5DK20 New Manual





1. NOx
2. NOx EIAPP
3.
4.
5.
110-0015 2 TEL(03)5828-3513 FAX(03)5828-3520

060-0001 TEL(011)210-0070 FAX(011)210-0072
980-0014 TEL(022)262-4908 FAX(022)265-6514
040-0023 TEL(0138)32-7400 FAX(0138)32-7421
732-0827 TEL(084)920-8006 FAX(084)920-8020

650-0024 2 2 3 7 705 TEL(078)393-8511 FAX(078)393-8512
734-0012 - TEL(082)253-5021 TEL(082)253-5021
794-0007 TEL(0898)23-6724 FAX(0898)31-5756
813-0034 TEL(092)622-1710 FAX(092)622-3210

900-0001 2 TEL(098)868-4627 FAX(098)864-1315
750-0067 ( ) 1 TEL(083)266-1772 FAX(083)266-0877
http://www.dhtd.co.jp
531-0076 TEL(06)6454-2393 FAX(06)6454-2686
103-0027 9 TEL(03)3279-0821 FAX(03)3245-0395
450-0001 - - TEL(052)561-1311 FAX(052)561-1315
524-0035 TEL(077)583-2551 FAX(077)582-5714
 Replacement Parts
Hazards and nonconformities of imitation parts

<Use of imitation parts causes accidents.>
1. Recent engines have compact bodies and high power, and are designed to prevent fuel
deterioration and to reduce NOx discharge. Even if imitation parts are similar in shape
to the genuine parts, the use of imitation parts will degrade the engine performance
because of their fragile materials and low machining accuracy. Since the service life of
such parts is short, the engine must be maintained more frequently.
2. If imitation parts are used for the engines designed in accordance with MARPOL VI, the
certificate (EIAPP) may lose its validity, and operation of the engine may be inhibited.
3. If you use imitation parts, you will not be supplied with parts improved in quality and per-
formance.
4. If imitation parts are used, it may be difficult to make insurance claims for the engine
when any accident occurs.
5. We take no responsibility for the engine in which imitation parts are used.
Daihatsu Diesel supplies reliable engines. Use genuine parts to

operate your engine safely.
http://www.dhtd.co.jp
Head Office 1-30, Oyodo Naka 1-chome, Kita-ku, Osaka, 531-0076 Japan
TEL : 81-6-6454-2393 FAX : 81-6-6454-2686
Tokyo Office 16-11, Nihonbashi 1-chome, , Chuo-ku, Tokyo, 103-0027 Japan

TEL : 81-3-3279-0827 FAX : 81-3-3245-0359
Moriyama Division 45 Amura-cho, Moriyama-city, Shiga, 524-0035 Japan

TEL : 81-77-583-2551 FAX : 81-77-582-5714
Taiwan Office c/o Marine Technical Industries Co., Ltd.

No.14 Tai-Tang RD, Lin-Hai Industrial Zone, Kaohsiung, 812 Taiwan
TEL : 886-7-803-1082 FAX : 886-7-801-9179
Daihatsu Diesel (Europe) Ltd. 5th Floor, Devon House, 58-60 St. Katharine's Way, London E1W 1LB, U.K.
TEL : 44-20-7977-0280 Fax : 44-20-7702-4325
Daihatsu Diesel (AMERICA), Inc. 180 Adams Avenue, Hauppauge, NY 11788, U.S.A.
TEL : 1-631-434-8787/8/9 FAX : 1-631-434-8759
Daihatsu Diesel (ASIA PACIFIC) Pte.Ltd. 128 Pioneer Road, Singapore 639586
TEL : 65-6270-7235 FAX : 65-6270-6236
Daihatsu Diesel (SHANGHAI) Co.,Ltd. Room A Floor 9, Huamin Empire Plaza, No. 726 Yanan Rd (w), Shanghai, China
TEL : 86-21-6225-7876/7 FAX : 86-21-6225-9299

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 
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
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
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



  
 
 

  

    

    

  
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    
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
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  
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  
 
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CHAPTER
ITEM
5DK-20 PARTS CONTENTS (HEAVY FUEL OIL)
-6.1
NOZZLE COOLING WATER PIPING
-6.2
NOZZLE COOLING OIL PIPING
-7.
FUEL OIL INJECTION PUMP PIPING
-8.
ARRENGEMENT OF PROTECTIVE ZINC
-9.
ARRENGEMENT OF THERMOMETER
3.
MAIN PARTS
-1.1
ENGINE FRAME (SIDE VIEW)
-1.2
ENGINE FRAME (FRONT VIEW)
-1.3
ENGINE FRAME (REAR VIEW)
-2.1
ENGINE SIDE COVER
-2.2
ENGINE SIDE COVER(EVA)
-2.3
ENGINE SIDE COVER(SAFETY VALVE SIDE,EVA)
-3.1
ENGINE FRAME SAFETY VALVE
-3.2
ENGINE FRAME SAFETY VALVE(EVA)
-4.
IDLE GEAR
-5.1
OIL PUMP GEAR CASE (F.W. NOZZLE COOLING SYSTEM)
-5.2 I
OIL PUMP GEAR CASE (D.O. NOZZLE COOLING SYSTEM)
-6.1
CAMSHAFT (ONE-BLOCK TYPE)
-6.2
CAMSHAFT (BUILT-UP TYPE)
-6.3
DETAIL OF CAMSHAFT REAR END
-6.4
NOZZLE COOLING OIL PUMP DRIVING DEVICE
-7.1
CRANKSHAFT & BALANCE WEIGHT
CHAPTER
ITEM
PARTS CONTENTS (HEAVY FUEL OIL) 5DK-20
-7.2
CRANKSHAFT & MAIN BEARING
-8.
FLYWHEEL
-10.
CILINDER LINER
-11.
PISTON
-12.
CONNECTING ROD
-13.1
CYLINDER HEAD (NOZZLE : COOLING TYPE)
-13.2
CYLINDER HEAD (NOZZLE : NON-COOLING TYPE)
-14.
EXHAUST VALVE
-15.
INTAKE VALVE
-16.
INDICATOR SAFETY VALVE
-17.
VALVE OPERATING DEVICE
-18.
CYLINDER HEAD COVER
-19.
INTAKE & EXHAUST TAPPET
-20.1
FUEL OIL INJECTION PUMP FITTING
-20.2
FUEL OIL INJECTION PUMP
-21.1.1
FUEL OIL INJECTION BLOCK
-21.1.2
FUEL OIL INJECTION BLOCK
-21.2
F O INJECTION DEVICE(COOLING NOZZLE)
-21.3
F.O. INJECTION DEVICE(NON-COOLING NOZZLE)
-22.1 RHD 6
GOVERNOR DRIVING DEVICE (RHD 6)
-22.2 UG 10
GOVERNOR DRIVING DEVICE (UG 10)
-23.
CONTROL ROD
-24.1.1
CONTROL HANDLE
CHAPTER
ITEM
-24.1.2
CONTROL HANDLE
-24.2
LOAD GAUGE
-25.1 RHD 6
GOVERNOR LINK (RHD 6)
-25.2 UG 10
GOVERNOR LINK (UG 10)
-26.1
EXHAUST MANIFOLD (FRONT T/C)
-26.2
EXHAUST MANIFOLD (REAR T/C)
-26.3 TPS48.MET18
EXHAUST MANIFOLD (FRONT T/C:TPS48.MET18)
-26.4 TPS48
EXHAUST MANIFOLD (REAR T/C TPS48)
-27.1.1
EXHAUST MANIFOLD COVER (FRONT T/C)
-27.1.2 TPS48
EXHAUST MANIFOLD COVER (FRONT T/C TPS48)
-27.1.3 MET18
EXHAUST MANIFOLD COVER (FRONT T/C MET18)
-27.2.1
EXHAUST MANIFOLD COVER (REAR T/C)
-27.2.2 TPS48
EXHAUST MANIFOLD COVER (REAR T/C TPS48)
-28.1 RH133
TURBOCHAGER (FRONT T/C : RH133) & INTERCOOLER FITTING
-28.2 RH133
TURBOCHAGER (REAR T/C : RH133) & INTERCOOLER FITTING
-28.3 RH143
TURBOCHAGER (FRONT T/C : RH143) & INTERCOOLER FITTING
-28.4 RH143
TURBOCHAGER (REAR T/C : RH143) & INTERCOOLER FITTING
-28.5 TPS48
TURBOCHAGER (FRONT T/C : TPS48) & INTERCOOLER FITTING
-28.6 TPS48
TURBOCHAGER (REAR T/C : TPS48) & INTERCOOLER FITTING
-28.7 MET18SRC
TURBOCHAGER (FRONT T/C : MET18SRC) & INTERCOOLER FITTING
-29.1 DH31 -
INTERCOLER (DH31)-SEA WATER
-29.2 DH29 -
INTERCOLER (DH29)-SEA WATER
-29.3 DH39HZ -
INTERCOLER (DH39HZ)-FRESH WATER
CHAPTER
ITEM
-29.4 -DHB31 DHB31HZ

INTERCOLER-DHB31(SEA WATER), DHB31HZ(FRESH WATER)
-29.5 DH29 -
INTERCOLER (DH29)-SEA WATER (BRACKET SOLID TYPE)
-29.6 DH39HZ -
INTERCOLER (DH39HZ)-FRESH WATER (BRACKET SOLID TYPE)
-30.
FUEL OIL INJECTION PUMP SIDE COVER
-31.
STEP BOARD
4.
INSTRUMENT & ACCESSORIES
-1.
STARTING AIR SYSTEM
-1.1
TACHOMETER DRIVING DEVICE
-1.2
AIR MOTOR & AIR MOTOR FITTING
-2.
FUEL OIL SYSTEM
-2.1.1 (TYPE A)
FUEL OIL FEED PUMP (TYPE A)
-2.1.2 (TYPE B)
FUEL OIL FEED PUMP (TYPE B)
-2.2.1 (TYPE A)
FUEL OIL PUMP DRIVING DEVICE (TYPE A)
-2.2.2 (TYPE B)
FUEL OIL PUMP DRIVING DEVICE (TYPE B)
-2.3
FUEL OIL FILTER
-2.4
FUEL OIL FILTER FITTING (WITHOUT COVER)
-2.5
FUEL OIL RELIEF VALVE
-3.
LUBRICATING OIL SYSTEM
-3.1
LUBRICATING OIL PUMP
-3.2
LUBRICATING OIL PUMP FITTING
-3.3.1
LUBRICATING OIL COOLER (SEA WATER)
-3.3.2
LUBRICATING OIL COOLER (FRESH WATER)
CHAPTER
ITEM
-3.4
LUBRICATING OIL FILTER
-3.5.1 -
LUBRICATING OIL RELIFE VALVE & FILTER FITTING (FRONT T/C)-WITHOUT COVER
-3.5.2 -
LUBRICATING OIL RELIFE VALVE & FILTER FITTING (REAR T/C)-WITHOUT COVER
-3.5.3 -
LUBRICATING OIL RELIFE VALVE & FILTER FITTING (FRONT T/C)-WITH COVER
-3.5.4 -
LUBRICATING OIL RELIFE VALVE & FILTER FITTING (REAR T/C)-WITH COVER
-3.6.1
TURBOCHARGER LUBRICATING OIL FILTER
-3.6.2
TURBOCHARGER LUBRICATING OIL FILTER
-3.7.1 -
TURBOCHARGER LUBRICATING OIL FILTER FITTING (FRONT T/C)-WITHOUT COVER
-3.7.2 -
TURBOCHARGER LUBRICATING OIL FILTER FITTING (REAR T/C)-WITHOUT COVER
-3.7.3 -
TURBOCHARGER LUBRICATING OIL FILTER FITTING (FRONT T/C)-WITH COVER
-3.7.4 -
TURBOCHARGER LUBRICATING OIL FILTER FITTING (REAR T/C)-WITH COVER
-3.7.5 (TPS) -
TURBOCHARGER(TPS) LUBRICATING OIL FILTER FITTING (FRONT T/C)-WITHOUT COVER
-3.7.6 TPS -
TURBOCHARGER(TPS) LUBRICATING OIL FILTER FITTING (FRONT T/C)-WITH COVER
-3.7.7 (TPS) -
TURBOCHARGER(TPS) LUBRICATING OIL FILTER FITTING (REAR T/C)-WITH COVER
-4.
COOLING WATER SYSTEM
-4.1 -70A
COOLING WATER PUMP-70A
-4.2
COOLING WATER PUMP FITTING
-5.
NOZZLE COOLING OIL SYSTEM
-5.1
NOZZLE COOLING OIL PUMP
-5.2
NOZZLE COOLING OIL PUMP FITTING
-5.3
NOZZLE COOLING OIL RELIEF VALVE
CHAPTER
ITEM
-6.
GAUGE BOARD
-6.1 -I/C : DH
GAUGE BOARD (FRONT T/C)-I/C : DH TYPE
-6.2 : RH133 -I/C : DHB
GAUGE BOARD (FRONT T/C : RH133)-I/C : DHB TYPE
-6.3
GAUGE BOARD (REAR T/C)
-6.4 TPS, MET
GAUGE BOARD (FRONT T/C:TPS, MET)
-6.5 TPS
GAUGE BOARD (REAR T/C:TPS)
-7.
PROTECTIVE DEVICE
-7.1
FUEL SHUTDOWN & CONTROL PISTON
-7.2
FUEL SHUTDOWN & CONTROL PISTON FITTING
-8.
TURBOCHARGER CLEANING DEVICE
-8.1 -T/C : RH133
BLOWER CLEANING PARTS-T/C : RH133
-8.2 -T/C : RH143
BLOWER CLEANING PARTS-T/C : RH143
-8.3 -T/C : TPS
BLOWER CLEANING PARTS-T/C : TPS
-8.4 -T/C : MET
BLOWER CLEANING PARTS-T/C : MET
-9.
TOOLS
-9.1.1 ( )
OIL PRESS. JACK (CYLINDER HEAD)
-9.1.2 ( )
OIL PRESS. JACK (METAL CAP)
-9.2
OIL PRESS. RAM
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
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  








