cr5258 1 PDF

{Adjust/Replace}{Production}{Carestream Health}{Restricted} Publication No.
AR5258-1
06MAR09
Supersedes AR5258-1
04SEP08
Restricted
ADJUSTMENTS AND REPLACEMENTS

for the
Kodak DirectView CLASSIC/ELITE CR SYSTEMS
Service Codes: 5258, 5259
Important
• Qualified service personnel must do these procedures.
• See the Service Knowledge Portal for possible updates before doing this modification.
• When doing the procedures in this document, you must use safe work practices and wear
the correct Personal Protective Equipment (for example, SAFETY EYEWEAR) according
to your Company’s Standard Operating Procedures.
H219_0001GC
© CARESTREAM HEALTH, INC.

06MAR09
AR5258-1 PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject
Page matter gained by Carestream Health, Inc. prior to publication.
2 of 188
No patent license is granted by this information.
Carestream Health, Inc. reserves the right to change this information without notice, and makes no
warranty, express or implied, with respect to this information. Carestream Health shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of this
information, even if loss or damage is caused by Carestream Health’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description Page
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTERLOCK SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CASSETTE HANDLING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PLATE SUPPORT AY - Version 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PLATE SUPPORT AY - Version 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GALVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
FOLD MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
AFTERGLOW BAFFLE and ERASE HOUSING BAFFLE . . . . . . . . . . . . . . . . . . . 55
EXTRACTION BAR MOTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
EXTRACTION BAR HOME POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
EXTRACTION BAR HOOKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
CASSETTE LOWER END STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
CASSETTE UPPER END STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
CASSETTE EXTRACT SENSOR S4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
CLAMP BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
LEFT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
RIGHT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
INTERNAL BAR CODE READER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
STATIC BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
GALVO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
OPTICS MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
LOCAL USER INTERFACE (LUI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
PMT/DAS BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
06MAR09
AR5258-1 COLLECTOR AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Page PMTs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
3 of 188 FOLD MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
CASSETTE HANDLING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
LEFT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
RIGHT PLUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
LIGHT SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
EXTRACTION BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
SLOW SCAN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
PLATE PRESENT SENSOR S6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
EXTRACTION BAR HOME SENSOR S5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
COIL BOARD A7, ENCODER and SLOW SCAN ROTOR . . . . . . . . . . . . . . . . . . 140
ANTI-REVERSE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
PLATE SUPPORT AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
ERASE LAMP AY - CLASSIC CR SYSTEM Serial Number 20640, and below ELITE
CR SYSTEM Serial Number 10560 and below . . . . . . . . . . . . . . . . . . . . . . . . . 150
ERASE LAMP AY - CLASSIC CR SYSTEM Serial Number 20641, and above ELITE
CR SYSTEM Serial Number 10561 and above . . . . . . . . . . . . . . . . . . . . . . . . . 152
CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
HARD DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Opening and Removing COVERS and PANELS . . . . . . . . . . . . . . . . . . . . . . . . . 164
Restoring the Purchased Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Restoring the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Setting the Laser Calibration Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Calibration for the CLASSIC/ELITE CR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 174
ADJUSTMENTS AND REPLACEMENTS Adjustments
06MAR09
AR5258-1
Page
Section 1: Adjustments
4 of 188
INTERLOCK SWITCH
Adjustment Specification
Purpose: To place the INTERLOCK SWITCH in the correct position.
Specification: The INTERLOCK ACTUATOR enters the center of the INTERLOCK
SWITCH when you install the FRONT COVER.
Special Tools: None
Prerequisites:
None
To Check:
Press the Escape key to dismiss the video after viewing.
06MAR09
AR5258-1
Page INTERLOCK
5 of 188 Caution
ACTUATOR
Dangerous Voltage
1 De-energize the system.

