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ADVANCES IN EXPLORATION
Fresnel zone binning
Reinterpreting missing sections
DEVELOPING BRAZIL’S PRE-SALT
REAL-TIME OPERATIONS
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WorldOilcontents
SEPTEMBER 2010, Vol. 231 No. 9
A Gulf Publishing Company Publication
COLUMNS
SPECIAL FOCUS
7 Editorial comment
—Pramod Kulkarni, Editor
ADVANCES IN EXPLORATION
What’s next for the deepwater
Gulf of Mexico 29 Alternative coverage analysis method reduces infill shooting
15 What’s new in exploration P. Young and D. Monk
—Christopher Liner, Combined with steerable streamer technology, the use of Fresnel zone
binning has reduced infill surveys to single-digit cost percentages.
Contributing Editor
Kinds of migration 35 Challenging the ‘missing section equals normal fault’ paradigm
J-Y. D. Chatellier and M. E. Rueda
17 Drilling advances Reinterpretation of missing sections has major monetary implications.
— Jim Redden, Contributing Editor
US could find some answers
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Editorial
comment
Pramod.Kulkarni@worldoil.com PRAMOD KULKARNI, EDITOR
Solving challenges.
TM
HALLIBURTON
© 2010 Halliburton. All rights reserved.
World of oil and gas
Nell Lukosavich, Associate Editor
Repsol makes 1-Tcf gas Resolute, Marathon to develop N. Dakota Bakken acreage
discovery in Bolivia Resolute Energy and Marathon Oil have agreed to develop about 19,000 gross
acres in McKenzie County, North Dakota. Under the terms of the agreement, Reso-
Spanish oil firm Repsol made a lute will earn interests in the acreage by drilling and completing two earning wells
new gas discovery in southeastern in the Bakken trend. Resolute expects that both of these wells will be drilled early
Bolivia while completing a project to in the fourth quarter of 2010. Marathon will serve as contract operator of the two
deepen existing wells for improved
production. The company estimated
wells and as operator of the contract lands. Resolute first entered the trend in March
the gas resource discovered at 1 Tcf 2010 through a joint venture with GeoResources. The first well in the GeoResources
and said initial production tests flowed joint venture is scheduled to spud in September 2010, and two additional wells are
6 MMcfd and 160 bpd of condensate. expected to be drilled before year-end.
The well is located in the Rio Grande
contract area, which has been in pro-
duction since 1968. Total launches CLOV development offshore Angola
Total announced the launch of development of the CLOV project offshore An-
Poland’s shale gas sees gola and the awards of the principal contracts. The project is the fourth development
first hydraulic frac job pole in Angola’s deep offshore Block 17, after Girassol, Dalia and Pazflor. It will
Halliburton recently performed the develop four fields—Cravo, Lirio, Orquidea and Violeta—with proved and probable
first-ever shale hydraulic fracturing reserves estimated at about 500 million bbl of oil. Drilling is scheduled to commence
operation in Poland for PGNiG, the in 2012, and first oil is expected in 2014. Located about 87 mi from Luanda and 25
state-owned Polish oil and gas com- mi northwest of Dalia in water depths ranging from 3,600 to 4,600 ft, the CLOV de-
pany. PGNiG contracted Halliburton velopment will use technologies that have already proven effective on Girassol, Dalia
to fracture the Markowola-1 explora-
tion well near Kozienice, Lublin prov-
and Pazflor. A total of 34 subsea wells will be tied back to the CLOV FPSO, which
ince, to determine if the site contained will have a processing capacity of 160,000 bopd and a storage capacity of about 1.8
commercial gas deposits. Production million bbl. Total operates Block 17 and holds a 40% interest, with partners Statoil
results have yet to be released. (23.33%), ExxonMobil subsidiary Esso Exploration Angola (20%) and BP Explora-
tion Angola (16.67%).
World Oil SEPTEMBER 2010 9
P R O D U C E D W A T E R & S A N D M A N A G E M E N T
*Mark of Schlumberger. Welcome to productive drilling is a mark of Schlumberger. © 2010 Schlumberger. 10-DR-0091
Baker Hughes acquires Canadian artificial lift company Pressure, psi
Baker Hughes is increasing its Canadian presence through the acquisition, an-
6,000
nounced Aug. 17, of oilfield equipment and service supplier Tanroc, based in Lloyd-
minster, Alberta. Tanroc primarily supplies progressing cavity pumping (PCP) sys- 6,500
tems and surface production equipment, including variable-frequency drives for
downhole pumping systems and wellhead drives. Since 2006, Tanroc has provided 7,000
service, repair and distribution for PCP systems in Canada from its primary facility 7,500
in Lloydminster and smaller service centers in Bonnyville and Wabasca, Alberta.
Prior to its acquisition, Tanroc served as the Canadian distributor for Baker Hughes’ 7,600
Lifteq PCP systems.
3,600
4,000
Lebanon approves law to open waters for E&P
Lebanon’s Parliament has approved a law that will allow for oil and gas explora- 4,500
tion in the country’s offshore areas for the first time. For the past decade, Lebanese
politicians have been unable to agree on how to exploit the country’s hydrocarbon 5,000
resources. But the law was given impetus by two large gas discoveries offshore Israel
by US-based Noble Energy and Israeli companies in the past 18 months, at Tamar
and Leviathan Fields in the Eastern Mediterranean. Leviathan, estimated to hold 16 Welcome to productive drilling. An operator
Tcf of gas, may also contain up to 4.2 billion bbl of oil, according to recent tests. using the StethoScope* service increased
After its discovery, Nabih Berri, the speaker of Lebanon’s Parliament, and Hashem recoverable reserves in a North Sea well
Safieddine, executive council chief of the Islamic movement Hezbollah, told inter-
approximately 15% by optimizing well
national media that the area belongs to Lebanon and not Israel. But Israeli govern-
ment authorities denied this claim, saying Israel has the right to the maritime area placement in oil-filled channel sands.
where the field is located, and Israel’s Minister of National Infrastructures Uzi Lan-
StethoScope formation pressure-while-drilling
dau said June 23 that his government was willing to use force to protect its undersea
gas finds. service sends more real-time data and quality
indicators to surface faster with
1 2
housing
1 2
Evaluation
Completion
Production
Intervention weatherford.com
World of oil and gas
Apache completes acquisition of BP Permian Basin assets
Apache Corp. has completed the acquisition of BP’s oil and gas operations, acre-
age and infrastructure in the Permian Basin of West Texas and New Mexico. Apache
acquired 10 Permian field areas with estimated proved reserves of 141 million boe Tactical Technology™
(65% liquids), first-half 2010 net production of 15,110 bpd of liquids and 81 in action:
MMcfd of gas, and two operated gas processing plants. The transaction also included
1.7 million gross acres—including 405,000 net mineral and fee acres—in prospective SeaLance™ subsea
areas of the basin with substantial opportunities for new drilling. Apache paid $3.1 drilling-with-casing (DwC™) system
billion for the Permian properties, including a $1.5 billion deposit paid July 30 and
the balance paid on closing. Some of the properties are subject to certain preferential
rights. BP will continue to operate the properties on Apache’s behalf through Nov.
30. The Permian transaction is one element of Apache’s agreement to acquire all Imagine not having to drill the
of BP’s oil and gas operations, acreage and infrastructure in the Permian Basin and
interval before running casing.
Egypt’s Western Desert and substantially all of BP’s upstream gas business in western
Alberta and British Columbia in Canada. Net production from the properties in the Imagine not having to trip drillpipe
first half of 2010 was about 28,000 bpd of liquid hydrocarbons and 331 MMcfd, or and BHAs and worrying about
a total of about 83,000 boepd. swab/surge and related hazards.
Imagine turning trouble
zones into comfort
Noble gets green light to develop Israel’s Tamar gas field zones. Drilling with casing
Noble Energy announced that it has received government approval for the develop-
puts up a steel shield against
ment of the 2009 Tamar gas discovery in the Mediterranean Sea offshore Israel. The
development plan, called Tamar South, will make use of existing infrastructure for the hazards of shallow gas, thief
the Mari-B gas development to supply natural gas to Israel by 2012. Tamar gas will zones, sloughing shales, etc.
be piped to a new offshore platform to be constructed next to the existing Mari-B
platform, and then redelivered to the existing pipeline that connects Mari-B to the
onshore terminal at Ashdod. Until recently, Noble Energy and its partners planned And the SeaLance DwC
to develop Tamar using an option called Tamar North that would flow gas from the system also provides a more
deepwater field to a new onshore receiving terminal to be constructed in the northern efficient well design with
half of the country. However, the selection and approval of the site for the onshore larger hole diameters and casing
terminal had been significantly delayed. The Tamar North development option was seats set at optimal depths for
designed to deliver gas to Israeli markets in 2012. Mari-B Field, located offshore Ash-
the fracture gradient. Shallow
kelon, which is currently the country’s only source of domestic gas, has been reli-
ably meeting gas needs since 2004, but its production is expected to begin declining casing can be set deeper and
sharply in late 2013. cemented, for a stronger well
foundation that enhances
the safety of personnel.
New OGX discovery could double Brazil’s gas reserves
Privately owned Brazilian company OGX’s onshore gas discovery in the country’s
northeastern state of Maranhao could double Brazil’s gas reserves, the company’s chair- Avoid downhole trouble time,
man and controlling shareholder said. During an earnings call, Eike Batista estimated tripping time and circulating
that gas reserves could reach 10–15 Tcf at the discovery, which is in Maranhao’s Par- hours and enhance well
naiba Basin. According to statistics from the National Petroleum Agency, Brazil had integrity while substantially
12.9 Tcf of proven natural gas reserves at the end of 2007, the majority of which was
reducing costs.
in the offshore Campos and Santos Basins. OGX said the gas was found at a depth
of 5,400 ft only about 10 months after Brazilian companies started exploration work.
The drilling of the well will continue until it reaches a depth of 11,320 ft. The well is
located in a block owned by OGX Maranhao and Petra Energia. OGX Maranhao, a
joint venture between OGX and MPX Energia, has a 70% stake in the business and is
the operator, while Petra Energia holds the remaining 30% interest. Visit weatherford.com/sealance or
contact a Weatherford representative.
Ask about our full range of Tactical
Chevron makes another gas find offshore Australia Technology that can change the way
Chevron Corp. made its ninth and largest discovery offshore Western Australia you look at all of your service needs.
of the last 12 months with its Acme-1 exploration well in the Carnarvon Basin. The
Acme discovery came one week after the company found gas in the basin’s Exmouth
The change will do you good
SM
Plateau area. Acme-1 is located in the WA-205-P permit area, about 93 mi offshore.
Drilled in 2,880 ft of water to a depth of 15,469 ft, the well encountered about 896 ft
of net gas pay. Chevron’s Australian subsidiary operates and holds a 67% interest in the weatherford.com
permit area, while Shell Development Australia holds the remaining interest. © 2010 Weatherford. All rights reserved.
Incorporates proprietary and patented Weatherford technology.
The Power of Q
Q
Exploration
Kinds of migration
In an earlier column (“The age of mi- time and money. From the viewpoint of depth migration. These 2D lines should
gration,” July 2010) we discussed the his- physics, migration can be in time or depth. be extracted in the dip direction, if one
tory of seismic migration. Here we con- Time migration gives the correct treatment exists, to minimize out-of-plane effects.
sider a related question: “What are the of constant and depth-dependent veloc- If a migration with too many shortcuts
different kinds of migration, and which ity. Time migration can be interpolated is used on properly acquired 3D data,
one should I choose?” for lateral velocity changes, but is inferior the clue will be lack of geological sense
Migration is an important and expen- to depth migration for strong variations. in the final image volume. On the other
sive process applied to reflection seismic Depth migration provides correct physics hand, you can always overkill a job with
data before interpretation. It is the last treatment of strong lateral velocity varia- prestack depth migration and incur un-
major process to hit the data, and is likely tions, rays and wavefronts, accurately rep- necessary costs.
to be blamed for everything from low res- resenting their bending through the ve- Note that we have classified migration
olution to inconsistent amplitudes, even locity field. This tends to be much more at a rather abstract level; there is nothing
though these problems may arise from expensive than time migration. here about individual algorithms. Some-
acquisition or earlier processing steps. Note that the migration terms time thing like 3D prestack depth migration
To effectively discuss imaging, it helps and depth are unrelated to whether the can be accomplished by many methods:
to know about kinds of migration. It is a output data have a time or depth axis. Kirchhoff, beam, wave equation, reverse
waste of time and money to re-migrate Any migration can be delivered in time time, etc. Choosing an optimum method
data because an inappropriate migration or depth. In current practice, it is com- is the realm of the imaging specialist.
technique was recommended. Here we mon to interpret the migrated data in At first sight, prestack time migra-
develop a classification scheme to bring time and depth-convert particular hori- tion seems curiously unwise. Much ex-
order from apparent chaos and get every- zons using sonic logs and vertical seismic tra expense is incurred by working with
one speaking the same language. profiles. This makes depth conversion prestack data, but no improved image
Dimensionality is the first consider- part of the interpretation process, and can be expected because only time migra-
ation: Migration is either 2D or 3D. The depths can be guaranteed to match log tion physics is going into the algorithm.
former is appropriate only for a pure dip- tops at well locations. In areas of strong Prestack time migration’s main role is to
line. Even then, out-of-plane energy re- velocity variation, depth migration is prepare data for prestack interpretation,
mains that can blur the data. The latter used and output directly in depth. How- primarily AVO analysis. We want to mi-
(3D) is the right thing to do, but needs ever, migration depth accuracy is limited, grate before AVO work to improve lat-
data acquired in 3D. A close grid of 2D and the depth section often needs final eral resolution, but not spend big money
lines can be merged into a 3D volume and adjustment based on well data. on depth migration and related veloc-
migrated, but this is not really 3D data In the jargon of migration, a given ity analysis—plus we have more faith in
even if you have 100 sq mi of the stuff. method can be classified by concatenat- time migration amplitude behavior.
What makes data 3D is rich-azimuth ing the terms given above. For example, In summary, two things make migra-
content; a 2D line has only one azimuth we can say 2D poststack time migration or tion expensive: More data or more phys-
(the compass direction along the line). 3D prestack depth migration. ics, or both. More data comes from 3D
Next, we have to think about the form It is important to realize that data are versus 2D and prestack versus poststack.
of the data being input to the migration. never migrated just once. Migration ve- The level of physics is implied by the
Poststack refers to migration of the stack locity analysis involves iterating the mi- terms time migration (less physics) and
data volume—i.e., one trace per bin for gration many times. There are clever ways depth migration (more physics).
3D data. This is much less expensive of avoiding repeated migration of the en- This column does not prepare you to
than prestack migration, but also less tire data volume, but iterating even part write, or even use, complex migration
accurate in structurally complex areas. of a large survey can add up. For a given software. But you might be able to deal
Prestack is migration of the prestack data number of input traces, depth migration with contractors, processors and contrib-
volume containing many traces per bin. will be more expensive and (we hope) ute to asset team discussions. By way of
Every blip of amplitude on every prestack more accurate than time migration. analogy, we are not out to build a car, just
trace is processed, requiring huge compu- When should we request depth migra- be a savvy, knowledgeable buyer who can
tational effort. This is much more expen- tion and when will time migration suf- kick the tires, peek under the hood and
sive than poststack migration. fice? What about prestack and poststack? make informed decisions. WO
Another consideration is the handling The controlling factors are dimensional-
of lateral velocity variation. Across faults, ity of the data, structural complexity and C. L. Liner, a professor at the University of Hous-
salt boundaries and steep dips, velocity can velocity variation. The migration should ton, researches petroleum seismology and CO2
sequestration. He is the former Editor of Geo-
change dramatically over a short distance, be 2D or 3D depending on dimensional-
physics, author of the textbook Elements of 3D
bending seismic rays. For small velocity ity of the data. However, to hold down Seismology, and a member of SEG, AAPG, AGU
contrast (e.g., Gulf of Mexico above salt), costs, selected 2D lines are often extract- and the European Academy of Sciences. Read
we can use shortcuts that save processing ed from the 3D data for detailed prestack his blog at http://seismosblog.blogspot.com.
TOGETHER,
WE GET THE
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Oil and gas in the
daysew@frionline.com.br
capitals DAYSE ABRANTES, CONTRIBUTING EDITOR, LATIN AMERICA
U.S. OIL PRODUCTION1 Thousand barrels per day WORLD OIL & NGL PRODUCTION Million barrels per day
DAILY AVERAGE FOR MONTH July 2010 June 2010 Avg. 2009 Avg. 2008
OPEC–Crude Oil1
July July June
Saudi Arabia 8.01 7.98 7.92 8.90
State 2010* 2009** % diff. 2010* Iran 3.65 3.72 3.74 3.90
Alabama 18 16 12.5 19 Iraq 2.38 2.35 2.45 2.38
Alaska 550 551 –0.2 556 United Arab Emirates 2.36 2.29 2.59 2.27
Arkansas 16 17 –5.9 19 Kuwait 2.04 2.04 2.31 2.01
California 630 629 0.2 625 Neutral Zone 0.54 0.54 0.54 0.57
Colorado 64 64 0.0 69 Qatar 0.80 0.78 0.77 0.85
Florida 3 2 50.0 2 Angola 1.74 1.78 1.77 1.85
Illinois 24 25 –4.0 24 Nigeria 2.16 1.98 1.82 1.95
Kansas 107 106 0.9 106 Libya 1.58 1.58 1.55 1.72
Kentucky 8 10 –20.0 9 Algeria 1.25 1.25 1.25 1.36
Louisiana 1,520 1,428 6.4 1,532 Ecuador 0.45 0.45 0.47 0.50
Michigan 19 16 18.8 18 Venezuela 2.23 2.23 2.16 2.35
Mississippi 72 63 14.3 70 NGLs & condensate 5.35 5.08 4.65 4.40
Total OPEC 34.55 34.05 33.99 35.01
Montana 72 75 –4.0 61
Nebraska 6 6 0.0 6 OECD2
New Mexico 164 160 2.5 167 US 7.59 7.65 8.07 7.52
North Dakota 275 227 21.1 265 Mexico 2.93 2.93 2.97 3.16
Ohio 16 16 0.0 16 Canada 3.15 3.15 3.22 3.25
United Kingdom 1.45 1.44 4.52 4.75
Oklahoma 187 187 0.0 177
Norway 2.28 1.88 1.47 1.56
Texas 1,395 1,397 –0.1 1,391
Europe-others 0.65 0.64 0.66 0.72
Utah 65 62 4.8 60
Australia 0.58 0.59 0.55 0.55
Wyoming 142 138 2.9 137
Pacific-others 0.11 0.11 0.10 0.10
Others2 26 22 18.2 25 Total OECD 18.75 18.39 21.56 21.61
Total US 5,379 5,217 3.1 5,354
Non–OECD1
Lower 48 4,829 4,666 3.5 4,798
1
Former USSR 13.61 13.59 13.27 12.82
Includes lease condensate.
