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SHINKAWA Electric Co.

,Ltd (SEC)
SHINKAWA Sensor Technology, Inc. (SST)

Company Introduction

2011/11/22 1
SHINKAWA Electric Co.,Ltd
Company History
 1927 Started business under the name “SHINKAWA Namito Shoten”.
 1951 Reorganized into SHINKAWA Electric Co., Ltd.(SEC)
 1977 Started manufacturing the displacement and vibration transducers.
 1980 Started manufacturing the turbine monitoring system.
 1994 Separated from SHINKAWA Electric Co., Ltd. and
SHINKAWA Sensor Technology, Inc. was established.
 1994 Hiroshima factory was certified as conforming to
the international quality assurance standard ISO 9001.
 1996 Hiroshima factory obtained ISO 14001 certification for the
Environment Management System.
 2000 Established Shinkawa Electric Company of America, Inc.(SECA)
 2001 Opened offices in China and Singapore
 2005 Opened SEC of America office in Belgium to serve Europe
Linked 5 segments in
Shinkawa
R&D and
Mfg.

Export & Import

Field Eng.

Sales Eng.

System Eng.
How large
SHINKAWA Electric Co.,Ltd is?
 Established in 1927

 Capital: 200 Million Yen

 Annual Sales: 30 Billion Yen

 638 employees

 35 Sales Offices through out Japan

2011/11/22 5
How large
SHINKAWA Sensor Technology is?
 Established in 1994

 Capital: 50 Million Yen

 Annual Sales: 1,803 Million Yen

 135 employees

 Factory in Hiroshima

2011/11/22 6
07

SHINKAWA Offices in Japan

Hiroshima Factory

Tokyo Head Office

Hiroshima Head Office : SEC Head office


: SST
Head Office : SEC Office
Our Philosophy
Customer satisfaction
High quality
High reliability
Flexibility
Satisfied after-sales service
Customer satisfaction
High quality
Shinkawa Sensor Technology

ISO 9001
ISO 14000
Shinkawa Electric Co.,Ltd.

ISO 9002
Customer satisfaction
High quality
Product Lines
Vibration Transducers
 Transducers
 Monitors
 Vibrating Analyzer
Displacement Measurement
 Displacement Converter
Custom Products
 Custom Products
Customer satisfaction

High reliability

Standards for Vibration Transducer


 API 670 (4th Edition Task Force Member)
 FM
 ATEX
 CE Mark
 Lloyd's Register
 CSA
Company Introduction

2011/11/22 12
09

Organization of SHINKAWA Sensor Technology, Inc.

Head Office

Hiroshima Factory

Quality
Production Development Administration
Assurance
Department Department Section
Department

2011/11/22 Employees : 73 13
Certification List - Certified by Customers - 04

• MITSUBISHI ELECTRIC CORPORATION / Energy & Industrial systems center


• HITACHI, Ltd. / Hitachi works
• MITSUBISHI HEAVY INDUSTRIES, Ltd. / TAKASAGO machinery works
• TOSHIBA CORPORATION / Power systems & Services company (Keihin)
• BABCOCK・HITACHI / Kure works
• TOSHIBA CORPORATION / Power systems & Services company (Fuchuu)
• ISHIKAWAJIMA・HARIMA HEAVY INDUSTRIES Co., Ltd.
/ Aero・Engine & Space operations
• HITACHI, Ltd. / Instrument division
• HITACHI, Ltd. / Tsuchiura works
• HITACHI, Ltd. / Omika works
• ISHIKAWAJIMA MASS-PRODUCED MACHINERY Co., Ltd
• MITSUBISHI HEAVY INDUSTRIES, Ltd. / HIROSHIMA machinery works
• KOBE STEEL, Ltd. Industrial machinery plant
• MITSUBISHI HEAVY INDUSTRIES, Ltd.
/ YOKOHAMA dockyard & Machinery works
• GENERAL ELECTRIC / Power systems (U.S.A.)
• COOPER TURBOMACHINERY
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• ATLAS COPCO
08

Vibration & Displacement Transducer Line up

VK Series FK Series RN Series


Vibration Transducer Vibration Transducer Accelerometers Velometers

RD Series MS Series LVDT Series


Tacho Driver Magnetic Pickup Differential Transformer
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VK Series Best Seller Proximity Probe System
For Vibration
Thrust
Eccentricity
Differential Expansion etc
 VK-202A 2000um TD
 VK-452A 4500um TD
 VK-302P 3mm V.TD
 VK-602P 6mm T. P.TD  Intrinsic safety explosion-proof
IEC standard, Ex ia IIC T6