2 Pull the FRONT COVER.
3 Press the FRONT COVER and observe
the INTERLOCK ACTUATOR entering
the INTERLOCK SWITCH.
4 Check that the INTERLOCK
INTERLOCK ACTUATOR enters the center of the
SWITCH
INTERLOCK SWITCH.
FRONT
COVER H219_4000GCA
H219_4000GC
06MAR09
AR5258-1 To Adjust:
Page
6 of 188 1 Remove the FRONT COVER.
2 Loosen the 2 SCREWS for the
2 SCREWS INTERLOCK SWITCH.
3 Move the INTERLOCK SWITCH left or
right to the correct position.
INTERLOCK
SWITCH
4 Tighten the 2 SCREWS.
5 Install the FRONT COVER.
FRONT
COVER H219_4001GCA
H219_4001GC
Postrequisites:
None
06MAR09
AR5258-1 CASSETTE HANDLING AY
Page
7 of 188
Purpose: To adjust the position of the CASSETTE HANDLING AY.
Specification: The HOOKS on the EXTRACTION BAR are in the center of the CLAMP
BAR on the CASSETTE HANDLING AY.
Special Tools: TOOL 6H9179
Prerequisites:
1 Do the adjustment EXTRACTION BAR HOME POSITION.
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
• LEFT and RIGHT CASSETTE GUIDES
06MAR09
AR5258-1
Page
8 of 188 Caution
Dangerous Voltage
INTERLOCK 3 Energize the system.

KEY
4 Install the INTERLOCK KEY.
H219_4013ACA
H219_4013AC
06MAR09
AR5258-1 5 At the main menu, click:
Page
TOOL HOOKS
9 of 188 • [Service Functions]
• [Diagnostics]
• [Cassette Handling Setup]
• [HOOK SETUP Position]
6 Place the TOOL 6H9179:
• on the right CLAMP BAR
TOOL • in the center between the HOOKS
SENSOR 7 Click:
CLAMP BAR
• [Clamp]
8 Check that the TOOL lightly touches the
HOOKS.
H219_4015GCA
H219_4015GC
06MAR09
AR5258-1 To Adjust:
Page
10 of 188
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
Caution
Dangerous Voltage

KEY
H219_4013ACA
H219_4013AC
06MAR09
AR5258-1
Page
11 of 188
front STOP 2 SCREWS rear STOP

2 SCREWS
CASSETTE
HANDLING AY
2 SCREWS
1 SCREW
H219_4014HCA
H219_4014HC
5 Loosen:
• 2 SCREWS for the front STOP
• 2 SCREWS for the rear STOP
• 3 SCREWS for the CASSETTE HANDLING AY
6 Move the CASSETTE HANDLING AY fully to the right.
06MAR09
Page
TOOL HOOKS
• [Diagnostics]
8 Place the TOOL 6H9179:
• on the right CLAMP BAR
TOOL • in the center between the HOOKS
SENSOR 9 Click:
• [HOOKS UP Position]
CLAMP BAR
• [Clamp]
Important
When sliding the CASSETTE HANDLING
AY, you must push in the center between the
HOOKS.
H219_4015GCA
H219_4015GC
10 Slide the CASSETTE HANDLING AY to
the left until the TOOL touches the
HOOKS.
11 Tighten the 3 SCREWS for the CASSETTE HANDLING AY.
12 Move the 2 STOPS to touch the CASSETTE HANDLING AY.
13 Tighten:
• 2 SCREWS for the front STOP
• 2 SCREWS for the rear STOP
14 Click [Unclamp].
06MAR09
AR5258-1 15 Remove:
Page
13 of 188 • TOOL
• INTERLOCK KEY
17 Install:
• TOP COVER
• FRONT COVER
Postrequisites:
1 Do the adjustments:
• CLAMP BAR
• LEFT PLUSH AY
• RIGHT PLUSH AY
06MAR09
AR5258-1 PLATE SUPPORT AY - Version 1
Page
14 of 188
Purpose: To adjust the position of the PLATE SUPPORT AY - Version 1.
Specification: The PLATE SUPPORT AY must touch the TOOL 6H7206.
Prerequisites:
1 Do the adjustment CASSETTE HANDLING AY.
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
06MAR09
AR5258-1
Page TOOL SCREW
15 of 188
TOOL
STOP
PLATE
SCREW SUPPORT
H219_4025BCA
H219_4025BC
Important
In the graphic above, the CASSETTE HANDLING AY is not visible.
3 Install the TOOL 6H7206.

4 Tighten the SCREW on the TOOL.
5 Check that the TOOL lightly touches the STOP for the PLATE SUPPORT.
6 Does the TOOL lightly touch the STOP?
Yes No
The adjustment is complete. Advance Advance to Step 1 of the adjustment
to Step 7 of the adjustment procedure. procedure.
06MAR09
AR5258-1 To Adjust:
Page
16 of 188
TOOL SCREW
TOOL
STOP
PLATE
SCREW SUPPORT
H219_4025BCA
H219_4025BC
1 Loosen the SCREW on the STOP.

