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Defining Technology for Exploration, Drilling and Production September 2010

ADVANCES IN EXPLORATION
Fresnel zone binning
Reinterpreting missing sections
DEVELOPING BRAZIL’S PRE-SALT
REAL-TIME OPERATIONS

www.worldoil.com
Gulf Publishing Company
WorldOilcontents
SEPTEMBER 2010, Vol. 231 No. 9
A Gulf Publishing Company Publication

COLUMNS
SPECIAL FOCUS
7 Editorial comment
—Pramod Kulkarni, Editor
ADVANCES IN EXPLORATION
What’s next for the deepwater
Gulf of Mexico 29 Alternative coverage analysis method reduces infill shooting
15 What’s new in exploration P. Young and D. Monk
—Christopher Liner, Combined with steerable streamer technology, the use of Fresnel zone
binning has reduced infill surveys to single-digit cost percentages.
Contributing Editor
Kinds of migration 35 Challenging the ‘missing section equals normal fault’ paradigm
J-Y. D. Chatellier and M. E. Rueda
17 Drilling advances Reinterpretation of missing sections has major monetary implications.
— Jim Redden, Contributing Editor
US could find some answers
at Ekofisk DRILLING

19 What’s new in production


41 The current state of PDC bit technology
F. Bellin, A. Dourfaye, W. King and M. Thigpen
—Henry Terrell,
Contributing News Editor Part 1 of 3: Polycrystalline diamond compact bits have overcome challenges from
the difficulty of reliably mounting cutters in bit bodies to accelerated thermal wear.
Oil shale—a peak at
future technology AUTOMATION AND CONTROL
21 Innovative thinkers 49 How to manage software risk
— Nell Lukosavich, Associate Editor B. O’Grady
Matt Simmons: The Elephant’s
Software changes happen frequently, making this invisible risk an integral
Child of the energy industry part of an asset’s life that must be identified, quantified and mitigated.
23 Oil and gas in the capitals DEEPWATER TECHNOLOGY
— Dayse Abrantes, Contributing
Editor, Latin America 57 Accounting for active geohazards in deepwater facilities design
Falkland Islands exploration pours M. R. Horsnell, R. L. Little and K. J. Campbell
gasoline on UK-Argentina fire An assessment combining geology, geophysics and geotechnics can determine
the likely effect of geohazards on planned deepwater structures.

BRAZIL PRE-SALT: OPPORTUNITIES AND CHALLENGES


NEWS & RESOURCES
P-67 Pre-salt development gathers speed
9 World of oil and gas J. L. Kennedy
— Nell Lukosavich, Associate Editor Only four years after the first discovery, a lengthening list of new finds indicates a
long stretch of pre-salt reservoirs.
25 Industry at a glance
P-73 Master plan for the Santos Basin pre-salt cluster development
91 People in industry J. Formigli, M. Y. Hayashi, F. M. de Aquino Mendes,
M. de Souza Muniz Pinto and M. C. Sampaio
92 Companies in the news To bring online its most promising deepwater province, Petrobras is employing a
management model designed for integrated planning and execution.
92 Advertisers’ index
REAL-TIME OPERATIONS
93 New products
R-79 Use of predictive workflows improves performance assurance
94 World Oil Marketplace K. Goy
94 Advertising sales offices Coupling real-time technologies with predictive decision making creates
potential for a step change in well construction and production.
R-85 Saudi Aramco’s intelligent fields: Real-time reservoir
ABOUT THE COVER management
The Geo Celtic, one
T. A. Al-Dhubaib and H. F. Bence
of the world’s largest Leveraging real-time data has increased production rates and
purpose-built seismic improved reservoir management and production operations.
vessels, is capable
of deploying up 2010 DRILL BIT CLASSIFIER
to twelve 8,000-m
laterally steerable solid The annual comprehensive listing of the major manufacturers’ drill bits is now available on the
streamers. Courtesy of World Oil website. Please visit www.worldoil.com/drill-bit-classifier.html.
Fugro.
CORRECTION: In our June issue, the article “Recent advances in well logging and formation evaluation” incorrectly
stated that Halliburton’s GEM elemental analysis tool was the only recently introduced tool to provide elemental yield
for aluminum and magnesium. Baker Hughes’ FLeX instrument, introduced in 2006, also provides these values.

World Oil SEPTEMBER 2010 3


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Editorial
comment
Pramod.Kulkarni@worldoil.com PRAMOD KULKARNI, EDITOR

What’s next for the deepwater Gulf of Mexico


I don’t have a crystal ball to gaze contractor and operator’s management-
into the future. But I attended the of-change (MOC) procedures. In the
14th Annual Gulf of Mexico Deepwa- Well Safety Case section, there would be in-
Spill containment
ter Technical Symposium on Aug. 19 response and formation on well control procedures,
in New Orleans, and I think I have capability intervention risk management processes, emergency
seen the industry come to terms with Safe capacity response and procedures for well moni-
drilling
the Deepwater Horizon incident and operations toring, auditing and review.
scope out a new scenario for safe deep- BOP/equipment changes. Moe Plai-
water drilling in the Gulf of Mexico. siance of Diamond Offshore said the
This future relies on the management Well BOP/Equipment JITF is likely to
of change that the industry’s consor- Industry recommend a safety case regime for all
drilling standards
tium of operators and service compa- wells, a robust management-of-change
nies hopes to execute and—what may (MOC) process, addition of autoshear
be harder to manage—realistic expec- or deadman switches for floating rigs,
Industry initiatives to restore confidence
tations from the US Department of the in deepwater drilling. Courtesy of API
the use of API Spec 17H ROV stabs to
Interior (DOI) and the US Congress. Joint Industry Task Force. enable remote vehicles to operate sub-
Operator perspective. At the sympo- sea controls in case of a blowout, and
sium luncheon session, John Hollowell, the evaluation of current technology for
Shell’s executive vice president for deep- Changes to API RP 96. The Well acoustic BOP control systems.
water, made the classic case of the con- Design JITF is identifying best practices Subsea well control. Charlie Wil-
tinued importance of fossil fuels to satisfy associated with cementing, wellbore liams of Shell presented the initial con-
US energy demand to 2030 and beyond loads and casing resistance, wellbore bar- cept of a Marine Well Containment
and the fact that 70% of the oil and 36% riers, and procedures for displacing wells Co. (MWCC) project that would result
of gas from the Gulf of Mexico comes to lighter fluids. The changes would in the development of a flexible and
from deepwater fields. Asked at what be made to the API RP 96 standards. adaptable subsea containment system
point the operators might put on hold Chevron’s John Peters said the JITF may consisting of equipment connected by
their deepwater Gulf of Mexico projects recommend the locking of the casing risers to vessels to safely capture, store
for opportunities in Brazil or West Africa, hanger assembly into the subsea well- and offload the oil from a blowout. The
Hollowell said that Shell is monitoring head and a requirement of two or more three subgroups within the JITF are
the regulatory and legislative environ- independent barriers for each well path. Well Containment at the Seafloor; In-
ment and, while he couldn’t speak for When displacing wells to lighter fluids, tervention and Containment within the
all the oil companies, what the Gulf op- the JITF is likely to recommend closing Subsea Well and Subsea Collection; and
erators will do depends on the extent and the subsea BOP and separate operations Surface Processing and Storage.
the length of the moratorium. for negative test, riser displacement and Oil spill response. Marathon’s Keith
Joint industry task forces. At the casing displacement. The drilling con- Robson explained how the Oil Spill Re-
symposium’s concluding plenary ses- tractor and the operator would have sponse JITF will focus on oil spill plan-
sion, a panel of industry experts pre- to monitor carefully the displacement ning, mechanical recovery and contain-
sented the work of joint industry task volumes in and out of the wellbore and ment, shoreline protection and cleanup,
forces (JITFs) that the American Pe- ensure the shearability of components surface and subsurface dispersants, oil
troleum Institute (API) has set up to across the shear rams. sensing and tracking, in situ burning
advise the DOI in the aftermath of the Well construction interface docu- and alternative spill control technologies.
Macondo well blowout. The five JITFs ment. George Coltrin of Nexen said The JITF made its initial report to con-
are Deepwater Well Design Task Force, the Well Operating Procedures JITF is gressional committees in July and plans
represented by John Peters of Chevron; recommending the creation of a specific to provide midterm suggestions in late
Deepwater Well Operating Procedures Well Construction Interface Document August and a long-term strategy at the
Task Force, represented by George (WCID) for each well prior to drilling. end of 2010 to the presidential commis-
Coltrin of Nexen and Ron Sweatman The WCID will include detailed infor- sion, the US Coast Guard and the DOI.
of Halliburton; Deepwater Well BOP/ mation about the basis of design, the Will the DOI listen? Plaisiance said
Equipment Task Force, represented by drilling contractor’s safety case and the the DOI’s Bureau of Ocean Energy Man-
Moe Plaisiance of Diamond Offshore; lease operator’s safety management sys- agement, Regulation and Enforcement
Subsea Well Control and Containment tem. In the Basis of Design section, there accepted 70% of the JITF recommenda-
Task Force, represented by Charlie Wil- would be specific details on geological tions when it issued its guidelines in June.
liams of Shell; and Oil Spill Response and geophysical conditions, well barriers, So I guess we’re still in the 30% zone of
Task Force, represented by Keith Rob- casing design, well execution plan, criti- uncertainty for the future of deepwater
son of Marathon. cal well risk assessments and the drilling drilling in the Gulf of Mexico. WO
World Oil SEPTEMBER 2010 7
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World of oil and gas
Nell Lukosavich, Associate Editor

US Interior tightens offshore permitting during review


Dong
OC sideEnergy
headreduces Operators on the US Outer Continental Shelf (OCS) will find it more difficult
stake in
sidebar
North Sea licenses to obtain permits for exploration and drilling activities without environmental assess-
Dong Energy has sold 15% of the
ments while the US Department of the Interior reviews its permitting process under
Svane and Solsort licenses (4/98 and the National Environmental Protection Act (NEPA) of 1969. Specifically, the agency
3/09) in the Danish sector of the North is conducting a comprehensive review of its process for issuing categorical exclusions,
Sea to VNG Danmark. Dong retains which the agency grants if it determines a proposed offshore activity to be routine and
a 35% interest and operatorship of to carry insignificant environmental risk. A company granted a categorical exclusion
the licenses. Appraisal drilling of can conduct the proposed activity without the requirement of an environmental assess-
Svane Field in 2001 by then-operator ment or environmental impact statement. Interior Secretary Ken Salazar and Bureau
ConocoPhillips indicated the possible of Ocean Energy Management, Regulation and Enforcement (BOEMRE) Director
presence of a large gas reservoir, but Michael R. Bromwich announced that the Interior Department will limit its use of cat-
technical problems raised uncertainty
egorical exclusions while the review is underway, in effect subjecting more decisions to
about the findings. The detailed plan-
ning of follow-up appraisal drilling environmental assessments. When the review is completed, BOEMRE will announce a
will take place this year, as will initial new approach to NEPA compliance that takes into account the joint recommendations
exploration drilling of Solsort Field. included in US Council on Environmental Quality’s report, statutory and/or regulatory
constraints, and other appropriate factors.
Colombian oil routed
through Ecuador after blast
Uganda tax dispute escalates with field repossession
Ecopetrol is diverting an average Uganda’s government has withdrawn Tullow Oil’s license for Block 3a in the Al-
15,000 bpd of crude oil to market via
Ecuador because of the shutdown of
bertine Graben, which includes the Kingfisher oil field, following the expiration of
the Colombian state company’s Tran- the block’s exploration license. Uganda’s oil minister Hillary Onek attributed the re-
sandino Pipeline after a bombing Aug. possession to Tullow and former joint-venture partner Heritage Oil’s failure to apply
20. Security conditions have impeded for a production license following the expiration of the earlier exploration license.
Ecopetrol’s ability to repair the 190-mi However, analysts have said the government’s action is in retribution for Heritage’s
pipeline. No group has been singled refusal to pay a 30% capitals gains tax assessed on the sale of its 50% stake in Blocks
out for the blast, but the Revolution- 1 and 3a to Tullow in July. The sale, for up to $1.45 billion, has not been endorsed
ary Armed Force of Colombia (FARC) by the Ugandan government.
has been blamed for past attacks on
the line.

Repsol makes 1-Tcf gas Resolute, Marathon to develop N. Dakota Bakken acreage
discovery in Bolivia Resolute Energy and Marathon Oil have agreed to develop about 19,000 gross
acres in McKenzie County, North Dakota. Under the terms of the agreement, Reso-
Spanish oil firm Repsol made a lute will earn interests in the acreage by drilling and completing two earning wells
new gas discovery in southeastern in the Bakken trend. Resolute expects that both of these wells will be drilled early
Bolivia while completing a project to in the fourth quarter of 2010. Marathon will serve as contract operator of the two
deepen existing wells for improved
production. The company estimated
wells and as operator of the contract lands. Resolute first entered the trend in March
the gas resource discovered at 1 Tcf 2010 through a joint venture with GeoResources. The first well in the GeoResources
and said initial production tests flowed joint venture is scheduled to spud in September 2010, and two additional wells are
6 MMcfd and 160 bpd of condensate. expected to be drilled before year-end.
The well is located in the Rio Grande
contract area, which has been in pro-
duction since 1968. Total launches CLOV development offshore Angola
Total announced the launch of development of the CLOV project offshore An-
Poland’s shale gas sees gola and the awards of the principal contracts. The project is the fourth development
first hydraulic frac job pole in Angola’s deep offshore Block 17, after Girassol, Dalia and Pazflor. It will
Halliburton recently performed the develop four fields—Cravo, Lirio, Orquidea and Violeta—with proved and probable
first-ever shale hydraulic fracturing reserves estimated at about 500 million bbl of oil. Drilling is scheduled to commence
operation in Poland for PGNiG, the in 2012, and first oil is expected in 2014. Located about 87 mi from Luanda and 25
state-owned Polish oil and gas com- mi northwest of Dalia in water depths ranging from 3,600 to 4,600 ft, the CLOV de-
pany. PGNiG contracted Halliburton velopment will use technologies that have already proven effective on Girassol, Dalia
to fracture the Markowola-1 explora-
tion well near Kozienice, Lublin prov-
and Pazflor. A total of 34 subsea wells will be tied back to the CLOV FPSO, which
ince, to determine if the site contained will have a processing capacity of 160,000 bopd and a storage capacity of about 1.8
commercial gas deposits. Production million bbl. Total operates Block 17 and holds a 40% interest, with partners Statoil
results have yet to be released. (23.33%), ExxonMobil subsidiary Esso Exploration Angola (20%) and BP Explora-
tion Angola (16.67%).
World Oil SEPTEMBER 2010 9
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World of oil and gas StethoScope
BrandNm
Internal report faults BP’s data interpretation aboard rig
BP’s soon-to-be released report on its investigation of the Deepwater Horizon
accident acknowledges fault for mistakes made in misinterpreting data when com-
pleting the Macondo well in the Gulf of Mexico, according to sources close to the
internal review of the incident. According to Bloomberg, The Wall Street Journal and
Productive
several other news services, these sources say the BP report details false assessments
made by BP managers regarding the pressure data aboard the rig, which indicated
Under
unusually high pressure levels sufficient to cause a blowout. Lighter drilling fluids
were pumped into the well instead of the heavier drilling muds typically used in
Pressure
completing a high-pressure well, and on April 20 a methane gas pocket perforated
the lighter drilling fluid and caused the rig to explode and sink. Aside from internal
investigations being conducted by BP and Halliburton, a federal investigative panel
consisting of US Coast Guard officers and Interior Department regulators is also
reviewing the incident and focusing on warning signs that employees aboard the rig
may have failed to address.

*Mark of Schlumberger. Welcome to productive drilling is a mark of Schlumberger. © 2010 Schlumberger. 10-DR-0091
Baker Hughes acquires Canadian artificial lift company Pressure, psi
Baker Hughes is increasing its Canadian presence through the acquisition, an-
6,000
nounced Aug. 17, of oilfield equipment and service supplier Tanroc, based in Lloyd-
minster, Alberta. Tanroc primarily supplies progressing cavity pumping (PCP) sys- 6,500
tems and surface production equipment, including variable-frequency drives for
downhole pumping systems and wellhead drives. Since 2006, Tanroc has provided 7,000
service, repair and distribution for PCP systems in Canada from its primary facility 7,500
in Lloydminster and smaller service centers in Bonnyville and Wabasca, Alberta.
Prior to its acquisition, Tanroc served as the Canadian distributor for Baker Hughes’ 7,600
Lifteq PCP systems.
3,600

4,000
Lebanon approves law to open waters for E&P
Lebanon’s Parliament has approved a law that will allow for oil and gas explora- 4,500
tion in the country’s offshore areas for the first time. For the past decade, Lebanese
politicians have been unable to agree on how to exploit the country’s hydrocarbon 5,000
resources. But the law was given impetus by two large gas discoveries offshore Israel
by US-based Noble Energy and Israeli companies in the past 18 months, at Tamar
and Leviathan Fields in the Eastern Mediterranean. Leviathan, estimated to hold 16 Welcome to productive drilling. An operator
Tcf of gas, may also contain up to 4.2 billion bbl of oil, according to recent tests. using the StethoScope* service increased
After its discovery, Nabih Berri, the speaker of Lebanon’s Parliament, and Hashem recoverable reserves in a North Sea well
Safieddine, executive council chief of the Islamic movement Hezbollah, told inter-
approximately 15% by optimizing well
national media that the area belongs to Lebanon and not Israel. But Israeli govern-
ment authorities denied this claim, saying Israel has the right to the maritime area placement in oil-filled channel sands.
where the field is located, and Israel’s Minister of National Infrastructures Uzi Lan-
StethoScope formation pressure-while-drilling
dau said June 23 that his government was willing to use force to protect its undersea
gas finds. service sends more real-time data and quality
indicators to surface faster with

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Kosmos terminates ExxonMobil’s $4 billion Ghana deal
US oil explorer Kosmos terminated its agreement to sell its stake in the Jubilee Q automatic maximum bandwidth
oilfield project to ExxonMobil, ending a months-long standoff with the Ghanaian Q no tool orientation.
government, which opposed the sale. Kosmos entered into the sale and purchase
agreement with ExxonMobil in June before seeking the government’s ratification. www.slb.com/stethoscope
But the government declined on the grounds that Kosmos Energy should have
given the Ghana National Petroleum Corporation (GNPC) the first option to
purchase the company’s shares. The government also accused the oil company of
disclosing data on the oil fields to more than 17 potential buyers contrary to the
terms of its agreement with the government. Oil production from the Jubilee Field
Phase 1 development is on schedule to begin in the late fourth quarter of 2010 and
is expected to increase to a production plateau of 120,000 bopd during the first
half of 2011. The Jubilee FPSO is now in Ghana with final installation, hookup
and commissioning underway.
World Oil SEPTEMBER 2010 11
Sea Change
Weatherford’s new SeaLance™ drilling-with-casing
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World of oil and gas
Apache completes acquisition of BP Permian Basin assets
Apache Corp. has completed the acquisition of BP’s oil and gas operations, acre-
age and infrastructure in the Permian Basin of West Texas and New Mexico. Apache
acquired 10 Permian field areas with estimated proved reserves of 141 million boe Tactical Technology™
(65% liquids), first-half 2010 net production of 15,110 bpd of liquids and 81 in action:
MMcfd of gas, and two operated gas processing plants. The transaction also included
1.7 million gross acres—including 405,000 net mineral and fee acres—in prospective SeaLance™ subsea
areas of the basin with substantial opportunities for new drilling. Apache paid $3.1 drilling-with-casing (DwC™) system
billion for the Permian properties, including a $1.5 billion deposit paid July 30 and
the balance paid on closing. Some of the properties are subject to certain preferential
rights. BP will continue to operate the properties on Apache’s behalf through Nov.
30. The Permian transaction is one element of Apache’s agreement to acquire all Imagine not having to drill the
of BP’s oil and gas operations, acreage and infrastructure in the Permian Basin and
interval before running casing.
Egypt’s Western Desert and substantially all of BP’s upstream gas business in western
Alberta and British Columbia in Canada. Net production from the properties in the Imagine not having to trip drillpipe
first half of 2010 was about 28,000 bpd of liquid hydrocarbons and 331 MMcfd, or and BHAs and worrying about
a total of about 83,000 boepd. swab/surge and related hazards.
Imagine turning trouble
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Noble gets green light to develop Israel’s Tamar gas field zones. Drilling with casing
Noble Energy announced that it has received government approval for the develop-
puts up a steel shield against
ment of the 2009 Tamar gas discovery in the Mediterranean Sea offshore Israel. The
development plan, called Tamar South, will make use of existing infrastructure for the hazards of shallow gas, thief
the Mari-B gas development to supply natural gas to Israel by 2012. Tamar gas will zones, sloughing shales, etc.
be piped to a new offshore platform to be constructed next to the existing Mari-B
platform, and then redelivered to the existing pipeline that connects Mari-B to the
onshore terminal at Ashdod. Until recently, Noble Energy and its partners planned And the SeaLance DwC
to develop Tamar using an option called Tamar North that would flow gas from the system also provides a more
deepwater field to a new onshore receiving terminal to be constructed in the northern efficient well design with
half of the country. However, the selection and approval of the site for the onshore larger hole diameters and casing
terminal had been significantly delayed. The Tamar North development option was seats set at optimal depths for
designed to deliver gas to Israeli markets in 2012. Mari-B Field, located offshore Ash-
the fracture gradient. Shallow
kelon, which is currently the country’s only source of domestic gas, has been reli-
ably meeting gas needs since 2004, but its production is expected to begin declining casing can be set deeper and
sharply in late 2013. cemented, for a stronger well
foundation that enhances
the safety of personnel.
New OGX discovery could double Brazil’s gas reserves
Privately owned Brazilian company OGX’s onshore gas discovery in the country’s
northeastern state of Maranhao could double Brazil’s gas reserves, the company’s chair- Avoid downhole trouble time,
man and controlling shareholder said. During an earnings call, Eike Batista estimated tripping time and circulating
that gas reserves could reach 10–15 Tcf at the discovery, which is in Maranhao’s Par- hours and enhance well
naiba Basin. According to statistics from the National Petroleum Agency, Brazil had integrity while substantially
12.9 Tcf of proven natural gas reserves at the end of 2007, the majority of which was
reducing costs.
in the offshore Campos and Santos Basins. OGX said the gas was found at a depth
of 5,400 ft only about 10 months after Brazilian companies started exploration work.
The drilling of the well will continue until it reaches a depth of 11,320 ft. The well is
located in a block owned by OGX Maranhao and Petra Energia. OGX Maranhao, a
joint venture between OGX and MPX Energia, has a 70% stake in the business and is
the operator, while Petra Energia holds the remaining 30% interest. Visit weatherford.com/sealance or
contact a Weatherford representative.
Ask about our full range of Tactical
Chevron makes another gas find offshore Australia Technology that can change the way
Chevron Corp. made its ninth and largest discovery offshore Western Australia you look at all of your service needs.
of the last 12 months with its Acme-1 exploration well in the Carnarvon Basin. The
Acme discovery came one week after the company found gas in the basin’s Exmouth
The change will do you good
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Plateau area. Acme-1 is located in the WA-205-P permit area, about 93 mi offshore.
Drilled in 2,880 ft of water to a depth of 15,469 ft, the well encountered about 896 ft
of net gas pay. Chevron’s Australian subsidiary operates and holds a 67% interest in the weatherford.com
permit area, while Shell Development Australia holds the remaining interest. © 2010 Weatherford. All rights reserved.
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What’s new in
cliner@uh.edu
exploration CHRISTOPHER LINER, CONTRIBUTING EDITOR

Kinds of migration
In an earlier column (“The age of mi- time and money. From the viewpoint of depth migration. These 2D lines should
gration,” July 2010) we discussed the his- physics, migration can be in time or depth. be extracted in the dip direction, if one
tory of seismic migration. Here we con- Time migration gives the correct treatment exists, to minimize out-of-plane effects.
sider a related question: “What are the of constant and depth-dependent veloc- If a migration with too many shortcuts
different kinds of migration, and which ity. Time migration can be interpolated is used on properly acquired 3D data,
one should I choose?” for lateral velocity changes, but is inferior the clue will be lack of geological sense
Migration is an important and expen- to depth migration for strong variations. in the final image volume. On the other
sive process applied to reflection seismic Depth migration provides correct physics hand, you can always overkill a job with
data before interpretation. It is the last treatment of strong lateral velocity varia- prestack depth migration and incur un-
major process to hit the data, and is likely tions, rays and wavefronts, accurately rep- necessary costs.
to be blamed for everything from low res- resenting their bending through the ve- Note that we have classified migration
olution to inconsistent amplitudes, even locity field. This tends to be much more at a rather abstract level; there is nothing
though these problems may arise from expensive than time migration. here about individual algorithms. Some-
acquisition or earlier processing steps. Note that the migration terms time thing like 3D prestack depth migration
To effectively discuss imaging, it helps and depth are unrelated to whether the can be accomplished by many methods:
to know about kinds of migration. It is a output data have a time or depth axis. Kirchhoff, beam, wave equation, reverse
waste of time and money to re-migrate Any migration can be delivered in time time, etc. Choosing an optimum method
data because an inappropriate migration or depth. In current practice, it is com- is the realm of the imaging specialist.
technique was recommended. Here we mon to interpret the migrated data in At first sight, prestack time migra-
develop a classification scheme to bring time and depth-convert particular hori- tion seems curiously unwise. Much ex-
order from apparent chaos and get every- zons using sonic logs and vertical seismic tra expense is incurred by working with
one speaking the same language. profiles. This makes depth conversion prestack data, but no improved image
Dimensionality is the first consider- part of the interpretation process, and can be expected because only time migra-
ation: Migration is either 2D or 3D. The depths can be guaranteed to match log tion physics is going into the algorithm.
former is appropriate only for a pure dip- tops at well locations. In areas of strong Prestack time migration’s main role is to
line. Even then, out-of-plane energy re- velocity variation, depth migration is prepare data for prestack interpretation,
mains that can blur the data. The latter used and output directly in depth. How- primarily AVO analysis. We want to mi-
(3D) is the right thing to do, but needs ever, migration depth accuracy is limited, grate before AVO work to improve lat-
data acquired in 3D. A close grid of 2D and the depth section often needs final eral resolution, but not spend big money
lines can be merged into a 3D volume and adjustment based on well data. on depth migration and related veloc-
migrated, but this is not really 3D data In the jargon of migration, a given ity analysis—plus we have more faith in
even if you have 100 sq mi of the stuff. method can be classified by concatenat- time migration amplitude behavior.
What makes data 3D is rich-azimuth ing the terms given above. For example, In summary, two things make migra-
content; a 2D line has only one azimuth we can say 2D poststack time migration or tion expensive: More data or more phys-
(the compass direction along the line). 3D prestack depth migration. ics, or both. More data comes from 3D
Next, we have to think about the form It is important to realize that data are versus 2D and prestack versus poststack.
of the data being input to the migration. never migrated just once. Migration ve- The level of physics is implied by the
Poststack refers to migration of the stack locity analysis involves iterating the mi- terms time migration (less physics) and
data volume—i.e., one trace per bin for gration many times. There are clever ways depth migration (more physics).
3D data. This is much less expensive of avoiding repeated migration of the en- This column does not prepare you to
than prestack migration, but also less tire data volume, but iterating even part write, or even use, complex migration
accurate in structurally complex areas. of a large survey can add up. For a given software. But you might be able to deal
Prestack is migration of the prestack data number of input traces, depth migration with contractors, processors and contrib-
volume containing many traces per bin. will be more expensive and (we hope) ute to asset team discussions. By way of
Every blip of amplitude on every prestack more accurate than time migration. analogy, we are not out to build a car, just
trace is processed, requiring huge compu- When should we request depth migra- be a savvy, knowledgeable buyer who can
tational effort. This is much more expen- tion and when will time migration suf- kick the tires, peek under the hood and
sive than poststack migration. fice? What about prestack and poststack? make informed decisions. WO
Another consideration is the handling The controlling factors are dimensional-
of lateral velocity variation. Across faults, ity of the data, structural complexity and C. L. Liner, a professor at the University of Hous-
salt boundaries and steep dips, velocity can velocity variation. The migration should ton, researches petroleum seismology and CO2
sequestration. He is the former Editor of Geo-
change dramatically over a short distance, be 2D or 3D depending on dimensional-
physics, author of the textbook Elements of 3D
bending seismic rays. For small velocity ity of the data. However, to hold down Seismology, and a member of SEG, AAPG, AGU
contrast (e.g., Gulf of Mexico above salt), costs, selected 2D lines are often extract- and the European Academy of Sciences. Read
we can use shortcuts that save processing ed from the 3D data for detailed prestack his blog at http://seismosblog.blogspot.com.

World Oil SEPTEMBER 2010 15


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Drilling
advances
jimredden@sbcglobal.net JIM REDDEN, CONTRIBUTING
JIMEDITOR
REDDEN,
jimredden@sbcglobal.net
CONTRIBUTING EDITOR

US could find some answers at Ekofisk


Raise your hand if you ever rolled two proceeded to improvise. Fireboats the surface in 5,000-ft water depths
your eyes when Grandpa Mort began working nearby immediately rushed to would take considerably longer to de-
a conversation with “back in my day.” the location and began spraying water grade in the colder subsea temperatures.
Thought so. You’re certainly not alone, on the platform, which amazingly never While the NOAA Office of Response
as most of us tend to dismiss offhand any ignited, and all 112 rig workers were and Restoration insists that as much as
historical footnote. evacuated safely. Following a couple of 79% of the spilled crude has evaporated
Yet, given all the rationalization and failed attempts and a bit of on-the-fly or been burned, skimmed, recovered or
head scratching in the Gulf of Mexico engineering, seven days later they man- otherwise dispersed, others contend it’s
these days, now may be as good a time aged to rework the BOP sufficiently to what you don’t see that can hurt you. The
as any to reassess the lessons available enable kill-weight fluid to be bullheaded Woods Hole Oceanographic Institute of
from bygone incidents. As regulators, into the wellbore and contain the flow, Massachusetts was the latest to weight in,
scientists and red-faced journalists try to but not before an estimated 202,380 bbl releasing a study contending that a con-
explain what happened to all the oil and of crude had discharged. siderable plume of oil is still circulating
the wholesale environmental apocalypse Despite still being regarded as the in the water column far below the sur-
they had prophesied most of the summer, largest oil spill ever in the North Sea, the face, but for now appears to be degrading
they might begin looking for answers in Ekofisk Bravo episode resulted in mini- in the 40°F subsea temperature. Richard
a quasi-precedent that was set more than mal environmental impact. Post-incident Camilli, the study’s chief author, said the
33 years ago and thousands of miles from investigations by the Norwegian State Pol- plume is crystal clear and odorless: “The
the ill-fated Macondo wellsite. lution Board, the Norwegian Petroleum water samples when we were right in the
By April 22, 1977, Ekofisk Field in the Directorate, the then-fledgling US Na- plume look like spring water. You cer-
Norwegian North Sea had been produc- tional Oceanic and Atmospheric Admin- tainly didn’t see any oil droplets and you
ing for a mere six years. On that spring istration (NOAA) and others determined certainly didn’t smell it.”
day, the crew aboard the Ekofisk Bravo that 30–40% of the escaping oil literally Consequently, it is unknown what
platform was finishing what should have disappeared into thin air. The immediate long-term impact the spill could have on
been a routine workover on the B-14 evaporation, up to 6-ft seas, higher than the benthic ecosystem or other marine
production well. Media accounts at the average ambient air temperature and the life. Then again, science is clear that the
time reported that the crew had removed formation of small oil droplets fashioned Gulf of Mexico is one of the most resilient
the Christmas tree prior to pulling nearly the perfect natural spill response. Follow- marine ecosystems on Earth, having effec-
10,000 ft of production tubing out of ing an inspection the day after the well was tively coped with enough natural seepage
the hole when the well suddenly kicked capped, invited US Coast Guard officials over the years to fill a tanker or two.
and began flowing uncontrollably. Here’s even recommended against dispatching For now, at least, save for the regula-
where the predicament got a bit dicey. oil spill equipment, saying it simply was tory clamp on offshore drilling, life on the
The crew somehow had managed to in- unnecessary. “Not one drop of oil ever hit Gulf Coast appears to be returning, ever
stall the surface BOP upside down—an the beach,” Hatteburg recalls. so gradually, to where it was pre-Macon-
exercise that would seem to require more The incident, rightfully, was formally do. The biggest obstacle aerial spotters
than a little effort in itself. attributed to human error, and drilling, face today is locating any oil to skim, and
Richard Hatteburg remembers pre- production and fishing carried on with- the Louisiana Department of Wildlife
cisely what he and colleague Asger out interruption. Of course, it’s impor- and Fisheries has reopened areas to fishing
“Boots” Hansen of the then-legendary tant to point out some striking distinc- after preliminary tests showing that folks
Red Adair Co. found when they ar- tions between the Ekofisk Bravo and the aren’t going to end up in intensive care by
rived at the stricken Bravo platform the Macondo affairs, other than the fact that eating a plate of shrimp scampi.
next day. “Oil was spewing all over the the former was a production platform. In the meantime, the US Congress is
place,” remembers the senior well con- Most importantly, in stark contrast, the debating myriad regulatory changes, in-
trol specialist with what is now Boots & Deepwater Horizon blowout was a disas- cluding proposals that address the design
Coots, which Hansen and the late E. O. ter of the highest magnitude in that 11 of both subsea and surface BOPs. How-
“Coots” Matthews formed the follow- rig workers lost their lives. Furthermore, ever, at the risk of sounding flippant, if we
ing year. “They had put the BOP upside the uncontrollable flow from the Ma- take away anything from history, perhaps
down and tightened it up with a couple condo well persisted for more than three a good place to start would require only a
of bolts. It was studded, so we couldn’t months and liberated upward of 4.9 mil- bit of paint on every BOP stack carrying
pick it up. We couldn’t pump into it. We lion bbl of crude into the Gulf, whereas the directive “This End Up.” WO
couldn’t do anything with it at all.” Ekofisk Bravo was capped successfully in
With a conventional well kill out of a week. In addition, unlike the deepwa- Jim Redden, a Houston-based consultant and
the question and oil, gas and mud report- ter Macondo well, the Ekofisk Bravo spill a journalism graduate of Marshall University,
has more than 37 years’ experience as a writer,
edly shooting more than 180 ft through occurred in just over 200 ft of water. By editor and corporate communicator, primarily fo-
the derrick and into the North Sea, the comparison, any oil remaining beneath cused on the upstream oil and gas industry.

World Oil SEPTEMBER 2010 17


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Henry.Terrell@gulfpub.com
production HENRY TERRELL, CONTRIBUTING NEWS EDITOR

Oil shale—a peak at future technology


The untimely passing of Matt Sim- Of course, favorable price condi- In the next phase, air forced into the
mons last month brought an end to one tions rapidly fell apart. After peaking formation causes the kerogen left behind
of the most original and controversial en- in December 1979, crude prices fell six in previously depleted zones to combust
ergy “insiders” (see “Innovative thinkers,” straight years, and Exxon pulled the plug in situ and generate the heated gases re-
p. 21). Simmons, a regular contributor on the Colony in 1982, writing off over quired to produce from other intervals.
to this magazine since the early 1990s, a billion dollars. In its abbreviated life, These gases would be forced from the
did not coin the term “peak oil”—that the project produced 270,000 bbl of oil. depleted zone into a newly fractured part
distinction goes to visionary geologist M. Exxon’s exit from the scene made the en- of the formation and the process would
King Hubbert—but he brought the ex- tire industry oil-shale shy. repeat, decomposing kerogen into pro-
pression back into the journalistic main- Recently, however, research has con- ducible oil and gas until, ideally, 90% of
stream. It is a subject that certainly elicits tinued, spurred by enormous potential hydrocarbons in place are recovered.
passion, but it is not controversial on its and a whole new round of price spikes. In Isolated. To meet the goals of the
face—there is a finite time in the future 2005, the Bureau of Land Management third (environmental) criterion, care is
(past?) when world oil production peaks. (BLM) received 20 proposals for R&D taken to avoid permanently altering the
The only questions are when and how programs to recover oil shale hydrocar- land surface and protect surface water
rapid the decline will be. bons from leased public lands. Each quality. Of greater importance, however,
Since we have, and will continue to nomination was judged on its potential is the potential effect production could
have, a petroleum-based civilization, de- to advance the technology, its economic have on groundwater.
mand will invariably rise, as will prices. viability and potential environmental ef- Fortunately (from an environmental
Mature oil from shale is commercially fects. Six of these were accepted. standpoint), the oil-rich interval, the Ma-
attractive at today’s prices using today’s CRUSHed. One such proof-of- hogany zone, is relatively impermeable
technology. Oil shale, inorganic rock concept program is being developed by and is expected to act as a confining layer
embedded with immature deposits of Chevron, in conjuction with the Los Ala- to prevent contact with aquifers above
hydrocarbons, is a tougher nut to crack, mos National Laboratory. The Chevron and below it. Wells drilled through the
but will someday prove both economical Recovery and Upgrading of Oil from upper aquifer will utilize casing designed
and irresistible. When it does, the tech- Shale technology, or CRUSH (almost), to prevent contact between production
nology to extract it efficiently had bet- involves the injection of heated CO2-rich fluids and groundwater. The horizontal
ter be there, because it’s coming out of gases into a horizontally fractured forma- fractures of the formation should not
the ground anyway, either as mined and tion. The hot CO2 circulates through the extend into the lower aquifer. In case of
cooked rock, or by some more exotic, in fractured formation to another vertical natural vertical fractures, cements and
situ method. well and to the surface to be reheated and polymers could be used to isolate the so-
Retorted. Last month (see World Oil, reinjected. This heats the formation very called “rubblized” zone from the aqui-
August 2010, p. 19), Pramod Kulkarni slowly to the temperature where kerogen fers. Groundwater would be monitored
discussed some of the history behind decomposes, at which point the gases, oil through an array of wells.
attempts to commercialize oil from oil and water are recovered and separated. Frozen. For Shell’s Mahogany research
shale (a misleading term, since the organ- project, another in-ground retort process
ic material isn’t technically crude oil, and discussed in this column last month, pro-
the rock isn’t necessarily shale). The most tection of groundwater is to be achieved
ambitious plan to utilize oil shale was through an underground barrier called a
the Colony Development joint venture “freeze wall.” This is made by drilling a
project in the Green River Formation of series of wells around the extraction zone
northwestern Colorado, begun in 1964. and pumping in refrigerated fluid, creat-
Exxon bought a controlling interest in ing an impermeable wall of ice. Similar
1980, during the second oil-price shock, techniques have been used in mining and
and planned to invest $5 billion (in 1980 construction industries for decades. The
dollars) in the project. It was a full-on Shell freeze wall test began in 2007 and
frontal assault. A commercial-scale plant continues today. To test the concept, Shell
was begun, with the intention of employ- drilled 157 holes about 1,800 ft deep and
ing a “rotating retort” process to extract spaced 8 ft apart to create a closed-loop
oil from the shale using six enormous sur- pipe system, and then circulated ammo-
face mines. The plan was to process thou- nia as a refrigerant. The resulting wall
sands of tons of shale per day to produce takes about 18 months to freeze and is
Fig. 1. Shell’s freeze wall test uses an about 30 ft thick. Final testing includes
about 47,000 bopd. Optimists predicted
array of wells containing refrigerant to
that by 2010 as much as 8 million bopd create a frozen barrier. Courtesy of Shell. deliberate attempts to breach the barrier
could be coming from the region. with air and water pressure. WO
World Oil SEPTEMBER 2010 19
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Nell.Benton@worldoil.com
Nell.Lukosavich@worldoil.com NELL
NELL
LUKOSAVICH,
L. BENTON, ASSOCIATE EDITOR

Matt Simmons: The Elephant’s Child of the energy industry


There is no question Matt Simmons leagues, Simmons worked to establish a
was a man of many words, words spoken commercially viable offshore wind farm
with both conviction and fervor. Likened that could be used as the model for a
to the curious main character of Rudyard global offshore energy infrastructure.
Kipling’s The Elephant’s Child, Simmons, The project caught the attention of the
who passed away on Aug. 8 at the age of local universities, state legislature and
67, leaves behind a legacy of asking ques- governor of Maine. “Matt was passion-
tions and making his actions speak louder ate about OEI and truly believed that
than his words. wind energy was the answer,” said Her-
In his 1902 tale, Kipling chronicles man Franssen, president of International
the adventures of a young elephant who, Energy Associates.
while castigated for always question- It was clear to all who knew Simmons
ing everything around him, kept asking that he was deeply saddened and frustrat-
“questions about everything that he saw, ed by the oil spill in the Gulf of Mexico.
or heard, or felt, or smelt, or touched.” While he courageously voiced his disdain
The Elephant’s Child concludes: “I keep over the cause of the spill and its long-
six honest serving-men: (They taught me term impact on the environment, Sim-
all I knew). Their names are What and mons established a scholarship fund for
Where and When and How and Why and Matt Simmons in Camden, Maine, on
the children of the 11 men who lost their
Who.” Simmons, a real-life Elephant’s July 2, 2010, during an interview by a lives on the Deepwater Horizon.
Child, began his journey of insatiable cu- German film crew about the BP spill. While Simmons’ passion for renewable
riosity as a young man in school. offshore resources will continue to live on
After graduating cum laude from the through OEI, by all accounts, his great-
University of Utah, Simmons received Middle Eastern oil fields had hit peak est source of inspiration came from his
an MBA with distinction from Harvard production. He dedicated the book five daughters. Each of them has pursued
Business School. His professor, Wick- to his Harvard professor, Wick Skin- different careers in social work, entrepre-
ham Skinner, remembers his pupil vivid- ner. Sadad Al Husseini, former Saudi neurial business, photojournalism and
ly as a good student who spoke up a lot. Aramco executive VP and member of education, memorializing their father’s
Simmons later became Skinner’s research the board, remembers, “I was fortunate hard work, relentless quest for knowledge
assistant and they wrote two case books, to meet Matt in Arabia years before he and compassion for others. “Dad was a gi-
one of which introduced Simmons to the issued [Twilight] and we became great ant in all of our lives ... Yes, [I] was always
oil industry. Skinner said, “In research- friends even though we sometimes aware of his career, but he was always just
ing the case study, he would dig for facts, agreed to disagree ... I was very im- my loving, cheery and warm dad first,”
[analyze] numbers, charts and trends. He pressed by Matt’s determination to mas- said Simmons’ daughter Abby.
had an extraordinary way to put together ter all aspects of the energy industry and Kipling concludes the The Elephant’s
the big picture.” Skinner also introduced his diligent research where it mattered.” Child with the words, “One million
Simmons to Maine, a place for which he Simmons, an avid watercolorist, was Hows, two million Wheres, and seven
would develop a great passion through- involved in numerous global and lo- million Whys!” While Simmons will
out his life. cal humanitarian and cultural projects. never know the answers to the many
After being deeply moved by the en- In 2005, Simmons restored The Strand questions he raised, he has taught a
ergy crisis of 1974, Simmons co-found- Theatre in Rockland, Maine, thereby whole new generation to embrace its
ed Simmons & Company Internation- creating a new cultural platform in the insatiable curiosity.
al, a small energy investment group. community. “He really had a vision “He saw things in the world that oth-
By 1981, the company grew from a when he bought [The Strand]. It was so ers could not see, and built businesses
four-person operation to a burgeoning beautiful—even featured in Architectural around them and educated people about
13-employee business. While the com- Digest. He had an astonishing range and them. He saw things in people that the
pany continued to grow and diversify depth of interests,” acclaimed photogra- individuals might not see for them-
into upstream, downstream and alterna- pher Peter Ralston remembers. selves, and valued them and gave them
tive energy ventures, Simmons served as Believing that it was a crucial time to opportunities to excel,” said Bob West,
energy adviser to George W. Bush dur- implement an alternative energy solu- managing director of OEI. “He so often
ing his 2000 presidential campaign and tion, Simmons founded the Ocean En- expressed joy and exuberance in life, in
began researching data about the state of ergy Institute (OEI) in 2007 as a venture people, in opportunity, in any situation.
the world’s energy reserves. capital fund and a brain trust of global In his own words, that I heard so often
In 2005, Simmons published Twi- energy experts. After studying the op- after some meeting or event, ‘Wasn’t that
light in the Desert, which claimed that portunities of wind energy with his col- just fabulous?’” WO
World Oil SEPTEMBER 2010 21
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daysew@frionline.com.br
capitals DAYSE ABRANTES, CONTRIBUTING EDITOR, LATIN AMERICA

Falkland Islands exploration pours gasoline on UK-Argentina fire


Four British oil companies continue by acquiring a number of prospective in- went ahead in 1998 on these terms. The
to drill offshore the Falkland Islands and terests in the North Basin, where a 3D agreement also designated an area strad-
are now scheduled to drill eight new wells seismic acquisition planned for 2011, dling the border of the Falklands’ desig-
before the year is out, despite an escalat- worth £22 million, will help to identify nated area as a special co-operation area
ing war of words between Argentina and drill targets. to be exploited jointly.”
the UK over the self-governing British A conservative estimate of reserves In March 2007, the Argentine gov-
territory. The companies currently in- across the Falklands North and South ernment unilaterally repudiated the 1995
volved are all small explorers, either pri- Basins suggests a minimum recovery of agreement. The country’s Ministry of
vately owned or listed on London’s junior 3.5 billion bbl of oil. Up to now discover- Foreign Relations has called the oil and
AIM market. Their exploration projects ies have not justified the kind of invest- gas exploration activities in the area illegal
are taking place in two separate basins: ment that would make the Falklands and is appealing to international organi-
Rockhopper Exploration and Desire Pe- another North Sea, but early this year, zations to bring the UK government to
troleum have been drilling their inter- the British Geographical Society sparked the negotiating table. Meanwhile, UK
ests in the North Basin, and Borders & new enthusiasm for the Falklands with Prime Minister David Cameron has very
Southern and Falkland Oil & Gas have an estimate placing the territory’s reserves strongly restated Britain’s claim of sover-
prospective interests in the South Basin. around 60 billion bbl, comparable to the eignty over the Falklands and refuses to
Tensions rose again after Rockhopper UK’s offshore deposits. negotiate. It is no secret that UK oil re-
Exploration, a British drilling company, Some oil executives and many analysts serves are declining and that the country
announced a discovery in May. Rock- consider this to be an overblown figure. has become a net importer. Thus, there
hopper hit a 175-ft-thick band of layered Even so, with an additional assessment of is an economic imperative behind the
oil deposits, the thickest layer being 75 9 Tcf of gas deposits, the resources could prime minister’s words and actions.
ft, after 20 days of drilling to a depth of cause a major positive impact on Britain’s Argentina appears to be at least hold-
9,000 ft. That well, Sea Lion, has so far long-term debt problem and simultane- ing its own in the diplomatic war against
been the sole success of the widely an- ously bring a windfall to the 3,000 or so the UK over the Falklands. While the UK
ticipated and closely followed Falklands residents of the islands. has the Commonwealth nations, Europe
drilling campaign. Analysis performed Since the 10-week Falklands War in and the US on its side, heavy hitters to
on the well in June showed that it had 1982, when Argentina’s military dicta- be sure, Argentina has received the back-
discovered medium-gravity oil in a “high torship invaded the Falklands and was ing of 32 Caribbean and Latin American
quality reservoir interval with very good resoundingly defeated by the British, countries that carry the advantage of be-
porosity and permeability,” according to Argentina has continued to claim sover- ing right in the Falklands’ back yard. From
a press release. Also, the initial recover- eignty over the islands, which it officially the point of view of influence with the
able resource estimate of 170 million bbl refers to as “Las Malvinas.” US and Europe, perhaps the most impor-
was boosted to 242 million bbl. Based on Although the UN considers the is- tant of these is Brazil, which has histori-
the optimistic results, the company is set lands under dispute, the Ocean Guard- cally supported Argentina’s claim for sov-
to sink four more wells in the area. ian drilling rig continues to work 100 ereignty over the archipelago. During the
However, the enthusiasm about the miles north of the islands under explo- war, Brazil lent military equipment to Ar-
Falklands that Rockhopper kindled with ration licenses PL032 and PL033 issued gentina, and since then Brazilian govern-
Sea Lion was doused last month at the by the Falkland Islands government. The ments have signed countless declarations
company’s Ernest 26/6-1 well, 75 miles Islanders are entitled to issue licenses in favor of Argentina’s sovereignty over
away, which failed to find oil and was under the terms of the Joint Declara- the islands, the most recent on Aug. 3,
plugged and abandoned. Falkland Oil & tion over Oil issued by the Argentine during the Mercosur economic summit
Gas and Desire Petroleum have also seen and British governments in 1995, Sukey in San Juan, Argentina.
recent setbacks: Falkland abandoned its Cameron, the Falklands government Despite this support, with British oil
Toroa well in July, while Desire said it representative in London, wrote in a let- companies drilling ahead offshore Falk-
found “poor” reservoir quality at its Liz ter printed by the UK newspaper The lands and growing enthusiasm for ex-
prospect earlier in the year. Times in February. ploration bolstered by the new resource
The Ocean Guardian rig, which drilled The letter states: “The declaration estimates, investors are anxious to see the
Ernest, will now proceed to the Sea Lion stated the full claim by each side to the oil eventually start to flow. Thus, Argen-
location, where Rockhopper will carry territory involved and was to allow Falk- tina is likely losing the more important
out a flow test on the discovery well lands’ oil exploration to go ahead in Falk- “war”—the economic one. WO
14/10-2 after submitting the final design lands waters as defined by the fishing
of the test program to the Falkland Is- zones—effectively with the agreement of
Dayse Abrantes is an independent journal-
lands government representative. the Argentine Government and without ist based in Rio de Janeiro. She has traveled
Recently, another company, Argos interference or government involvement widely in Latin America, and has written on the
Resources, joined the exploration effort by it. The first round of exploration duly region’s energy sector for two decades.