 VK-143P 13.5mm D. E. TD  Anti-corrosion


 VK-263P 26mm D. E. TD  Non affected by lubricant oil and dust

 Ammonia resistance & hydrogen

sulfide-protected models are available


 Conforming to API
API 670
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FK-202F 2,000um, FK-452F 4,500um
API Fully Compliant
•Environmental friendly design:
Lead-free soldering
•Downsized Body
•RoHS Directive Compliant
•CE Directive Compliant
•API standard 670 (4th Edition)
Compliant
• Intrinsically Safe: TIIS, CSA,
ATEX
•CE Directive Compliant
FK Series
Vibration Transducer

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Wide variety of Driver mounting

DIN Rail Mount 3300 Replacement

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Wide variety of Driver mounting

VK Replacement Multi-pitch

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CA Series
Accelerometers, Velometers

• Comprehensive Accelerometer Line:


• General purpose Accelerometers
• Velocity-output Accelerometers (Velometers)
• Hi-temp Accelerometers
• Loop-powered 4-20mA Transducers
• Integral-cable Accels and Velometers

Typical Applications
• Roller element bearings where energy is readily transmitted through machine case
Piezoelectric Accelerometers
• Motors • Fans • Compressors Amplifier

• Pumps • Blowers • Gearboxes Insulator

Conductive Inertial Mass


Plate

Piezoelectric
Insulator Crystal

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LVDT
Linear Variable Differential Transformer
For Case Expansion and Valve position

•Wide range of Stroke


50,100,150,200,250,300,350,400,450mm
•CSA / FM Approval
Non-incendive
Class 1, Div.2
Group A,B,C,D
•High reliability, Durability, and Accuracy
•4-20mA output is available
When using with VM-11P
LVDT Series
Differential Transformer

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WK Series 2-Wire Transmitter
4-20mA Output
• Monitors or signal converters are
unnecessary
•Interchangeability with other
company’s system
•Can be connected to a control
system directly
•System is optimal to monitor
vibration of compressors,
pumps and blowers
•Long wiring is possible
WK-142K: Vibration •Reduces equipment and wiring
costs
WK-142T: Thrust
2011/11/22 22
VM-11 Series Signal Conditioner
4-20mA Output Buffered Output

•VM-11K Displacement Vibration


•VM-11U Velocity Vibration
•VM-11B Acceleration Vibration
•VM-11A Vibration
(5Vp-p of buffered output)
•VM-11T Thrust
•VM-11P LVDT
•VM-11R Revolution
VM-11 Series
Signal Conditioner •VM-11S Vibration Switch

•Reduces equipment cost


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VM-21 Series Signal Conditioner
Direct interface with Tricon 8 Module Backplane
4-20mA Output Buffered Output

•VM-21K Displacement Vibration •VM-21P LVDT


•VM-21U Velocity Vibration •VM-21R Speed
•VM-21B Acceleration Vibration •VM-21F Temperature
•VM-21T Thrust •VM-21E Process
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•VM-21H Backplane unit
Monitor Lineup

VM-5 Series VM-16


TSI Monitor 4,8,12-Channel
VM-15 Monitor
4-Channel Monitor

VM-11 Series VM-21 Series VM-7 New TSI


Transmitter Transmitter Monitor
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14
VM-15 Series Monitor
General purpose monitoring system
>4 channel

>3 types of monitoring system


Displacement vibration(VM-15K)
Velocity vibration(VM-15U)
Acceleration vibration(VM-15B)

>Individual buffered output

>Individual 4-20mA output

>Alarm contact output


1 Danger
1 Alert
1 OK
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14
VM-15 Series Monitor

Media Compact Flash Card(Option)


Memory contents
Vibration value
Gap voltage
Alarm status
Sampling time (10sec to 24hrs)
External operation contact status
Alarm set value
CF and PCMCIA Card Alarm relay mode
Alarm reset mode
Alarm delay time
Sequence value
32MB, 64MB Suppression set value
Input abnormal alarm set voltage value

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VM-16 Monitoring System

4CH

8CH

12CH
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Color LCD Display
Measured Value

Trend data
Alarm status

Alarm set value

Easy access by touch panel


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Expandable
Card1:CH1-4

Card2:CH5-8

Card3:CH9-12

Additional
Measurement card
2011/11/22 30
Variety of input signal

Displacement

Velocity

Acceleration
Vibration
Thrust
2011/11/22 Temperature 31
Configurable
For Example

CH1
Displacement
CH2
Velocity
CH3
Acceleration
CH4
Thrust

2011/11/22
*Temperature Card: All 4CH -> Temperature32
USB Interface

CF Memory Card

Measured Value
Alarm status
Alarm set value
Gap Voltage
Sampling time
etc
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VM-5 Protection Monitor