  

  
   
   
   
   
   
   
   
   
   

   
   
   
   
   

   
   
   
   
   

   
   
   
   
   

   
   
   
   
   

   
   

   
   
   
   



  

  
   

   
   
   
   
       
       
     
     

      
      
      
     
     
   

   
   
   
   
   

   
  
               

 



    
  
   

 
 
 
  
 

 
  


 
  


 
 
   
 

       
     

 
  
 



 

  

    

         
 


  


    
    




  
   
 
   
    
    
    
    
   
   
    
   
   
       
      
    
    
       

       
       
        
        
     
       
       
      
       
     

    
    
      
       
      

      
        
     
    



  
   
 
   
     
    
   
     
       
      

      
    
     
     
      

     
     
      
      
     
     

    
    
     
    
    

    
    
    
    
    

    
    
    
    
    

    
   
   
    



  
   
 
   
    
    
     
     
    
    

    
    
     
     



  
     




 
 




   

 
   



  

  
  
   
   
   
   
   
    
      
     
     
     
      
     
     
   

    
   
   
   
   

   
   
CHAPTER
2
ITEM
4.3 5DK-20 LUBRICATING OIL PIPING (FRONT T/C,TPS.MET)
CHAPTER
2
ITEM
LUBRICATING OIL PIPING (FRONT T/C,TPS.MET) 5DK-20 4.3
CHAPTER
2
ITEM
4.3 5DK-20 LUBRICATING OIL PIPING (FRONT T/C,TPS.MET)
CHAPTER
2
ITEM
4.4 5DK-20 LUBRICATING OIL PIPING (REAR T/C,TPS)
CHAPTER
2
ITEM
LUBRICATING OIL PIPING (REAR T/C,TPS) 5DK-20 4.4
CHAPTER
2
ITEM
4.4 5DK-20 LUBRICATING OIL PIPING (REAR T/C,TPS)



  








 

 




 

 


 

 




  

  
   

    
     
     
    
     

     
    
     
     
    

    
    
   

   
    
    
   
   

    
   
    



  








 
 
 




  


 






  

  
   

   
     
     
      
     

    
    
     
    
    

    
   
     
   
   

    
    
   
    
   

    



  
  

 
 

 




 




 
 

 

 
 





  

  
     

    
    
   
    
   

   
   
   
   
   

   
   
   
   
   
   

   
   
   
   
   

   



  







 
 

  
  

  

   


 
 
  

 




  

  
    
    
     
   
   
    

     
     
    
    
    

    
    
    
     
      

      
     
     
     
   

   
   

   
    
   
   
    

   
    



  




 

 
 


   




      




  

  
  
   
   

    
    
     
     
      

     
     
     
   
    

     
   
   

   
    
   
    
   

CHAPTER
2
ITEM
 5.3 5DK-20 COOLING WATER PIPING (FRONT T/C, TPS.MET)














CHAPTER
2
ITEM
COOLING WATER PIPING (FRONT T/C, TPS.MET) 5DK-20 5.3
OOLER LINE (1) SEA WATER (2) FRESH WATER
Name of Parts Quantity

Number Parts Code (1) (2)
A Ref. 4-4.1 C.W. PUMP 1 1

B Ref. Separate manual TURBOCHARGER 1 1
C Ref. 3-29 INTERCOOLER 1 1
D Ref. 4-3.3 OIL COOLER 1 1
A1 C062000190 BUTTERFLY VALVE 1 1

A24 E20885 CW I/C -FT C. W. PIPE; I/C OUTLET-FT 1
A26 E208850260 CW I/C PK-FT C. W. PIPE; I/C OUTLET PK-FT 1
A27 E20885 CW 1 LO/C -FT C. W. PIPE 1; L.O./C OUTLET-FT 1
A29 E20885 CW -PK LO/C -FT C. W. PIPE-PK; L.O./C. OUTLET-FT 1
A36 E20885 CW 5 LO/C -FT C. W. PIPE 5; L.O./C OUTLET-FT 1

A38 E208850380 CW 5-PK LO/C -FT C. W. PIPE 5-PK; L.O./C OUTLET-FT 1 1
A81 E208850810 CW LO/C -FT SUPPORT; C. W. L.O./C OUTLET-FT 1 1
A101 E208851010 CW C. W. PIPE; PUMP INLET 1 1
A102 E208851020 CW -FT C. W. PIPE; FRAME INLET-FT 1 1
A103 E208851030 CW -RT C. W. PIPE; FRAME INLET-RT 1

A104 E208851040 CW C. W. PIPE MAIN PIPE DRAIN 1 1
A105 E208851050 CW 5DK C. W. OUTLET MAIN PIPE-5DK 1 1
A115 E208851150 -2 CW BLOCK 2; C.W. PIPE 1 1
A116 Y011110204 FLANGED GLOBE VALVE 1 1

A118 E189150120 SPECIAL FLANGE 1 1
A121 E208851210 CW SUPPORT; C. W. PIPE; PUMP INLET 1 1
A122 E208851220 CW -FT SUPPORT; C. W. PIPE FRAME INLET-FT 1 1
A123 E208851230 CW -FT SUPPORT; C. W. MAIN PIPE DRAIN-FT 1 1
A126 E208851260 3 -5DFT SUPPORT 3; C. W. OUTLET PIPE-5DFT 1 1

A127 E208851270 CW -5D SUPPORT; C. W. OUTLET MAIN PIPE-5D1 1
A152 E218851020 1 CW SUPPORT 1; C. W. OUTLET MAIN PIPE 1 1
A153 E208851530 4 -5DFT SUPPORT 4; C. W. OUTLET PIPE-5DFT 1 1
A155 E208851550 CW -5D-FT-5 BRACKET; C. W. PIPE-5D-FT-5 1 1
A156 E208851560 LO/C -F BRACKET; L.O./C OUTLET PIPE-F 1
C C0152000 0 ORIFICE 1
C4 C015200040 ORIFICE 1 2
CHAPTER
2
ITEM
5.3 5DK-20 COOLING WATER PIPING (FRONT T/C, TPS.MET)
Name of Parts
Number Parts Code Quartity
D1 E21895 CW 1-TAR I/C C.W. PIPE 1-TAR; I/C INLET AND OUTLET 1
D16 E218950160 LONG NUT 4
E10 E206150100 C.W. PIPE; CYLINDER HEAD OUTLET (RH3) 5
REMARKS
Parts (Signal ) deoend on specification.
Parts (Signal ) is used for L.O. COOLE type F-8.
Parts (Signal ) is used for L.O. COOLE type F-12.

CHAPTER
2
ITEM
5.4 5DK-20 COOLING WATER PIPING (REAR T/C, TPS)















 





CHAPTER
2
ITEM
COOLING WATER PIPING (REAR T/C, TPS) 5DK-20 5.4
OOLER LINE (1) SEA WATER (2) FRESH WATER

A Ref. 4-4.1 C.W. PUMP 1 1

B Ref. Separate manual TURBOCHARGER 1 1
C Ref. 3-29 INTERCOOLER 1 1
D Ref. 4-3.3 OIL COOLER 1 1

A50 E20885 CW 2 I/C -RT C. W. PIPE 2; I/C OUTLET-RT 1
A52 E208850520 CW 2-PK I/C RT C. W. PIPE 2-PK; I/C OUTLET-RT 1
A59 E20885 CW 1 LO/C -RT C. W. PIPE 1; L.O./C INLET-RT 1
A61 E20885 CW 1-PK LO/C RT C. W. PIPE -PK; L.O./C INLET-RT 1
A71 E20885 CW LO/C -RT C. W. PIPE; L.O./C OUTLET-RT 1

A73 E208850730 CW -PK LO/C RT C. W. PIPE -PK; L.O./C OUTLET-RT 1
A82 E208850820 CW LO/C -RT SUPPORT; C. W. L.O./C INLET-RT 1 1
A101 E208851010 CW C. W. PIPE; PUMP INLET 1 1
A103 E208851030 CW - -RT C. W. PIPE; FRAME INLET-RT 1 1
A105 E208851050 CW -5DK C. W. OUTLET MAIN PIPE-5DK 1 1

A115 E208851150 2 CW BLOCK 2; C.W.PIPE 1 1
A121 E208851210 CW SUPPORT; C. W. PIPE; PUMP INLET 1 1
A127 E208851270 CW -5D SUPPORT; C. W. OUTLET MAIN PIPE-5D 1 1
A128 E208851280 1 -5DRT SUPPORT 1; C. W. OUTLET MAIN PIPE-5DRT 1 1

B1 Y011110204 FLANGED GLOBE VALVE 1 1

B5 E209750050 SUPPORT; MAIN PIPE DRAIN OUTLET-RT 1 1
B22 E209750220 CW C.W. PIPE; MAIN PIPE DRAIN OUTLET-RT 1 1
B47 E189150120 SPECIAL FLANGE 1 1
C C0152000 0 ORIFICE 1
C4 C015200040 ORIFICE 1 2
CHAPTER
2
ITEM
5.4 5DK-20 COOLING WATER PIPING (REAR T/C, TPS)
Name of Parts
D1 E21895 CW C.W. PIPE 1-TAR; I/C INLET AND OUTLET 1

D6 E21895 CW C.W. PIPE 2-TAR; I/C INLET AND OUTLET 1
D16 E218950160 LONG NUT 4
REMARKS
Parts (Signal ) deoend on specification.