World Oil SEPTEMBER 2010 23


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Industry at a glance
Global oil supply rose by 810,000 bpd to 85.38 million, as months, before retreating to near $80/bbl in mid-August on
Norwegian maintenance ended and OPEC boosted supplies. more comfortable supplies and concerns over global econom-
While BP has plugged the leaking Macondo well in the Gulf ic recovery. The international rotary rig count rose by 9% to
of Mexico, the International Energy Agency (IEA) estimates 1,554 between June and July, with the largest increase, 122
60,000 bpd in potential lost output due to regional project rigs, in Canada. The US rig count remained relatively un-
delays in 2010, rising to 100,000 bpd in 2011. While av- changed. International geophysical activity dropped slightly
eraging around $75/bbl in July, WTI and Brent Blend rose from July to August, with three fewer crews working in the
to near $85/bbl by early August, their highest level in three US and five fewer outside the US. WO

U.S. OIL PRODUCTION1 Thousand barrels per day WORLD OIL & NGL PRODUCTION Million barrels per day
DAILY AVERAGE FOR MONTH July 2010 June 2010 Avg. 2009 Avg. 2008
OPEC–Crude Oil1
July July June
Saudi Arabia 8.01 7.98 7.92 8.90
State 2010* 2009** % diff. 2010* Iran 3.65 3.72 3.74 3.90
Alabama 18 16 12.5 19 Iraq 2.38 2.35 2.45 2.38
Alaska 550 551 –0.2 556 United Arab Emirates 2.36 2.29 2.59 2.27
Arkansas 16 17 –5.9 19 Kuwait 2.04 2.04 2.31 2.01
California 630 629 0.2 625 Neutral Zone 0.54 0.54 0.54 0.57
Colorado 64 64 0.0 69 Qatar 0.80 0.78 0.77 0.85
Florida 3 2 50.0 2 Angola 1.74 1.78 1.77 1.85
Illinois 24 25 –4.0 24 Nigeria 2.16 1.98 1.82 1.95
Kansas 107 106 0.9 106 Libya 1.58 1.58 1.55 1.72
Kentucky 8 10 –20.0 9 Algeria 1.25 1.25 1.25 1.36
Louisiana 1,520 1,428 6.4 1,532 Ecuador 0.45 0.45 0.47 0.50
Michigan 19 16 18.8 18 Venezuela 2.23 2.23 2.16 2.35
Mississippi 72 63 14.3 70 NGLs & condensate 5.35 5.08 4.65 4.40
Total OPEC 34.55 34.05 33.99 35.01
Montana 72 75 –4.0 61
Nebraska 6 6 0.0 6 OECD2
New Mexico 164 160 2.5 167 US 7.59 7.65 8.07 7.52
North Dakota 275 227 21.1 265 Mexico 2.93 2.93 2.97 3.16
Ohio 16 16 0.0 16 Canada 3.15 3.15 3.22 3.25
United Kingdom 1.45 1.44 4.52 4.75
Oklahoma 187 187 0.0 177
Norway 2.28 1.88 1.47 1.56
Texas 1,395 1,397 –0.1 1,391
Europe-others 0.65 0.64 0.66 0.72
Utah 65 62 4.8 60
Australia 0.58 0.59 0.55 0.55
Wyoming 142 138 2.9 137
Pacific-others 0.11 0.11 0.10 0.10
Others2 26 22 18.2 25 Total OECD 18.75 18.39 21.56 21.61
Total US 5,379 5,217 3.1 5,354
Non–OECD1
Lower 48 4,829 4,666 3.5 4,798
1
Former USSR 13.61 13.59 13.27 12.82
Includes lease condensate.
China 4.09 4.17 3.79 3.79
* API’s current estimate.
Malaysia 0.68 0.70 0.74 0.77
** DOE’s revision as of 10 months from current issue date.
India 0.89 0.89 0.80 0.81
2 Includes Arizona, Indiana, Missouri, Nevada, New York, Pennsylvania, South Dakota, Tennessee, Virginia and West Virginia.
Indonesia 0.98 0.99 1.00 0.98
Asia-others 1.07 1.06 1.10 1.08
Europe 0.14 0.14 0.13 0.14
WORKOVER RIG COUNT Brazil 2.15 2.13 2.49 2.37
Argentina 0.72 0.71 0.72 0.75
Colombia 0.79 0.78 0.67 0.59
July June May July % chng % chng
Latin America-others 0.45 0.45 0.43 0.42
Region 2010 2010 2010 2009 mo ago yr ago
Oman 0.88 0.87 0.81 0.75
Texas Gulf Coast 150 147 144 131 2.0 14.5 Syria 0.37 0.37 0.38 0.39
ArkLaTex 109 112 111 111 –2.7 –1.8 Yemen 0.28 0.28 0.30 0.30
Eastern USA 77 80 76 51 –3.8 51.0 Egypt 0.74 0.74 0.69 0.70
South Louisiana 41 37 37 35 10.8 17.1 Gabon 0.25 0.25 0.23 0.21
Mid-Continent 333 339 340 359 –1.8 –7.2 Africa/Middle East-others 1.80 1.81 1.64 1.68
Total Non-OECD 29.89 29.93 29.19 28.55
West Texas / Permian 517 532 505 401 –2.8 28.9
Processing gains3 2.20 2.20 2.29 2.24
Rocky Mountain 294 277 276 254 6.1 15.7
Total supply 85.38 84.57 87.03 87.41
West Coast / Alaska 331 333 329 306 1.2 8.2
Source: International Energy Agency Note: Totals and subtotals may not add, due to rounding.
Total US 1,852 1,857 1,818 1,648 –0.3 12.4 1 Indonesian production has been reclassified within non–OECD and excluded from OPEC.
Canada 481 421 372 384 14.3 25.3 2 Comprises crude oil, condensates, NGLs and oil from unconventional sources.
3 Net of volumetric gains and losses in refining (excludes net gain/loss in China and non–OECD Europe) and marine

Source: Cameron transportation losses.

MONTHLY U.S. GAS PRICES & TRENDS ($/Mcf) SELECTED WORLD OIL PRICES ($/bbl)
13.0 155
11.5 12-month W. Texas Inter.
Actual monthly 135 Brent Blend
10.0 Source: The Gas Price Report Arabian Light
8.5 115 Source: DOE

7.0 95
5.5 75
4.0
55
2.5
1.0 35
A S O N D J F M A M J J A S O N D J F M A M J J A J A S O N D J F M A M J J A S O N D J F M A M J J
2008 2009 2010 2008 2009 2010
World Oil SEPTEMBER 2010 25
Industry at a glance
INTERNATIONAL ROTARY U.S. ROTARY
U.S. WORKOVER RIGS DRILLING RIGS DRILLING RIGS
2,700 1,800 2,300

2,500 1,700 2,050


1,600
2,300 2010 1,800
1,500 2010
2,100 1,550
1,400
1,900 2010 1,300
1,300 2009
1,700 2009 1,050 2009
1,200

1,500 1,100 800


J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D

Source: Cameron Sources: Baker Hughes & M-I Swaco

INTERNATIONAL ROTARY RIG COUNT ROTARY RIGS RUNNING IN U.S. Monthly average
Monthly average % diff.
July 2010 June 2010 July 2009 STATE July June July July ‘09
Region Land Offshore Land Offshore Land Offshore and AREA 2010 2010 2009 July ‘10

CANADA 348 2 226 2 174 1 Alabama - Total 7 4 4 75.0


EUROPE 38 49 45 51 31 37 Land 7 4 3 133.3
Germany 4 1 4 1 6 0 Inland water 0 0 0 ...
Italy 5 1 4 1 2 0 Offshore 0 0 0 ...
Netherlands 2 6 2 6 1 3 Alaska - Total 6 8 5 20.0
Norway 0 15 0 17 0 17 Land 6 8 5 20.0
Poland 2 0 2 0 3 0 Offshore 0 0 0 ...
United Kingdom 2 21 2 20 1 15 Arkansas 39 39 45 –13.3
Others 19 6 21 6 19 3 California - Total 37 35 21 76.2
MIDDLE EAST* 240 44 228 45 226 33 Land 37 34 21 76.2
Abu Dhabi 8 3 8 3 8 4 Offshore 0 1 0 ...
Iran 55 19 55 19 57 10 Colorado 60 53 44 36.4
Oman 45 0 43 0 47 0 Florida 1 1 1 ...
Saudi Arabia 55 10 54 13 57 10 Kansas 16 17 19 –15.8
Syria 30 0 30 0 24 0 Kentucky 5 6 9 –44.4
Turkey 10 1 10 1 5 0 Louisiana - Total 180 185 133 35.3
Others 37 11 28 9 28 9 North - Land 138 139 81 70.4
AFRICA 120 46 125 35 104 21 South - Inl. water 13 13 8 62.5
Algeria 23 0 25 0 28 0 South - Land 16 17 11 45.5
Egypt 44 13 42 11 32 9 Offshore 13 16 34 –61.8
Libya 13 1 15 1 12 1 Michigan 0 0 0 ...
Nigeria 6 11 7 9 1 4 Mississippi 11 15 11 ...
Sudan 20 1 22 1 26 0 Montana 5 5 0 ...
Others 14 11 14 12 4 6 Nebraska 0 2 0 ...
LATIN AMERICA 309 78 314 74 268 83 Nevada 7 6 1 600.0
Argentina 81 0 80 0 46 1 New Mexico 69 65 41 68.3
Brazil 32 38 32 32 29 34 New York 1 1 2 –50.0
Colombia 43 0 40 0 28 0 North Dakota 123 115 41 200.0
Mexico 62 24 73 29 100 35 Ohio 6 6 8 –25.0
Venezuela 60 10 56 9 43 11 Oklahoma 128 125 80 60.0
Others 31 6 33 4 22 2 Pennsylvania 87 82 45 93.3
FAR EAST 166 123 162 127 156 109 South Dakota 1 1 1 ...
Australia 5 10 3 8 8 10 Tennessee 0 0 0 ...
China, offshore 0 26 0 28 0 26 Texas - Total 676 663 342 97.7
Offshore 2 3 2 ...
India 81 28 81 28 58 27
Inland water 0 0 0 ...
Indonesia 43 14 44 14 48 14
District 1 52 41 12 333.3
Malaysia 0 14 0 15 0 12 District 2 30 28 15 ...
Myanmar 1 0 2 0 3 1 District 3 46 53 29 58.6
Pakistan 17 0 18 0 21 0 District 4 44 48 29 51.7
Thailand 3 10 3 10 5 9 District 5 81 86 78 3.8
Vietnam 0 14 0 14 0 4 District 6 75 75 42 78.6
Others 16 7 9 10 13 6 District 7B 10 10 13 -23.1
Total 1,221 333 1,100 334 875 274 District 7C 53 52 16 231.3
*No data available for Iraq. Sources: Baker Hughes Inc. & M-I Swaco District 8 160 150 53 201.9
District 8A 26 25 9 188.9
District 9 33 31 18 83.3
INTERNATIONAL OFFSHORE RIGS District 10 65 62 25 160.0
Utah 27 26 16 68.8
US Gulf of Mexico Europe/Mediterranean Worldwide W. Virginia 25 25 21 19.0
July 2010 Mobile Platform* Mobile Platform* Mobile Platform* Wyoming 43 38 31 38.7
Others 12 4 10 20.0
Total rigs in fleet 122 51 106 108 762 298
year ago 114 54 107 107 731 296 US offshore total 15 20 36 –58.3
US grand total 1,572 1,527 918 71.2
Contracted rigs, 69 19 93 105 586 237
year ago 52 32 99 104 558 252 Source: Baker Hughes Inc. Note: Totals and subtotals may not add, due to rounding.
Rig utilization, %, 56.4 37.3 88.2 97.2 76.9 79.5
year ago 46.0 59.3 92.1 97.2 76.4 85.1
Source: Offshore Data Services’ Weekly Mobile Offshore Rig Count
*Updated quarterly. INTERNATIONAL GEOPHYSICAL ACTIVITY
Seismic crews working
U.S. GEOPHYSICAL ACTIVITY Regions Aug. 2010 July 2010 Aug. 2009 Regions Aug. 2010 July 2010 Aug. 2009
Seismic crews working Africa 69 70 70 Far East* 65 67 67
Canada 5 2 3 Middle East 33 33 32
Regions Aug. 2010 July 2010 Aug. 2009 Regions Aug. 2010 July 2010 Aug. 2009
CIS 47 47 46 Latin America 36 38 35
Rocky Mountains 8 9 6 Gulf Coast 10 11 10
Europe 29 29 33 United States 63 66 59
Mid-Continent 9 11 12 Offshore 13 12 9
Southwest 6 7 9 Others 17 16 13 Total 347 352 345
Source: IHS Energy
Total 63 66 59 *Includes China
Source: IHS Energy

26 SEPTEMBER 2010 World Oil


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ADVANCES IN
SPECIAL FOCUS: EXPLORATION

Alternative coverage analysis


method reduces infill shooting
Combined with steerable streamer technology, the use of Fresnel zone
binning has reduced infill surveys to single-digit cost percentages.
Paul Young, Fugro-Geoteam; and David Monk, Apache Corporation

Most marine 3D seismic surveys are acquired with infill to be generated at any desired location. The number of traces
ensure adequate subsurface coverage, especially in areas where contributing to a particular output location from pre-stack
seismic surveys are affected by adverse currents or suboptimal migration will vary with offset and time.
streamer feather angle matching. For a typical 3D seismic sur- Simple inspection of the migration impulse response for a
vey, infill shooting may account for 25% or more of the cost zero-offset trace shows that the sampling requirement chang-
of prime line seismic acquisition. Combining an alternative es with time. Furthermore, the size of the Fresnel zone also
method for assessing subsurface coverage with the use of the
latest lateral-control steerable streamer systems has allowed a
reduction of infill survey costs to less than 10% for a number
of recent surveys.
Fugro has incorporated steerable streamer technology
throughout its 3D seismic fleet, first on 3D vessels Geo At-
lantic and Geo Celtic and then on all other vessels in the com-
pany’s fleet. This technology has been used together with an
alternative coverage analysis method developed with Apache
Energy to reduce the cost of 3D seismic surveys without ad-
versely impacting seismic quality.
Over the last two years, the two companies have been
working closely on a number of proprietary surveys and a
large multiclient survey, which has led to the development of
software designed to minimize infill costs using the combina- Fig. 1. Fresnel zone comparison for different offsets.
tion of steerable streamers and Fresnel zone binning fold and
coverage assessment techniques.

ASSESSING ADEQUATE COVERAGE


Historically, it has become accepted that the adequacy of
the fold coverage in a 3D survey is assessed by sampling the
survey in “bins” and then examining how many traces (with
what offset distribution) fall into each of the bins. In marine
3D surveys, such binning analysis is commonly used in the
field to assess whether infill data is required.
The advent of steerable streamer systems has helped by
allowing deviation of streamers back toward their intended
position, but current systems cannot compensate for sig-
nificant feather variations. However, the dimensions of the
conventional bins are based on the assumption that the
traces within these bins will be stacked together. Large bins
may therefore lead to smearing of data and are not desirable.
Bins may be overlapped, or “flexed,” to accommodate miss-
ing traces within a bin. But such flex is generally small, as
large bins will lead to a greater smear of data associated with
dipping events.
Using today’s processing methods, it is unusual to stack
the traces within a specific bin and then perform a post-stack
Fig. 2. Bin coverage for a single offset, using a conventional
migration. The traces that are stacked are the traces from pre- bin approach (left) and Fresnel approach (right) for real data.
stack migration—either time or depth—and these traces can
World Oil SEPTEMBER 2010 29
SPECIAL FOCUS ADVANCES IN EXPLORATION

changes with offset for the far trace in


and with the band- the figure spans
width of the seis- nearly 2 km in the
mic signal. Figure inline direction and
1 shows the Fresnel over 0.5 km in the
zone for a single crossline direction.
horizon at different Pre-stack migra-
offsets. The size dif- tion will take the
ferences show that data from all the
use of a constant traces in this area
bin dimension with and combine these
only a small “flex” to form an out-
would not be the put at the desired
best decision. location. The cri-
In the past, teria for sampling
Fresnel zones have are now different
occasionally been from the common
used in seismic flex “binning” cri-
survey planning to teria. Conversely,
develop required the Fresnel zone
apertures or sam- defines the area of
pling relationships. the subsurface that
Fresnel zones are has been sampled
often computed us- by a single seis-
ing a zero-offset as- mic trace. If all
sumption and con- parts of a surface
stant velocity, but Fig. 3. The amplitude map when a) only prime data is processed, b) all available data are covered by the
in a practical sense, are processed (prime plus infill), and c) only prime data is processed but with a special Fresnel zones of
this is a poor rep- processing flow involving wavefield-consistent interpolation; and d) the difference multiple traces,
resentation of the plot. A common amplitude plot scale has been used for all four figures. then the surface
“area of influence” has been examined
of the Fresnel zone. everywhere. If the
The Fresnel zone concept has been well understood, but no Fresnel zones do not overlap on the surface, then there are
practical way had been identified to use this concept to guide some parts of the reflector that have not been sampled, and
seismic acquisition. they cannot be imaged correctly.
The concept of the Fresnel zone suggests an “area of influ- It is important that the Fresnel zone (and not the output
ence” around a ray; this area of influence can be described in bin) at any location has been adequately sampled. This sug-
terms of the travel time to a point in the subsurface and the gests several improvements that can be implemented in the
change in this travel time associated with one-fourth of the way that marine seismic is acquired. One of these would
wavelength. For a given reflection event in the subsurface, be to address coverage needs for shallow targets, or high-
seismic traces—which have reflection ray “points” within the resolution surveys. If the Fresnel zone for a certain offset
Fresnel zone—will contribute constructively to the output is smaller than the bin dimension (remember that the size
seismic trace at the center of the Fresnel zone when data is of the Fresnel zone decreases with higher seismic frequency
migrated. And, conversely, a trace with a ray “point” at the bandwidth), the subsurface will not be fully illuminated by
center of the Fresnel zone has actually sampled all points that offset. Furthermore, if that small Fresnel zone does not
on the reflection event within the Fresnel zone. Therefore, extend to the actual bin center, it will not be possible to
understanding the shape of Fresnel zones is required when interpolate toward the bin center, and it is well known that
assessing the adequacy of coverage in the 3D survey. In pre- imaging will suffer if pre-stack migration is performed using
stack migration, all of the traces within this area affect the an irregular input grid.
output trace at the center. If a second trace of that particular offset would be present
The shape of the first Fresnel zone is not a circle, but an in the bin, for instance from the acquisition of infill lines, cur-
ellipse that can be defined by its dimensions parallel and per- rent binning practice may select the trace nearest to the bin
pendicular to the shot receiver axis. For finite offsets, both center. However, as this trace may have been acquired with a
dimensions are larger than the zero-offset circle, and the el- different azimuth and under different conditions, the imaging
lipse is elongated along the shot receiver axis. For realistic ve- results for this offset often show some degradation.
locity regimes (e.g., where velocity increases with depth), the It follows that the best method of ensuring good shallow
ellipse gets bigger, and in some cases much bigger, than in the imaging is to acquire data such that a nearest-offset trace falls
constant-velocity situation. at the center of the bin. However, as mentioned above, this
Figure 1 shows Fresnel zones computed for an event at does not guarantee that the illumination is complete. Shooting
3,000-m depth for offsets of 150 m (bottom right), 2,550 m, along pre-plot source positions is more commonly associated
5,150 m and 7,550 m (top left). In the presence of a velocity with requirements for 4D or wide-azimuth 3D, where the in-
gradient, the finite offset Fresnel zone is considerably larger tent is to be able to repeat shot locations. In fact, it is likely to
than the straight ray equivalent. Note that the area of influence improve conventional 3D acquisition as well.
30 SEPTEMBER 2010 World Oil
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SPECIAL FOCUS ADVANCES IN EXPLORATION

the midpoint, we can enter the weight values associated with


the contributions that this trace will make to the output bins
from migration, since the trace energy will be spread across
many bins as part of the migration step. Figure 2 shows the
difference between conventional binning, based on simple
trace count, and Fresnel zone binning using the true am-
plitude contribution of the acquired traces according to the
Fresnel zone weights.
FZB software performs this analysis for all traces, concur-
rent with the acquisition, and the effective contribution to
each bin at each offset is computed and assessed for adequacy
of coverage. This can take into account specific target depths,
offsets used, frequency content of the seismic signal and angle
of incidence selection.
Figure 3 shows a comparison of amplitude maps along one
horizon for the different processing results. Figure 3a shows the
amplitudes for the conventionally processed volume of prime
data only. Stripes of amplitude anomalies are clearly visible,
mainly caused by low or zero folds for longer offsets (missing
infill). Figure 3b shows that the problems are resolved if all in-
fill lines are used. However, an almost identical result, shown
in Fig. 3c, can be achieved by using the prime data alone and
a wavefield-consistent processing route. The amplitudes in the
difference plot in Fig. 3d are at their largest around 18 dB
down on the horizon amplitude, and significantly smaller in
most places. As it is impossible to replicate the exact noise
conditions during acquisition by means of interpolation, it is
not surprising that the largest differences seem to be random
and concentrated around the areas where infill was acquired.
Evaluation of the amplitude difference map (equivalent to
evaluating FZB plots) shows that none of the acquired infill
lines, based on traditional fold-based coverage analysis, were
actually required. Reprocessing of the data set with various
combinations of infill lines shows that the optimal result was
achieved when the input data met the FZB threshold criteria
and the data were processed through a wavefield-consistent
processing route.
In this example, the infill assessment based on the FZB cri-
teria would have greatly reduced infill requirements (in fact,
no infill would have been necessary), demonstrating the FZB
method’s potential to reduce acquisition costs.
Fig. 4. Fresnel zone binning compared to traditional coverage
analysis. FZB analysis is shown for a) prime lines only, b) FZB IMPLEMENTATION
prime lines with suggested infill, and c) prime lines plus infill. The FZB analysis has been implemented in a user-friendly,
Conventional binning analysis is shown for d) prime lines only
and e) prime lines plus infill as suggested by FZB analysis.
powerful application that allows for the selection of param-
eters prior to commencement of the survey, such as depths of
the objective horizons, range of offsets, frequency spectra and
Sampling requirements for longer offsets or conventional velocity functions. Then, concurrent with its acquisition, the
target depths should be determined by adequate sampling of acquired seismic data is analyzed and aggregate Fresnel zone
the Fresnel zone (i.e., the trace requirements for input to mi- contributions of the traces acquired are created.
gration), and not by the dimensions of the bins’ output from Based on set criteria for allowable attenuation from the full
migration. In fact, relatively large holes in long-offset coverage Fresnel zone contribution, an infill program is devised. Of
can be accommodated if the Fresnel zones are still well sampled. course, the targeted effect of the planned infill program can
This leads to the concept of Fresnel zone binning (FZB). be analyzed immediately by including the P1/90 data of the
proposed infill into the integrated analysis.
FRESNEL ZONE BINNING An example of infill planning with FZB is provided in
If the 3D seismic survey targets are relatively well under- Fig. 4. Figure 4a shows the FZB analysis (longest offset) for
stood before the start of a survey, it is possible to determine a section of the survey with only prime line acquisition. The
the shape and size of the Fresnel zone for every trace as it is proposed infill tracks are illustrated in Fig. 4b, and Fig. 4c
acquired for particular target depths, as well as the change of shows the updated FZB plot after infill acquisition. Figures
the shape of the Fresnel zone with offset and the tolerance to 4d and 4e show conventional flex binning coverage plots
streamer position with offset. For a single trace, rather than before and after infill. Note that further infill would be re-
simply entering a “1” as the fold contribution to a single bin at quired to satisfy conventional binning specifications.
32 SEPTEMBER 2010 World Oil
SPECIAL FOCUS ADVANCES IN EXPLORATION

ADDED VALUE OF STREAMER STEERING zone. As the Fresnel zones may be large for deeper targets, it
Combined with the FZB analysis, steerable streamers can be is essential that high-quality algorithms, including the ability
positioned in a manner to optimize subsurface seismic cover- to interpolate multiple and conflicting dips, are used. Newly
age. After calculating the coverage tolerances for all offsets us- developed software based on the frequency reconstruction
ing the Fresnel zone analysis, the maximum lateral distance be- technique known as matching pursuit is used to construct the
tween adjacent streamers can be calculated along each streamer, regular seismic data in three or more dimensions.
and the lateral steering can assist in positioning the streamers to The principle is similar to Fourier-based regularization
maximize coverage. Separation variations at longer offsets are methods such as anti-leakage Fourier transform (ALFT) or
less critical than variations at shorter offsets, and the streamers projections onto convex sets (POCS), in which the seismic
are steered to minimize the impact of position changes. This data is iteratively projected to local Fourier function. The
can be utilized as part of the pre-planning for a survey, but ad- method assumes that in a small data window, seismic data
ditionally the ability to steer the streamers during acquisition contains mainly linear events. Therefore, each slice of tempo-
can further reduce infill based on Fresnel zone criteria. ral frequency in the frequency-wavenumber (f-k) domain is
Utilization of steerable birds has also proven successful for relatively sparse. In each analysis window, the probability of
4D purposes, and when applying new acquisition techniques. linear seismic events within a certain range of dip from avail-
Lateral steering has been used when shooting in turns, and able seismic data in that window is determined first.
two surveys of fan-mode acquisition have been executed. In A Fourier spectrum is constructed to fit with existing data
the latter case, the devices are used to create a larger separation and pre-calculated dip preferences. The method is capable of
in the tail of the streamers, which helps reduce the infill rate. interpolation across large gaps in coverage and may also inter-
This technique can be used in conjunction with Fresnel zone polate events with conflicting dip. The anti-aliasing procedure
binning as previously discussed. permits interpolation of steeply dipping seismic events such as
Other benefits of the lateral controllers include more ef- diffraction curves.
ficient equipment deployment and recovery, and safer work
boat operations because of improved streamer control. En- CONCLUSION
hanced streamer control also mitigates risks when working in Once the size of the Fresnel zone is understood, the re-
obstructed areas. quirements for coverage as a function of offset, angle of in-
cidence, frequency content and depth can be evaluated accu-
INTERPOLATION rately, assuming that pre-stack migration will form part of the
Prior to pre-stack migration, interpolation techniques are processing sequence for data. The same criteria can be used
used to construct a regular grid from traces within every Fresnel to set steering tolerances for streamers during acquisition, to
further minimize the amount of infill required in a marine
streamer survey.
At longer offsets and later times, the common binning pa-
rameters may be inappropriately small. It is relatively easy to
establish criteria for adequate distribution of sampling within
the Fresnel zone, and this can be used to guide acquisition,
particularly the requirement to acquire infill data in a marine
environment. With different tolerances resulting between
near and far offsets, steerable streamer technology can be used
to position the streamers in a manner to optimize coverage.
Finally, the use of high-quality interpolation algorithms is es-
sential to obtain the desired results. WO

THE AUTHORS
Paul Young has over 20 years of experience in ma-
rine seismic acquisition and has filled management
positions in both oil companies and seismic service
companies. After spending seven years in field po-
sitions throughout Southeast Asia, Mr. Young spent
four years in Singapore in business development
roles. In 2000 he moved to Perth, Australia, where he
has worked in numerous business development, op-
erational and HSE roles. Mr. Young is Vice President
in the Asia-Pacific region for Fugro-Geoteam.

David Monk is the Director of Geophysics at


Apache Corp., with responsibility for worldwide
seismic activity. Having completed a PhD in physics,
he worked on seismic crews in Nigeria for two years
and has subsequently been involved in seismic pro-
cessing and acquisition in most parts of the world.
Dr. Monk has received “best paper” awards from
the Society of Exploration Geophysicists (SEG) and
the Canadian Society of Exploration Geophysicists,
he was the first Vice President of SEG in 2006.

34 SEPTEMBER 2010 World Oil


ADVANCES IN
SPECIAL FOCUS: EXPLORATION

Challenging the ‘missing section


equals normal fault’ paradigm
Reinterpretation of missing sections has resulted in downward reserve
revision, location of a bypassed pay zone, a new pressure support scheme
and a major discovery—each with significant monetary implications.
Jean-Yves D. Chatellier, Talisman; and Maria Eugenia Rueda, Statoil

In structurally complex areas, seismic interpretation can be During the drilling and development of the block, miss-
misled by well data wrongly interpreted. A common approach ing sections were observed in nine wells and interpreted as
in the oil industry privileges well data in a seismic interpreta- normal faults. (One questionable repeat section was neverthe-
tion. A major problem arises when an interpretation is treated less found in one well in the northeastern part of the field.)
as data, such as when a normal fault is assumed to account for A water injection scheme was then designed to maintain the
any missing section observed in the data. reservoir pressure, and wells were drilled to the west, downdip
This article will present a series of examples, mostly in Vene- from the producing wells, Fig. 3.
zuela, from various structural settings in which missing sections Reservoir pressure had been declining despite water injec-
cannot be attributed to normal faulting. Tools and key observa- tion, which therefore seemed to be totally inefficient. At the
tions will be presented that can easily and quickly demonstrate time, there was no 3D seismic on the VLA-31 Block. The ge-
the inadequacy of some normal fault interpretations. ology was revisited in great detail; the positions of all of the
A first step before any hypothetical geological model should previously interpreted faults were confirmed, and no new
be to make sure that the missing section is not linked to a
simple case of geometry between a fault and the borehole tra- Well Well
jectory, Fig. 1. The remainder of the article will focus on four
main types of geological occurrences where missing sections
are not associated with normal faulting. Hanging wall

SAME LEVEL IN NEIGHBORING WELLS Footwall


Probably the most common and most easily recognizable
normal fault misinterpretation is when there has been some
synsedimentary tectonic activity; one key observation in such Hanging wall
cases is the existence of missing sections laterally equivalent to Footwall
massive blocky sands. Log facies maps are very effective at iden-
tifying such occurrences because large-scale rhombic patterns
are commonly observed; however, a fairly large number of wells
are needed to make a meaningful map. The missing sections Fig. 1. Examples of cases in which the geometry of the
are found on horst blocks, whereas the thickest and best sands borehole with respect to a fault could be responsible
for misinterpretation of the fault type: a missing section
are found at the very edges of these blocks. The sands are com- associated with a reverse fault (left) and a repeat section
monly blocky (identical gamma ray values), indicating a rapid associated with a normal fault (right).
aggrading sedimentation. Paleosoils are sometimes associated
with this kind of missing sections. Figure 2 shows an example
from the Oligocene in Venezuela’s El Furrial Field.1
The same pattern of missing sections and massive blocky
sands is commonly found in neighboring fields. Misinterpre-
tation of this type of missing section often leads to an inad-
equate development scheme aimed at sand units that do not
exist and to overestimation of hydrocarbon reserves, as the
sands are thin or not present on the horst blocks.

STRIKE-SLIP SETTINGS
Missing sections in strike-slip settings will be illustrated by a
historical review of the VLA-31 Block from Venezuela’s Lama Fig. 2. Cross-section of Oligocene sands in El Furrial Field
showing a missing section associated with synsedimentary
Field. The block is limited to the east by the famous Icotea Fault, tectonic activity.
a major strike-slip fault in the middle of Lake Maracaibo.
World Oil SEPTEMBER 2010 35
SPECIAL FOCUS ADVANCES IN EXPLORATION

found in every well and was repeated in


each well where missing sections had
been previously interpreted. This ubiqui-
tous unit had been interpreted as a tem-
pestite (storm deposit). The second piece
of the puzzle was the realization that the
sequence overlying this storm deposit was
either coarsening upward or fining up-
ward and corresponded to either a bar or
a channel; both facies are nearly coeval,
having bars locally cut by the channels.
N
Geological and sedimentological stud-
ies indicated an average displacement of
Icotea fault 1 km along the newly identified faults.
The geostatistical modeling confirmed
the relative size of the lateral shift of fa-
cies.5 These faults were thus reinterpreted
as reverse faults with some oblique slip
component. The interpretation of a Rie-
del shear system was confirmed by a new-
ly acquired 3D seismic survey.
Fig. 5. Map view of the new
The repeated units had not been rec-
Fig. 3. Map view showing 41 producing interpretation of the missing sections ognized until this study because the facies
and six injection wells, along with in the VLA-31 Block, with Misoa C4 of the repeated section (above and below
the original interpretation of missing sands. The newly interpreted faults are the fault) were from different sedimen-
sections in the strike-slip setting of the roughly north–south, a 90° shift from tary environments and had very different
VLA-31 Block in Lama Field. the original interpretation.
gamma-ray characteristics (coarsening up
versus fining up).
The newly interpreted faults are now
more or less north–south, a 90° shift
from the original interpretation, Fig. 5.
As a consequence, the pressure support
scheme had to be revised, because the
original water injection wells were sepa-
rated from the producing reservoirs by
large sealing faults.

AVERAGE-ANGLE FAULTS
Paucity of wells can lead to mistakes in
fault interpretations. Whereas any three
fault cutout points will create a perfect
fault plane, the link between these points
is totally hypothetical; however, the map
Fig. 4. Contour maps of three major reverse faults constructed with abnormal well that is generated using the fault throw
termination data only. values may indicate if these points are
indeed on a single fault plane. Thus, at
least four wells are needed to define a reli-
repeat section was found. However, a multiple Bischke plot able plane, but in order to propose such a plane, the geolo-
analysis (MBPA) on all the wells indicated that these cutouts gist would need to have good 3D seismic and 3D visualiza-
could not be attributed to normal faults.2–3 tion software, or would need to have spent time studying the
The first step toward finding a solution came from the ob- contour maps. In an example from Venezuela’s Santa Barbara
servation that 29 out of 53 wells were stopped short because Field, the simple analysis of the fault cutouts from a contour
of drilling mechanical problems. A 3D display of all of these map can provide the solution. (Contour maps are in every ge-
abnormal total depths revealed the existence of three well- ologist’s tool box.)
defined planes, Fig. 4. A further integration of all the data A problem identified in the hydrocarbon mapping of one
indicated that all of the fault cutouts observed in the wells area of Santa Barbara Field required a revisitation of the ex-
were on these three newly interpreted planes. The geometry isting fault interpretation, which consisted of five individual
of these planes with respect to the Icotea fault (to the east) is normal faults in five neighboring wells.
indicative of synthetic Riedel shear-type faults associated with Each well had only one interpreted fault; the contour map
a major strike-slip fault. of the fault cutout revealed a perfect plane passing through
The new interpretation was validated by sedimentology4 these points, Fig. 6. The dip of the fault was 43°, an unusual
and by geostatistical methods.5 The crucial first piece of the angle for either a normal fault or a reverse fault. The fault dip
puzzle was the identification of a thin, blocky sand that was direction was in line with the regional compressive stress of the
36 SEPTEMBER 2010 World Oil
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SPECIAL FOCUS ADVANCES IN EXPLORATION

angle thrust faults (mostly low-angle backthrusts). They are


not commonly identified, though they arguably should be the
easiest to spot since they invoke stratigraphic problems at very
similar subsea depths and even sometimes at the exact same
subsea depth.
This type of missing section will be discussed using an ex-
ample from the northwestern part of Santa Barbara Field. The
most obvious and most important geological observation in
this case was the enormous missing section that was seen in
two wells: up to 2,000 ft of missing stratigraphy. In fact, be-
cause the dipmeter in well SBC-90 indicated a 60° dip in the
footwall, the missing section (fault throw) could have been
close to 4,000 ft in length.
Figure 8 provides various bird’s-eye views of the major fault
that was interpreted. Note that all the stratigraphy was done
by the same geologist for consistency’s sake; he identified one
fault in every well except for one. Prior to this study, no fault
planes of any kind had been proposed despite the numerous
studies and interpretations by internal and external structural
geology groups.
Fig. 6. Missing sections on a reactivated reverse fault in Santa
The wells and their respective faults can be grouped into three
Barbara Block 1: a) projected cross-section showing a fault categories: the ones with very large missing sections (north of
plane connecting various fault cutouts; b) fault plane contour the dotted line in the large lower map of Fig. 8), the ones with
map of the same plane (note the 43° dip and the obliquity with small missing sections (blue dots on the map with a fault throw
the overlying strata). between 50 and 250 ft), and the ones with repeat sections (red
dots). Whereas the hydrocarbon column in Santa Barbara Field
starts at 12,500 ft and locally can be found down to 20,000 ft,
the major faults in the area of interest are all around 15,000 ft
subsea. This narrow depth range led to the hypothesis of one
single fault plane; the idea was further supported by repeat for-
mation test (RFT) pressure data, Fig. 9a. The abnormally high
pressure values and the backward trend below these indicate a
structurally damaged zone that would have been induced by a
backthrusting/detachment mechanism.
Fig. 7. Simple model based on the Santa Barbara example. The cross-section in Fig. 9b summarizes some of the most
The dip of the fault is 43° and the dip of the overlying beds is relevant geometric elements and the lateral variation in fault
14° to the northeast. throws. The following elements have been crucial in the de-
velopment of the proposed solution. First, there were enough
wells to understand the complexity of the footwall below the
area, but it was oblique with respect to all of the sedimentary hypothetical fault plane (bird’s-eye view). The second element
layers of the hanging wall. That discrepancy is commonly in- was the gradual change from 260 ft to 50 ft missing; the well
dicative of a reactivation of a pre-existing fault invoking some with no apparent fault is in line with this gradual change in
oblique slip. Figure 7 summarizes the existence of missing sec- fault throw. Third, the two wells with the same amount of
tions associated with oblique slip (simple strike-slip motion repeated section (250 ft) offered some support for the fault-
has been used in the diagram for simplicity’s sake). throw contour exercise. Finally, the well with a repeated sec-
Whereas each of the previous infill wells had been produc- tion of 510 ft was a troublesome outlier, and it had been sug-
ing oil at a rate of about 2,500 bpd, a new infill well (SBC-116) gested that this well should be omitted from the study. In fact,
was proposed and drilled based on the new geological model. this well provided the final clue pointing to a well-behaved
This new well matched exactly the prognosis for all of the lay- fold with a massive flank exhibiting the same geometry above
ers from either the hanging wall or the footwall; more impor- and below the backthrust plane. The reason for the nearly
tantly, it produced 8,000 bopd, since it was tapping a virgin constant fault throw relates to the lack of dip change between
reservoir compartment. the footwall and the hanging wall.
Such faults with “in-between” dip angles are commonly Early in the study, it was determined that a large part of
missed in a seismic interpretation, but they may exhibit an in- the field was missing, and the search was focused toward the
teresting seismic signature: High amplitude that is sometimes south of Santa Barbara Field because the thrusting came from
found below such reactivated fault planes is a feature of trapped the north. The new interpretation of the fault as a single fault
hydrocarbons below a sealing fault. The same kind of fault has plane indicated that the missing klippe had moved to the
been identified in the eastern part of all three main fields of the north—against the thrusting direction. This is in line with
El Furrial trend (Furrial, Carito and Santa Barbara). the new vision of the area that locates the field near a major
triangle zone—Tacata Field to the west. A very large hydro-
SIMILAR SUBSEA DEPTH carbon-filled extension of Santa Barbara Field has, thus, been
The most commonly overlooked structural pattern linked discovered. A seismic anomaly that was previously thought to
to missing sections relates to detachment faults and very low- be due to a velocity artifact was in fact real.
38 SEPTEMBER 2010 World Oil
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Answers for energy.


SPECIAL FOCUS ADVANCES IN EXPLORATION

1,067,600 16,415.5 ft
Fault cut-out map
15,235.4 ft
15,362.5 ft
1,067,200
13,987.3 ft 15,368 ft

15,223 ft
14,960.8 ft
1,066,800 14,972 ft
Top Naricual 15,170 ft
at 14,970 ft

416,250 417,500 418,750 420,000

1,067,600
Repetitions

1,067,200
250 SBC-90
-2,000 -1,600
-50 Missings sections
1,066,800
0 -135
-260 1 km
No fault recognized

416,250 417,500 418,750 420,000


Fig. 9. Engineering evidence of a detachment plane and
Fig. 8. A series of maps providing bird’s-eye views of a the final geological model: a) repeat formation test data
major fault plane linking all of the faults observed in the characteristic of isolated compartments created by a
northwestern part of Santa Barbara Field. In the top map, note detachment at a vertical depth of 14,850 ft; b) a northeast-
the very high similarity of depth of fault cutouts: All points are to-southeast cross-section outlining the tectonic klippe that
close to 14,970 ft or between 15,100 and 15,300 ft, with the was transported toward the northwest (note the fault throw
only variant being the fault in PIC-01. gradual change within the klippe).

2
CONCLUSIONS Sanchez, R., Chatellier, J-Y., de Sifontes, R., Parra, N. and P. Muñoz, “Multiple Bischke Plots Analysis, a
powerful method to distinguish between tectonic or sedimentary complexity and miscorrelations; method-
Missing sections are usually associated with normal fault- ology and examples from Venezuelan oil fields,” Memorias del Primer Congreso Latinoamericano de Sedimen-
tología, Tomo II, Venezuelan Society of Geologists, November 1997, pp. 257–264.
ing, but well-defined counterexamples do exist, and in fact are 3 Chatellier, J-Y and C. Porras, “The multiple Bischke plot analysis, a simple and powerful graphic tool for
much more common than thought. Four types of such occur- 4
integrated stratigraphic studies,” AAPG Search and Discovery Article 40110, 2004.
Chatellier, J-Y., de Sifontes, R., Mijares, O. and P. Muñoz, “Geological and production problems
rences have been described, three of which invoke lateral glid- solved by recognizing the strike slip component on reverse faults, VLA-31, Lake Maracaibo, Venezu-
ela,” SPE 56558 presented at the SPE Annual Technical Conference and Exhibition, Houston, Oct.
ing along a reverse fault, a low-angle thrust or a detachment. 3–6, 1999.
Visualization in 3D of the fault cutouts of a few wells is 5 Porjesz, R., Chatellier, J-Y., Sanchez, R., Sifontes R. and P. Muñoz P., “Geostatistical methods to validate
and choose between sedimentological and structural interpretations in VLA-31 of Block 1, Lake Mara-
the most effective and quickest way to identify problematic caibo,” Memorias del Primer Congreso Latinoamericano de Sedimentología, Tomo II, Venezuelan Society of
structural interpretations, especially when the fault plane cor- Geologists, November 1997, pp. 181–190.

responds to a detachment or to a low-angle backthrust. Some


of the flags that need to be kept in mind in any structural
interpretation are fault cutouts at the same stratigraphic level THE AUTHORS
and fault cutouts at similar subsea depths. Hydrocarbon col-
Jean-Yves Chatellier has been in the oil industry
umn problems or enigmatic pressures are secondary types of since 1980, with a focus on multidisciplinary inte-
evidence that can help confirm or reject any proposed inter- gration and data mining. He holds a PhD in tecton-
pretation. They can also push the geologist to a review of a ics from Pierre and Marie Curie University in Paris,
structural model. which he earned after receiving degrees at the
University of Lille and the University of Calgary. Dr.
The examples described here have been linked to a re- Chatellier worked for Elf Aquitaine, Petroconsult-
serve revision, a large bypassed pay zone, a new pressure ants and Shell, and was Senior Geology Advisor for
support scheme and a new major discovery. The monetary PDVSA in Venezuela for seven years before mov-
implication in each of these cases is big, highlighting the ing to Canada to work as a consultant. He is now a
Senior Geoscientist for Talisman Energy.
importance of challenging the “missing section equals nor-
mal fault” paradigm. WO Maria Eugenia Rueda has 12 years of experience
in the oil industry. She earned a BSc degree in geo-
ACKNOWLEDGMENTS physics from Simon Bolivar University in Venezuela
This article was prepared in part from AAPG 727472 presented at the AAPG and an MSc degree in petroleum geology from the
Annual Convention held in New Orleans, April 11–15, 2010. The authors thank University of Aberdeen in Scotland. She began
PDVSA Oriente and PDVSA Intevep for permission to present these findings. working for PDVSA in 1998 as a Seismic Interpret-
er and spent the next five years working on differ-
ent oil production fields. She has been working for
LITERATURE CITED
1
Statoil for the last six years, first as a Production
Uroza, C., “The stratigraphical significance of the paleosoil levels in the Oligocene of the Furrial Field,
Northern Monagas, Maturin sub-basin, Venezuela,” core workshop presented at the Virtual Sedimentol- Geophysicist in the North Sea and now in geomo-
ogy Congress, February 2002. deling focused on Statoil international assets.