2 Slide the STOP fully to the left.
3 Install the TOOL 6H7206.
4 Allow the PLATE SUPPORT to move to the right.
5 Use a FLASHLIGHT to check that the STOP lightly touches the TOOL.
Important
You must tighten the SCREW slowly to prevent the STOP from moving.
6 Tighten the SCREW.

7 Loosen the SCREW and remove the TOOL.
06MAR09
AR5258-1 8 Install:
Page
17 of 188 • LEFT and RIGHT CASSETTE GUIDES
• TOP COVER
• FRONT COVER
Postrequisites:
None
06MAR09
AR5258-1 PLATE SUPPORT AY - Version 2
Page
18 of 188
Purpose: To adjust the position of the PLATE SUPPORT AY - Version 2.
Specification: The PLATE SUPPORT AY must be in contact at the same time with both:
• TOOL 7H7252
• SUPPORT STOP
Prerequisites:
1 Do the adjustment CASSETTE HANDLING AY.
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
• LEFT CASSETTE GUIDE - see LEFT and RIGHT CASSETTE GUIDES
06MAR09
AR5258-1
Page TOOL
19 of 188
TOOL
PLATE
SUPPORT
SUPPORT
STOP
H219_4037HCA
H219_4037HC
3 Insert the TOOL 7H7252.

4 At the main menu, click:
• [Service Functions]
• [Diagnostics]
• [Clamp Tool] under “4. Paddle Arm Adjustment”.
5 Check that the PLATE SUPPORT touches both the TOOL and the SUPPORT STOP.
06MAR09
AR5258-1 6 Does the PLATE SUPPORT touch the TOOL and the SUPPORT STOP?
Page
20 of 188 Yes No
The adjustment is complete. Advance Advance to Step 1 of the adjustment
to Step 6 of the adjustment procedure. procedure.
06MAR09
AR5258-1 To Adjust:
Page
21 of 188 1 Loosen the 2 SCREWS on the
SUPPORT STOP.
• [Diagnostics]
TOOL
• [Clamp Tool] under “4. Paddle Arm
Adjustment”.
4 Move the SUPPORT STOP until it
PLATE
touches the PLATE SUPPORT AY.
SUPPORT AY
Important
You must tighten the 2 SCREWS slowly to
SUPPORT prevent the SUPPORT STOP from moving.
STOP
5 Tighten the 2 SCREWS for the

2 SCREWS SUPPORT STOP.
H219_4032GCA 6 Under “4. Paddle Arm Adjustment”, click
H219_4032GC
[Eject Tool].
7 Install:
• TOP COVER
• FRONT COVER
Postrequisites:
1 Do the adjustment for the AFTERGLOW BAFFLE and ERASE HOUSING BAFFLE.
06MAR09
AR5258-1 COLLECTOR AY
Page
22 of 188
Purpose: To check that the space between the COLLECTOR AY and the
EXTRACTION BAR is correct.
Specification: The distance between the EXTRACTION BAR and the COLLECTOR is
0.75 mm (.030 in.)
Special Tools: • TOOL 1F5681
• FLASHLIGHT
Prerequisites:
None
06MAR09
AR5258-1 To Check:
Page
23 of 188
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
Caution
Dangerous Voltage

KEY
• [Diagnostics]
• [Hooks Motor Install/Collector
Adjustment]
• [Collector Adjustment Position]
H219_4013ACA
H219_4013AC
06MAR09
AR5258-1 6 Place the TOOL 1F5681 on the
Page
24 of 188 TOOL EXTRACTION BAR with the long end
toward the COLLECTOR AY.
7 Use the FLASHLIGHT to check that the
COLLECTOR AY lightly touches the
TOOL.
TOOL EXTRACTION
BAR
long end
COLLECTOR AY
H219_4008GCA
H219_4008GC
06MAR09
AR5258-1 To Adjust:
Page
25 of 188
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
Caution
Dangerous Voltage

KEY
• [Diagnostics]
• [Hooks Motor Install/Collector
Adjustment]
H219_4013ACA
H219_4013AC • [Collector Adjustment Position]
6 Remove the CASSETTE HANDLING
AY.
06MAR09
AR5258-1
Page
26 of 188 front
2 SCREWS STOP
EXTRACTION
BAR rear
TOOL STOP
2 SCREWS
2 SCREWS
COLLECTOR AY
H219_4016HCA
2 SCREWS H219_4016HC
7 Loosen the 2 SCREWS on each:

• front STOP
• rear STOP
• COLLECTOR AY
8 Move:
• 2 STOPS from the COLLECTOR AY
• COLLECTOR AY from the EXTRACTION BAR
9 Place the TOOL 1F5681 on the EXTRACTION BAR with the long end toward the
COLLECTOR AY.
06MAR09
AR5258-1 10 Move the COLLECTOR AY until it lightly touches the TOOL.
Page
27 of 188 11 Tighten the 2 SCREWS for the COLLECTOR AY.
12 Remove the TOOL.
13 Move the front STOP toward the COLLECTOR AY.
14 Tighten the 2 SCREWS for the front STOP.
15 Do Step 13 - Step 14 for the rear STOP.
16 Click [Done].
17 Remove the INTERLOCK KEY.
Caution
Dangerous Voltage

19 Install:
• CASSETTE HANDLING AY
• TOP COVER
• FRONT COVER
Postrequisites:
1 Do:
• Calibration for the Scan
• Kodak DirectView TOTAL QUALITY TOOL for CR SYSTEMS
06MAR09
AR5258-1 GALVO
Page
28 of 188
Purpose: To align the laser beam.
Specification: The laser beam is between the SLOTS on the TOOL 7H5593.
Prerequisites:
None
To Check:
You cannot check this adjustment. You must do this adjustment after installing a new OPTICS
MODULE.
06MAR09
AR5258-1 To Adjust:
Page
29 of 188
Laser Warning
• This equipment uses a visible red laser. Prevent direct exposure to the beam from the
laser.
• You must de-energize the system before disconnecting the PMT/DAS BOARD.
• Dangerous Voltage
Important
The following systems do not have a RIGHT EMI PANEL:
• CLASSIC CR SYSTEMS serial number 20641 and above
• ELITE CR SYSTEMS serial number 10561 and above
2 Remove:
• FRONT COVER
• TOP COVER
• RIGHT COVER - see LEFT and RIGHT COVERS
• RIGHT EMI PANEL- see LEFT and RIGHT EMI PANELS
• COLLECTOR AY
06MAR09
AR5258-1
Page THUMBSCREW
30 of 188 Caution
Do not cause damage to the OPTICAL AY.
3 Loosen 2 SCREWS.
service 4 Remove:
position
• 4 SCREWS
LASER FILTER
• ACCESS COVER
OPTICAL AY
5 Loosen the THUMBSCREW.
6 Move the LASER FILTER into the
ACCESS COVER
service position.
7 Tighten the THUMBSCREW.
2 SCREWS
H219_4002GCA
H219_4002GC 4 SCREWS
06MAR09
AR5258-1
Page
31 of 188 Caution
Dangerous Voltage

KEY
H219_4013ACA
H219_4013AC
06MAR09
AR5258-1 10 See the graphic to install:
Page TOOL
32 of 188 • TOOL 7H5593
2 SCREWS • 2 SCREWS
• [Diagnostics]
• [Galvo Setup]
H219_4004GCA
H219_4004GC
06MAR09
AR5258-1
Page
33 of 188
“Linearity”
Value
[+] and [-]

BUTTONS
12 Click:
• “1 LINEARITY SETUP” tab
• [START LINEARITY SWEEP]
• [LASER ON]
13 Change the “Linearity” value to the lowest possible value. Use:
• [+] BUTTON
• [-] BUTTON
14 Click:
• [STOP SWEEP]
• [SAVE]
06MAR09
AR5258-1
Page Press the Escape key to dismiss the video after viewing.
34 of 188
15 Click:
• “2 Visual Setup” tab
• [SETUP SWEEP]
• [LASER ON]
06MAR09
AR5258-1 16 Check that the laser beam is between
Page
35 of 188 the SLOTS in the TOOL 7H5593.
TOOL 17 Click:
laser beam • [+] to decrease the width of the laser
beam
• [-] to increase the width of the laser
beam
18 Check that the laser beam is between
the SLOTS in the TOOL.
SLOTS
H219_4017ACA
H219_4017AC
19 Check that the laser beam is in the

center between the SLOTS.
20 If the laser beam is not in the center
GALVO
between the SLOTS:
OPTICAL AY
a Loosen the LOCKING SCREW on
the CLAMP.
b Rotate the GALVO until the laser
beam is in the center.
c Tighten the LOCKING SCREW.
CLAMP
21 Click:
• [LASER OFF/STOP SWEEP]
LOCKING
H219_4026ACA
SCREW • [SAVE]
H219_4026AC
06MAR09
AR5258-1
Page
36 of 188
22 Select the “3 DAC SETUP” tab.