Applications: • Turbine Supervisory Instrumentation (TSI)


• Rack-based Monitoring
• Single-slot (2-ch) Chassis
• Full-feature Machine Protection
• Multiple Parameters
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16

Turbine Supervisory Instruments (TSI)

Generator Steam Turbine Gas Turbine


2011/11/22 35
VM-5 Series Monitor
has all requirements for TSI
>Individual buffered output(Front & Rear)
>Individual 4-20mA output
>Individual Alarm contact output
Danger, Alert, OK
>Selectable relay module
VM-5Y1:4 points(2-Danger, 2-Alert)
VM-5Y3:6 points(2-Danger, 2-Alert, 2-OK)
>Serial communication(Modbus)
>Isolated 4-20mA output(Option)

2011/11/22 36
VM-5 various lineup
60.5
38.7 D. Vibration Phase Marker
D. Velocity D. Case Expansion
D. Acceleration D. Valve Position
D. Path D. Tachometer
Eccentricity p-p Zero Speed Monitor
Ramp Diff. Expansion D. Diff. Expansion
D. Thrust
Complementary Input Diff. Expansion

Combined Cycle

Initial Low Pre.


High Pre
Gas
Gen. Turbine Turbine Turbine
Motor

2011/11/22 37
VM-5 various lineup
60.5 • VM-53 D. Communication Unit (Modbus)
38.7
• VM-51 Rod Drop Monitor
• VM-52 Bottom Hold Monitor
• VM-5Q Reverse Rotation Monitor
• VM-5J Case Expansion Monitor
• VM-5F Temperature Monitor
• VM-5R Tachometer ModuleD. Vibration
Combined Cycle

Initial Low Pre.


High Pre
Gas
Gen. Turbine Turbine Turbine
Motor

2011/11/22 38
Instrument racks

Single rack

Dual supply instrument rack


( 10 modules)
19-inch rack
(8 modules)
MODBUS Communication
Can be daisy-chained

MODBUS Communication(VM-53)
System Communication data for open system

Recorder
DCS
CPU
Analyzer

2011/11/22 40
VM-7 Series Monitor

2007.05
TSI Monitor
VM-5 Monitor VM-7
>16ch/rack (19inch rack)
>Only 2ch Temp. Module
>Not Full Configurable
>Many different kind of Monitors
(Hardware)

New monitor
>More Channels
>Full Configurable
>Same hardware
2011/11/22 42
Many Channels
• 4CH Vibration/Displacement Monitor

• 6CH Temperature Monitor


• 18CH Relay Module
• Blank Monitor, Slim Body

• 40 points per Rack for Vib. and Disp.


OR
• 60 points per Rack for Temperature
2011/11/22 43
VM-701
Vibration/Displacement Monitor Module

LEDs
1CH OK indicator (green)
2CH OK indicator (green)
3CH OK indicator (green)
4CH OK indicator (green)

Monitor Output-1
Monitor Output-2
Monitor Output-3
Monitor Output-4

2011/11/22 6 Point Relay Outputs 44


Simple Design

+ +
4CH Monitor I/O Module Relay Module
4ch Monitor

No I/O Module

6 Relays
On Board
2011/11/22 45
Full Configurable
• VM-701 Vibration/Displacement Monitor
>Displacement Vibration Monitor
>Velocity Vibration Monitor
>Acceleration Vibration Monitor
>Dual Path Monitor
>Thrust Monitor
>Differential Expansion Monitor
>Ramp Differential Expansion Monitor
>Comp. Input Differential Expansion Monitor
>Case Expansion Monitor
2011/11/22 46
>Valve Position Monitor
Full Configurable
>Monitor Type : Vibration, Thrust Expansion etc
>Input Signal : VK-202A, VK-452A, RN, CV etc
>Unit : um, mils, mm, in/s, mm/s, g etc
>Monitor Range : 0 to 5 mils, 0 to 100um etc
>Sensitivity : 200mV/mil, 100mV/g etc
>Recorder Output : 4 to 20mA, 0 to 10V etc
>Frequency response : 5Hz to 1kHz, 5kHz etc
>Alarm Set Points : Danger, Alert, OK etc
>Relay Mode : Auto-Reset, Self-hold etc
2011/11/22 47
VM-741
Local Communication &Phase Marker Module
LEDs
DANGER(red) OR in Rack
ALERT(yellow) OR in Rack
SYSTEM-OK (green) OR in Rack
DANGER-BYPASS (red)
COMMUNICTION (yellow)
TRGGER (yellow)

