EMPLOYER : PROJECT TITLE CONTRACTOR :

INSPECTION AND TEST PLAN FOR FABRICATION & ERECTION OF PIPING WORK Document No.: Rev.
Inspection Scope
CHARACTERISTICS TO BE TYPE / METHOD OF EXTENT OF REFERENCEE
SR NO DESCRIPTION OF ITEMS ACCEPTANCE STANDARD FORMAT OF RECORDS REMARKS
CHECKED CHECK CHECK DOCUMENT SUB-CONTRACTOR

DESIGN & PROCEDURE REVIEW /APPROVAL

Specification for piping Contract/ Relevant
1 Review Verification 100% ASME B31.3 Approved Specification 2 4
material class & Valve Design Standard
Approved Isometric
Ensure Approved Contract/ Relevant
2 Piping Isometric Drawing Verification 100% ASME B31.3 Drawings for 2 4
drawing is obtained Design Standard
Construction
Fabrication, Erection & Testing Contract/ Relevant
3 Review Verification 100% ASME B31.3 Approved Procedure 2 4
Proceudre Standard/ Specification
Hydrostatic Test & Flushing
4 Review Verification 100% Approved Specification ASME B31.3 Approved Procedure 2 4
Procedure
5 Leak Test Procedure Review Verification 100% Approved Specification ASME B31.3 Approved Procedure 2 4

6 Sand Blasting Procedure Review Verification 100% Approved Specification SSPC SP 6, 7 & 10 Approved Procedure 2 4
SSPC SP 1,2,3, ASME B13.1
7 Painting Procedure Review Verification 100% Approved Specification Approved Procedure 2 4
& Petrobangla Act
8 Insulation Procedure Review Verification 100% Approved Specification ASTM C547 & ASTM C585 2 4

9 Fire Proofing Procedure Review Verification 100% Approved Specification API 2218 Approved Procedure 2 4
Non Destructive Test (NDT) ASME B31.3, ASME SEC IX &
10 Review Verification 100% Approved Specification Approved Procedure 2 4
Procedure SEC V
Under ground pipe wrapping
11 Review Verification 100% Approved Specification EN 12068 Approved Procedure 2 4
Procedure
12 Holiday Test Procedure Review Verification 100% Approved Specification EN 12068 Approved Procedure 2 4
Post-Weld Heat Treatment
13 Review Verification 100% Approved Specification ASME B31.3 Approved Procedure 2 4
(PWHT) Procedure
Electrical Heat Tracing
14 Review Verification 100% Approved Specification IEC Approved Procedure 2 4
Procedure
Flange Management & Bolt
15 Review Verification 100% Approved Specification ASME B31.3 Approved Procedure 2 4
Tightening Procedure
16 Internal Cleaning Procedure Review Verification 100% Approved Specification ASME B31.3 Approved Procedure 2 4

17 Nitrogen Purging Procedure Review Verification 100% Approved Specification ASME B31.3 Approved Procedure 2 4

P:PERFOMED BY W:WITNESSED BY, R:REVIEW BY, M:MONITORED BY, H:HOLD POINT Page 1 of 4 X:RESPONSIBILITY, S:SUPERVISION
 EMPLOYER : PROJECT TITLE CONTRACTOR :

INSPECTION AND TEST PLAN FOR FABRICATION & ERECTION OF PIPING WORK Document No.: Rev.
Inspection Scope
CHARACTERISTICS TO BE TYPE / METHOD OF EXTENT OF REFERENCEE
SR NO DESCRIPTION OF ITEMS ACCEPTANCE STANDARD FORMAT OF RECORDS REMARKS
CHECKED CHECK CHECK DOCUMENT SUB-CONTRACTOR