CHAPTER
2
ITEM COOLING WATER PIPING (FRONT T/C, TPS,
5.5 5DK-20 1 F.W. LINE, 2 C.W. PUMPS)









CHAPTER
2
COOLING WATER PIPING (FRONT T/C, TPS, ITEM
1 F.W. LINE, 2 C.W. PUMPS) 5DK-20 5.5
L.O. COOLER TYPE (1) F-8 (2) F-12

A Ref. 4-4.1 C.W. PUMP 1 1

B Ref. Separate manual TURBO CHARGER 1 1
C Ref. 3-29 AIR COOLER 1 1
D Ref. 4-3.3 L.O. COOLER 1 1
G THERMO VALVE 1 1
H CHECK VALVE 1 1

A39 Y011140254 LIFT CHECK GLOBE VALVE 1 1
A42 E208851150 BLOCK 2; C.W. PIPE 1 1
A43 E208851210 SUPPORT; C.W. PUMP INLET PIPE 1 1

A44 E208851020 C.W. PIPE; FRAME INLET PIPE-FT 1 1
A45 E208851220 SUPPORT; C.W. PIPE FRAME INLET 1 1
A46 E208851230 SUPPORT; C.W. MAIN PIPE DRAIN-FT 1 1
A47 E208851040 C.W. PIPE; MAIN PIPE DRAIN 1 1

A54 E208850260 C.W. PIPE; I/C OUTLET; PK-FT 1 1
A147 A587001470 C.W. PIPE; THERMO VALVE INLET 1 1
A152 A587001520 C.W. PIPE; PUMP INLET-LOW2 1 1
A168 A587001680 ORIFICE 1 1
A180 E208851050 C.W. MAIN PIPE OUTLET-5DK 1 1

A183 E208851260 SUPPORT 3; MAIN OUTLET PIPE-5DFT 1 1
A184 E208851270 SUPPORT; C.W. OUTLET MAIN PIPE-5D 1 1
A185 E218851020 SUPPORT 1; C.W. MAINE PIPE OUTLET 1 1
A186 E208851530 SUPPORT 4; C.W. MAINE PIPE OUTLET 1 1
A187 E208851550 BRACKET; C.W. PIPE-5D-FT-5 1 1

A190 A587001900 C.W. PIPE 1; COOLER-5FT 1 1

A196 A587001960 C.W. PIPE; I/C INLET-5FT 1 1
A197 A587001970 C.W. PIPE; L.O./C OUTLET-5FT 1
A198 E208850290 C.W. PIPE 1-PK; L.O. COOLER OUTLET-FT 1
A199 E208850810 SUPPORT; C.W. L.O./C OUTLET PIPE-FT 1
CHAPTER
2
5.5 5DK-20 1 F.W. LINE, 2 C.W. PUMPS)

A201 A587002010 C.W. PIPE; BYPASS-1-5FT 1 1

A203 A587002030 C.W. PIPE; BYPASS-5FT 1 1
A205 A587002050 SUPPORT; C.W. PIPE-5FT 2 2
A206 A587002060 SUPPORT; THERMO VALVE-5FT 1 1
A210 A587002100 C.W. PIPE; L.O. COOLER OUTLET-5FT-2 1
A263 A587002630 BRACKET; C.W. PIPE 4; COOLER-5FT 1 1
C4 C015200040 ORIFICE 2 2
D1 E218950010 CW 1-TAR I/C C.W. PIPE 1-TAR; I/C INLET AND OUTLET 1 1
D6 E218950060 CW 2-TAR I/C C.W. PIPE 2-TAR; I/C INLET AND OUTLET 1 1
D16 E218950160 LONG NUT 4 4
E10 E206150100 C.W. PIPE; CYLINDER HEAD OUTLET (RH3) 5 5

CHAPTER
2
5.6 5DK-20 1 F.W. LINE, 1 C.W. PUMP)







CHAPTER
2
COOLING WATER PIPING (FRONT T/C, TPS, ITEM
1 F.W. LINE, 1 C.W. PUMP) 5DK-20 5.6

A Ref. 4-4.1 C.W. PUMP 1 1

B Ref. Special manual TURBO CHARGER 1 1
C Ref. 3-29 AIR COOLER 1 1
D Ref. 4-3.3 L.O. COOLER 1 1
F THERMO VALVE 1 1
G CHECK VALVE 1 1

A21 E208851260 SUPPORT 3; OUTLET MAIN PIPE-5DFT 1 1
A23 E218851020 SUPPORT 1; C.W. OUTLET MAIN PIPE 1 1
A28 E208851150 BLOCK-2; C.W. PIPE 1 1

A35 E208851020 C.W. PIPE; FRAME INLET-FT 1 1
A36 E208851220 SUPPORT; C.W. FRAME INLET PIPE-FT 1 1
A37 E208851230 SUPPORT; C.W. DRAIN MAIN PIPE-FT 1 1
A38 E208851040 C.W. PIPE; MAIN PIPE DRAIN 1 1

A40 A598900400 C.W. PIPE; L.O. COOLER OUTLET-5FT 1
A41 E208851050 C.W. PIPE; MAIN OUTLET-5DK 1 1
A42 E208851270 SUPPORT; C.W. MAIN OUTLET PIPE-5D 1 1
A43 E208851530 SUPPORT 4; MAIN OUTLETPIPE-5DFT 1 1
A44 E208851550 BRACKET; C.W. PIPE-5D-FT-5 1 1

A45 A587001900 C.W. PIPE; COOLER 1-5FT 1 1
A49 A587002010 C.W. PIPE; BY-PASS 1-5FT 1 1

A51 A587002050 SUPPORT; C.W. PIPE-5FT 2 2
A52 A587002060 SUPPORT; THERMO VALVE 1 1
A53 A587002100 C.W. PIPE; L.O. COOLER OUTLET-5FT-21
A54 A587002630 BRACKET; C.W. PIPE; COOLER 4-5FT 1 1
A56 A598900560 C.W. PIPE; BY-PASS-FT 1 1

A57 A598900570 C.W. PIPE; PUMP INLET 2 1 1
A58 A587001470 C.W. PIPE; THERMO VALVE INLET 1 1
A59 E208850260 C.W. PIPE; I/C OUTLET-PK-FT 1 1
A84 A598900840 BRACKET; L.O. COOLER OUTLET-5D 1 1
A99 A598900990 ORIFICE 1 1

A127 A598901270 ORIFICE 1 1
A128 A598901280 ORIFICE 1 1
CHAPTER
2
5.6 5DK-20 1 F.W. LINE, 1 C.W. PUMP)
Name of Parts
C4 C015200040 ORIFICE 2
D16 E218950160 LONG NUT 4




 

 
             







    




  

  
   
   
   

     
   
    
     
   
   
    
    
    
    
    
   
   
   
   
    
      
   

   
   
    
   
   




  



  
    

  
   
   
   
   
   
   
   
   
   
   
   
   

   
   
   
   



  

 
 





 



  
    

  
    
    
    
   
    
   
    
   
   
   

   
   
   
   
   




  
 

 
 
    
 
 
  



  
    

  
    
    
   
    
   



  



  
    

  
    
   
   
   
   
   
   
   

   
   
   
   

 

  


 


 

  
    

  
   
   
   
   

   
   



  








  
   
 
   
  
  
  
  
    
    
    
    
    
   
   
    
    
    


 
CHAPTER
3
ITEM
13.1 5DK-20 CYLINDER HEAD (NOZZLE : COOLING TYPE)

 
  


   
     
 


  
  
  


 

   
    
 
CHAPTER
3
ITEM
CYLINDER HEAD (NOZZLE : COOLING TYPE) 5DK-20 13.1
Name of Parts
Number Parts number Quantity
907 CYLINDER HEAD ASSY. W/OUT VALVE-C-2 1

908 CYLINDER HEAD ASSY. WITH VALVE-C-2 1
909 CYLINDER HEAD SUB-ASSY. -C-2 1
A5 E205650050 VALVE GUIDE 2

A6 E205650060 SEAT; INTAKE VALVE 2
A7 E205650070 GUIDE; VALVE YOKE 2
A9 E205650090 SEAT; EXHAUST VALVE (METCO) 2
A10 E205650100 GUIDE; NOZZLE HOLDER 1
A13 AE02056021 STUD 2

A17 AE02008003 CIRCULAR NUT 4
A18 E205650180 GASKET; CYLINDER HEAD 1
A20 H150103400 BOWL TYPE PLUG 4
A21 E205650210 BOWL TYPE PLUG 6
A22 E205650220 BOLT (1) ; NOZZLE HOLDER 1

A26 E205650260 O-RING 2
A27 E205650270 O-RING 2
A28 E205650280 CAP 4
A30 E205650300 O-RING 1

A32 E205650320 VALVE STEM SEAL 2
A50 E205650500 CYLINDER HEAD-C-5D 1
A56 E205650560 GASKET; C.W. CONNECTOR 4
A101 AE01056036 STUD 4
A102 E205655010 VALVE GUIDE 2 2

A103 U205605010 VALVE STEM SEAL 1 2
A502 Z335606014ZZ STRAIGHT PIN 2

A503 X210012050ZZ STUD 2
A506 Z412004800ZZ SNAP RING 1
A507 Z571502000ZZ TAPER PLUG 9

A511 X572310000DZ SPECIAL PLUG 2
A512 X570006000DZ HEX. PLUG 1
A513 Z565002700ZZ GASKET 1
A514 Z565003400ZZ GASKET 2
(/CYL)
Remarks
(1)
Parts (Signal ) cannot be purchased by itself.
(2)
CYLINDER HEAD ASSY. (WITH VALVE) INCLUDE IN. & EX. VALVES and INDICATOR & SAFETY VALVE : Ref. 3-14,3-15,3-16.
CHAPTER
3
ITEM
13.1 5DK-20 CYLINDER HEAD (NOZZLE : COOLING TYPE)
Name of Parts
B2 E202050020 BEND; INTAKE MANIFOLD 1

B7 E202050070 GASKET; INTAKE MANIFOLD BEND 1
B9 E202050090 SEAL; INTAKE MANIFOLD BEND 1
B502 X200012032ZZ BOLT 2

B503 X200012165ZZ BOLT 2
(/CYL)
CHAPTER
3
ITEM
13.2 5DK-20 CYLINDER HEAD (NOZZLE : NON-COOLING TYPE)
 
  


         




 
  
 
 


 
  
 
   
 
CHAPTER
3
ITEM
CYLINDER HEAD (NOZZLE : NON-COOLING TYPE) 5DK-20 13.2
Name of Parts
A CYLINDER HEAD ASSY. WITHOUT VALVE 1

B CYLINDER HEAD ASSY. WITH VALVE 1
C CYLINDER HEAD SUB-ASSY. 1
A5 E205650050 VALVE GUIDE 2

A6 E205650060 SEAT; INTAKE VALVE 2
A7 E205650070 GUIDE; VALVE YOKE 2
A9 E205650090 SEAT; EXHAUST VALVE (METCO) 2
A11 E205650110 GUIDE; NOZZLE HOLDER-C 1
A13 AE02056021 STUD 2

A17 AE02008003 CIRCULAR NUT 4
A18 E205650180 GASKET; CYLINDER HEAD 1
A20 H150103400 BOWL TYPE PLUG 4
A21 E205650210 BOWL TYPE PLUG 6

A26 E205650260 O-RING 2
A27 E205650270 O-RING 2
A28 E205650280 CAP 4
A30 E205650300 O-RING 1

A32 E205650320 VALVE STEM SEAL 2
A42 E205650420 CYLINDER HEAD-A-5D 1
A56 E205650560 GASKET; C.W. CONNECTOR 4
A101 AE01056036 STUD 4
A102 E205655010 VALVE GUIDE 2 2

A103 U205605010 VALVE STEM SEAL 1 2
A502 Z335606014ZZ STRAIGHT PIN 2

A503 X210012050ZZ STUD 2
A506 Z412004800ZZ SNAP RING 1

A511 X572310000DZ SPECIAL PLUG 2
A512 X570006000DZ HEX. PLUG 1
A513 Z565002700ZZ GASKET 1
A514 Z565003400ZZ GASKET 2

(/CYL)
emarks
(1)
(2) No. B
CYLINDER HEAD ASSY. (WITH VALVE) INCLUDE IN. & EX. VALVES and INDICATOR & SAFETY VALVE : Ref. 3-14,3-15,3-16.