40 SEPTEMBER 2010 World Oil


DRILLING

The current state of PDC bit technology


Part 1 of 3: Development and application of polycrystalline diamond compact
bits have overcome complex challenges from the difficulty of reliably mounting
PDC cutters in bit bodies to accelerated thermal wear.
Federico Bellin, Alfazazi Dourfaye, William King and Mike Thigpen, Varel International

Polycrystalline diamond compact (PDC) cutters and bits EARLY TECHNICAL CHALLENGES
have been a significant contributor to the greatly improved In the three decades since 1980, the development and ap-
efficiencies and economics of oil and gas drilling over the last plication of PDC bits has moved forward in steps that sequen-
30 years. This article—the first of a series of three on the evo- tially overcame the most immediate challenges of the time.
lution, current state of the art and long-term outlook for this The first difficulty was reliably mounting PDC cutters in bit
technology that has revolutionized the drilling industry—will bodies. Brazing techniques and practice of the day frequent-
cover the technology’s early commercial history and technical ly led to debilitating cutter loss and failed runs. Post-mount
challenges, and will address the major issues encountered in press-fit cutters that were deployed in steel-body bits were
PDC cutter manufacturing. prone to fracture breakage of the post at the mounting point
and to loss through erosion of the steel bit body. Improved
ADVENT OF PDC TECHNOLOGY brazing and mounting pockets provided solutions.
Polycrystalline diamond compact cutters, referred to at Early PDC application guidelines required oil-based drill-
the time by the trade name Stratapax, were first developed by ing fluids, especially in shales, limiting the products’ mar-
General Electric in 1973. They utilized GE’s earlier invention, ket potential. Bladed bit designs with deeper junk slots and
monocrystalline manmade diamond, which was reloaded into greater open face volume combined with improved jet nozzle
a pressure cell with a tungsten carbide substrate and re-pressed hydraulics experience opened up economic applications in
to produce a compact of 13-mm diameter and 3.3-mm length water-based fluids as well.
that incorporated a 0.5-mm-thick diamond table. In the press
cycle, cobalt in the substrate would sweep into the diamond Mitigation of bit whirl. The next major hurdle was over-
crystals and act as a catalyst to produce diamond-to-diamond coming the effects of impact damage to the PDC cutter. This
bonds resulting in the creation of a polycrystalline diamond type of damage was typically manifested by diamond table de-
table bonded to the tungsten carbide substrate. GE mounted lamination from the cutter substrate, escalating to cracking or
the new cutting elements onto longer tungsten carbide cyl- breakage of cutter substrates, and frequently culminating in
inders, or alternatively onto tungsten carbide posts, and set gross breakage of cutter pockets and bit blades.
about marketing the capabilities of PDC through the commis- The initial solution to this problem was the develop-
sioning of test bit production for lab and field testing. ment of non-planar diamond-to-substrate interfaces. These
PDC drill bits first found very limited commercial applica- consisted of grooves and other patterns on the face of the
tions in oil and gas drilling in the late 1970s. Early areas of suc- tungsten carbide substrate that allowed for a transition zone
cess included South Texas and the North Sea. Dr. William C. between the extremely stiff diamond table and the somewhat
Maurer’s 1980 text Advanced Drilling Techniques included an more flexible substrate. These interfaces resulted in reduced
entire chapter titled “Stratapax bits” on PDC cutters and bits diamond table delamination.
that summarized the state of the art for this new cutting element At this stage of development, PDC bits had increased
and its potential for drilling. The concluding paragraph of the their market presence to about 15% of all footage drilled
chapter reads as follows: “Tests to date indicate that STRATA- and were considered by many to have neared the peak of
PAX bits have potential for significantly reducing drilling costs their potential development. A major advancement, however,
in the mining, geothermal, and petroleum industries. Improved was made by Amoco’s recognition of the phenomenon of “bit
STRATAPAX bits would allow increased use of high speed drill- whirl” in the late 1980s. This self-regenerating off-center rota-
ing motors which would further increase drilling rate and re- tion condition caused PDC drill bits to experience high lateral
duce drilling costs. Because of this high potential payout, R&D forces that were responsible for much of the run-ending impact
on STRATAPAX bits should be significantly increased.” damage seen on many dull bits, especially where harder tran-
Research and development expenditures indeed followed, sitional layers were encountered in otherwise PDC-drillable
including further efforts by GE. In addition, the traditional rock columns. Over the next several years, the PDC bit design
natural diamond and roller-cone drill bit companies increas- community developed technologies and methods to mitigate
ingly devoted efforts to the commercial application of PDC bit whirl, including force balancing, blade asymmetry, blade
in drilling. They were joined by startup PDC bit companies and gage spiraling, cutter tracking, smooth gage configura-
including Davis & Hicks and Stratabit. Even with all the early tions and penetration limiters.
focus given to PDC bits, by 1982 they still were responsible These developments increased the potential for the econom-
for less than 2% of all footage drilled. ic application of PDC bits and drove the next development:
World Oil SEPTEMBER 2010 41
DRILLING

improved rock analysis tools to better program and apply PDC press. Other technologies exist, but their use is limited to re-
bits. Predictive lithology analysis coupled with prescriptive op- search and development, where very high pressures and temper-
erating parameter plans increased the efficiency and economic atures are achieved on tiny samples mainly for geology studies.
success rate of PDC bits. By the late 1990s, PDC bits account- The belt press concept was the first, developed in the 1950s
ed for about 45% of all footage drilled in the oil field. when GE managed to grow diamond crystals for the first time
in history, Fig. 1. Modern systems are not too different from
Resistance to abrasive wear. With earlier challenges in- the initial 1954 design; the main improvements consist of
cluding bit balling, cutter loss, impact damage and improper changes in the cell size increment and the development of
programing all mitigated, the next challenge was to improve HPHT cell materials with better properties and consistency.
the attribute most sought after in diamond, the resistance to Usually, the two conical anvils and the die are made of hard
abrasive wear. PDC cutters were subject to thermal damage metal such as tungsten carbide-cobalt (WC-Co), while the
and accelerated wear at the cutting tip, due in large part to the binding rings, which are mounted with increasing mechanical
residual cobalt catalyst remaining in the interstitial matrix of interference, are made of high-strength steel.
the cutters’ polycrystalline diamond face. By reducing the co- A load is applied axially to the top and bottom anvils, which
balt content in the outermost layer of the diamond table, the are pushed inward against the high-pressure cell placed inside
cutters’ abrasion resistance and thermal stability were signifi- the die. The cell’s ceramic material is squeezed out into the gap
cantly improved, allowing PDC bits to compete economically between the die and the anvil flank surfaces, providing a seal
with roller-cone bits in even more applications. against the increased pressure within the cell. An electric current
In 2010, PDC bits account for an astounding 65% of foot- is then flowed through a graphite heater to raise the temperature
age drilled in oil and gas applications and still do not appear to of the inner portion of the cell to begin the sintering process.
have peaked in their development. More research than ever is Cubic press technology was originally developed as an al-
going into PDC bits, and especially into PDC cutters. ternative method of generating the diamond synthesis condi-
tions. The cell has a cubic shape, and six hard metal anvils are
PDC MATERIALS AND PROCESSING pushed against the six cube faces, Fig. 2. In this type of press,
Polycrystalline diamond compacts are produced by sinter- also, the edges of the ceramic material are squeezed out into
ing diamond grit with a catalyst in an ultra-high-pressure and the gaps between the anvil faces, providing the sealing effect
high-temperature process. PDCs are among the most rigid of in the same way the belt press does. Again, force is applied and
all diamond tool materials. They exist in various structures and the temperature altered to begin diamond sintering.
shapes, but generally for oilfield drill bits, a layer of polycrystal- When designing and operating an HPHT system, the chal-
line diamond is atop a cylindrical tungsten carbide substrate. lenge is to reach the 800,000 psi and 2,600°F required for sin-
tering while maximizing the life expectancy of the expensive
Making the diamond. Since GE manufactured the first hard metal tools used as anvils and dies. PCD and synthetic
manmade diamond in 1954, the technology has spread around diamond manufacturers are constantly striving to improve
the world. Increasingly large high-pressure/high-temperature the performance and the cost-effectiveness of their HPHT
(HPHT) tools have been developed. Even so, the concepts and systems, so more extreme sintering conditions can deliver the
even the materials used to make the HPHT cells are basically next generation of high-performance drilling products.
the same. The two main press technologies currently used to
produce virtually all synthetic diamond powder and sintered Pressure. In traditional PCD manufacturing, pressure and
polycrystalline diamond (PCD) are the belt press and the cubic temperature are two critical variables due to their importance

Fig. 1. The cutaway diagram of the original GE belt press. Fig. 2. A modern cubic press. Courtesy of US Synthetic.

42 SEPTEMBER 2010 World Oil


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DRILLING

in determining the final properties of the sintered diamond every 100°F temperature increase requires a pressure increase of
product and also for the technical challenges involved in de- 14,500 psi to remain in the diamond stable range. It is also clear
signing the HPHT apparatus. that the need for a fast reaction (and, thus, high temperature)
At atmospheric pressure, diamond is not in a thermodynam- is in conflict with the manufacturing necessity of working at
ically stable phase, but graphite is. The fact that diamonds are lower pressures to extend the life of the high-pressure tools.
not spontaneously converting to black carbon at room pressure Usually the diamond powder sintering process consists of
and temperature is due to the fact that the speed of the reaction two steps. First, pressure is raised to its nominal level with little
is virtually zero. If the temperature surpasses 2,200°F, however, or no heating. During this stage, all the crystals are being pushed
the reaction pace will increase, leading to the spontaneous con- against each other with increasing force. Many diamond par-
version of diamond to graphite. To make diamond, or to sinter ticles are sliding relative to each other and many are cracking
it, it is necessary for the conditions to support the thermody- into two or more fragments with the overall effect of increasing
namically stable phase of diamond rather than graphite. In other the powder apparent density. The powder crushing caused by
words, we need to increase pressure together with temperature the pressure increase can be easily quantified by measuring the
to speed up the synthesis, or bonding, process. Figure 3 shows particle size distribution before and after a full-pressure cold
the graphite-diamond equilibrium curve, according to which run, Fig. 4. Interestingly, a coarser powder presents a higher
degree of crushing than a finer one. This fact can be easily ex-
plained in terms of average number of contact points per unit
100 volume (much higher for fine powders), thus lower contact
stress and lower probability for a small particle to fail.
90 Second, when the crushed and compacted powder is under
full pressure, the temperature is raised to its nominal value.
80 The diamond powder is usually packed against a cobalt (WC-
Diamond Co) substrate, which is the source of the catalyst metal that
70 promotes the sintering process. When the cobalt reaches its
Extrapolated melting temperature of 2,615°F at 841,200 psi, it’s instanta-
60 neously squeezed into the open porosity left in the layer of
Pressure, katm

compacted diamond powder. At this point, the sintering pro-


50 cess takes place through a mechanism of carbon dissolution
Graphite and precipitation—the driving force being the reduction of
40 the overall internal energy. Technically, this process is defined
as a pressure-assisted liquid-phase sintering. The driving force
30 for the densification under an external pressure is determined
Calculated by the pressure itself and also by the contact area relative to
20 the cross-sectional area of the particles. The reaction speed is
proportional to the temperature and to the average effective
10 pressure P*, which is the actual contact pressure between par-
ticles, as expressed in the equation:
0
0 500 1,000 1,500 2,000 2,500 3,000 3,500 log(d / dt)  Dl P * /(RT )
Temperature, K
where  is the powder apparent density, Dl is the carbon dif-
Fig. 3. The graphite-diamond equilibrium curve. fusivity in the molten metal catalyst, R is the ideal gas constant
and T is the temperature. As the equation shows, the sintering
process is faster if we increase both the contact pressure and
the temperature. The contact pressure P* can be expressed as:
40–60
P*  (4a 2 / (Zx 2 ))  Pappl

3–6 where a is the average particle size, x is the radius of the con-
tact area between two spherical particles, Z is the number of
surrounding particles and Pappl is the external pressure applied
Grade, μm

4–8
to the system. Clearly, smaller grain size and better packing
Sintered diamond compact result in lower contact pressure; thus, when sintering PCD
10–15 grades with small average grain sizes, higher pressures and
Started diamond powder
temperatures are usually required.
22–36
Grain size. A single diamond crystal is extremely hard and has
40–60 a very high wear abrasion resistance and thermal stability, but it
is a highly anisotropic material: Its properties are different de-
0 10 20 30 40 50 60 70 pending on the plane in which they are measured. This allows
Grain size, μm the natural gemstones to be cut along specific “cleavage” planes
Adapted from Uehara, K. and S. Yamaya, “High pressure sintering
of diamond by cobalt infiltration,” in Science and Technology of where the energy required to split the crystal is at its minimum.
New Diamond, 1990, pp. 203–209. In a diamond sintered compound, all the weak planes are ran-
Fig. 4. Grade-to-grain size chart.
domly oriented so, at a macroscopic scale, the material will be-
have isotropically with improved impact strength.
44 SEPTEMBER 2010 World Oil
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DRILLING

When designing a novel PCD grade for drilling applica- wheels, loose diamond powder). The two main catalytic sys-
tions, it is possible to mix together diamond powders with tems used for the diamond synthesis are based on cobalt and
different average particle sizes and dimensional statistical on an iron-nickel alloy.
distributions. As a rule of thumb, it can be assumed that the The industrial diamond powder available on the market has
smaller the size of the crystals sintered together, the higher an extremely wide quality range. The micronized powders used
the wear abrasion resistance—at the expense of lower impact in the sintering process are usually made by crushing coarser
strength. The opposite is true when the diamond powder ones, so the quality of the initial industrial powder affects that
recipe includes coarser starting powders even if, according to of the shear cutter feedstock crystals. Depending on the press
some studies, increasing the average grain size above 50 μm cycle parameters (mainly pressure and temperature), crystals
doesn’t significantly improve PCD toughness. The lower limit can be grown with different shapes (e.g., cubic rather than octa-
in terms of powder size is set by manufacturing issues that can hedral). Furthermore, if the crystals are growing too fast within
be summarized as a) increasingly high pressures required to the molten catalyst bath, it is possible to find metal inclusions
consistently sinter the tiny diamond crystals and b) difficulties buried deep inside the crystal at the end of the cycle.
in controlling the grain growth during the process. Other quality issues concern the diamond powder extrac-
It is worth mentioning the importance of the particle tion and cleaning process from the solidified alloy catalyst in
size distribution besides the crystals’ average grain size. Mix- which synthesis took place. Usually this is done by dissolving
ing particles with a wide range of dimensions is important the metal in a hot bath of hydrochloric and nitric acid, then
to achieve a good degree of powder packing: Minimizing the rinsing and cleaning to remove any residue left by the previous
empty spaces between crystals favors a good sintering pro- acid dissolution step. If this process is not performed thor-
cess during the HPHT cycle, delivering a PCD with superior oughly, the diamond powder surface will be contaminated and
toughness and wear abrasion resistance. A lot of research and the sintering process will not be as effective, leading to PCD
development resources are dedicated to the development of performance and quality issues.
new diamond powder recipes with the objective of maximiz-
ing both wear abrasion and impact strength. NEXT INSTALLMENT
Part 2 of this series will present an extensive discussion of
Carbide interface. The interface between the sintered dia- PDC cutter leaching, including the advantages of leaching and
mond table (PCD) and the WC-Co substrate is a critical fea- how the effects of a leached diamond layer can be modeled.
ture of a shear cutter: Not only does it have to provide the nec- Also, the testing and qualification processes for PDC cutters
essary strength so the insert can manage the static and dynamic will be reviewed in depth, including both destructive and non-
shear loads that otherwise would cause the diamond table to destructive testing methods. WO
delaminate, but it also has to handle the residual stresses that
arise within both the substrate and the PCD as a consequence ACKNOWLEDGMENTS
of the HPHT sintering process. To accomplish this objective, The authors would like to thank Varel International for permission to publish
it is a common practice to design special non-planar interfaces this article series. Thanks also to Diamond Innovations, US Synthetic, Dennis
Tool, the Paris School of Mines, the University of Trento, Mike Reese, Crystal
(NPIs) that increase the amount of available carbide surface to Montanez and Brandi Williamson for their efforts in developing the series.
which the diamond table can attach. Residual stresses are gen-
erated during the sintering process—more specifically, during
the cooling stage when the PCD is already fully sintered. The THE AUTHORS
thermal expansion coefficient mismatch between the PCD Federico Bellin is a Senior Technology Engineer for Varel International.
layer and the substrate causes the carbide to shrink more than He has 12 years’ experience in PDC cutter and insert design and is highly
the top diamond table, forcing it to bend outward. experienced in HPHT technology. Mr. Bellin has worked both in Europe
and the US cooperating with R&D institutions worldwide to develop
The tensile state of stress within the diamond becomes new materials and new designs for ultra-HPHT systems. He earned
worse as its thickness increases, leading in some instances to a master’s degree in materials science in 1997 from the University of
a spontaneous delamination of the top layer. Extensive use Trento, Italy.
of finite-element analysis tools is required to simulate the re-
Alfazazi Dourfaye is the Manager of Technology Development for
sidual stresses’ field distribution for different combinations of Varel International. He has 20 years of experience in PDC cutter and
diamond layer thicknesses and different interface geometries. bit technology including testing development, bit applications and en-
It is a good practice to avoid the repetition of regular geomet- gineering, and software development. Dr. Dourfaye has developed a
ric patterns, and instead to resort to a random distribution of thermal mechanical model of PDC cutter wear and a simulator of PDC
bit performance monitoring with cutter wear. He graduated from the
geometric features with varying shapes and dimensions. Many Alès School of Mines in 1990 and earned his PhD at the Paris School
NPI designs have been tested over the years, and many varia- of Mines in 1995.
tions are available.
William King is the Director of Marketing and Intellectual Property for
Varel International. He has 29 years of experience in the drill bit industry,
Grit quality. Commercially available PCD material composi- including roles in design, product development, bit applications, interna-
tion is up to 98% diamond in volume, the balance being the tional sales, software development, marketing and intellectual property
catalyst metal that has infiltrated from the substrate. For this management. Mr. King is the inventor or co-inventor of 15 issued and
reason, the quality of the feedstock diamond powder quality five pending US patents. He attended the University of Illinois and the
University of Utah.
is of utmost importance in determining the final properties
and consistency of the sintered product. Usually, the micron- Mike Thigpen is a Senior Technology Engineer for Varel International.
ized diamond powder used in PCD manufacturing is a by- He has 26 years of experience in the oilfield service industry including
roles in design, product development, bit applications and engineering
product of the industrial diamond powder synthesis process, management. Mr. Thigpen is the inventor or co-inventor of nine issued
where crystals of at least 100-μm size are produced mainly for and two pending US patents. He earned a BS degree in mechanical en-
the stone cutting market (e.g., diamond saw blades, diamond gineering from the University of Houston in 1983.

46 SEPTEMBER 2010 World Oil


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AUTOMATION
AND CONTROL

How to manage software risk


Software changes happen frequently, making this invisible risk an integral
part of an asset’s life that must be identified, quantified and mitigated.
Bill O’Grady, Athens Group

Mission-critical processes now rely troller (PLC) indicated that a memo- ware development, testing and quality
heavily on automated and highly inte- ry reset was required, even though a processes that could impact project qual-
grated control systems software. This memory reset had never been requested ity, schedule or performance. Seventeen
increased reliance on automation intro- by control system diagnostics during percent of these issues were related to
duces invisible, but very real, software equipment operations. project management, 12% were in the
risks during the building, operation and As soon as the hydraulic power packs area of customer involvement, 1% were
refurbishment of high-specification off- started, a loud bang was heard. A qua- related to supplier management and 9%
shore assets. Lack of standard software druple joint of pipe had dropped about dealt with other activities. The majority
engineering practices, inadequate soft- 1 m to the welding deck below. Then, of issues (61%) were related to vendors’
ware specification at the contract phase, all clamps in the pipe elevator released inability to provide thorough, require-
insufficient tracking of requirements and the hydraulic safety stop swung ments-based testing and auditing of the
and design, incomplete testing and un- away, resulting in the discharge of a control system. Since the typical vendor
monitored vendors leave offshore assets second quadruple joint of pipe. This contract does not require specific audit-
highly vulnerable to risks associated with second pipe joint fell through the full ing and testing activities (or include an
software failure. length of the tower, smashing through a issue-correction mechanism), the ven-
The process for managing these risks crowded access platform to the deck be- dors were under no obligation to address
is very different from that used to mini- low. The impact threw several person- any of these issues.
mize hardware-related risks. This is both nel overboard, killing four workers and
because software is invisible and because injuring four more. Increased project costs. Software-
it is dependent on other systems—it does Investigation revealed that the inci- related issues can also increase construc-
nothing until connected to one or more dent occurred because the initialization tion costs. When multiple assets are be-
pieces of hardware. instruction to open all clamps had been ing built in sequence, failing to identify
Because of these characteristics, soft- incorrectly pre-loaded in the PLC eras- and mitigate risks early in the lifecycle
ware needs to be made “visible” through able programmable read-only memory. causes the problem to be replicated on
software-specific contractual language. each asset in the fleet. For example, if
This sets the stage for software risk as- Reduced software quality. A series discovered late in the newbuild cycle, an
sessment and mitigation efforts to be- of vendor software process assessments anti-collision system omission on a pipe
gin in the design phase and continue (VSPAs) over the past several months racker can cost up to US$32 million to
throughout the asset lifecycle. This ap- identified hundreds of issues in the soft- correct across four assets.
proach ultimately leads to safer drilling
operations and higher-performing, more TABLE 1. Control systems software expectations
reliable assets as compared to risk miti- and corresponding standards and guidance
gation where software-specific audit and
test requirements are not stated and soft- Expectations Standards and guidance
ware risk is an afterthought. The system is produced using a traceable, consis- Process quality
tent, well documented, repeatable process. ISO 9000, IEEE 1074
VISIBLE FAILURE RESULTS The supplier is capable of consistently supplying Software development
When software risk is not properly a product that has the performance, quality and ISO/IEC/IEEE 15288
managed, software-related issues can in- safety levels required for the application. ISO/IEC/IEEE 12207
crease project costs significantly. In the The delivered system performs the functions at the Software verification and validation
worst-case scenario, they can cause seri- performance, quality, health, safety and environ- IEEE 1012, IEEE 830, IEC 62381
ment (PQHSE) levels expected.
ous safety issues.
The system fails safely, without causing injury Risk management and failure mode,
to people, harming the equipment or damaging effects and criticality analysis
Loss of life. A control system failure other systems. IEC 60812, Mil-Std-1629A
occurred on a large, offshore construc-
The supplier has a maintenance process that Software configuration management
tion vessel. In an attempt to correct the ensures continued operation at PQHSE levels, IEEE 828, MIL-HDBK-61A
failure, two control units were restarted provides preventative maintenance and addresses
twice, unsuccessfully. A blinking red replacement schedules.
lamp on the programmable logic con-
World Oil SEPTEMBER 2010 49
AUTOMATION AND CONTROL

Factors that can be used to quantify PRACTICES TO REDUCE RISK ware-related risks. The methods outlined
the cost of discovering and correcting The following factors are key contrib- here are designed to be implemented as
software-related issues after acceptance utors to software-related safety incidents part of a lifecycle approach in which the
include the costs associated with remain- and project delays: 1) not starting risk output of one step serves as input for
ing in the yard after the contract end/ assessment and mitigation soon enough the following steps; this approach can be
sail date, as well as the projected day rate in the project lifecycle; 2) incomplete utilized throughout the entire asset life-
while drilling and the spread rate. Other factory acceptance testing (FAT), com- cycle. Effective software risk assessment
factors are day rate for equipment ven- missioning and other testing; 3) lack of and mitigation plans should include all
dors to fix problems after acceptance; proper software configuration manage- of the following practices.
day rate for third-party contractors; lift ment (SCM) and alarm management;
ship day rate; minimum number of days 4) insufficient auditing processes; and 5) Evaluate your contract. As men-
needed to transport replacement equip- lack of follow-through. tioned above, a series of VSPAs revealed
ment; and minimum number of days This section includes practices proven that the vendor processes were not suffi-
needed for commissioning. to help identify, track and mitigate soft- cient to ensure adequate software testing
and auditing. However, because software
standards are not typically specified in
contracts, the vendors were not required
to address the issues that were identified
during the assessments. It is crucial that
All the right pieces in all the contracts contain clear language regard-
ing system requirements, audit and test
right places...a perfect fit. activities, and performance expectations.
Incomplete testing can lead to seri-
ous issues being overlooked, potentially
resulting in equipment failures or HSE
incidents. During FAT, testing was con-
ducted on a series of automatic control
sequences for a piece of stand-building
equipment. The test was simply to get
one length of pipe from the rack and do
one make-up. The test scripts did not
address most of the designed sequences
and did not address error handling at all.
The racker was bringing pipe from the
fingerboards over to a safe area. While it
was doing this, one of the FAT partici-
pants pressed the emergency stop, just to
make sure that it worked. The pipe racker
stopped as expected, but when the test
Fugro Gravity & Magnetic Services. started up again, the racker had forgot-
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AUTOMATION AND CONTROL

control systems software both prior to tivities in relation to that lifecycle; and be performed to help ensure that system
acceptance and then in the integrated specify industry standards and guidance requirements have been developed using
control application. Because software that will be used to set and confirm ex- a sound process. This analysis also verifies
on drilling assets is relatively new, the oil pectations for ongoing performance, that the design does in fact implement all
and gas industry has not yet incorporat- quality, health, safety and environmental of the requirements. Additionally, it pro-
ed these and other software-related best (PQHSE) levels. Table 2 illustrates the vides the basis for tracking those require-
practices into contractual language. maturity levels at which contracts can be ments through the rest of the software
A strong software contract should in- written to achieve this goal. lifecycle. Properly analyzed requirements
clude language that allows verification of and design documents and well-articu-
the five critical expectations that drive Review requirements and design. lated contractual software standards ulti-
system performance (Table 1); highlight It is not enough to make sure that sys- mately help improve FAT and commis-
the fact that systems are developed, de- tem requirements are called out in the sioning testing by helping to ensure that
ployed and operated on a lifecycle and contract. Comprehensive requirements there are no errors in the requirements
then describe auditing and testing ac- validation and design verification should and design documents and that vendors
are contractually bound to correct any is-
sues that are identified.
During requirements validation and
TABLE 2. Maturity levels for control systems software contracts design verification, all pertinent project
documentation (such as vendor func-
Maturity level Basis for contract Description
tional and interface design specifications)
Low Single event The contract is written to allow audit and test activi- should be collected and thoroughly re-
ties, but advanced objective expectations are not set
viewed to ensure accuracy. This review
for the results of the audit or test. The contract stipu-
lates auditing and testing, but not the expected results. should also include end user manuals,
maintenance and support manuals spe-
Medium Benchmarks The contract provides the minimum levels of results
expected, and penalties for not meeting the levels.
cific to the project and vendor software
development processes related to the re-
High Continuous quality An expectation for continually improving the benchmark
improvement is set. This can go on outside the specific asset relation- quirements and design phases. To help
ship or be triggered by each asset relationship. The goal fill in any missing or unstated require-
here is to raise the expectation for PQHSE each time. ments, interviews should be conducted
with all vendor and company operational

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52 SEPTEMBER 2010 World Oil


AUTOMATION AND CONTROL

experts. Then, each requirement should so that any software process gaps that backup copies of the software must be
be reviewed to make sure it has been in- may affect the project can be identified created, stored on the rig and refreshed
cluded in the FAT and in the commis- and resolved before asset delivery or sys- when software is updated.
sioning and acceptance test plans. tems performance is compromised. As
A comprehensive, organized log of part of the VSPA process, the vendor’s Pay attention to alarms. One of the
control requirements for all equipment in high-level software engineering policies most important ways to proactively re-
scope should also be developed. This will and processes should be extracted via duce software-related risk is to assess
help to ensure that the output of the re- informal presentations from, and inter- the alarm system, including alarms that
quirements and design validation and ver- views with, the engineering manager, correspond with known software-related
ification exercise can be easily referenced software development manager and risks. Many times, critical issues are in-
throughout the asset lifecycle. For each quality assurance manager. dicated by alarms that are improperly
control requirement, this tracking system Software development lifecycle pro- prioritized, improperly mapped or not
should contain a detailed definition, the cesses should be thoroughly examined, mapped at all. As a result, they are not
original source record (e.g., contract, user and available documentation should be acted upon. A detailed alarm manage-
documentation), test plans/results of FAT, reviewed. The application of the defined ment process helps ensure that alarms
commissioning and other testing, and the processes should be mapped to the cur- are unambiguously annunciated at the
status of any related issues. rent project development. Project artifacts right workstation and under the appro-
should be reviewed to see how the process- priate circumstances.
Evaluate potential failures. Thor- es covered above have been (or are being) Alarm management processes should
ough FAT and commissioning testing applied to the project. Control systems include: 1) defining the requirements for
should be accompanied by an opera- requirements and design specifications alarm systems and reviewing the alarm
tional failure modes, effects and criti- should be modified based on the findings, database for accuracy; 2) creating a mas-
cality analysis (FMECA). The tragic and all resulting punch list items should ter alarm document outlining the tag,
safety incident involving four fatalities be tracked to ensure that equipment will text, priority, significance and annun-
described could have been prevented by be delivered drill-ready and on time. ciation point for each alarm, any related
an FMECA of the equipment covering equipment, detailed action required of
operational states and message flow. Plan for configuration changes. the operator, remediation and mitiga-
The purpose of an operational FME- The above practices reduce the risk of tion plans, and emergency and main-
CA is to help eliminate failures that oc- software-related incidents caused by im- tenance contacts; 3) choosing system
cur during operations by taking into ac- proper testing, and they set the stage for benchmarking methods and tools; and
count all types of failures that could occur correction of any future software-related 4) conducting alarm systems training for
throughout the lifespan of each piece of issues. To identify and mitigate ongoing all crew members.
equipment. Performing an FMECA be- software risks, a software configuration
fore acceptance helps to ensure that all management (SCM) plan should also be Continually review. Software-related
software-related risks are identified, facili- implemented. Information logged during risks are ongoing. To help maintain safe,
tating the development of comprehensive requirements and design validation and reliable and highly functioning control
risk mitigation and failure remediation verification helps to establish a baseline systems software, software configuration
plans. If the FMECA identifies risks that for comparison after software patches are and alarm management audits must be
can be reduced or prevented by correcting installed, software is upgraded or configu- performed whenever there are changes to
an issue, again, contractual software stan- rations are changed. This baseline should equipment, software version or configu-
dards ensure that vendors are contractu- be included in the SCM plan. ration, operating requirements or stan-
ally bound to implement the changes. SCM plans should include policies dards, and crew members.
FMECA steps should include analyz- that ensure that vendor technicians
ing requirements and design specifica- follow a check-in process, provide no- Follow up. Assessment, testing and
tions related to control systems and the tification before installing any software auditing all result in a list of issues that
drilling control network; reviewing the upgrades, and document all changes in require resolution. All too often, these
equipment and listing the effect and im- system functionality that are expected lists are shelved due to other priorities.
pact of potential failures; identifying how as a result of those upgrades. SCM There are many instances where we have
a failure would be detected; evaluating plans should also ensure that software seen an accident, fire or equipment fail-
failure probability; evaluating and pri- changes are properly reviewed and un- ure that would have been prevented if an
oritizing the severity of the failure and its derstood before being approved; re- existing issue had been remediated in a
impact on safety and operations; calculat- quire that upgrades occur when the risk timely manner. WO
ing the criticality of the failure; identify- of impact on operations is minimized;
ing potential corrective actions; and as- and employ a standard format for docu-
THE AUTHOR
signing ownership of recommendations. menting software changes.
The policies should also compel ven- Bill O’Grady has been a major contributor to
dors to properly test all affected systems the Athens Group Proven Practices Method-
Assess software development pro- ology in his role as VP of Engineering. Prior
cesses. A VSPA helps to further reduce once the software modifications have to joining Athens Group, he was Manager of
risk by validating the process by which been implemented; require a demonstra- the Global Applications Development Center
software is developed. This includes the tion by the vendor that the previous ver- for Verigy Ltd., where he led the development
software itself, as well as any patches or sion of the software can be re-installed in of new process control and optimization tech-
nologies for the semiconductor test industry.
upgrades that are issued. A VSPA should case an upgrade fails integration tests or Mr. O’Grady can be reached at bill.ogrady@
be conducted early in the asset lifecycle causes other problems; and specify that athensgroup.com.

54 SEPTEMBER 2010 World Oil


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DEEPWATER
TECHNOLOGY

Accounting for active geohazards


in deepwater facilities design
An assessment combining geology, geophysics and geotechnics can aid
design decisions by determining the likely effect of geohazards such
as active faults and seafloor erosion on planned deepwater structures.
Michael R. Horsnell, Robert L. Little and Kerry J. Campbell, Fugro GeoConsulting

Modern offshore site investigation


techniques provide data sets that enable
geoscientists to combine their geophysi-
cal and geological expertise to accurately
identify and characterize geohazards,
both at the seafloor and over the forma-
tion depths, which will influence design
decisions within the development pro-
cess. During the design life of offshore
facilities, identified geohazards can be
categorized as either dormant—i.e., re-
sulting from unique, relic geological
events or features, with no reactivation
mechanism—or active, when associated
with transient phenomena or features
that have a defined trigger.
Typical potentially active geohazards
encountered in deepwater locations in-
clude active faults, turbidity flows, debris
flows, seafloor slope failures, seafloor ero-
sion, over-pressured soils, gas hydrates,
fluid venting and mud volcanoes. In Fig. 1. Combined seafloor and subsurface models.
conventional foundation design, the geo-
technical engineer is concerned with the
influence of soil-structure interaction— at best, result in over-conservative design Active faults. To determine if faults
i.e., how loads applied to the structure or, at worst, catastrophic failure. With are active or not and to what degree,
will be transferred into the soil to mobi- respect to active geohazards, the geotech- both geophysical and geotechnical data
lize resistance to support the loads and to nical design process for deepwater facili- should be used and integrated. For ex-
minimize associated movements. Where ties must identify the activity potential ample, geophysical survey data allows
active geohazards are present, an addi- of the geohazard from current conditions fault characterization—i.e., mapping
tional concern will be the effect of loads and use that data to provide geotechnical and determination of associated seafloor
imposed on the structure due to relative characteristics for design. condition (seafloor scarp, burial by un-
movement of the soil through, around disturbed strata, etc.)—indicates the
and past the structure. ANALYZING ACTIVITY character of past fault offset (sudden
The integrated assessment of the geo- POTENTIAL episodic or creep offset based on strata
mechanical properties and behavior asso- By combining the results of geophysi- offset patterns with depth), and allows
ciated with active geohazards poses one cal and geotechnical surveys, a combined measurement of strata offset.
of the greatest challenges in the design seafloor model can be generated from Soil samples from key strata can then
process for deepwater developments. Ac- which geohazards can be identified, Fig. 1. be age-dated and, by making some as-
tive geohazards can result in large-scale Dependent upon the data available and sumptions, average rates of fault offset
effects such as seafloor instability over a the type of geohazard, some assessment or offset recurrence intervals can be es-
wide area, or microscopic effects giving can be made of its activity history as a timated. The reliability of fault activity
rise to time-dependent changes in soil first step in understanding the risk of oc- prediction will vary from case to case,
structure. In both cases, the inability to currence during the lifetime of the facil- depending on the details of the geology
identify these problems in design could, ity under design. and the data available.
World Oil SEPTEMBER 2010 57
DEEPWATER TECHNOLOGY

also be a factor in triggering some fail-


TABLE 1. Methods appropriate for analyzing geohazards in deep ures, although this is yet to be conclu-
water dependent upon geological setting sively demonstrated.
Active geohazard type Assessment technique Assessing seafloor stability requires
Active faults Numerical models of fault zone using the results of qualitative an integrated approach. Various types of
fault displacement analysis to calibrate the model; near geophysical survey data are used to char-
seafloor bearing capacity; evaluation of soil-structure acterize past failures, both recent ones
interaction (e.g., load transfer along a surface-laid pipeline) with seafloor expression and ancient ones
Turbidity flows 2D and 3D numerical modeling with hydrodynamic now represented by buried mass trans-
and sediment transport components
port deposits. This allows development
Debris flows 2D and 3D numerical modeling as a deforming liquid
with distinct rheological properties
of a model of past failures. If soil boring
data is available, dating of key strata can
Seafloor slope failures 1D and 2D limit equilibrium slope stability assessments; 2D
and 3D finite element analyses; seismic response modeling; help calibrate the model and allow the
liquefaction analyses; dynamic slope stability modeling age of the most recent failure and average
Seafloor erosion Sediment erosion, suspension, transport and deposition recurrence intervals for repeated failure
numerical modeling based on seabed hydrodynamics episodes to be estimated.
Gas hydrates 1D, 2D and 3D heat transfer modeling and gas hydrate Seafloor erosion. Review of geo-
dissociation modeling; cavity expansion/fracture modeling; physical survey data is the first step in
analytical or finite element modeling of resulting sediment
strains and soil-structure interaction
determining if episodic, recent or ongo-
ing erosion and sediment transport are
Over-pressured soils Hydraulic fracture modeling; slope stability modeling
or have been occurring. The presence of
Fluid venting and mud volcanoes Mud flow modeling; slope stability modeling
an undisturbed sediment drape coupled
with the lack of seafloor erosion/transport
SW NE
features (e.g., sediment waves or scour
Seafloor fault location 371.5 ft 19 ft
276 ft 5-ft installation
flutes) suggests that present-day seafloor
43 ft
Seafloor 59 ft 129.3 ft positioning uncertainty 38 ft 38 ft 5 ft currents are weak and non-erosive under
elev. Seafloor
Horizontal reference line
natural conditions. If unburied current
5,545 ft Seafloor Anchor
BSS
41 ft
51 ft
41 ft
(assumed sound velocity eleva. pile 2 features are present on the seafloor, their
61 ft in sediments = 5,000 ft/sec) 5,535.8
BSS
size and orientation can provide clues as
Fa
ult
pla Exclusion zone
to the current magnitude and direction
Possible Possible
ne (downthrown) soil soil 116 ft of flow that formed them. The presence
mo
Fau e than

(10
Fa

BVL
°l disturbance disturbance of buried current features over a range
ult
r
lt p tru

es zone zone
pla

st
lan e d

ha of stratigraphic intervals as seen on geo-


ne

Exclusion
e (1 ip)

nt
(tr

zone ru physical survey data can indicate that


ue

ed 35.2 ft

(upthrown)
dip

ip)
strong seafloor currents have been acting
)

118 ft below seafloor


Fault 3 38 ft for thousands of years or did so episodi-
0 20 ft Total width of exclusion zone cally over geologic time.
at 115 ft BML–231.3 ft
Scale 10 ft
5 ft Sediment scour analysis based on soil
geotechnical properties is performed to
Fig. 2. Cross-section showing exclusion zone relative to fault and anchor pile. estimate current speeds that would be re-
quired to erode the seafloor soils. If there
is no geophysical evidence for seafloor
Turbidity flows. The potential engi- Seafloor instability. Failure trigger erosion, this would provide an upper
neering significance of turbidity flows is mechanisms range from the obvious, limit of modern seafloor current speed. If
assessed based on geophysical and geolog- such as spontaneous failure of rapidly geophysical evidence for erosion is pres-
ical evidence. For example, the presence deposited sediments and earthquake ent, the analysis would suggest that maxi-
of a drape of undisturbed sediment as shaking, to less obvious and generally mum currents are above the minimum
seen on geophysical survey data indicates less common mechanisms. These in- calculated current speed at which erosion
that turbidity currents have not occurred clude erosive under-cutting and slope would occur. However, long-term (at least
recently. Geophysical survey data can also over-steepening in submarine canyons one year) seafloor current monitoring
help to characterize turbidity current de- and other areas subject to strong seafloor would be required to confirm actual flow
posits (turbidites). However, in most cas- currents, slope over-steepening due to directions and current speeds at any given
es, detailed stratigraphic examination of seafloor uplift caused by local salt or site. ROV or other video observation of
cores is required to characterize turbidites shale tectonics, and over-pressure in the the details of seafloor micro-features can
because individual turbidites are below shallow section resulting in a layer of low also provide confirmation of the degree
the resolution of geophysical survey data. shear strength. Storm-wave loading does of present-day current activity.
The geological evidence is then used not initiate failures in deep water but Over-pressured soils. As with other
as a framework to help estimate turbid- may trigger failures in shallower waters natural phenomena, the first step in as-
ity current speed and thickness. Age dates that then move downslope into deep sessing the potential engineering signifi-
from cores are used to determine recency water. Certain kinds of intensified ocean cance of over-pressures is to develop a
of turbidity current activity (age of any currents may trigger some deepwater geologic model to explain their origin.
undisturbed drape) and to estimate recur- failures. Dissociation of gas hydrates and Interpretation of seismic reflection data
rence intervals in sequences of turbidites. the resulting pore pressure buildup may provides the stratigraphic and structural
58 SEPTEMBER 2010 World Oil
DEEPWATER TECHNOLOGY

framework for the model. This model Fluid venting and mud volcanoes. wiched between expulsion deposits can
then needs to be calibrated with boreholes The key to assessing the significance of sometimes be undertaken to determine
to confirm material types and properties pockmarks and mud volcanoes is to de- recency of activity or to estimate expul-
and in situ pressures. Once the model is termine the degree of ongoing and likely sion recurrence intervals, and thereby
calibrated, then it can be used to predict future activity. Assessment begins with “calibrate” the model. Direct observation
pressures away from the boreholes. detailed mapping and characterization of of pockmarks and mud volcanoes using
Shallow over-pressures can cause dif- both seafloor and buried features based ROVs can sometimes help to confirm re-
ficulty for drilling, foundation design on interpretation of high-resolution cency and degree of expulsion activity.
and installation and can lead to seafloor seismic reflection data. Sizes, shapes, The model can then be used to help
instability and slope failures. They have stratigraphic (temporal) and positional develop reasonable standoff distances.
been the single most expensive deepwa- evolution, extent of sediment expulsion Because details are important to assess-
ter drilling hazard in the northern Gulf of aprons, and other details are important ing these features but data collection
Mexico, and have resulted in significant to developing a valid geologic model. requirements (both time and costs) may
drilling delays and loss of many wells. Age dating of “normal” sediments sand- be prohibitive in areas with numerous
expulsion features, “model” studies are
sometimes performed. In these, a limited
number of representative features are
studied in some detail (e.g., using very
closely spaced survey lines by autono-
mous underwater vehicles, or AUVs) as
a model for characterizing other similar
features in the area.
Gas hydrates. There are three mech-
anisms by which gas hydrates form in
deepwater environments:
1) Low-concentration, widespread ac-
cumulations of methane hydrates (most-
ly of shallow biogenic origin)
2) Localized high-concentration de-
posits of heavier, petrogenic hydrates
(formed from gas that has leaked up-
ward into the stability zone from reser-
voir depths along pre-existing faults and
around vent features)
3) Medium-concentration combina-
tions of the two types.
This last type of hydrate formation re-
sults from migration of pore fluids con-
taining petrogenic hydrocarbon gases in

MODERNIZING
solution from reservoir depth into the
shallow section.
Widespread methane hydrate accu-
Level Measurement mulations are sometimes accompanied
by a bottom-simulating reflector (BSR)
on seismic reflection data. The BSR
can represent the accumulation of small
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60 SEPTEMBER 2010 World Oil
T W O C O M P R E S S O R B O D I E S I N S T E A D O F T H R E E.

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DEEPWATER TECHNOLOGY

DESIGN CONSIDERATIONS In some locations, the cost of routing bilize the underlying seabed sediments
Dependent on the type of geohazard pipelines around existing faults may also through shear transfer, they can over-
and its activity potential, it may be ad- be prohibitive or result in flow assurance load the seabed and cause bearing fail-
visable to avoid the area of seafloor con- difficulties. In these cases, integrated ures, they can erode and entrain seabed
cerned altogether. However, if activity po- modeling of fault displacements with sediments along the flow path, and they
tential is considered marginal or there are soil-pipeline interaction studies may be can leave thick deposits along the length
economic benefits to designing around used to determine the stresses induced of their route and at their termination.
the influence of the geohazard, then anal- in the pipeline as a result of fault move- Buried deposits may consist of materials
yses need to be undertaken to understand ment. Results from these studies may al- with highly variable geotechnical prop-
the present-day condition, to provide a low the pipeline to be designed to toler- erties, including rafted blocks of much
springboard to the facilities design. Tech- ate the anticipated stress. stronger, intact strata compared to the
niques available will depend upon the Turbidity flows. Turbidity currents enclosing matrix.
geohazard under consideration. Having a may achieve velocities sufficient to dis- Such heterogeneity can complicate
method for analyzing the geotechnics of a place and damage surface-laid pipelines soil characterization and, ultimately,
potentially active geohazard requires that and umbilicals and induce scour around foundation design and installation plans.
one also have a reliable set of parameters foundation elements. Quantitative en- Active flows can impose prohibitive
to use within that analysis. Most of the gineering analyses can be undertaken to loads on seabed structures and pipelines.
analytical techniques outlined in Table 1 evaluate the potential effects of turbid- Often, locating facilities outside the path
have a proven track record for more tradi- ity currents on the development facilities of potential debris flows is the preferred
tional soil conditions encountered on the after establishing the geologic model for design solution.
continental shelf (e.g., clays, silica sands), past events. Details gathered in the field With a detailed geologic model of
but their application to soils encountered investigation are used as input, includ- past debris flow events and knowledge of
in deep water and their geological setting ing the seabed morphology, the distri- the geotechnical properties, quantitative
may need to be calibrated. bution, grain-size character and thick- debris flow modeling can be preformed
Active faults. Considering potential ness of deposits from past turbidity flow to predict probable flow paths of future
damage to wells and the potential effects events, erosivity and settling velocity of events. As with the turbidity currents, the
on foundation reliability, development the source sediments, and probable trig- diagnostic models are performed on past
plans are typically designed to avoid ac- gering events (seabed instability, canyon events to determine the most appropriate
tive faults. In many instances, however, flows from off the shelf, etc.). These in- flow parameters. Prognostic modeling of
significant benefits to the development puts are used, through parametric stud- future events then provides estimates of
plan can be realized by knowing how ies, to calibrate quantitative numerical flow paths and flow characteristics (such
close foundations or pipelines can be models in order to predict the character as thickness, velocity and acceleration),
safely placed to these faults. This is nor- of potential future turbidity flows.2 and how they vary in time and location.
mally achieved by establishing an exclu- These models can provide the en- This information can then be employed
sion zone around the fault, Fig. 2.1 gineer with predictions of the average to estimate potential loads induced by the
The width of this zone is defined by the velocity and density of flows in time flow on seabed facilities.6,7 However, de-
uncertainty in the seafloor location of the and space, which can, in turn, be used signers should be aware of the limitations
fault, the dip angle of the fault, the pen- to derive loads imposed on surface-laid of the models, particularly in their ability
etration depth of the foundation element, pipelines and structures.3–5 This infor- to capture all aspects of the potential ef-
the positioning uncertainty in locating mation allows the designer to consider fects of the debris flows on the seabed. To
the foundation element, and the extent of mitigation schemes, such as increasing fully account for the potentially hazardous
soil that will be relied upon in the foun- pipeline weight, trenching and shelter- effects of future debris flows, the geologic
dation design (the foundation load influ- ing of facilities. record should be carefully investigated.
ence zone). Numerical or analytical mod- Debris flows. Debris flows have the Seafloor slope failures. Seafloor slope
eling can be preformed to determine the potential to reshape the seabed. As the failures can result in prohibitive loads on
foundation load influence zone. flows travel downslope, they can mo- seabed facilities located within the failure

For the venting vertical fracture case, the volume losses are For the non-venting horizontal fracture case, the volume increases
considered to occur where the hydrates existed before dissociation. within each discrete layer are used to define volume increases of
fractures forming atop each layer.
Surface subsidence Surface heave
Seafloor Seafloor Seafloor
0 Venting 0
Tension forces
Penetration below seafloor, m

Penetration below seafloor, m

gas on well
40 40
Gas is
Dispersed Zone of trapped in
80 hydrate contraction Well 80
overstress expansion
zone zone Well
overstress
120 120

160 Discrete layer 160 Discrete layer


volume losses volume
200 200 increase
Hot production well Hot production well

Fig. 3. Gas hydrate dissociation and soil response: Conceptual models for volumetric seabed strains.