MATERIAL IDENTIFICATION
Physical & chemical As per ASTM A106, ASTM A312 &
Visual Inspection Approved Specification Mill Test Certificate 2 4
properties Specification ASTM A335, ASTM A333
18 Pipe Material Receiving
Measurment & ASME B36.10 & ASME
Dimensions and quality Random Approved Specification Report / Site 1 2 4
Visual B36.19
Acceptance
ASTM A105, ASTM A234 ,
Physical & chemical As per
Visual Inspection Approved Specification ASTM A403, A420, A182, Mill Test Certificate 2 4
properties Specification
A350
19 Elbow, Tee, Reducers
Material Receiving
Measurment & ASME B16.9, B16.11 B16.28
Dimensions and quality Random Approved Specification Report / Site 1 2 4
Visual & B16.34
Acceptance
Physical & chemical As per ASTM A105, ASTM A182,
Visual Inspection Approved Specification Mill Test Certificate 2 4
properties Specification ASTM B564, ASTM B166
20 Flanges Material Receiving
Dimensions and surface Measurement &
Random Approved Specification ASME B16.5 Report / Site 1 2 4
quality Visual
Acceptance
Physical & chemical As per API 601, ASME B16.20,
Visual Inspections Approved Specification Mill Test Certificate 2 4
properties Specification ASME B16.21 & BS 3381
21 Gaskets Material Receiving
Measurement & API 601, ASME B16.20,
Dimenssions and quality Random Approved Specification Report / Site 1 2 4
Visual ASME B16.21 & BS 3381
Acceptance
Material Receiving
Measurement &
22 Orifice Flange Dimenssions and quality Random Approved Specification ASME B16.36 Report / Site 1 2 4
Visual
Acceptance
Physical & chemical As per
Visual Inspection Approved Specification ASTM A320, A194, A 193 Mill Test Certificate 2 4
properties Specification
23 Bolts, nuts Material Receiving
Measurement &
Dimensions and quality Random Approved Specification ASME B1.1 Report / Site 1 2 4
Visual
Acceptance
Physical & chemical As per
Visual Inspection Approved Specification ASME B16.34, API 6D Mill Test Certificate 2 4
properties Specification
24 Valves
Material Receiving
Measurement & ASME B16.10, ASME B16.34
Dimensions and quality Random Approved Specification Report / Site 1 2 4
Visual & ASME B16.38
Acceptance

P:PERFOMED BY W:WITNESSED BY, R:REVIEW BY, M:MONITORED BY, H:HOLD POINT Page 2 of 4 X:RESPONSIBILITY, S:SUPERVISION
 EMPLOYER : PROJECT TITLE CONTRACTOR :

INSPECTION AND TEST PLAN FOR FABRICATION & ERECTION OF PIPING WORK Document No.: Rev.
Inspection Scope
CHARACTERISTICS TO BE TYPE / METHOD OF EXTENT OF REFERENCEE
SR NO DESCRIPTION OF ITEMS ACCEPTANCE STANDARD FORMAT OF RECORDS REMARKS
CHECKED CHECK CHECK DOCUMENT SUB-CONTRACTOR