CHAPTER
3
ITEM
13.2 5DK-20 CYLINDER HEAD (NOZZLE : NON-COOLING TYPE)
Name of Parts
B2 E202050020 BEND; INTAKE MANIFOLD 1

B7 E202050070 GASKET; INTAKE MANIFOLD BEND 1
B9 E202050090 SEAL; INTAKE MANIFOLD BEND 1
B502 X200012032ZZ BOLT 2

B503 X200012165ZZ BOLT 2
(/CYL)
CHAPTER
3
ITEM
INDICATOR SAFETY VALVE 5DK-20 16
(1) WITHOUT COVER (2) WITH COVER

962 NN00002004 ASSY INDICATOR & SAFETY VALVE (2) ASSY 1

963 NN00002025 ASSY SAFETY VALVE ASSY 1
966 E206959660 ASSY. INDICATOR & SAFETY VALVE (2C) ASSY 1
967 E206959670 INDICATOR & SAFETY VALVE (C 1
A1 NN00002001 BODY:INDICATOR VALVE 1 1

A2 NN00002002 INDICATOR VALVE 1 1
A3 NN00002003 FLANGE:INDICATOR SAFETY VALVE 1 1
A5 NN00002005 HEX.PLUG 1 1
A7 NN00002006 SAFETY VALVE 1 1
A9 NN00002007 SHAFT:INDICATOR SAFETY VALVE 1 1

A10 NN00002008 NUT:INDICATOR VALVE 1 1
A13 NN00002011 SET SCREW 1 1
A14 NN00002012 SPRING 1
A15 NN00002013 JOINT NDICATOR 1 1
A16 NN00002014 BODY SAFETY VALVE 1 1

A18 NN00002015 CLAMP SAFETY VALVE SPRING 1 1
A21 NN00002016 SEAT SPRING 1 1
A25 NN00002029 SPRING 1
A501 X220012000ZZ NUT 2 2

A502 X220308000ZZ NUT 1 1
A504 Z335004020ZZ STRAIGHT PIN 1 1
A506 Z565001700ZZ GASKET 1 1
A507- Z565002300ZZ GASKET 1 1
A507- Z565002300ZZ GASKET 3 3
B32 E205650130 STUD 2 2

/CYL.
CHAPTER
3
ITEM
19 5DK-20 INTAKE & EXHAUST TAPPET


CHAPTER
3
ITEM
INTAKE & EXHAUST TAPPET 5DK-20 19
Name of Parts
901 IN. EX. ASSY. IN. EX. TAPPET ASSY. 1

902 ASSY. ROLLER ASSY. 2
1 E206650010 SWING ARM(L) 1

2 E206650020 SWING ARM(R) 1
3 E206650030 SHAFT SWING TAPPET 1
6 E206650060 BOLT SWING TAPPET SHAFT 2
7 AE01066002 RING KNOCK 2
8 E206650080 PUSH ROD 2

10 AE01066006 BUSH:TAPPET ROLLER 2
11 E206650110 SEAT PUSH ROD 2
13 E206650130 PIN TAPPET ROLLER 2
14 E206650140 RUBBER SEAL PUSH ROD 2
18 AE01066005 TAPPET ROLLER 2

20 AE01066017 KOENIC EXPANDER 2
501 X251206006ZZ SET SCREW 2

502 Z571501000ZZ TAPER PLUG 2
504 Z411005000ZZ SNAP RING(SHAFT) 2
( /Cyl.)
Remarks
#
Parts(Signal # )cannot be purchased by itself.
 
CHAPTER
3
ITEM
20.2 5D K-20 FUEL OIL INJECTION PUMP

      


 


 



 

 
 



 










CHAPTER
3
ITEM
FUEL OIL INJECTION PUMP 5D K-20 20.2
PLUNGER (1) DWS13 (2) DWS21

Number Parts number (1) (2)
4 E206455040 C21TG-L42D FO PUMP C21TG-L42D 1
7 E206455070 C21TG-L42D, N FO PUMP C21TG-L42D, N 1
210 E206452100 HOUSING PUMP 1 1

212 E206452120 PLUNGER ASSY. 21 1
214 E206452140 PLUNGER ASSY. 21N 1
215 AE01064007 DEFLECTOR 2 2
216 E206452160 O-RING 2 2
224 E206452240 D.V.ASSY. 1 1

230 E206452300 O-RING 1 1
231 E206452310 BOLT 4 4
235 AE01064012 BACK UP RING 2 2
236 E206452360 O-RING 3 3
240 E206452400 TAPPET 1 1

241 AE01064015 PIN 1 1
245 AE01064017 SPRING PLUNGER 1 1
246 AE01064018 SPRING SEAT 1 1
247 E206452470 SPRING SEAT 1 1
250 E206452500 PLATE 1 1

255 E206452550 CONTROL RACK 1 1
260 E206452600 PLUG 1 1
261 E206452610 GASKET 1 1
265 E206452650 CONTROL SLEEVE 1 1
266 AE01064023 POINTER 1 1

267 AE01064024 SHIM 1 1
268 AE01064025 BOLT 1 1
272 E206452720 SPRING PIN 1 1
273 E206452730 BACK UP RING 2 1
275 E206452750 SET SCREW 1 1

280 E206452800 GASKET 1 1
285 AE01064028 O-RING 1 1
(/CYL)
Remarks

CHAPTER
3
ITEM
21.1.1 5DK-20 FUEL OIL INJECTION BLOCK
Ref.3-21.2
3-21.3
CHAPTER
3
ITEM
FUEL OIL INJECTION BLOCK 5DK-20 21.1.1
Name of Parts
7 E206250070 CONNECTOR 1
505 Z560103235DZ O RING 2

507 Z565001920ZZ GASKET 1
517 X220012000ZZ NUT 2
1 5DK-20 F.O. INJECTION DEVICE (COOLING NOZZLE)
16,17
29
30
B
CHAPTER
ITEM
3
F. O. INJECTION DEVICE(COOLING NOZZLE) 5DK-20 21.2
0.28 x10 0.30 x10
F.O.Nozzle Hole dia
16 E206250160 DLF2810 ASSY. NOZZLE HOLDER-DLF2810 ASSY. 1

17 E206250170 DLF3010 ASSY. NOZZLE HOLDER DLF3010 ASSY. 1
25 E206250250 NOZZLE HOLDER 1 1

29 E206250290 -DLF140TE2810 NOZZLE-DLF140TE2810 1
30 E206250300 -DLF140TE3010 NOZZLE-DLF140TE3010 1
205 E206252050 BODY,N.H. 1 1
206 AE01062021 PIN,NOZZLE DOWEL 4 4
207 AE01062011 PUSH ROD 1 1

209 AE01062023 SPRING,NOZZLE 1 1
215 E206252150 ADJUSTING SCREW 1
216 AE01062015 NUT 1 1
217 AE01062025 CAPNUT 1 1

218 AE01062016 GASKET 2 2
220 AE01062017 SPACER 1 1
225 AE01062026 RETAINING NUT 1 1
230 E206252300 INLET CONNECTOR 1 1
503 Z560105035DZ O O-RING 3 3

504 Z560104835DZ O O-RING 1 1
(/CYL)
Remarks
Parts(Signal cannot be purchased by itself.

1 3 5DK-20 F.O. INJECTION DEVICE(NON-COOLING NOZZLE)
40,41,42
212
213
44
46
47
48
LL 8 1
5 Z 05-8
CHAPTER
ITEM
3
F. O. INJECTION DEVICE(NON-COOLING NOZZLE) 5DK-20 21.3
0.28 x10 0.30 x10
F.O.Nozzle Hole dia
40 E206250400 DLL2810 ASSY NOZZLE HOLDER-DLL2810 ASSY. 1

41 E206250410 DLL3010 ASSY. NOZZLE HOLDER DLL3010 ASSY. 1
44 E206250440 NOZZLE HOLDER,DLL 1 1

46 E206250460 DLL140TE2810 NOZZLE-DLL140TE2810 1
47 E206250470 DLL140TE3010 NOZZLE-DLL140TE3010 1
206 AE01062021 PIN,NOZZLE DOWEL 4 4
207 AE01062011 PUSH ROD 1 1

209 AE01062023 SPRING,NOZZLE 1 1
212 E206252120 BODY,N.H.,DLL 1 1
213 E206252130 ADJUSTING SCREW,DLL 1
216 AE01062015 NUT 1 1
217 AE01062025 CAPNUT 1 1

218 AE01062016 GASKET 2 2
220 AE01062017 SPACER 1 1
225 AE01062026 RETAINING NUT 1 1
230 E206252300 INLET CONNECTOR 1 1
503 Z560105035DZ O O-RING 3 3
(/CYL)
Remarks
Parts(Signal cannot be purchased by itself.

CHAPTER
3
ITEM
22.1 5DK-20 GOVERNOR DRIVING DEVICE (RHD6)


 


 
 
 
 

 


 
 
 
 
 



CHAPTER
3
ITEM
GOVERNOR DRIVING DEVICE (RHD6) 5DK-20 22.1
(1) 720~750 rpm (2) 900 rpm

6 E204550060B GOVERNOR GEAR CASE (RHD) 1 1

9 E204550090A MOUNT; GOVERNOR (RHD) 1 1
15 E204550150A GOVERNOR DRIVING GEAR (Z21) 1 1
22 E204550220A GOVERNOR GEAR (Z21) 1
23 E204550230A GOVERNOR GEAR (Z25) 1
27 E204550270A GOVERNOR DRIVING GEAR (Z29) 1

28 E204550280A GOVERNOR DRIVING GEAR (Z29) 1
32 E204550320Z GOVERNOR DRIVING SHAFT-2 (RHD) 1 1
35 E204550350Z GOVERNOR DRIVING SHAFT-3 (RHD) 1 1
39 E204550390Z FLANGE BUSH 1 1
40 E204550400Z FLANGE BUSH 2 2

43 E204550430Z COUPLING; DRIVING SHAFT 1 1
46 E201150460Z U-NUT 1 1
48 E204550480Z CAP (RCA) 1 1
53 E204550530Z SHIM (RHD) 1 1
54 E204550540Z SHIM (RHD) 1 1

55 E204550550Z SHIM (RHD) 1 1
74 E204550731Z SHIM; GOVERNOR GEAR CASE 1 1
507 X200012030ZZ BOLT 4 4

510 X210010067ZZ STUD 4 4
511 X220010000ZZ NUT 4 4
512 Z451160070ZZ BEARING 1 1
517 Z400005010ZZ KEY 1 1
520 Z330005032ZZ TAPER PIN 1 1

521 Z560103935ZZ O-RING 1 1
522 Z560209031ZZ O-RING 1 1
524 Z415006026ZZ SPRING PIN 2 2
535 Z571501000ZZ TAPER PLUG 1 1
CHAPTER
3
ITEM
26.1 5DK-20 EXHAUST MANIFOLD (FRONT T/C
122
119 562,566
111111119119119
561,566
651,565
554,555 555.556
119
119
554.555
CHAPTER
3
ITEM
EXHAUST MANIFOLD FRONT T/C 5DK-20 26.1
(1) RH133 (2) RH143
TURBOCHRGERTYPE
907 EXHAUST MANIFOLD ASSY.-5D-1 1
27 E202150270 GASKET,EXHAUST PIPE 5 5

117 E202151170 EYE FRANGE,EX.MANIFOLD 1 1
118 E202151180 GASKET,EX.MANIFOLD 6 6
119 E202151190 BELLOWS 2 2
121 E202151210 SUPPORT-1,EX.MANIFOLD 2 2
122 E202151220 2 SUPPORT-2,EX.MANIFOLD 2 2

125 E202151250 EX.MANIFOLD-1 2 2
126 E202151260 EX.MANIFOLD-2 1 1
128 E202151280 T/C INLET PIPE 1
129 E202151290 GASKET,T/C INLET 1
131 E202151310 SUPPORT-1,EX.MANIFOLD(DSP)FT 1 1

145 E202151450 T/C INLET PIPE 1
506 X205012035ZZ HT BOLT 20 20

536 X205016055ZZ HT BOLT 11 11
537 X220016000DZ NUT 11 11
539 X205016055ZZ HT BOLT 4
540 X220016000DZ NUT 4
542 X205016045ZZ HT BOLT 4

543 X220010000DZ NUT 4
545 X200012020ZZ BOLT 4 6
546 X205012020ZZ HT BOLT 4 6
548 X200012025ZZ BOLT 4 4
549 X220012000ZZ NUT 4 4

551 X205012030ZZ HT BOLT 4
554 X205016060ZZ HT BOLT 10 10
555 X220016000DZ NUT 13 13
556 X205016065ZZ HT BOLT 3 3
561 X2 00 4000DZ HEX.PULG 2 2

562 X2 00 6000DZ HEX.PULG 1 1
565 Z565002100ZZ GASKET 2 2
566 Z565002700ZZ GASKET 1 1
CHAPTER
3
ITEM
26.2 5DK-20 EXHAUST MANIFOLD T/C
121
561,565 119
562,566
148
115
119
561 562
565 566 539
129 540
561
565 560
564
CHAPTER
3
ITEM
EXHAUST MANIFOLD ( REAR T/C ) 5DK-20 26.2
(1) RHD133 (2) RHD143
TURBOCHARGER TYPE
909 EXHAUST MANIFOLD ASSY.-5D- 1
27 E202150270 GASKET,EXHAUST MANIFOLD 5 5