62 SEPTEMBER 2010 World Oil


zone, can be the source for debris flows scour can then be examined analytically
and turbidity currents affecting facilities to determine what level of mitigation
downslope, and can destabilize upslope may need to be considered.
areas. The most obvious hazards presented Gas hydrates. Although the potential
by these failures, depending on facility lo- for naturally occurring gas hydrates to
cation with respect to the failure, include cause seabed and sub-seabed deforma-
catastrophic lateral loading and loss of tions and stability problems for wells
support that can be applied to structures and seabed-founded structures has long
during failure events. Mitigation mea- been a concern, the only reported case
sures may be achievable for smaller-scale histories we are aware of are limited to
failures, but often avoidance of potential Arctic permafrost regions with sand and
failure areas is the preferred solution. gravel hydrate-bearing layers. Little has
Quantitative slope stability studies been published in terms of detailing the
can be approached in a variety of ways, risks to facilities in hydrate-bearing sedi-
including equilibrium-based 1D or 2D ments; however, to quantitatively assess
analytical modeling, 2D or 3D finite ele- the risks requires analytical estimates of
ment modeling, total stress or effective the effects of gas hydrate dissociation on
stress parameters, and static, pseudostatic the soils and structures.
or dynamic loading. Qualitative geologic Analytical assessment of the effects of
assessment of past slope failures and their producing wells passing through natu-
recurrence intervals provides a basis for rally occurring gas hydrate zones is diffi-
selection of the most appropriate analy- cult, as many variables affect gas hydrate
ses and offers the engineer the opportu- dissociation. These variables include:
nity to investigate how well the selected 1) The geochemistry of gas hydrate
engineering parameters and methods present in the soil column, the physical
model past events. form of the gas hydrates, their distribu-
When the geologic assessment and tion, and their volumetric percentage
diagnostic geotechnical analyses are mu- 2) The physical characteristics of the
tually supportive, the results of prognos- soils overlying, within and vertically ad-
tic modeling will have greater reliability. jacent to the gas hydrate-bearing zones,
The quantitative results provide a basis the thermal properties of the soil, and
for evaluating the probability of future the in situ state of stress in the soil
slope instability and the impact area in- 3) The design and installation details
fluenced by events of different scale. This of the wells, thermo-conductivity of the
information can be used to determine well components, and thermal charac-
safe standoff distances or to derive pa- teristics of the product pumped through
rameters for input into models for evalu- the wells.
ation of effects for mitigation designs. Given the complexity of the prob-
Seafloor erosion. Seafloor erosion lem, lack of an empirical database and
and sediment scouring can result in the the potential range of responses depend-
loss of support around foundation mem- ing upon the variables above, exacting
bers and beneath pipelines. Conversely, analytical methods may be in excess of
in areas of high sediment transport, large, what is required or suitable at this time.
unexpected amounts of sediment can However, the effects of gas hydrate dis-
build up around or bury facilities, or can sociation related to hydrocarbon produc-
quickly fill excavated pipeline trenches tion can be estimated using simplified
before pipe laying is carried out. Local geologic/geochemical models of the gas
scour around seabed structures is usually hydrate and its distribution and approxi-
the result of the intensified vortices in mate numerical models of heat transfer,
the current as it flows across the foun- gas hydrate dissociation, fracture propa-
dation elements. Local scour degrades gation and seabed deformation.
foundation performance. The results of these models can be
Numerical simulations can be con- used to estimate the areal extent of sea-
structed to model the shear stress in- bed where warming of the soil will lead
duced in the seabed sediments around to hydrate dissociation, the volume of gas
the foundation elements under an ap- expected to be released due to hydrate
plied current. Current parameters may dissociation, the stability of proposed
be supplied from metocean studies, for production wells subjected to subsurface
long-term currents, or possibly from sediment movements and induced stress
turbidity current modeling results. The through load transfer from the soil to the
scour rate can then be evaluated based on well casing elements, the potential influ-
sample test results in an erosion function ence on seafloor foundations within the
apparatus.8 The effects of the predicted vicinity of the production wells, and the
World Oil SEPTEMBER 2010 63
DEEPWATER TECHNOLOGY

potential relative vertical and horizontal seafloor surface mo- over-pressured soils and that the geologic model be consulted
tions within the vicinity of the production wells, Fig. 3. With during the selection of engineering parameters for foundation
the estimated soil response and the effects explored in these design or geohazard modeling.
models, risks to foundations and wells can be better understood Fluid venting and mud volcanoes. Avoidance is the rec-
and quantified, and mitigation measures can be evaluated. ommended mitigation where active vent features are encoun-
Over-pressured soils. Over-pressured soils may pose a tered. Safe standoff distances should be based on an evalua-
drilling hazard, can result in unconservative foundation design, tion of the degree of activity, the areal extent of surface effects,
and lead to an underestimation of geologic hazards. In terms of and the subsurface conditions. Soil conditions around extinct
over-pressured soils as a drilling hazard, shallow water flow in a or dormant features should be determined if foundations or
well poses one of the greatest concerns to drillers. Mitigation is pipelines are to be placed nearby in order to ascertain the soil
usually based on 1) avoidance of zones of shallow water flow- strength and stability of the sidewall slopes. High fluid intru-
prone sand layers identified in the geologic model, 2) well and sion in the soil and mud flows during periods of active expul-
casing design, and/or 3) precautionary drilling practices. sion could have had long-lasting effects on the soil, making
When shallow water flow occurs, accumulated sands around local conditions much different from those at sites located well
the wells can make placement of seabed facilities difficult, forc- away from the features.
ing changes to development plans. Over-pressured soils in the
shallow section can also be a factor in seabed stability evaluations CONCLUSIONS
and in foundation design. Most often, offshore foundation de- Despite the challenges of active geohazards, an assessment
sign and evaluation methods are based on the assumption that combining geology, geophysics and geotechnics can be made
the in situ pore pressure is equal to the hydrostatic pressure. of the effect that any identified geohazard will have on the
Formations with pore pressure in excess of hydrostatic pressure, design of the facility under consideration. This may confirm
however, will have lower soil strengths than similar formations that the geohazard can be incorporated within the design or
with no over-pressure. While analyses can be performed using has to be avoided altogether. WO
effective stress methods, direct in situ measurements to deter-
mine the pore pressure are not commonly obtained. If uniden- ACKNOWLEDGMENT
tified over-pressured formations exist, foundation capacities This article was prepared from “The geotechnical challenges of active geohaz-
ards in the design of deepwater facilities,” presented at the Society for Underwater
and response could be overestimated and the threat posed by Technology Annual Subsea Technical Conference held in Perth, Australia, Feb.
geohazards, such as slope instability, could be underestimated. 17–19, 2010.
It is recommended that geotechnical laboratory and in situ LITERATURE CITED
testing programs be designed to assist in the identification of For the complete literature cited, visit www.worldoil.com.

THE AUTHORS
Mike Horsnell has over 30 years of experience in
offshore geotechnical design, including pile design
and pile group behavior, the response of offshore
foundations to cyclic and dynamic loading, and pipe-
line-soil interaction. In 1983, he was appointed Man-
ager of Engineering of Fugro Intl., where he gained
experience in offshore soils in the Gulf of Mexico,
offshore California and Alaska. He was appointed
Managing Director of Fugro Ltd. in 2005, and sub-
sequently of Fugro GeoConsulting Ltd. In 2008, he
was appointed President of Fugro GeoConsulting Inc., where he also
holds the responsibility of Fugro’s Worldwide Director of GeoConsulting.

Rob Little has 21 years of experience in the off-


shore geotechnical field. As Senior Consultant with
Fugro Geoconsulting, he has been responsible for
directing geotechnical design projects, integrated
site characterizations and geohazards assessments.
These projects have included the analysis of gravity-
based structures, tension leg platforms, underwater
slope instability, wave-seabed interaction, pile driv-
ing in difficult soil conditions, production-induced
subsidence and cyclic degradation under both wave
and earthquake loading.

Kerry J. Campbell began his career in 1968 as a


Research Geologist with the US Geological Survey.
Subsequently, he carried out sea-ice and permafrost
surveys in the Arctic using radar profilers followed
by site assessments for coal mine development in
West Virginia. For the past 34 years, he has been
a Marine Engineering Geoscientist with Fugro and
predecessor companies. Mr. Campbell has been
responsible for consulting, project supervision, field
www.rmotc.doe.gov mapping and data acquisition, data analysis, techni-
888.599.2200 cal reporting, and business development for various types of offshore
Casper, Wyoming and onshore geologic and geophysical projects worldwide. He is current-
ly Principal Geoscientist in the Houston office of Fugro GeoConsulting.

64 SEPTEMBER 2010 World Oil


BRAZIL PRE-SALT:
OPPORTUNITIES AND CHALLENGES
Special Section in

CONTENTS
P-67 Pre-salt development gathers speed
P-73 Master plan for the Santos Basin pre-salt cluster development plan

Web Exclusive—Safety and local-content regulations and technology for Brazil’s deep water
www.worldoil.com/brazil-presalt-safety-regulations.html

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The cylindrical floater arrived in Brazil in March and is operating for Petrobras in the pre-salt area on a six-year contract.
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© 2010 FMC Technologies. All rights reserved.


BRAZIL PRE-SALT:
OPPORTUNITIES AND CHALLENGES

Pre-salt development gathers speed


Only four years after the first discovery below the thick salt layer in Brazil’s deep
water, a lengthening list of new finds indicates a long stretch of pre-salt reservoirs
where three early successes may contain a total of as much as 14 billion boe.
John L. Kennedy, 21st Century Energy Advisors Inc.

Often, what is first consid- Espírito Santo—contain 85%


ered a frustrating obstacle is of the country’s oil reserves.
later recognized as having an The Campos Basin accounts
important function. So it has for 80% of current production,
been with thick subsurface lay- but the Santos Basin and its
ers of salt. Long dreaded by ex- pre-salt prospects are the “new
plorers and drillers as hazards, exploratory frontier.”1
salt formations are nonetheless
very effective traps for oil and PRE-SALT’S PROMISE
gas. And advancing technology Even at this early stage, with
has made it possible to drill and data from only a few wells,
case thick salt sections safely indications are that pre-salt
and effectively. discoveries could more than
There are still challenges double Brazil’s recoverable oil
when drilling through salt— and gas reserves. According to
low penetration rates, the risk Petrobras’ 2009–2013 Strate-
of stuck pipe, potential hole- gic Plan, pre-salt output could
stability problems. But over be the biggest source of domes-
the last couple of decades, ac- tic production growth, add-
cumulating experience and ev- ing 1.24 million bpd between
er-better tools have resulted in 2013 and 2020. “Development
major discoveries below thick of the Santos Basin subsalt
salt layers in several regions. play will drive long term pro-
Brazil’s Petrobras has made duction growth,” the strategic
a string of deepwater pre-salt report states. It also states that
discoveries in the past few Brazil’s deepwater and ultra-
years (Fig. 1), and a significant deepwater production can be
share of the company’s current developed at a “relatively low
E&P capital budget—17% cost” of about US$60/bbl.
during the 2009–2013 plan Most of Brazil’s current
period—will go to developing crude oil production is heavier
those discoveries. grades from its deepwater fields;
Petrobras discovered its first Fig. 1. Brazilian President Luiz Inácio Lula da Silva holds up a Marlim Field, a main source,
giant offshore field, Albacora, sample of the first pre-salt oil produced at Baleia Franca Field.
Courtesy of Petrobras.
produces 19.6°API oil, for ex-
in more than 2,000 m of water ample. But as more pre-salt
in 1985. The discoveries in the production comes onstream,
Campos Basin that led Petrobras into ever According to the BP Statistical Review heavy oil’s share of the country’s output
deeper water typically produced heavy oil of World Energy 2010, Brazil’s oil reserves will drop dramatically. The Santos Ba-
from sandstones. The basin, spreading at the end of 2009 totaled about 12.9 bil- sin pre-salt discoveries have uncovered
over 100,000 sq km, gave up its first com- lion bbl; natural gas reserves were 12.7 large reserves of light oil between 28 and
mercial field, Garoupa, in 100 m of water. Tcf. The country consumed about 2.4 30°API—with high gas content.
Currently, the company operates 23% of million bpd of oil and 2 Bcfd of gas. Bra- The Santos Basin is the largest off-
the world’s deepwater production. zil’s offshore basins—Santos, Campos and shore sedimentary basin in Brazil. The
World Oil BRAZIL PRE-SALT 2010 P-67
BRAZIL PRE-SALT OPPORTUNITIES AND CHALLENGES
area currently under concession is about well RJS-628A, drilled in 2006 in the Tupi duces, was substantially the same as pre-
41,000 sq km, and the area with Petro- area in 2,126 m of water by a consortium dicted by simulations. This significantly
bras interest is about 35,000 sq km. of Petrobras, BG Group and Petrogal. A reduces uncertainty surrounding field
About half of the explored area is in wa- 1,000-m section above the salt was fol- development. The EWT also indicated
ter depths surpassing 1,500 m. Petrobras lowed by about 2,000 m of salt, with the good communication with other wells
considers the total area of the pre-salt carbonate reservoir just below the salt at in the reservoir, which bodes well for the
province to be about 112,000 sq km. about 5,200 m from the rig floor. effectiveness of planned water and water-
Areas involved in prospective pre-salt According to the US Energy Informa- alternating-with-gas (WAG) injection.
blocks are large; Tupi alone comprises tion Administration, Tupi was the largest A planned pilot will have producing
2,000 sq km, compared with the 150-sq- oil find since the supergiant Kashagan wells, water injection wells and WAG
km extent of giant Marlim Field. Areas Field in Kazakhstan in 2000. The Tupi injectors, in addition to CO2 injectors.
identified to date in the Santos Basin well certainly was a milestone, but Petro- The pilot project platforms and equip-
pre-salt “cluster” include Tupi, Jupiter, bras’ efforts to identify the potential of ment are designed to last for the entire
Iara, Carioca, Bem-Ti-Ve, Guará, Paroti, this area were already underway in the concession period, but the pilot phase
Caramba and Azulão. The first discov- 1990s, when it began assessing what will last the first two years, according
ery, Tupi, is still the largest to date. might be under the Santos Basin’s mas- to Formigli. At first, there will be eight
Three pre-salt discoveries—Tupi, Iara sive salt layers. In 2000 and 2001, in bid- wells, five producers and three injectors.
and Parque das Conchas—have estimated ding for the acreage that the National Pe- This first phase of the Santos Basin
recoverable reserves of 9.5–14 billion boe, troleum Agency (ANP) tendered in two pre-salt development, which is expected
according to Petrobras data. Announced bidding rounds, Petrobras became opera- to extend to 2017, includes EWTs, the
recoverable resources in Tupi are 5–8 bil- tor for six of the seven blocks and part- Tupi pilot and exploratory wells still being
lion boe; 3–4 billion boe recoverable is nered with Esso in the seventh. In 2001 drilled.2 Then there will be larger pilots
the estimate for Iara. Petrobras plans call and 2002, Petrobras conducted a large in Guará and in Tupi Northeast, which
for spending $28 billion on pre-salt ex- deepwater seismic acquisition program, have similar characteristics to Tupi.
ploration and development during 2009– then geophysicists and geologists worked Since testing indicated that the res-
2013; total E&P spending will be $105 on developing processing algorithms ervoir behaved well, Petrobras boosted
billion. The total capital budget during to make what might be beneath the planned production from 100,000
that period is expected to be $174 billion. 2 km of salt more visible. bopd to 120,000 bopd, along with 180
Looking further out, the company has The first wildcat, in the Parati area, MMcfd. It is expected that production
said it plans to spend $111 billion on pre- cost $240 million and had two ob- will reach 100,000 bopd by the end of
salt capex between 2009 and 2020—$99 jectives, according to a report by José second-half 2011.
billion in the Santos Basin and $12 bil- Miranda Formigli, Petrobras executive Petrobras plans to install eight FPSOs
lion in the Espírito Santo Basin. manager for pre-salt: to prove the geolog- in Blocks B-MS-9 and B-MS-11. Cur-
Water depths in the pre-salt area can ic model and to practice the theories that rently, the focus is on the design of pro-
exceed 2,200 m, and drilling depths can had been developed to drill the pre-salt. duction facilities and early bidding for a
be more than 5,000 m. Initial pre-salt In 2006, with proof of hydrocarbons in few critical devices. First oil from Guará
production is via FPSOs for oil and pipe- the Parati area, Petrobras started drilling will be produced to a dynamically posi-
line for gas. Petrobras’ strategic plan calls other wells, which led to new discoveries. tioned FPSO owned by Brazilian com-
for six production units in the Campos With knowledge and experience, drilling pany Petroserv. Converted in Singapore,
and Espírito Santo pre-salt to start up by costs came down to $70–$80 million. it was scheduled to begin production in
2014, excluding the facilities involved In general, the Tupi area is character- August or September. The wet Christ-
in extended well tests. By 2013, pre-salt ized by heterogeneous layered carbon- mas tree is connected to the platform by
production is expected to be 219,000 ates with variable reservoir quality and a rigid completion riser. The unit has a
bopd and 250 MMcfd. Oil production by salt layers with thickness to 2,000 m. plant that can process up to 20,000 bpd;
in 2015 will be 582,000 bpd and by 2020 Well tests indicate potential flowrates of it consumes gas for energy and burns the
is scheduled to reach 1.815 million bpd, 15,000–20,000 bopd per well. Tupi oil is remaining gas.
according to the strategic plan. At that light, ranging 28–30°API, with viscosity Other production operations in the
time, gas production will be 1.40 Bcfd. of about 1 cP. The gas/oil ratio is between Tupi area will treat the produced gas and
In the Espírito Santo area, where in- 790 and 1,240 (cu ft/bbl), acid content transport it through an 18-in. pipeline to
frastructure is in place, the first pre-salt is low, and carbon dioxide content in the the existing Mexilhão platform. A 34-in.
production is from the P-34 well in associated gas is 8–18%. There is some pipeline will connect this platform to an
Jubarte Field—up to 18,000 bpd. The concern regarding flow assurance due to onshore terminal in Caraguatatuba. At
FPSO Seillean began producing in late paraffin deposition in pipes. first, the Tupi, Guará and Tupi North-
2008 as a pilot system for Cachalote east gas will flow through this pipeline,
Field. The FPSO Capixaba was expected TESTS AND PILOTS designed for an initial capacity of 350
to move to Cachalote/Baleia Franca this Much was learned from an extended MMcfd, according to Formigli.
year, and the FPSO Pipa II will be part well test (EWT) in Well RJS-646 in the In June, the seventh well in the Tupi
of the Baleia Azul pilot system, with first Tupi Block that completed one year of area helped confirm the light oil poten-
production expected in mid-2012. testing in May. According to a discus- tial in the pre-salt reservoirs of the Santos
sion of the EWT by Formigli published Basin and reinforced the estimate of 5–8
TUPI LEADS THE WAY on Petrobras’ website in late April, the billion bbl of recoverable oil reserves in
The pre-salt exploration age in Brazil’s reservoir’s behavior in the microbiolite, the area. Well 3-BRSA-821-RJS—known
offshore could be said to have begun with the carbonate from which the well pro- as Tupi Alto—is in the Tupi Evaluation
P-68 BRAZIL PRE-SALT 2010 World Oil
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BRAZIL PRE-SALT OPPORTUNITIES AND CHALLENGES
Plan area in 2,111 m of water, about 275 OTHER DISCOVERIES in Cachalote’s pre-salt layer from well
km off the coast of Rio de Janeiro. It is 12 AND PLANS 7-CHT-5HA-7-ESS, 5 km from Baleia
km northeast of the Tupi discovery well. Though Tupi has led the pre-salt revo- Franca, and from well 7-CHT-7HP-ESS.
Tupi Alto was drilled into a higher lution in Brazil’s deep water, other wells By the end of the year, Petrobras expects
structural position than the other wells in have contributed to the momentum. In to connect the platform to a total of nine
Tupi. Tests indicate that it tapped lighter July, Petrobras produced first oil from the wells. There will be three producing and
oil (about 30°API) than the average found pre-salt layer of Baleia Franca Field in the two injection wells in Cachalote, and
in the other area wells. Campos Basin. Discovered in late 2008, three producing wells—two of which are
Earlier Tupi area wells include ap- it is “the first permanent commercial pro- in the pre-salt layer—and one injector in
praisal well 3-RJS-666, designed to test duction from the Brazilian pre-salt layer, Baleia Franca. Production is scheduled to
the outer limits of the Tupi reservoir. It which already uses materials that were peak in December 2010 at 100,000 bopd
confirmed the presence of hydrocarbons, adapted and prepared to meet the specif- and 48 MMcfd.
according to consortium partner BG ic needs involved in producing oil in the The FPSO has a production capac-
Group. The well is 12.5 km north of the pre-salt,” according to Petrobras. ity of 100,000 bpd, gas compression
original Tupi discovery well in capacity of 110 MMcfd and
2,115 m of water. storage capacity of 1.6 million
Late last year, another well, bbl. Water injection capacity is
Tupi Northeast 3-RJS-662A, 140,000 bpd.
also encountered pre-salt hy-
drocarbons. The well, 18 km PRE-SALT/POST-SALT
northeast of the Tupi discov- Not all pre-salt potential is
ery well, penetrated a 250-m- in virgin pre-salt territory. A
thick carbonate reservoir, ac- recent well found a new reser-
cording to BG Group. This voir below the sandstone layer
March, well tests indicated producer in Albacora Leste
potential for 30,000-bpd out- Field’s concession area in the
put of 28°API oil. Campos Basin. Well 6-ABL-
The consortium formed 57D-RJS, 130 km off the coast
by Petrobras (65%, operator), of Rio de Janeiro, is in 1,956
BG Group (25%) and Galp m of water and was drilled
Energia (10%) to explore Fig. 2. The FPSO Capixaba’s process plant is designed to fit to a total depth of 4,536 m.
Block BM-S-11 will continue the needs of pre-salt production from the Parque das Baleias Petrobras plans more drilling
to execute the evaluation plan complex. Courtesy of Petrobras. to assess the productivity of
approved by ANP and expects the light oil reservoirs and the
the field to be declared com- possibility of using the existing
mercial by late this year. production and offloading in-
frastructure. Albacora Leste is
IARA operated by Petrobras (90%)
In August 2008, BG Group and developed in partnership
announced the discovery of a with Repsol (10%).
thick reservoir section with Recently, Petrobras also an-
excellent porosity at Iara Field nounced a light oil discovery in
in the BM-S-11 appraisal area the pre-salt layer in the Marlim
of the Santos Basin. The well Field production concession in
is in 2,230 m of water about the Campos Basin in 648 m of
230 km from the coast. Late water, Fig. 3. The Brava pros-
last year, a formation test on pect well 6-MRL-199D-RJS
Iara well 1-BRSA-618-RJS Fig. 3. A well in the Marlim Field concession found a new pre- found carbonate reservoirs at
confirmed estimated recover- salt accumulation of 29°API oil. Courtesy of Petrobras. a depth of 4,460 m. The well
able reserves in Iara of 3–4 bil- encountered about 1,000 m
lion bbl of light oil and natural of salt. Petrobras estimates po-
gas, according to BG Group. Production from the Baleia Fran- tential recoverable reserves at about 380
Iara was the third well to encounter ca pre-salt well is expected to peak at million boe. Because the discovery is only
hydrocarbons within the BM-S-11 con- 20,000 bpd of 29°API oil later this year. 4.5 km from existing platform P-27, part
cession area, following the Tupi discovery The well, 6-BFR-1-ESS, produces via of the infrastructure for Marlim and Voa-
and Tupi Sul, drilled in late 2007. Petro- the FPSO Capixaba, Fig. 2. The pro- dor Fields, field development cost could
bras plans to drill appraisal wells and con- cess plant aboard the platform has been be reduced. An assessment plan for the
duct extended well tests through 2011. adapted to fit the needs of the pre-salt field will be submitted to ANP soon.
Production by FPSO is set for 2014. The production from fields in the Parque das Earlier this year, Petrobras announced
consortium of Petrobras, BG Group and Baleias complex. two discoveries in the Campos Basin’s
Galp will continue exploration and ap- The FPSO Capixaba is part of the post- and pre-salt areas with well 6-CRT-
praisal of the field in accordance with the development plan for Cachalote and Ba- 43-RJS, known as Carimbé. The discov-
evaluation plan approved by ANP. leia Franca Fields. It has been producing eries are in Caratinga Field in 1,027 m
P-70 BRAZIL PRE-SALT 2010 World Oil
OPPORTUNITIES AND CHALLENGES BRAZIL PRE-SALT
of water, about 106 km from shore. The are increasing penetration rates to reduce erals. It also aimed to develop geosci-
post-salt reservoirs are 3,950 m below drilling cost and developing stimulation ence toolboxes—chemical stratigraphy,
the seabed and contain an estimated re- techniques appropriate for high-volume core log test integration, geomechanical
coverable reserve of about 105 million wells in heterogeneous reservoirs. model and fracture distribution, pre-salt
boe. The pre-salt reservoir, found in the Petrobras is focusing its pre-salt imaging and seismic attributes. And its
same well at 4,275 m, appears to be an R&D on several key areas, including:3 reservoir engineering focus was to be on
extension of the accumulation discovered • Well technology, including casing recovery optimization.
previously by well BR-63A 6-RJS in the stability, well cost and productivity Development of the pre-salt area is
Barracuda Field area, announced early • Complex reservoirs that are verti- also complicated by its long distance
this year. The new find could contain cally heterogeneous and cover large areas from shore. Tupi, for example, is about
recoverable reserves of 40 million boe; if • Wettability concerns that can affect 300 km from the coast, in a harsh ocean
the “extension” assumption is confirmed, the performance of waterflooding and environment. WO
total recoverable reserves could be 360 EOR
For information on new projects in Brazil by Petro-
million boe. • Wax deposition that complicates bras’ pre-salt technology partners, see the extended
The new well could be connected to subsea design, caused by low seafloor version of this article at www.worldoil.com.
the P-48 platform that now serves Car- temperatures
atinga Field, making use of existing pro- • Gas processing and exporting tech- 1
LITERATURE CITED
Carmanatti, M., Dias, J. L. B. and Wolff, “From turbidites to carbon-
duction and offloading infrastructure. nologies to deal with high CO2 content ates: breaking paradigms in deep waters,” OTC 20124 presented at the
An evaluation plan for these accumula- and high gas-to-oil ratios. 2
Offshore Technology Conference (OTC), Houston, May 4–7, 2009.
Filho, F. J. M., Pinto, A. C. C. and A. S. de Ameida, “Santos Basin’s
tions will soon be submitted to ANP. Petrobras established its pre-salt tech- pre-salt reservoirs development: The way ahead,” OTC 19953 pre-
Late last year, well 4-SPS-66C, known nological program in 2007 to develop 3
sented at OTC, Houston, May 4–7, 2009.
Beltrão, R. L. C., Sombra, C. L., Lage, A. C. V. M., Fagundes Netto,
as Abare West, found oil and gas in a sep- and disseminate technologies to incor- J. R. and C. C. D. Henriques, “Challenges and new technologies for
the development of the pre-salt cluster, Santos Basin, Brazil,” OTC
arate pre-salt structure within the 1-SPS- porate reserves and to develop the pro- 19880 presented at OTC, Houston, May 4–7, 2009.
50 evaluation plan area on BM-S-9 in the duction of the new pre-salt discoveries.
Santos Basin. The area also includes the An important goal of the project was
THE AUTHOR
Iguaçu well 4-BRSA-709, announced in to focus on well construction for the
April 2009, and Carioca discoveries an- pre-salt section—drilling fluids, cement John Kennedy, president of 21st Century En-
nounced in September 2007. Abare West resistance, stimulation techniques, geo- ergy Advisors Inc., analyzes oil and gas technol-
ogy, markets and issues for a variety of clients.
is 30 km from the Iguaçu discovery, 40 mechanical model, liner drilling, well He has an engineering degree and has covered
km from the Carioca discovery, and 50 control in the salt zone, and multilat- global petroleum activity for several decades.
km to the west of the Guará discovery.
Abare West, in 2,163 m of water, en-
countered oil, gas and CO2 in pre-salt

*XVWR06&
reservoir sections.
In late 2009, the consortium of Petro-
bras (45%, operator), BG Group (30%)
and Repsol (25%) announced that the
'ULOOLQJXQLWVIRUGHHSZDWHURSHUDWLRQV
Guará discovery in the Santos Basin pre-
salt holds estimated recoverable reserves
of 1.1–2.0 billion boe. During a drill
stem test, Guará flowed at a facilities-
constrained 7,200 boepd. It is expected
that a permanent production well could
initially produce up to 50,000 boepd.
According to BG Group, the develop-
ment will use a 120,000-bpd FPSO
when production begins in 2012.
'ULOO'HHS'6 'HHSZDWHU&KDPSLRQ
35'4GULOO
*XVWR06&.HSSHO'7* 3
OPERATING CHALLENGES
In the Tupi area, drilling is complicat-
ed by the presence of different types of
salt with different creep rates. But tem-
peratures are lower than in some other ar-
eas, meaning creep rates are significantly
lower. Though Petrobras’ experience in-
dicates that wellbore closure in the salt is
not fast enough to cause severe operating
problems, the company considers casing '66(
/RQH6WDU 7'6 *ROG6WDU '66
collapse a main concern in the pre-salt. *XVWR06&.HSSHO'7*
Concerns about well integrity are ampli-
ZZZ*XVWR06&FRPZZZVEPRIIVKRUHFRP
fied in the case of deviated wells.
*XVWR06&LVDPHPEHURIWKH6%02IIVKRUH*URXS
Production of significant CO2 volumes
will require special materials. Other issues
World Oil BRAZIL PRE-SALT 2010 P-71
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BRAZIL PRE-SALT:
OPPORTUNITIES AND CHALLENGES

Master plan for the Santos Basin


pre-salt cluster development
To bring online its most promising deepwater province, Petrobras is employing a
management model designed for integrated and harmonious planning and execution.
Jose Formigli, Mauro Yuji Hayashi, Fernando Mauricio de Aquino Mendes and Mariana de Souza Muniz
Pinto, Petrobras; and Michèlle Correia Sampaio, Deloitte Consulting

Petrobras has designated a team to build its Master Plan for


Santos Basin’s Pre-Salt Cluster Development, also known as TABLE 1. Blocks and consortia in Santos Basin
PLANSAL, a guide to the exploration and production of oil pre-salt cluster
and gas of this new frontier. At this point, Petrobras is increas- Block Companies Shares Discovery/ year
ing the managerial focus in all technical expertise, as well as Petrobras* 66%
encouraging tight integration and teamwork among all people BM-S-8 Shell 20% Bern-te-vi/2008
involved. The key characteristics associated with pre-salt, such Petrogal 14%
as relatively low exploratory risk, relevant volume discoveries Petrobras* 45%
BG 30% Carioca/2007
even in the early phase of exploration, and high-productivity BM-S-9
Guará/2008
reservoirs associated with an environment of intensive techni- Repsol 25%
cal and managerial interaction, allow Petrobras to adopt bold Petrobras* 65%
BM-S-10 BG 25% Parati/2006
and challenging strategies for development of the area.
Partex 10%
Petrobras* 65%
BACKGROUND Tupi/2006
BM-S-11 BG 25%
Over its 56 years of existence, Petrobras has undertaken many Iara/2008
Petrogal 10%
challenges. To explore and produce the petroleum accumula- Petrobras* 80%
BM-S-21 Caramba/2008
tions under the salt layer might be one of the biggest of them all. Petrogal 20%
It was only some 10 years ago that the decisions were made that Petrobras* 80%
BM-S-24 Jupiter/2008
are now expected to more than double the company’s offshore Petrogal 20%
production. After the opening of Brazil’s E&P sector to private * Operator
companies under the Petroleum Law of 1997, yearly rounds
of bids for exploration acreage took place. With more interna-
tional oil companies coming to Brazil in 2000 and 2001 to seek
opportunities in the second and third bid rounds, Petrobras
acquired licenses for seven large offshore blocks (six of them as
operator) in a new portion of the relatively unexplored Santos
Basin. This collection of blocks gave origin to what is now be-
ing called the “Santos Basin pre-salt cluster,” Table 1.
Having collected the biggest 3D seismic acquisition of the
world up to then, by 2002 and 2003, Petrobras was able to
find targets with potential oil-bearing reservoirs. But to make
things even more complex than the 300-km distance to shore
and water depths up to 2.5 km, those targets were located un-
der a salt layer that could be more than 2 km thick and in
reservoir rocks that were unknown, Fig. 1.
Drilling efforts began in 2005. The very first well drilled
that crossed the salt layer, in BM-S-10, had to overcome all
kinds of technical problems, and the question of aborting the
drilling project was raised. However, these technical problems Fig. 1. Post-salt and pre-salt layers.
were overcome one at a time. It took 15 months and US$240
World Oil BRAZIL PRE-SALT 2010 P-73
BRAZIL PRE-SALT OPPORTUNITIES AND CHALLENGES
million from spud for Petrobras and its partners to find a field Despite the high success rate and, consequently, lower ex-
of gas and condensate reservoirs 7,600 m below the ocean sur- ploratory risk, the production development of pre-salt in the
face. This discovery, called Parati, proved the existence of petro- Santos Basin would be very different from Campos Basin de-
leum accumulations under the salt layer. Before that time, all velopment, not only because of the geological issues involved
exploratory efforts had targeted the post-salt layer. but also because of the very high potential volumes of oil and
This result thrilled the team and reinforced Petrobras’ de- gas expected.
cision to keep drilling other blocks in the pre-salt area. The For example, Marlim, the giant Campos Basin post-salt
next well, in Block BM-S-11, had estimated costs of about field, has an area of 150 sq km and was developed with seven
$100 million and found light oil before the end of 2006 in a production units. A similar ratio of production units to area
discovery called Tupi. at Tupi (1,974 sq km) would indicate a need for about 90
production units. Basing the comparison on recoverable vol-
LOW RISKS BUT STILL A CHALLENGE umes instead, between 12 and 19 production units would
After Parati and Tupi and until 2009, Petrobras drilled 41 be necessary for only one pre-salt field development. Thus,
exploratory wells targeting pre-salt with a success rate of 85% the development concepts used in the Campos Basin cannot
in the pre-salt province that extends from south of the Santos be relied upon for the pre-salt, especially given the unique
Basin up to the north of the Campos Basin, Fig. 2. This far characteristics of the Tupi area (ultradeep water, remote loca-
exceeds the industry benchmark of about 30% for an excellent tion, deep reservoirs, contaminants in the producing fluids,
success rate. higher GOR, etc.).
In the Santos Basin, Petrobras experienced a 100% success Even though current forecasts already point to the pos-
rate, and preliminary resource estimates suggested accumula- sibility of exploiting Tupi with much fewer units than pre-
tions comparable to all the proved reserves ever discovered by dicted above, those simple comparisons demonstrate that this
the company—some 27 billion boe since 1953, 13 billion boe new E&P frontier, even though it has lower exploratory risk
of which has been produced to date. The company’s remain- than usually accepted by the industry, needs a new and in-
ing proved reserves are 14.17 billion boe. Announced expec- novative approach to production development to ensure its
tations of recoverable volumes for pre-salt fields with only economic viability.
four discoveries indicate a potential of 10.6–16 billion boe
from Tupi/BM-S-11 (5–8 billion boe), Iara/BM-S-11 (3–4 SANTOS BASIN PRE-SALT STRATEGY
billion boe), Guará/BM-S-9 (1.1–2 billion boe) and Espírito The fact that all six blocks operated by Petrobras were ac-
Santo’s Parque das Conchas (1.5–2 billion boe). Taking into quired during the same period, are located in the same geo-
account the transfer of E&P rights with compensation that graphic area, and have similar characteristics allowed Petro-
the Brazilian government intends to make to the company, bras to build up an integrated strategy for the Santos Basin
pre-salt resources to be incorporated in the years to come may pre-salt cluster area E&P development to optimize physical
reach an expected upper limit of 21 billion boe, or more than and financial resources.
75% of what has ever been discovered in Brazil. The first step of the integrated planning effort was to dedi-
The Santos Basin pre-salt discoveries all occurred within cate experienced technicians and managers to develop the
just four years (2006–2009). The post-salt exploratory pro- Master Plan for Santos Basin’s Pre-Salt Cluster Development
cess in the central area of the Campos Basin was very differ- (PLANSAL), which contains the set of strategies and projects
ent: it took 42 discoveries over 28 years to obtain original that guide the area’s development from exploration to oil and
volumes of oil and gas in place similar to those that are cur- gas transportation. The first version of this plan was developed
rently estimated to exist in Santos Basin’s pre-salt. The better in 2008, and its third edition is being elaborated.
visibility of pre-salt After thorough
potential extension analysis, the com-
allows for a more pany’s executive
integrated and lon- group concluded
ger-term planning that it was better to
effort and gives rise seek a phased devel-
to an aggressive opment strategy for
production and the cluster. Such an
infrastructure de- approach, already a
ployment strategy. tradition in Petro-
The Campos bras, in four phases
Basin reached daily would provide the
production of 1 cash flow needed
million bbl after to support subse-
27 years, while quent projects and
the Gulf of Mex- allow for the explo-
ico achieved it in ration effort to be
24 years and the carried out parallel
North Sea in 11 to development.
years. The pre-salt In the short
has potential to term, acceleration
achieve the same Fig. 2. Pre-salt province. of the technical in-
level in 12 years. formation gather-
P-74 BRAZIL PRE-SALT 2010 World Oil
OPPORTUNITIES AND CHALLENGES BRAZIL PRE-SALT
ing is essential for the reduction of uncertainties related to
Phase 0 1IBTF" 1IBTF#
the characteristics of the reservoir rock, mainly carbonates of
microbial origin with few analogs worldwide. Information Information acquisition TUQIBTFPGEFmOJUJWF OEQIBTFPGEFmOJUJWF
EFWFMPQNFOU EFWFMPQNFOU
must be acquired to optimize the solutions to technological t6OUJM
challenges related to the geological model characterization, t&YUFOEFEXFMM to to
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t-BSHFTDBMF t4JHOJmDBOUQSPEVDUJPO
maximization of hydrocarbons recovery, definition of a more t&YQMPSBUPSZXFMMT  QSPEVDUJPO VQUP increase
economical and suitable well geometry, flow assurance, CO2 t5VQJQJMPU  NJMMJPOCQEJO
ti9wOFXQSPEVDUJPO
separation and disposal, prediction of processing plant com- tBOUJDJQBUFEQJMPUT units
 (VBSÈ 5VQJ/&

ponents, and design of risers and mooring systems. In the  JOGSBTUSVDUVSFBOE
long term, the strategy is to complete the area’s development  iSFQMJDBOUw'140T
through implementation of projects with massive use of new
technologies specially tailored for pre-salt conditions. Fig. 3. PLANSAL phased development strategy.
To achieve these goals, the Santos Basin pre-salt cluster
development was divided into what is called “Phase 0” and
“Phase 1,” Fig. 3. Phase 0 aims to acquire geological and Exploration Production Infrastructure Oil Gas
development evacuation evacuation
production information that supports better specification of and
Investment optimization
the definitive production systems to be installed. It will con- commercial-
ization
sist of a series of extended well tests (EWTs) to be performed Regulatory aspects
through two relatively small FPSO vessels (BW São Vicente JV management
and Dynamic Producer), a number of exploratory wells, and
HSSE
a production pilot in the Tupi accumulation scheduled to
start in the last quarter of 2010 using the FPSO Cidade de Critical resources
Angra dos Reis. Technology development
Phase 1 is dedicated to definitive production systems instal- Competencies
lation and is subdivided into two sub-phases. Phase 1A aims to
exceed production of 1 million bopd operated by Petrobras in Planning
2017, using consolidated or rapidly consolidating technologies
from the Campos Basin adapted to Santos Basin conditions. Fig. 4. PLANSAL structure: subprograms and functional plans.
These are two anticipated pilots (in Guará and Tupi Northeast)
and eight production systems (which share the same engineer-
ing project) and will be installed to generate cash flow for the HoA directory
subsequent projects, getting the benefit of flexibility provided Level 0
strategic
board
Annual
by the combination of subsea completions, flexible flowlines
Level 1
and FPSOs. Phase 1B will complement the definitive develop- Corporative
HoA corporative
integration
Planning

ment and begin in 2017. Further production systems will be integration Monthly

required for the optimal exploitation of the fields using new Level 2 HoA E&P
E&P integration
technology solutions specially developed for the conditions of integration Monthly
the Santos Basin pre-salt cluster.
To ensure that all needed capabilities were in place to de- HoA E&P
HoA E&P
HoA E&P HoA E&P
Execution

production critical technology


sign and execute the integrated planning, the PLANSAL pro- Level 3 development
infrastructure
resources development
gram was structured in subprograms and functional plans, tactical Monthly

Fig. 4. The subprograms cover the company’s entire value HoA E&P
HoA E&P HoA technology
production
chain and are held responsible for asset construction and Level 4 development
infrastructure development
tactical
planning of appraisal drilling, well tests, production units,
logistics facilities to enable cargo and passengers’ transporta- Fig. 5. PLANSAL governance model.
tion, storage and all infrastructures for oil and gas evacuation
that will allow the Santos Basin pre-salt cluster development
and operation. The main disciplines that support several of dinating structure, to seek focus toward the same objective.
these subprograms, and are responsible for designing strate- To support it, a governance model was defined to integrate
gies to deliver all resources needed to the projects in a timely planning and execution, and also to preserve the links between
manner, are: critical equipment, environmental licensing, Petrobras’ corporate processes and project approval activities
operational safety procedures and emergency plans, skilled of each consortium.
professionals, and others. The decision-making events of the PLANSAL governance
All these entities working together in tight integration en- model (Fig. 5) are called “HoAs,” after heads of agreement,
sure that the most updated feedback coming from project ex- as they represent the commitment each group has in relation
ecution is incorporated as input whenever necessary, following to the results of the program. Each governance level has its
the guidelines provided by the Pre-Salt Corporate Integration defined objective and agenda: HoA Levels 4 and 3 are those
Committee, which is coordinated by the executive managers where project execution is monitored and the feedback to
of Corporate Strategy/Performance as well as E&P pre-salt de- strategy starts; HoA Levels 2 and 1 have the main focus to dis-
partments within the company. cuss strategy and planning, with highlights of projects’ status
The central concept of PLANSAL is intensive communica- whenever needed. And as a final point, HoA Level 0 marks the
tion and collaboration, as it concentrates the work of hundreds delivery of the most updated version of the master plan to the
of people and several disciplines, under a cross-function coor- company’s executive board.
World Oil BRAZIL PRE-SALT 2010 P-75
BRAZIL PRE-SALT OPPORTUNITIES AND CHALLENGES
One of the most emblematic efforts being made to imple-
ment it, in accordance with Petrobras’ policy of developing
Conventional project development competitive domestic production of goods and services, is the
Oil production

Pre-salt planned construction of eight FPSOs known as “replicants” for shar-


ing the same engineering projects. This solution provides the
scale needed to ensure the competitiveness of local produc-
tion with reduction of the average time of construction for
the first units. It also supports the rapid ramp-up of the clus-
ter oil output. The combined schedule of the area appraisal
Years with this FPSO factory will permit reduction of the time
70 from the end of the exploratory appraisal phase to first oil by
Revenue improvement, %

60 an average of 54%.
50 Traditionally, major offshore production project imple-
40 mentation considers six months for the basic studies of a field,
30 with another semester for concept selection, around one year
20 of detailed engineering design and up to four additional years
10
for execution before the project is completely implemented,
0 totalling 72 months. According to PLANSAL, anticipating
6 8 10 12 14 the engineering and construction in batches of highly flexible
Discount rate, % standardized FPSOs in parallel with the appraisal will lead to
Fig. 6. Oil production and revenue improvement of pre-salt. an average delay of 33 months between the end of delimita-
tion and production startup.
Figure 6 shows the gains in production with a higher and
Those meetings allow the relevant information to be dif- earlier production peak and in revenue, in terms of present
fused in a timely manner among all hierarchical levels of the value, depending on the discount rate. Taking a 10% discount
organization in a structured process, and the decision-making rate as an example, the strategy of production acceleration
process to occur in the proper level of the organization. improves the present value of the revenue by more than 40%.
The quantification of benefits and risks of some of these strat-
AGGRESSIVE STRATEGIES egies was the drive for the Petrobras executive board’s decision
This collaborative and integrated environment provides an to make continued investments in pre-salt development even
overview of all projects and commits all company stakehold- during the global financial crisis of 2008–2009. WO
ers. Such an approach led to the understanding that the low
exploratory risk of the area, coupled with the high potential
reservoirs and high reserves estimated, allowed the adoption
THE AUTHORS
of an aggressive and innovative development strategy. Antici-
pation of commercial production is one of the drivers of this Jose Formigli is the Executive Manager of Petrobras E&P-Presal, Co-
strategy, which includes contracts for batch production units ordinator of the Master Plan for Santos Basin’s Pre-Salt Cluster Devel-
opment (PLANSAL) and Executive Manager of Petrobras’ strategy. He
with accelerated delivery. The so-called “FPSO factory” is just has 27 years of professional experience within Petrobras, where he
one realistic example of initiative never experienced in the Bra- also served as Production Manager of the Campos Basin, Asset Man-
zilian oil and gas industry. ager of Marlim Field, Executive Manager of E&P Services and Executive
Also to anticipate production, most drilling activities Manager of E&P Production Engineering. Mr. Formigli has a degree in
civil engineering and is specialized in petroleum engineering.
would start much earlier than the expected first-oil date of a
specific production unit. Considering that, on average, each of Mauro Yuji Hayashi is the Planning Manager of Petrobras E&P-Presal,
the first 11 production systems (Phases 0 and 1A) could have responsible for coordinating the elaboration of PLANSAL. He has a de-
about 20 wells, there could be more than 200 wells drilled gree in mechanical engineering from the Federal University of Paraná,
Brazil, and is specialized in petroleum and reservoir engineering, busi-
in the next few years—a big challenge considering that drill- ness management and risk management. He has 25 years of profes-
ing rigs are the most critical and expensive equipment in the sional experience within Petrobras.
industry. Consequently, a bold strategy had to be designed to
assure that Petrobras will have all rigs in place in the timeframe Fernando Mendes is an Industrial Engineer working within Petrobras
E&P-Presal to manage the Santos Basin Pre-Salt portfolio, including
needed. For that matter, the company had already contracted long-term production, resource demand planning and economic and
26 ultra-deepwater rigs in the last few years, and a bid process financial evaluation. Mr. Mendes has a degree in industrial engineering
is ongoing to acquire up to 28 more newbuilds. from the Federal University of Rio de Janeiro, Brazil, and is specialized
Both the FPSO factory approach and drilling rigs acquisi- in upstream.
tion, among others, are strategies that will also improve local Mariana Muniz is a Consultant of Petrobras E&P-Presal Planning sup-
content by providing scale to promote Brazilian industry ex- porting PLANSAL coordination. Ms. Muniz has a degree in industrial
pansion in competitive terms. This will be accomplished by engineering from the Federal Center of Technological Education, Brazil,
expanding capacity of already existent suppliers, creating new and is specialized in project management. She has four years of profes-
sional experience within Petrobras.
local players through the installation of foreign suppliers in
Brazil and establishing partnerships with local companies. Michèlle Sampaio is Senior Manager of Deloitte Consulting, respon-
As previously mentioned, the pre-salt’s combination of sible for Petrobras Upstream. She leads Deloitte’s multidisciplinary
positive characteristics is allowing Petrobras and its partners team in support of planning, joint venture management and production
development projects. Mrs. Sampaio has a degree in systems analysis
to adopt aggressive strategies to accelerate the acquisition from the Catholic University of Rio de Janeiro, Brazil, and is specialized
of information and the definitive development of the area. in software process improvement and strategic management.

