do not
Trinseo product literature, including safety data sheets, necessarily represent current commercial applications, nor
should be consulted prior to the use of Trinseo products. do they represent an endorsement by Trinseo of the actual
Current safety data sheets are available from Trinseo. products. Further, these photographs are for illustration
purposes only and do not reflect either an endorsement
No freedom from infringement of any patent owned by
or sponsorship of any other manufacturer for a specific
Trinseo or others is to be inferred. Because use conditions
potential end-use product or application, or for Trinseo, or
and applicable laws may differ from one location to another
for specific products manufactured by Trinseo.
and may change with time, the customer is responsible
for determining whether products and the information If products are described as “experimental” or
in this document are appropriate for the customer’s use “developmental”: (1) product specifications may not be
and for ensuring that the customer’s workplace and fully determined; (2) analysis of hazards and caution
disposal practices are in compliance with applicable legal in handling and use are required; (3) there is greater
requirements. Although the information herein is provided potential for Trinseo to change specifications and/or
in good faith and was believed to be accurate when discontinue production, and (4) although Trinseo may from
prepared, Trinseo assumes no obligation or liability for the time to time provide samples of such products, Trinseo is
information in this document. not obligated to supply or otherwise commercialize such
products for any use or application whatsoever.
NOTICE REGARDING MEDICAL APPLICATION RESTRICTIONS
For additional information not covered by the content of
Trinseo requests that customers refer to Trinseo’s Medical this document or to ensure you have the latest version
Application Policy before considering the use of Trinseo of this document available, please refer to the Customer
products in medical applications. The restrictions and Information Group contact information on our website at
disclaimers set forth in that policy are incorporated www.trinseo.com/contact/.
reference.

Refer to the full medical application policy.

DISCLAIMER
TRINSEO MAKES NO WARRANTIES, EITHER EXPRESS OR
IMPLIED, IN THIS DOCUMENT; ALL IMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE (INCLUDING MEDICAL APPLICATIONS) ARE
EXPRESSLY EXCLUDED. TRINSEO DISCLAIMS ANY AND ALL
LIABILITY FOR LOSSES OR DAMAGES THAT MAY RESULT
Copyright© Trinseo (2015) All rights reserved.
FROM THE USE OF TRINSEO PRODUCTS IN UNSUPPORTED
™Trademark of Trinseo S.A. or its affiliates
®Responsible Care is a service mark of the American Chemistry Council

Form No. 857-07701

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