110 E202151100 MANIFOLD-1 2 2
111 E202151110 MANIFOLD-2 1 1
115 E202151150 BELLOWS 1 1
117 E202151170 EYE FRANGE,EX.MANIFOLD 1 1
118 E202151180 GASKET,EX.MANIFOLD 7 7

119 E202151190 BELLOWS-2L-5C 2 2
121 E202151210 SUPPORT-1,EX.MANIFOLD 2 2
122 E202151220 BRACKET-2,EX.MANIFOLD 3 3
141 E202151410 T/C INLET PIPE 1

146 AE01023004 GASKET T/C INLET 1
148 E202151480 T/C INLET PIPE 1
506 X205012035ZZ HT BOLT 20 20

536 X205016055ZZ HT BOLT 16 16
537 X220016000DZ NUT 16 16
539 X205016055ZZ HT BOLT 4
540 X220016000DZ NUT 4
542 X205012045ZZ HT BOLT 4

543 X220010000DZ NUT 4
545 X200012020ZZ BOLT 4 4
546 X205012020ZZ HT BOLT 6 6
548 X200012025ZZ BOLT 6 6
549 X220012000ZZ NUT 6 6

551 X205012030ZZ HT BOLT 4
554 X205016060ZZ HT BOLT 12 12
555 X220016000DZ NUT 12 12
560 X570003000DZ HEX.PLUG 1
561 X570004000DZ HEX. PLUG 2 2

562 X570006000DZ HEX. PLUG 1 1
564 Z565001700ZZ GASKET 1
565 Z565002100ZZ GASKET 2 2
566 Z565002700ZZ GASKET 1 1
 
CHAPTER
3
ITEM
26.3 5DK-20 EXHAUST MANIFOLD (FRONT T/C;TPS48, MET18
CHAPTER
3
ITEM
EXHAUST MANIFOLD (FRONT T/C;TPS48, MET18 5DK-20 26.3
Name of Parts
27 E202150270 EXHAUST MANIFOLD GASKET 5

117 E202151170 (DSP) EX. MANIFOLD EYE FLANGE (DSP) 1
118 E202151180 (DSP) EX. MANIFOLD GASKET (DSP) 6
119 E202151190 - BELLOWS 2
121 E202151210 -1 EX. MANIFOLD SUPPORT-1 2
122 E202151220 -2 EX. MANIFOLD BRACKET-2 2

125 E202151250 -1 EX. MANIFOLD -1 2
126 E202151260 -2 EX. MANIFOLD -2 1
500 X205012035ZZ HT HT BOLT 20

502 X205016055ZZ HT HT BOLT 11
503 X205016060ZZ HT HT BOLT 10
504 X205016065ZZ HT HT BOLT 3
506 X220016000DZ NUT 24
508 X200012020ZZ BOLT 6

509 X205012020ZZ HT HT BOLT 6
510 X200012025ZZ BOLT 4
511 X220012000ZZ NUT 4
CHAPTER
3
ITEM
26.4 5DK-20 EXHAUST MANIFOLD (REAR T/C,TPS48
CHAPTER
3
ITEM
EXHAUST MANIFOLD (REAR T/C,TPS48 5DK-20 26.4
Name of Parts
27 E202150270 EXHAUST MANIFOLD GASKET 5

110 E202151100 -1 EX. MANIFOLD -1 2
111 E202151110 -2 EX. MANIFOLD -2 1
115 E202151150 -3 EX. MANIFOLD -3 1
117 E202151170 (DSP) EX. MANIFOLD EYE FLANGE (DSP) 1
118 E202151180 (DSP) EX. MANIFOLD GASKET (DSP) 7

119 E202151190 - BELLOWS 2
122 E202151220 -2 EX. MANIFOLD BRACKET-2 3
500 X205012035ZZ HT HT BOLT 20

502 X205016055ZZ HT HT BOLT 16
503 X205016060ZZ HT HT BOLT 12
506 X220016000DZ NUT 28
508 X200012020ZZ BOLT 4
509 X205012020ZZ HT HT BOLT 6

510 X200012025ZZ BOLT 6
511 X220012000ZZ NUT 6
CHAPTER
3
ITEM
27.1.1 5DK-20 EXHAUST MANIFOLD COVER (FRONT T/C)
CHAPTER
3
ITEM
EXHAUST MANIFOLD COVER (FRONT T/C) 5DK-20 27.1.1
CHAPTER
3
ITEM
27.1.2 5DK-20 EXHAUST MANIFOLD COVER (FRONT T/C;TPS48)
610,611 631,632
628,629
628,629 240
A
P
Q
A
607,608
606
603 206 607,608 603 239 625,626 209
235 241 233 600,601 191 600,601

613,614 193
619,620
202
280
234 205
236
616,617 192
View "P" Section "A"
View "Q"
CHAPTER
3
ITEM
EXHAUST MANIFOLD COVER (FRONT T/C;TPS48) 5DK-20 27.1.2
Name of Parts
191 E202251910 -7 EX. MANI. COVER-7 1

192 E202251920 -8 EX. MANI. COVER-8 1
193 E202251930 -9 EX. MANI. COVER-9 1
202 E202252020 -18 EX. MANI. COVER-18 1
205 E202252050 -1 EX. MANI. COVER BRACKET-1 4

233 E202252330 -20 EX. MANI. COVER-20 1
234 E202252340 -21 EX. MANI. COVER-21 1
235 E202252350 -22 EX. MANI. COVER-22 1
236 E202252360 -23 EX. MANI. COVER-23 1

280 E202255090 -24 EX. MANI. COVER-24 1
600 X200012030ZZ BOLT 8

601 Z300012000ZZ FLAT WASHER 8
603 X200012042ZZ BOLT 3
606 X200016025ZZ BOLT 2
607 X200012022ZZ BOLT 2

610 X200012020ZZ BOLT 10
613 X200012020ZZ BOLT 6
616 X200012020ZZ BOLT 4

619 X200012020ZZ BOLT 4
625 X200012035ZZ BOLT 2

628 X200012035ZZ BOLT 6
631 X200012020ZZ BOLT 2
CHAPTER
3
ITEM
27.1.3 5DK-20 EXHAUST MANIFOLD COVER (FRONT T/C;MET18)
    

     
   






       
 






CHAPTER
3
ITEM
EXHAUST MANIFOLD COVER (FRONT T/C;MET18) 5DK-20 27.1.3
Name of Parts
25 E202250250 -2 EX. MANI. COVER-2 1

193 E202251930 :DSP-FT EX. MANI. COVER:DSP-FT 1
205 E202252050 -1 EX. MANI. COVER-1 4
206 E202252060 -2 EX. MANI. COVER-2 1
209 E202252090 -5 EX. MANI. COVER-5 1
233 E202252330 -20 EX. MANI. COVER-20 1

234 E202252340 -21 EX. MANI. COVER-21 1
235 E202252350 -22 EX. MANI. COVER-22 1
236 E202252360 -23 EX. MANI. COVER-23 1

274 E202255020 -2 EX. MANI. COVER-2 1
275 E202255030 -1 EX. MANI. COVER-1 1
276 E202255040 -2 EX. MANI. COVER-2 1
277 E202255050 EX. MANI. COVER BRACKET 1

278 E202255060 -3 EX. MANI. COVER-3 1
279 E202255070 -4 EX. MANI. COVER-4 1
600 X200012030ZZ BOLT 8

603 X200012042ZZ BOLT 3
606 X200016025ZZ BOLT 2
607 X200012022ZZ BOLT 2

610 X200012020ZZ BOLT 10
613 X200012020ZZ BOLT 6
625 X200012035ZZ BOLT 2

628 X200012035ZZ BOLT 6
631 X200012020ZZ BOLT 2
CHAPTER
3
ITEM
27.1.3 5DK-20 EXHAUST MANIFOLD COVER (FRONT T/C;MET18)
Name of Parts

644 X200012020ZZ BOLT 4
646 X200010020ZZ BOLT 2
648 X200012020ZZ BOLT 6

652 X200012020ZZ BOLT 4
656 X200016045ZZ BOLT 1
CHAPTER
3
ITEM
27.2.1 5DK-20 EXHAUST MANIFOLD COVER (REAR T/C)
CHAPTER
3
ITEM
EXHAUST MANIFOLD COVER (REAR T/C) 5DK-20 27.2.1
CHAPTER
3
ITEM
27.2.2 5DK-20 EXHAUST MANIFOLD COVER (REAR T/C;TPS48)
 

 




    
     

  




  


 
 
CHAPTER
3
ITEM
EXHAUST MANIFOLD COVER (REAR T/C;TPS48) 5DK-20 27.2.2
Name of Parts

221 E202252210 -7 EX. MANI. COVER-7 1
222 E202252220 -8 EX. MANI. COVER-8 1
223 E202252230 -9 EX. MANI. COVER-9 1

224 E202252240 -10 EX. MANI. COVER-10 1
225 E202252250 -11 EX. MANI. COVER-11 1
226 E202252260 -12 EX. MANI. COVER-12 1
229 E202252290 -15 EX. MANI. COVER-15 1
230 E202252300 -16 EX. MANI. COVER-16 1

231 E202252310 -17 EX. MANI. COVER-17 1
600 X200012030ZZ BOLT 8

603 X200012042ZZ BOLT 2
605 X200012035ZZ BOLT 2
606 X200016025ZZ BOLT 2
607 X200012022ZZ BOLT 2

610 X200012020ZZ BOLT 5
613 X200012020ZZ BOLT 6

616 X200012020ZZ BOLT 3
622 X200012020ZZ BOLT 5
625 X200012035ZZ BOLT 2

628 X200012035ZZ BOLT 6
631 X200012020ZZ BOLT 2

CHAPTER
3
ITEM
TURBOCHARGER FRONT T/C RH133
28.1 5DK-20 & INTERCOOLER FITTING
CHAPTER
3
TURBOCHARGER FRONT T/C RH133 ITEM
& INTERCOOLER FITTING 5DK-20 28.1
Name of Parts
A32 E200250320 GASKET-2,INTAKE MANIFOLD LID 1

A55 E202650550 I/C GASKET 1
A91 E202650910 I/C INLET DUCT 1
A92 E202650920 FLANGE BLOWWER OUTLET 1
A95 E162600950 T/C OUT. DUCT PACKING 1
A97 E202650970 I/C COVER 1
A568 X200012020ZZ BOLT 4

A569 Z300012000ZZ FLAT WASHER 4
A572 Z560108057DZ O-RING 1
A573 X200080045ZZ BOLT 3
A574 X220008000ZZ NUT 3
A585 X200010025ZZ BOLT 24

A587 X220016000ZZ NUT 3
A588 X200016040ZZ BOLT 15
B26 E202350260 OUTLET DUCT,EXHAUST 1

B27 E162300200 GASKET TURBINE OUTLET 1
B31 E202350310 SUPPORT,EX.OUTLET DUCT 1
B508 X570004000DZ HEX.PLUG 1

B509 Z565002100ZZ GASKET 1
B510 X570006000DZ HEX.PLUG 1
B511 Z565002700ZZ GASKET 1
B556 X210012050DZ STUD 4
B557 X220012000DZ NUT 4

B562 X200012020DZ BOLT 2
B566 X200012020ZZ BOLT 4
C E20245 - - TURBOCHARGER DEPEND ON SPEC. 1
 
CHAPTER
3
TURBOCHARGER REAR T/C RH133 & ITEM
INTERCOOLER FITTING 5DK-20 28.2
Name of Parts

A55 E202650550 I/C GASKET 2
A92 E202650920 BOLWER OUTLET FLANGE 1
A94 E202650940 DISTANCE 4
A95 E162600180 T/C OUT. DUCT PACKING 1
A100 E202651000 I/C BRACKET 1

A504 X200016030ZZ BOLT 10

A505 X200016030DZ BOLT 6
A529 Z310016000ZZ SPRING WASHER 4
A531 X200016030DZ BOLT 4
A532 X210010043ZZ STUD 48
A533 X220010000ZZ NUT 48