Monitor Output-1
Pulse Output-1
Monitor Output-2

Pulse Output-2

Relay Output : SYSTEM-OK


2011/11/22 48
PC Configurable
Notebook
Panel PC
PC
VM-741
OR Local Communication &
Ethernet Phase Marker Module

Notebook
PC
USB

2011/11/22 49
VM-772 Field Configuration
Software
Modules

Measurements

Module
Channel
Configuration

Relay Status
2011/11/22 50
Redundant Power Supply
Power OK Relay Output

VM-751(AC):100-240VAC/50-60HZ
VM-753(DC24V)
VM-754(DC110V)
2011/11/22 51
18-Channel Relay Module
VM-721 18-Channel Relay Module

2011/11/22 52
Other Monitor Modules
VM-702 Absolute Vibration Monitor
>Input
1,3CH : Proximity Probe (VK or FK)
2,4CH : Peizo Velocity (CV-86)
>Output
1,3CH : Relative
2,4CH : Seismic or Absolute
VM-703 Tachometer & Eccentricity Monitor
>Input
1,2CH : Proximity Probe or Magnetic PU (MS)
3CH : Proximity Probe for Eccentricity
>Output
1CH : Tachometer
2CH : Tachometer/Rotor Acceleration
3CH : Eccentricity pk-pk
4CH : Eccentricity direct
VM-704 Temperature Monitor (6CH)
2011/11/22 TC/RTD 53
VM-731,732 Analysis Module
RV-110
Dedicated Comm. Line View
for RV-110 System Station

Ethernet

2011/11/22 54
VM-771 MCL View Software
VM-771 MCL View

2011/11/22 55
MCL View Software
MCL View Software
can handle up to 4 Racks

2011/11/22 56
MCL VIEW by PC
Notebook PC Panel PC
Ethernet VM-741
Local Communication &
Phase Marker Module

2011/11/22 57
MCL View Software
Train, Trend, Bar Graph SW Rack SW

Tag Number
Digital Value

Bar Graph Alarm

2011/11/22 58
MCL View Software

Digital Value

Train

2011/11/22 59
Vibration Monitoring Example

SHINKAWA

2011/11/22 61
2-Wire Single Channel
Vibration Monitoring System
4 to 20mA (2-wire)
GAP OUT
WL WW
Sensor Extension
WK
(NCPU) Cable
Transmitter

4 to 20mA
(2-wire)

RN Loop Power Velocity or Acceleration Sensor

2011/11/22 62
VM-11 Single Channel
Vibration Monitoring System
4 to 20mA

VW Buffered Out
VL
Sensor Extension VK VM-11K
(NCPU) Cable Driver

4 to 20mA

Buffered Out
VM-11U,B
RN Velocity Transducer or Accelerometer

2011/11/22 63
VM-5 Single or Dual Channel
Vibration Monitoring System
4 to 20mA(2CH)

Buffered Out(2CH)
VL VW Relay Outputs
Sensor Extension VK
2-Danger
(NCPU) Cable Driver
VM-5K 2-Alert
+ VM-5G 1-OK

4 to 20mA(2CH)

Buffered Out(2CH)
Relay Outputs
2-Danger
VM-5U,B 2-Alert
RN Velocity Transducer or Accelerometer
+ VM-5G 1-OK

2011/11/22 64
VM-15 4-Channel
Vibration Monitoring System
4 to 20mA(4CH)

Buffered Out(4CH)
Relay Outputs
1-Danger
1-Alert
VL VW 1-OK
Sensor Extension VK
(NCPU) Cable Driver VM-15K

4 to 20mA(4CH)

Buffered Out(4CH)
Relay Outputs
1-Danger
1-Alert
RN Velocity 1-OK
Transducer or Accelerometer
2011/11/22 VM-15U,B 65
VM-16 4,8,12-Channel Monitoring System
(Vibration, Thrust, Temperature)

4 to 20mA
VL VW (4,8,12CH)
Sensor Extension VK
(NCPU) Cable Driver

Buffered Out
(4,8,12CH)

RN Velocity
Relay Outputs
Transducer
or Accelerometer VM-16 3-Danger
3-Alert
3-OK

Temperature(4CH)
2011/11/22 66
VM-5
Up to16-Channel Monitoring System(VM-5H)
Up to 20-Channel Monitoring System(VM-5W)
(Vibration, Thrust, Diff. Expansion, Eccentricity,Tacho, ,Temperature, etc)

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THE END

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