China 4.09 4.17 3.79 3.79
* API’s current estimate.
Malaysia 0.68 0.70 0.74 0.77
** DOE’s revision as of 10 months from current issue date.
India 0.89 0.89 0.80 0.81
2 Includes Arizona, Indiana, Missouri, Nevada, New York, Pennsylvania, South Dakota, Tennessee, Virginia and West Virginia.
Indonesia 0.98 0.99 1.00 0.98
Asia-others 1.07 1.06 1.10 1.08
Europe 0.14 0.14 0.13 0.14
WORKOVER RIG COUNT Brazil 2.15 2.13 2.49 2.37
Argentina 0.72 0.71 0.72 0.75
Colombia 0.79 0.78 0.67 0.59
July June May July % chng % chng
Latin America-others 0.45 0.45 0.43 0.42
Region 2010 2010 2010 2009 mo ago yr ago
Oman 0.88 0.87 0.81 0.75
Texas Gulf Coast 150 147 144 131 2.0 14.5 Syria 0.37 0.37 0.38 0.39
ArkLaTex 109 112 111 111 –2.7 –1.8 Yemen 0.28 0.28 0.30 0.30
Eastern USA 77 80 76 51 –3.8 51.0 Egypt 0.74 0.74 0.69 0.70
South Louisiana 41 37 37 35 10.8 17.1 Gabon 0.25 0.25 0.23 0.21
Mid-Continent 333 339 340 359 –1.8 –7.2 Africa/Middle East-others 1.80 1.81 1.64 1.68
Total Non-OECD 29.89 29.93 29.19 28.55
West Texas / Permian 517 532 505 401 –2.8 28.9
Processing gains3 2.20 2.20 2.29 2.24
Rocky Mountain 294 277 276 254 6.1 15.7
Total supply 85.38 84.57 87.03 87.41
West Coast / Alaska 331 333 329 306 1.2 8.2
Source: International Energy Agency Note: Totals and subtotals may not add, due to rounding.
Total US 1,852 1,857 1,818 1,648 –0.3 12.4 1 Indonesian production has been reclassified within non–OECD and excluded from OPEC.
Canada 481 421 372 384 14.3 25.3 2 Comprises crude oil, condensates, NGLs and oil from unconventional sources.
3 Net of volumetric gains and losses in refining (excludes net gain/loss in China and non–OECD Europe) and marine
MONTHLY U.S. GAS PRICES & TRENDS ($/Mcf) SELECTED WORLD OIL PRICES ($/bbl)
13.0 155
11.5 12-month W. Texas Inter.
Actual monthly 135 Brent Blend
10.0 Source: The Gas Price Report Arabian Light
8.5 115 Source: DOE
7.0 95
5.5 75
4.0
55
2.5
1.0 35
A S O N D J F M A M J J A S O N D J F M A M J J A J A S O N D J F M A M J J A S O N D J F M A M J J
2008 2009 2010 2008 2009 2010
World Oil SEPTEMBER 2010 25
Industry at a glance
INTERNATIONAL ROTARY U.S. ROTARY
U.S. WORKOVER RIGS DRILLING RIGS DRILLING RIGS
2,700 1,800 2,300
INTERNATIONAL ROTARY RIG COUNT ROTARY RIGS RUNNING IN U.S. Monthly average
Monthly average % diff.
July 2010 June 2010 July 2009 STATE July June July July ‘09
Region Land Offshore Land Offshore Land Offshore and AREA 2010 2010 2009 July ‘10
COMPARE PERFORMANCE
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Most marine 3D seismic surveys are acquired with infill to be generated at any desired location. The number of traces
ensure adequate subsurface coverage, especially in areas where contributing to a particular output location from pre-stack
seismic surveys are affected by adverse currents or suboptimal migration will vary with offset and time.
streamer feather angle matching. For a typical 3D seismic sur- Simple inspection of the migration impulse response for a
vey, infill shooting may account for 25% or more of the cost zero-offset trace shows that the sampling requirement chang-
of prime line seismic acquisition. Combining an alternative es with time. Furthermore, the size of the Fresnel zone also
method for assessing subsurface coverage with the use of the
latest lateral-control steerable streamer systems has allowed a
reduction of infill survey costs to less than 10% for a number
of recent surveys.
Fugro has incorporated steerable streamer technology
throughout its 3D seismic fleet, first on 3D vessels Geo At-
lantic and Geo Celtic and then on all other vessels in the com-
pany’s fleet. This technology has been used together with an
alternative coverage analysis method developed with Apache
Energy to reduce the cost of 3D seismic surveys without ad-
versely impacting seismic quality.
Over the last two years, the two companies have been
working closely on a number of proprietary surveys and a
large multiclient survey, which has led to the development of
software designed to minimize infill costs using the combina- Fig. 1. Fresnel zone comparison for different offsets.
tion of steerable streamers and Fresnel zone binning fold and
coverage assessment techniques.
TESCO is a technology driven company who prides itself on pushing the industry to having better service, more
advanced tools and the most capable people in the industry.
Go to getscanlife.com from your mobile browser to scan this code and find out the latest on TESCO or download the free
scanning application to your phone by texting “SCAN” to 43588.
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©Tesco Corporation / August 2010
SPECIAL FOCUS ADVANCES IN EXPLORATION
ADDED VALUE OF STREAMER STEERING zone. As the Fresnel zones may be large for deeper targets, it
Combined with the FZB analysis, steerable streamers can be is essential that high-quality algorithms, including the ability
positioned in a manner to optimize subsurface seismic cover- to interpolate multiple and conflicting dips, are used. Newly
age. After calculating the coverage tolerances for all offsets us- developed software based on the frequency reconstruction
ing the Fresnel zone analysis, the maximum lateral distance be- technique known as matching pursuit is used to construct the
tween adjacent streamers can be calculated along each streamer, regular seismic data in three or more dimensions.
and the lateral steering can assist in positioning the streamers to The principle is similar to Fourier-based regularization
maximize coverage. Separation variations at longer offsets are methods such as anti-leakage Fourier transform (ALFT) or
less critical than variations at shorter offsets, and the streamers projections onto convex sets (POCS), in which the seismic
are steered to minimize the impact of position changes. This data is iteratively projected to local Fourier function. The
can be utilized as part of the pre-planning for a survey, but ad- method assumes that in a small data window, seismic data
ditionally the ability to steer the streamers during acquisition contains mainly linear events. Therefore, each slice of tempo-
can further reduce infill based on Fresnel zone criteria. ral frequency in the frequency-wavenumber (f-k) domain is
Utilization of steerable birds has also proven successful for relatively sparse. In each analysis window, the probability of
4D purposes, and when applying new acquisition techniques. linear seismic events within a certain range of dip from avail-
Lateral steering has been used when shooting in turns, and able seismic data in that window is determined first.
two surveys of fan-mode acquisition have been executed. In A Fourier spectrum is constructed to fit with existing data
the latter case, the devices are used to create a larger separation and pre-calculated dip preferences. The method is capable of
in the tail of the streamers, which helps reduce the infill rate. interpolation across large gaps in coverage and may also inter-
This technique can be used in conjunction with Fresnel zone polate events with conflicting dip. The anti-aliasing procedure
binning as previously discussed. permits interpolation of steeply dipping seismic events such as
Other benefits of the lateral controllers include more ef- diffraction curves.
ficient equipment deployment and recovery, and safer work
boat operations because of improved streamer control. En- CONCLUSION
hanced streamer control also mitigates risks when working in Once the size of the Fresnel zone is understood, the re-
obstructed areas. quirements for coverage as a function of offset, angle of in-
cidence, frequency content and depth can be evaluated accu-
INTERPOLATION rately, assuming that pre-stack migration will form part of the
Prior to pre-stack migration, interpolation techniques are processing sequence for data. The same criteria can be used
used to construct a regular grid from traces within every Fresnel to set steering tolerances for streamers during acquisition, to
further minimize the amount of infill required in a marine
streamer survey.
At longer offsets and later times, the common binning pa-
rameters may be inappropriately small. It is relatively easy to
establish criteria for adequate distribution of sampling within
the Fresnel zone, and this can be used to guide acquisition,
particularly the requirement to acquire infill data in a marine
environment. With different tolerances resulting between
near and far offsets, steerable streamer technology can be used
to position the streamers in a manner to optimize coverage.
Finally, the use of high-quality interpolation algorithms is es-
sential to obtain the desired results. WO
THE AUTHORS
Paul Young has over 20 years of experience in ma-
rine seismic acquisition and has filled management
positions in both oil companies and seismic service
companies. After spending seven years in field po-
sitions throughout Southeast Asia, Mr. Young spent
four years in Singapore in business development
roles. In 2000 he moved to Perth, Australia, where he
has worked in numerous business development, op-
erational and HSE roles. Mr. Young is Vice President
in the Asia-Pacific region for Fugro-Geoteam.
In structurally complex areas, seismic interpretation can be During the drilling and development of the block, miss-
misled by well data wrongly interpreted. A common approach ing sections were observed in nine wells and interpreted as
in the oil industry privileges well data in a seismic interpreta- normal faults. (One questionable repeat section was neverthe-
tion. A major problem arises when an interpretation is treated less found in one well in the northeastern part of the field.)
as data, such as when a normal fault is assumed to account for A water injection scheme was then designed to maintain the
any missing section observed in the data. reservoir pressure, and wells were drilled to the west, downdip
This article will present a series of examples, mostly in Vene- from the producing wells, Fig. 3.
zuela, from various structural settings in which missing sections Reservoir pressure had been declining despite water injec-
cannot be attributed to normal faulting. Tools and key observa- tion, which therefore seemed to be totally inefficient. At the
tions will be presented that can easily and quickly demonstrate time, there was no 3D seismic on the VLA-31 Block. The ge-
the inadequacy of some normal fault interpretations. ology was revisited in great detail; the positions of all of the
A first step before any hypothetical geological model should previously interpreted faults were confirmed, and no new
be to make sure that the missing section is not linked to a
simple case of geometry between a fault and the borehole tra- Well Well
jectory, Fig. 1. The remainder of the article will focus on four
main types of geological occurrences where missing sections
are not associated with normal faulting. Hanging wall
STRIKE-SLIP SETTINGS
Missing sections in strike-slip settings will be illustrated by a
historical review of the VLA-31 Block from Venezuela’s Lama Fig. 2. Cross-section of Oligocene sands in El Furrial Field
showing a missing section associated with synsedimentary
Field. The block is limited to the east by the famous Icotea Fault, tectonic activity.
a major strike-slip fault in the middle of Lake Maracaibo.
World Oil SEPTEMBER 2010 35
SPECIAL FOCUS ADVANCES IN EXPLORATION
AVERAGE-ANGLE FAULTS
Paucity of wells can lead to mistakes in
fault interpretations. Whereas any three
fault cutout points will create a perfect
fault plane, the link between these points
is totally hypothetical; however, the map
Fig. 4. Contour maps of three major reverse faults constructed with abnormal well that is generated using the fault throw
termination data only. values may indicate if these points are
indeed on a single fault plane. Thus, at
least four wells are needed to define a reli-
repeat section was found. However, a multiple Bischke plot able plane, but in order to propose such a plane, the geolo-
analysis (MBPA) on all the wells indicated that these cutouts gist would need to have good 3D seismic and 3D visualiza-
could not be attributed to normal faults.2–3 tion software, or would need to have spent time studying the
The first step toward finding a solution came from the ob- contour maps. In an example from Venezuela’s Santa Barbara
servation that 29 out of 53 wells were stopped short because Field, the simple analysis of the fault cutouts from a contour
of drilling mechanical problems. A 3D display of all of these map can provide the solution. (Contour maps are in every ge-
abnormal total depths revealed the existence of three well- ologist’s tool box.)
defined planes, Fig. 4. A further integration of all the data A problem identified in the hydrocarbon mapping of one
indicated that all of the fault cutouts observed in the wells area of Santa Barbara Field required a revisitation of the ex-
were on these three newly interpreted planes. The geometry isting fault interpretation, which consisted of five individual
of these planes with respect to the Icotea fault (to the east) is normal faults in five neighboring wells.
indicative of synthetic Riedel shear-type faults associated with Each well had only one interpreted fault; the contour map
a major strike-slip fault. of the fault cutout revealed a perfect plane passing through
The new interpretation was validated by sedimentology4 these points, Fig. 6. The dip of the fault was 43°, an unusual
and by geostatistical methods.5 The crucial first piece of the angle for either a normal fault or a reverse fault. The fault dip
puzzle was the identification of a thin, blocky sand that was direction was in line with the regional compressive stress of the
36 SEPTEMBER 2010 World Oil
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SPECIAL FOCUS ADVANCES IN EXPLORATION
Scan the QR
code with the
camera of your
mobile phone to
find out more.
1,067,600 16,415.5 ft
Fault cut-out map
15,235.4 ft
15,362.5 ft
1,067,200
13,987.3 ft 15,368 ft
15,223 ft
14,960.8 ft
1,066,800 14,972 ft
Top Naricual 15,170 ft
at 14,970 ft
1,067,600
Repetitions
1,067,200
250 SBC-90
-2,000 -1,600
-50 Missings sections
1,066,800
0 -135
-260 1 km
No fault recognized
2
CONCLUSIONS Sanchez, R., Chatellier, J-Y., de Sifontes, R., Parra, N. and P. Muñoz, “Multiple Bischke Plots Analysis, a
powerful method to distinguish between tectonic or sedimentary complexity and miscorrelations; method-
Missing sections are usually associated with normal fault- ology and examples from Venezuelan oil fields,” Memorias del Primer Congreso Latinoamericano de Sedimen-
tología, Tomo II, Venezuelan Society of Geologists, November 1997, pp. 257–264.
ing, but well-defined counterexamples do exist, and in fact are 3 Chatellier, J-Y and C. Porras, “The multiple Bischke plot analysis, a simple and powerful graphic tool for
much more common than thought. Four types of such occur- 4
integrated stratigraphic studies,” AAPG Search and Discovery Article 40110, 2004.
Chatellier, J-Y., de Sifontes, R., Mijares, O. and P. Muñoz, “Geological and production problems
rences have been described, three of which invoke lateral glid- solved by recognizing the strike slip component on reverse faults, VLA-31, Lake Maracaibo, Venezu-
ela,” SPE 56558 presented at the SPE Annual Technical Conference and Exhibition, Houston, Oct.
ing along a reverse fault, a low-angle thrust or a detachment. 3–6, 1999.
Visualization in 3D of the fault cutouts of a few wells is 5 Porjesz, R., Chatellier, J-Y., Sanchez, R., Sifontes R. and P. Muñoz P., “Geostatistical methods to validate
and choose between sedimentological and structural interpretations in VLA-31 of Block 1, Lake Mara-
the most effective and quickest way to identify problematic caibo,” Memorias del Primer Congreso Latinoamericano de Sedimentología, Tomo II, Venezuelan Society of
structural interpretations, especially when the fault plane cor- Geologists, November 1997, pp. 181–190.
Polycrystalline diamond compact (PDC) cutters and bits EARLY TECHNICAL CHALLENGES
have been a significant contributor to the greatly improved In the three decades since 1980, the development and ap-
efficiencies and economics of oil and gas drilling over the last plication of PDC bits has moved forward in steps that sequen-
30 years. This article—the first of a series of three on the evo- tially overcame the most immediate challenges of the time.
lution, current state of the art and long-term outlook for this The first difficulty was reliably mounting PDC cutters in bit
technology that has revolutionized the drilling industry—will bodies. Brazing techniques and practice of the day frequent-
cover the technology’s early commercial history and technical ly led to debilitating cutter loss and failed runs. Post-mount
challenges, and will address the major issues encountered in press-fit cutters that were deployed in steel-body bits were
PDC cutter manufacturing. prone to fracture breakage of the post at the mounting point
and to loss through erosion of the steel bit body. Improved
ADVENT OF PDC TECHNOLOGY brazing and mounting pockets provided solutions.