A572 Z560108057DZ O-RING 1
A573 X200008045ZZ BOLT 3
A574 X220008000ZZ BOLT 3
A575 X200016045ZZ BOLT 2
B26 E202350260 OUTLET DUCT,EXHAUST 1

B27 E162300200 GASKET TURBINE OUTLET 1
B30 E202350300 SUPPORT,EX.OUTLET DUCT 1
B508 X570004000DZ HEX.PLUG 1

B509 Z565002100ZZ GASKET 1
B510 X570006000DZ HEX.PLUG 1
B511 Z565002700ZZ GASKET 1
B556 X210012050DZ STUD 4
B557 X220012000DZ NUT 4

B562 X200012020DZ BOLT 2
B563 X200012030ZZ BOLT 2
B564 X220012000ZZ NUT 2
C E20245 - - TURBO CHARGER(Depend on spec. 1
 
CHAPTER
3
TURBOCHARGER FRONT T/C RH143 & ITEM
Name of Parts
A31 E202650310 I/C GASKET 1

A67 E202650670 I/C COVER 1
A68 E202650680 FRANGE,BLOWER OUTLET 1
A69 E202650690 GASKET,BLOWER OUTLET 1
A549 Z560111257DZ O-RING 1

A555 X200010055ZZ BOLT 4
A556 X220010000ZZ NUT 4
A567 X200012016ZZ BOLT 6
A569 Z300012000ZZ FLAT WASHER 6
A588 X200016040ZZ BOLT 18

A590 X200012028ZZ BOLT 16
B23 E202350230 GAS OUTLET DUCT 1

B24 E202350240 GASKET,GAS OUTLET DUCT 1
B36 E202350360 BRACKET 1
B508 X570004000DZ HEX.PLUG 2

B509 Z565002100ZZ GASKET 2
B510 X570006000DZ HEX.PLUG 2
B511 Z565002700ZZ GASKET 2
B543 X570006000ZZ HEX.PLUG 4
B544 Z565002700ZZ GASKET 4

B545 X200016030ZZ BOLT 2
B546 X200012050ZZ BOLT 2
B548 X220016000ZZ NUT 2
B550 X220008000DZ NUT 12
B572 X200012028ZZ BOLT 6
C E20245 - - TURBOCHARGER Depend on spec. 1
 
CHAPTER
3 TPS48 ,
ITEM
TURBOCHARGER FRONT T/C TPS48 )






 
  
 
    


   
  
 

 
 
 
 
  
   
 
 
 
 
 

  

CHAPTER
3
TURBOCHARGER FRONT T/C T ) ITEM
Name of Parts
49 E202350490 GASKET : T/C 1

50 E202350500 DUCT : T/C OUTLET TPS48 1
51 E202350510 BRACKET : T/C TPS48 1
52 E202350520 BOLT 2
59 E202350590 DISTANCE:.OUTLET DUCT TPS48 4
62 E202350620 BRACKET : TPS48-FT 1

63 E202350630 BRACKET : OUTLET DUCT TPS48-FT 2
80 E202152520 DUCT : T/C INLET TPS48-F 1
82 E202152490 GASKET : T/C 1
131 E202650310 GASKET : I/C : DK30 1
132 E200250320 GASKET-2 : INTAKE DUCT 1

161 E202650610 FLANGE : BLOWER OUTLET RH183 1
163 E202650630 GASKET : I/C INTAKE DUCT RH183 1
167 E202650670 COVER : I/C : RH163-DSP-FT 1
203 E202651030 CONED DISC SPRING 12
218 E202651180 PIPE : BLOWER OUTLET TPS48 1

219 E202651190 GASKET : BLOWER OUTLET TPS48 1
220 E202651200 I/C DUCT : I/C INLET TPS48 1
307 E202363070 LAGGING : T/C INLET : TPS48-F 1
316 E202363160 LAGGING : T/C OUTLET : TPS48 1
500 X200010055ZZ BOLT 6

501 X200012016ZZ BOLT 6
502 X200012025DZ BOLT 2
503 X200012028ZZ BOLT 16
504 X200012030ZZ BOLT 6
505 X200012035ZZ BOLT 10

506 X200012050ZZ BOLT 4
507 X200016040ZZ BOLT 16
508 X205008060ZZ HT HT BOLT 4
509 X205016060ZZ HT HT BOLT 4
510 X220010000ZZ NUT 6

511 X220012000ZZ NUT 6
512 X220016000DZ NUT 6
513 X570002000ZZ HEX.PLUG 2
514 X570004000DZ HEX.PLUG 5
 
CHAPTER
3
ITEM
TURBOCHARGER FRONT T/C T )
Name of Parts
515 X570004000ZZ HEX.PLUG 1

516 X570006000DZ HEX.PLUG 3
519 Z560102435DZ O-RING 1
520 Z560113557DZ O-RING 1

521 Z560204031DZ O-RING 1
522 Z565001300ZZ GASKET 2
523 Z565002100ZZ GASKET 6
524 Z565002700ZZ GASKET 3
C E20245 - - TURBOCHARGER DEPEND ON SPEC. 1

CHAPTER
3
ITEM
TURBOCHARGER REAR T/C TPS48 &
28.6 5DK-20 INTERCOOLER FITTING


 






  

  
 
  

 
  
 
  
 
 
  
  
 


 

 
   
 
 
 


CHAPTER
3
TURBOCHARGER REAR T/C TPS48 & ITEM
Name of Parts
49 E202350490 GASKET : T/C 1

50 E202350500 DUCT : T/C OUTLET TPS48 1
52 E202350520 BOLT 2
55 E202350550 MOUNT : T/C TPS48-RT 1
56 E202350560 GASKET : T/C MOUNT : TPS48-RT 1
58 E202350580 T/C BRACKET : TPS48-RT 1

59 E202350590 DISTANCE:EX.GAS OUTLET DUCT 4
60 E202350600 BRACKET : EX.GAS OUTLET DUCT 2
81 E202152510 DUCT : T/C INLET TPS48-RT 1
82 E202152490 GASKET : T/C 1
131 E202650310 GASKET : I/C : DK30 2

132 E200250320 I/C GASKET-2 : I/C INTAKE DUCT 1
138 E202650380 I/C I/C BRACKET-2(RT) 1
161 E202650610 FLANGE : BLOWER OUTLET RH183 1
163 E202650630 GASKET : I/C INTAKE DUCT RH183 1

218 E202651180 PIPE : BLOWER OUTLET TPS48 1
219 E202651190 GASKET : BLOWER OUTLET TPS48 1
221 E202651210 I/C DUCT : I/C INLET TPS48R 1
222 E202651220 BRACKET : I/C TPS48-R 1
308 E202363080 LAGGING : T/C INLET : TPS48-R 1

316 E202363160 LAGGING : T/C OUTLET : TPS48 1
500 X200010055ZZ BOLT 6

501 X200012025DZ BOLT 2
502 X200012035ZZ BOLT 8
503 X200012050ZZ BOLT 4
504 X200016030DZ BOLT 5
505 X200016030ZZ BOLT 11

506 X200016040ZZ BOLT 4
507 X200016045ZZ BOLT 4
508 X200016055ZZ BOLT 2
509 X200016060ZZ BOLT 2
 
CHAPTER
3
ITEM
TURBOCHARGER REAR T/C TPS48 &
28.6 5DK-20 INTERCOOLER FITTING
Name of Parts
510 X205008060ZZ HT HT BOLT 4

511 X205016060ZZ HT HT BOLT 4
512 X210012046ZZ STUD 32
513 X210012048DZ STUD 6
514 X220010000ZZ NUT 6
515 X220012000DZ NUT 6

516 X220012000ZZ NUT 38
517 X220016000DZ NUT 5
518 X220016000ZZ NUT 5
519 X570002000ZZ HEX.PLUG 2
520 X570004000DZ HEX.PLUG 5

521 X570004000ZZ HEX.PLUG 1
522 X570006000DZ HEX.PLUG 3
525 Z310016000ZZ SPRING WASHER 4

526 Z560102435DZ O-RING 1
527 Z560113557DZ O-RING 1
528 Z560204031DZ O-RING 1
529 Z565001300ZZ GASKET 2
530 Z565002100ZZ GASKET 6
531 Z565002700ZZ GASKET 3
C E20245 - - TURBO CHARGER(Depend on spec. 1

CHAPTER
3
ITEM
TURBOCHARGER FRONT T/C MET18SRC
 
 
 
  
 
  
  
  
 
   
 
  

  
  
 
  
   
 
   
 


 
  

 
 

 
CHAPTER
3
TURBOCHARGER FRONT T/C MET18SRC ITEM
Name of Parts
68 E202350680 BRACKET,OUTLET PIPE-52-UP 1

131 E202650310 GASKET : I/C : DK30 1
132 E200250320 I/C GASKET-2 : I/C INTAKE DUCT 1
501 E202365010 T/C MET18-F/T-1E DUCT : T/C INLET MET18-F/T-1E 1
502 E202365020 T/C MET18-F/T-1E BRACKET : T/C MET18-F/T-1E 1

503 E202365030 MET18 L.O.PIPE : T/C DRAIN-1 MET18 1
504 E202365040 I/C MET18-RT-1E DUCT : I/C INLET MET18-R/T-1E 1
505 E202365050 I/C MET18 PIPE : I/C INLET MET18 1
506 E202365060 I/C MET18 FIANGE : I/C INLET MET18 2
507 E202365070 T/C MET18 GASKET : T/C INLET MET18 1

508 E202365080 MET18 GASKET : BLOWER OUTLET MET18 2
509 E202365090 MET18 BRACKET : EX.GAS OUTLET MET18 1
510 E202365100 MET18 COVER : I/C MET18 1
511 E202365110 MET18 DUCT : T/C OUTLET MET18 1
512 E202365120 MET18 GASKET : T/C OUTLET MET18 1

513 E202365130 LAGGING : T/C INLET : MET18-FT 1
514 E202365140 LAGGING : T/C OUTLET : MET-FT 1
600 X200010050ZZ BOLT 6

601 X200010055ZZ BOLT 6
602 X200012016ZZ BOLT 6
603 X200012025ZZ BOLT 2
604 X200012028ZZ BOLT 22
605 X200012035ZZ BOLT 3

606 X200016035ZZ BOLT 2
607 X200016040ZZ BOLT 16
608 X200016120ZZ BOLT 2
609 X205010040ZZ HT HT BOLT 8
610 X205012025ZZ HT HT BOLT 2

611 X205012035ZZ HT HT BOLT 2
612 X220010000ZZ NUT 14
613 X220012000ZZ NUT 2
614 X220016000ZZ NUT 2
 
CHAPTER
3
ITEM
TURBOCHARGER FRONT T/C MET18SRC
Name of Parts
615 X570002000ZZ HEX.PLUG 1

616 X570004000DZ HEX.PLUG 4
617 X570004000ZZ HEX.PLUG 1
618 X570006000DZ HEX.PLUG 2
619 X570010000DZ HEX.PLUG 1
620 Z212010030ZZ HEX.SOCET BOUTPLUG 12

621 Z212012045ZZ HEX.SOCET BOUTPLUG 1
623 Z560103635DZ O-RING 2
624 Z560106057ZZ O-RING 1
625 Z560111057DZ O-RING 2

626 Z565001300ZZ GASKET 1
627 Z565002100ZZ GASKET 5
628 Z565002700ZZ GASKET 2
629 Z565003400ZZ GASKET 1
C E20245 - - TURBOCHARGER Depend on spec. 1

CHAPTER
3
ITEM TNTERCOOLER(DH29)-SEA WATER
29.5 5DK-20 (BRACKET SOLID TYPE)
43
CHAPTER
3
TNTERCOOLER(DH29)-SEA WATER ITEM
(BRACKET SOLID TYPE) 5DK-20 29.5

(1) (2) (3)
Tar epoxy coatin Neoprene coating Neoprene lining
Number Parts Code (1) (2) (3)
905 E202859050 INTER COOLER DH29-TC 1
913 E202859130 INTER COOLER DH29-NC 1
923 E202859230 INTER COOLER DH29-TL 1
6 C048440370 STUD BOLT 36 36 36