23 Click [START GALVO PLOT]
06MAR09
AR5258-1
Page
37 of 188
Important
• The NOMINAL plot must:
– have no “Hook”
– have a blue horizontal line starting between 975 and 1000
• The blue horizontal line typically is at the Velocity value of 1000. The actual value may be
slightly above or below 1000.
• The starting values are:
– “Servo Gain” - 90
– “Low Freq Damping” - 70
– “High Freq Damping” - 20
– “High Freq Phase” - 230
• You can only change the “Low Freq Damping” to obtain the correct NOMINAL plot.
• The GALVO stops after 1 minute. You must click [START GALVO PLOT] to start it again.
24 Observe the NOMINAL plot for:

• no “Hook”
• blue horizontal line starting between 975 and 1000
25 Use the [+] or [-] BUTTONS for “Low Freq Damping” to adjust the NOMINAL plot.
26 Click:
• [STOP GALVO PLOT]
• [SAVE]
• [START GALVO PLOT]
06MAR09
AR5258-1
Page Press the Escape key to dismiss the video after viewing.
38 of 188
27 Select the “GALVO PLOT” tab.

28 Click [18 X 24].
29 Check the plot.
30 Click:
• [STOP GALVO PLOT]
• [Done]
06MAR09
AR5258-1 33 Loosen the THUMBSCREW.
Page
THUMBSCREW
39 of 188 34 Move the LASER FILTER into the
operation position.
operation 36 Install:
position
• ACCESS COVER
LASER FILTER • 4 SCREWS
OPTICAL AY
38 Remove:
ACCESS COVER • 2 SCREWS
• TOOL
2 SCREWS
H219_4018GCA
06MAR09
AR5258-1
Page
40 of 188
Important
39 Install:
• COLLECTOR AY
• TOP COVER
• FRONT COVER
Postrequisite:
1 Do:
• adjustment of the FOLD MIRROR
06MAR09
AR5258-1 FOLD MIRROR
Page
41 of 188
Purpose: To align the laser beam.
Specification: The laser beam is in the center of each of the SLOTS on the TOOL
7H5593.
Special Tools: • TOOL 7H5593
• T-10 WRENCH
• 1.5 mm Allen WRENCH
Prerequisites:
1 Do the adjustment of the GALVO.
To Check:
Laser Warning
• This equipment uses a visible red laser. Prevent direct exposure to the beam from the
laser.

06MAR09
AR5258-1
Page
42 of 188
Important
2 Remove:
• FRONT COVER
• TOP COVER
• COLLECTOR AY
06MAR09
AR5258-1
Page THUMBSCREW
43 of 188 Caution
3 Loosen 2 SCREWS.
4 Remove:
service
position • 4 SCREWS
LASER FILTER • ACCESS COVER
OPTICAL AY
6 Move the LASER FILTER into the
service position.
ACCESS COVER
2 SCREWS
H219_4002GCA
06MAR09
AR5258-1
Page
44 of 188 Caution
Dangerous Voltage
8 Energize the system.