Polycrystalline diamond compact cutters, referred to at Early PDC application guidelines required oil-based drill-
the time by the trade name Stratapax, were first developed by ing fluids, especially in shales, limiting the products’ mar-
General Electric in 1973. They utilized GE’s earlier invention, ket potential. Bladed bit designs with deeper junk slots and
monocrystalline manmade diamond, which was reloaded into greater open face volume combined with improved jet nozzle
a pressure cell with a tungsten carbide substrate and re-pressed hydraulics experience opened up economic applications in
to produce a compact of 13-mm diameter and 3.3-mm length water-based fluids as well.
that incorporated a 0.5-mm-thick diamond table. In the press
cycle, cobalt in the substrate would sweep into the diamond Mitigation of bit whirl. The next major hurdle was over-
crystals and act as a catalyst to produce diamond-to-diamond coming the effects of impact damage to the PDC cutter. This
bonds resulting in the creation of a polycrystalline diamond type of damage was typically manifested by diamond table de-
table bonded to the tungsten carbide substrate. GE mounted lamination from the cutter substrate, escalating to cracking or
the new cutting elements onto longer tungsten carbide cyl- breakage of cutter substrates, and frequently culminating in
inders, or alternatively onto tungsten carbide posts, and set gross breakage of cutter pockets and bit blades.
about marketing the capabilities of PDC through the commis- The initial solution to this problem was the develop-
sioning of test bit production for lab and field testing. ment of non-planar diamond-to-substrate interfaces. These
PDC drill bits first found very limited commercial applica- consisted of grooves and other patterns on the face of the
tions in oil and gas drilling in the late 1970s. Early areas of suc- tungsten carbide substrate that allowed for a transition zone
cess included South Texas and the North Sea. Dr. William C. between the extremely stiff diamond table and the somewhat
Maurer’s 1980 text Advanced Drilling Techniques included an more flexible substrate. These interfaces resulted in reduced
entire chapter titled “Stratapax bits” on PDC cutters and bits diamond table delamination.
that summarized the state of the art for this new cutting element At this stage of development, PDC bits had increased
and its potential for drilling. The concluding paragraph of the their market presence to about 15% of all footage drilled
chapter reads as follows: “Tests to date indicate that STRATA- and were considered by many to have neared the peak of
PAX bits have potential for significantly reducing drilling costs their potential development. A major advancement, however,
in the mining, geothermal, and petroleum industries. Improved was made by Amoco’s recognition of the phenomenon of “bit
STRATAPAX bits would allow increased use of high speed drill- whirl” in the late 1980s. This self-regenerating off-center rota-
ing motors which would further increase drilling rate and re- tion condition caused PDC drill bits to experience high lateral
duce drilling costs. Because of this high potential payout, R&D forces that were responsible for much of the run-ending impact
on STRATAPAX bits should be significantly increased.” damage seen on many dull bits, especially where harder tran-
Research and development expenditures indeed followed, sitional layers were encountered in otherwise PDC-drillable
including further efforts by GE. In addition, the traditional rock columns. Over the next several years, the PDC bit design
natural diamond and roller-cone drill bit companies increas- community developed technologies and methods to mitigate
ingly devoted efforts to the commercial application of PDC bit whirl, including force balancing, blade asymmetry, blade
in drilling. They were joined by startup PDC bit companies and gage spiraling, cutter tracking, smooth gage configura-
including Davis & Hicks and Stratabit. Even with all the early tions and penetration limiters.
focus given to PDC bits, by 1982 they still were responsible These developments increased the potential for the econom-
for less than 2% of all footage drilled. ic application of PDC bits and drove the next development:
World Oil SEPTEMBER 2010 41
DRILLING
improved rock analysis tools to better program and apply PDC press. Other technologies exist, but their use is limited to re-
bits. Predictive lithology analysis coupled with prescriptive op- search and development, where very high pressures and temper-
erating parameter plans increased the efficiency and economic atures are achieved on tiny samples mainly for geology studies.
success rate of PDC bits. By the late 1990s, PDC bits account- The belt press concept was the first, developed in the 1950s
ed for about 45% of all footage drilled in the oil field. when GE managed to grow diamond crystals for the first time
in history, Fig. 1. Modern systems are not too different from
Resistance to abrasive wear. With earlier challenges in- the initial 1954 design; the main improvements consist of
cluding bit balling, cutter loss, impact damage and improper changes in the cell size increment and the development of
programing all mitigated, the next challenge was to improve HPHT cell materials with better properties and consistency.
the attribute most sought after in diamond, the resistance to Usually, the two conical anvils and the die are made of hard
abrasive wear. PDC cutters were subject to thermal damage metal such as tungsten carbide-cobalt (WC-Co), while the
and accelerated wear at the cutting tip, due in large part to the binding rings, which are mounted with increasing mechanical
residual cobalt catalyst remaining in the interstitial matrix of interference, are made of high-strength steel.
the cutters’ polycrystalline diamond face. By reducing the co- A load is applied axially to the top and bottom anvils, which
balt content in the outermost layer of the diamond table, the are pushed inward against the high-pressure cell placed inside
cutters’ abrasion resistance and thermal stability were signifi- the die. The cell’s ceramic material is squeezed out into the gap
cantly improved, allowing PDC bits to compete economically between the die and the anvil flank surfaces, providing a seal
with roller-cone bits in even more applications. against the increased pressure within the cell. An electric current
In 2010, PDC bits account for an astounding 65% of foot- is then flowed through a graphite heater to raise the temperature
age drilled in oil and gas applications and still do not appear to of the inner portion of the cell to begin the sintering process.
have peaked in their development. More research than ever is Cubic press technology was originally developed as an al-
going into PDC bits, and especially into PDC cutters. ternative method of generating the diamond synthesis condi-
tions. The cell has a cubic shape, and six hard metal anvils are
PDC MATERIALS AND PROCESSING pushed against the six cube faces, Fig. 2. In this type of press,
Polycrystalline diamond compacts are produced by sinter- also, the edges of the ceramic material are squeezed out into
ing diamond grit with a catalyst in an ultra-high-pressure and the gaps between the anvil faces, providing the sealing effect
high-temperature process. PDCs are among the most rigid of in the same way the belt press does. Again, force is applied and
all diamond tool materials. They exist in various structures and the temperature altered to begin diamond sintering.
shapes, but generally for oilfield drill bits, a layer of polycrystal- When designing and operating an HPHT system, the chal-
line diamond is atop a cylindrical tungsten carbide substrate. lenge is to reach the 800,000 psi and 2,600°F required for sin-
tering while maximizing the life expectancy of the expensive
Making the diamond. Since GE manufactured the first hard metal tools used as anvils and dies. PCD and synthetic
manmade diamond in 1954, the technology has spread around diamond manufacturers are constantly striving to improve
the world. Increasingly large high-pressure/high-temperature the performance and the cost-effectiveness of their HPHT
(HPHT) tools have been developed. Even so, the concepts and systems, so more extreme sintering conditions can deliver the
even the materials used to make the HPHT cells are basically next generation of high-performance drilling products.
the same. The two main press technologies currently used to
produce virtually all synthetic diamond powder and sintered Pressure. In traditional PCD manufacturing, pressure and
polycrystalline diamond (PCD) are the belt press and the cubic temperature are two critical variables due to their importance
Fig. 1. The cutaway diagram of the original GE belt press. Fig. 2. A modern cubic press. Courtesy of US Synthetic.
P R O C E E D 3 5 , 0 0 0 F E E T TO PAY ZON E .
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Problem solved.
in determining the final properties of the sintered diamond every 100°F temperature increase requires a pressure increase of
product and also for the technical challenges involved in de- 14,500 psi to remain in the diamond stable range. It is also clear
signing the HPHT apparatus. that the need for a fast reaction (and, thus, high temperature)
At atmospheric pressure, diamond is not in a thermodynam- is in conflict with the manufacturing necessity of working at
ically stable phase, but graphite is. The fact that diamonds are lower pressures to extend the life of the high-pressure tools.
not spontaneously converting to black carbon at room pressure Usually the diamond powder sintering process consists of
and temperature is due to the fact that the speed of the reaction two steps. First, pressure is raised to its nominal level with little
is virtually zero. If the temperature surpasses 2,200°F, however, or no heating. During this stage, all the crystals are being pushed
the reaction pace will increase, leading to the spontaneous con- against each other with increasing force. Many diamond par-
version of diamond to graphite. To make diamond, or to sinter ticles are sliding relative to each other and many are cracking
it, it is necessary for the conditions to support the thermody- into two or more fragments with the overall effect of increasing
namically stable phase of diamond rather than graphite. In other the powder apparent density. The powder crushing caused by
words, we need to increase pressure together with temperature the pressure increase can be easily quantified by measuring the
to speed up the synthesis, or bonding, process. Figure 3 shows particle size distribution before and after a full-pressure cold
the graphite-diamond equilibrium curve, according to which run, Fig. 4. Interestingly, a coarser powder presents a higher
degree of crushing than a finer one. This fact can be easily ex-
plained in terms of average number of contact points per unit
100 volume (much higher for fine powders), thus lower contact
stress and lower probability for a small particle to fail.
90 Second, when the crushed and compacted powder is under
full pressure, the temperature is raised to its nominal value.
80 The diamond powder is usually packed against a cobalt (WC-
Diamond Co) substrate, which is the source of the catalyst metal that
70 promotes the sintering process. When the cobalt reaches its
Extrapolated melting temperature of 2,615°F at 841,200 psi, it’s instanta-
60 neously squeezed into the open porosity left in the layer of
Pressure, katm
3–6 where a is the average particle size, x is the radius of the con-
tact area between two spherical particles, Z is the number of
surrounding particles and Pappl is the external pressure applied
Grade, μm
4–8
to the system. Clearly, smaller grain size and better packing
Sintered diamond compact result in lower contact pressure; thus, when sintering PCD
10–15 grades with small average grain sizes, higher pressures and
Started diamond powder
temperatures are usually required.
22–36
Grain size. A single diamond crystal is extremely hard and has
40–60 a very high wear abrasion resistance and thermal stability, but it
is a highly anisotropic material: Its properties are different de-
0 10 20 30 40 50 60 70 pending on the plane in which they are measured. This allows
Grain size, μm the natural gemstones to be cut along specific “cleavage” planes
Adapted from Uehara, K. and S. Yamaya, “High pressure sintering
of diamond by cobalt infiltration,” in Science and Technology of where the energy required to split the crystal is at its minimum.
New Diamond, 1990, pp. 203–209. In a diamond sintered compound, all the weak planes are ran-
Fig. 4. Grade-to-grain size chart.
domly oriented so, at a macroscopic scale, the material will be-
have isotropically with improved impact strength.
44 SEPTEMBER 2010 World Oil
LOGGING WHILE DRILLING
In deep water,
now you can
get samples in
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And all on LWD.
Solving challenges.
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HALLIBURTON
© 2010 Halliburton. All rights reserved.
DRILLING
When designing a novel PCD grade for drilling applica- wheels, loose diamond powder). The two main catalytic sys-
tions, it is possible to mix together diamond powders with tems used for the diamond synthesis are based on cobalt and
different average particle sizes and dimensional statistical on an iron-nickel alloy.
distributions. As a rule of thumb, it can be assumed that the The industrial diamond powder available on the market has
smaller the size of the crystals sintered together, the higher an extremely wide quality range. The micronized powders used
the wear abrasion resistance—at the expense of lower impact in the sintering process are usually made by crushing coarser
strength. The opposite is true when the diamond powder ones, so the quality of the initial industrial powder affects that
recipe includes coarser starting powders even if, according to of the shear cutter feedstock crystals. Depending on the press
some studies, increasing the average grain size above 50 μm cycle parameters (mainly pressure and temperature), crystals
doesn’t significantly improve PCD toughness. The lower limit can be grown with different shapes (e.g., cubic rather than octa-
in terms of powder size is set by manufacturing issues that can hedral). Furthermore, if the crystals are growing too fast within
be summarized as a) increasingly high pressures required to the molten catalyst bath, it is possible to find metal inclusions
consistently sinter the tiny diamond crystals and b) difficulties buried deep inside the crystal at the end of the cycle.
in controlling the grain growth during the process. Other quality issues concern the diamond powder extrac-
It is worth mentioning the importance of the particle tion and cleaning process from the solidified alloy catalyst in
size distribution besides the crystals’ average grain size. Mix- which synthesis took place. Usually this is done by dissolving
ing particles with a wide range of dimensions is important the metal in a hot bath of hydrochloric and nitric acid, then
to achieve a good degree of powder packing: Minimizing the rinsing and cleaning to remove any residue left by the previous
empty spaces between crystals favors a good sintering pro- acid dissolution step. If this process is not performed thor-
cess during the HPHT cycle, delivering a PCD with superior oughly, the diamond powder surface will be contaminated and
toughness and wear abrasion resistance. A lot of research and the sintering process will not be as effective, leading to PCD
development resources are dedicated to the development of performance and quality issues.
new diamond powder recipes with the objective of maximiz-
ing both wear abrasion and impact strength. NEXT INSTALLMENT
Part 2 of this series will present an extensive discussion of
Carbide interface. The interface between the sintered dia- PDC cutter leaching, including the advantages of leaching and
mond table (PCD) and the WC-Co substrate is a critical fea- how the effects of a leached diamond layer can be modeled.
ture of a shear cutter: Not only does it have to provide the nec- Also, the testing and qualification processes for PDC cutters
essary strength so the insert can manage the static and dynamic will be reviewed in depth, including both destructive and non-
shear loads that otherwise would cause the diamond table to destructive testing methods. WO
delaminate, but it also has to handle the residual stresses that
arise within both the substrate and the PCD as a consequence ACKNOWLEDGMENTS
of the HPHT sintering process. To accomplish this objective, The authors would like to thank Varel International for permission to publish
it is a common practice to design special non-planar interfaces this article series. Thanks also to Diamond Innovations, US Synthetic, Dennis
Tool, the Paris School of Mines, the University of Trento, Mike Reese, Crystal
(NPIs) that increase the amount of available carbide surface to Montanez and Brandi Williamson for their efforts in developing the series.
which the diamond table can attach. Residual stresses are gen-
erated during the sintering process—more specifically, during
the cooling stage when the PCD is already fully sintered. The THE AUTHORS
thermal expansion coefficient mismatch between the PCD Federico Bellin is a Senior Technology Engineer for Varel International.
layer and the substrate causes the carbide to shrink more than He has 12 years’ experience in PDC cutter and insert design and is highly
the top diamond table, forcing it to bend outward. experienced in HPHT technology. Mr. Bellin has worked both in Europe
and the US cooperating with R&D institutions worldwide to develop
The tensile state of stress within the diamond becomes new materials and new designs for ultra-HPHT systems. He earned
worse as its thickness increases, leading in some instances to a master’s degree in materials science in 1997 from the University of
a spontaneous delamination of the top layer. Extensive use Trento, Italy.
of finite-element analysis tools is required to simulate the re-
Alfazazi Dourfaye is the Manager of Technology Development for
sidual stresses’ field distribution for different combinations of Varel International. He has 20 years of experience in PDC cutter and
diamond layer thicknesses and different interface geometries. bit technology including testing development, bit applications and en-
It is a good practice to avoid the repetition of regular geomet- gineering, and software development. Dr. Dourfaye has developed a
ric patterns, and instead to resort to a random distribution of thermal mechanical model of PDC cutter wear and a simulator of PDC
bit performance monitoring with cutter wear. He graduated from the
geometric features with varying shapes and dimensions. Many Alès School of Mines in 1990 and earned his PhD at the Paris School
NPI designs have been tested over the years, and many varia- of Mines in 1995.
tions are available.
William King is the Director of Marketing and Intellectual Property for
Varel International. He has 29 years of experience in the drill bit industry,
Grit quality. Commercially available PCD material composi- including roles in design, product development, bit applications, interna-
tion is up to 98% diamond in volume, the balance being the tional sales, software development, marketing and intellectual property
catalyst metal that has infiltrated from the substrate. For this management. Mr. King is the inventor or co-inventor of 15 issued and
reason, the quality of the feedstock diamond powder quality five pending US patents. He attended the University of Illinois and the
University of Utah.
is of utmost importance in determining the final properties
and consistency of the sintered product. Usually, the micron- Mike Thigpen is a Senior Technology Engineer for Varel International.
ized diamond powder used in PCD manufacturing is a by- He has 26 years of experience in the oilfield service industry including
roles in design, product development, bit applications and engineering
product of the industrial diamond powder synthesis process, management. Mr. Thigpen is the inventor or co-inventor of nine issued
where crystals of at least 100-μm size are produced mainly for and two pending US patents. He earned a BS degree in mechanical en-
the stone cutting market (e.g., diamond saw blades, diamond gineering from the University of Houston in 1983.