P-76 BRAZIL PRE-SALT 2010 World Oil


REAL-TIME
OPERATIONS
Special Section in

Real-time well data enables experts at an interactive


center to assist rigsite engineers in making better
decisions. Photo courtesy of Baker Hughes.
REAL-TIME
OPERATIONS

Use of predictive workflows improves


performance assurance
Coupling real-time technologies with predictive decision making creates
potential for a step change in well construction and production.
Kevin Goy, Schlumberger

The first data transmission from a remote oilfield loca- Taking an example from our daily lives, websites provid-
tion was initiated in 1964 using microwave radios. In the ing weather information are used extensively today. Recent
early 1980s, the use of satellite technology (VSAT) for wellsite advances enable even mobile device owners to view the latest
data transmission created a new industry standard. Today, re- weather radar maps, which identify approaching storm cells
mote access to an increasing number of real-time wellsite data and provide a time-lapse view of movement. We make men-
sources combines with powerful analytical software, enabling tal deductions as to the potential future movement of those
experts and stakeholders to address challenges, regardless of storms and the time at which they may impact us. These men-
their physical locations. tal deductions form the very basis for prediction, enabling
Within the oil and gas industry, being “real-time enabled” powerful, unprecedented decision-making capability. Refresh
has a variety of meanings depending on the audience. Asset the screen and an even newer set of data arrives, further en-
managers, IT professionals, petrophysists, geologists and drill- hancing our forecasting ability.
ing engineers will use real-time data differently, and therefore Regardless of how far an operator has progressed along the real-
will place different values on this data. time adoption path, new technologies and services are available
In its simplest form, the use of real-time data in the oil and across the well construction and production spectrum, the use of
gas industry resembles many of the real-time processes utilized which is improving the efficiency of operations and enhancing the
in peoples’ daily lives. Checking stock market activity online value of assets, while lowering total system costs substantially.
is analogous to receiving well logging data in one’s office just
seconds after acquisition downhole. Finding the way to a pre- PREDICTIVE MODELING TO AID DRILLING
viously unvisited destination with a GPS device in an auto- One of the key contributions that an OSC can make is
mobile is much like well placement with the latest subsurface to gather the real-time data streaming in from the wellsite
information to guide the user. Glancing at a “real-time” traffic and contextualize it within the well design and fieldwide
map before leaving the home or office allows one to make de- reservoir knowledge—something difficult to do on the rig.
cisions on how to reach one’s destination in the shortest time This centralized view paves the way for highly informed ap-
based on the most up-to-date information, similar to identify- proaches to problem solving.
ing drilling hazards during the well construction process. An OSC was established in Colorado to support operators
Domain experts are able to remotely monitor, model and drilling in the Pinedale Anticline in Wyoming. In this region,
manage well construction and production operations 24/7. operators planned to drill several hundred wells per year. The
With a focus on performance and safety assurance, remote time to drill and complete a typical well stood at 35 days through
operations traditionally managed by well-trained field crews 2007, and a target was set to reduce this to 15 days. Achieving
now have the added benefit of senior experts providing a this target would result in a savings of about 2,190 combined
cross-check in real time. Using advanced workflows, inter- rig days a year, thus saving the operator over $100 million.
ventions by these expert teams working at information cen- A strategy with two main elements was developed: 1) a
ters far from the wellsite (known within Schlumberger as powered rotary steerable service for vertical drilling and 2)
operation support centers, or OSCs) have steadily increased, remote optimization via the OSC using real-time drilling
yielding significant service quality gains. data acquired on all rigs.1 This approach allowed for no ro-
tary steerable operations personnel to be based at the wellsite
BENEFITS OF USING A PREDICTIVE APPROACH during drilling. Newly developed OSC-centric processes and
While some have seen success placing remote data monitor- procedures increased efficiency while allowing for fast deploy-
ing at the core of operation support, the potential for a step ment across a fleet of rigs. The process included a rig-up crew
change in operational efficiency is yet to be realized by most that moved from rig to rig for BHA pickup or laydown.
of the industry. The value of real-time operations is not just The remote operations team then monitored operations
in accessing data or viewing it with software, but primarily in in real time and began analysis to optimize performance. Us-
modeling of the data to analyze and predict problems. Shifting ing offset data and mean-specific-energy (MSE) techniques,
emphasis from real-time monitoring to a dynamic real-time drilling performance targets were set for each depth interval.
predictive approach enables an informed decision process to OSC-based drilling engineers communicated observations
mitigate or eliminate problems while improving performance. of drilling mechanics trends to the driller aided by advanced
World Oil REAL-TIME OPERATIONS 2010 R–79
REAL-TIME OPERATIONS
0 daily updates, or more frequently as needed. The real-time
geomechanics workflow and modeling predicted and miti-
Offset well 1
X,000 Offset well 2 gated wellbore stability issues during drilling. This process
Offset well 3 calculated a pore pressure ramp that was shallower and of
Plan
X,000 Actual
greater magnitude than was anticipated from offset well in-
formation. This resulted in an informed decision to set the
11⅞-in. casing early. The 9⅝-in. casing was then pushed
X,000
1,700 ft deeper than planned, as further real-time modeling
indicated that no stability issues would be encountered. The
X,000 operator therefore had the flexibility to save a liner string or
finish the well in a 7½-in. hole.
X,000 As the 9⅞-in. hole was drilled below the 9⅝-in. casing,
real-time geomechanics modeling predicted a severe tighten-
Depth

X,000 ing of the mud weight window, requiring an unplanned 7¾-


in. casing string. Although the well was landed using a 6½ ×
X,000 7½-in. bit, a slimhole section was avoided because the 9⅝-in.
117⁄8-in.
casing had been pushed much deeper than expected, Fig. 1.
X,000 casing depth High-quality real-time data and timely predictions en-
abled each hole section to be completed ahead of schedule
X,000
with no losses, stuck pipe incidents or influx—reducing
the risk of NPT. Additionally, the improved drilling process
helped eliminate remedial cementing work as hole cleaning
X,000 95⁄8-in. casing depth
issues were minimized.
X,000
RESERVOIR CHARACTERIZATION
0 20 40 60 80 100 120 140 160 Understanding reservoir architecture and complexity means
Days understanding the reservoir fluid (its type and distribution) as
Fig. 1. Real-time drilling geomechanics helped exceed the
well as the rock. Conventional methods of fluid evaluation
operator’s expected technical limit, reducing time to TD. such as drill stem testing and production testing do not allow
for point-by-point evaluation of the fluid column. This task
has fallen to families of wireline formation testers and associ-
modeling/prediction software and recommended changes in ated downhole fluid analyzers (DFAs). A case in point is the
the drilling setup to mitigate problems and improve perfor- recent evaluation of a complex reservoir in the North Sea.2 An
mance. Additionally, OSC personnel alerted the rig when pen- exploration well into the reservoir had determined that the
etration rates were compromised by adverse drilling dynamics, fluid column was quite complex. A compositional gradient
or when input energy needed to be reduced to preserve bit life combined with possible reservoir compartmentalization was
and minimize trips. identified, and an appraisal well was planned to allow evalu-
This method of challenging the target was complemented ation of the fluid type and distribution upon which the eco-
by the operator’s ongoing optimization initiatives and resulted nomic success of the project would depend.
in an increased average rate of penetration (ROP) of 36%, The evaluation plan consisted of using an equation-of-state
with the average time to drill and complete these wells sub- (EOS) model to predict the fluid analyzer response at vari-
stantially reduced from the original benchmark. ous locations in the reservoir penetrated by the appraisal well.3
The fluid analyzer would then be run and actual responses
HAZARD MITIGATION USING GEOMECHANICS measured. Real-time comparisons would be made of predicted
Many drilling-related failures are caused by unstable bore- and measured data obtained from the wireline formation tes-
holes resulting from lost circulation, packoff or stuck BHAs or ter logging run. Agreement of predicted and measured log data
casing. Methodologies to model and forecast borehole stability would indicate that fluid properties and reservoir connectiv-
and to use this predrill knowledge in real time enable opera- ity used for the modeling were correct. If the predictions dis-
tors to minimize formation-related drilling problems. agreed with the measurements, then the acquisition program
The operator of a Gulf of Mexico field had a history of could be altered in real time to ensure acquisition of sufficient
NPT related to wellbore stability problems. The most recent data to understand the reservoir model inaccuracies.
well had experienced losses, influx, stuck pipe and cement- This highly interactive operation would require input from
ing challenges. The operator decided to use real-time drilling engineers well versed in both fluid analyzer interpretation and
geomechanics services to make more informed decisions dur- EOS modeling. This type of knowledge is not typically avail-
ing drilling operations. Geomechanics experts used offset well able at the wellsite, so an interactive real-time link is required.
information to build a temperature-dependent predrill pore With this link, the same engineers that built the EOS model
pressure model. Engineers in the OSC continued real-time can have access to the real-time data from the fluid analyses in
monitoring of drilling operations to update and recalibrate the the appraisal well, as well as drive the acquisition process for
pressure model using all available data, including gas infor- further fluid analysis.
mation, leakoff tests, formation integration tests and logging- This example is demonstrative of the increasing complexity
while-drilling resistivity and gamma ray data. of formation tester interpretation, which means that the field
The OSC provided drilling risk forecasts and recommen- engineers tasked with maintaining and running the formation
dations to the offshore and onshore drilling team through testers cannot also be expected to be fully conversant in the
R–80 REAL-TIME OPERATIONS 2010 World Oil
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REAL-TIME OPERATIONS
300 lyzed in real time and modeled with available petrophysical
information to provide an in situ identification of all dominant
thief zones. This real-time analysis allows for on-the-fly modi-
250
fication of the treatment schedule, with the objective of fully
Average production rate, Mcmd

homogeneous stimulation of the pay zone.


200 In a Southern Alberta field, several wells were stimulated us-
ing this technique, with horizontal sections as long as 2,500 m
150 with a fieldwide average of 1,800 m. Previous treatments
pumped 20% or 28% HCl at a rate of 150−200 L per meter
of wellbore. The volume of acid was increased over previously
100 determined high-grade reservoir sections during a single pass
with coiled tubing. While best practices were used to distribute
50 Real-time optimized treatment (average for first the acid where required, highly conductive fractures through-
6 months) out the wellbore resulted in ineffective stimulation, as quanti-
Previous techniques (average for first 6 months)
0 fied through inconsistent production results across the field.
0 10 20 30 40 50 An effective chemical diversion was needed to distribute the
Average cumulative production, MMc treatment fluids more evenly across the pay zone. Successful di-
Fig. 2. Average daily and cumulative production observed version across a long openhole section employing a blind place-
using real-time stimulation optimized treatment versus ment schedule is very reliant on log interpretation to identify
traditional techniques. potential thief zones, which may or may not be real. The real-
time matrix stimulation process uses petrophysical data, real-
time intelligent coiled tubing parameters, and the real-time
Well performance DTS information. The real-time modeling evaluation of all
15,000 100
three data sets allows for reliable identification of intake points,
12,000 80
and the pumping schedule is modified accordingly to focus di-
version materials at determined take points.
Total fluid produced
Production, bpd

The matrix stimulation treatment procedure involves us-


Watercut, %

9,000 Oil produced 60


Watercut ing this technology to complete eight coiled tubing passes
6,000 40
across the pay zone. A DTS is acquired and analyzed upon
reaching the toe after each inward pass. The first openhole
New ESP

3,000 30
pass is performed while circulating jetted fresh water in an
effort to remove residual drilling fluid. The DTS information
0 0 from this pass may indicate take points and captures the ther-
1 2 3 4 5 6 7 mal response of the reservoir rock to a nonreactive fluid.
Year Acid is squeezed while making the second and third passes.
Fig. 3. When surveillance indicated that the well was Typically, a pressure breakdown is noted during the initial acid
underperforming as compared to modeled predictions using squeeze. At the end of the third pass, when the end of the
real-time data, a new ESP system was installed, nearly coiled tubing is back at the toe of the well, a second DTS
doubling production while decreasing watercut. acquisition and analysis is performed to qualitatively identify
intake points previously created.
interpretation and modeling of the acquired data. This task The fourth pass targets diversion placement on take points
must be left to experienced reservoir engineers equipped with identified from the second DTS while pulling back to the heel
knowledge of the reservoir and the required software tools to of the well. The fifth pass targets treatment acid placement
properly integrate the measurements. A functional real-time across the areas of high-graded reservoir that do not appear to
network with sufficient capacity and bandwidth is the only way have been broken down by previous acid passes. At the end of
to efficiently bring these two together. the fifth pass, the third DTS acquisition and analysis is per-
formed to identify changes.
OPTIMIZATION OF STIMULATION TREATMENTS The next two passes are a repetition of the previous two,
Adequately acid stimulating long horizontal openhole sec- in which diversion fluid is spotted across take points on the
tions in naturally fractured reservoirs has long been challenging. way out and treatment acid squeezed on the way in to the
Higher-permeability zones are more successfully treated due to toe. The fourth and final DTS acquisition and analysis is then
the tendency for stimulation fluids to migrate toward these easi- performed. The information from the final DTS may or may
er flow paths, leaving low-permeability zones nearly untouched. not be used to determine placement of further acid. The final
While many products and techniques have been developed to pull from the toe is a squeeze of overflush fluid.
improve wellbore coverage and reservoir drainage, adequate In this example, wells using this real-time modeling and
evaluation of their effectiveness has been difficult at best. diversion approach showed a 49% improvement in gas pro-
A new diverting technique designed to improve placement duction compared with traditional stimulation techniques
while also providing in situ evaluation of the treatment in real previously used, Fig. 2.
time has been developed in Western Canada.4 State-of-the-art
viscoelastic acid diversion combined with fiber optic technol- SUBMERSIBLE PUMPS PERFORMANCE
ogy has proven effective in the placement of stimulation flu- Real-time surveillance and control of electrical submersible
ids. Distributed temperature surveys (DTS) and single-point pumps (ESPs) enable a single surveillance engineer in an OSC
downhole pressure and temperature measurements are ana- to proactively monitor relevant lift system and reservoir pa-
R–82 REAL-TIME OPERATIONS 2010 World Oil
upstream / downstream
SHOWCASE
A Supplement to &
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Software Reference Guide. You can access the entire guide online at www.gulfpub.com/gpc/.
This edition will also be available at many key industry meetings, trade shows and conferences.

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dividually licensed, and tightly integrated, technologies to address the eco-nomic opportunities and reduces the cost of managing complex facilities
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working in the plant. www.info.hotims.com/33224-416
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Merrick Systems provides integrated software
Codeware is the leading provider of software for the solutions for oil and gas production opera-
design and analysis of ASME Section VIII pressure tions. Since 1989, Merrick’s product suite has
vessels and heat exchangers. Since 1985, Codeware’s grown to include Best-of-Class applications for field data capture, pro-
Engineers have focused exclusively on meeting the engineering software duction hydrocarbon accounting, plant allocations, regulatory reporting,
needs of designers and users of vessels and exchangers. Over 1,000 com- production data management and production monitoring.
panies currently rely on Codeware products. www.info.hotims.com/33224-418
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PAS improves the automation and operation-
The Equity Engineering Group, Inc. is a recog- al effectiveness of process plants worldwide
nized leader on aging infrastructure fixed equipment through innovative software products and ex-
service and support for the oil and gas industry. Eq- pert consulting services. Our solutions ensure
uity helps plants manage risk and improve profitability with cutting-edge safe running operations, maximize situation awareness, and reduce plant
software and consulting strategies that maximize equipment operational vulnerabilities. Our comprehensive portfolio includes Alarm Manage-
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as petrochemical companies. The effectiveness of their work has long been
recognized in the continued patronage and goodwill of our clients. Yokogawa Corporation of America is the
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North America unit of US $4 billion Yokogawa
Electric Corporation, a global leader in the
Heat Transfer Research Inc. (HTRI) is an international manufacture and supply of instrumentation,
consortium founded in 1962 that conducts industrially process control, and automation solutions. Headquaretered in Newnan,
relevant research and provides software tools for design, GA., Yokogawa Corporation of America services a diverse customer base
rating and simulation of process heat transfer equipment. HTRI also produces with market-leading products including analyzers, flow meters, transmit-
a wide range of technical publications and provides other services including ters, controllers, recorders, data acquistion products, meters, instrumented
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REAL-TIME OPERATIONS
rameters on several hundred wells. Recommendations based CONCLUSION
on performance analysis can be implemented remotely, often Enhancing the use of real-time data monitoring systems
resulting in immediate production increases. Surveillance en- with a dynamic real-time predictive approach—coupled with
gineers are also able to initiate remote pump startup and speed a clear strategy, defined goals and close collaboration between
control, along with remote resolution of certain pump prob- field crews and OSC domain experts—is demonstrating the
lems. The result: a step change in production and lift system potential for a step change in well construction and production
performance with lower operating costs. performance. The analysis/modeling of real-time data provides
When production from a naturally producing well in improved decision-making processes proven to significantly
Egypt’s Western Desert dropped from 2,300 bpd to 980 bpd improve operational efficiency and make a measurable impact
because of high watercut, the operator installed an ESP system on overall system costs. WO
to improve production. The system was designed to produce LITERATURE CITED
5,000−6,000 bpd, based on an initial productivity index (PI) 1 Estep, N., Parsons, B., Middleton, R. and A. Ahsan Alvi, “Remote optimization improves drilling per-
formance in US land,” SPE 128614 presented at the SPE Intelligent Energy Conference and Exhibition,
of 32 bpd/psi. After installing the ESP, the well began steadily Utrecht, the Netherlands, March 23–25, 2010.
2
producing at 6,250 bpd with an 89% average watercut. After Weinheber, P., Gisolf, A. and V. Achourov, “Wireline formation testing: Networking a globally distribut-
ed team for optimal reservoir characterization,” SPE 128661 presented at SPE Intelligent Energy, March
a few months, the well failed electrically because of chemi- 3
23–25, 2010.
Gisolf, A. et al., “Real-time integration of reservoir modeling and formation testing,” SPE 121275 pre-
cal corrosion of the power cable. During workover, an ESP sented at the 2009 SPE EUROPEC/EAGE Annual Exhibition, Amsterdam, June 8–11, 2009.
surveillance and control system was installed along with a 4 Cantaloube, F., Spickett, R., Yekta, K. and M. Anderson, “Optimization of stimulation treatments in
naturally fractured carbonate formations through effective diversion and real-time analysis,” SPE 126136
variable-speed drive to further optimize the well. presented at SPE Intelligent Energy, March 23–25, 2010.
Continuous real-time monitoring and matching showed
a PI of 102 bpd/psi, well inflow capabilities that were much THE AUTHOR
higher than expected. Production rate and downhole flowing Kevin Goy is the global real-time business develop-
pressure data points were collected and plotted against time, ment manager for Schlumberger. Based in Houston,
and an inflow performance relationship (IPR) curve was con- he oversees the development, implementation and
structed. It was decided to adjust the targeted production rate evaluation of the company’s strategic growth of real-
time technologies and services. In his 22 years of
to 10,000−12,000 bpd, and a recommendation was made industry experience, Mr. Goy has developed a vision
to install a higher-capacity ESP with a flowrate capacity of for the future of Schlumberger real-time applica-
8,000−14,000 bpd to cover the range of uncertainty, Fig. 3. tions through various positions in operations, sales
After the new ESP system was installed, production from management, strategic marketing management
and marketing communications management. He
the well increased as expected, to 11,200 bpd, and watercut fell earned a BS degree in mechanical engineering from the Rose-Hulman
by 3%. The success of this well and the ESP redesign prompted Institute of Technology in 1988 and attended the Columbia University
the operator to repeat the same process in similar wells. Graduate School of Business in 2001.

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R–84 REAL-TIME OPERATIONS 2010 World Oil


REAL-TIME
OPERATIONS

Saudi Aramco’s intelligent fields:


Real-time reservoir management
Leveraging real-time data has increased production rates and improved
reservoir management and production operations.
Tofig A. Al-Dhubaib and Heather F. Bence, Saudi Aramco

Recent advancements in well technologies, communications learned and integrates required systems, specifications, pro-
and field instrumentation have made it possible to achieve to- cesses and procedures for an overall solution that lays out an
tal asset awareness and optimize operations over a field’s devel- architecture for large-scale implementation and a company-
opment lifecycle. By leveraging and integrating real-time data wide rollout.
from surface and subsurface technologies, continuous moni- The intelligent-fields effort integrates processes, systems
toring and right-time response are achieved throughout the and organizations to achieve real-time and/or semi-automat-
development processes of Saudi Aramco’s hydrocarbon fields. ed field management. The systems to be integrated are diverse
This integration has led to optimized drilling operations and and span various technologies including measurement, data
well placements, increased production rates, and improved acquisition, control, communication, data management and
reservoir management and production operations. applications, visualization systems and collaboration environ-
Saudi Aramco has capitalized on digital surface and sub- ments. These systems are managed and supported by differ-
surface well technologies to optimize fields’ development and ent organizations within Saudi Aramco, each with its own
operation strategies. This is being done through four major business skill sets, mandate, processes and priorities. High-
projects: real-time drilling, real-time geosteering, intelligent level management championship and close coordination with
fields and event solution field development optimization.1 the various involved entities were essential in the successful
One of the major objectives of these projects is to integrate development and implementation of such capabilities.
and leverage multidisciplinary team collaboration and real-
time field data through all the phases of a field’s development TECHNOLOGY DEVELOPMENT
and management lifecycle—from drilling and geosteering, in- To increase real-time data acquisition and operational capa-
telligent completions, production and reservoir management bilities throughout the reservoir, Saudi Aramco pursues research
all the way to initiating development plans and building and and development of cutting-edge technologies that provide ad-
updating the static, dynamic and business models. The over- ditional capabilities for more complete reservoir surveillance
all objective is to optimize intra- and interbusiness processes, and management. Novel technologies are increasing real-time
since these phases are interdependent, and the knowledge and actual readings and deep sensing between wells for better real-
process improvement gained at any one phase significantly time reservoir management. In addition, developments in com-
influences the overall process. This, in turn, provides an op- munications, network platforms and visualization are leading
portunity to further enhance practices and strategies in the to more seamless and stronger intelligent-field systems.
entire field development and management cycles. Over the years, the intelligent field has developed the
This article focuses on the development and implementa- ability to monitor pressure, temperature and other param-
tion of Saudi Aramco’s “intelligent fields” capabilities, which eters, such as oil, water and gas production, and to operate
are among the company’s key strategic imperatives aimed at and monitor electrical submersible pumps and downhole
optimizing field development and operation strategies. The and surface control valves. Near-wellbore technologies, such
intelligent-fields program’s objectives include enhancing hy- as the typical electric, acoustic and nuclear magnetic reso-
drocarbon recovery through in-time intervention and full-field nance logs, are widely used; however, with all the monitor-
optimization; enhancing HSE through remote monitoring ing available, only data at discrete points at or near wells
and intervention; and reducing operating costs by minimizing within the reservoir are measurable. In the interwell spacing,
manual supervision and intervention. data has been inferred through various means from straight
To achieve these objectives, the intelligent-fields program interpolation to reservoir simulation. To reduce the uncer-
is being implemented on two parallel paths. One involves tainty inherent in reservoir surveillance, Saudi Aramco’s
installing fit-for-purpose instrumentation, sensors and actua- Exploration and Petroleum Engineering Center Advanced
tors in new and old fields. The objectives of this path are to Research Center (EXPEC ARC) has embarked upon a long-
evaluate and exploit available intelligent-field technologies to term R&D program that moves from near-wellbore mea-
address reservoir management and production objectives and surements toward measurements that are further from the
to further the development of field instrumentation and data wells and are deeper sensing. This includes electromagnetic
acquisition technologies. The second path is a structured de- (EM) technologies, borehole gravity meters, reservoir nano-
velopment approach that captures the challenges and lessons agents and giga-cell simulation.
World Oil REAL-TIME OPERATIONS 2010 R–85
REAL-TIME OPERATIONS
will sense the environment (pressure, pH, salinity, saturation,
etc.) during their journey through the underground. A reactive
version will be able to rectify unfavorable conditions, for exam-
ple, by target-delivering chemicals where most needed. In the
future, some Resbots may communicate data to the surface for
real-time reservoir management. EXPEC ARC has conducted
the first industry field experiment demonstrating the surviv-
ability of nanoagents in harsh reservoir conditions and their
suitability as carriers for in situ sensing.
GigaPOWERS, Saudi Aramco’s giga-cell reservoir simula-
tor, already provides full-field billion-cell models at seismic
scale with minimal upscaling. As a next step, it will be con-
verted to a live interactive simulation model that predicts and
optimizes reservoir performance.2,3 Since modern reservoir
monitoring provides continuous online measurements of well
pressures, temperatures, flowrates and, if available, additional
measurements such as continuous seismic monitoring, the res-
ervoir simulator is able to model these changes via petro-elastic
modeling and can issue proactive voice or sound warnings and
recommendations during live simulation to assist intelligent-
field operations and reservoir monitoring.4 Such simulation-
assisted intelligent field technologies can integrate and provide
real-time information in an evolving cycle that “closes the loop”
in the iterative process of improving reservoir models. Further-
more, new computational capabilities are being introduced in
Fig. 1. Resbots traveling through the reservoir from injector to the reservoir simulator to increase performance by an order of
producer. Insert: SEM photo with illustrated Resbots moving magnitude or more to pursue the goal of true “interactive simu-
through rock pore. lation” fast enough to accompany intelligent-field real-time op-
erations for even the largest reservoirs. All these elements com-
bined could lead eventually to autonomously operating fields.

TABLE 1. Reservoir management workflows DEVELOPMENT AND ARCHITECTURE


Reservoir performance Technical planning
The intelligent-fields development architecture consists of
workflows workflows four consecutive layers: surveillance, integration, optimization
Injection/production ratio New well planning
and innovation.5
monitoring The surveillance layer provides continuous upkeep and
Pressure maintenance Workover and remediation planning monitoring of all real-time data as collected by downhole,
Sweep efficiency Reservoir depletion planning
wellhead and surface sensors. This layer provides real-time
data acquisition, communication, data management, basic
Water and gas entry detection Master plan surveillance
and diagnostics
visualization, event detection and alerts and is the founda-
tion and key enabler for the intelligent field. The surveillance
layer development is elaborate and complex, as most of its
Electromagnetic technologies map resistivity and, in turn, components require the integration of diverse systems: mea-
fluid saturation. Two approaches have been making solid mile- surement, data acquisition, control, communication, data
stones: surface-to-borehole EM and crosswell EM. With sur- management and applications, visualization systems and col-
face-to-borehole EM, an EM source is placed in the borehole laboration environments. Due to the scale of Saudi Aramco’s
and receivers at the surface. This approach provides an areal operations, these systems are managed and supported by dif-
picture of fluid migration and movement over time by con- ferent organizations, Fig. 2.
ducting repetitive EM surveys and measuring their respons- The integration layer continuously monitors reservoir
es. Crosswell EM provides a cross-sectional resistivity image behavior patterns, such as higher than expected watercuts or
between two wells to provide fluid distribution mapping at pressure declines. Reservoir regions or groups of wells are ex-
interwell scale. Such advancements are beneficial in monitor- amined to study behaviors such as injection efficiencies and
ing macroscopic sweep efficiency, planning infill drilling and interwell pressure communication. In addition, pressure-tran-
improving reservoir simulation. sient behaviors are triggered and examined in real time. Incon-
Borehole gravity meters measure density at a significant sistencies between observed data and static reservoir models
distance from a well through the casing. This leads to numer- can be detected to trigger model updates. Systems will be pro-
ous applications throughout the lifecycle of a field, including vided to analyze reservoir behavior anomalies, examine causes
time-lapse oil production monitoring. Collaborative research and provide actionable information to the optimization layer.
is underway to overcome limitations, such as size, stability and The optimization layer provides a streamlined environ-
reliability of the hardware. ment with full-system optimization covering the entire pro-
Reservoir nano-robots (Saudi Aramco’s proprietary Resbots) duction system, including reservoir, well and surface facili-
will be sent through the reservoir to gather in situ data for en- ties. A key component of this layer is an environment that
hanced reservoir mapping and characterization, Fig. 1. Resbots allows for plug-and-play of all applications used within the
R–86 REAL-TIME OPERATIONS 2010 World Oil
Now available on WorldOil.com

2010 Drill Bit


Classifier

Published in September 2010

World Oill is pleased offer a comprehensive listing of


major
ajor manufacturers’ drill bits to aid drilling supervisors
and engineersrs in field selection. While this listing has been
published annually for many years, changes from year
to year are significant. Companies nies were asked to list bit
data by IADC code, readily available sizes, recommended
WOB in lb/in. diameter, and codes for special features es and
usage. The bits are classified according to six formation
categories from soft and sticky to extremely hard.

To view the Drill Bit Classifier, go to


www.WorldOil.com/Drill-Bit-Classifier.html
REAL-TIME OPERATIONS
optimization cycle. This cycle includes geology, integration matters or to resolve related issues. By doing so, the company
of data to be used in simulation, upscaling, simulation, post- is able to transform critical high-collaboration elements of
simulation and optimization recommendation analysis. reservoir management decision making and realize material
The innovation layer is where maximum advantage improvements in reservoir and personnel productivity. The
can be achieved, through efficient transformation of data IFCs can also access the expertise of Saudi Aramco’s other
to knowledge, capture of experiences, efficient workflow real-time collaboration centers for comprehensive knowledge
processes, timely intervention and optimization in strategic of the reservoir.
planning and field management practices. In this layer, col-
lective expert thinking and dialogue are promoted to pro- BENEFITS AND BUSINESS IMPACT
duce frontier solutions. Saudi Aramco is achieving tangible and intangible ben-
An assessment study resulted in the identification and pri- efits from the implementation of the intelligent-fields capa-
oritization of key reservoir management business processes bilities. Better understanding of reservoir pressure communi-
for focused development in the integration, optimization and cation during the pre-injection stages is resulting in in-time
innovation layers. Initiatives launched through this effort in- optimum water injection management in new increments.7
clude two intelligent field centers (IFCs) dedicated to real- Intelligent-fields processes helped to reduce planned AFK
time reservoir management as a pilot and nuclei for a grow- (Abu Hadriyah, Fadhili and Khursaniyah Fields) pre-injec-
ing contemporary practice in managing company assets; an tion requirements by 14% from the planned volume over
integrated surface and subsurface model system; a reservoir three months by adjusting the injection rates in the three
management portal that integrates the reservoir management fields in 11 reservoirs.8
applications, tools and workflows and facilitates data loading; Other benefits have included the full evaluation of early
eight high-priority key reservoir management workflows6 for inter-reservoir communication in a giant field in a matter of
automation in the area of reservoir performance and technical weeks rather than years (Arab-D and Hanifa communication
planning (Table 1); software development of the eight work- in Khurais Field) and minimized well interventions for en-
flows and their implementation in existing fields.7 hanced work efficiency and timely response to production de-
viations.9 Intelligent field capabilities in Haradh III resulted
COLLABORATION CENTERS in a fourfold annual reduction in wireline jobs to collect static
In addition to rapid advancements in surface and subsur- bottomhole pressure data. Other benefits are assurance in
face technologies, critical elements in achieving the corporate meeting the crude properties of a blend mixture from 11 AFK
objective of expanding real-time reservoir management and reservoirs’ crude grades at all times8; a balanced approach in
production operations are the integration of multidisciplinary generating data acquisition programs as the planned require-
experts and enhanced reservoir management strategies and ments and producing strategies are checked against each other
processes. Subsequently, there was a need for the development in a quick and comprehensive fashion (field strategic surveil-
and implementation of a new business environment specifi- lance master plan); and rapid training for young professionals
cally designed to accommodate current and future reservoir through exposure to well performance, reservoir performance
management business processes and facilitate collaborative and facilities network behavior.
decision making around reservoir management processes
and tasks. The IFC planning included collaboration, visu- CONCLUSION
alization, software, hardware, architectural, ergonomics and As Saudi Aramco moves its operations to more proactive
workflow aspects. As the intelligent-fields implementation field management and toward a future vision of self-governing
unfolds, petroleum engineers will be dealing with more and and autonomous fields, the intelligent-fields processes and
more actionable overall field and reservoir data that require technologies will continue to expand as one of the strategic di-
integration, visu- rections for its up-
alization and col- Dhahran PI stream businesses.
laboration between cluster server The next stage
multidisciplinary is to focus efforts
teams for optimal on furthering the
assessment and de- Distributed
intelligent-fields
cision making. control system utilization in pro-
Instrument E&P
The IFCs are ex- duction operations
database
pert centers where and to move to-
Downhole
multidisciplinary sensor ward creating in-
groups come to- Remote PI node
teractions among
gether (physically Multiphase terminal SCADA at gas-oil three levels of in-
unit
and virtually) in a flowmeter separation terventions: fast
point
central facility— interventions (e.g.,
with the necessary Area central open/close offend-
PI servers
data, applications E&P applications ing wells), strategic
and physical sys- Drilling project management; IT communication Petroleum engineering; interventions (e.g.,
tems—to efficiently production process and control and application petroleum applications; minimize watercut
collaborate in order support data to increase recov-
management
to address reservoir ery) and portfolio
performance and Fig. 2. Intelligent-fields data flow. interventions (e.g.,
technical planning optimize reservoir
R–88 REAL-TIME OPERATIONS 2010 World Oil
7 Al-Malki, S., Al-Buraikan, M. M., Abdulmohsin, R. A., Ahyed, R. and H. Al-Hamzani, “I-field capa-
rates to enhance fields’ production oil blends). These three bilities enable optimizing water injection strategies in Saudi Arabian newly developed oil fields,” SPE
levels of interventions require three levels of models, which 120835 presented at SPE Saudi Arabia Section Technical Symposium, al-Khobar, Saudi Arabia, May
10–12, 2008.
are linked to create one synergized decision system that 8 Al-Khamis, M. N., Al-Hamzani, H. J. and M. F. Al-Adel, “Revamping old fields using I-field technolo-
gies,” SPE 123540 presented at the SPE Annual Technical Conference and Exhibition, New Orleans, Oct.
accommodates all decision levels without contradiction. 4–7, 2009.
This environment will trigger real-time actions to benefit 9 Al-Arnaout, I. H., Al-Dirweesh, S. M. and R. M. Al-Zahrani, “Production engineering experience with
the first I-field implemented in Saudi Aramco at Haradh-III: Transforming vision to reality,” SPE 112216
both short-cycle and long-cycle/strategic intervention time- presented at the Intelligent Energy Conference and Exhibition, Amsterdam, Feb. 25–27, 2008.
frames, and to ensure that both action sets remain in har-
mony. This system is the future of real-time data resulting
in right-time decisions. THE AUTHORS
The necessary elements that would allow this are mostly Tofig A. Al-Dhubaib leads the development of Sau-
here today. The ability to control wells is proven. The intel- di Aramco’s intelligent-fields initiative. He has over
27 years’ work experience, 22 of which have been
ligent field is also successful. The development of future deep in computer applications and systems support for
sensing technologies such as EM, gravity, nanotechnology exploration and production. He has led, managed,
and others will increase the accuracy of reservoir surveillance supported and contributed to the development of
programs. And finally, the ability to connect the extraordi- several key IT exploration and producing applica-
tions, systems and projects including application
narily high volume of streaming data to a giga-cell simulator technology development, geophysical, geological,
is just around the corner. WO producing, reservoir engineering and drilling applica-
tions, and E&P data management. Mr. Al-Dubaib earned his BS degree in
electrical engineering from King Fahd University of Petroleum and Miner-
LITERATURE CITED als, Dhahran, Saudi Arabia, and an MS degree in electrical engineering
1 AbdulKarim, A., Al-Dhubaib, T. A., Elrafie, E. and M. O. Alamoudi, “Overview of Saudi Aramco’s intel- from Drexel University, Philadelphia, Pa., and completed his post-gradu-
ligent field program,” SPE 129706 presented at the SPE Intelligent Energy Conference and Exhibition, ate studies in computer and electrical engineering.
Jaarbeurs, Utrecht, The Netherlands, March 23–25, 2010.
2 Dogru, A. H. et al., “A next-generation parallel reservoir simulator for giant reservoirs,” SPE 119272
presented at the SPE Reservoir Simulation Symposium, The Woodlands, Texas, Feb. 2–4, 2009.
Heather F. Bence conducts strategic planning and
3 Pita, J. A., Dogru, A. H. and N. M. Al-Zamel, “Automated event monitoring system for online reservoir communications for Saudi Aramco’s Exploration and
simulation,” US Patent 7,660,711 issued Feb. 9, 2010. Petroleum Engineering Center Advanced Research
4 Pita J. A., Dogru, A. H. and N. M. Al-Zamel, “Sound enabling computerized system for real-time reser- Center. Prior to joining Saudi Aramco, she led R&D
voir model calibration using field surveillance data,” US Patent 7,620,534 issued Nov. 17, 2009.
5 Al-Dhubaib, T. A. et al., “Saudi Aramco intelligent field development approach: Building the surveillance and marketing for a startup technology company in
layer,” SPE 112106 presented at the SPE Intelligent Energy Conference and Exhibition, Amsterdam, Feb. Virginia, consulted on Middle East economic develop-
6
25–27, 2008. ment issues, and worked with a defense contractor
Barghouty, M. F., Al-Dhubaib, T. A., Jama, A. A. and O. Jaimes, “Intelligent field centers (IFCs):
integrating people, process and technologies to optimally manage giant fields,” SPE 128469 presented
on IT systems architecture for the US Department of
at the SPE Intelligent Energy Conference and Exhibition, Jaarbeurs, Utrecht, The Netherlands, March Homeland Security. She has over 20 years of experi-
23–25, 2010. ence in strategic analysis, marketing and consulting.

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World Oil REAL-TIME OPERATIONS 2010 R–89


process

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conference

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and instrumentation experts!
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Gulf Publishing Company’s publications Hydrocarbon Processing and
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for the process industries. In March of 2011 in Galveston, Texas. This
technical conference will be devoted to advancing process control and
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Please submit abstracts by October 1, 2010 to Events@GulfPub.com,
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People in industry
Iris Yuen has nior VP and COO. During his career at The Spectrum Group has appointed
been hired by World Baker Hughes, he has served as President Richie Miller as President of its wholly
Oil’s parent compa- of the Drilling & Evaluation Group and owned subsidiary Spectrum Geo Inc.
ny, Gulf Publishing as President of Baker Atlas and Inteq. in Houston. Miller has over 22 years
Company, as a Sales of experience within the seismic sector.
Representative for Steven H. Davis has been named He joined Spectrum from CGGVeritas,
China and Hong Executive Director of the Society of where he held the position of Director of
Kong. She worked Exploration Geophysicists (SEG). He Marketing and Business Development.
for seven years as an succeeds Mary Fleming, who retired
advertising represen- Yuen in June 2010 after serving as SEG’s Ex- Atwood Oceanics Inc. elected Mark
tative with ACT be- ecutive Director since 2002. Davis has L. Mey as Senior VP and CFO. From
fore starting her own agency, with offices spent his entire career with professional, August 2005 to July 2010, Mey was Se-
in Shenzhen and Hong Kong. Previously, science-based associations, most recently nior VP and CFO of Scorpion Offshore
she was a Sales Representative with CSL as Executive Director of the American Ltd. Prior to joining Scorpion, he spent
Electronic Ltd. Yuen is fluent in Manda- Industrial Hygiene Association. 12 years with Noble Corp.
rin, Cantonese and English.
A. T. (Tim) Cejka, President of BPZ Resources Inc. named Richard
Red Spider Technology, a remote ExxonMobil Exploration Co. and VP J. Spies as COO and Cesar Ortega as
open-close technology specialist serving of Exxon Mobil Corp., will retire after VP of Operations. Spies has over 34 years
the oil and gas industry, has appointed more than 34 years of service. The board of oil and gas experience, including as
Gary Connel as CFO. He has over 17 of directors will appoint S. M. (Steve) President of Amoco Argentina, CEO of
years of experience in the global oil and Greenlee as President of ExxonMobil Pan American Energy (an Amoco joint
gas industry. Exploration Co. and a VP of the corpo- venture) and most recently as President
ration. Greenlee is currently President, of BP Russia. Ortega will lead the opera-
Baker Hughes Inc. announced the ExxonMobil Upstream Research Co., tions team in Peru, bringing 25 years of
promotion of Martin Craighead to the which will elect S. N. (Sara) Ortwein as oil and gas experience. Also, Frederic J.
position of President and COO. Since President. Ortwein is currently VP, Engi- L. Briens has assumed the role of Chief
May 2009, Craighead has served as Se- neering, ExxonMobil Development Co. of Strategy and Technology.

9th Annual World Oil Awards

The Pinnacle of Our Global Industry


Reserve Your Table
14 October 2010
Houstonian Hotel, Houston TX
On October 14, the 9th Annual World Oil Awards will recognize the industry’s
leading innovators and innovations that represent the best technological
achievements or contributions of July 1, 2009, through June 30, 2010.
Be a part of this prestigious event to congratulate your industry peers and
colleagues.

www.Awards.WorldOil.com
Companies in the news
CRC-Evans Pipeline Interna-
tional has been acquired by Stanley
Black & Decker for $445 million in
cash. The acquisition is a step in Stan-
ley Black & Decker’s ongoing strategy
to diversify its revenue base and build
its infrastructure through acquisitions.
CRC-Evans provides pipeline construc-
tion equipment, automatic welding
systems, managed subsea services, field
joint coating and heat treatment as well
as non-destructive testing.

Nabors Industries and Superior Marine Subsea UK has completed a $1.0 million (£656,000) contract for operator Rep-
Well Services Inc. have entered into sol for work near the Casablanca platform, offshore Spain. Marine Subsea deployed
a definitive merger agreement. Nabors the Sarah, its multipurpose offshore intervention vessel, to prepare three platform J-
will commence a tender offer for all out- tubes for installation work scheduled for 2011, and also to modify existing trawl-protec-
tion structures at two wellsites. The J-tube work included relocation of an existing but
standing shares of Superior Well Services abandoned 6-in. flexible pipe.
common stock in a transaction valued at
about $900 million. Superior Well Ser-
vices has one of the newest fleets in the and Dutch-based design and construc- where Huisman will oversee the installa-
industry with over 430,000 hydraulic tion firm Huisman Equipment B.V. tion and commissioning of the topside
fracturing horsepower. The Noble Globetrotter II drillship is the equipment. Operations are expected to
second unit to be constructed for the commence on the first Noble Globetrotter
A Noble Corp. subsidiary will con- company utilizing a two-phase process in late 2011, and on the second unit in
struct a new, dynamically positioned wherein the hull will be built by STX at 2013. The delivered cost of Noble Globe-
ultra-deepwater drillship with South Ko- its facility in Dalian, China, and then the trotter II, excluding capitalized interest, is
rea’s STX Heavy Industries Co. Ltd. unit will be delivered to the Netherlands estimated at $550 million.

Advertisers in this issue


Advertiser Page Advertiser Page Advertiser Page
Website Website Website
Acergy ..................................................................................... 69 Events - PCI ......................................................................... 90 Newpark Drilling Fluids LP ................................................... 24
www.acergy-group.com www.GulfPub.com www.newparkdf.com
Alcoa....................................................................................... 43 Events - World Oil Awards ................................................... 91 Ohmart/Vega .......................................................................... 60
www.alcoaoilandgas.com www.Awards.WorldOil.com www.ohmartvega.com
BJ Services .............................................................................. 96 Rig Star ................................................................................. 72 Oilfield Improvements Inc. .................................................... 63
www.bjservices.com www.worldoil.com/RigStar www.rodguides.com
Cameron................................................................................... 5 Software Reference Showcase ............................................... 83 ORR Safety Corporation........................................................ 55
www.c-a-m.com www.gulfpub.com www.orrsafety.com/kong
CNPC GWDC ...................................................................... 53 Halliburton............................................................................. 45 Pegasus Vertex, Inc.................................................................. 34
www.cnlc.cn www.halliburton.com/geotap www.pvicom.com
Cudd Well Control................................................................... 6 Halliburton............................................................................... 8
www.cuddwellcontrol.com RMOTC ................................................................................ 64
www.halliburton.com/easywell
Dragon Products, Ltd ............................................................. 37 www.rmotc.doe.gov
Halliburton............................................................................. 81
www.dragonproductsltd.com Saudi Aramco ......................................................................... 78
www.halliburton.com/landmark
Dresser-Rand .......................................................................... 51 www.jobsataramco.com/expecarc
Hornbeck Offshore ................................................................ 56
www.dresser-rand.com Schlumberger Technology Corporation.................................. 11
www.hornbeckoffshore.com
Elliott Company ..................................................................... 61 www.slb.com/stethoscope
Industrial Rubber ..................................................................... 4
www.elliott-turbo.com Schlumberger Technology Corporation.................................. 18
www.iri-oiltool.com
Emerson Process Management (DeltaV) ................................ 48 www.schlumberger.com/ACTive
INOVA Geophysical Equipment Limited.............................. 20
www.IOonDemandCalculator.com Siemens................................................................................... 39
www.inovageo.com
Emirates.................................................................................. 22 www.siemens.com/energy/subsea-power-grid
www.emirates.com/usa
LeTourneau Technologies Drilling Systems, Inc..................... 95
www.letourneautechnologies.com SPE ......................................................................................... 89
Expotim International Fair Org. Inc. ..................................... 27 www.onepetro.org
www.basraoilgas.com Lufkin Automation ................................................................ 52
www.lufkinautomation.com Tesco Corporation .................................................................. 31
FMC Technologies ................................................................. 66
M-I Swaco .............................................................................. 10 www.tescocorp.com
www.fmctechnologies.com/subseaseparation
www.miswaco.slb.com Varel International .................................................................. 16
Fugro Gravity and Magnetic Services ..................................... 50
Magnum Oil Tools International, LLC .................................. 47 www.varelintl.com/oilandgas
www.fugro-gravmag.com/solutions
Gusto MSC ............................................................................ 71 www.magnumoiltools.com Weatherford.......................................................................12-13
www.GustoMSC.com National Oilwell Varco ............................................................. 2 www.weatherford.com
Gulf Publishing Company www.nov.com/downhole WesternGeco Limited............................................................. 14
Constellation ........................................................................ 84 National Oilwell Varco ........................................................... 33 www.westerngeco.com/exq
www.WorldOil.com www.nov.com/rigms Wood Group ESP................................................................... 28
Drill Bit Classifier ................................................................. 87 National Oilwell Varco ........................................................... 59 www.woodgroup-esp.com
www.gulfpub.com www.nov.com/xlsystems World Oil Marketplace............................................................ 94
This Advertisers’ Index and procedure for securing additional information is provided as a service to World Oil advertisers and a convenience to our readers. Gulf Publishing Company is not
responsible for omissions or errors.

92 SEPTEMBER 2010 World Oil


New Products
Company press releases

Water-based drilling Continuous circulation system


fluids for shale gas The ability to maintain continuous, uninterrupted circulation can be of direct
Newpark Drilling Fluids has intro- benefit while drilling the pressure-sensitive formations encountered in deepwa-
duced its Evolution water-based drilling ter wells. The Continuous Circulation System (CCS) was developed for this
fluids system for Haynesville Shale op- purpose over the last decade as the result of a joint industry project based in
erators who require a clean, robust alter- the UK and supported by BG, BP, Eni, Shell UK, Statoil and Total, managed
native to the diesel-based fluids histori- by Maris International, and with the detailed
cally required in that area’s harsh drilling engineering and manufacture carried out by
environment. In Haynesville Shale ap- National Oilwell Varco (NOV). The system
plications to date, the new drilling fluid is rig-floor based, can be deployed on any rig
system provided improved penetration with a top drive and requires no change to the
rates, wellbore protection and lubricity drillstring. It can be introduced at any stage
while standing up to the requirements of in the well. Once positioned on the rig floor,
temperature, containments and drilled drilling continues through the main unit, a
solids. While the new system was origi- pressure vessel constructed from three single-
nally conceived as a Haynesville-specific ram BOP bodies. With the drill pipe tool
drilling fluid, the design concept may joints isolated between two sets of pipe rams,
provide operational advantages in many the connection can be safely broken and a
other unconventional shale gas applica- new drill pipe added or removed without in-
tions worldwide. The Evolution system terrupting circulation to the wellbore. This
features a clay-free combination of two eliminates the negative and positive pressure
central components: EvoVis, a polymeric surges associated with stop/start circulation
viscosifier; and EvoLube, a high-pressure/ when making connections in conventional
high-temperature lubricant that delivers drilling, which in turn minimizes “wellbore
coefficient-of-friction values similar to ballooning” and the possibility of flows from, or losses to, the wellbore. Since
oil-based mud. Both components, and circulation is continuous, pressure-sensitive formations can be drilled with mini-
the system itself, have proven stable to mum mud weight—i.e, no static overbalance—using the equivalent circulating
wellbore temperatures of 400°F—even in density to control the well. The CCS is self contained and computer controlled.
the presence of CO2, which is common www.nov.com
to Haynesville geology. Its thermal stabil-
ity, contaminant resistance and overall
performance differentiate it from other performance under a range of drilling systems are desired. OpenFRAC WF is
water-based systems. The EvoLube lu- conditions, verified that the Mpact 114 the linear gel variant, offering improved
bricant is credited with penetration rates can effectively handle greater differential proppant transport characteristics. For
exceeding those of offset wells where oil- pressure than standard NBR and HNBR crosslinking, OpenFRAC XL offers the
based mud was used. elastomers, developing 62% more horse- characteristics of the other two fluids,
www.newparkdf.com power and increasing life expectancy by a while creating wider fractures to enable
factor of four. Drilling motor designs are high proppant concentrations and gen-
available for maximum performance in erate high fracture conductivity.
extremely difficult drilling applications. www.slb.com/openfrac
www.mpactmotors.com

Tool to melt hydrates


Fluid additive systems The international energy services
Schlumberger has released its new company Wood Group has launched a
OpenFRAC family of hydraulic frac- new hydrate-liquefying tool to melt ice
turing fluid additive systems. They can and paraffin blockages that occur in the
be used for fracturing stimulation treat- production pipes of oil and gas wells.
ments, including applications in low- The Thermal Moderator Tool (TMT),
permeability formations such as shale designed by Wood Group Logging Ser-
and tight gas sands. The additives are vices, can be used in pipes with inside
Extended-life drill motors fully functional and disclosable, provid- diameters as small as 1 in. The tool was
Mpact Downhole Motors has intro- ing comparable technical performance developed as a non-chemical solution to
duced drilling motors with a stator elasto- to conventional systems. Three variants eliminate hydrate blockages. It is rated
mer material designated Mpact 114 that are available, all water-based, viscosified to 15,000 psi, is portable and can be
delivers increased performance, reliability fluids. OpenFRAC SW formulation is run in coiled tubing, flowlines and other
and extended service life. Laboratory test- used for slickwater fracturing, where small-channel systems.
ing using a dynamometer, along with field drag reduction and less complex fluid www.woodgroup.com

World Oil SEPTEMBER 2010 93


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2 Greenway Plaza, Suite 1020, Houston, TX 77046 5˚ Piano-Interno 7, 16129 Genova, Italy BELGIUM, SCANDINAVIA
Phone: +1 (713) 520-4463, Fax: +1 (713) 525-4655 Phone: +39 (010) 570-4948, Fax: +39 (010) 553-0088 Peter Gilmore
E-mail: fabio.potesta@gulfpub.com 57 Keyes House, Dolphin Square, London, SW1V 3NA
E-mail: andy.mcdowell@gulfpub.com United Kingdom
FRANCE, GREECE, NORTH AFRICA, SPAIN,
CT, MA, ME, NH, NJ, NY, PA, RI, VT and EASTERN PORTUGAL, SOUTHERN BELGIUM, AUSTRIA, Phone: +44 (0)20 7834 5559, Fax: +44 (0)20 7834 0600
CANADA LUXEMBOURG, SWITZERLAND, GERMANY E-mail: peter.gilmore@gulfpub.com
Merrie Lynch Catherine Watkins
Ohana, 30 rue Paul Vaillant Couturier Classified Sales
20 Park Plaza, Suite 517, Boston, MA 02116 78114 Magny-les-Hameaux, France J’Nette Davis-Nichols
Phone: +1 (617) 357-8190, Fax: +1 (617) 357-8194 Phone: +33 (0) 1 30 47 92 51, Fax: +33 (0) 1 30 47 92 40 Phone: +1 (713) 520-4426, Fax: +1 (713) 525-4655
E-mail: merrie.lynch@gulfpub.com E-mail: catherine.watkins@gulfpub.com E-mail: jnette.davis@gulfpub.com

94 AUGUST 2010 World Oil


LeTourneau ®

CUSTOM CONTROLS
BETTER SYSTEM
LeTourneau® Power Systems Digital Drilling Control System™ (DDCS)
incorporates management, monitoring and control, which combines Top
Drive and Rotary Table Management, Mud Pump Control, Drawworks
Control and optional Auxiliary Controls.