EXECUTION
Welding Procedure
25 Correctness Scrutiny 100% Approved WPS ASME SEC IX ASME WPS Formats 1 2/3 3 4
Specification
Establishing Desired
Procedure Qualification Test Visual, Radiography
26 property & correctness 100% Approved PQR ASME SEC IX ASME PQR Formats 1 2/3 3 4
And Record & Mechanical Tests
of welding variables
Welders Performance Abilitty of welders to Visual &
27 100% Approved WQT ASME SEC IX ASME WQT Format 1 2/3 3 4
Qualification make sound weld Radiography Tests
Piping Fit-up of joints including Measurement & Fit-Up Inspection
28 Dimensions 100% Approved WPS ASME B31.3 1 2 4
beveling, edge preparation etc Visual Report
As per
Welding Inspection
29 Welding Correctness Visual & NDT approved Approved WPS ASME B31.3 1 2 3 4
Report
specification
As per
Repair Welding
30 Weld Repair Work Correctness Visual & NDT approved Approved WPS ASME B31.3 1 2 3 4
Inspection Report
specification
Golden Joint Welding Dimensions & Measurement & Golden Joint
31 100% Approved Procedure ASME B31.3 1 2 4
Procedure Correctness Visual Inspection Report
Internal Cleanliness Of Pipe Pipe Internal Cleaning
32 Cleanliness Visual 100% Approved procedure ASME B31.3 1 2 4
Prior To Installation Report
Pipe Spool Reninforcing Pad Pneumatic Pressure RF Pad Leak Test
33 Visual 100% Approved Procedure ASME B31.3 1 2 4
Pneumatic Leak Test Lest Report
Dimensions & Line Installation
34 Pipe Spool Installation Visual 100% Approved Drawing ASME B31.3 1 2 4
Correctness Checklist
Piping valves & instrument Dimensions & Valve & Instrument
35 Visual 100% Approved Procedure ASME B31.3 1 2 4
Installation Checklist Correctness Inatallation Report
Flange Management & Bolt Correctness & Bolt Measurement & Flange Tightening
36 100% Approved Procedure ASME B31.3 1 2 4
Tightening Procedure Tightening Visual Report
Dimensions & Support Installation
37 Pipe Support Installation Visual 100% Approved Procedure ASME B31.3 1 2 4
Correctness Report
Wrapping of underground
38 Quality of wrapping Visual/Holiday Test 100% Approved Procedure EN 12068 Holiday Test Report 1 2 4
piping
As per ASME
39 NDT Testing Internal defects RT,MT,PT Approved Procedure ASME B31.3 NDT Report 3 2 4
B31.3

P:PERFOMED BY W:WITNESSED BY, R:REVIEW BY, M:MONITORED BY, H:HOLD POINT Page 3 of 4 X:RESPONSIBILITY, S:SUPERVISION
 EMPLOYER : PROJECT TITLE CONTRACTOR :

INSPECTION AND TEST PLAN FOR FABRICATION & ERECTION OF PIPING WORK Document No.: Rev.
Inspection Scope
CHARACTERISTICS TO BE TYPE / METHOD OF EXTENT OF REFERENCEE
SR NO DESCRIPTION OF ITEMS ACCEPTANCE STANDARD FORMAT OF RECORDS REMARKS
CHECKED CHECK CHECK DOCUMENT SUB-CONTRACTOR EPGL IKL SGFL

Punch list & Final Check list Completeness , asbuilt Visual Random
Aproved Drawing, Data
40 prior to release for hydrostatic drawing,all NDT reports Verification of all Random ASME B31.3 Punch List Report 1 2 4
Sheet
test etc. records
Pressure gauge/ Hydrostatic Test
41 Hydrostatic test Stability of test pressure 100% Approved Procedure ASME B31.3 1 2 4
Chart Recorder Report
Flushing, cleaning and drying Cleaning of internal after Hydrostatic Test
42 Visual 100% Approved Procedure Technical Specification 1 2 4
after hydrotest hydrotest Report
Surface preparation Visual 100%
Blasting & Painting
43 Painting Surface finish Visual Random Approved procedure Approved procedure 1 2 4
Report
Coating Thickness Elco Meter Random
Post-Weld Heat Treatment Stress Releiving of Weld
44 Recorder & Graph 100% Approved Procedure Technical Specification PWHT Report 1 2 4
(PWHT) Procedure Joint
45 Leak Test Visual Pneumatic Pressure 100% Approved procedure ASME B31.3 Leak Test Report 1 2 4

46 Fire Proofing Perfectness Visual Random Approved procedure Approved Speicfication Fire Proofing Report 1 2 4

47 Insulation Perfectness Visual Random Approved procedure Approved Speicfication Insulation Report 1 2 4
Electrical Heat Tracing Electrical Heat Tracing
48 Quality of Tracing Quality Test Random Approved procedure Approved Speicfication 1 2 4
Procedure Report
Check Percentage of Nitrogen Purging
49 Nitrogen Purging Procedure Gas tets 100% Approved procedure Approved Speicfication 1 2 4
Oxygen Report
Welder Qualification
Welder Qualification Log Approved WQT ASME SEC IX 1 2/3 3 4
50 Exactness Log 100% Log

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