The Emerson logo is a trademark and a service mark of Emerson Electric Co. ©2010 Emerson Electric Company
AUTOMATION
AND CONTROL
Mission-critical processes now rely troller (PLC) indicated that a memo- ware development, testing and quality
heavily on automated and highly inte- ry reset was required, even though a processes that could impact project qual-
grated control systems software. This memory reset had never been requested ity, schedule or performance. Seventeen
increased reliance on automation intro- by control system diagnostics during percent of these issues were related to
duces invisible, but very real, software equipment operations. project management, 12% were in the
risks during the building, operation and As soon as the hydraulic power packs area of customer involvement, 1% were
refurbishment of high-specification off- started, a loud bang was heard. A qua- related to supplier management and 9%
shore assets. Lack of standard software druple joint of pipe had dropped about dealt with other activities. The majority
engineering practices, inadequate soft- 1 m to the welding deck below. Then, of issues (61%) were related to vendors’
ware specification at the contract phase, all clamps in the pipe elevator released inability to provide thorough, require-
insufficient tracking of requirements and the hydraulic safety stop swung ments-based testing and auditing of the
and design, incomplete testing and un- away, resulting in the discharge of a control system. Since the typical vendor
monitored vendors leave offshore assets second quadruple joint of pipe. This contract does not require specific audit-
highly vulnerable to risks associated with second pipe joint fell through the full ing and testing activities (or include an
software failure. length of the tower, smashing through a issue-correction mechanism), the ven-
The process for managing these risks crowded access platform to the deck be- dors were under no obligation to address
is very different from that used to mini- low. The impact threw several person- any of these issues.
mize hardware-related risks. This is both nel overboard, killing four workers and
because software is invisible and because injuring four more. Increased project costs. Software-
it is dependent on other systems—it does Investigation revealed that the inci- related issues can also increase construc-
nothing until connected to one or more dent occurred because the initialization tion costs. When multiple assets are be-
pieces of hardware. instruction to open all clamps had been ing built in sequence, failing to identify
Because of these characteristics, soft- incorrectly pre-loaded in the PLC eras- and mitigate risks early in the lifecycle
ware needs to be made “visible” through able programmable read-only memory. causes the problem to be replicated on
software-specific contractual language. each asset in the fleet. For example, if
This sets the stage for software risk as- Reduced software quality. A series discovered late in the newbuild cycle, an
sessment and mitigation efforts to be- of vendor software process assessments anti-collision system omission on a pipe
gin in the design phase and continue (VSPAs) over the past several months racker can cost up to US$32 million to
throughout the asset lifecycle. This ap- identified hundreds of issues in the soft- correct across four assets.
proach ultimately leads to safer drilling
operations and higher-performing, more TABLE 1. Control systems software expectations
reliable assets as compared to risk miti- and corresponding standards and guidance
gation where software-specific audit and
test requirements are not stated and soft- Expectations Standards and guidance
ware risk is an afterthought. The system is produced using a traceable, consis- Process quality
tent, well documented, repeatable process. ISO 9000, IEEE 1074
VISIBLE FAILURE RESULTS The supplier is capable of consistently supplying Software development
When software risk is not properly a product that has the performance, quality and ISO/IEC/IEEE 15288
managed, software-related issues can in- safety levels required for the application. ISO/IEC/IEEE 12207
crease project costs significantly. In the The delivered system performs the functions at the Software verification and validation
worst-case scenario, they can cause seri- performance, quality, health, safety and environ- IEEE 1012, IEEE 830, IEC 62381
ment (PQHSE) levels expected.
ous safety issues.
The system fails safely, without causing injury Risk management and failure mode,
to people, harming the equipment or damaging effects and criticality analysis
Loss of life. A control system failure other systems. IEC 60812, Mil-Std-1629A
occurred on a large, offshore construc-
The supplier has a maintenance process that Software configuration management
tion vessel. In an attempt to correct the ensures continued operation at PQHSE levels, IEEE 828, MIL-HDBK-61A
failure, two control units were restarted provides preventative maintenance and addresses
twice, unsuccessfully. A blinking red replacement schedules.
lamp on the programmable logic con-
World Oil SEPTEMBER 2010 49
AUTOMATION AND CONTROL
Factors that can be used to quantify PRACTICES TO REDUCE RISK ware-related risks. The methods outlined
the cost of discovering and correcting The following factors are key contrib- here are designed to be implemented as
software-related issues after acceptance utors to software-related safety incidents part of a lifecycle approach in which the
include the costs associated with remain- and project delays: 1) not starting risk output of one step serves as input for
ing in the yard after the contract end/ assessment and mitigation soon enough the following steps; this approach can be
sail date, as well as the projected day rate in the project lifecycle; 2) incomplete utilized throughout the entire asset life-
while drilling and the spread rate. Other factory acceptance testing (FAT), com- cycle. Effective software risk assessment
factors are day rate for equipment ven- missioning and other testing; 3) lack of and mitigation plans should include all
dors to fix problems after acceptance; proper software configuration manage- of the following practices.
day rate for third-party contractors; lift ment (SCM) and alarm management;
ship day rate; minimum number of days 4) insufficient auditing processes; and 5) Evaluate your contract. As men-
needed to transport replacement equip- lack of follow-through. tioned above, a series of VSPAs revealed
ment; and minimum number of days This section includes practices proven that the vendor processes were not suffi-
needed for commissioning. to help identify, track and mitigate soft- cient to ensure adequate software testing
and auditing. However, because software
standards are not typically specified in
contracts, the vendors were not required
to address the issues that were identified
during the assessments. It is crucial that
All the right pieces in all the contracts contain clear language regard-
ing system requirements, audit and test
right places...a perfect fit. activities, and performance expectations.
Incomplete testing can lead to seri-
ous issues being overlooked, potentially
resulting in equipment failures or HSE
incidents. During FAT, testing was con-
ducted on a series of automatic control
sequences for a piece of stand-building
equipment. The test was simply to get
one length of pipe from the rack and do
one make-up. The test scripts did not
address most of the designed sequences
and did not address error handling at all.
The racker was bringing pipe from the
fingerboards over to a safe area. While it
was doing this, one of the FAT partici-
pants pressed the emergency stop, just to
make sure that it worked. The pipe racker
stopped as expected, but when the test
Fugro Gravity & Magnetic Services. started up again, the racker had forgot-
World’s leading provider of potential fields geologic solutions. ten that it was supposed to be going to
the safe area. Instead it went straight to
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s FALCON™ - the world’s highest resolution gravity data.
and error handling were not sufficiently
addressed in the test scripts, it could have
s MagCUBE™ - a new twist on directional drilling accuracy.
easily been overlooked. Contractually
s LCT SOFTWARE™ - 3D earth model simultaneous joint inversion.
specified audit and test procedures would
s DATA RICH - non-exclusive data and interpretations. have required the supplier to test for this
issue. However, most contracts are hard-
ware-focused, and do not adequately de-
The difference is clear - enhancing the value of your scribe the processes for effective auditing
seismic by providing a better geologic solution and and testing of control systems software.
ultimately reducing risk. A perfect fit.
The generally accepted best practice,
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mance quality and HSE levels are validat-
ed through a combination of third-party
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G auditing of the process by which the soft-
ware is developed, tested and integrated;
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control systems software both prior to tivities in relation to that lifecycle; and be performed to help ensure that system
acceptance and then in the integrated specify industry standards and guidance requirements have been developed using
control application. Because software that will be used to set and confirm ex- a sound process. This analysis also verifies
on drilling assets is relatively new, the oil pectations for ongoing performance, that the design does in fact implement all
and gas industry has not yet incorporat- quality, health, safety and environmental of the requirements. Additionally, it pro-
ed these and other software-related best (PQHSE) levels. Table 2 illustrates the vides the basis for tracking those require-
practices into contractual language. maturity levels at which contracts can be ments through the rest of the software
A strong software contract should in- written to achieve this goal. lifecycle. Properly analyzed requirements
clude language that allows verification of and design documents and well-articu-
the five critical expectations that drive Review requirements and design. lated contractual software standards ulti-
system performance (Table 1); highlight It is not enough to make sure that sys- mately help improve FAT and commis-
the fact that systems are developed, de- tem requirements are called out in the sioning testing by helping to ensure that
ployed and operated on a lifecycle and contract. Comprehensive requirements there are no errors in the requirements
then describe auditing and testing ac- validation and design verification should and design documents and that vendors
are contractually bound to correct any is-
sues that are identified.
During requirements validation and
TABLE 2. Maturity levels for control systems software contracts design verification, all pertinent project
documentation (such as vendor func-
Maturity level Basis for contract Description
tional and interface design specifications)
Low Single event The contract is written to allow audit and test activi- should be collected and thoroughly re-
ties, but advanced objective expectations are not set
viewed to ensure accuracy. This review
for the results of the audit or test. The contract stipu-
lates auditing and testing, but not the expected results. should also include end user manuals,
maintenance and support manuals spe-
Medium Benchmarks The contract provides the minimum levels of results
expected, and penalties for not meeting the levels.
cific to the project and vendor software
development processes related to the re-
High Continuous quality An expectation for continually improving the benchmark
improvement is set. This can go on outside the specific asset relation- quirements and design phases. To help
ship or be triggered by each asset relationship. The goal fill in any missing or unstated require-
here is to raise the expectation for PQHSE each time. ments, interviews should be conducted
with all vendor and company operational
www.lufkin.com
experts. Then, each requirement should so that any software process gaps that backup copies of the software must be
be reviewed to make sure it has been in- may affect the project can be identified created, stored on the rig and refreshed
cluded in the FAT and in the commis- and resolved before asset delivery or sys- when software is updated.
sioning and acceptance test plans. tems performance is compromised. As
A comprehensive, organized log of part of the VSPA process, the vendor’s Pay attention to alarms. One of the
control requirements for all equipment in high-level software engineering policies most important ways to proactively re-
scope should also be developed. This will and processes should be extracted via duce software-related risk is to assess
help to ensure that the output of the re- informal presentations from, and inter- the alarm system, including alarms that
quirements and design validation and ver- views with, the engineering manager, correspond with known software-related
ification exercise can be easily referenced software development manager and risks. Many times, critical issues are in-
throughout the asset lifecycle. For each quality assurance manager. dicated by alarms that are improperly
control requirement, this tracking system Software development lifecycle pro- prioritized, improperly mapped or not
should contain a detailed definition, the cesses should be thoroughly examined, mapped at all. As a result, they are not
original source record (e.g., contract, user and available documentation should be acted upon. A detailed alarm manage-
documentation), test plans/results of FAT, reviewed. The application of the defined ment process helps ensure that alarms
commissioning and other testing, and the processes should be mapped to the cur- are unambiguously annunciated at the
status of any related issues. rent project development. Project artifacts right workstation and under the appro-
should be reviewed to see how the process- priate circumstances.
Evaluate potential failures. Thor- es covered above have been (or are being) Alarm management processes should
ough FAT and commissioning testing applied to the project. Control systems include: 1) defining the requirements for
should be accompanied by an opera- requirements and design specifications alarm systems and reviewing the alarm
tional failure modes, effects and criti- should be modified based on the findings, database for accuracy; 2) creating a mas-
cality analysis (FMECA). The tragic and all resulting punch list items should ter alarm document outlining the tag,
safety incident involving four fatalities be tracked to ensure that equipment will text, priority, significance and annun-
described could have been prevented by be delivered drill-ready and on time. ciation point for each alarm, any related
an FMECA of the equipment covering equipment, detailed action required of
operational states and message flow. Plan for configuration changes. the operator, remediation and mitiga-
The purpose of an operational FME- The above practices reduce the risk of tion plans, and emergency and main-
CA is to help eliminate failures that oc- software-related incidents caused by im- tenance contacts; 3) choosing system
cur during operations by taking into ac- proper testing, and they set the stage for benchmarking methods and tools; and
count all types of failures that could occur correction of any future software-related 4) conducting alarm systems training for
throughout the lifespan of each piece of issues. To identify and mitigate ongoing all crew members.
equipment. Performing an FMECA be- software risks, a software configuration
fore acceptance helps to ensure that all management (SCM) plan should also be Continually review. Software-related
software-related risks are identified, facili- implemented. Information logged during risks are ongoing. To help maintain safe,
tating the development of comprehensive requirements and design validation and reliable and highly functioning control
risk mitigation and failure remediation verification helps to establish a baseline systems software, software configuration
plans. If the FMECA identifies risks that for comparison after software patches are and alarm management audits must be
can be reduced or prevented by correcting installed, software is upgraded or configu- performed whenever there are changes to
an issue, again, contractual software stan- rations are changed. This baseline should equipment, software version or configu-
dards ensure that vendors are contractu- be included in the SCM plan. ration, operating requirements or stan-
ally bound to implement the changes. SCM plans should include policies dards, and crew members.
FMECA steps should include analyz- that ensure that vendor technicians
ing requirements and design specifica- follow a check-in process, provide no- Follow up. Assessment, testing and
tions related to control systems and the tification before installing any software auditing all result in a list of issues that
drilling control network; reviewing the upgrades, and document all changes in require resolution. All too often, these
equipment and listing the effect and im- system functionality that are expected lists are shelved due to other priorities.
pact of potential failures; identifying how as a result of those upgrades. SCM There are many instances where we have
a failure would be detected; evaluating plans should also ensure that software seen an accident, fire or equipment fail-
failure probability; evaluating and pri- changes are properly reviewed and un- ure that would have been prevented if an
oritizing the severity of the failure and its derstood before being approved; re- existing issue had been remediated in a
impact on safety and operations; calculat- quire that upgrades occur when the risk timely manner. WO
ing the criticality of the failure; identify- of impact on operations is minimized;
ing potential corrective actions; and as- and employ a standard format for docu-
THE AUTHOR
signing ownership of recommendations. menting software changes.
The policies should also compel ven- Bill O’Grady has been a major contributor to
dors to properly test all affected systems the Athens Group Proven Practices Method-
Assess software development pro- ology in his role as VP of Engineering. Prior
cesses. A VSPA helps to further reduce once the software modifications have to joining Athens Group, he was Manager of
risk by validating the process by which been implemented; require a demonstra- the Global Applications Development Center
software is developed. This includes the tion by the vendor that the previous ver- for Verigy Ltd., where he led the development
software itself, as well as any patches or sion of the software can be re-installed in of new process control and optimization tech-
nologies for the semiconductor test industry.
upgrades that are issued. A VSPA should case an upgrade fails integration tests or Mr. O’Grady can be reached at bill.ogrady@
be conducted early in the asset lifecycle causes other problems; and specify that athensgroup.com.
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DEEPWATER
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(10
Fa
BVL
°l disturbance disturbance of buried current features over a range
ult
r
lt p tru
es zone zone
pla
st
lan e d
Exclusion
e (1 ip)
nt
(tr
ed 35.2 ft
0°
(upthrown)
dip
ip)
strong seafloor currents have been acting
)
framework for the model. This model Fluid venting and mud volcanoes. wiched between expulsion deposits can
then needs to be calibrated with boreholes The key to assessing the significance of sometimes be undertaken to determine
to confirm material types and properties pockmarks and mud volcanoes is to de- recency of activity or to estimate expul-
and in situ pressures. Once the model is termine the degree of ongoing and likely sion recurrence intervals, and thereby
calibrated, then it can be used to predict future activity. Assessment begins with “calibrate” the model. Direct observation
pressures away from the boreholes. detailed mapping and characterization of of pockmarks and mud volcanoes using
Shallow over-pressures can cause dif- both seafloor and buried features based ROVs can sometimes help to confirm re-
ficulty for drilling, foundation design on interpretation of high-resolution cency and degree of expulsion activity.
and installation and can lead to seafloor seismic reflection data. Sizes, shapes, The model can then be used to help
instability and slope failures. They have stratigraphic (temporal) and positional develop reasonable standoff distances.
been the single most expensive deepwa- evolution, extent of sediment expulsion Because details are important to assess-
ter drilling hazard in the northern Gulf of aprons, and other details are important ing these features but data collection
Mexico, and have resulted in significant to developing a valid geologic model. requirements (both time and costs) may
drilling delays and loss of many wells. Age dating of “normal” sediments sand- be prohibitive in areas with numerous
expulsion features, “model” studies are
sometimes performed. In these, a limited
number of representative features are
studied in some detail (e.g., using very
closely spaced survey lines by autono-
mous underwater vehicles, or AUVs) as
a model for characterizing other similar
features in the area.
Gas hydrates. There are three mech-
anisms by which gas hydrates form in
deepwater environments:
1) Low-concentration, widespread ac-
cumulations of methane hydrates (most-
ly of shallow biogenic origin)
2) Localized high-concentration de-
posits of heavier, petrogenic hydrates
(formed from gas that has leaked up-
ward into the stability zone from reser-
voir depths along pre-existing faults and
around vent features)
3) Medium-concentration combina-
tions of the two types.
This last type of hydrate formation re-
sults from migration of pore fluids con-
taining petrogenic hydrocarbon gases in
MODERNIZING
solution from reservoir depth into the
shallow section.
Widespread methane hydrate accu-
Level Measurement mulations are sometimes accompanied
by a bottom-simulating reflector (BSR)
on seismic reflection data. The BSR
can represent the accumulation of small
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tank battery locations. The length of the cable methane hydrate BSR. This deeper BSR
can easily be shortened, allowing the user to t"CMFUPNFBTVSFCPUIUPUBMMFWFM can be interpreted to represent the base
quickly adapt a single instrument to a variety and interface of the stability zone for the petrogenic
of tank sizes. When used in conjunction with
hydrates that result from upward-leaking
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to mechanical float measurements
heavier hydrocarbons.
the VEGASWING 61 vibration switch, a truly
Seismic data alone are not adequate to
redundant system can be developed. identify and map the distribution or con-
centration of hydrates. To date, a combi-
nation of downhole geophysical logging,
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info@ohmartvega.com ratory testing of host sediments has been
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identification and characterization.