LeTourneau offers integrated controls for the complete rig or individual


stand alone controls customizable to each piece of equipment. As a
result, the customer is in control from beginning to end.

www.letourneautechnologies.com

LeTourneau Technologies Drilling Systems, Inc.


Take control of your
subsurface safety valve.

Avoid safety and


environmental risks.

The BJ Services
Reconnect™ system
is your solution to protect
personnel, the environment
and your assets.
Damage to the hydraulic system of a surface-
controlled subsurface safety valve (SCSSV)
can compromise the operation of this critical
safety and environmental protection system.
BJ Services’ Reconnect™ technology restores
surface control to subsurface safety valves
without a workover rig.

The field-proven Reconnect system


economically and safely restores control and
reliable operation to your well, while leaving
maximum wellbore area for flow. The system
includes a wireline-retrievable SCSSV, a
through-tubing replacement control line that
stings into the new valve assembly and a
wellhead adapter. It also eliminates the need
for velocity valves or storm chokes that cannot
be controlled from the surface and are less
reliable than SCSSVs.

Ask your BJ Services representative how you


can restore control safely and easily with the
regulatory agency approved Reconnect system.

Real world. World class. Worldwide.

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FA L L

G u l f P u b l i s h i n g C o m p a n y ’s
10

upstream / downstream

A Supplement to:

&
CA
Co PE-O
mp PE
lian N
t!

Design • Rate • Simulate


Shell and Tube The best software available for
designing, rating, and simulating
heat transfer equipment

Fired Heater Integrated and easy-to-use

Backed by proprietary data from


industrial-scale research rigs
Cross Flow

Comprehensive help and


documentation just a click away
Compact
Interfaces with
• leading process simulators
• mechanical design programs
Spiral • physical property databanks
• integrated engineering software
• Microsoft Excel
Analysis
Select 411 at www.HydrocarbonProcessing.com/RS

Heat Transfer Research, Inc.


www.HTRI.net
Fall 2010
A SUPPLEMENT TO

Publisher Advertising Sales


upstream / downstream Bill Wageneck Laura Kane
Production Manager Phone: +1 (713) 520-4449
Angela Bathe Gulf Publishing Company
Cover Design P.O. Box 2608
Amy Dodd Houston, Texas 77252-2608
Advertising Production Manager Phone: +1 (713) 529-4301
Cheryl Willis Fax: +1 (713) 520-4433

CONTENTS Visit the Software Reference Website: www.gulfpub.com/gpc/

Advertising Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Predictive Maintenance and Repair . . . . . . . . . . . . . . . .17

BUSINESS MANAGEMENT Process Control and Information Systems . . . . . . . . . . .18

Process Engineering and Simulation . . . . . . . . . . . . . . . .18


Budgeting, Capital Allocation & Planning . . . . . . . . . . . .4
Refining, Petrochemical and Gas Processing . . . . . . . . . .20
Business Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Enterprise Operations Management . . . . . . . . . . . . . . . . .4 SIS/Safety Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Land and Leasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Plant Lifecycle and Performance Monitoring . . . . . . . . . .5

Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . .6
UPSTREAM
Alarm Management . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Risk Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Asset Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
DOWNSTREAM Data Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Alarm Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Data Visualization . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Asset Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Design, Construction and Engineering. . . . . . . . . . . . . .25
Collaboration and Knowledge Capture . . . . . . . . . . . . . .9
Exploration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Configuration Management . . . . . . . . . . . . . . . . . . . . . .9
Field Data Capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Design, Construction and Engineering . . . . . . . . . . . . .10
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Dynamic Simulation and Optimization . . . . . . . . . . . . .12
Process Control and Information Systems . . . . . . . . . . .28
Energy Management . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Process Engineering and Simulation . . . . . . . . . . . . . . . .28
Enterprise Portal Systems . . . . . . . . . . . . . . . . . . . . . . . .13

Online Monitoring & Optimization . . . . . . . . . . . . . . .13 Production Accounting . . . . . . . . . . . . . . . . . . . . . . . . .29

Planning, Scheduling and Blending . . . . . . . . . . . . . . . .14 Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . .30

Plant Lifecycle and Performance Monitoring . . . . . . . . .16 Well Log Data Access and Management . . . . . . . . . . . . .30

F A L L 2010 SOFTWARE REFERENCE 3


Business Management U PSTREA M / D OWN STREA M SOFTWA RE REFERENCE

BUDGETING, CAPITAL Company Bio


m:pro IT Consult is a project services and soft-
ENTERPRISE OPERATIONS
ALLOCATION AND PLANNING ware products company which enables petro-
leum refining, petrochemical and other indus-
MANAGEMENT
tries to achieve total integration of information
sources and applications, from business systems,
ERP and supply chain management through to
plant information, production planning, sched-
uling and operations decision support.
Products: Oildex
m:pro delivers enterprise wide or point solu- 1999 Broadway, Suite 1900
3esi tions - easy and fast to implement - which truly Denver, Colorado 80202
#200, 1601 Westmount Road N.W. Phone: 303-863-8600
integrate the production and business applica-
Calgary, Alberta T2N 3M2 Toll Free: 888-922-1222
tions required to manage the overall assets.
Canada Fax: 303-863-0505
Phone: 403-270-3270 E-mail: info@oildex.com
m:pro enables, consult and assists business
Fax: 403-270-3343 www.oildex.com
process improvements, especially for refining
E-mail: info@3esi.com
supply chain management (SCM). Other Oildex Office Locations:
www.3esi.com
11777 Katy Freeway, Suite 350
The m:pro Integration Platform (m:ip) provides Houston, Texas 77079
Company Bio: the total integration of information sources and
3esi is an international E&P, Software and Ser- Phone: 281-741-6300
applications including ERP, planning, schedul- Fax: 281-741-6296
vices Company committed to serving the Oil ing, functional databases, plant information
and Gas industry by creating Integrated Busi- systems, forecasting in a phased justified ap-
ness Planning and Capital Management Soft- proach. The m:ip enables and improves the use
Company Bio:
ware Solutions designed to increase efficiency Oildex is the energy industry’s leading Software
of best-in-class software, plant and business ap-
by streamlining all of the processes associated as a Service (SaaS) provider of ePayables, digital
plications = asset maximization.
with the Oil and Gas Value Chain. data, workflow, and spend analysis solutions.
With Oildex, companies can do more in less time,
Products: The m:pro object warehouse (m:owh) is our
and managers can get up-to-the-minute data to
esi.manage™ is an Integrated Business Planning integration, data storage/management, and
help them make well-informed decisions. That’s
and Capital Management solution that sup- business intelligence back-end. The m:owh is
why today, more than 8,400 companies depend
ports the E&P processes focused on managing based on standard and open relational data-
on Oildex to receive and process their electronic
the portfolio of opportunities (projects) from base technology.
invoices, check stubs, and joint interest bills.
the planning stages through execution and look-
backs. esi.manage™ allows companies to collect The m:pro explorer (m:exp) is our feature rich,
fully web-enabled common graphical user in-
Service products and descriptions:
and analyze opportunities, perform portfolio Oildex provides software solutions to companies
analysis in order to create Long Term Plans and terface including build and administration
looking to get the most out of their resources, so
Budgets. esi.manage™ offers the capability of tools. The m:exp can run as the portal or can
they can quickly and accurately process, track,
importing actuals from 3rd party applications seamlessly be embedded in popular web portal
and manage critical business information. Oil-
to allow companies to prepare variance reports environments.
dex is the energy industry leader when it comes
and perform look-backs analysis. to supplying digital data, workflow, and spend
m:pro provides standard applications/inter-
analysis solutions to companies that want to
esi.manage™ improves an E&P companies busi- faces for:
boost productivity and cut costs.
ness results through superior decision making • Production planning, scheduling and blending
due to enhanced corporate agility and improved • Performance monitoring and dashboards
Proven Technology to Transform the Business
data quality; by entrenching best practices and • Data and process quality
of Energy:
key business processes and by improving work- • Information analysis, visualization, flow-
force effectiveness. sheeting, trending and reporting
Spendworks™—Oildex’s ePayables (EIPP) sys-
Featured applications/interfaces are:
tem for simplifying the way companies manage
www.info.hotims.com/33224-401 • Analyzer Monitoring
invoices and track spending.
• Blend Monitoring and Reporting
• Crude Composition Tracking
Checkstub Connect™ (CDEX)—The industry’s
BUSINESS INTEGRATION • Crude Scheduling
• GRTMPS Planning Interface
largest eRevenue data exchange which speeds-
up the processing of check stub data.
• Heat Exchanger Monitoring
• KPIs, Operating Envelops, Plan vs Actual
JIB Connect™—Oildex’s ePayables, joint inter-
• Lab Interface and Reporting
est bill exchange for automating JIB processing
• LP Data Collector
and eliminating routine monthly data entry.
• Oil Movement Logging
• ORION Scheduling Interface
CDEX Complete™—The industry’s only eRev-
m:pro IT Consult GmbH • PIMS Planning Interface
enue solution to address time-consuming check
Kirchgasse 47 • Quality Tracking
stub detail. It eliminates hand-keying and con-
65183 Wiesbaden • Tank Calculation System
verts paper check stub data into a digital, up-
Germany loadable format.
Phone: +49 611 39843 0 www.info.hotims.com/33224-402
Fax: +49 611 39843 12 Owner Relations Connect™—Oildex’s eIn-
E-mail: info@mpro-it.com formation, owner-relations tool for providing
www.mpro-it.com secure web access to monthly statements of rev-

4 SOFTWARE REFERENCE FALL 2010


UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Business Management
enue, production, gas balance, JIBs, frequently tical insights that can help you make more seamlessly be embedded in popular web portal
asked questions, and more. profitable decisions about petroleum plays. environments.
From reserve and production data through to m:pro provides standard applications/inter-
Oildex Helps Energy Companies: full-cycle economics, petroCUBE gives you faces for:
• Save time & work smart immediate access to a full spectrum of current • Production planning, scheduling and blending
• Spot opportunities geostatistical, technical and financial informa- • Performance monitoring and dashboards
• Cut up to 70% of processing costs tion and comprehensive analytical tools. pet- • Data and process quality
• Track revenue & expenses roCUBE instantly delivers the data engineers • Information analysis, visualization, flowsheeting,
• Collaborate via the Internet and geologists need to accurately assess risk trending and reporting
and justify exploration and development pro- Featured applications/interfaces are:
www.info.hotims.com/33224-403 posals before wells are drilled. • Analyzer Monitoring
• Blend Monitoring and Reporting
LAND AND LEASING www.info.hotims.com/33224-404 • Crude Composition Tracking
• Crude Scheduling
PLANT LIFECYCLE AND • GRTMPS Planning Interface
• Heat Exchanger Monitoring
PERFORMANCE MONITORING • KPIs, Operating Envelops, Plan vs Actual
• Lab Interface and Reporting
• LP Data Collector
• Oil Movement Logging
• ORION Scheduling Interface
geoLOGIC systems ltd. • PIMS Planning Interface
900, 703 6 Avenue SW • Quality Tracking
Calgary, AB • Tank Calculation System
Canada T2P 0T9 m:pro IT Consult GmbH
Phone: 403 262-1992 Kirchgasse 47 www.info.hotims.com/33224-402
Fax: 403-262-1987 65183 Wiesbaden
E-mail: sales@geologic.com Germany
www.geologic.com Phone: +49 611 39843 0
Andrea Hood, VP Business Development & Sales Fax: +49 611 39843 12
E-mail: info@mpro-it.com
www.mpro-it.com
Company Bio:
geoLOGIC systems ltd. is a widely recognized
developer of high quality databases and premi- Company Bio:
um software products that offer more compre- m:pro IT Consult is a project services and soft- Quest Integrity Group, LLC
hensive, relevant solutions to the Oil and Gas ware products company which enables petro- 2465 Central Avenue, Suite 110
industry. geoLOGIC has provided Oil and Gas leum refining, petrochemical and other indus- Boulder, CO 80301
professionals with industry-leading, integrated tries to achieve total integration of information Phone: 303-415-1475
software and value-added data coupled with sources and applications, from business systems, Fax: 303-415-1847
unsurpassed customer support for 27 years. The ERP and supply chain management through to Email: Info@QuestIntegrity.com
company is an innovator in supplying data in plant information, production planning, sched- www.QuestIntegrity.com
more accessible and usable forms so clients can uling and operations decision support.
make better decisions—from the well head to Products: Company Bio:
senior levels of accounting and administration. m:pro delivers enterprise wide or point solutions - Quest Integrity Group provides highly accurate,
Products: easy and fast to implement - which truly integrate technology-enabled inspection and assessment
geoSCOUTTM is a fully integrated, Windows- the production and business applications required solutions that help companies in the process,
based exploratory system that combines presen- to manage the overall assets. pipeline and power industries increase profit-
tation-quality mapping and cross-section tools ability, reduce operational and safety risks, and
with data handling and analysis software. It m:pro enables, consult and assists business pro- improve operational planning. The company is
integrates public and proprietary data on wells, cess improvements, especially for refining sup- built upon a foundation of leading-edge science
well logs (Raster and LAS), land, pipelines and ply chain management (SCM). and technology that has innovated and shaped
facilities, fields and pools, and seismic stud- industries for nearly forty years.
ies. It includes powerful, easy-to-use tools for The m:pro Integration Platform (m:ip) provides
the total integration of information sources and Products:
searching, viewing, mapping, reporting, graph-
applications including ERP, planning, schedul- Signal™ FFS software performs Fitness-for-
ing, analysis and managing information.
ing, functional databases, plant information Service and fracture mechanics analyses on
systems, forecasting in a phased justified ap- fixed and rotating equipment. It implements
The gDC™ (geoLOGIC Data Center) is a com-
proach. The m:ip enables and improves the use the API 579-1/ASME FFS-1 2007 standard
prehensive online solution that integrates pub-
of best-in-class software, plant and business ap- and performs crack assessments in accordance
lic wells and land data across Western Canada.
plications = asset maximization. with the BS 7910 procedure. Users can per-
Designed on a PPDM 3.8 model, geoLOGIC
The m:pro object warehouse (m:owh) is our in- form Level 1 and 2 assessments on many flaw
value-added data is accessible through virtually
tegration, data storage/management, and business and equipment types. An advanced fracture
any petroleum industry software application.
intelligence back-end. The m:owh is based on mechanics module allows users to also per-
The gDC offers spatial data in an industry stan-
standard and open relational database technology. form limited Level 3 assessments.
dard GIS format that is accessible through most
mapping applications. The m:pro explorer (m:exp) is our feature rich, FEACrack™ is finite element analysis software
fully web-enabled common graphical user in- that rapidly generates 3D crack meshes utiliz-
TM
petroCUBE is an innovative suite of prod- terface including build and administration ing an intuitive interface. Users can perform
ucts that provide unbiased, consistent statis- tools. The m:exp can run as the portal or can

F A L L 2010 SOFTWARE REFERENCE 5


Business Management U PSTREA M / D OWN STREA M SOFTWARE REFER
REFERENCE
ENC E

PLANT LIFECYCLE AND The standard functionality of COMPRESS Products:


includes everything needed to perform ASME VCEPlant ManagerTM is a fully-integrated
PERFORMANCE MONITORING, CONT. Section VIII, Division 1 pressure vessel calcu- software tool for the lifecycle management of
lations. This includes the U.S. Customary and plant assets. It offers equipment and data man-
detailed fracture and fatigue analyses with un- Metric Editions of Section II, Part D as well agement in one application and database on a
limited levels of crack mesh refinement. as a selection of Building Codes and related universal .net standard platform that encom-
Engineering Standards. passes all modules with a single IT installation
LifeQuest™ Heater software provides com- procedure.
plete analysis and remnant life assessment of To tailor COMPRESS to your needs, the fol-
fired heater tubes on a foot-by-foot basis uti- lowing optional modules are available: Plant Manager takes advantage of the integra-
lizing API 579. The final output is a system • ASME Section VIII, Division 2 tion of design and in-service codes and stan-
risk curve displaying remaining life in hours • Heat Exchangers (includes TEMA dards that is now becoming a focal point in the
versus probability of failure. It combines with Standard, ASME UHX rules, tube field layout industry, and can be used for the design and
heater performance monitoring and process capability and bi-directional interface with subsequent management of a plant’s reliability
modeling for extensive heater reliability man- HTRI’s Xchanger Suite) program. The design features in Plant Manager
agement. • Drafter (converts COMPRESS files into are provided in VCESage and cover pressure
AutoCAD drawings) vessel, heat exchanger, piping, and tankage de-
LifeQuest™ Pipeline software delivers inspec- • Coster (creates Excel compatible vessel sign in accordance with ASME and API codes
tion and Fitness-for-Service assessment results cost estimates) and standards. The fixed equipment reliability
through a powerful data viewer. Analysis and tools include:
assessment capabilities include standard cal- COMPRESS generates both detailed and ab- • VCESage for performing Fitness-For-
culation methods B31G, B31G Modified and breviated reports, the former suitable for use Service assessments
API 579. as a calculation audit trail. COMPRESS also • API RBI for inspection planning
generates ASME U forms and NBIC R forms. • CMLWise for tracking and analyzing
RMS™ software facilitates the implementation Once finalized, forms can be saved in PDF thickness reading data from inspections
of risk-based assessment programs in a wide or EDT compliant format. EDT compliant • IMS for developing equipment-specific,
range of industries. It addresses the needs files can be directly submitted to the National detailed inspection plans and reports
of pressure systems not met by existing reli- Board electronically. To simplify document • VCEDamage for identifying and under-
ability management programs and eliminates management, a new “Project” feature allows standing your plant’s potential damage mecha-
the high data and manpower demands of fully users to organize, view and backup files of any nisms
quantitative systems. type from within COMPRESS. • VCEIntelliJoint for troubleshooting and
eliminating flange joint leakage problems.
www.info.hotims.com/33224-405 Visit www.codeware.com to download your
complimentary COMPRESS trial software To find out more about how Plant Manager can
today. benefit your plant’s reliability program, contact
REGULATORY COMPLIANCE www.info.hotims.com/33224-406
plantmanager@equityeng.com or check our
website at www.equityeng.com.

www.info.hotims.com/33224-407
RISK MANAGEMENT
Codeware, Inc.
Codeware, Inc.
5224 Station Way
Sarasota, FL 34233
United States
Phone: (941) 927-2670 The Equity Engineering Group,
Fax: (941) 927-2459 Inc.
E-mail: inquiries@codeware.com 20600 Chagrin Blvd., Suite 1200
www.codeware.com Shaker Heights, OH 44122
Phone: 216-283-9519
Company Bio: Fax: 216-283-6022
Since 1985, Codeware has focused exclu- E-mail: gcalvarado@eng.com
sively on providing the most comprehensive www.equityeng.com
software for the design and analysis of ASME Greg Alvarado, VP Sales and Client Service
vessels and exchangers. Codeware’s Austin,
Texas based development team has the exper- Company Bio:
tise needed to understand the complexities of The Equity Engineering Group, Inc. is a recog-
the Code rules and the practical experience re- nized leader on aging infrastructure fixed equip-
quired to implement an effective solution. ment service and support for the oil and gas
Products: industry. Equity helps plants manage risk and
Let COMPRESS be your expert assistant. improve profitability with cutting-edge soft-
From individual components to complex mul- ware and consulting strategies that maximize
tiple diameter towers, COMPRESS can model equipment operational availability, control in-
virtually any geometry. spection costs and avoid costly shutdowns.

6 SOFTWARE REFERENCE FALL 2010


UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Downstream
ALARM MANAGEMENT Company Bio:
Yokogawa Corporation of America is the North
American unit of US $4 billion Yokogawa Electric
Corporation, a global leader in the manufacture
Yokogawa Electric Corporation and supply of instrumentation, process control,
World Headquarters and automation solutions. Headquartered in
9-32, Nakacho 2-chrome, Newnan, GA., Yokogawa Corporation of America
Musashino-shi, Tokyo 180-8750, Japan serves a diverse customer base with market-leading
www.yokogawa.com products including analyzers, flow meters, trans-
mitters, controllers, recorders, data acquisition
PAS Yokogawa Corp. of America products, meters, instruments, safety instrument-
16055 Space Center Blvd. Ste. 600 12530 West Airport Blvd, ed systems, distributed control systems and more.
Houston, TX 77062 Sugar Land, TX 77478
Phone: +1.281.286.6565 Products:
www.yokogawa.com/us CAMS—Yokogawa’s Consolidated Alarm Man-
Fax: +1.281.286.6767
Email: info@pas.com agement System (CAMS) is an alarm manage-
Yokogawa Europe B.V. ment software designed on the innovative concept
www.pas.com Databankweg 20 3821 AL Amersfoort, of acquiring real-time alarms and events from a
The Netherlands variety of various automation systems - not only
Company Bio: www.yokogawa.com/eu from Distributed Control Systems (DCS) but
PAS improves the automation and operation- also Safety Instrumented Systems (SIS), Super-
al effectiveness of process plants worldwide Yokogawa Engineering Asia visory and Data Acquisition Systems (SCADA
through innovative software products and ex- PTE. LTD. and DAQ) and Plant Asset Management Sys-
pert consulting services. Our solutions ensure 5 Bedok South Road, Singapore 469270, tems (PAM); then to sort and deliver only essen-
safe running operations, maximize situation Singapore tial alarms to the right person at the right time.
awareness, and reduce plant vulnerabilities. www.yokogawa.com/sg Important information such as the root cause of
Our comprehensive portfolio includes Alarm alarm occurrence and role-based guidance are
Management, Automation Genome Mapping, Yokogawa Electric China Co., LTD. also added to the displayed message.
Control Loop Performance Optimization, and 22nd Floor Shanghai Oriental Centre
High-Performance Human Machine Interfaces. 31 Wujiang Road (699 Nanjing West Road) AAASuite—AAASuite is a comprehensive alarm
Jing’an District, Shanghai 200041, China management system that optimizes and enhances
Products: Phone: 86-21-5211-0877 process alarms issued by control systems. AAA-
PAS pioneered the first commercially available Fax: 86-21-5211-0299 Suite improves operator performance by minimiz-
alarm management software in 1996, which ing nuisance alarms and providing timely notifica-
is still the most widely used in the industry.
PlantState Suite (PSS) software from PAS is
recognized as the only comprehensive solution
in the market addressing all requirements out-
lined in EEMUA 191 guidelines and ISA 18.2
standards. PSS is system and vendor neutral.

PSS aggregates and stores all alarm-related in-


formation and provides a broad set of analyses,
reports, and metrics that help identify the state
of the alarm system, discover improvement
opportunities, and provide powerful visualiza-
tion.

PSS Alarm Advanced Elements ensures that


plant alarm systems are equally as effective
during abnormal situations, when operators
need them the most, as they are during normal
conditions. PSS Alarm Advanced Elements
includes Alarm Shelving, Documentation and
Rationalization, Dynamic Alarming, and Audit
and Enforce applications.

PAS also developed the first Six Sigma alarm


improvement methodology and authored the
first comprehensive “how to” book for improv-
ing an alarm system. The seven-step alarm im-
provement methodology outlined in The Alarm
Management Handbook has become a best prac-
tice for alarm management practitioners world-
wide. This best practice is fully embodied in
PlantState Suite software.

www.info.hotims.com/33224-408

Select 408 at www.HydrocarbonProcessing.com/RS


7
Downstream U PSTREA M / D O WN STREA M SOFTWARE REFERENCE

ALARM MANAGEMENT, CONT. To find out more about how Plant Manager can management programs and eliminates the high
benefit your plant’s reliability program, contact data and manpower demands of fully quantita-
tion of only necessary alarms, thereby preventing plantmanager@equityeng.com or check our tive systems.
alarm flooding and enabling safe, stable and cost website at www.equityeng.com.
effective plant operations. www.info.hotims.com/33224-405
www.info.hotims.com/33224-409 www.info.hotims.com/33224-407

ASSET MANAGEMENT Yokogawa Electric Corporation


World Headquarters
9-32, Nakacho 2-chrome,
Musashino-shi, Tokyo 180-8750, Japan
Quest Integrity Group, LLC www.yokogawa.com
2465 Central Avenue, Suite 110
Boulder, CO 80301 Yokogawa Corp. of America
The Equity Engineering Group, Phone: 303-415-1475 12530 West Airport Blvd,
Fax: 303-415-1847 Sugar Land, TX 77478
Inc. Email: Info@QuestIntegrity.com
20600 Chagrin Blvd., Suite 1200 www.yokogawa.com/us
www.QuestIntegrity.com
Shaker Heights, OH 44122
Phone: 216-283-9519 Yokogawa Europe B.V.
Fax: 216-283-6022 Company Bio: Databankweg 20 3821 AL Amersfoort,
E-mail: gcalvarado@eng.com Quest Integrity Group provides highly accurate, The Netherlands
www.equityeng.com technology-enabled inspection and assessment www.yokogawa.com/eu
Greg Alvarado, VP Sales and Client Service solutions that help companies in the process,
pipeline and power industries increase profit- Yokogawa Engineering Asia
ability, reduce operational and safety risks, and
Company Bio: improve operational planning. The company is PTE. LTD.
The Equity Engineering Group, Inc. is a recog- built upon a foundation of leading-edge science 5 Bedok South Road, Singapore 469270,
nized leader on aging infrastructure fixed equip- and technology that has innovated and shaped Singapore
ment service and support for the oil and gas industries for nearly forty years. www.yokogawa.com/sg
industry. Equity helps plants manage risk and
improve profitability with cutting-edge soft- Products: Yokogawa Electric China Co.,
ware and consulting strategies that maximize Signal™ FFS software performs Fitness-for-Ser-
equipment operational availability, control in- LTD.
vice and fracture mechanics analyses on fixed 22nd Floor Shanghai Oriental Centre
spection costs and avoid costly shutdowns. and rotating equipment. It implements the 31 Wujiang Road (699 Nanjing West Road)
Products: API 579-1/ASME FFS-1 2007 standard and Jing’an District, Shanghai 200041, China
VCEPlant ManagerTM is a fully-integrated performs crack assessments in accordance with Phone: 86-21-5211-0877
software tool for the lifecycle management of the BS 7910 procedure. Users can perform Lev- Fax: 86-21-5211-0299
plant assets. It offers equipment and data man- el 1 and 2 assessments on many flaw and equip-
agement in one application and database on a ment types. An advanced fracture mechanics
Company Bio:
universal .net standard platform that encom- module allows users to also perform limited
Yokogawa Corporation of America is the North
passes all modules with a single IT installation Level 3 assessments.
American unit of US $4 billion Yokogawa Electric
procedure. Corporation, a global leader in the manufacture
FEACrack™ is finite element analysis software
that rapidly generates 3D crack meshes utiliz- and supply of instrumentation, process control, and
Plant Manager takes advantage of the integra- automation solutions. Headquartered in Newnan,
ing an intuitive interface. Users can perform
tion of design and in-service codes and stan- GA., Yokogawa Corporation of America serves a
detailed fracture and fatigue analyses with un-
dards that is now becoming a focal point in the diverse customer base with market-leading products
limited levels of crack mesh refinement.
industry, and can be used for the design and including analyzers, flow meters, transmitters, con-
subsequent management of a plant’s reliability LifeQuest™ Heater software provides complete trollers, recorders, data acquisition products, meters,
program. The design features in Plant Manager analysis and remnant life assessment of fired instruments, safety instrumented systems, distrib-
are provided in VCESage and cover pressure heater tubes on a foot-by-foot basis utilizing uted control systems and more.
vessel, heat exchanger, piping, and tankage de- API 579. The final output is a system risk curve
sign in accordance with ASME and API codes Products:
displaying remaining life in hours versus prob- PRM™—Plant Resource Manager (PRM) is a
and standards. The fixed equipment reliability ability of failure. It combines with heater per-
tools include: real-time instrument device maintenance and
formance monitoring and process modeling for management software package that provides
• VCESage for performing Fitness-For- extensive heater reliability management.
Service assessments a platform for advanced instrument diagnos-
• API RBI for inspection planning tics. PRM is an integrated software solution
LifeQuest™ Pipeline software delivers inspec- that unifies the monitored data from intelli-
• CMLWise for tracking and analyzing tion and Fitness-for-Service assessment results
thickness reading data from inspections gent and non-intelligent field devices running
through a powerful data viewer. Analysis and within Yokogawa’s CENTUM VP and STAR-
• IMS for developing equipment-specific, assessment capabilities include standard cal-
detailed inspection plans and reports DOM control systems or as a stand-alone
culation methods B31G, B31G Modified and solution. The key feature of PRM is that it
• VCEDamage for identifying and under- API 579.
standing your plant’s potential damage mecha- provides easy access to automatically collected
nisms data from field networks such as Foundation
RMS™ software facilitates the implementation
• VCEIntelliJoint for troubleshooting and Fieldbus, and HART allowing integration,
of risk-based assessment programs in a wide
eliminating flange joint leakage problems. management and maintenance these devices
range of industries. It addresses the needs of
using a common database.
pressure systems not met by existing reliability
8 SOFTWARE REFERENCE FALL 2010
UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Downstream
PRM provides integrated plant and device
performance data, maintenance records, audit
Jing’an District, Shanghai 200041, China
Phone: 86-21-5211-0877
CONFIGURATION MANAGEMENT
trails, device configuration with auto-device Fax: 86-21-5211-0299
detection, historic data management, param-
eter comparison, advanced device diagnostics Company Bio:
information, and access to on-line documen- Yokogawa Corporation of America is the North
tation such as device drawings, parts list and American unit of US $4 billion Yokogawa Elec-
manuals in a client server architecture that tric Corporation, a global leader in the manu-
provides information to multiple users within facture and supply of instrumentation, process
a plant facility. It provides the ability to adjust control, and automation solutions. Headquar- PAS
the parameters of intelligent devices online tered in Newnan, GA., Yokogawa Corporation 16055 Space Center Blvd. Ste. 600
and allows comparison of the current data to of America serves a diverse customer base with Houston, TX 77062
historical data of a device. market-leading products including analyzers, Phone: +1.281.286.6565
flow meters, transmitters, controllers, record- Fax: +1.281.286.6767
Fieldmate™—FieldMate™ is an asset manage- ers, data acquisition products, meters, instru-
ment software developed for portable laptop Email: info@pas.com
ments, safety instrumented systems, distributed www.pas.com
computers that provides configuration and control systems and more.
maintenance of intelligent field devices. Field-
mate™ supports the use of open interface Field Products: Company Bio:
Device Tool (FDT) technology to facilitate Exapilot—Exapilot is a patented Advanced PAS improves the automation and operation-
the configuration and adjustment of field de- Operation Efficiency Improvement software al effectiveness of process plants worldwide
vices such as sensors and valves at production package that plant operators use to develop a through innovative software products and ex-
sites, regardless of the manufacturer or the structured methodology of operating certain pert consulting services. Our solutions ensure
communication protocols. Fieldmate™ also standard procedures. Exapilot makes it pos- safe running operations, maximize situation
supports Electronic Device Description Lan- sible to incorporate the know-how and plant awareness, and reduce plant vulnerabilities.
guage (EDDL) interface technology. operation expertise of experienced operators in Our comprehensive portfolio includes Alarm
automated plant operation procedures that en- Management, Automation Genome Mapping,
With its device navigation and device mainte- Control Loop Performance Optimization, and
nance information management features, this sure standard and uniform plant operation. By
enforcing a common and structured operating High-Performance Human Machine Interfaces.
software relieves users of the difficulties with
dealing with a variety of communication proto- methodology, Exapilot helps plants run more
efficiently and safely. Products:
cols and configuration methods from multiple Manage, leverage and make sense of the com-
manufacturers which used different configura- www.info.hotims.com/33224-409 plex configurations in, and interactions among,
tors and/or multiple configuration procedures.
www.info.hotims.com/33224-409

COLLABORATION
AND KNOWLEDGE CAPTURE

Yokogawa Electric Corporation


World Headquarters
9-32, Nakacho 2-chrome,
Musashino-shi, Tokyo 180-8750, Japan
www.yokogawa.com

Yokogawa Corp. of America


12530 West Airport Blvd,
Sugar Land, TX 77478
www.yokogawa.com/us

Yokogawa Europe B.V.


Databankweg 20 3821 AL Amersfoort,
The Netherlands
www.yokogawa.com/eu

Yokogawa Engineering Asia


PTE. LTD.
5 Bedok South Road, Singapore 469270,
Singapore
www.yokogawa.com/sg

Yokogawa Electric China Co.,


LTD.
22nd Floor Shanghai Oriental Centre
31 Wujiang Road (699 Nanjing West Road)
Select 408 at www.HydrocarbonProcessing.com/RS
9
Downstream U PSTREA M / D O WN STREA M SOFTWARE REFERENCE

CONFIGURATION MANAGEMENT, CONT. Products:


CC-STEADY STATE Chemical Process Simu-
The standard functionality of COMPRESS
includes everything needed to perform ASME
your automation systems. Gain quick access to lation Software - Includes database of chemical Section VIII, Division 1 pressure vessel calcu-
the large and continually changing automation components, thermodynamic methods, and lations. This includes the U.S. Customary and
systems configuration databases and provide unit operations to allow steady state simulation Metric Editions of Section II, Part D as well
comprehensive management of change (MOC) of continuous chemical processes from lab scale as a selection of Building Codes and related
for them. Dramatically improve the productiv- to full scale. Engineering Standards.
ity of plant personnel by significantly reducing CC-DYNAMICS Dynamic Process Simulation
the time required to find accurate and up to To tailor COMPRESS to your needs, the fol-
Software—Takes your steady state simulations lowing optional modules are available:
date plant information. to the next level of fidelity to allow dynamic • ASME Section VIII, Division 2
analysis of your flowsheet. The combination of • Heat Exchangers (includes TEMA Stan-
PAS’ Integrity™ Software maps the Automation two pieces of software, CC-ReACS and CC-
Genome™, which is the collective configura- dard, ASME UHX rules, tube field layout
DCOLUMN make CC-DYNAMICS the dy- capability and bi-directional interface with
tions within and among all automation systems namic simulator of choice.
in a plant. It aggregates and contextualizes plant HTRI’s Xchanger Suite)
automation configuration databases, programs, CC-BATCH Batch Distillation Simulation • Drafter (converts COMPRESS files into
and user interfaces, and simplifies the visualiza- Software—As an add-on or stand alone pro- AutoCAD drawings)
tion of their information in context with work gram, CC-BATCH makes batch distillation • Coster (creates Excel compatible vessel
being performed. simulation and design easy with intuitive, op- cost estimates)
eration step based input.
COMPRESS generates both detailed and ab-
Additional layered applications for Integrity are CC-THERM Heat Exchanger Design & Rat-
breviated reports, the former suitable for use
available to improve the productivity of plant ing Software—As an add-on or stand alone
as a calculation audit trail. COMPRESS also
personnel. Integrity Loop Sheets automatically program, CC-THERM makes use of multiple
generates ASME U forms and NBIC R forms.
generates, on demand, a single loop sheet con- international standards for design and materials
Once finalized, forms can be saved in PDF
taining the full signal genealogy from instru- to make sizing your next heat exchanger faster
or EDT compliant format. EDT compliant
mentation, wiring, marshalling, and through and more accurate.
files can be directly submitted to the National
the entire automation system configuration. CC-SAFETY NET Piping & safety relief Net- Board electronically. To simplify document
Integrity Recon™ monitors and reports vital work Simulation Software—A subset of CC- management, a new “Project” feature allows
information and vulnerabilities about critical STEADY STATE, this program allows rigorous users to organize, view and backup files of any
automation infrastructure. It provides an effec- analysis of any piping network. type from within COMPRESS.
tive means for defining and managing common CC-FLASH Physical Propertieis & Phase
operating environments (COE) within the au- Equilibria Calculation Software—A subset of Visit www.codeware.com to download your com-
tomation firewall. the CHEMCAD Suite (all of the CHEMCAD plimentary COMPRESS trial software today.
Suite products include CC-FLASH capabili- www.info.hotims.com/33224-406
Integrity currently supports over 40 different au- ties), this program allows rigorous calculation
tomation systems from a multitude of vendors. of pure component and mixture physical prop-
www.info.hotims.com/33224-408 erties and phase equilibria (VLE, LLE, VLLE).
www.info.hotims.com/33224-410
DESIGN, CONSTRUCTION
AND ENGINEERING Heat Transfer Research, Inc.
Worldwide
150 Venture Drive
Codeware, Inc. College Station, TX 77845 USA
Codeware, Inc. Phone: 979-690-5050
5224 Station Way Fax: 979-690-3250
Sarasota, FL 34233 E-mail: HTRI@HTRI.net
Chemstations, Inc. United States www.HTRI.net
2901 Wilcrest, Suite 305 Phone: (941) 927-2670 Claudette D. Beyer, President and CEO
Houston, TX 77042 Fax: (941) 927-2459 Fernando J. Aguirre, VP, Sales and Business
Toll Free: 800-243-6223 E-mail: inquiries@codeware.com Development
Phone: 713-978-7700 www.codeware.com
Fax: 713-978-7727
Asia - Pacific
World Business Garden Marive East 14F
E-mail: sales@chemstations.net
www.Chemstations.net Company Bio: Nakase 2-6, Mihamaku
Since 1985, Codeware has focused exclu- Chiba 261-7114 Japan
Steve Brown, V.P. Sales/Marketing
sively on providing the most comprehensive Phone: 81-43-297-0353
software for the design and analysis of ASME Fax: 81-43-297-0354
Company Bio: vessels and exchangers. Codeware’s Austin, E-mail: HTRI.Asia@HTRI.net
With offices worldwide, Chemstations is a lead- Texas based development team has the exper- Hirohisa Uozu, Regional Manager
ing global supplier of process simulation soft- tise needed to understand the complexities of
ware for the following process industries; Oil the Code rules and the practical experience re-
EMEA (Europe, Middle East, Africa)
& Gas, Petrochemicals, Chemicals, and Fine The Surrey Technology Centre
quired to implement an effective solution.
Chemicals, including Pharmaceuticals. We 40 Occam Road
currently offer several individually licensed, and Products: Guildford, Surrey GU2 7YG U.K.
tightly integrated, technologies to address the Let COMPRESS be your expert assistant. Phone: 44-(0)1483-685100
needs of the chemical engineer, whether doing From individual components to complex mul- Fax: 44-(0)1483-685101
new process design or working in the plant. tiple diameter towers, COMPRESS can model HTRI.Europe@HTRI.net
virtually any geometry. Hans U. Zettler, Regional Manager

10 SOFTWARE REFERENCE FALL 2010


UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Downstream
India Design programs:
C-1, First Floor, Tower-B, “Indraprasth • Shell and tube heat exchangers
Complex” • Waste heat boilers
Near Inox Multiplex, Race Course (North) • Cooling towers
Vadodara 390007, Gujarat, India
KRC Technologies • Steam heaters
6637 Covoy Ct.
Phone: +91 (982) 514-7775 • Heat recovery steam generators
San Diego, CA 92111
HTRI.India@HTRI.net • Fluid mixers and atmospheric tanks
Toll Free: 888-467-2127
Rajan Desai, International Coordinator • Mixer designs in vertical tanks
Phone: 858-490-0028
• Vertical and horizontal storage tanks
Fax: 858-777-5462
Company Bio: • Plate-fin heat exchangers
E-mail: support@engineering-software.com
HTRI operates an international consortium • Compact heat exchangers
www.engineering-software.com
founded in 1962 that conducts industrially • Heat transfer in process vessels and
Mike Stephenson, President
relevant research and provides software tools fermenters
for design, rating, and simulation of process heat Physical properties:
Company Bio: • Steam tables (IFC-97)
transfer equipment. HTRI also produces a wide
KRC Technologies provides engineering soft- • Gas compressibility calculators (AGA-8)
range of technical publications and provides oth-
ware solutions. The company sells hundreds of • Psychrometrics
er services including contract research, software
commercial engineering software applications • Combustion analysis
development, consulting, and training.
from the company’s website. KRC Technolo- • Thermodynamic and transport properties of
Products: gies also develops custom engineering solu- over 600 common organic and inorganic com-
HTRI Xchanger Suite—Integrated graphical tions and has delivered software for the design pounds
user environment for the design, rating, and and analysis of heat exchangers, on-line six Economic evaluation:
simulation of heat transfer equipment. sigma, factory automation and valve tray de- • Cogeneration
Xace—Designs, rates, and simulates the per- sign software. • Flash tanks
formance of air-cooled heat exchangers, heat Products: • Insulation
recovery units, and air preheaters. KRC Technologies develops, sells and distributes Transport:
Xfh—Simulates the behavior of fired heaters. software to engineers. Our mission is to provide • Piping pressure loss
Calculates the radiant section of cylindrical and software solutions to increase the productivity • Pipe Networks
box heaters and the convection section of fired of engineers. For this reason, our products tran- • Duct design
heaters. It also designs process heater tubes and scend most engineering disciplines. You can find • Flow calculation (nozzle, orifice, venturi)
performs combustion calculations. software on our website to solve a multitude of Structural:
engineering tasks. Some of these include: • Wind Load analysis
Xhpe—Designs, rates, and simulates the per-
• Snow load analysis
formance of hairpin heat exchangers.
Xist—Designs, rates, and simulates single- and
two-phase shell-and-tube heat exchangers, in-
cluding kettle and thermosiphon reboilers, fall-
ing film evaporators, and reflux condensers.
Xjpe—Designs, rates, and simulates jacketed-
pipe (double-pipe) heat exchangers. COMPRESS ™
Xphe—Designs, rates, and simulates plate-and-
frame heat exchangers. A fully incremental pro-
gram, each plate channel is calculated individu-
Simplify ASME VIII Code Calculations
ally using local physical properties and process
conditions.
Xspe—Rates and simulates single-phase spiral
plate heat exchangers. We have the expertise needed to understand
Xtlo—Graphical standalone rigorous tube lay-
out software; also integrated with Xist. the complexities of the Code rules and the
Xvib—Performs flow-induced vibration analy- practical experience required to implement
sis of a single tube in a heat exchanger bundle.
It uses a rigorous structural analysis approach to an effective solution. Let COMPRESS be
calculate the tube natural frequencies for vari- your expert assistant.
ous modes and offers flexibility in the geom-
etries it can handle.
Xchanger Suite Educational—Customized ver- x Intuitive interface
sion of Xchanger Suite with the capability to x Code rule reminders during input
design, rate, and simulate shell-and-tube heat
exchangers, air-coolers, economizers, and plate- x ASME U and NBIC R form generation
and-frame heat exchangers. Available to educa-
tional institutions only. x New “Project” view
R-trend—Calculates and trends fouling resis-
tances for shell-and-tube heat exchangers in sin-
gle-phase service. Uses Microsoft Excel as work-
ing environment with optional link to Xist. DOWNLOAD YOUR TRIAL SOFTWARE TODAY
www.info.hotims.com/33224-411 www.codeware.com

Select 406 at www.HydrocarbonProcessing.com/RS


11
Downstream U PSTREA M / D O WN STREA M SOFTWARE REFERENCE

DESIGN, CONSTRUCTION Phone: +91 (982) 514-7775


CC-BATCH Batch Distillation Simulation HTRI.India@HTRI.net
AND ENGINEERING, CONT. Software—As an add-on or stand alone pro- Rajan Desai, International Coordinator
• Single or multiple span beams gram, CC-BATCH makes batch distillation
• Rods simulation and design easy with intuitive, op- Company Bio:
• Self supported stacks eration step based input. HTRI operates an international consortium
• Guy wire supported stack CC-THERM Heat Exchanger Design & Rat- founded in 1962 that conducts industrially rel-
• Analysis of horizontal vessels supported on ing Software—As an add-on or stand alone evant research and provides software tools for
two saddles program, CC-THERM makes use of multiple design, rating, and simulation of process heat
KRC Technologies also creates custom software international standards for design and materials transfer equipment. HTRI also produces a wide
to various industries, including oil and gas. to make sizing your next heat exchanger faster range of technical publications and provides
These have included: and more accurate. other services including contract research, soft-
• Factory automation CC-SAFETY NET Piping & safety relief Net- ware development, consulting, and training.
• On-line leak testing with six-sigma on-line work Simulation Software—A subset of CC-
analysis Products:
STEADY STATE, this program allows rigorous HTRI Xchanger Suite—Integrated graphical
• Mist eliminator design analysis of any piping network.
• Valve tray design user environment for the design, rating, and
CC-FLASH Physical Properties & Phase Equi- simulation of heat transfer equipment.
• Compact heat exchanger design libria Calculation Software—A subset of the
Many products have demo versions that CHEMCAD Suite (all of the CHEMCAD Xace—Designs, rates, and simulates the per-
can be downloaded from the website, Suite products include CC-FLASH capabili- formance of air-cooled heat exchangers, heat
www.engineering-software.com. ties), this program allows rigorous calculation recovery units, and air preheaters.
of pure component and mixture physical prop- Xfh—Simulates the behavior of fired heaters.
www.info.hotims.com/33224-412 erties and phase equilibria (VLE, LLE, VLLE). Calculates the radiant section of cylindrical and
www.info.hotims.com/33224-410 box heaters and the convection section of fired
DYNAMIC SIMULATION heaters. It also designs process heater tubes and
performs combustion calculations.
AND OPTIMIZATION ENERGY MANAGEMENT Xhpe—Designs, rates, and simulates the per-
formance of hairpin heat exchangers.
Xist—Designs, rates, and simulates single- and
two-phase shell-and-tube heat exchangers, in-
cluding kettle and thermosiphon reboilers, fall-
ing film evaporators, and reflux condensers.
Chemstations, Inc. Xjpe—Designs, rates, and simulates jacketed-
2901 Wilcrest, Suite 305 Heat Transfer Research, Inc. pipe (double-pipe) heat exchangers.
Houston, TX 77042
Worldwide Xphe—Designs, rates, and simulates plate-and-
Toll Free: 800-243-6223
150 Venture Drive frame heat exchangers. A fully incremental pro-
Phone: 713-978-7700
College Station, TX 77845 USA gram, each plate channel is calculated individu-
Fax: 713-978-7727
Phone: 979-690-5050 ally using local physical properties and process
E-mail: sales@chemstations.net
Fax: 979-690-3250 conditions.
www.Chemstations.net
E-mail: HTRI@HTRI.net
Steve Brown, V.P. Sales/Marketing
www.HTRI.net Xspe—Rates and simulates single-phase spiral
Company Bio: Claudette D. Beyer, President and CEO plate heat exchangers.
With offices worldwide, Chemstations is a lead- Fernando J. Aguirre, VP, Sales and Business
Development Xtlo—Graphical standalone rigorous tube lay-
ing global supplier of process simulation soft- out software; also integrated with Xist.
ware for the following process industries; Oil Asia—Pacific
& Gas, Petrochemicals, Chemicals, and Fine World Business Garden Marive East 14F Xvib—Performs flow-induced vibration analy-
Chemicals, including Pharmaceuticals. We Nakase 2-6, Mihamaku sis of a single tube in a heat exchanger bundle.
currently offer several individually licensed, and Chiba 261-7114 Japan It uses a rigorous structural analysis approach to
tightly integrated, technologies to address the Phone: 81-43-297-0353 calculate the tube natural frequencies for vari-
needs of the chemical engineer, whether doing Fax: 81-43-297-0354 ous modes and offers flexibility in the geom-
new process design or working in the plant. E-mail: HTRI.Asia@HTRI.net etries it can handle.
Products: Hirohisa Uozu, Regional Mgr. Xchanger Suite Educational—Customized ver-
CC-STEADY STATE Chemical Process Simu- EMEA (Europe, Middle East, Africa) sion of Xchanger Suite with the capability to
lation Software—Includes database of chemical The Surrey Technology Centre design, rate, and simulate shell-and-tube heat
components, thermodynamic methods, and 40 Occam Road exchangers, air-coolers, economizers, and plate-
unit operations to allow steady state simulation Guildford, Surrey GU2 7YG U.K. and-frame heat exchangers. Available to educa-
of continuous chemical processes from lab scale Phone: 44-(0)1483-685100 tional institutions only.
to full scale. Fax: 44-(0)1483-685101 R-trend—Calculates and trends fouling resis-
CC-DYNAMICS Dynamic Process Simulation HTRI.Europe@HTRI.net tances for shell-and-tube heat exchangers in sin-
Software—Takes your steady state simulations Hans U. Zettler, Regional Manager gle-phase service. Uses Microsoft Excel as work-
to the next level of fidelity to allow dynamic ing environment with optional link to Xist.
India
analysis of your flowsheet. The combination of
C-1, First Floor, Tower-B, “Indraprasth Complex” www.info.hotims.com/33224-411
two pieces of software, CC-ReACS and CC-
Near Inox Multiplex, Race Course (North)
DCOLUMN make CC-DYNAMICS the dy-
Vadodara 390007, Gujarat, India
namic simulator of choice.
12 SOFTWARE REFERENCE FALL 2010
UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Downstream
ENTERPRISE PORTAL SYSTEMS • Crude Composition Tracking
• Crude Scheduling
Company Bio:
With offices worldwide, Chemstations is a
• GRTMPS Planning Interface leading global supplier of process simulation
• Heat Exchanger Monitoring software for the following process industries;
• KPIs, Operating Envelops, Plan vs Actual Oil & Gas, Petrochemicals, Chemicals, and
• Lab Interface and Reporting Fine Chemicals, including Pharmaceuticals.
• LP Data Collector We currently offer several individually li-
• Oil Movement Logging censed, and tightly integrated, technologies
m:pro IT Consult GmbH • ORION Scheduling Interface to address the needs of the chemical engineer,
Kirchgasse 47 • PIMS Planning Interface whether doing new process design or working
65183 Wiesbaden • Quality Tracking in the plant.
Germany • Tank Calculation System
www.info.hotims.com/33224-402 Products:
Phone: +49 611 39843 0 CC-STEADY STATE Chemical Process Simu-
Fax: +49 611 39843 12 lation Software—Includes database of chemical
E-mail: info@mpro-it.com
www.mpro-it.com ONLINE MONITORING components, thermodynamic methods, and
unit operations to allow steady state simulation
AND OPTIMIZATION of continuous chemical processes from lab scale
Company Bio to full scale.
m:pro IT Consult is a project services and
software products company which enables CC-DYNAMICS Dynamic Process Simulation
petroleum refining, petrochemical and other Software—Takes your steady state simulations
industries to achieve total integration of in- to the next level of fidelity to allow dynamic
formation sources and applications, from analysis of your flowsheet. The combination of
business systems, ERP and supply chain man- Chemstations, Inc. two pieces of software, CC-ReACS and CC-
agement through to plant information, pro- 2901 Wilcrest, Suite 305 DCOLUMN make CC-DYNAMICS the dy-
duction planning, scheduling and operations Houston, TX 77042 namic simulator of choice.
decision support. Toll Free: 800-243-6223 CC-BATCH Batch Distillation Simulation
Products: Phone: 713-978-7700 Software—As an add-on or stand alone pro-
m:pro delivers enterprise wide or point solu- Fax: 713-978-7727 gram, CC-BATCH makes batch distillation
tions - easy and fast to implement - which truly E-mail: sales@chemstations.net simulation and design easy with intuitive, op-
integrate the production and business applica- www.Chemstations.net eration step based input.
tions required to manage the overall assets. Steve Brown, V.P. Sales/Marketing

m:pro enables, consult and assists business pro-


cess improvements, especially for refining sup-
ply chain management (SCM).
The m:pro Integration Platform (m:ip) provides
the total integration of information sources and
applications including ERP, planning, schedul-
ing, functional databases, plant information
systems, forecasting in a phased justified ap-
proach. The m:ip enables and improves the use
of best-in-class software, plant and business ap-
plications = asset maximization.
The m:pro object warehouse (m:owh) is our
integration, data storage/management, and
business intelligence back-end. The m:owh is
based on standard and open relational database
technology.
The m:pro explorer (m:exp) is our feature rich,
fully web-enabled common graphical user in-
terface including build and administration
tools. The m:exp can run as the portal or can
seamlessly be embedded in popular web portal
environments.
m:pro provides standard applications/inter-
faces for:
• Production planning, scheduling and blending
• Performance monitoring and dashboards
• Data and process quality
• Information analysis, visualization, flowsheeting,
trending and reporting
Featured applications/interfaces are:
• Analyzer Monitoring
• Blend Monitoring and Reporting
Select 402 at www.HydrocarbonProcessing.com/RS
13
Downstream U PSTREA M / D OWN STREA M SOFTWARE REFERENCE