14 C048471000 GASKET 2 2 2
23 C048470720 HEAD(B),ZINC PROTECTOR 2 2 2
24 C048420320 ZINC PROTECTOR(B) 2 2 2
40 E202850400 I/C FLAME, DH29 1 1 1
43 C050770430 FIN TUBE(DH29-27) 1 1 1

47 C048470790 GASKET 2 2 2
50 E202850500 TUBE PLATE DH29 2 2 2
55 C048470870 GASKET 1 1 1
56 E202850560 GASKET DH29 1 1 1
60 C048410040 SIDE COVER (A) DK30-TC 1

61 C048411690 SIDE COVER (A) DK30-NC 1
62 C048411710 SIDE COVER (A) DK30-NL 1
65 E202850650 SIDE COVER (B) DH29-TC 1
66 E202850660 SIDE COVER (B) DH29-NC 1
67 E202850670 SIDE COVER (B) DH29-NL 1

75 C048420330 ZINC PROTECTOR(A) 3 3 3
76 C048470730 HEAD(A),ZINC PROTECTOR 3 3 3
77 C048471010 GASKET 3 3 3
500 X200010025ZZ BOLT 4 4 4

501 X227012000ZZ U-NUT 36 36 36
506 Z580202000ZZ DRAIN COCK (2) 2 2 2
507 X200010030ZZ BOLT 12 12 12
508 X220010000ZZ NUT 6 6 6
509 Z310010000ZZ SPRING WASHER M10 10 10 10

510 Z310012000ZZ SPRING WASHER M10 12 12 12
511 Z571502000JZ TAPER PLUG 1 1 1
 
CHAPTER
3
ITEM TNTERCOOLER(DH39HZ)-FRESH WATER
29.6 5DK-20 (BRACKET SOLID TYPE)
44
CHAPTER
3
TNTERCOOLER(DH39HZ)-FRESH WATER ITEM
(BRACKET SOLID TYPE) 5DK-20 29.6
Name of Parts
Number Parts number Quartity
908 E202859080 - - DH39HZ-TC INTER COOLER DH39HZ-TC 1
20 C047900610 STUD BOLT 36

40 E202850040 I/C - ,DH29,39 I/C FLAME,DH29,39 1
44 C050770440 - (DH39-30) FIN TUBE (DH39-30) 1
47 C048470790 GASKET 2
53 C048470580 - TUBEPLATE 2
55 C048470870 GASKET 1
57 C048470940 GASKET 1
63 C048410110 -(A) SIDE COVER (B) 1
72 E202850720 -(B) DK39HZ-TC SIDE COVER (A)DK39HZ-TC 1
501 X227012000ZZ U U-NUT 36

506 Z580202000ZZ DRAIN COCK 2
511 Z571502000JZ TAPER PULG 1
 



  
   



 






  

  
   
   
   
   
   
   
    
   
   
   
   
   
   
   
    

   
    
   
 
CHAPTER
4
ITEM
2.1.1 5DK-20 FUEL OIL FEED PUMP (TYPE A)


      

 





 
  






 
   

     
CHAPTER
4
ITEM
FUEL OIL FEED PUMP (TYPE A) 5DK-20 2.1.1
Name of Parts
2 C034900020 OIL PUMP TKGK-2-6D2 1
205 C034902050 O-RING 2

206 C034902060 O-RING 1
209 C034902090 SHAFT 1
213 C034902130 SHAFT COLLAR 1
216 C034902160 INNER ROTOR 1
222 C034902220 OUTER ROTOR 1

229 C034902290 COUPRIN KEY 1
232 C034902320 BALL BEWRING 1
233 C034902330 BALL BEARING 1
235 C034902350 JOINT PACKING 1
236 C034902360 JOINT PACKING 1

238 C034902380 MECHANICAL SEAL 1
243 C034902430 COLLAR 1
244 C034902440 KNOCK PIN 2
245 C034902450 VALVE BOX 1
247 C034902370 CONNECTER 1

250 C034902500 SAFETY VALVE 1
251 C034902510 VALVE SPRING 1
252 C034902520 SPRING CARRIER 1
255 C034902550 ADJUST SCREW 1
257 C034902570 LOCK NUT 1

258 C034902580 HEXAGON NUT 2
260 C034902600 HEXAGON BOLT 4

280 C034902800 CAP 1
281 C034902810 SOCKET HEAD CAP SCREW 4
285 C034902850 BEARING COVER 1
291 C034902910 ROTOR HOUSING 1

296 C034902960 BRACKET 1
297 C034902970 PACKING 1
298 C034902980 PACKING 1
299 C034902990 RING JOINT 2
302 C034903020 ROTOR KEY 1

319 C034903190 CASING 1
325 C034903250 SIDE COVER 1
331 C034903310 SEAL COVER 1
337 C034903370 PIPE NOCK 2
 
CHAPTER
4 (TYPE B)
ITEM
2.1.2 5DK-20 FUEL OIL FEED PUMP (TYPE B)


 


 

CHAPTER
(TYPE B) 4
ITEM
FUEL OIL FEED PUMP (TYPE B) 5DK-20 2.1.2
(1) NORMAL ROTATION (2) REVERSE ROTATION

2 C034400020 , OIL PUMP, 206HWT031 1

9 C034400090 , OIL PUMP, 206HWTR031 1
200 C034402000 , SEALKIT, 1Set 1Set
200-1 BALL BEARING (1)* (1)*

200-2 BALL BEARING (1)* (1)*
200-3 OIL SEAL (1)* (1)*
200-4 OIL SEAL (1)* (1)*
200-5 O O-RING (1)* (1)*
200-6 O O-RING (2)* (2)*
200-7 TOP COVER GASKET (2)* (2)*
REMARKS; PARTS(SIGNAL*) CANNOT BE PURCHASED BY ITSELF.

*
 
CHAPTER
4
ITEM
2.2.1 5DK-20 FUEL OIL PUMP DRIVING DEVICE (TYPE A)
 
 
   
  






 
    
     

CHAPTER
4
ITEM
FUEL OIL PUMP DRIVING DEVICE (TYPE A) 5DK-20 2.2.1
(1) 720,750 rpm (2) 900rpm

3 E211350030 , FO DRIVING SHAFT, F.O. FEED PUMP 1 1

4 E211350040 DISTANCE.PIECE 1 1
5 E211350050 FO F.O. PUMP DRIVING GEAR Z=34 1
7 E204200070 COVER COUPLING 1 1
11 E204200091 SHIM 0.1 4 4

12 E204200092 SHIM 0.2 4 4
13 E231350130 COUPLING 1 1
14 E231350140 COUPLING RUBBER 1 1
17 E204200170 HEX. SOCKET SET SCREW 1 1
18 E204200180 HEX. SOCKET SET SCREW 1 1

20 E203150130 GASKET 1 1
25 E211350250 BRACKET, F.O. FEED PUMP 1 1
27 E211350270 CASTLE NUT WITH SEAT, M20x1.5 1 1
501 X200008040ZZ BOLT 4 4

502 X200006008ZZ BOLT 4 4
504 X220008000ZZ NUT 4 4
505 X220012000ZZ NUT 6 6
507 Z300020000ZZ FLAT WASHER 1 1
508 Z315006000ZZ TOOTHED LOCK WASHER 4 4

511 Z320004040ZZ SPLIT PIN 1 1
514 Z400007018ZZ KEY 1 1
515 Z400007018ZZ KEY 1 1

516 Z415004030ZZ SPRING PIN 2 2
518 Z451162060ZZ BEARING 2 2
519 Z461406212SC OIL SEAL 1 1
522 Z412006200ZZ SNAP RING 2 2
 
CHAPTER
4 (TYPE B)
ITEM
2.2.2 5DK-20 FUEL OIL PUMP DRIVING DEVISE (TYPE B)
 

 
 
 






 

     




CHAPTER
(TYPE B) 4
ITEM
FUEL OIL PUMP DRIVING DEVISE (TYPE B) 5DK-20 2.2.2
(1) 720,750 rpm (2) 900rpm

1 A596800010 , FO DRIVING SHAFT, F.O. FEED PUMP 1 1

2 A596800020 , COVER, COUPLING, F.O. FEED PUMP 1 1
3 A596800030 , FO BRACKET, F.O. FEED PUMP 1 1
4 E211350020 , ,FOP DISTANCE, DRIVING SHAFT, F.O. FEED PUMP 1 1

7 E203150130 GASKET 1 1
8 E211350220 , FO UNION SCREW, F.O. FEED PUMP 2 2
9 E211350270 CASTLE NUT WITH SEAT 1 1
10 E211350291 SHIM 4 4
11 E211350292 SHIM 4 4
12 A596800120 , NAME PLATE, COUPLING COVER 1 1
13 A596800130 SUNK KEY 1 1
14 A596800060 ROLLER CHAIN COUPLING 1 1
500 X200008045Z BOLT 4 4

501 X220008000Z NUT 4 4
502 X220012000Z NUT 6 6
503 Z300020000Z FLAT WASHER 1 1
504 Z315006000Z TOOTHED LOCK WASHER 4 4

507 Z320004040Z SPLIT PIN 1 1
508 Z310006000Z SPRING WASHER,M6 4 4
509 Z400007018Z KEY 1 1
510 Z415004030Z SPRING PIN 2 2

511 Z451163060Z BEARING 1 1
512 Z451162060Z BEARING 1 1
513 Z461406212S OIL SEAL 1 1
514 Z412006200Z SNAP RING 1 1
515 Z212006010Z HEX. SOCKET BOLT 4 4

CHAPTER
4
ITEM
3.6.1 5DK-20 TURBOCHARGER(RH) LUBRICATING OILFILTER
CHAPTER
4
ITEM
TURBOCHARGER(RH) LUBRICATING OILFILTER 5DK-20 3.6.1
Name of Parts
Number Parts Number Quartity
CHAPTER
4
ITEM TURBOCHARGER (TPS,MET)
3.6.2 5DK-20 LUBRICATING OIL FILTER
CHAPTER
4
TURBOCHARGER (TPS,MET) ITEM
LUBRICATING OIL FILTER 5DK-20 3.6.2
Name of Parts
9 C060500090 FILTER 1
101 Y529000002 FILTER BODY 1

105 Y529000012 COCK 1
109 Y529000022 PACKING SEAT 1
113 Y529000030 PACKING (COCK) 1
118 Y529000043 COCK COVER 1
123 Y529000054 HANDLE 1

126 Y529000063 ( ) 1
130 Y529000071 SPRING (NOTCH BAR) 1
134 Y529000078 NOTCH BAR 1
137 Y529000084 ( ) 2
140 Y529000092 ( ) 2
141 Y529000097 ( ) 2
144 Y529000105 PACKING (CASING) 2
149 Y529000115 SHAFT 2
154 Y529000134 CASING 2
160 Y529000149 SPRING (CASING) 2

174 Y529000155 PACKING (CAP ) 2
179 Y529000163 CAP NUT 2
188 Y529000178 ( ) 2
190 C060501900 BALL VALVE 1
191 C060501910 BITING UNION JOINT 1

192 Y529000184 VALVE SEAT 2
193 Y529000242 NIPPLE 1
195 Y529000189 PACKING (CONNECTOR) 4
199 Y529000194 CONNECTOR 2
202 Y529000229 PACKING (SLEEVE NUT) 2

206 Y529000234 SLEEVE NUT 2
209 Y529000239 AIR PLUG 2
212 Y5P9000244 STUD 4
215 Y529000258 SPRING WASHER 4
218 Y529000228 NUT 4

221 Y529000234 PLUG 1
225 Y529000238 PACKING 1
240 Y529000260 WASHER (HANDLE) 1
243 Y529000267 SPRING WASHER ( ) 1
260 Y529000306 PACKING 2

263 C060502630 ELEMENT ASSY. 2
CHAPTER
4
ITEM TURBOCHAGER LUBRICATING OIL FILTER
3.7.5 5DK-20 FITTING (FRONT T/C , TPS , WITHOUT COVER)





   
CHAPTER
4
TURBOCHAGER LUBRICATING OIL FILTER ITEM
FITTING (FRONT T/C , TPS , WITHOUT COVER) 5DK-20 3.7.5
Name of Parts
4 E214950040 BRACKET 1
8 A245012220 PIPING BLOCK 1
12 C060500090 FILTER 1
20 E214350070 FILTER SAUCER 1
203 C060502630 ELEMENT 2
501 X200012022ZZ BOLT 4