60 SEPTEMBER 2010 World Oil
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DEEPWATER TECHNOLOGY
DESIGN CONSIDERATIONS In some locations, the cost of routing bilize the underlying seabed sediments
Dependent on the type of geohazard pipelines around existing faults may also through shear transfer, they can over-
and its activity potential, it may be ad- be prohibitive or result in flow assurance load the seabed and cause bearing fail-
visable to avoid the area of seafloor con- difficulties. In these cases, integrated ures, they can erode and entrain seabed
cerned altogether. However, if activity po- modeling of fault displacements with sediments along the flow path, and they
tential is considered marginal or there are soil-pipeline interaction studies may be can leave thick deposits along the length
economic benefits to designing around used to determine the stresses induced of their route and at their termination.
the influence of the geohazard, then anal- in the pipeline as a result of fault move- Buried deposits may consist of materials
yses need to be undertaken to understand ment. Results from these studies may al- with highly variable geotechnical prop-
the present-day condition, to provide a low the pipeline to be designed to toler- erties, including rafted blocks of much
springboard to the facilities design. Tech- ate the anticipated stress. stronger, intact strata compared to the
niques available will depend upon the Turbidity flows. Turbidity currents enclosing matrix.
geohazard under consideration. Having a may achieve velocities sufficient to dis- Such heterogeneity can complicate
method for analyzing the geotechnics of a place and damage surface-laid pipelines soil characterization and, ultimately,
potentially active geohazard requires that and umbilicals and induce scour around foundation design and installation plans.
one also have a reliable set of parameters foundation elements. Quantitative en- Active flows can impose prohibitive
to use within that analysis. Most of the gineering analyses can be undertaken to loads on seabed structures and pipelines.
analytical techniques outlined in Table 1 evaluate the potential effects of turbid- Often, locating facilities outside the path
have a proven track record for more tradi- ity currents on the development facilities of potential debris flows is the preferred
tional soil conditions encountered on the after establishing the geologic model for design solution.
continental shelf (e.g., clays, silica sands), past events. Details gathered in the field With a detailed geologic model of
but their application to soils encountered investigation are used as input, includ- past debris flow events and knowledge of
in deep water and their geological setting ing the seabed morphology, the distri- the geotechnical properties, quantitative
may need to be calibrated. bution, grain-size character and thick- debris flow modeling can be preformed
Active faults. Considering potential ness of deposits from past turbidity flow to predict probable flow paths of future
damage to wells and the potential effects events, erosivity and settling velocity of events. As with the turbidity currents, the
on foundation reliability, development the source sediments, and probable trig- diagnostic models are performed on past
plans are typically designed to avoid ac- gering events (seabed instability, canyon events to determine the most appropriate
tive faults. In many instances, however, flows from off the shelf, etc.). These in- flow parameters. Prognostic modeling of
significant benefits to the development puts are used, through parametric stud- future events then provides estimates of
plan can be realized by knowing how ies, to calibrate quantitative numerical flow paths and flow characteristics (such
close foundations or pipelines can be models in order to predict the character as thickness, velocity and acceleration),
safely placed to these faults. This is nor- of potential future turbidity flows.2 and how they vary in time and location.
mally achieved by establishing an exclu- These models can provide the en- This information can then be employed
sion zone around the fault, Fig. 2.1 gineer with predictions of the average to estimate potential loads induced by the
The width of this zone is defined by the velocity and density of flows in time flow on seabed facilities.6,7 However, de-
uncertainty in the seafloor location of the and space, which can, in turn, be used signers should be aware of the limitations
fault, the dip angle of the fault, the pen- to derive loads imposed on surface-laid of the models, particularly in their ability
etration depth of the foundation element, pipelines and structures.3–5 This infor- to capture all aspects of the potential ef-
the positioning uncertainty in locating mation allows the designer to consider fects of the debris flows on the seabed. To
the foundation element, and the extent of mitigation schemes, such as increasing fully account for the potentially hazardous
soil that will be relied upon in the foun- pipeline weight, trenching and shelter- effects of future debris flows, the geologic
dation design (the foundation load influ- ing of facilities. record should be carefully investigated.
ence zone). Numerical or analytical mod- Debris flows. Debris flows have the Seafloor slope failures. Seafloor slope
eling can be preformed to determine the potential to reshape the seabed. As the failures can result in prohibitive loads on
foundation load influence zone. flows travel downslope, they can mo- seabed facilities located within the failure
For the venting vertical fracture case, the volume losses are For the non-venting horizontal fracture case, the volume increases
considered to occur where the hydrates existed before dissociation. within each discrete layer are used to define volume increases of
fractures forming atop each layer.
Surface subsidence Surface heave
Seafloor Seafloor Seafloor
0 Venting 0
Tension forces
Penetration below seafloor, m
gas on well
40 40
Gas is
Dispersed Zone of trapped in
80 hydrate contraction Well 80
overstress expansion
zone zone Well
overstress
120 120
Fig. 3. Gas hydrate dissociation and soil response: Conceptual models for volumetric seabed strains.
potential relative vertical and horizontal seafloor surface mo- over-pressured soils and that the geologic model be consulted
tions within the vicinity of the production wells, Fig. 3. With during the selection of engineering parameters for foundation
the estimated soil response and the effects explored in these design or geohazard modeling.
models, risks to foundations and wells can be better understood Fluid venting and mud volcanoes. Avoidance is the rec-
and quantified, and mitigation measures can be evaluated. ommended mitigation where active vent features are encoun-
Over-pressured soils. Over-pressured soils may pose a tered. Safe standoff distances should be based on an evalua-
drilling hazard, can result in unconservative foundation design, tion of the degree of activity, the areal extent of surface effects,
and lead to an underestimation of geologic hazards. In terms of and the subsurface conditions. Soil conditions around extinct
over-pressured soils as a drilling hazard, shallow water flow in a or dormant features should be determined if foundations or
well poses one of the greatest concerns to drillers. Mitigation is pipelines are to be placed nearby in order to ascertain the soil
usually based on 1) avoidance of zones of shallow water flow- strength and stability of the sidewall slopes. High fluid intru-
prone sand layers identified in the geologic model, 2) well and sion in the soil and mud flows during periods of active expul-
casing design, and/or 3) precautionary drilling practices. sion could have had long-lasting effects on the soil, making
When shallow water flow occurs, accumulated sands around local conditions much different from those at sites located well
the wells can make placement of seabed facilities difficult, forc- away from the features.
ing changes to development plans. Over-pressured soils in the
shallow section can also be a factor in seabed stability evaluations CONCLUSIONS
and in foundation design. Most often, offshore foundation de- Despite the challenges of active geohazards, an assessment
sign and evaluation methods are based on the assumption that combining geology, geophysics and geotechnics can be made
the in situ pore pressure is equal to the hydrostatic pressure. of the effect that any identified geohazard will have on the
Formations with pore pressure in excess of hydrostatic pressure, design of the facility under consideration. This may confirm
however, will have lower soil strengths than similar formations that the geohazard can be incorporated within the design or
with no over-pressure. While analyses can be performed using has to be avoided altogether. WO
effective stress methods, direct in situ measurements to deter-
mine the pore pressure are not commonly obtained. If uniden- ACKNOWLEDGMENT
tified over-pressured formations exist, foundation capacities This article was prepared from “The geotechnical challenges of active geohaz-
ards in the design of deepwater facilities,” presented at the Society for Underwater
and response could be overestimated and the threat posed by Technology Annual Subsea Technical Conference held in Perth, Australia, Feb.
geohazards, such as slope instability, could be underestimated. 17–19, 2010.
It is recommended that geotechnical laboratory and in situ LITERATURE CITED
testing programs be designed to assist in the identification of For the complete literature cited, visit www.worldoil.com.
THE AUTHORS
Mike Horsnell has over 30 years of experience in
offshore geotechnical design, including pile design
and pile group behavior, the response of offshore
foundations to cyclic and dynamic loading, and pipe-
line-soil interaction. In 1983, he was appointed Man-
ager of Engineering of Fugro Intl., where he gained
experience in offshore soils in the Gulf of Mexico,
offshore California and Alaska. He was appointed
Managing Director of Fugro Ltd. in 2005, and sub-
sequently of Fugro GeoConsulting Ltd. In 2008, he
was appointed President of Fugro GeoConsulting Inc., where he also
holds the responsibility of Fugro’s Worldwide Director of GeoConsulting.
CONTENTS
P-67 Pre-salt development gathers speed
P-73 Master plan for the Santos Basin pre-salt cluster development plan
Web Exclusive—Safety and local-content regulations and technology for Brazil’s deep water
www.worldoil.com/brazil-presalt-safety-regulations.html
ABOUT THE COVER: The Sevan Driller ultra-deepwater drilling unit with the city of Rio de Janeiro in the background.
The cylindrical floater arrived in Brazil in March and is operating for Petrobras in the pre-salt area on a six-year contract.
Courtesy of Sevan Marine.
Petrobras’ Marlim field will soon feature a major FMC breakthrough: The world’s first subsea system to separate
heavy oil from gas, sand and water in a mature deepwater field. Marlim – our fifth subsea separation project –
also polishes the water and reinjects it into the reservoir. Benefits: Easier lifting of oil and gas, and increased
reservoir pressure that boosts production. In subsea separation, we’re taking on bigger challenges every day.
What can we do for you? For detailed Marlim specs and the inside scoop on our history-making
subsea separation capabilities, visit www.fmctechnologies.com/subseaseparation
seabed-to-surface www.acergy-group.com
BRAZIL PRE-SALT OPPORTUNITIES AND CHALLENGES
Plan area in 2,111 m of water, about 275 OTHER DISCOVERIES in Cachalote’s pre-salt layer from well
km off the coast of Rio de Janeiro. It is 12 AND PLANS 7-CHT-5HA-7-ESS, 5 km from Baleia
km northeast of the Tupi discovery well. Though Tupi has led the pre-salt revo- Franca, and from well 7-CHT-7HP-ESS.
Tupi Alto was drilled into a higher lution in Brazil’s deep water, other wells By the end of the year, Petrobras expects
structural position than the other wells in have contributed to the momentum. In to connect the platform to a total of nine
Tupi. Tests indicate that it tapped lighter July, Petrobras produced first oil from the wells. There will be three producing and
oil (about 30°API) than the average found pre-salt layer of Baleia Franca Field in the two injection wells in Cachalote, and
in the other area wells. Campos Basin. Discovered in late 2008, three producing wells—two of which are
Earlier Tupi area wells include ap- it is “the first permanent commercial pro- in the pre-salt layer—and one injector in
praisal well 3-RJS-666, designed to test duction from the Brazilian pre-salt layer, Baleia Franca. Production is scheduled to
the outer limits of the Tupi reservoir. It which already uses materials that were peak in December 2010 at 100,000 bopd
confirmed the presence of hydrocarbons, adapted and prepared to meet the specif- and 48 MMcfd.
according to consortium partner BG ic needs involved in producing oil in the The FPSO has a production capac-
Group. The well is 12.5 km north of the pre-salt,” according to Petrobras. ity of 100,000 bpd, gas compression
original Tupi discovery well in capacity of 110 MMcfd and
2,115 m of water. storage capacity of 1.6 million
Late last year, another well, bbl. Water injection capacity is
Tupi Northeast 3-RJS-662A, 140,000 bpd.
also encountered pre-salt hy-
drocarbons. The well, 18 km PRE-SALT/POST-SALT
northeast of the Tupi discov- Not all pre-salt potential is
ery well, penetrated a 250-m- in virgin pre-salt territory. A
thick carbonate reservoir, ac- recent well found a new reser-
cording to BG Group. This voir below the sandstone layer
March, well tests indicated producer in Albacora Leste
potential for 30,000-bpd out- Field’s concession area in the
put of 28°API oil. Campos Basin. Well 6-ABL-
The consortium formed 57D-RJS, 130 km off the coast
by Petrobras (65%, operator), of Rio de Janeiro, is in 1,956
BG Group (25%) and Galp m of water and was drilled
Energia (10%) to explore Fig. 2. The FPSO Capixaba’s process plant is designed to fit to a total depth of 4,536 m.
Block BM-S-11 will continue the needs of pre-salt production from the Parque das Baleias Petrobras plans more drilling
to execute the evaluation plan complex. Courtesy of Petrobras. to assess the productivity of
approved by ANP and expects the light oil reservoirs and the
the field to be declared com- possibility of using the existing
mercial by late this year. production and offloading in-
frastructure. Albacora Leste is
IARA operated by Petrobras (90%)
In August 2008, BG Group and developed in partnership
announced the discovery of a with Repsol (10%).
thick reservoir section with Recently, Petrobras also an-
excellent porosity at Iara Field nounced a light oil discovery in
in the BM-S-11 appraisal area the pre-salt layer in the Marlim
of the Santos Basin. The well Field production concession in
is in 2,230 m of water about the Campos Basin in 648 m of
230 km from the coast. Late water, Fig. 3. The Brava pros-
last year, a formation test on pect well 6-MRL-199D-RJS
Iara well 1-BRSA-618-RJS Fig. 3. A well in the Marlim Field concession found a new pre- found carbonate reservoirs at
confirmed estimated recover- salt accumulation of 29°API oil. Courtesy of Petrobras. a depth of 4,460 m. The well
able reserves in Iara of 3–4 bil- encountered about 1,000 m
lion bbl of light oil and natural of salt. Petrobras estimates po-
gas, according to BG Group. Production from the Baleia Fran- tential recoverable reserves at about 380
Iara was the third well to encounter ca pre-salt well is expected to peak at million boe. Because the discovery is only
hydrocarbons within the BM-S-11 con- 20,000 bpd of 29°API oil later this year. 4.5 km from existing platform P-27, part
cession area, following the Tupi discovery The well, 6-BFR-1-ESS, produces via of the infrastructure for Marlim and Voa-
and Tupi Sul, drilled in late 2007. Petro- the FPSO Capixaba, Fig. 2. The pro- dor Fields, field development cost could
bras plans to drill appraisal wells and con- cess plant aboard the platform has been be reduced. An assessment plan for the
duct extended well tests through 2011. adapted to fit the needs of the pre-salt field will be submitted to ANP soon.
Production by FPSO is set for 2014. The production from fields in the Parque das Earlier this year, Petrobras announced
consortium of Petrobras, BG Group and Baleias complex. two discoveries in the Campos Basin’s
Galp will continue exploration and ap- The FPSO Capixaba is part of the post- and pre-salt areas with well 6-CRT-
praisal of the field in accordance with the development plan for Cachalote and Ba- 43-RJS, known as Carimbé. The discov-
evaluation plan approved by ANP. leia Franca Fields. It has been producing eries are in Caratinga Field in 1,027 m
P-70 BRAZIL PRE-SALT 2010 World Oil
OPPORTUNITIES AND CHALLENGES BRAZIL PRE-SALT
of water, about 106 km from shore. The are increasing penetration rates to reduce erals. It also aimed to develop geosci-
post-salt reservoirs are 3,950 m below drilling cost and developing stimulation ence toolboxes—chemical stratigraphy,
the seabed and contain an estimated re- techniques appropriate for high-volume core log test integration, geomechanical
coverable reserve of about 105 million wells in heterogeneous reservoirs. model and fracture distribution, pre-salt
boe. The pre-salt reservoir, found in the Petrobras is focusing its pre-salt imaging and seismic attributes. And its
same well at 4,275 m, appears to be an R&D on several key areas, including:3 reservoir engineering focus was to be on
extension of the accumulation discovered • Well technology, including casing recovery optimization.
previously by well BR-63A 6-RJS in the stability, well cost and productivity Development of the pre-salt area is
Barracuda Field area, announced early • Complex reservoirs that are verti- also complicated by its long distance
this year. The new find could contain cally heterogeneous and cover large areas from shore. Tupi, for example, is about
recoverable reserves of 40 million boe; if • Wettability concerns that can affect 300 km from the coast, in a harsh ocean
the “extension” assumption is confirmed, the performance of waterflooding and environment. WO
total recoverable reserves could be 360 EOR
For information on new projects in Brazil by Petro-
million boe. • Wax deposition that complicates bras’ pre-salt technology partners, see the extended
The new well could be connected to subsea design, caused by low seafloor version of this article at www.worldoil.com.
the P-48 platform that now serves Car- temperatures
atinga Field, making use of existing pro- • Gas processing and exporting tech- 1
LITERATURE CITED
Carmanatti, M., Dias, J. L. B. and Wolff, “From turbidites to carbon-
duction and offloading infrastructure. nologies to deal with high CO2 content ates: breaking paradigms in deep waters,” OTC 20124 presented at the
An evaluation plan for these accumula- and high gas-to-oil ratios. 2
Offshore Technology Conference (OTC), Houston, May 4–7, 2009.
Filho, F. J. M., Pinto, A. C. C. and A. S. de Ameida, “Santos Basin’s
tions will soon be submitted to ANP. Petrobras established its pre-salt tech- pre-salt reservoirs development: The way ahead,” OTC 19953 pre-
Late last year, well 4-SPS-66C, known nological program in 2007 to develop 3
sented at OTC, Houston, May 4–7, 2009.
Beltrão, R. L. C., Sombra, C. L., Lage, A. C. V. M., Fagundes Netto,
as Abare West, found oil and gas in a sep- and disseminate technologies to incor- J. R. and C. C. D. Henriques, “Challenges and new technologies for
the development of the pre-salt cluster, Santos Basin, Brazil,” OTC
arate pre-salt structure within the 1-SPS- porate reserves and to develop the pro- 19880 presented at OTC, Houston, May 4–7, 2009.
50 evaluation plan area on BM-S-9 in the duction of the new pre-salt discoveries.
Santos Basin. The area also includes the An important goal of the project was
THE AUTHOR
Iguaçu well 4-BRSA-709, announced in to focus on well construction for the
April 2009, and Carioca discoveries an- pre-salt section—drilling fluids, cement John Kennedy, president of 21st Century En-
nounced in September 2007. Abare West resistance, stimulation techniques, geo- ergy Advisors Inc., analyzes oil and gas technol-
ogy, markets and issues for a variety of clients.
is 30 km from the Iguaçu discovery, 40 mechanical model, liner drilling, well He has an engineering degree and has covered
km from the Carioca discovery, and 50 control in the salt zone, and multilat- global petroleum activity for several decades.
km to the west of the Guará discovery.
Abare West, in 2,163 m of water, en-
countered oil, gas and CO2 in pre-salt
*XVWR06&
reservoir sections.
In late 2009, the consortium of Petro-
bras (45%, operator), BG Group (30%)
and Repsol (25%) announced that the
'ULOOLQJXQLWVIRUGHHSZDWHURSHUDWLRQV
Guará discovery in the Santos Basin pre-
salt holds estimated recoverable reserves
of 1.1–2.0 billion boe. During a drill
stem test, Guará flowed at a facilities-
constrained 7,200 boepd. It is expected
that a permanent production well could
initially produce up to 50,000 boepd.
According to BG Group, the develop-
ment will use a 120,000-bpd FPSO
when production begins in 2012.