ONLINE MONITORING PLANNING, SCHEDULING Company Bio:


Haverly Systems Inc. is an independent soft-
AND OPTIMIZATION, CONT. AND BLENDING ware company that has specialized in the devel-
opment and use of optimization-related prod-
CC-THERM Heat Exchanger Design & Rat- ucts and services for over four decades. Their
ing Software—As an add-on or stand alone systems are used in more than 50 countries
program, CC-THERM makes use of multiple worldwide by international and independent
international standards for design and mate- oil companies, chemical companies, and many
rials to make sizing your next heat exchanger other industrial and government entities. The
faster and more accurate. effectivenss of their products has long been rec-
ognized in the continued patronage and good-
CC-SAFETY NET Piping & safety relief Net- will of their clients. The ownership has been
work Simulation Software—A subset of CC- AMI Consultants, Inc. unchanged since the company’s founding, and
STEADY STATE, this program allows rigorous 4102 Tremont Ct. most senior management and technical staff
analysis of any piping network. Sugar Land, TX 77479 has been with the company for more than 15
Phone: 281-565-4745 years. This continuity in ownership, manage-
CC-FLASH Physical Propertieis & Phase Fax: 281-565-1196
Equilibria Calculation Software—A subset ment, and business specializaiton is reflected in
Email: Info@AmiConsultants.com the corporate stability, continued profitability,
of the CHEMCAD Suite (all of the CHEM- www.AmiConsultants.com
CAD Suite products include CC-FLASH and very personal pride found in satisfying each
capabilities), this program allows rigorous client’s need for technically excellent products
Company Bio:
calculation of pure component and mix- and services.
AMI Consultant develops and markets software
ture physical properties and phase equilibria for Petroleum refinery planning and economics. Products:
(VLE, LLE, VLLE). Since the introduction of the PetroPlanSM soft- H/CAMS: a software system for the manage-
ware in 1996, AMI’s customer base has grown ment, development, analysis, and application of
www.info.hotims.com/33224-410 with installations now at over 50 sites world- crude assay data. H/CAMS determines and relates
wide. Licensees include operating and E&C the effects associated with mixing and distilling
companies as well as educational institutions. crude oils, as well as other virgin hydrocarbons.
Hundreds of varying whole crude, distillate, and
Products: residue properties are accepted, reported, corre-
PetroPlanSM is a software to simulate the whole lated, or otherwise calculated. Raw assay data is
refinery using a truly user-friendly graphic in- easily entered and results displayed through vivid
terface. Applications include: evaluation of re- graphs. These can be readily smoothed, augment-
vamp/expansion options, planning of grassroots ed, and contraasted against other properties and
Flexware, Inc. facilities, evaluation of alternative feedstocks, known references to provide the very best repre-
PO Box 110 changed product specifications and optimiza- sentation of crude behavior to applications that
Grapeville, PA 15634-0110 tion of plant operations. depend on good assay data. Correlations and
Phone: 724-527-3911 calculations-based sound engineering principles
In the simulation each refinery unit is repre-
Fax: 724-527-5701 provide users additional intelligence in determin-
sented by a block (e.g. FCC). For each block,
E-mail: sales@flexwareinc.com ing data quality and best data interpretation. H/
the prediction of product yields and properties
www.flexwareinc.com CAMS features several useful utilities that allow
is based on feed characteristics and user speci-
easy updating of existing assays with refinery labo-
fied parameters (e.g. conversion). The equa-
Company Bio: ratory or current operating data and assure accu-
tions for predicting a block’s performance are
Flexware® is focused on servicing compa- rate representations. H/CAMS may be supplied
visible to the user and are editable. Crude oil
nies interested in monitoring and improv- with one or more high quality, industry developed
cutting and specification product blending are
ing turbomachinery performance for energy crude assay libraries to supplement a user’s local
integrated into the main simulation.
conservation and capacity improvements. library and extend the application of the system.
www.info.hotims.com/33224-414
Central to this is software development to H/COMET: the on-line version of H/CAMS
assist the rotating equipment engineer in as- which allows for the quick access and evaluation
sessing the operating equipment along with of crude oils from a large, on-line crude assay da-
training programs and supporting consult- tabase. Crudes may be easily cut, blended, com-
ing services. pared, and analyzed using advanced graphical
and computational techniques. LP optimization
Products: technology is used to calculate netback value for
Gas Flex®, first developed as a DOS program selected crude or blends of crude. Crude netback
in 1990, does gas compressor performance values may readily be determined for a user cus-
calculations using BWR (Benedict, Webb Haverly Systems, Inc. tomized set of refinery configurations.
& Rubin) equations of state. In it’s present 12 Hinchman Avenue
form, Gas Flex® “Live Analysis” will auto- Denville, NJ 07834 GRTMPS: Haverly’s premier economic opti-
matically process compressor data. Gas Flex® Phone: 973-627-1424 mization planning system. GRTMPS is used
will read raw data, process it and store results Fax: 973-625-2296 to model individual refinery and petrochemical
for trending purposes while you watch the E-mail: newjersey@haverly.com plant operations, as well as entire business enter-
results displayed on the OEM performance www.haverly.com prises, of any size and complexity, and over any
curve. The trending, including transients like Other Haverly Office Locations time horizon. It employs both advanced linear
hard startups aid troubleshooting efforts. Ventura, CA: 805-653-5355 and non-linear modeling techniques. Its non-lin-
Houston, TX: 713-776-3161 ear modeling abilities extend to cut-point optimi-
www.info.hotims.com/33224-413 St. Albans, U.K.: +44 1727 826321 zation, reformulated gasoline modeling, rigorous
Singapore: +65 9630 6364 process simulation interfacing, and investment

Select 414 at www.HydrocarbonProcessing.com/RS


14
UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Downstream
opportunity studies. Haverly also offers an ad- intelligence back-end. The m:owh is based on
vance refinery modeling platform in GRTMPS standard and open relational database technology.
structure and developed by the industry consult- The m:pro explorer (m:exp) is our feature rich,
ing firm: Turner, Mason & Company -- to assist fully web-enabled common graphical user inter-
in the development and execution of models. face including build and administration tools. The M3 Technology, Inc
H/Sched: advanced operations scheduling tools. m:exp can run as the portal or can seamlessly be 10375 Richmond Ave., Suite 380
Each H/Sched system couples superior schedule embedded in popular web portal environments. Houston, TX 77042
simulation and generation technology with state- m:pro provides standard applications/interfaces Phone: +1-713-784-8285
of-the-art graphics to provide tools with unsur- for: Fax: +1-832-553-1893
passed scheduling optimization abilities. Schedules • Production planning, scheduling and blending E-mail: m3.sales@m3tch.com
are automatically generated and optimized, using • Performance monitoring and dashboards www.m3tch.com
Haverly’s own Progressional LP technology. After • Data and process quality
reviewing informative Gantt charts, flow diagrams, • Information analysis, visualization, flowsheeting, Company Bio
inventory profiles and detail windows - schedulers trending and reporting M3 Technology is the premier supplier of supply
may directly modify these mediums to alter their chain management solutions focused on enterprise
schedules and obtain more desirable results. Featured applications/interfaces are:
• Analyzer Monitoring planning, advanced asset scheduling and optimiza-
H/Gal-XE: an expert H/Sched application • Blend Monitoring and Reporting tion solutions for the petroleum, petrochemical &
specifically designed for the optimization of • Crude Composition Tracking LNG industries. M3’s solutions capture economic
gasoline blend scheduling. Allow for fast con- • Crude Scheduling oppor-tunities and reduce the cost of managing
struction and execution of models constrained • GRTMPS Planning Interface complex facilities at the plant level, regional operat-
by operational parameters typically found in • Heat Exchanger Monitoring ing level and global enterprise level. M3 has a global
gasoline blending and distribution operations. • KPIs, Operating Envelops, Plan vs Actual network of implementation partners to provide lo-
• Lab Interface and Reporting cal consulting expertise and customer support.
www.info.hotims.com/33224-415
• LP Data Collector Products:
• Oil Movement Logging
• ORION Scheduling Interface
• PIMS Planning Interface
• Quality Tracking
• Tank Calculation System
SIMTO™ Scheduling
www.info.hotims.com/33224-402
m:pro IT Consult GmbH
Kirchgasse 47
65183 Wiesbaden
Germany
Phone: +49 611 39843 0
Fax: +49 611 39843 12 (AVERLY3YSTEMS)NC
E-mail: info@mpro-it.com

(#/-%4
www.mpro-it.com

Company Bio
m:pro IT Consult is a project services and soft-
ware products company which enables petro-
leum refining, petrochemical and other indus-
tries to achieve total integration of information
sources and applications, from business systems,
Crude Oil Management Evaluation Tool
ERP and supply chain management through to
plant information, production planning, sched-
uling and operations decision support.
Revolutionary Web-Based Application
Products: With H/COMET you can:
m:pro delivers enterprise wide or point solutions -
easy and fast to implement - which truly integrate • Quickly access & evaluate crudes from a large assay database
the production and business applications required • Select crudes based on user-defined criteria
to manage the overall assets. • Compare crudes side-by-side for any desired qualities
m:pro enables, consult and assists business pro- • Re-cut and blend crudes using Haverlyʼs H/CAMS technology
cess improvements, especially for refining sup-
ply chain management (SCM).
• Determine netback values of crudes or blends for a variety of
refinery configurations.
The m:pro Integration Platform (m:ip) provides
the total integration of information sources and
applications including ERP, planning, schedul-
ing, functional databases, plant information
systems, forecasting in a phased justified ap-
proach. The m:ip enables and improves the use
of best-in-class software, plant and business ap-
plications = asset maximization.
The m:pro object warehouse (m:owh) is our in- Visit www.haverly.com to learn more or call us at (973) 627-1424
tegration, data storage/management, and business
Select 415 at www.HydrocarbonProcessing.com/RS
15
Downstream U PSTREA M / D O WN STREA M SOFTWARE REFERENCE

PLANNING, SCHEDULING Intuitive and easy to use interfaces


• Provides blend performance analysis for
Versatile supply and distribution optimization
• Trade Management— make/buy/exchange
AND BLENDING, CONT. comparing schedule vs. actual, and adjusting • Cost Management—Transportation pricing,
blend correlations availability and routing
SIMTO™ Scheduling is the next generation • Blend operators can customize and configure • Inventory Management—safety stock, sea-
plant scheduling technology Gantt charts, trends and tabular view, to fully sonal changeover, turnarounds
meet individual needs • Terminal Management—right product, place,
Powerful comprehensive flowsheet modeling • Visualization of inventories and specification price and time
• Models facility connections violations improves understanding of blend- • Product Mix—material blending
• Easy to create multiple modes of unit opera- ing effects
tion Flexible, user advantage
• Models pipeline and jetty operations Fast and low cost implementation • Provides customizable presentations of the
• Handles imperfect tank mixing • Outputs standard blend recipes or transfers to supply and distribution environment
an advanced blend control system • Provides optimized solution for decision
Flexible Plant Simulator • Easy to maintain; saves manpower support
• Predicts plant inventories, compositions, • Empowers the planner/scheduler/trader to
properties, and unit yields Leverageable blend knowledge base builds make fast, accurate and profitable decisions
• Runs multi-month simulations in seconds competitive advantage • Easy to maintain; saves manpower
• Friendly and easy to use interfaces • Blend Knowledge Base contains data about
• Interactive, dynamic process flowsheet product specifications, property bonuses and Profitable: low cost, very short payback
• User configurable Gantt charts, trends and interactions, and blending methods used in Bottom-line reduction in distribution cost,
tabular view, all are fully synchronized blending optimization. right sizing terminal inventory and safety stock,
• Custom scheduling logic without programming • Easy to update blend methods to assure com- maximizes profit across the planning horizon,
pliance with government regulations. able to assure timely completion of transactions
Quick and low cost implementation
• Many customers self implement Profitable, high ROI, fast time-to-cash and transfers; empowers people to seize profit
• Easy to maintain; saves manpower opportunities.
Reduces quality giveaway, maximizes profit
Scalable Enterprise Workflow/Collaboration across the planning horizon, able to capture www.info.hotims.com/33224-416
• Users are notified of data changes detailing profit opportunities, assures timely comple-tion
who changed what, when of blends to minimize demurrage, effi-cient use
• Easy to integrate with plant and enterprise
systems using standard web services.
of human resources, empowers per-sonnel to
quickly troubleshoot profit stealing problems.
PLANT LIFECYCLE AND
• Standardized reports PERFORMANCE MONITORING
Profitable:
Today it is not enough to drive cost out of your
supply chain. SIMTO Scheduling pro-vides
you the agility to take full advantage of profit
opportunities. SIMTO™ Distribution
SIMTO™ Distribution is a supply and distri-
bution optimizer designed specifically for the
petroleum downstream industry. It is built with Quest Integrity Group, LLC
the latest software systems such as .NET and 2465 Central Avenue, Suite 110
SIMTO™ Blending SQL Server along with integration via industry Boulder, CO 80301
standard web services. SIMTO Distribution de- Phone: 303-415-1475
SIMTO™ M-Blend is a multi-period, multi- livers sustainable benefits today and in the fu- Fax: 303-415-1847
blend optimization technology for blending ture. It is part of M3’s ongoing commitment to Email: Info@QuestIntegrity.com
crude oil, gasoline, distillate, fuel oil, asphalt, our customers to develop best-in-class solutions. www.QuestIntegrity.com
petrochemical feedstock and more.
Powerful supply chain modeling system Company Bio:
M-Blend is part of the native construct of SIM-
TO Scheduling and inherits the rich capability Inventory and location modeling Quest Integrity Group provides highly accurate,
and robustness of the parent. • Buy—supply locations and materials technology-enabled inspection and assessment
• Sell—demand locations and materials solutions that help companies in the process,
Powerful blend modeling • Trade/exchange—locations and materials pipeline and power industries increase profit-
• Models rundown streams, component tanks • Locations—inventory/material constraints ability, reduce operational and safety risks, and
and group blending • Point-to-point network improve operational planning. The company is
• Respects logistic and running gage con- • Logistics for point-to-point movements built upon a foundation of leading-edge science
straints and technology that has innovated and shaped
• Models multiple blenders operating separate- Material blend modeling industries for nearly forty years.
ly or in parallel • Recipes for material blending
• Supports non-linear blend correlations such • Quality specification for blending Products:
as CARBOB • Components used for blending Signal™ FFS software performs Fitness-for-
• Material qualities used in blending Service and fracture mechanics analyses on
Flexible blend recipe optimization fixed and rotating equipment. It implements
• Predicts non-linear, linear and index based Route modeling the API 579-1/ASME FFS-1 2007 standard
properties • pipeline and vessel routes and performs crack assessments in accordance
• Optimizes single blend and multiple blends with the BS 7910 procedure. Users can per-
Commercial modeling
• Allows priority for near term blends form Level 1 and 2 assessments on many flaw
• All cost and contract matters including tiered
• Issues component buy/sell signals and equipment types. An advanced fracture
pricing

16 SOFTWARE REFERENCE FALL 2010


UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Downstream
mechanics module allows users to also per- Section VIII, Division 1 pressure vessel calcu-
form limited Level 3 assessments. lations. This includes the U.S. Customary and
Metric Editions of Section II, Part D as well
FEACrack™ is finite element analysis software as a selection of Building Codes and related
that rapidly generates 3D crack meshes utiliz- Engineering Standards.
ing an intuitive interface. Users can perform
detailed fracture and fatigue analyses with un- To tailor COMPRESS to your needs, the fol-
The Equity Engineering Group,
limited levels of crack mesh refinement. lowing optional modules are available: Inc.
• ASME Section VIII, Division 2 20600 Chagrin Blvd., Suite 1200
LifeQuest™ Heater software provides complete • Heat Exchangers (includes TEMA Stan- Shaker Heights, OH 44122
analysis and remnant life assessment of fired dard, ASME UHX rules, tube field layout Phone: 216-283-9519
heater tubes on a foot-by-foot basis utilizing capability and bi-directional interface with Fax: 216-283-6022
API 579. The final output is a system risk curve HTRI’s Xchanger Suite) E-mail: gcalvarado@eng.com
displaying remaining life in hours versus prob- • Drafter (converts COMPRESS files into www.equityeng.com
ability of failure. It combines with heater per- AutoCAD drawings) Greg Alvarado, VP Sales and Client Service
formance monitoring and process modeling for • Coster (creates Excel compatible vessel
extensive heater reliability management. cost estimates) Company Bio:
LifeQuest™ Pipeline software delivers inspec- The Equity Engineering Group, Inc. is a rec-
COMPRESS generates both detailed and ab-
tion and Fitness-for-Service assessment results ognized leader on aging infrastructure fixed
breviated reports, the former suitable for use
through a powerful data viewer. Analysis and equipment service and support for the oil
as a calculation audit trail. COMPRESS also
assessment capabilities include standard cal- and gas industry. Equity helps plants manage
generates ASME U forms and NBIC R forms.
culation methods B31G, B31G Modified and risk and improve profitability with cutting-
Once finalized, forms can be saved in PDF
API 579. edge software and consulting strategies that
or EDT compliant format. EDT compliant
maximize equipment operational availabil-
RMS™ software facilitates the implementation files can be directly submitted to the National
ity, control inspection costs and avoid costly
of risk-based assessment programs in a wide Board electronically. To simplify document
shutdowns.
range of industries. It addresses the needs of management, a new “Project” feature allows
pressure systems not met by existing reliability users to organize, view and backup files of any Products:
management programs and eliminates the high type from within COMPRESS. VCEPlant ManagerTM is a fully-integrated
data and manpower demands of fully quantita- software tool for the lifecycle management
Visit www.codeware.com to download your com-
tive systems. of plant assets. It offers equipment and data
plimentary COMPRESS trial software today. management in one application and database
www.info.hotims.com/33224-405
www.info.hotims.com/33224-406 on a universal .net standard platform that en-
compasses all modules with a single IT instal-
PREDICTIVE MAINTENANCE
AND REPAIR

Codeware, Inc.
Codeware, Inc.
5224 Station Way
Sarasota, FL 34233
United States
Phone: (941) 927-2670
Fax: (941) 927-2459
E-mail: inquiries@codeware.com
www.codeware.com

Company Bio:
Since 1985, Codeware has focused exclu-
sively on providing the most comprehensive
software for the design and analysis of ASME
vessels and exchangers. Codeware’s Austin,
Texas based development team has the exper-
tise needed to understand the complexities of
the Code rules and the practical experience re-
quired to implement an effective solution.
Products:
Let COMPRESS be your expert assistant.
From individual components to complex mul-
tiple diameter towers, COMPRESS can model
virtually any geometry.
The standard functionality of COMPRESS
includes everything needed to perform ASME
Select 416 at www.HydrocarbonProcessing.com/RS
17
Downstream U PSTREA M / D OWN STREA M SOFTWARE REFERENCE

PREDICTIVE MAINTENANCE Yokogawa Electric China Co., PROCESS ENGINEERING


LTD.
AND REPAIR, CONT. 22nd Floor Shanghai Oriental Centre AND SIMULATION
lation procedure. 31 Wujiang Road (699 Nanjing West Road)
Jing’an District, Shanghai 200041, China
Plant Manager takes advantage of the integra- Phone: 86-21-5211-0877
tion of design and in-service codes and stan- Fax: 86-21-5211-0299
dards that is now becoming a focal point in the
industry, and can be used for the design and Company Bio:
subsequent management of a plant’s reliability Yokogawa Corporation of America is the Chemstations, Inc.
program. The design features in Plant Manager North American unit of US $4 billion Yokoga- 2901 Wilcrest, Suite 305
are provided in VCESage and cover pressure wa Electric Corporation, a global leader in the Houston, TX 77042
vessel, heat exchanger, piping, and tankage de- manufacture and supply of instrumentation, Toll Free: 800-243-6223
sign in accordance with ASME and API codes process control, and automation solutions. Phone: 713-978-7700
and standards. The fixed equipment reliability Headquartered in Newnan, GA., Yokogawa Fax: 713-978-7727
tools include: Corporation of America serves a diverse cus- E-mail: sales@chemstations.net
• VCESage for performing Fitness-For- tomer base with market-leading products www.Chemstations.net
Service assessments including analyzers, flow meters, transmit- Steve Brown, V.P. Sales/Marketing
• API RBI for inspection planning ters, controllers, recorders, data acquisition
• CMLWise for tracking and analyzing products, meters, instruments, safety instru- Company Bio:
thickness reading data from inspections mented systems, distributed control systems With offices worldwide, Chemstations is a lead-
• IMS for developing equipment-specific, and more. ing global supplier of process simulation soft-
detailed inspection plans and reports ware for the following process industries; Oil
• VCEDamage for identifying and under- Products: & Gas, Petrochemicals, Chemicals, and Fine
standing your plant’s potential damage mecha- CENTUM VP™—CENTUM VP is an inte- Chemicals, including Pharmaceuticals. We
nisms grated production control system used to man- currently offer several individually licensed, and
• VCEIntelliJoint for troubleshooting and age and control the operation of plants. The tightly integrated, technologies to address the
eliminating flange joint leakage problems. highly acclaimed, extremely reliable integrated needs of the chemical engineer, whether doing
production control system combines rugged new process design or working in the plant.
To find out more about how Plant Manager can control station and remote I/O hardware with
a scalable Windows XP/VISTA-based op- Products:
benefit your plant’s reliability program, contact CC-STEADY STATE Chemical Process Simula-
plantmanager@equityeng.com or check our eration. Designed to handle information and
control from small-scale facilities to the very tion Software - Includes database of chemical com-
website at www.equityeng.com. ponents, thermodynamic methods, and unit opera-
largest of plants, the CENTUM VP provides
www.info.hotims.com/33224-407 a highly scalable, easy to operate, engineer, tions to allow steady state simulation of continuous
and maintain, high performance automation chemical processes from lab scale to full scale.
platform. The system architecture includes a CC-DYNAMICS Dynamic Process Simulation
PROCESS CONTROL AND 1 GB control and information highway utiliz-
ing Yokogawa’s deterministic VNet protocol
Software - Takes your steady state simulations
to the next level of fidelity to allow dynamic
INFORMATION SYSTEMS over Ethernet that provides built-in security
for critical communications. CENTUM VP is
analysis of your flowsheet. The combination of
two pieces of software, CC-ReACS and CC-
an open platform for control and information DCOLUMN make CC-DYNAMICS the dy-
providing high performance with low cost of namic simulator of choice.
ownership and a seamless technology migra- CC-BATCH Batch Distillation Simulation
tion to its installed base. Software - As an add-on or stand alone pro-
Yokogawa Electric Corporation gram, CC-BATCH makes batch distillation
World Headquarters ExaQuantum™—Exaquantum is an intelligent simulation and design easy with intuitive, op-
9-32, Nakacho 2-chrome, and scaleable Plant Information Management eration step based input.
Musashino-shi, Tokyo 180-8750, Japan System that provides a platform for collecting,
www.yokogawa.com storing and displaying current and historical CC-THERM Heat Exchanger Design & Rat-
data from production equipment. It’s histo- ing Software - As an add-on or stand alone
rian software processes and stores process data, program, CC-THERM makes use of multiple
Yokogawa Corp. of America international standards for design and materials
12530 West Airport Blvd, alarms and events acquired from the produc-
tion control system through a standard OPC to make sizing your next heat exchanger faster
Sugar Land, TX 77478 and more accurate.
www.yokogawa.com/us interface. Plant operational performance can
be monitored and analyzed using this data as CC-SAFETY NET Piping & safety relief Net-
Yokogawa Europe B.V. it is an enabling platform for production man- work Simulation Software - A subset of CC-
Databankweg 20 3821 AL Amersfoort, agement applications like data reconciliation, STEADY STATE, this program allows rigorous
The Netherlands production accounting, performance monitor- analysis of any piping network.
www.yokogawa.com/eu ing, environmental monitoring, and operations CC-FLASH Physical Propertieis & Phase
electronic logbook. Exaquantum also enables Equilibria Calculation Software - A subset of
supervisory enterprise applications to be able to
Yokogawa Engineering Asia share this data.
the CHEMCAD Suite (all of the CHEMCAD
Suite products include CC-FLASH capabili-
PTE. LTD. ties), this program allows rigorous calculation
5 Bedok South Road, Singapore 469270, www.info.hotims.com/33224-409
of pure component and mixture physical prop-
Singapore erties and phase equilibria (VLE, LLE, VLLE).
www.yokogawa.com/sg
www.info.hotims.com/33224-410

18
UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Downstream
Phone: 44-(0)1483-685100
Fax: 44-(0)1483-685101
HTRI.Europe@HTRI.net
Hans U. Zettler, Regional Manager
Codeware, Inc. India
Codeware, Inc. C-1, First Floor, Tower-B
5224 Station Way “Indraprasth Complex”
Sarasota, FL 34233 Heat Transfer Research, Inc. Near Inox Multiplex, Race Course (North)
United States Worldwide Vadodara 390007, Gujarat, India
Phone: (941) 927-2670 150 Venture Drive Phone: +91 (982) 514-7775
Fax: (941) 927-2459 College Station, TX 77845 USA HTRI.India@HTRI.net
E-mail: inquiries@codeware.com Phone: 979-690-5050 Rajan Desai, International Coordinator
www.codeware.com Fax: 979-690-3250
E-mail: HTRI@HTRI.net
www.HTRI.net Company Bio:
Company Bio: HTRI operates an international consortium
Since 1985, Codeware has focused exclu- Claudette D. Beyer, President and CEO
Fernando J. Aguirre, VP, Sales and Business founded in 1962 that conducts industrially rel-
sively on providing the most comprehensive evant research and provides software tools for
software for the design and analysis of ASME Development
design, rating, and simulation of process heat
vessels and exchangers. Codeware’s Austin, transfer equipment. HTRI also produces a wide
Texas based development team has the exper-
Asia—Pacific
Heat Transfer Research, Inc. range of technical publications and provides
tise needed to understand the complexities of other services including contract research, soft-
World Business Garden Marive East 14F
the Code rules and the practical experience re- ware development, consulting, and training.
Nakase 2-6, Mihamaku
quired to implement an effective solution.
Chiba 261-7114 Japan Products:
Products: Phone: 81-43-297-0353 HTRI Xchanger Suite—Integrated graphical
Let COMPRESS be your expert assistant. Fax: 81-43-297-0354 user environment for the design, rating, and
From individual components to complex mul- E-mail: HTRI.Asia@HTRI.net simulation of heat transfer equipment.
tiple diameter towers, COMPRESS can model Hirohisa Uozu, Regional Mgr.
Xace—Designs, rates, and simulates the per-
virtually any geometry.
EMEA (Europe, Middle East, Africa) formance of air-cooled heat exchangers, heat
The standard functionality of COMPRESS The Surrey Technology Centre recovery units, and air preheaters.
includes everything needed to perform ASME 40 Occam Road Xfh—Simulates the behavior of fired heaters.
Section VIII, Division 1 pressure vessel calcu- Guildford, Surrey GU2 7YG U.K. Calculates the radiant section of cylindrical and
lations. This includes the U.S. Customary and
Metric Editions of Section II, Part D as well
as a selection of Building Codes and related
Engineering Standards.
To tailor COMPRESS to your needs, the fol-
lowing optional modules are available:
• ASME Section VIII, Division 2
• Heat Exchangers (includes TEMA Standard,
ASME UHX rules, tube field layout capabil-
ity and bi-directional interface with HTRI’s
Xchanger Suite)
• Drafter (converts COMPRESS files into Au-
toCAD drawings)
• Coster (creates Excel compatible vessel cost
estimates)
COMPRESS generates both detailed and ab-
breviated reports, the former suitable for use
as a calculation audit trail. COMPRESS also
generates ASME U forms and NBIC R forms.
Once finalized, forms can be saved in PDF
or EDT compliant format. EDT compliant
files can be directly submitted to the National
Board electronically. To simplify document
management, a new “Project” feature allows
users to organize, view and backup files of any
type from within COMPRESS.
Visit www.codeware.com to download your com-
plimentary COMPRESS trial software today.
www.info.hotims.com/33224-406

Select 410 at www.HydrocarbonProcessing.com/RS


19
Downstream U PSTREA M / D OWN STREA M SOFTWARE REFER ENC E

PROCESS ENGINEERING ment service and support for the oil and gas Phone: 81-43-297-0353
industry. Equity helps plants manage risk and Fax: 81-43-297-0354
AND SIMULATION, CONT. improve profitability with cutting-edge soft- E-mail: HTRI.Asia@HTRI.net
ware and consulting strategies that maximize Hirohisa Uozu, Regional Mgr.
box heaters and the convection section of fired equipment operational availability, control in-
heaters. It also designs process heater tubes and spection costs and avoid costly shutdowns. EMEA (Europe, Middle East, Africa)
performs combustion calculations. The Surrey Technology Centre
Xhpe—Designs, rates, and simulates the per-
Products: 40 Occam Road
VCEPlant ManagerTM is a fully-integrated Guildford, Surrey GU2 7YG U.K.
formance of hairpin heat exchangers.
software tool for the lifecycle management of Phone: 44-(0)1483-685100
Xist—Designs, rates, and simulates single- and plant assets. It offers equipment and data man- Fax: 44-(0)1483-685101
two-phase shell-and-tube heat exchangers, in- agement in one application and database on a HTRI.Europe@HTRI.net
cluding kettle and thermosiphon reboilers, fall- universal .net standard platform that encom- Hans U. Zettler, Regional Manager
ing film evaporators, and reflux condensers. passes all modules with a single IT installation
Xjpe—Designs, rates, and simulates jacketed- procedure. India
C-1, First Floor, Tower-B
pipe (double-pipe) heat exchangers.
Plant Manager takes advantage of the integra- “Indraprasth Complex”
Xphe—Designs, rates, and simulates plate-and- tion of design and in-service codes and stan- Near Inox Multiplex, Race Course (North)
frame heat exchangers. A fully incremental pro- dards that is now becoming a focal point in the Vadodara 390007, Gujarat, India
gram, each plate channel is calculated individu- industry, and can be used for the design and Phone: +91 (982) 514-7775
ally using local physical properties and process subsequent management of a plant’s reliability HTRI.India@HTRI.net
conditions. program. The design features in Plant Manager Rajan Desai, International Coordinator
Xspe—Rates and simulates single-phase spiral are provided in VCESage and cover pressure
plate heat exchangers. vessel, heat exchanger, piping, and tankage de- Company Bio:
Xtlo—Graphical standalone rigorous tube lay- sign in accordance with ASME and API codes HTRI operates an international consortium
out software; also integrated with Xist. and standards. The fixed equipment reliability founded in 1962 that conducts industrially
tools include: relevant research and provides software tools
Xvib—Performs flow-induced vibration analy- • VCESage for performing Fitness-For- for design, rating, and simulation of process
sis of a single tube in a heat exchanger bundle. Service assessments heat transfer equipment. HTRI also produc-
It uses a rigorous structural analysis approach to • API RBI for inspection planning es a wide range of technical publications and
calculate the tube natural frequencies for vari- • CMLWise for tracking and analyzing provides other services including contract
ous modes and offers flexibility in the geom- thickness reading data from inspections research, software development, consulting,
etries it can handle. • IMS for developing equipment-specific, and training.
Xchanger Suite Educational—Customized ver- detailed inspection plans and reports
sion of Xchanger Suite with the capability to • VCEDamage for identifying and under- Products:
design, rate, and simulate shell-and-tube heat standing your plant’s potential damage mecha- HTRI Xchanger Suite—Integrated graphical
exchangers, air-coolers, economizers, and plate- nisms user environment for the design, rating, and
and-frame heat exchangers. Available to educa- • VCEIntelliJoint for troubleshooting and simulation of heat transfer equipment.
tional institutions only. eliminating flange joint leakage problems. Xace—Designs, rates, and simulates the per-
R-trend—Calculates and trends fouling resis- To find out more about how Plant Manager can formance of air-cooled heat exchangers, heat
tances for shell-and-tube heat exchangers in sin- benefit your plant’s reliability program, contact recovery units, and air preheaters.
gle-phase service. Uses Microsoft Excel as work- plantmanager@equityeng.com or check our
ing environment with optional link to Xist. Xfh—Simulates the behavior of fired heaters.
website at www.equityeng.com. Calculates the radiant section of cylindrical and
www.info.hotims.com/33224-411
www.info.hotims.com/33224-407 box heaters and the convection section of fired
heaters. It also designs process heater tubes and
performs combustion calculations.
REFINING, PETROCHEMICAL Xhpe—Designs, rates, and simulates the per-
AND GAS PROCESSING formance of hairpin heat exchangers.
Xist—Designs, rates, and simulates single- and
two-phase shell-and-tube heat exchangers, in-
cluding kettle and thermosiphon reboilers, fall-
Heat Transfer Research, Inc. ing film evaporators, and reflux condensers.
Worldwide Xjpe—Designs, rates, and simulates jacketed-
150 Venture Drive pipe (double-pipe) heat exchangers.
The Equity Engineering Group, College Station, TX 77845 USA
Inc. Phone: 979-690-5050 Xphe—Designs, rates, and simulates plate-and-
20600 Chagrin Blvd., Suite 1200 Fax: 979-690-3250 frame heat exchangers. A fully incremental pro-
Shaker Heights, OH 44122 E-mail: HTRI@HTRI.net gram, each plate channel is calculated individu-
Phone: 216-283-9519 www.HTRI.net ally using local physical properties and process
Fax: 216-283-6022 Claudette D. Beyer, President and CEO conditions.
E-mail: gcalvarado@eng.com Fernando J. Aguirre, VP, Sales and Business
Xspe—Rates and simulates single-phase spiral
www.equityeng.com Development
plate heat exchangers.
Greg Alvarado, VP Sales and Client Service Asia—Pacific
Heat Transfer Research, Inc. Xtlo—Graphical standalone rigorous tube lay-
Company Bio: World Business Garden Marive East 14F out software; also integrated with Xist.
The Equity Engineering Group, Inc. is a recog- Nakase 2-6, Mihamaku Xvib—Performs flow-induced vibration analy-
nized leader on aging infrastructure fixed equip- Chiba 261-7114 Japan sis of a single tube in a heat exchanger bundle.

20 SOFTWARE REFERENCE FALL 2010


UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Downstream
It uses a rigorous structural analysis approach to assets and inventories, inherits and synchro- Service Oriented Architecture enables collabo-
calculate the tube natural frequencies for vari- nizes with multi-plant scheduling models ration across the entire enterprise. Recently a
ous modes and offers flexibility in the geom- SIMTO user said, “Thanks for this GREAT
etries it can handle. SIMTO Integration Depot provides integra- tool. We are in preparation for a turnaround and
tion with the plant information system, LIMS, without this amazing software I would be totally
Xchanger Suite Educational—Customized ver- oil movements, plant LP planning, advanced lost.”
sion of Xchanger Suite with the capability to optimization process models, crude assay sys-
design, rate, and simulate shell-and-tube heat tem, and ERP for crude nominations, and is Benefits:
exchangers, air-coolers, economizers, and plate- made easy and robust through the use of web SIMTO Refining produces benefits of over
and-frame heat exchangers. Available to educa- services standards and a multitier architecture. $11–18 million for a 200,000 bpd high-con-
tional institutions only. version refinery or about 15–25¢/bbl.
User Experience:
R-trend—Calculates and trends fouling resis- SIMTO Refining is used by planning, schedu- www.info.hotims.com/33224-416
tances for shell-and-tube heat exchangers in sin- ing and operating personnel. The soft-ware’s
gle-phase service. Uses Microsoft Excel as work-
ing environment with optional link to Xist.
www.info.hotims.com/33224-411

M3 Technology, Inc
Introducing
VCEPlant
10375 Richmond Ave., Suite 380
Houston, TX 77042
Phone: +1-713-784-8285
Fax: +1-832-553-1893
E-mail: m3.sales@m3tch.com
www.m3tch.com

Manager
Company Bio
M3 Technology is the premier supplier of sup-
ply chain management solutions focused on
enterprise planning, advanced asset schedul-
ing and optimization solutions for the petro-
leum, petrochemical & LNG industries. M3’s
solutions capture economic oppor-tunities and
reduce the cost of managing complex facilities
at the plant level, regional operating level and
global enterprise level. M3 has a global network
of implementation partners to provide local
consulting expertise and customer support. Life Cycle
Products:
Management
SIMTO™ Refining
on a
Single Platform
SIMTO Refining is a comprehensive solution
for refinery planning, scheduling and blending
that includes:
SIMTO Scheduling schedules all pipeline and
tank transfers, crude oil receipts, process unit
operation, product run downs, product single
For more information, contact
blend optimization and shipment plantmanager@equityeng.com
SIMTO M-Blend™ provides multi-period
blend optimization including rundown blend- www.equityeng.com
ing for gasoline, distillates, fuel oil, other refin-
ing products, crude oil that blends from vessels,
pipelines & tanks with or without a separate
crude feed tank
SIMTO Dock Manager calculates and visual-
izes demurrage, automatically schedules vessels
and berths/jetties
SIMTO Global manages distributed refining
Select 407 at www.HydrocarbonProcessing.com/RS
21
Downstream U PSTREA M / D O WN STREA M SOFTWARE REFERENCE

SIS / SAFETY SYSTEMS TRAINING


Yokogawa Electric Corporation
World Headquarters
9-32, Nakacho 2-chrome,
Musashino-shi, Tokyo 180-8750, Japan
www.yokogawa.com
exida Yokogawa Corp. of America The Equity Engineering Group,
64 North Main Street
Sellersville, PA 18960 12530 West Airport Blvd, Inc.
Phone: 215-453-1720 Sugar Land, TX 77478 20600 Chagrin Blvd., Suite 1200
Fax: 215-257-1657 www.yokogawa.com/us Shaker Heights, OH 44122
E-mail: Info@exida.com Phone: 216-283-9519
www.exida.com Yokogawa Europe B.V. Fax: 216-283-6022
Iwan van Beurden, Senior Safety Engineer, Databankweg 20 3821 AL Amersfoort, E-mail: gcalvarado@eng.com
Iwan.vanbeurden@exida.com The Netherlands www.equityeng.com
www.yokogawa.com/eu Greg Alvarado, VP Sales and Client Service
Company Bio:
exida is an engineering consulting firm special- Yokogawa Engineering Asia Company Bio:
izing in safety critical / high availability auto- PTE. LTD. The Equity Engineering Group, Inc. is a recog-
mation systems, control system security, and 5 Bedok South Road, Singapore 469270, nized leader on aging infrastructure fixed equip-
alarm management. Core competencies in de- Singapore ment service and support for the oil and gas
sign, analysis, implementation, operation, and www.yokogawa.com/sg industry. Equity helps plants manage risk and
maintenance of critical automation systems, improve profitability with cutting-edge soft-
along with expertise in the application of the ware and consulting strategies that maximize
Yokogawa Electric China Co., equipment operational availability, control in-
IEC 61508 and IEC 61511 / ISA 84 functional
safety standards, has allowed exida to develop LTD. spection costs and avoid costly shutdowns.
an extensive suite of software tools that assist in 22nd Floor Shanghai Oriental Centre
the implementation of the Safety Lifecycle. 31 Wujiang Road (699 Nanjing West Road) Products:
Jing’an District, Shanghai 200041, China VCEPlant ManagerTM is a fully-integrated
Products: Phone: 86-21-5211-0877 software tool for the lifecycle management of
exSILentia® Integrated Safety Lifecycle Suite: Fax: 86-21-5211-0299 plant assets. It offers equipment and data man-
The exSILentia® integrated toolset helps tackle agement in one application and database on a
three of the most important steps in the safety Company Bio: universal .net standard platform that encom-
lifecycle: Safety Integrity Level (SIL) selection, Yokogawa Corporation of America is the North passes all modules with a single IT installation
Safety Requirements Specification, and SIL American unit of US $4 billion Yokogawa Elec- procedure.
verification. exSILentia lets the user define a tric Corporation, a global leader in the manu-
project consisting of one or more Safety In- facture and supply of instrumentation, process Plant Manager takes advantage of the integra-
strumented Functions. It helps you manage control, and automation solutions. Headquar- tion of design and in-service codes and stan-
project documentation through easy report tered in Newnan, GA., Yokogawa Corporation dards that is now becoming a focal point in the
generation and viewing of reports in Microsoft of America serves a diverse customer base with industry, and can be used for the design and
Word. Sharing data for multi-person projects, market-leading products including analyzers, subsequent management of a plant’s reliability
for independent review, or for input into other flow meters, transmitters, controllers, record- program. The design features in Plant Manager
lifecycle tools (e.g. PHA), is easy with the built- ers, data acquisition products, meters, instru- are provided in VCESage and cover pressure
in exSILentia import/ export functionality. ments, safety instrumented systems, distributed vessel, heat exchanger, piping, and tankage de-
control systems and more. sign in accordance with ASME and API codes
exSILentia provides fully customizable SIL se- and standards. The fixed equipment reliability
Products: tools include:
lection options like risk graph, hazard matrix,
ProSafe-RS™—ProSafe-RS is an integrated • VCESage for performing Fitness-For-
and frequency based targets. In addition, a com-
safety instrumented system (SIS) designed Service assessments
plete SIF SRS template ensures completeness
for such applications as emergency shutdown • API RBI for inspection planning
in requirements definition. exSILentia contains
(ESD), Fire and Gas (F&G), Boiler manage- • CMLWise for tracking and analyzing
the most comprehensive SIL verification pro-
ment (BMS). It provides safe, reliable and avail- thickness reading data from inspections
gram on the market, SILver, allowing extensive
able control without compromise and is certi- • IMS for developing equipment-specific,
Safety Instrumented Function definition, and
fied by the German certification organization, detailed inspection plans and reports
an IEC 61508-approved calculation engine
Technische Üeberwachungs-Verein (TÜV) to • VCEDamage for identifying and under-
based on the Markov Modeling technique. Fi-
meet Safety Integrity Level (SIL) 3 as specified standing your plant’s potential damage mecha-
nally exSILentia includes a built-in reliability
in IEC 61508. An integral feature is that it nisms
database from the best-selling Safety Equip-
can be combined with Yokogawa’s CENTUM • VCEIntelliJoint for troubleshooting and
ment Reliability Handbook (SERH), speeding
VP DCS system that allows all information to eliminating flange joint leakage problems.
up the process of SIL verification by allowing
be combined into one screen integrating alarms
users to select equipment items directly from
and events, tag data onto graphics and trends. To find out more about how Plant Manager can
the database without having to manually enter
With ProSafe-RS, the safety-instrumented sys- benefit your plant’s reliability program, contact
reliability data. For more information, please
tem uses the common DCS network for safety plantmanager@equityeng.com or check our
visit www.exSILentia.com.
communications—with absolute integrity. website at www.equityeng.com.
www.info.hotims.com/33224-417
www.info.hotims.com/33224-409 www.info.hotims.com/33224-407