527 X200010080ZZ BOLT 4
528 X200010070ZZ BOLT 2
529 Z541103562AZ GASKET 2
 
CHAPTER
4
3.7.6 5DK-20 FITTING (FRONT T/C , TPS , WITH COVER)
    

       

CHAPTER
4
FITTING (FRONT T/C , TPS , WITH COVER) 5DK-20 3.7.6
Name of Parts

12 C060500090 FILTER 1
23 E214350200 WING BOLT 6
37 E214950370 BRACKET 1
38 E214950380 COVER 1
39 E214950390 2 COVER-2 1
203 C060502630 ELEMENT 2
500 X200010015ZZ BOLT 2

501 X200012022ZZ BOLT 4
525 X210010050ZZ STUD 4
527 X200010080ZZ BOLT 4
528 X200010070ZZ BOLT 2

529 Z541103562AZ GASKET 2
 
CHAPTER
4
3.7.7 5DK-20 FITTING (REAR T/C , TPS , WITH COVER)
      

       

CHAPTER
4
FITTING (REAR T/C , TPS , WITH COVER) 5DK-20 3.7.7
Name of Parts

12 C060500090 FILTER 1
23 E214350200 WING BOLT 6
32 E214150320 GASKET 1
203 C060502630 ELEMENT 2
551 E214955010 BRACKET 1

552 E214955020 1 COVER-1 1
553 E214955030 2 COVER-2 1
501 X200012022ZZ BOLT 2

502 X220012000ZZ NUT 2
525 X210010050ZZ STUD 4
527 X200010080ZZ BOLT 4
528 X200010070ZZ BOLT 2

529 Z541103562AZ GASKET 2
530 X200010025ZZ BOLT 2
531 X220010000ZZ NUT 2
 
CHAPTER
4
ITEM
5.1 5DK-20 NOZZLE COOLING OIL PUMP

       
 



 

 
    






CHAPTER
4
ITEM
NOZZLE COOLING OIL PUMP 5DK-20 5.1
Name of Parts
908 C03319080 OIL PUMP ASSY. 1
4 C033110040 COVER, PUMP BODY 1

6 C033110060 PUMP BODY 1
8 C033140070 RELIEF VALVE 1
9 C033140080 CAP, SAFTY VALVE SPRING 1
11 C033140090 PUMP DRIVING GEAR SHAFT 1
13 C033140110 PUMP DRIVEN GEAR SHAFT 1

15 C033170130 PUMP BUSH (2) 1
16 C033170140 PUMP BUSH (1) 3
21 C033170190 GASKET, CHECK VALVE BODY 1
23 C033170220 OIL CUT RING (2) 1
25 C033370200 BLANK PLATE 1

30 C033179800 SPRING 1
502 X200010032ZZ BOLT 4

503 X200005012ZZ BOLT 6
504 X220312000ZZ NUT 1
510 Z319113028ZZ CLAW WASHER 1
512 Z335004016ZZ STRAIGHT PIN 2
516 Z400005020ZZ KEY 1

519 Z412004000ZZ SNAP RING 1
521 Z451162030ZZ BEARING 1
525 Z461173208SB OIL SEAL 1
526 Z545110020ZZ BANJO 1
527 Z545202000ZZ BANJO PLUG 1

531 Z461173008TB OILO SEAL 1
532 Z565001300BZ GASKET 2
533 Z565001700BZ GASKET 1
536 Z571103000ZZ TAPER PLUG 1

CHAPTER
4
6.4 5DK-20 GAUGE BOARD (FRONT T/C; TPS.MET)

ITEM


  



 






  
 



  

 


  
 

   
  
 
  
  

 





    

CHAPTER
4
GAUGE BOARD (FRONT T/C; TPS.MET)
ITEM
5DK-20 6.4
PRESSURE GAUGE (1) 5 GAUGES (2) 6 GAUGES

Number Parts Number (1) (2)
A10 AE01130005 COVER 1
A15 AE01130007 1 CUSHON RUBBER 1 4 4
A16 AE01130008 SPECIAL SPRING; GAUGE BOARD 2 2
A18 E213050180 -L BRACKET-L; GAUGE BOARD 1 1
A19 E213050190 -R BRACKET-R; GAUGE BOARD 1 1
A20 NN00015001 HOSE 1 1

A21 NN00015002 HOSE 1 1
A24 NN00015003 HOSE 1
A30 E213050300 DISTANCE 2 2
A33 E213050330 6 GAUGE BOARD 6 1 1
A35 E213050350 SUPPORT; GAUGE VALVE 1 1

A45 E213050450 INSULOCK 2 2
A46 NN00015004 METAL HOSE 1 1
A49 B104900090 DISTANCE 2 2
A500 X200006010ZZ BOLT 2 2

A502 X200006016ZZ BOLT 4 4
A504 X200010020ZZ BOLT 2 2
A505 X200006020ZZ BOLT 4 4
A506 X220006000ZZ NUT 2 2
A507 X220006000ZZ NUT 8 8

A508 X220006000ZZ NUT 4 4
A509 X245204008ZZ + PAN MACHINE SCREW 3
A510 X207006045ZB + BOLT 2 2
A511 X230303000ZZ SPECIAL NUT 5 6
A515 Z300006000ZZ FLAT WASHER 2 2

A518 Z665006000ZZ GASKET 10 12
A537 X200012065ZZ BOLT 4 4
A539 X200012070ZZ BOLT 2 2
CHAPTER
4
6.4 5DK-20 GAUGE BOARD (FRONT T/C; TPS.MET)

ITEM
(1) 720/750 rpm (2) 900/1000 rpm

B6 NN00016003 TACHOMETER 70 (2) 2:1 R1000 1
B7 NN00016005 TACHOMETER 70 (2) 2:1 R1500 1
B18 NN00016006 FLEX. CABLE 1 1
B501 X220004000ZZ NUT 4 4

B503 X245204014ZZ + PAN MACHINE SCREW 4 4
T/C MODEL, PRESSURE GAUGE

(1) TPS, 5 GAUGES (2) TPS, 6 GAUGES (3) MET, 6 GAUGES
Quantity
(1) (2) (3)
C2 NN00043001 60G PRESS. GAUGE (BOOST) 1 1 1
C6 NN00043019 60G PRESS. GAUGE (LO) 1 1 1
C7 NN00043005 60G PRESS. GAUGE (FO) 1 1 1
C9 NN00043003 60G PRESS. GAUGE (T/C LO) 1 1
C10 NN00043017 60G PRESS. GAUGE (CW:JACKET) 1 1 1
C11 Y142030300 DAMPNER 1 1 1

C12 Y012350085 NEEDLE VALVE 2 3 3
C13 NN00043005 60G 60G PRESS. GAUGE (SA) 1 1
C16 E213650160 NAME PLATE-SA 1 1
C25 AE01130009 JOINT 4 5 5
C26 AE01130010 COCK CONNECTOR 1 1 1

C27 AE01130011 JOINT 1 1 1
C28 AE01130012 CAP NUT 1 1 1
C29 NN00043015 60G PRESS. GAUGE (T/C LO) 1
C51 Y012360085 NEEDLE VALVE 3 3 3
C503 X245204008ZZ + PAN MACHINE SCREW 15 18 18

C508 Z665006000ZZ GASKET 2 2 2
CHAPTER
4
ITEM
6.5 5DK-20 GAUGE BOARD (REAR T/C; TPS)


  



 







      
 
  

 
 
 



 
   




 


 



      

CHAPTER
4
ITEM
GAUGE BOARD (REAR T/C; TPS) 5DK-20 6.5

A10 AE01130005 COVER 1
A12 E213050120 BRACKET; GAUGE BOARD 1 1
A13 E213050130Z - SUPPORT; GAUGE VALVE 1 1
A15 AE01130007 1 CUSHON RUBBER 1 4 4
A16 AE01130008 SPECIAL SPRING; GAUGE BOARD 2 2
A20 NN00015001 HOSE 1 1

A21 NN00015002 HOSE 1 1
A24 NN00015003 HOSE 1
A33 E213050330 6 GAUGE BOARD 6 1 1
A45 E213050450 INSULOCK 2 2

A500 X200006010ZZ BOLT 2 2

A502 X200006016ZZ BOLT 8 8
A503 X200006016ZZ BOLT 2 2
A506 X220006000ZZ NUT 2 2
A507 X220006000ZZ NUT 8 8
A508 X220006000ZZ 4 4
A509 X245204008ZZ + PAN MACHINE SCREW 3
A510 X207006045ZB + BOLT 2 2
A511 X230303000ZZ SPECIAL NUT 5 6
A515 Z300006000ZZ FLAT WASHER 2 2
A518 Z665006000ZZ GASKET 10 12

A528 X200016045ZZ BOLT 6 6
A529 X200010025ZZ BOLT 2 2
A530 X220010000ZZ NUT 2 2
(1) 720/750 rpm (2) 900/1000 rpm
Quantity
(1) (2)
B6 NN00016003 TACHOMETER 70 (2) 2:1 R1000 1
B7 NN00016005 TACHOMETER 70 (2) 2:1 R1500 1
B18 NN00016006A FLEX. CABLE 1 1
B501 X220004000ZZ NUT 4 4

B503 X245204014ZZ + PAN MACHINE SCREW 4 4
CHAPTER
4
ITEM
6.5 5DK-20 GAUGE BOARD (REAR T/C; TPS)

C2 NN00043001 60G PRESS. GAUGE (BOOST) 1 1
C6 NN00043019 60G PRESS. GAUGE (LO) 1 1
C7 NN00043005 60G PRESS. GAUGE (FO) 1 1
C9 NN00043003 60G PRESS. GAUGE (T/C LO) 1 1
C10 NN00043017 60G PRESS. GAUGE (CW:JACKET) 1 1
C11 Y142030300 DAMPNER 1 1

C12 Y012350085 NEEDLE VALVE 2 3
C13 NN00043005 60G 60G PRESS. GAUGE (SA) 1
C16 E213650160 NAME PLATE-SA 1
C25 AE01130009 JOINT 4 5
C26 AE01130010 : COCK CONNECTOR 1 1

C27 AE01130011 JOINT 1 1
C28 AE01130012 CAP NUT 1 1
C29 NN00043015 60G PRESS. GAUGE (T/C LO)
C51 Y012360085 NEEDLE VALVE 3 3
C503 X245204008ZZ + PAN MACHINE SCREW 15 18

C508 Z665006000ZZ GASKET 2 2
CHAPTER
4
ITEM
8.3 5DK-20 BLOWER CLEANING PARTS (TPS)
 





CHAPTER
4
ITEM
BLOWER CLEANING PARTS (TPS) 5DK-20 8.3
Name of Parts
901 AE02199094 PIPING ; BLOWER SYRINGE ; TPS 1

902 AE01199117 BLOWER SYRINGE 1
1 AE01199064 SYRINGE 1
2 AE01199065 HOSE NIPPLE 1
3 AE01199066 SOCKET 1
4 AE01199067 PLUG 1
5 AE02199092 VINYL HOSE 1
6 AE02199093 PIPE 1
501 Z565001700EE GASKET 1

502 Z584001500ZZ HOSE BAND 2
503 Z588610000JZ BITING UNION 1
CHAPTER
4
ITEM
8.4 5DK-20 BLOWER CLEANING PARTS (MET)
 


CHAPTER
4
ITEM
BLOWER CLEANING PARTS (MET) 5DK-20 8.4
Name of Parts
901 C044190050 PIPING ; BLOWER SYRINGE ; MET 1

902 E01199117 BLOWER SYRINGE 1
1 AE01199064 SYRINGE 1
2 AE01199065 HOSE NIPPLE 1
3 AE01199066 SOCKET 1
4 AE01199067 PLUG 1
5 AE01199068 VINYL HOSE 1
502 Z584001500ZZ HOSE BAND 2

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   

   

   

   

   

   

   

     

     

   

   

         

  

       

     

      

      

      

     

     

    

    

    

    

     

   

   

   

     

    

   

   

   

     

    

   

   

  

     

   

   

   

   

   

   

  

    

    

      

   

   

    

   

   

      

    