'ULOO'HHS'6 'HHSZDWHU&KDPSLRQ
35'4GULOO
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OPERATING CHALLENGES
In the Tupi area, drilling is complicat-
ed by the presence of different types of
salt with different creep rates. But tem-
peratures are lower than in some other ar-
eas, meaning creep rates are significantly
lower. Though Petrobras’ experience in-
dicates that wellbore closure in the salt is
not fast enough to cause severe operating
problems, the company considers casing '66(
/RQH6WDU7'6 *ROG6WDU'66
collapse a main concern in the pre-salt. *XVWR06&.HSSHO'7*
Concerns about well integrity are ampli-
ZZZ*XVWR06&FRPZZZVEPRIIVKRUHFRP
fied in the case of deviated wells.
*XVWR06&LVDPHPEHURIWKH6%02IIVKRUH*URXS
Production of significant CO2 volumes
will require special materials. Other issues
World Oil BRAZIL PRE-SALT 2010 P-71
TM
Introducing—
TM
*Launching October 2010
RIGSTAR
OFFSHORE RIG DATABASE
Site
S e Features:
atu
• Advanced
dva search functionality that
ha all
allows
l ow you to search by criteria including
n ngg Location,
t
Contract
ont Dates, Day Rates, Drilling
ll n DDepths,
ep Water Depths, Operating ing Status,
us and m more
• Save
ave your search criteria to use
e ffor fu
future
utu searches
• Export
xpo results to Excel to sort an
and mamanipulate
ani the data to fit your needs
n e
• Constellation:
onn World Oil’s Of
Offshore
s eR Report,
e a weekly e-newslettere providing
ing up-to-date
to
o
details
e a for new and updated co contracts,
ctts buildings, conversions and n field operations.
per s
ment and begin in 2017. Further production systems will be integration Monthly
required for the optimal exploitation of the fields using new Level 2 HoA E&P
E&P integration
technology solutions specially developed for the conditions of integration Monthly
the Santos Basin pre-salt cluster.
To ensure that all needed capabilities were in place to de- HoA E&P
HoA E&P
HoA E&P HoA E&P
Execution
Fig. 4. The subprograms cover the company’s entire value HoA E&P
HoA E&P HoA technology
production
chain and are held responsible for asset construction and Level 4 development
infrastructure development
tactical
planning of appraisal drilling, well tests, production units,
logistics facilities to enable cargo and passengers’ transporta- Fig. 5. PLANSAL governance model.
tion, storage and all infrastructures for oil and gas evacuation
that will allow the Santos Basin pre-salt cluster development
and operation. The main disciplines that support several of dinating structure, to seek focus toward the same objective.
these subprograms, and are responsible for designing strate- To support it, a governance model was defined to integrate
gies to deliver all resources needed to the projects in a timely planning and execution, and also to preserve the links between
manner, are: critical equipment, environmental licensing, Petrobras’ corporate processes and project approval activities
operational safety procedures and emergency plans, skilled of each consortium.
professionals, and others. The decision-making events of the PLANSAL governance
All these entities working together in tight integration en- model (Fig. 5) are called “HoAs,” after heads of agreement,
sure that the most updated feedback coming from project ex- as they represent the commitment each group has in relation
ecution is incorporated as input whenever necessary, following to the results of the program. Each governance level has its
the guidelines provided by the Pre-Salt Corporate Integration defined objective and agenda: HoA Levels 4 and 3 are those
Committee, which is coordinated by the executive managers where project execution is monitored and the feedback to
of Corporate Strategy/Performance as well as E&P pre-salt de- strategy starts; HoA Levels 2 and 1 have the main focus to dis-
partments within the company. cuss strategy and planning, with highlights of projects’ status
The central concept of PLANSAL is intensive communica- whenever needed. And as a final point, HoA Level 0 marks the
tion and collaboration, as it concentrates the work of hundreds delivery of the most updated version of the master plan to the
of people and several disciplines, under a cross-function coor- company’s executive board.
World Oil BRAZIL PRE-SALT 2010 P-75
BRAZIL PRE-SALT OPPORTUNITIES AND CHALLENGES
One of the most emblematic efforts being made to imple-
ment it, in accordance with Petrobras’ policy of developing
Conventional project development competitive domestic production of goods and services, is the
Oil production
60 an average of 54%.
50 Traditionally, major offshore production project imple-
40 mentation considers six months for the basic studies of a field,
30 with another semester for concept selection, around one year
20 of detailed engineering design and up to four additional years
10
for execution before the project is completely implemented,
0 totalling 72 months. According to PLANSAL, anticipating
6 8 10 12 14 the engineering and construction in batches of highly flexible
Discount rate, % standardized FPSOs in parallel with the appraisal will lead to
Fig. 6. Oil production and revenue improvement of pre-salt. an average delay of 33 months between the end of delimita-
tion and production startup.
Figure 6 shows the gains in production with a higher and
Those meetings allow the relevant information to be dif- earlier production peak and in revenue, in terms of present
fused in a timely manner among all hierarchical levels of the value, depending on the discount rate. Taking a 10% discount
organization in a structured process, and the decision-making rate as an example, the strategy of production acceleration
process to occur in the proper level of the organization. improves the present value of the revenue by more than 40%.
The quantification of benefits and risks of some of these strat-
AGGRESSIVE STRATEGIES egies was the drive for the Petrobras executive board’s decision
This collaborative and integrated environment provides an to make continued investments in pre-salt development even
overview of all projects and commits all company stakehold- during the global financial crisis of 2008–2009. WO
ers. Such an approach led to the understanding that the low
exploratory risk of the area, coupled with the high potential
reservoirs and high reserves estimated, allowed the adoption
THE AUTHORS
of an aggressive and innovative development strategy. Antici-
pation of commercial production is one of the drivers of this Jose Formigli is the Executive Manager of Petrobras E&P-Presal, Co-
strategy, which includes contracts for batch production units ordinator of the Master Plan for Santos Basin’s Pre-Salt Cluster Devel-
opment (PLANSAL) and Executive Manager of Petrobras’ strategy. He
with accelerated delivery. The so-called “FPSO factory” is just has 27 years of professional experience within Petrobras, where he
one realistic example of initiative never experienced in the Bra- also served as Production Manager of the Campos Basin, Asset Man-
zilian oil and gas industry. ager of Marlim Field, Executive Manager of E&P Services and Executive
Also to anticipate production, most drilling activities Manager of E&P Production Engineering. Mr. Formigli has a degree in
civil engineering and is specialized in petroleum engineering.
would start much earlier than the expected first-oil date of a
specific production unit. Considering that, on average, each of Mauro Yuji Hayashi is the Planning Manager of Petrobras E&P-Presal,
the first 11 production systems (Phases 0 and 1A) could have responsible for coordinating the elaboration of PLANSAL. He has a de-
about 20 wells, there could be more than 200 wells drilled gree in mechanical engineering from the Federal University of Paraná,
Brazil, and is specialized in petroleum and reservoir engineering, busi-
in the next few years—a big challenge considering that drill- ness management and risk management. He has 25 years of profes-
ing rigs are the most critical and expensive equipment in the sional experience within Petrobras.
industry. Consequently, a bold strategy had to be designed to
assure that Petrobras will have all rigs in place in the timeframe Fernando Mendes is an Industrial Engineer working within Petrobras
E&P-Presal to manage the Santos Basin Pre-Salt portfolio, including
needed. For that matter, the company had already contracted long-term production, resource demand planning and economic and
26 ultra-deepwater rigs in the last few years, and a bid process financial evaluation. Mr. Mendes has a degree in industrial engineering
is ongoing to acquire up to 28 more newbuilds. from the Federal University of Rio de Janeiro, Brazil, and is specialized
Both the FPSO factory approach and drilling rigs acquisi- in upstream.
tion, among others, are strategies that will also improve local Mariana Muniz is a Consultant of Petrobras E&P-Presal Planning sup-
content by providing scale to promote Brazilian industry ex- porting PLANSAL coordination. Ms. Muniz has a degree in industrial
pansion in competitive terms. This will be accomplished by engineering from the Federal Center of Technological Education, Brazil,
expanding capacity of already existent suppliers, creating new and is specialized in project management. She has four years of profes-
sional experience within Petrobras.
local players through the installation of foreign suppliers in
Brazil and establishing partnerships with local companies. Michèlle Sampaio is Senior Manager of Deloitte Consulting, respon-
As previously mentioned, the pre-salt’s combination of sible for Petrobras Upstream. She leads Deloitte’s multidisciplinary
positive characteristics is allowing Petrobras and its partners team in support of planning, joint venture management and production
development projects. Mrs. Sampaio has a degree in systems analysis
to adopt aggressive strategies to accelerate the acquisition from the Catholic University of Rio de Janeiro, Brazil, and is specialized
of information and the definitive development of the area. in software process improvement and strategic management.
The first data transmission from a remote oilfield loca- Taking an example from our daily lives, websites provid-
tion was initiated in 1964 using microwave radios. In the ing weather information are used extensively today. Recent
early 1980s, the use of satellite technology (VSAT) for wellsite advances enable even mobile device owners to view the latest
data transmission created a new industry standard. Today, re- weather radar maps, which identify approaching storm cells
mote access to an increasing number of real-time wellsite data and provide a time-lapse view of movement. We make men-
sources combines with powerful analytical software, enabling tal deductions as to the potential future movement of those
experts and stakeholders to address challenges, regardless of storms and the time at which they may impact us. These men-
their physical locations. tal deductions form the very basis for prediction, enabling
Within the oil and gas industry, being “real-time enabled” powerful, unprecedented decision-making capability. Refresh
has a variety of meanings depending on the audience. Asset the screen and an even newer set of data arrives, further en-
managers, IT professionals, petrophysists, geologists and drill- hancing our forecasting ability.
ing engineers will use real-time data differently, and therefore Regardless of how far an operator has progressed along the real-
will place different values on this data. time adoption path, new technologies and services are available
In its simplest form, the use of real-time data in the oil and across the well construction and production spectrum, the use of
gas industry resembles many of the real-time processes utilized which is improving the efficiency of operations and enhancing the
in peoples’ daily lives. Checking stock market activity online value of assets, while lowering total system costs substantially.
is analogous to receiving well logging data in one’s office just
seconds after acquisition downhole. Finding the way to a pre- PREDICTIVE MODELING TO AID DRILLING
viously unvisited destination with a GPS device in an auto- One of the key contributions that an OSC can make is
mobile is much like well placement with the latest subsurface to gather the real-time data streaming in from the wellsite
information to guide the user. Glancing at a “real-time” traffic and contextualize it within the well design and fieldwide
map before leaving the home or office allows one to make de- reservoir knowledge—something difficult to do on the rig.
cisions on how to reach one’s destination in the shortest time This centralized view paves the way for highly informed ap-
based on the most up-to-date information, similar to identify- proaches to problem solving.
ing drilling hazards during the well construction process. An OSC was established in Colorado to support operators
Domain experts are able to remotely monitor, model and drilling in the Pinedale Anticline in Wyoming. In this region,
manage well construction and production operations 24/7. operators planned to drill several hundred wells per year. The
With a focus on performance and safety assurance, remote time to drill and complete a typical well stood at 35 days through
operations traditionally managed by well-trained field crews 2007, and a target was set to reduce this to 15 days. Achieving
now have the added benefit of senior experts providing a this target would result in a savings of about 2,190 combined
cross-check in real time. Using advanced workflows, inter- rig days a year, thus saving the operator over $100 million.
ventions by these expert teams working at information cen- A strategy with two main elements was developed: 1) a
ters far from the wellsite (known within Schlumberger as powered rotary steerable service for vertical drilling and 2)
operation support centers, or OSCs) have steadily increased, remote optimization via the OSC using real-time drilling
yielding significant service quality gains. data acquired on all rigs.1 This approach allowed for no ro-
tary steerable operations personnel to be based at the wellsite
BENEFITS OF USING A PREDICTIVE APPROACH during drilling. Newly developed OSC-centric processes and
While some have seen success placing remote data monitor- procedures increased efficiency while allowing for fast deploy-
ing at the core of operation support, the potential for a step ment across a fleet of rigs. The process included a rig-up crew
change in operational efficiency is yet to be realized by most that moved from rig to rig for BHA pickup or laydown.
of the industry. The value of real-time operations is not just The remote operations team then monitored operations
in accessing data or viewing it with software, but primarily in in real time and began analysis to optimize performance. Us-
modeling of the data to analyze and predict problems. Shifting ing offset data and mean-specific-energy (MSE) techniques,
emphasis from real-time monitoring to a dynamic real-time drilling performance targets were set for each depth interval.
predictive approach enables an informed decision process to OSC-based drilling engineers communicated observations
mitigate or eliminate problems while improving performance. of drilling mechanics trends to the driller aided by advanced
World Oil REAL-TIME OPERATIONS 2010 R–79
REAL-TIME OPERATIONS
0 daily updates, or more frequently as needed. The real-time
geomechanics workflow and modeling predicted and miti-
Offset well 1
X,000 Offset well 2 gated wellbore stability issues during drilling. This process
Offset well 3 calculated a pore pressure ramp that was shallower and of
Plan
X,000 Actual
greater magnitude than was anticipated from offset well in-
formation. This resulted in an informed decision to set the
11⅞-in. casing early. The 9⅝-in. casing was then pushed
X,000
1,700 ft deeper than planned, as further real-time modeling
indicated that no stability issues would be encountered. The
X,000 operator therefore had the flexibility to save a liner string or
finish the well in a 7½-in. hole.
X,000 As the 9⅞-in. hole was drilled below the 9⅝-in. casing,
real-time geomechanics modeling predicted a severe tighten-
Depth
3,000 30
pass is performed while circulating jetted fresh water in an
effort to remove residual drilling fluid. The DTS information
0 0 from this pass may indicate take points and captures the ther-
1 2 3 4 5 6 7 mal response of the reservoir rock to a nonreactive fluid.
Year Acid is squeezed while making the second and third passes.
Fig. 3. When surveillance indicated that the well was Typically, a pressure breakdown is noted during the initial acid
underperforming as compared to modeled predictions using squeeze. At the end of the third pass, when the end of the
real-time data, a new ESP system was installed, nearly coiled tubing is back at the toe of the well, a second DTS
doubling production while decreasing watercut. acquisition and analysis is performed to qualitatively identify
intake points previously created.
interpretation and modeling of the acquired data. This task The fourth pass targets diversion placement on take points
must be left to experienced reservoir engineers equipped with identified from the second DTS while pulling back to the heel
knowledge of the reservoir and the required software tools to of the well. The fifth pass targets treatment acid placement
properly integrate the measurements. A functional real-time across the areas of high-graded reservoir that do not appear to
network with sufficient capacity and bandwidth is the only way have been broken down by previous acid passes. At the end of
to efficiently bring these two together. the fifth pass, the third DTS acquisition and analysis is per-
formed to identify changes.
OPTIMIZATION OF STIMULATION TREATMENTS The next two passes are a repetition of the previous two,
Adequately acid stimulating long horizontal openhole sec- in which diversion fluid is spotted across take points on the
tions in naturally fractured reservoirs has long been challenging. way out and treatment acid squeezed on the way in to the
Higher-permeability zones are more successfully treated due to toe. The fourth and final DTS acquisition and analysis is then
the tendency for stimulation fluids to migrate toward these easi- performed. The information from the final DTS may or may
er flow paths, leaving low-permeability zones nearly untouched. not be used to determine placement of further acid. The final
While many products and techniques have been developed to pull from the toe is a squeeze of overflush fluid.
improve wellbore coverage and reservoir drainage, adequate In this example, wells using this real-time modeling and
evaluation of their effectiveness has been difficult at best. diversion approach showed a 49% improvement in gas pro-
A new diverting technique designed to improve placement duction compared with traditional stimulation techniques
while also providing in situ evaluation of the treatment in real previously used, Fig. 2.
time has been developed in Western Canada.4 State-of-the-art
viscoelastic acid diversion combined with fiber optic technol- SUBMERSIBLE PUMPS PERFORMANCE
ogy has proven effective in the placement of stimulation flu- Real-time surveillance and control of electrical submersible
ids. Distributed temperature surveys (DTS) and single-point pumps (ESPs) enable a single surveillance engineer in an OSC
downhole pressure and temperature measurements are ana- to proactively monitor relevant lift system and reservoir pa-
R–82 REAL-TIME OPERATIONS 2010 World Oil
upstream / downstream
SHOWCASE
A Supplement to &
The following companies are display advertisers in the Fall 2010 edition of the Upstream/Downstream
Software Reference Guide. You can access the entire guide online at www.gulfpub.com/gpc/.
This edition will also be available at many key industry meetings, trade shows and conferences.