22 SOFTWARE REFERENCE FALL 2010


UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Upstream
ALARM MANAGEMENT process alarms issued by control systems. AAA-
Suite improves operator performance by mini-
readers and additional Automatic Identifica-
tion and Data Capture (AIDC) technologies
mizing nuisance alarms and providing timely and consulting services to provide a complete
notification of only necessary alarms, thereby solution for all asset tracking needs even under
preventing alarm flooding and enabling safe, the harsh conditions of drilling, subsea and in-
stable and cost effective plant operations. dustrial operations.
Yokogawa Electric Corporation www.info.hotims.com/33224-409
DynaCap Asset Tracking Software: Configu-
World Headquarters
9-32, Nakacho 2-chrome, rable asset tracking system manages operational
Musashino-shi, Tokyo 180-8750, Japan
www.yokogawa.com
ASSET MANAGEMENT assets for increased efficiency, risk mitigation
and regulatory compliance. DynaCap captures
any type of data that may be needed, includ-
ing asset location, dimension, manufacturer
Yokogawa Corp. of America specifications, maintenance and inspections.
12530 West Airport Blvd, The System can serve as an enterprise system
Sugar Land, TX 77478 or can interface with in-house or leading 3rd
www.yokogawa.com/us party ERP/EAM systems such as Maximo, SAP
Merrick Systems, Inc. and others. Providing access in near-real time to
Yokogawa Europe B.V. 4801 Woodway, Suite 200E vital asset information across the organization,
Databankweg 20 3821 AL Amersfoort, Houston, TX 77056 DynaCap allows companies to make informed
The Netherlands Toll Free: 800-842-8389 decisions on asset use and re-use, manage as-
www.yokogawa.com/eu Phone: 713-579-3400 sets efficiently, reduce inventory, downtime and
Fax: 713-579-3499 operational cost and reduce the risk of cata-
Yokogawa Engineering Asia E-mail: sales@MerrickSystems.com strophic failure, improving the safety of both
www.MerrickSystems.com operations and people.
PTE. LTD. Faisal Kidwai, V.P. Sales,
5 Bedok South Road, Singapore 469270, RFID features include:
Faisal.Kidwai@MerrickSystems.com
Singapore • Asset tracking solution includes rugged
www.yokogawa.com/sg Company Bio: RFID tags, intrinsically safe (I.S.) or non-I.S.
Merrick Systems provides the industry’s most mobile or fixed readers, software, complementa-
Yokogawa Electric China Co., robust software and hardware solutions ad- ry technologies and consulting services for proj-
LTD. dressing production operations, engineering ect scoping, management and implementation
22nd Floor Shanghai Oriental Centre and asset tracking. Recognized for its industry • A suite of fit-for-purpose, durable and
31 Wujiang Road (699 Nanjing West Road) expertise and innovative technologies, Merrick rugged RFID tags and mounting methods
Jing’an District, Shanghai 200041, China is committed to delivering best of breed solu- for different components including drill pipe,
Phone: 86-21-5211-0877 tions to improve production operations, help- HWDP, subs, drill collars, bits, risers, flow
Fax: 86-21-5211-0299 ing companies extend oil and gas producing as- irons, casing, production tubing, safety equip-
set life, lower lifting costs, increase production ment and any other downhole, sub-sea and
and optimize operations. Merrick’s integrated surface equipment components that requires
Company Bio: tracking
Yokogawa Corporation of America is the North applications, installed or hosted (Software as a
Service), include real-time surveillance and op- • Tags are rated for sustained temperatures
American unit of US $4 billion Yokogawa Electric
timization; field operations management; field up to 200C (400F) and pressures up to 2070
Corporation, a global leader in the manufacture
data capture; hydrocarbon production account- bar (30,000 psi), expected under harsh drilling
and supply of instrumentation, process control,
ing; mobile computing for field and drilling and operating conditions
and automation solutions. Headquartered in
operations and ruggedized RFID for drilling • Tags can be installed during the compo-
Newnan, GA., Yokogawa Corporation of America
and asset management. nent manufacturing process or retrofitted in the
serves a diverse customer base with market-leading
field
products including analyzers, flow meters, trans-
Products: • RFID data is linked to corporate-wide
mitters, controllers, recorders, data acquisition
RFID Diamond Tags: Industrial, rugged, pat- asset management, maintenance management
products, meters, instruments, safety instrument-
ented Radio Frequency Identification (RFID) and ERP/EAM systems including Merrick’s
ed systems, distributed control systems and more.
tags that survive extreme environmental condi- DynaCap software or any in-house asset track-
Products: tions including high impact, vibration, corro- ing system.
CAMS—Yokogawa’s Consolidated Alarm Man- sion, sustained temperatures up to 200C (400F)
agement System (CAMS) is an alarm manage- and pressures up to 2070 bar (30,000 psi) and www.info.hotims.com/33224-418
ment software designed on the innovative concept are readable through thick layers of drilling
of acquiring real-time alarms and events from a mud, for tracking surface, subsurface and sub-
variety of various automation systems - not only sea drilling and industrial assets. The tag suite
from Distributed Control Systems (DCS) but includes various durable and rugged tags and
also Safety Instrumented Systems (SIS), Super- mounting methods for different components Yokogawa Electric Corporation
visory and Data Acquisition Systems (SCADA including drill pipe, HWDP, subs, drill collars, World Headquarters
and DAQ) and Plant Asset Management Sys- bits, risers, flow iron, casing, production tub- 9-32, Nakacho 2-chrome,
tems (PAM); then to sort and deliver only essen- ing, safety equipment and more. The tags al- Musashino-shi, Tokyo 180-8750, Japan
tial alarms to the right person at the right time. low to uniquely identify, trace and document www.yokogawa.com
Important information such as the root cause of high-value assets for location, measurements,
alarm occurrence and role-based guidance are maintenance, use, inspection history and certi- Yokogawa Corp. of America
also added to the displayed message. fications. The RFID Diamond Tags are part of 12530 West Airport Blvd,
AAASuite—AAASuite is a comprehensive alarm Merrick’s Asset Tracking system which includes Sugar Land, TX 77478
management system that optimizes and enhances the DynaCap software, rugged mobile or fixed www.yokogawa.com/us

F A L L 2010 SOFTWARE REFERENCE 23


Upstream U PSTREA M / D OWN STREA M SOFTWARE REFER ENC E

ASSET MANAGEMENT, CONT. face Field Device Tool (FDT) technology to The gDC offers spatial data in an industry stan-
Yokogawa Europe B.V. facilitate the configuration and adjustment of dard GIS format that is accessible through most
Databankweg 20 3821 AL Amersfoort, field devices such as sensors and valves at pro- mapping applications.
The Netherlands duction sites, regardless of the manufacturer
www.yokogawa.com/eu or the communication protocols. Fieldmate™ petroCUBETM is an innovative suite of products
also supports Electronic Device Description that provide unbiased, consistent statistical in-
Language (EDDL) interface technology. sights that can help you make more profitable
Yokogawa Engineering Asia decisions about petroleum plays. From reserve
PTE. LTD. With its device navigation and device mainte- and production data through to full-cycle eco-
5 Bedok South Road, Singapore 469270, nance information management features, this nomics, petroCUBE gives you immediate access
Singapore software relieves users of the difficulties with to a full spectrum of current geostatistical, tech-
www.yokogawa.com/sg dealing with a variety of communication proto- nical and financial information and comprehen-
cols and configuration methods from multiple sive analytical tools. petroCUBE instantly deliv-
manufacturers which used different configura- ers the data engineers and geologists need to
Yokogawa Electric China Co., tors and/or multiple configuration procedures. accurately assess risk and justify exploration and
LTD. www.info.hotims.com/33224-409 development proposals before wells are drilled.
22nd Floor Shanghai Oriental Centre
31 Wujiang Road (699 Nanjing West Road) www.info.hotims.com/33224-404
Jing’an District, Shanghai 200041, China
DATA MANAGEMENT
Phone: 86-21-5211-0877
Fax: 86-21-5211-0299 DATA VISUALIZATION
Company Bio:
Yokogawa Corporation of America is the North
American unit of US $4 billion Yokogawa Electric
Corporation, a global leader in the manufacture
and supply of instrumentation, process control,
and automation solutions. Headquartered in geoLOGIC systems ltd.
Newnan, GA., Yokogawa Corporation of America 900, 703 6 Avenue SW geoLOGIC systems ltd.
serves a diverse customer base with market-leading Calgary, AB 900, 703 6 Avenue SW
products including analyzers, flow meters, trans- Canada T2P 0T9 Calgary, AB
mitters, controllers, recorders, data acquisition Phone: 403 262-1992 Canada T2P 0T9
products, meters, instruments, safety instrument- Fax: 403-262-1987 Phone: 403 262-1992
ed systems, distributed control systems and more. E-mail: sales@geologic.com Fax: 403-262-1987
www.geologic.com E-mail: sales@geologic.com
Products: Andrea Hood, VP Business Development & Sales www.geologic.com
PRM—Plant Resource Manager (PRM) is a Andrea Hood, VP Business Development & Sales
real-time instrument device maintenance and Company Bio:
management software package that provides a geoLOGIC systems ltd. is a widely recognized
platform for advanced instrument diagnostics. Company Bio:
developer of high quality databases and premi- geoLOGIC systems ltd. is a widely recognized
PRM is an integrated software solution that um software products that offer more compre-
unifies the monitored data from intelligent and developer of high quality databases and premi-
hensive, relevant solutions to the Oil and Gas um software products that offer more compre-
non-intelligent field devices running within industry. geoLOGIC has provided Oil and Gas
Yokogawa’s CENTUM VP and STARDOM hensive, relevant solutions to the Oil and Gas
professionals with industry-leading, integrated industry. geoLOGIC has provided Oil and Gas
control systems or as a stand-alone solution. The software and value-added data coupled with
key feature of PRM is that it provides easy access professionals with industry-leading, integrated
unsurpassed customer support for 27 years. The software and value-added data coupled with
to automatically collected data from field net- company is an innovator in supplying data in
works such as Foundation Fieldbus, and HART unsurpassed customer support for 27 years. The
more accessible and usable forms so clients can company is an innovator in supplying data in
allowing integration, management and mainte- make better decisions—from the well head to
nance these devices using a common database. more accessible and usable forms so clients can
senior levels of accounting and administration. make better decisions—from the well head to
PRM provides integrated plant and device Products: senior levels of accounting and administration.
performance data, maintenance records, geoSCOUTTM is a fully integrated, Windows-
audit trails, device configuration with auto- Products:
based exploratory system that combines presen- geoSCOUTTM is a fully integrated, Windows-
device detection, historic data management, tation-quality mapping and cross-section tools
parameter comparison, advanced device di- based exploratory system that combines presen-
with data handling and analysis software. It tation-quality mapping and cross-section tools
agnostics information, and access to on-line integrates public and proprietary data on wells,
documentation such as device drawings, with data handling and analysis software. It
well logs (Raster and LAS), land, pipelines and integrates public and proprietary data on wells,
parts list and manuals in a client server archi- facilities, fields and pools, and seismic stud-
tecture that provides information to multiple well logs (Raster and LAS), land, pipelines and
ies. It includes powerful, easy-to-use tools for facilities, fields and pools, and seismic stud-
users within a plant facility. It provides the searching, viewing, mapping, reporting, graph-
ability to adjust the parameters of intelligent ies. It includes powerful, easy-to-use tools for
ing, analysis and managing information. searching, viewing, mapping, reporting, graph-
devices online and allows comparison of the
current data to historical data of a device. ing, analysis and managing information.
The gDC™ (geoLOGIC Data Center) is a com-
Fieldmate™—FieldMate™ is an asset manage- prehensive online solution that integrates pub- The gDC™ (geoLOGIC Data Center) is a com-
ment software developed for portable lap- lic wells and land data across Western Canada. prehensive online solution that integrates pub-
top computers that provides configuration Designed on a PPDM 3.8 model, geoLOGIC lic wells and land data across Western Canada.
and maintenance of intelligent field devices. value-added data is accessible through virtually Designed on a PPDM 3.8 model, geoLOGIC
Fieldmate™ supports the use of open inter- any petroleum industry software application. value-added data is accessible through virtually

24 SOFTWARE REFERENCE FALL 2010


UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Upstream
any petroleum industry software application. Company Bio: lighting and light reflection, and change the
The gDC offers spatial data in an industry stan- PIXOTEC, LLC specializes in the develop- center of rotation of your data image.
dard GIS format that is accessible through most ment of software for the analysis of com-
mapping applications. Pricing for Slicer Dicer starts at only $495. Go
plex data in three or more dimensions. Dr.
to our web site, SlicerDicer.com, to download
David Lucas, the originator of Slicer Dicer,
petroCUBETM is an innovative suite of products a full-featured demo that is limited only by a
heads the software development efforts and
that provide unbiased, consistent statistical in- 15-day trial period. Low-cost upgrades from
is co-owner of PIXOTEC. Slicer Dicer® and
sights that can help you make more profitable previous versions of Slicer Dicer are also avail-
its precursors have been under development
decisions about petroleum plays. From reserve able from the SlicerDicer.com web site.
since the late 80s.
and production data through to full-cycle eco-
nomics, petroCUBE gives you immediate access Products: www.info.hotims.com/33224-419
to a full spectrum of current geostatistical, tech- Slicer Dicer—Volumetric Data Visualization
nical and financial information and comprehen-
sive analytical tools. petroCUBE instantly deliv-
Software for Windows, is designed for geosci-
entists and engineers involved with complex
DESIGN, CONSTRUCTION
ers the data engineers and geologists need to
accurately assess risk and justify exploration and
data defined in three or more dimensions. This
easy-to-use tool is employed for the analysis
AND ENGINEERING
development proposals before wells are drilled. of seismic data and geological model outputs.
www.info.hotims.com/33224-404 It has users in over 50 countries. The latest
version of Slicer Dicer, v5, includes 3VOTM
Slicer Dicer’s powerful new 3D viewer. It
simplifies rotating, zooming, and other ma-
nipulations of your data scene, all by simply
moving your mouse.
Heat Transfer Research, Inc.
With Slicer Dicer, you can explore your mul- Worldwide
PIXOTEC, LLC tidimensional volume data visually by “slicing 150 Venture Drive
15917 SE Fairwood Blvd. and dicing” to create arbitrary orthogonal and College Station, TX 77845 USA
Renton, WA 98058 US oblique slices, rectilinear blocks and cutouts, Phone: 979-690-5050
Phone: 425-255-0789 isosurfaces, and projected volumes. You can Fax: 979-690-3250
Fax: 425-917-0104 generate animation sequences featuring contin- E-mail: HTRI@HTRI.net
E-mail: info@slicerdicer.com uous rotation, moving slices, blocks, paramet- www.HTRI.net
www.slicerdicer.com ric variation (time animation), oblique slice ro- Claudette D. Beyer, President and CEO
Skip Echert, Director of Marketing tation, and varying transparency. Use the new Fernando J. Aguirre, VP, Sales and Business
3VOTM viewer to easily rotate, zoom, control Development

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Select 404 at www.HydrocarbonProcessing.com/RS


25
Upstream U PSTREA M / D OWN STREA M SOFTWARE REFER ENC E

DESIGN, CONSTRUCTION Xspe—Rates and simulates single-phase spiral


plate heat exchangers.
The gDC™ (geoLOGIC Data Center) is a com-
prehensive online solution that integrates pub-
AND ENGINEERING, CONT. Xtlo—Graphical standalone rigorous tube lay- lic wells and land data across Western Canada.
out software; also integrated with Xist. Designed on a PPDM 3.8 model, geoLOGIC
Asia—Pacific value-added data is accessible through virtually
Heat Transfer Research, Inc. Xvib—Performs flow-induced vibration analy- any petroleum industry software application.
World Business Garden Marive East 14F sis of a single tube in a heat exchanger bundle. The gDC offers spatial data in an industry stan-
Nakase 2-6, Mihamaku It uses a rigorous structural analysis approach to dard GIS format that is accessible through most
Chiba 261-7114 Japan calculate the tube natural frequencies for vari- mapping applications.
Phone: 81-43-297-0353 ous modes and offers flexibility in the geom-
Fax: 81-43-297-0354 etries it can handle. petroCUBETM is an innovative suite of products
E-mail: HTRI.Asia@HTRI.net Xchanger Suite Educational—Customized ver- that provide unbiased, consistent statistical in-
Hirohisa Uozu, Regional Mgr. sion of Xchanger Suite with the capability to sights that can help you make more profitable
design, rate, and simulate shell-and-tube heat decisions about petroleum plays. From reserve
EMEA (Europe, Middle East, Africa) exchangers, air-coolers, economizers, and plate- and production data through to full-cycle eco-
The Surrey Technology Centre and-frame heat exchangers. Available to educa- nomics, petroCUBE gives you immediate access
40 Occam Road tional institutions only. to a full spectrum of current geostatistical, tech-
Guildford, Surrey GU2 7YG U.K. nical and financial information and comprehen-
Phone: 44-(0)1483-685100 R-trend—Calculates and trends fouling resis- sive analytical tools. petroCUBE instantly deliv-
Fax: 44-(0)1483-685101 tances for shell-and-tube heat exchangers in sin- ers the data engineers and geologists need to
HTRI.Europe@HTRI.net gle-phase service. Uses Microsoft Excel as work- accurately assess risk and justify exploration and
Hans U. Zettler, Regional Manager ing environment with optional link to Xist. development proposals before wells are drilled.
India www.info.hotims.com/33224-411 www.info.hotims.com/33224-404
C-1, First Floor, Tower-B
“Indraprasth Complex”
Near Inox Multiplex, Race Course (North)
EXPLORATION FIELD DATA CAPTURE
Vadodara 390007, Gujarat, India
Phone: +91 (982) 514-7775
HTRI.India@HTRI.net
Rajan Desai, International Coordinator

Company Bio:
HTRI operates an international consortium Merrick Systems, Inc.
founded in 1962 that conducts industrially rel- geoLOGIC systems ltd. 4801 Woodway, Suite 200E
evant research and provides software tools for 900, 703 6 Avenue SW Houston, TX 77056
design, rating, and simulation of process heat Calgary, AB Toll Free: 800-842-8389
transfer equipment. HTRI also produces a wide Canada T2P 0T9 Phone: 713-579-3400
range of technical publications and provides Phone: 403 262-1992 Fax: 713-579-3499
other services including contract research, soft- Fax: 403-262-1987 E-mail: sales@MerrickSystems.com
ware development, consulting, and training. E-mail: sales@geologic.com www.MerrickSystems.com
www.geologic.com Faisal Kidwai, V.P. Sales,
Products: Andrea Hood, VP Business Development & Sales Faisal.Kidwai@MerrickSystems.com
HTRI Xchanger Suite—Integrated graphical
user environment for the design, rating, and Company Bio:
simulation of heat transfer equipment.
Company Bio:
geoLOGIC systems ltd. is a widely recognized Merrick Systems provides the industry’s most
Xace—Designs, rates, and simulates the per- developer of high quality databases and premi- robust software and hardware solutions address-
formance of air-cooled heat exchangers, heat um software products that offer more compre- ing production operations, engineering and
recovery units, and air preheaters. hensive, relevant solutions to the Oil and Gas asset tracking. Recognized for its industry ex-
Xfh—Simulates the behavior of fired heaters. industry. geoLOGIC has provided Oil and Gas pertise and innovative technologies, Merrick is
Calculates the radiant section of cylindrical and professionals with industry-leading, integrated committed to delivering best of breed solutions
box heaters and the convection section of fired software and value-added data coupled with to improve production operations, helping
heaters. It also designs process heater tubes and unsurpassed customer support for 27 years. The companies extend oil and gas producing asset
performs combustion calculations. company is an innovator in supplying data in life, lower lifting costs, increase production and
more accessible and usable forms so clients can optimize operations. Merrick’s integrated ap-
Xhpe—Designs, rates, and simulates the per- make better decisions—from the well head to
formance of hairpin heat exchangers. plications, installed or hosted, include real-time
senior levels of accounting and administration. surveillance and optimization; field operations
Xist—Designs, rates, and simulates single- and management; field data capture; hydrocarbon
two-phase shell-and-tube heat exchangers, in- Products:
geoSCOUTTM is a fully integrated, Windows- production accounting; mobile computing for
cluding kettle and thermosiphon reboilers, fall- field and drilling operations and ruggedized
ing film evaporators, and reflux condensers. based exploratory system that combines presen-
tation-quality mapping and cross-section tools RFID for drilling and asset management.
Xjpe—Designs, rates, and simulates jacketed- with data handling and analysis software. It
pipe (double-pipe) heat exchangers. integrates public and proprietary data on wells, Products:
Xphe—Designs, rates, and simulates plate-and- well logs (Raster and LAS), land, pipelines and eVIN—Used in 20% of all oil & gas wells in
frame heat exchangers. A fully incremental pro- facilities, fields and pools, and seismic stud- the US and multiple global locations, eVIN en-
gram, each plate channel is calculated individu- ies. It includes powerful, easy-to-use tools for ables data capture from oil and gas fields using
ally using local physical properties and process searching, viewing, mapping, reporting, graph- handhelds and PCs. Designed to meet field op-
conditions. ing, analysis and managing information. eration needs anywhere in the world, including
the unique complexities of difficult environ-

26 SOFTWARE REFERENCE FALL 2010


UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Upstream
ou or
n acc FID f or
ments and products such as coal bed methane, DynaCap allows companies to make informed
a r b o
r shi p R
e O ffs h
water floods and CO2, eVIN handls mixed decisions on asset use and re-use, manage as- n e l a n c
of Ow r ve i l ss
units of measure and multiple languages. sets efficiently, reduce inventory, downtime and
operational cost and reduce the risk of cata-
C o st Industrial IT
re s e r v o ir su
ld D
a t a Acce
and
for the Digital Oil Field O i l fi e ana
Field operators use eVIN to easily enter data strophic failure, improving the safety of both We l l D ig i t a l
k i n g&m
from the field with automated field calculations operations and people. a c
ng et tr ng
of different gas metering devices and oil tick- coun o r ass oun
ets. eVIN provides error validation and reliable www.info.hotims.com/33224-418 hydrocarbon
R F I D f production
on a c c
nt c a r baccounting re s
transfer of the data to the company’s central geme H yd ro e ll and
ce W
offices 24/7 where production supervisors, ac- illan ent m p ro
v
counting personnel and engineers can access it OPERATIONS u r ve a n agem c ess I
m r o
in near real time. It also allows SCADA and cking
& g P ance
H
other automated readings and information to t ramobility R e p or n
solutions for
m p l ifield
lato r
y Co
Re g u and drilling e m e operations ship
nt
wner
be transmitted to field personnel for review and g
a n a o f O
action. eVIN’s configurability enables captur- M
r vo i r C o st an
ing any desired data, allowing it to be used for Re s e u c vity We l l
ro d e
asset tracking, environmental and safety com-
ved P field lianc
o m poperations arbo
pliance and much more. Merrick Systems, Inc. m p ro o r y C y d ro c
4801 Woodway, Suite 200E management
egu l a t
ells
and fieldO p
H
t R a r t Wdata capture Field
Designed for use in remote locations, eVIN Houston, TX 77056 men S m n s
s o
can be deployed in areas of low bandwidth and Toll Free: 800-842-8389 a on ty so
lu ra
Oper obili l Ope
manages interruptions in connectivity without Phone: 713-579-3400
s s M G loba
disruption to the data capture process. Easy to ce ent bility
ta A c
Fax: 713-579-3499
deploy, eVIN can manage updates via a simple E-mail: sales@MerrickSystems.com ruggedized
a n agem n
RFID
g M ofor
g & m drilling o u n and asset re s e
set-up, a single point of deployment and stan- www.MerrickSystems.com ackin b o n acc e l l and
dard TCP/IP protocol. The software can be Faisal Kidwai, V.P. Sales,
yd ro
ca r management
t W ro c e
used on multiple devices including desktop, Faisal.Kidwai@MerrickSystems.com e H a g e men n g P
m a n o r
y Re p
Pocket PC or TabletPC.
ng & aris
Company Bio: ra c k i e g u l ator t a C omp
real o n stime surveillance
R Da and
RFID Diamond Tags—Industrial, rugged, Merrick Systems provides the industry’s most ime oun
patented Radio Frequency Identification robust software and hardware solutions ad- p e ra R e a l Toptimization b o n acc
CO 2 c a r
(RFID) tags that survive extreme environmen- dressing production operations, engineering nt yd ro wner
sh
tal conditions including high impact, vibration, eme i a n c e H o f O
and asset tracking. Recognized for its indus- pl C o st
corrosion, sustained temperatures up to 200°C Com vity plian
try expertise and innovative technologies, ent o d u c r y Com
(400°F) and pressures up to 2070 bar (30,000 P r t o
egula
Merrick is committed to delivering best of
ove d Smar
tW
psi) and are readable through thick layers of breed solutions to improve production op- Impr e n t R n s
drilling mud, for tracking surface, subsurface erations, helping companies extend oil and agem e ra
o
man e Op ss M
ob
and subsea drilling and industrial assets. The gas producing asset life, lower lifting costs, ng & O ff s h o r
A c c e
tag suite includes various durable and rugged nce ata
increase production and optimize operations.
ve i l l a ld D & ma
tags and mounting methods for different com- Merrick’s integrated applications, installed or a l O i l fi e
t r a c king
Digi t et o
ponents including drill pipe, HWDP, subs, drill hosted, include real-time surveillance and
ng r ass H yd r
collars, bits, risers, flow iron, casing, production optimization; field operations management; R F I D fo la n c e
tubing, safety equipment and more. The tags men
t r ve i l ing &
field data capture; hydrocarbon production
nage r v o ir su t ra c k
allow to uniquely identify, trace and document accounting; mobile computing for field and r e s e s e t
and or as ons
high-value assets for location, measurements, drilling operations and ruggedized RFID for We l l R FID f p e ra
maintenance, use, inspection history and certi- drilling and asset management. i a n c e e a O
omp
l Subs pari
fications. The RFID Diamond Tags are part of s C c e C O2
a t a Com
Merrick’s Asset Tracking system which includes illan D
We Understand
Products: ime ac
u r ve eal T rbon
the DynaCap software, rugged mobile or fixed Merrick’s suite of products provides a complete oir s R o c a
readers and additional Automatic Identifica- production and drilling management solution. CO2 H yd r fO
tion and Data Capture (AIDC) technologies eme
nt p l i ance C o st o
From the field to the back office, all of your o m y
and consulting services to provide a complete ent
C c vit to r y
data is integrated into a single system:
age m ro d u
solution for all asset tracking needs even under • eVIN—Mobile and PC-based field data r o v e d P
R egula
the harsh conditions of drilling, subsea and in- Imp men
t o
dustrial operations.
capture system designed for simple, fast and ef- ons m a nage r e O p e ra
ficient entry of daily readings with field valida- g& o
ackin O ffs h A
tion and AGA calculations built in. et tr i l l a n ce l d D ata
DynaCap Asset Tracking Software—Configu- v e l fi e
• ProCount—Comprehensive hydrocar- sur al Oi t ra
vo i r Digit sset
rable asset tracking system manages operational bon accounting solution to manage simple and eser g 4801 Woodway
f o r a
assets for increased efficiency, risk mitigation complex daily and monthly production allo- un n FID
and regulatory compliance. DynaCap captures bon
acco m e n t R Suites u200E r veil
la
cations, including full component allocations
n a g e v o i r
a
any type of data that may be needed, includ- with over 100 standard reports included. ons M re s e r TX 77056
Houston,
r ass
e
ing asset location, dimension, manufacturer • Carte—Web based production monitor- e ra e l l a n d +1.713.579.3400 I D fo
s W R F
a on e
specifications, maintenance and inspections. ing and reporting tool for viewing, graphing,
Oper l i a n c 800.842.8389 Subs
ea
The System can serve as an enterprise system analyzing and exporting daily and monthly oil C omp O 2
ns nce C
or can interface with in-house or leading 3rd lu o ve i l l a e Da
party ERP/EAM systems such as Maximo, SAP
& gas production trends. Catch potential pro-
t y s owww.MerrickSystems.com
r s u r e al Tim
duction areas before they become problems. v o i R
and others. Providing access in near-real time to re s e r CO2
ce H
yd
• PetroRegs—Complete regulatory com- and m e nt l i a n
vital asset information across the organization, ove p
pliance modules for state and MMS reporting.
Impr Com vity
cess m e nt r oduc
n a g e d P
Select 418 at www.HydrocarbonProcessing.com/RS
Upstream U PSTREA M / D OWN STREA M SOFTWARE REFER ENC E

OPERATIONS, CONT. flow meters, transmitters, controllers, record-


ers, data acquisition products, meters, instru-
PROCESS ENGINEERING
• RIO—Petro technical data store for ex- ments, safety instrumented systems, distrib- AND SIMULATION
ploitation, exploration, property evaluation, uted control systems and more.
reservoir analysis, and field operations. Used to
manage and analyze production, reservoir, geo- Products:
logical, and petrophysical data, allowing mul- FAST/TOOLSTM (Advance Process Control
tiple applications to utilize and benefit from the Management software) is a powerful, state-
same data. of-the-art, flexible, distributed Supervisory
• RFID-Based Asset Tracking System Control and Data Acquisition (SCADA)
for tracking down-hole, subsea and surface system. It is a client/server based open archi-
equipment onshore and offshore. The system tecture that provides support for standards
includes a portfolio of fit-for-purpose rugged such as XML, HTML, Java, ODBC and Heat Transfer Research, Inc.
RFID Diamond tags, DynaCap software for OPC ensures uniform and standard inter-
drill-site and corporate-wide asset tracking, faces to other packages and applications.. It Worldwide
rugged readers and consulting services. has been developed and evolved over a period 150 Venture Drive
of three decades to span a wide range of op- College Station, TX 77845 USA
www.info.hotims.com/33224-418 erating platforms such that it offers stability Phone: 979-690-5050
and scalability during the lifetime of the pro- Fax: 979-690-3250
cess. It has a proven track-record, guaranteed
PROCESS CONTROL AND ‘best-of-class’ availability, data integrity, high
E-mail: HTRI@HTRI.net
www.HTRI.net
INFORMATION SYSTEMS levels of performance and on-line configura-
tion capabilities. FAST/TOOLS is scalable
Claudette D. Beyer, President and CEO
Fernando J. Aguirre, VP, Sales and Business
from less than a hundred to more than a Development
million I/O points, and supports multiple
architectures from single node solutions to Asia—Pacific
multi-node client/server systems and is used Heat Transfer Research, Inc.
in many application areas, such as: World Business Garden Marive East 14F
Yokogawa Electric Corporation • Oil & Gas exploration, production and dis- Nakase 2-6, Mihamaku
World Headquarters tribution supervision Chiba 261-7114 Japan
9-32, Nakacho 2-chrome, • Pipeline Management Phone: 81-43-297-0353
Musashino-shi, Tokyo 180-8750, Japan • Ship monitoring and control Fax: 81-43-297-0354
www.yokogawa.com • Production control supervision E-mail: HTRI.Asia@HTRI.net
• Utilities like water, waste-water treatment, gas Hirohisa Uozu, Regional Mgr.
Yokogawa Corp. of America and electricity distribution and management
12530 West Airport Blvd, • Embedded applications in advanced produc- EMEA (Europe, Middle East, Africa)
Sugar Land, TX 77478 tion equipment. The Surrey Technology Centre
www.yokogawa.com/us 40 Occam Road
STARDOMTM, network based control system, Guildford, Surrey GU2 7YG U.K.
is coupled with FAST/TOOLS to provide the Phone: 44-(0)1483-685100
Yokogawa Europe B.V. remote terminal units (RTU). STARDOM
Databankweg 20 3821 AL Amersfoort, Fax: 44-(0)1483-685101
consists of a family of highly functional auton- HTRI.Europe@HTRI.net
The Netherlands
omous controller RTUs and application port- Hans U. Zettler, Regional Manager
www.yokogawa.com/eu
folios. It features small, scalable architecture
which is capable of being highly distributed, India
Yokogawa Engineering Asia both within a facility and also geographically. C-1, First Floor, Tower-B
PTE. LTD. STARDOM family of controllers include a “Indraprasth Complex”
5 Bedok South Road, Singapore 469270, Field control node (FCN)– a modular control- Near Inox Multiplex, Race Course (North)
Singapore ler with a wide range of I/O modules and two Vadodara 390007, Gujarat, India
www.yokogawa.com/sg expansion units suitable for mid-size applica- Phone: +91 (982) 514-7775
tions, a Field Control Junction – an all-in-one HTRI.India@HTRI.net
compact controller with built-in I/O suitable Rajan Desai, International Coordinator
Yokogawa Electric China Co., for direct installation on equipment or utilities
LTD. and a FCN-RTU suitable for low power ap- Company Bio:
22nd Floor Shanghai Oriental Centre plications. STARDOM enables operation and HTRI operates an international consortium
31 Wujiang Road (699 Nanjing West Road) monitoring of the process anywhere, anytime founded in 1962 that conducts industrially rel-
Jing’an District, Shanghai 200041, China using commercial off-the-shelf (COTS) com- evant research and provides software tools for
Phone: 86-21-5211-0877 ponents. STARDOM autonomous controllers design, rating, and simulation of process heat
Fax: 86-21-5211-0299 are FOUNDATION fieldbus certified and can transfer equipment. HTRI also produces a wide
be adapted to any infrastructure to integrate range of technical publications and provides
Company Bio: all process information. STARDOM autono- other services including contract research, soft-
Yokogawa Corporation of America is the North mous controllers have great remote manage- ware development, consulting, and training.
American unit of US $4 billion Yokogawa Elec- ment and stand-alone capability, and reduce Products:
tric Corporation, a global leader in the manu- running costs by making flexible use of e-mail, HTRI Xchanger Suite—Integrated graphi-
facture and supply of instrumentation, process the Web, and SCADA technology. cal user environment for the design, rating,
control, and automation solutions. Headquar- and simulation of heat transfer equipment.
tered in Newnan, GA., Yokogawa Corporation www.info.hotims.com/33224-409
of America serves a diverse customer base with Xace—Designs, rates, and simulates the per-
market-leading products including analyzers,

28 SOFTWARE REFERENCE FALL 2010


UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Upstream
formance of air-cooled heat exchangers, heat rick is committed to delivering best of breed • Integrates with revenue/financial systems
recovery units, and air preheaters. solutions to improve production operations, like Artesia, Excalibur, SAP as well as Aries for
Xfh—Simulates the behavior of fired heaters. helping companies extend oil and gas produc- Petroleum Economics
Calculates the radiant section of cylindrical and ing asset life, lower lifting costs, increase pro- • Regulatory filing of production for all key
box heaters and the convection section of fired duction and optimize operations. Merrick’s states and MMS either in electronic format or
heaters. It also designs process heater tubes and integrated applications, installed or hosted, printed
performs combustion calculations. include real-time surveillance and optimiza- • 100+ reports included for daily opera-
Xhpe—Designs, rates, and simulates the per- tion; field operations management; field data tions, daily and monthly accounting/alloca-
formance of hairpin heat exchangers. capture; hydrocarbon production accounting; tions and management/partner reporting.
mobile computing for field and drilling opera- • Available installed or hosted as a service
Xist—Designs, rates, and simulates single- and tions and ruggedized RFID for drilling and as- from Merrick
two-phase shell-and-tube heat exchangers, in- set management.
cluding kettle and thermosiphon reboilers, fall- Carte—Carte is a web-based production
ing film evaporators, and reflux condensers. Products: management dashboard and monthly oil &
Xjpe—Designs, rates, and simulates jacketed- ProCount—ProCount is a comprehensive hy- gas production reporting system that allows
pipe (double-pipe) heat exchangers. drocarbon accounting solution for daily and access to information by a single well, field or
Xphe—Designs, rates, and simulates plate-and- monthly volumetric allocations, management entire asset, viewed graphically or in tabular
frame heat exchangers. A fully incremental program, and partner reporting. Used onshore, offshore, form. Carte reads data from Merrick’s Pro-
each plate channel is calculated individually using domestically and globally, ProCount helps Count software or other standard third-party
local physical properties and process conditions. meet allocation needs in both operated and production databases and provides KPI and
Xspe—Rates and simulates single-phase spiral non-operated properties and handles simple variance reports. It allows operations staff and
plate heat exchangers. to complex allocations by mass, energy and executives to easily access production data at
Xtlo—Graphical standalone rigorous tube lay- volume, with plant and pipeline, meter, tank varying levels, including corporate division
out software; also integrated with Xist. and fuel wellhead allocations. ProCount has and asset summaries, or drill down to comple-
a proven track record working in unconven- tion levels. As a web –based solution it offers
Xvib—Performs flow-induced vibration analy- tional oil and gas operations in shale plays. simple deployment from a central location
sis of a single tube in a heat exchanger bundle. The software is available both installed or as a to field and office personnel at multiple loca-
It uses a rigorous structural analysis approach to hosted solution. tions. It can also be used to share information
calculate the tube natural frequencies for vari- with partners.
ous modes and offers flexibility in the geom- Providing daily and monthly volume reconcil-
etries it can handle. iations that are used to minimize month-end Carte features include:
Xchanger Suite Educational—Customized ver- operational surprises and operational discrep- • View allocated production data to spot
sion of Xchanger Suite with the capability to ancies, ProCount also supports allocations early trends and potential problem areas
design, rate, and simulate shell-and-tube heat for production sharing agreements and other • Drill down to the completion level and ac-
exchangers, air-coolers, economizers, and plate- contractual needs. Handling multiple units of cess critical information for decision making
and-frame heat exchangers. Available to educa- measure, ProCount has built-in integration • Activate Excel from within Carte to gen-
tional institutions only. with several standard ERP accounting and fi- erate user spreadsheets
R-trend—Calculates and trends fouling resis- nancial systems as well as third-party engineer- • Annotate with ‘sticky notes’ on well pro-
tances for shell-and-tube heat exchangers in sin- ing and economic analysis software packages. duction graphs
gle-phase service. Uses Microsoft Excel as work- • Print one or all production graphs with a
ing environment with optional link to Xist. With over a hundred standard reports and ad- single mouse click
hoc reporting capabilities, ProCount is highly • Graph the forecasted economic model
www.info.hotims.com/33224-411 scalable, configurable and built to integrate versus actual production on a daily basis
well with other software packages. In addi-
tion, It has a built-in auditability and trace- PetroRegs—From production form filings
PRODUCTION ACCOUNTING ability which are required for financial regula-
tory compliance.
with state and federal agencies to gas allowable
computations and well test calculations, these
modules help ensure regulatory compliance.
ProCount features include:
• Simple drag and drop tool that allows us- Regulatory features include:
ers to create simple to complex multi-tiered • Flexible filing options with hard copy re-
connections for allocation networks ports, electronic filing and PDF format
Merrick Systems, Inc. • Quick setup of daily and monthly allo- • Automatic handling of prior period ad-
4801 Woodway, Suite 200E cations using templates for multiple objects justments (PPA)
Houston, TX 77056 (meters, tanks, equipment and completions) • Each module generates state-approved
Toll Free: 800-842-8389 • Allocate by volume, energy based – BTU digital filings
Phone: 713-579-3400 and analysis, including component allocation • Generate error reports for identifying po-
Fax: 713-579-3499 of plant products and liquids/NGL tential problems before filing with the state
E-mail: sales@MerrickSystems.com • User defined error checking and valida-
www.MerrickSystems.com tion, custom formulas for allocation require- www.info.hotims.com/33224-418
Faisal Kidwai, V.P. Sales, ments and user configurable data fields and
Faisal.Kidwai@MerrickSystems.com screens
• Handles requirements for mixed units of
Company Bio: measurement (Imperial and Metric) within
Merrick Systems provides the industry’s most one data store
robust software and hardware solutions ad- • Scalable to handle daily allocations for
dressing production operations, engineering 20,000+ wells (with related equipment in a
and asset tracking. Recognized for its industry network)
expertise and innovative technologies, Mer-

F A L L 2010 SOFTWARE REFERENCE 29


Upstream U PSTREA M / D OWN STREA M SOFTWARE REFERENCE

REGULATORY COMPLIANCE the BS 7910 procedure. Users can perform Lev-


el 1 and 2 assessments on many flaw and equip-
WELL LOG DATA ACCESS
ment types. An advanced fracture mechanics AND MANAGEMENT
module allows users to also perform limited
Level 3 assessments.
FEACrack™ is finite element analysis software
that rapidly generates 3D crack meshes utiliz-
Quest Integrity Group, LLC ing an intuitive interface. Users can perform
2465 Central Avenue, Suite 110 detailed fracture and fatigue analyses with un-
Boulder, CO 80301 limited levels of crack mesh refinement.
geoLOGIC systems ltd.
Phone: 303-415-1475 LifeQuest™ Heater software provides complete 900, 703 6 Avenue SW
Fax: 303-415-1847 analysis and remnant life assessment of fired Calgary, AB
Email: Info@QuestIntegrity.com heater tubes on a foot-by-foot basis utilizing Canada T2P 0T9
www.QuestIntegrity.com API 579. The final output is a system risk curve Phone: 403 262-1992
displaying remaining life in hours versus prob- Fax: 403-262-1987
Company Bio: ability of failure. It combines with heater per- E-mail: sales@geologic.com
Quest Integrity Group provides highly accurate, formance monitoring and process modeling for www.geologic.com
technology-enabled inspection and assessment extensive heater reliability management. Andrea Hood, VP Business Development & Sales
solutions that help companies in the process,
pipeline and power industries increase profit- LifeQuest™ Pipeline software delivers inspection
and Fitness-for-Service assessment results through
Company Bio:
ability, reduce operational and safety risks, and geoLOGIC systems ltd. is a widely recognized
improve operational planning. The company is a powerful data viewer. Analysis and assessment
developer of high quality databases and premi-
built upon a foundation of leading-edge science capabilities include standard calculation methods
um software products that offer more compre-
and technology that has innovated and shaped B31G, B31G Modified and API 579.
hensive, relevant solutions to the Oil and Gas
industries for nearly forty years. RMS™ software facilitates the implementation of industry. geoLOGIC has provided Oil and Gas
risk-based assessment programs in a wide range of professionals with industry-leading, integrated
Products: software and value-added data coupled with
Signal™ FFS software performs Fitness-for-Ser- industries. It addresses the needs of pressure sys-
tems not met by existing reliability management unsurpassed customer support for 27 years. The
vice and fracture mechanics analyses on fixed
programs and eliminates the high data and man- company is an innovator in supplying data in
and rotating equipment. It implements the
power demands of fully quantitative systems. more accessible and usable forms so clients can
API 579-1/ASME FFS-1 2007 standard and
www.info.hotims.com/33224-405 make better decisions—from the well head to
performs crack assessments in accordance with
senior levels of accounting and administration.
Products:
Asset Longevity geoSCOUTTM is a fully integrated, Windows-
based exploratory system that combines presen-
Plant & Pipeline Performance tation-quality mapping and cross-section tools
with data handling and analysis software. It
integrates public and proprietary data on wells,
well logs (Raster and LAS), land, pipelines and
facilities, fields and pools, and seismic stud-
ies. It includes powerful, easy-to-use tools for
searching, viewing, mapping, reporting, graph-
ing, analysis and managing information.
The gDC™ (geoLOGIC Data Center) is a com-
We provide highly accurate, technology-enabled prehensive online solution that integrates pub-
inspection and assessment solutions that help companies lic wells and land data across Western Canada.
in the process, pipeline and power industries increase Designed on a PPDM 3.8 model, geoLOGIC
profitability, reduce operational and safety risks and value-added data is accessible through virtually
improve operational planning. any petroleum industry software application.
The gDC offers spatial data in an industry stan-
Quest Integrity Group is built on a foundation of leading dard GIS format that is accessible through most
mapping applications.
edge science and technology that has innovated and
shaped industries for nearly forty years. As a private petroCUBETM is an innovative suite of products
business with a global presence, we are responsive to that provide unbiased, consistent statistical in-
your needs and focused on empowering your operating sights that can help you make more profitable
and maintenance decisions. decisions about petroleum plays. From reserve
and production data through to full-cycle eco-
nomics, petroCUBE gives you immediate ac-
(281) 557-2255 cess to a full spectrum of current geostatistical,
(253) 893-7070 technical and financial information and compre-
hensive analytical tools. petroCUBE instantly
www.QuestIntegrity.com delivers the data engineers and geologists need to
Sales@QuestIntegrity.com accurately assess risk and justify exploration and
development proposals before wells are drilled.
www.info.hotims.com/33224-404

Select 405 at www.HydrocarbonProcessing.com/RS


30
Software Reference Index
UPSTREAM / DOWNSTREAM SOFTWARE REF ERENCE
How to use this index:
1. Learn more about the display advertisers by visiting the pages provided in the first column under “Display Advertisers.”
For more information, go to www.HydrocarbonProcessing.com/RS and follow the instructions.
2. The companies shown in bold-faced type have product listings on the page numbers provided.

Equity Engineering Group. . . . . . . . . . . . . . . . . . . . . . . . . 8 Training


DISPLAY ADVERTISERS Lloyd’s Register
Expertune
Equity Engineering Group. . . . . . . . . . . . . . . . . . . . . . . . 22
ICONICS
Chemstations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
www.info.hotims.com/33224-410 Intergraph UPSTREAM
KBC Advanced Technologies
Codeware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Quest Integrity Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Alarm Management
www.info.hotims.com/33224-406
Yokogawa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Yokogawa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Equity Engineering Group . . . . . . . . . . . . . . . . . . 21 Collaboration and Knowledge Capture Asset Management
www.info.hotims.com/33224-407
Yokogawa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 IHS Energy Group
geoLOGIC systems . . . . . . . . . . . . . . . . . . . . . . . . 25 Configuration Management Landmark (Halliburton)
www.info.hotims.com/33224-404 Merrick Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
PAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Haverly Systems. . . . . . . . . . . . . . . . . . . . . . . . . . 15 Yokogawa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
www.info.hotims.com/33224-415
Design, Construction and Engineering
AVEVA Data Management
Heat Transfer Research Inc. . . . . . . . . . . . . . . . . . . 2 Chemstations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Decision Dynamics Technology
www.info.hotims.com/33224-411 Codeware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Enertia Software
Heat Transfer Research, Inc. (HTRI) . . . . . . . . . . . . . . . . 10 geoLOGIC systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
M3 Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
www.info.hotims.com/33224-416 KRC Technologies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Open Spirit
Peng Engineering Paradigm
Merrick Systems . . . . . . . . . . . . . . . . . . . . . . . . . 27
www.info.hotims.com/33224-418 Dynamic Simulation and Optimization Data Visualization
Chemstations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 geoLOGIC systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
m:pro IT Consult. . . . . . . . . . . . . . . . . . . . . . . . . . 13 Slicer/Dicer (PIXOTEC) . . . . . . . . . . . . . . . . . . . . . . . . . . 25
www.info.hotims.com/33224-402 Invensys
Kinesix Software Design, Construction and Engineering
PAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 9 RSI Simcon BlueCielo ECM Solutions
www.info.hotims.com/33224-408 COADE
Economic Evaluation
Quest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Spiral Software Heat Transfer Research, Inc. (HTRI) . . . . . . . . . . . . . . . . 25
www.info.hotims.com/33224-405 Drilling Engineering
Energy Management
Yokogawa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Knowledge Systems
Heat Transfer Research, Inc. (HTRI) . . . . . . . . . . . . . . . . 12
www.info.hotims.com/33224-409 Pegasus Vertex
Enterprise Portal Systems
m:pro IT Consult. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exploration
Digital Formation
BUSINESS MANAGEMENT Fluid Flow Analysis geoLOGIC systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ABZ Knowledge Systems
Budgeting, Capital Allocation and Planning CPFD-Software
Engineered Software
Field Data Capture
3esi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Merrick Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Schlumberger Information Solutions Online Monitoring and Optimization
Operations
Business Integration Chemstations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Merrick Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Baker and O’Brien Flexware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ensyte Energy Software Process Control and Information Systems
Planning, Scheduling and Blending
IBM Solutions Yokogawa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
AMI Consultants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
m:pro IT Consult. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Haverly Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Process Engineering and Simulation
Enterprise Operations Management m:pro IT Consult. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Heat Transfer Research, Inc. (HTRI) . . . . . . . . . . . . . . . . 28
Oildex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 M3 Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Softbits
OSIsoft Sun Microsystems
Plant Lifecycle and Performance Monitoring
P2 Energy Solutions Dassault Systemes Production Accounting
Land and Leasing innotec Merrick Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
geoLOGIC systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Quest Integrity Group . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Production Engineering
Ventyx Well Flow Dynamics
Plant Lifecycle and Performance Monitoring
ABB Predictive Maintenance and Repair Production Optimization
Emerson Process Management Codeware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Fekete Associates
m:pro IT Consult. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Equity Engineering Group. . . . . . . . . . . . . . . . . . . . . . . . 17 Joshi Technologies
Quest Integrity Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Metegrity OVS Group, Inc.
Siemens Energy and Automation Pavilion Technologies
Production Yield/Accounting
Bolo Systems Process Control and Information Systems Regulatory Compliance
CGI Solutions and Technologies Yokogawa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Quest Integrity Group . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Data Scavenger Process Engineering and Simulation Reserves Management
Regulatory Compliance Ansys Geomechanics International
Codeware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Bryan Research and Engineering Petro-Soft Systems
Chemstations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Roxar
Risk Management Codeware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Sitelark
Equity Engineering Group. . . . . . . . . . . . . . . . . . . . . . . . . 6
Farris Engineering Services Reservoir Modeling
Decisioneering
Heat Transfer Research, Inc. (HTRI) . . . . . . . . . . . . . . . . 19 CMG
Dyadem Total Systems Resources Geomodeling
Production/Yield Accounting
DOWNSTREAM Soteica
Seismic Data Interpretation and Analysis
Earth Decision
Refining, Petrochemical and Gas Processing Fugro-Jason
Alarm Management Equity Engineering Group. . . . . . . . . . . . . . . . . . . . . . . . 20 I/O
PAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Heat Transfer Research, Inc. (HTRI) . . . . . . . . . . . . . . . . 20 Seismic Processing
Yokogawa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 M3 Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 CGGVeritas
Asset Management SIS/Safety Systems TGS
Aspen Technology exida . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Well Log Data Access and Management
Asset Performance Networks Yokogawa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 geoLOGIC systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Your company can be listed under a single category in this index at no charge. For information, please contact Laura Kane at 1-713-520-4449 or laura.kane@gulfpub.com
Select 409 at www.HydrocarbonProcessing.com/RS

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32 SOFTWARE REFERENCE F A L L 2 0 10
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