C
Introducing
OFFSHORE REPORT
Recent advancements in well technologies, communications learned and integrates required systems, specifications, pro-
and field instrumentation have made it possible to achieve to- cesses and procedures for an overall solution that lays out an
tal asset awareness and optimize operations over a field’s devel- architecture for large-scale implementation and a company-
opment lifecycle. By leveraging and integrating real-time data wide rollout.
from surface and subsurface technologies, continuous moni- The intelligent-fields effort integrates processes, systems
toring and right-time response are achieved throughout the and organizations to achieve real-time and/or semi-automat-
development processes of Saudi Aramco’s hydrocarbon fields. ed field management. The systems to be integrated are diverse
This integration has led to optimized drilling operations and and span various technologies including measurement, data
well placements, increased production rates, and improved acquisition, control, communication, data management and
reservoir management and production operations. applications, visualization systems and collaboration environ-
Saudi Aramco has capitalized on digital surface and sub- ments. These systems are managed and supported by differ-
surface well technologies to optimize fields’ development and ent organizations within Saudi Aramco, each with its own
operation strategies. This is being done through four major business skill sets, mandate, processes and priorities. High-
projects: real-time drilling, real-time geosteering, intelligent level management championship and close coordination with
fields and event solution field development optimization.1 the various involved entities were essential in the successful
One of the major objectives of these projects is to integrate development and implementation of such capabilities.
and leverage multidisciplinary team collaboration and real-
time field data through all the phases of a field’s development TECHNOLOGY DEVELOPMENT
and management lifecycle—from drilling and geosteering, in- To increase real-time data acquisition and operational capa-
telligent completions, production and reservoir management bilities throughout the reservoir, Saudi Aramco pursues research
all the way to initiating development plans and building and and development of cutting-edge technologies that provide ad-
updating the static, dynamic and business models. The over- ditional capabilities for more complete reservoir surveillance
all objective is to optimize intra- and interbusiness processes, and management. Novel technologies are increasing real-time
since these phases are interdependent, and the knowledge and actual readings and deep sensing between wells for better real-
process improvement gained at any one phase significantly time reservoir management. In addition, developments in com-
influences the overall process. This, in turn, provides an op- munications, network platforms and visualization are leading
portunity to further enhance practices and strategies in the to more seamless and stronger intelligent-field systems.
entire field development and management cycles. Over the years, the intelligent field has developed the
This article focuses on the development and implementa- ability to monitor pressure, temperature and other param-
tion of Saudi Aramco’s “intelligent fields” capabilities, which eters, such as oil, water and gas production, and to operate
are among the company’s key strategic imperatives aimed at and monitor electrical submersible pumps and downhole
optimizing field development and operation strategies. The and surface control valves. Near-wellbore technologies, such
intelligent-fields program’s objectives include enhancing hy- as the typical electric, acoustic and nuclear magnetic reso-
drocarbon recovery through in-time intervention and full-field nance logs, are widely used; however, with all the monitor-
optimization; enhancing HSE through remote monitoring ing available, only data at discrete points at or near wells
and intervention; and reducing operating costs by minimizing within the reservoir are measurable. In the interwell spacing,
manual supervision and intervention. data has been inferred through various means from straight
To achieve these objectives, the intelligent-fields program interpolation to reservoir simulation. To reduce the uncer-
is being implemented on two parallel paths. One involves tainty inherent in reservoir surveillance, Saudi Aramco’s
installing fit-for-purpose instrumentation, sensors and actua- Exploration and Petroleum Engineering Center Advanced
tors in new and old fields. The objectives of this path are to Research Center (EXPEC ARC) has embarked upon a long-
evaluate and exploit available intelligent-field technologies to term R&D program that moves from near-wellbore mea-
address reservoir management and production objectives and surements toward measurements that are further from the
to further the development of field instrumentation and data wells and are deeper sensing. This includes electromagnetic
acquisition technologies. The second path is a structured de- (EM) technologies, borehole gravity meters, reservoir nano-
velopment approach that captures the challenges and lessons agents and giga-cell simulation.
World Oil REAL-TIME OPERATIONS 2010 R–85
REAL-TIME OPERATIONS
will sense the environment (pressure, pH, salinity, saturation,
etc.) during their journey through the underground. A reactive
version will be able to rectify unfavorable conditions, for exam-
ple, by target-delivering chemicals where most needed. In the
future, some Resbots may communicate data to the surface for
real-time reservoir management. EXPEC ARC has conducted
the first industry field experiment demonstrating the surviv-
ability of nanoagents in harsh reservoir conditions and their
suitability as carriers for in situ sensing.
GigaPOWERS, Saudi Aramco’s giga-cell reservoir simula-
tor, already provides full-field billion-cell models at seismic
scale with minimal upscaling. As a next step, it will be con-
verted to a live interactive simulation model that predicts and
optimizes reservoir performance.2,3 Since modern reservoir
monitoring provides continuous online measurements of well
pressures, temperatures, flowrates and, if available, additional
measurements such as continuous seismic monitoring, the res-
ervoir simulator is able to model these changes via petro-elastic
modeling and can issue proactive voice or sound warnings and
recommendations during live simulation to assist intelligent-
field operations and reservoir monitoring.4 Such simulation-
assisted intelligent field technologies can integrate and provide
real-time information in an evolving cycle that “closes the loop”
in the iterative process of improving reservoir models. Further-
more, new computational capabilities are being introduced in
Fig. 1. Resbots traveling through the reservoir from injector to the reservoir simulator to increase performance by an order of
producer. Insert: SEM photo with illustrated Resbots moving magnitude or more to pursue the goal of true “interactive simu-
through rock pore. lation” fast enough to accompany intelligent-field real-time op-
erations for even the largest reservoirs. All these elements com-
bined could lead eventually to autonomously operating fields.
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OF KNOWLEDGE
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EVENT
People in industry
Iris Yuen has nior VP and COO. During his career at The Spectrum Group has appointed
been hired by World Baker Hughes, he has served as President Richie Miller as President of its wholly
Oil’s parent compa- of the Drilling & Evaluation Group and owned subsidiary Spectrum Geo Inc.
ny, Gulf Publishing as President of Baker Atlas and Inteq. in Houston. Miller has over 22 years
Company, as a Sales of experience within the seismic sector.
Representative for Steven H. Davis has been named He joined Spectrum from CGGVeritas,
China and Hong Executive Director of the Society of where he held the position of Director of
Kong. She worked Exploration Geophysicists (SEG). He Marketing and Business Development.
for seven years as an succeeds Mary Fleming, who retired
advertising represen- Yuen in June 2010 after serving as SEG’s Ex- Atwood Oceanics Inc. elected Mark
tative with ACT be- ecutive Director since 2002. Davis has L. Mey as Senior VP and CFO. From
fore starting her own agency, with offices spent his entire career with professional, August 2005 to July 2010, Mey was Se-
in Shenzhen and Hong Kong. Previously, science-based associations, most recently nior VP and CFO of Scorpion Offshore
she was a Sales Representative with CSL as Executive Director of the American Ltd. Prior to joining Scorpion, he spent
Electronic Ltd. Yuen is fluent in Manda- Industrial Hygiene Association. 12 years with Noble Corp.
rin, Cantonese and English.
A. T. (Tim) Cejka, President of BPZ Resources Inc. named Richard
Red Spider Technology, a remote ExxonMobil Exploration Co. and VP J. Spies as COO and Cesar Ortega as
open-close technology specialist serving of Exxon Mobil Corp., will retire after VP of Operations. Spies has over 34 years
the oil and gas industry, has appointed more than 34 years of service. The board of oil and gas experience, including as
Gary Connel as CFO. He has over 17 of directors will appoint S. M. (Steve) President of Amoco Argentina, CEO of
years of experience in the global oil and Greenlee as President of ExxonMobil Pan American Energy (an Amoco joint
gas industry. Exploration Co. and a VP of the corpo- venture) and most recently as President
ration. Greenlee is currently President, of BP Russia. Ortega will lead the opera-
Baker Hughes Inc. announced the ExxonMobil Upstream Research Co., tions team in Peru, bringing 25 years of
promotion of Martin Craighead to the which will elect S. N. (Sara) Ortwein as oil and gas experience. Also, Frederic J.
position of President and COO. Since President. Ortwein is currently VP, Engi- L. Briens has assumed the role of Chief
May 2009, Craighead has served as Se- neering, ExxonMobil Development Co. of Strategy and Technology.
www.Awards.WorldOil.com
Companies in the news
CRC-Evans Pipeline Interna-
tional has been acquired by Stanley
Black & Decker for $445 million in
cash. The acquisition is a step in Stan-
ley Black & Decker’s ongoing strategy
to diversify its revenue base and build
its infrastructure through acquisitions.
CRC-Evans provides pipeline construc-
tion equipment, automatic welding
systems, managed subsea services, field
joint coating and heat treatment as well
as non-destructive testing.
Nabors Industries and Superior Marine Subsea UK has completed a $1.0 million (£656,000) contract for operator Rep-
Well Services Inc. have entered into sol for work near the Casablanca platform, offshore Spain. Marine Subsea deployed
a definitive merger agreement. Nabors the Sarah, its multipurpose offshore intervention vessel, to prepare three platform J-
will commence a tender offer for all out- tubes for installation work scheduled for 2011, and also to modify existing trawl-protec-
tion structures at two wellsites. The J-tube work included relocation of an existing but
standing shares of Superior Well Services abandoned 6-in. flexible pipe.
common stock in a transaction valued at
about $900 million. Superior Well Ser-
vices has one of the newest fleets in the and Dutch-based design and construc- where Huisman will oversee the installa-
industry with over 430,000 hydraulic tion firm Huisman Equipment B.V. tion and commissioning of the topside
fracturing horsepower. The Noble Globetrotter II drillship is the equipment. Operations are expected to
second unit to be constructed for the commence on the first Noble Globetrotter
A Noble Corp. subsidiary will con- company utilizing a two-phase process in late 2011, and on the second unit in
struct a new, dynamically positioned wherein the hull will be built by STX at 2013. The delivered cost of Noble Globe-
ultra-deepwater drillship with South Ko- its facility in Dalian, China, and then the trotter II, excluding capitalized interest, is
rea’s STX Heavy Industries Co. Ltd. unit will be delivered to the Netherlands estimated at $550 million.
World Oil’s
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The BJ Services
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surface control to subsurface safety valves
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FA L L
G u l f P u b l i s h i n g C o m p a n y ’s
10
upstream / downstream
A Supplement to:
&
CA
Co PE-O
mp PE
lian N
t!
Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . .6
UPSTREAM
Alarm Management . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Risk Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Asset Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
DOWNSTREAM Data Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Alarm Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Data Visualization . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Asset Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Design, Construction and Engineering. . . . . . . . . . . . . .25
Collaboration and Knowledge Capture . . . . . . . . . . . . . .9
Exploration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Configuration Management . . . . . . . . . . . . . . . . . . . . . .9
Field Data Capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Design, Construction and Engineering . . . . . . . . . . . . .10
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Dynamic Simulation and Optimization . . . . . . . . . . . . .12
Process Control and Information Systems . . . . . . . . . . .28
Energy Management . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Process Engineering and Simulation . . . . . . . . . . . . . . . .28
Enterprise Portal Systems . . . . . . . . . . . . . . . . . . . . . . . .13
Plant Lifecycle and Performance Monitoring . . . . . . . . .16 Well Log Data Access and Management . . . . . . . . . . . . .30
www.info.hotims.com/33224-407
RISK MANAGEMENT
Codeware, Inc.
Codeware, Inc.
5224 Station Way
Sarasota, FL 34233
United States
Phone: (941) 927-2670 The Equity Engineering Group,
Fax: (941) 927-2459 Inc.
E-mail: inquiries@codeware.com 20600 Chagrin Blvd., Suite 1200
www.codeware.com Shaker Heights, OH 44122
Phone: 216-283-9519
Company Bio: Fax: 216-283-6022
Since 1985, Codeware has focused exclu- E-mail: gcalvarado@eng.com
sively on providing the most comprehensive www.equityeng.com
software for the design and analysis of ASME Greg Alvarado, VP Sales and Client Service
vessels and exchangers. Codeware’s Austin,
Texas based development team has the exper- Company Bio:
tise needed to understand the complexities of The Equity Engineering Group, Inc. is a recog-
the Code rules and the practical experience re- nized leader on aging infrastructure fixed equip-
quired to implement an effective solution. ment service and support for the oil and gas
Products: industry. Equity helps plants manage risk and
Let COMPRESS be your expert assistant. improve profitability with cutting-edge soft-
From individual components to complex mul- ware and consulting strategies that maximize
tiple diameter towers, COMPRESS can model equipment operational availability, control in-
virtually any geometry. spection costs and avoid costly shutdowns.
www.info.hotims.com/33224-408
ALARM MANAGEMENT, CONT. To find out more about how Plant Manager can management programs and eliminates the high
benefit your plant’s reliability program, contact data and manpower demands of fully quantita-
tion of only necessary alarms, thereby preventing plantmanager@equityeng.com or check our tive systems.
alarm flooding and enabling safe, stable and cost website at www.equityeng.com.
effective plant operations. www.info.hotims.com/33224-405
www.info.hotims.com/33224-409 www.info.hotims.com/33224-407
COLLABORATION
AND KNOWLEDGE CAPTURE
(#/-%4
www.mpro-it.com
Company Bio
m:pro IT Consult is a project services and soft-
ware products company which enables petro-
leum refining, petrochemical and other indus-
tries to achieve total integration of information
sources and applications, from business systems,
Crude Oil Management Evaluation Tool
ERP and supply chain management through to
plant information, production planning, sched-
uling and operations decision support.
Revolutionary Web-Based Application
Products: With H/COMET you can:
m:pro delivers enterprise wide or point solutions -
easy and fast to implement - which truly integrate • Quickly access & evaluate crudes from a large assay database
the production and business applications required • Select crudes based on user-defined criteria
to manage the overall assets. • Compare crudes side-by-side for any desired qualities
m:pro enables, consult and assists business pro- • Re-cut and blend crudes using Haverlyʼs H/CAMS technology
cess improvements, especially for refining sup-
ply chain management (SCM).
• Determine netback values of crudes or blends for a variety of
refinery configurations.
The m:pro Integration Platform (m:ip) provides
the total integration of information sources and
applications including ERP, planning, schedul-
ing, functional databases, plant information
systems, forecasting in a phased justified ap-
proach. The m:ip enables and improves the use
of best-in-class software, plant and business ap-
plications = asset maximization.
The m:pro object warehouse (m:owh) is our in- Visit www.haverly.com to learn more or call us at (973) 627-1424
tegration, data storage/management, and business
Select 415 at www.HydrocarbonProcessing.com/RS
15
Downstream U PSTREA M / D O WN STREA M SOFTWARE REFERENCE
Codeware, Inc.
Codeware, Inc.
5224 Station Way
Sarasota, FL 34233
United States
Phone: (941) 927-2670
Fax: (941) 927-2459
E-mail: inquiries@codeware.com
www.codeware.com
Company Bio:
Since 1985, Codeware has focused exclu-
sively on providing the most comprehensive
software for the design and analysis of ASME
vessels and exchangers. Codeware’s Austin,
Texas based development team has the exper-
tise needed to understand the complexities of
the Code rules and the practical experience re-
quired to implement an effective solution.
Products:
Let COMPRESS be your expert assistant.
From individual components to complex mul-
tiple diameter towers, COMPRESS can model
virtually any geometry.
The standard functionality of COMPRESS
includes everything needed to perform ASME
Select 416 at www.HydrocarbonProcessing.com/RS
17
Downstream U PSTREA M / D OWN STREA M SOFTWARE REFERENCE
18
UPS TR EAM / DOW N S T R E A M S OF T WA RE R E FE REN CE Downstream
Phone: 44-(0)1483-685100
Fax: 44-(0)1483-685101
HTRI.Europe@HTRI.net
Hans U. Zettler, Regional Manager
Codeware, Inc. India
Codeware, Inc. C-1, First Floor, Tower-B
5224 Station Way “Indraprasth Complex”
Sarasota, FL 34233 Heat Transfer Research, Inc. Near Inox Multiplex, Race Course (North)
United States Worldwide Vadodara 390007, Gujarat, India
Phone: (941) 927-2670 150 Venture Drive Phone: +91 (982) 514-7775
Fax: (941) 927-2459 College Station, TX 77845 USA HTRI.India@HTRI.net
E-mail: inquiries@codeware.com Phone: 979-690-5050 Rajan Desai, International Coordinator
www.codeware.com Fax: 979-690-3250
E-mail: HTRI@HTRI.net
www.HTRI.net Company Bio:
Company Bio: HTRI operates an international consortium
Since 1985, Codeware has focused exclu- Claudette D. Beyer, President and CEO
Fernando J. Aguirre, VP, Sales and Business founded in 1962 that conducts industrially rel-
sively on providing the most comprehensive evant research and provides software tools for
software for the design and analysis of ASME Development
design, rating, and simulation of process heat
vessels and exchangers. Codeware’s Austin, transfer equipment. HTRI also produces a wide
Texas based development team has the exper-
Asia—Pacific
Heat Transfer Research, Inc. range of technical publications and provides
tise needed to understand the complexities of other services including contract research, soft-
World Business Garden Marive East 14F
the Code rules and the practical experience re- ware development, consulting, and training.
Nakase 2-6, Mihamaku
quired to implement an effective solution.
Chiba 261-7114 Japan Products:
Products: Phone: 81-43-297-0353 HTRI Xchanger Suite—Integrated graphical
Let COMPRESS be your expert assistant. Fax: 81-43-297-0354 user environment for the design, rating, and
From individual components to complex mul- E-mail: HTRI.Asia@HTRI.net simulation of heat transfer equipment.
tiple diameter towers, COMPRESS can model Hirohisa Uozu, Regional Mgr.
Xace—Designs, rates, and simulates the per-
virtually any geometry.
EMEA (Europe, Middle East, Africa) formance of air-cooled heat exchangers, heat
The standard functionality of COMPRESS The Surrey Technology Centre recovery units, and air preheaters.
includes everything needed to perform ASME 40 Occam Road Xfh—Simulates the behavior of fired heaters.
Section VIII, Division 1 pressure vessel calcu- Guildford, Surrey GU2 7YG U.K. Calculates the radiant section of cylindrical and
lations. This includes the U.S. Customary and
Metric Editions of Section II, Part D as well
as a selection of Building Codes and related
Engineering Standards.
To tailor COMPRESS to your needs, the fol-
lowing optional modules are available:
• ASME Section VIII, Division 2
• Heat Exchangers (includes TEMA Standard,
ASME UHX rules, tube field layout capabil-
ity and bi-directional interface with HTRI’s
Xchanger Suite)
• Drafter (converts COMPRESS files into Au-
toCAD drawings)
• Coster (creates Excel compatible vessel cost
estimates)
COMPRESS generates both detailed and ab-
breviated reports, the former suitable for use
as a calculation audit trail. COMPRESS also
generates ASME U forms and NBIC R forms.
Once finalized, forms can be saved in PDF
or EDT compliant format. EDT compliant
files can be directly submitted to the National
Board electronically. To simplify document
management, a new “Project” feature allows
users to organize, view and backup files of any
type from within COMPRESS.
Visit www.codeware.com to download your com-
plimentary COMPRESS trial software today.
www.info.hotims.com/33224-406
PROCESS ENGINEERING ment service and support for the oil and gas Phone: 81-43-297-0353
industry. Equity helps plants manage risk and Fax: 81-43-297-0354
AND SIMULATION, CONT. improve profitability with cutting-edge soft- E-mail: HTRI.Asia@HTRI.net
ware and consulting strategies that maximize Hirohisa Uozu, Regional Mgr.
box heaters and the convection section of fired equipment operational availability, control in-
heaters. It also designs process heater tubes and spection costs and avoid costly shutdowns. EMEA (Europe, Middle East, Africa)
performs combustion calculations. The Surrey Technology Centre
Xhpe—Designs, rates, and simulates the per-
Products: 40 Occam Road
VCEPlant ManagerTM is a fully-integrated Guildford, Surrey GU2 7YG U.K.
formance of hairpin heat exchangers.
software tool for the lifecycle management of Phone: 44-(0)1483-685100
Xist—Designs, rates, and simulates single- and plant assets. It offers equipment and data man- Fax: 44-(0)1483-685101
two-phase shell-and-tube heat exchangers, in- agement in one application and database on a HTRI.Europe@HTRI.net
cluding kettle and thermosiphon reboilers, fall- universal .net standard platform that encom- Hans U. Zettler, Regional Manager
ing film evaporators, and reflux condensers. passes all modules with a single IT installation
Xjpe—Designs, rates, and simulates jacketed- procedure. India
C-1, First Floor, Tower-B
pipe (double-pipe) heat exchangers.
Plant Manager takes advantage of the integra- “Indraprasth Complex”
Xphe—Designs, rates, and simulates plate-and- tion of design and in-service codes and stan- Near Inox Multiplex, Race Course (North)
frame heat exchangers. A fully incremental pro- dards that is now becoming a focal point in the Vadodara 390007, Gujarat, India
gram, each plate channel is calculated individu- industry, and can be used for the design and Phone: +91 (982) 514-7775
ally using local physical properties and process subsequent management of a plant’s reliability HTRI.India@HTRI.net
conditions. program. The design features in Plant Manager Rajan Desai, International Coordinator
Xspe—Rates and simulates single-phase spiral are provided in VCESage and cover pressure
plate heat exchangers. vessel, heat exchanger, piping, and tankage de- Company Bio:
Xtlo—Graphical standalone rigorous tube lay- sign in accordance with ASME and API codes HTRI operates an international consortium
out software; also integrated with Xist. and standards. The fixed equipment reliability founded in 1962 that conducts industrially
tools include: relevant research and provides software tools
Xvib—Performs flow-induced vibration analy- • VCESage for performing Fitness-For- for design, rating, and simulation of process
sis of a single tube in a heat exchanger bundle. Service assessments heat transfer equipment. HTRI also produc-
It uses a rigorous structural analysis approach to • API RBI for inspection planning es a wide range of technical publications and
calculate the tube natural frequencies for vari- • CMLWise for tracking and analyzing provides other services including contract
ous modes and offers flexibility in the geom- thickness reading data from inspections research, software development, consulting,
etries it can handle. • IMS for developing equipment-specific, and training.
Xchanger Suite Educational—Customized ver- detailed inspection plans and reports
sion of Xchanger Suite with the capability to • VCEDamage for identifying and under- Products:
design, rate, and simulate shell-and-tube heat standing your plant’s potential damage mecha- HTRI Xchanger Suite—Integrated graphical
exchangers, air-coolers, economizers, and plate- nisms user environment for the design, rating, and
and-frame heat exchangers. Available to educa- • VCEIntelliJoint for troubleshooting and simulation of heat transfer equipment.
tional institutions only. eliminating flange joint leakage problems. Xace—Designs, rates, and simulates the per-
R-trend—Calculates and trends fouling resis- To find out more about how Plant Manager can formance of air-cooled heat exchangers, heat
tances for shell-and-tube heat exchangers in sin- benefit your plant’s reliability program, contact recovery units, and air preheaters.
gle-phase service. Uses Microsoft Excel as work- plantmanager@equityeng.com or check our
ing environment with optional link to Xist. Xfh—Simulates the behavior of fired heaters.
website at www.equityeng.com. Calculates the radiant section of cylindrical and
www.info.hotims.com/33224-411
www.info.hotims.com/33224-407 box heaters and the convection section of fired
heaters. It also designs process heater tubes and
performs combustion calculations.
REFINING, PETROCHEMICAL Xhpe—Designs, rates, and simulates the per-
AND GAS PROCESSING formance of hairpin heat exchangers.
Xist—Designs, rates, and simulates single- and
two-phase shell-and-tube heat exchangers, in-
cluding kettle and thermosiphon reboilers, fall-
Heat Transfer Research, Inc. ing film evaporators, and reflux condensers.
Worldwide Xjpe—Designs, rates, and simulates jacketed-
150 Venture Drive pipe (double-pipe) heat exchangers.
The Equity Engineering Group, College Station, TX 77845 USA
Inc. Phone: 979-690-5050 Xphe—Designs, rates, and simulates plate-and-
20600 Chagrin Blvd., Suite 1200 Fax: 979-690-3250 frame heat exchangers. A fully incremental pro-
Shaker Heights, OH 44122 E-mail: HTRI@HTRI.net gram, each plate channel is calculated individu-
Phone: 216-283-9519 www.HTRI.net ally using local physical properties and process
Fax: 216-283-6022 Claudette D. Beyer, President and CEO conditions.
E-mail: gcalvarado@eng.com Fernando J. Aguirre, VP, Sales and Business
Xspe—Rates and simulates single-phase spiral
www.equityeng.com Development
plate heat exchangers.
Greg Alvarado, VP Sales and Client Service Asia—Pacific
Heat Transfer Research, Inc. Xtlo—Graphical standalone rigorous tube lay-
Company Bio: World Business Garden Marive East 14F out software; also integrated with Xist.
The Equity Engineering Group, Inc. is a recog- Nakase 2-6, Mihamaku Xvib—Performs flow-induced vibration analy-
nized leader on aging infrastructure fixed equip- Chiba 261-7114 Japan sis of a single tube in a heat exchanger bundle.
M3 Technology, Inc
Introducing
VCEPlant
10375 Richmond Ave., Suite 380
Houston, TX 77042
Phone: +1-713-784-8285
Fax: +1-832-553-1893
E-mail: m3.sales@m3tch.com
www.m3tch.com
Manager
Company Bio
M3 Technology is the premier supplier of sup-
ply chain management solutions focused on
enterprise planning, advanced asset schedul-
ing and optimization solutions for the petro-
leum, petrochemical & LNG industries. M3’s
solutions capture economic oppor-tunities and
reduce the cost of managing complex facilities
at the plant level, regional operating level and
global enterprise level. M3 has a global network
of implementation partners to provide local
consulting expertise and customer support. Life Cycle
Products:
Management
SIMTO™ Refining
on a
Single Platform
SIMTO Refining is a comprehensive solution
for refinery planning, scheduling and blending
that includes:
SIMTO Scheduling schedules all pipeline and
tank transfers, crude oil receipts, process unit
operation, product run downs, product single
For more information, contact
blend optimization and shipment plantmanager@equityeng.com
SIMTO M-Blend™ provides multi-period
blend optimization including rundown blend- www.equityeng.com
ing for gasoline, distillates, fuel oil, other refin-
ing products, crude oil that blends from vessels,
pipelines & tanks with or without a separate
crude feed tank
SIMTO Dock Manager calculates and visual-
izes demurrage, automatically schedules vessels
and berths/jetties
SIMTO Global manages distributed refining
Select 407 at www.HydrocarbonProcessing.com/RS
21
Downstream U PSTREA M / D O WN STREA M SOFTWARE REFERENCE
ASSET MANAGEMENT, CONT. face Field Device Tool (FDT) technology to The gDC offers spatial data in an industry stan-
Yokogawa Europe B.V. facilitate the configuration and adjustment of dard GIS format that is accessible through most
Databankweg 20 3821 AL Amersfoort, field devices such as sensors and valves at pro- mapping applications.
The Netherlands duction sites, regardless of the manufacturer
www.yokogawa.com/eu or the communication protocols. Fieldmate™ petroCUBETM is an innovative suite of products
also supports Electronic Device Description that provide unbiased, consistent statistical in-
Language (EDDL) interface technology. sights that can help you make more profitable
Yokogawa Engineering Asia decisions about petroleum plays. From reserve
PTE. LTD. With its device navigation and device mainte- and production data through to full-cycle eco-
5 Bedok South Road, Singapore 469270, nance information management features, this nomics, petroCUBE gives you immediate access
Singapore software relieves users of the difficulties with to a full spectrum of current geostatistical, tech-
www.yokogawa.com/sg dealing with a variety of communication proto- nical and financial information and comprehen-
cols and configuration methods from multiple sive analytical tools. petroCUBE instantly deliv-
manufacturers which used different configura- ers the data engineers and geologists need to
Yokogawa Electric China Co., tors and/or multiple configuration procedures. accurately assess risk and justify exploration and
LTD. www.info.hotims.com/33224-409 development proposals before wells are drilled.
22nd Floor Shanghai Oriental Centre
31 Wujiang Road (699 Nanjing West Road) www.info.hotims.com/33224-404
Jing’an District, Shanghai 200041, China
DATA MANAGEMENT
Phone: 86-21-5211-0877
Fax: 86-21-5211-0299 DATA VISUALIZATION
Company Bio:
Yokogawa Corporation of America is the North
American unit of US $4 billion Yokogawa Electric
Corporation, a global leader in the manufacture
and supply of instrumentation, process control,
and automation solutions. Headquartered in geoLOGIC systems ltd.
Newnan, GA., Yokogawa Corporation of America 900, 703 6 Avenue SW geoLOGIC systems ltd.
serves a diverse customer base with market-leading Calgary, AB 900, 703 6 Avenue SW
products including analyzers, flow meters, trans- Canada T2P 0T9 Calgary, AB
mitters, controllers, recorders, data acquisition Phone: 403 262-1992 Canada T2P 0T9
products, meters, instruments, safety instrument- Fax: 403-262-1987 Phone: 403 262-1992
ed systems, distributed control systems and more. E-mail: sales@geologic.com Fax: 403-262-1987
www.geologic.com E-mail: sales@geologic.com
Products: Andrea Hood, VP Business Development & Sales www.geologic.com
PRM—Plant Resource Manager (PRM) is a Andrea Hood, VP Business Development & Sales
real-time instrument device maintenance and Company Bio:
management software package that provides a geoLOGIC systems ltd. is a widely recognized
platform for advanced instrument diagnostics. Company Bio:
developer of high quality databases and premi- geoLOGIC systems ltd. is a widely recognized
PRM is an integrated software solution that um software products that offer more compre-
unifies the monitored data from intelligent and developer of high quality databases and premi-
hensive, relevant solutions to the Oil and Gas um software products that offer more compre-
non-intelligent field devices running within industry. geoLOGIC has provided Oil and Gas
Yokogawa’s CENTUM VP and STARDOM hensive, relevant solutions to the Oil and Gas
professionals with industry-leading, integrated industry. geoLOGIC has provided Oil and Gas
control systems or as a stand-alone solution. The software and value-added data coupled with
key feature of PRM is that it provides easy access professionals with industry-leading, integrated
unsurpassed customer support for 27 years. The software and value-added data coupled with
to automatically collected data from field net- company is an innovator in supplying data in
works such as Foundation Fieldbus, and HART unsurpassed customer support for 27 years. The
more accessible and usable forms so clients can company is an innovator in supplying data in
allowing integration, management and mainte- make better decisions—from the well head to
nance these devices using a common database. more accessible and usable forms so clients can
senior levels of accounting and administration. make better decisions—from the well head to
PRM provides integrated plant and device Products: senior levels of accounting and administration.
performance data, maintenance records, geoSCOUTTM is a fully integrated, Windows-
audit trails, device configuration with auto- Products:
based exploratory system that combines presen- geoSCOUTTM is a fully integrated, Windows-
device detection, historic data management, tation-quality mapping and cross-section tools
parameter comparison, advanced device di- based exploratory system that combines presen-
with data handling and analysis software. It tation-quality mapping and cross-section tools
agnostics information, and access to on-line integrates public and proprietary data on wells,
documentation such as device drawings, with data handling and analysis software. It
well logs (Raster and LAS), land, pipelines and integrates public and proprietary data on wells,
parts list and manuals in a client server archi- facilities, fields and pools, and seismic stud-
tecture that provides information to multiple well logs (Raster and LAS), land, pipelines and
ies. It includes powerful, easy-to-use tools for facilities, fields and pools, and seismic stud-
users within a plant facility. It provides the searching, viewing, mapping, reporting, graph-
ability to adjust the parameters of intelligent ies. It includes powerful, easy-to-use tools for
ing, analysis and managing information. searching, viewing, mapping, reporting, graph-
devices online and allows comparison of the
current data to historical data of a device. ing, analysis and managing information.
The gDC™ (geoLOGIC Data Center) is a com-
Fieldmate™—FieldMate™ is an asset manage- prehensive online solution that integrates pub- The gDC™ (geoLOGIC Data Center) is a com-
ment software developed for portable lap- lic wells and land data across Western Canada. prehensive online solution that integrates pub-
top computers that provides configuration Designed on a PPDM 3.8 model, geoLOGIC lic wells and land data across Western Canada.
and maintenance of intelligent field devices. value-added data is accessible through virtually Designed on a PPDM 3.8 model, geoLOGIC
Fieldmate™ supports the use of open inter- any petroleum industry software application. value-added data is accessible through virtually
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Company Bio:
HTRI operates an international consortium Merrick Systems, Inc.
founded in 1962 that conducts industrially rel- geoLOGIC systems ltd. 4801 Woodway, Suite 200E
evant research and provides software tools for 900, 703 6 Avenue SW Houston, TX 77056
design, rating, and simulation of process heat Calgary, AB Toll Free: 800-842-8389
transfer equipment. HTRI also produces a wide Canada T2P 0T9 Phone: 713-579-3400
range of technical publications and provides Phone: 403 262-1992 Fax: 713-579-3499
other services including contract research, soft- Fax: 403-262-1987 E-mail: sales@MerrickSystems.com
ware development, consulting, and training. E-mail: sales@geologic.com www.MerrickSystems.com
www.geologic.com Faisal Kidwai, V.P. Sales,
Products: Andrea Hood, VP Business Development & Sales Faisal.Kidwai@MerrickSystems.com
HTRI Xchanger Suite—Integrated graphical
user environment for the design, rating, and Company Bio:
simulation of heat transfer equipment.
Company Bio:
geoLOGIC systems ltd. is a widely recognized Merrick Systems provides the industry’s most
Xace—Designs, rates, and simulates the per- developer of high quality databases and premi- robust software and hardware solutions address-
formance of air-cooled heat exchangers, heat um software products that offer more compre- ing production operations, engineering and
recovery units, and air preheaters. hensive, relevant solutions to the Oil and Gas asset tracking. Recognized for its industry ex-
Xfh—Simulates the behavior of fired heaters. industry. geoLOGIC has provided Oil and Gas pertise and innovative technologies, Merrick is
Calculates the radiant section of cylindrical and professionals with industry-leading, integrated committed to delivering best of breed solutions
box heaters and the convection section of fired software and value-added data coupled with to improve production operations, helping
heaters. It also designs process heater tubes and unsurpassed customer support for 27 years. The companies extend oil and gas producing asset
performs combustion calculations. company is an innovator in supplying data in life, lower lifting costs, increase production and
more accessible and usable forms so clients can optimize operations. Merrick’s integrated ap-
Xhpe—Designs, rates, and simulates the per- make better decisions—from the well head to
formance of hairpin heat exchangers. plications, installed or hosted, include real-time
senior levels of accounting and administration. surveillance and optimization; field operations
Xist—Designs, rates, and simulates single- and management; field data capture; hydrocarbon
two-phase shell-and-tube heat exchangers, in- Products:
geoSCOUTTM is a fully integrated, Windows- production accounting; mobile computing for
cluding kettle and thermosiphon reboilers, fall- field and drilling operations and ruggedized
ing film evaporators, and reflux condensers. based exploratory system that combines presen-
tation-quality mapping and cross-section tools RFID for drilling and asset management.
Xjpe—Designs, rates, and simulates jacketed- with data handling and analysis software. It
pipe (double-pipe) heat exchangers. integrates public and proprietary data on wells, Products:
Xphe—Designs, rates, and simulates plate-and- well logs (Raster and LAS), land, pipelines and eVIN—Used in 20% of all oil & gas wells in
frame heat exchangers. A fully incremental pro- facilities, fields and pools, and seismic stud- the US and multiple global locations, eVIN en-
gram, each plate channel is calculated individu- ies. It includes powerful, easy-to-use tools for ables data capture from oil and gas fields using
ally using local physical properties and process searching, viewing, mapping, reporting, graph- handhelds and PCs. Designed to meet field op-
conditions. ing, analysis and managing information. eration needs anywhere in the world, including
the unique complexities of difficult environ-
Your company can be listed under a single category in this index at no charge. For information, please contact Laura Kane at 1-713-520-4449 or laura.kane@gulfpub.com
Select 409 at www.HydrocarbonProcessing.com/RS
32
32 SOFTWARE REFERENCE F A L L 2 0 10
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