INTERLOCK
KEY 9 Install the INTERLOCK KEY.
H219_4013ACA
H219_4013AC
06MAR09
AR5258-1 10 See the graphic to install:
Page TOOL
45 of 188 • TOOL 7H5593
• [Diagnostics]
• [Galvo Setup]
H219_4004GCA
H219_4004GC
06MAR09
AR5258-1
Page
46 of 188
12 Click:
• “Visual Setup” tab
• [START AGC SETUP SWEEP]
• [LASER ON]
06MAR09
AR5258-1
Page SLOTS
47 of 188
TOOL
laser beam
H219_4005BCA
H219_4005BC
13 Check the position of the laser beam on the small SLOTS in the TOOL 7H5593. See the
graphic on the next page.
06MAR09
AR5258-1 14 Determine the position of the laser
Page
48 of 188 correct
beam. See the graphic for the correct
position.
15 Is the position of the laser beam
correct?
laser beam
Yes No
not correct The adjustment is Advance to Step 1
A correct. Advance of the adjustment
to Step 2. procedure.
H219_4006GCA
H219_4006GC
06MAR09
AR5258-1 To Adjust:
Page
49 of 188
ADJUSTING
SCREW B
SCREW B
SCREW C
ADJUSTING
SCREW C
SCREW A
ADJUSTING
H219_4007HCA SCREW A
H219_4007HC
06MAR09
AR5258-1 1 To adjust the laser beam to the center of the SLOTS in the TOOL 7H5593:
Page
50 of 188
Item Laser Beam Do:
A Right side of LASER a. Loosen 1 1/2 rotations:
BEAM is lower than • SCREW A
the left side
• SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW B clockwise until the
LASER BEAM is parallel to the slots in the TOOL.
c. If the LASER BEAM is:
• above the slots: advance to Item C
• below the slots: advance to Item D
d. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
06MAR09
AR5258-1 Item Laser Beam Do:
Page
51 of 188 B Left side of LASER a. Loosen 1 1/2 rotations:
BEAM is lower than • SCREW A
the right side
• SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW B counterclockwise
until the LASER BEAM is parallel to the slots in the
TOOL.
c. If the LASER BEAM is:
• above the slots: advance to Item C
• below the slots: advance to Item D
d. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
C LASER BEAM is a. Loosen 1 1/2 rotations:
above the SLOTS • SCREW A
• SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW C clockwise until the
LASER BEAM is centered in the slots of the TOOL.
c. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
06MAR09
AR5258-1 Item Laser Beam Do:
Page
52 of 188 D LASER BEAM is a. Loosen 1 1/2 rotations:
below the SLOTS • SCREW A
• SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW C counterclockwise
until the LASER BEAM is centered in the slots of the
TOOL.
c. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
2 Click:
• [STOP AGC SETUP SWEEP]
• [LASER OFF]
06MAR09
AR5258-1 5 Remove:
Page
THUMBSCREW
53 of 188 • 2 SCREWS
• TOOL 7H5593
operation 7 Move the LASER FILTER into the
position
operation position.
LASER FILTER 8 Tighten the THUMBSCREW.
9 Install:
OPTICAL AY
• ACCESS COVER
ACCESS COVER • 4 SCREWS
Important
The following systems do not have a RIGHT
EMI PANEL:
• CLASSIC CR SYSTEMS serial number
2 SCREWS
20641 and above
H219_4018GCA
H219_4018GC 4 SCREWS • ELITE CR SYSTEMS serial number
10561 and above
11 Install:
• COLLECTOR AY
• RIGHT EMI PANEL- see LEFT and
RIGHT EMI PANELS
• RIGHT COVER - see LEFT and
RIGHT COVERS
• TOP COVER
• FRONT COVER
06MAR09
AR5258-1
Page Postrequisite:
54 of 188
1 Do:
06MAR09
AR5258-1 AFTERGLOW BAFFLE and ERASE HOUSING BAFFLE
Page
55 of 188
Purpose: To check the distance from:
• AFTERGLOW BAFFLE to the PLATE
• ERASE HOUSING BAFFLE to the PLATE
Specification: The distance of:
• AFTERGLOW BAFFLE to the PLATE must be 2.3 mm (0.09 in.)
• ERASE HOUSING BAFFLE to the PLATE must be 2.3 mm (0.09 in.)
Special Tools: • TOOL 7H4047
• 35 x 43 CASSETTE
Prerequisites:
None
To Check:
You cannot check this adjustment.
To Adjust:
Caution
Dangerous Voltage

06MAR09
AR5258-1 2 Remove:
Page
56 of 188 • FRONT COVER
4 SCREWS • TOP COVER
• PMT/DAS BOARD
• COLLECTOR AY
EMI
H219_4038ACA
COVER H219_4038AC
3 For:
CLASSIC CR SYSTEMS 20640 and below CLASSIC CR SYSTEMS 20641 and above
ELITE CR SYSTEMS 10560 and below ELITE CR SYSTEMS 10561 and above
a. Remove: Continue with Step 4.
• 4 SCREWS
• EMI COVER
b. Continue with Step 4.
Caution
Dangerous Voltage

06MAR09
Page
• [Diagnostics]
• [Light Test]
• [Advanced]
7 Insert the 35 x 43 CASSETTE into the CLASSIC/ELITE CR SYSTEM.
8 Click:
• [LOAD CASSETTE]
• [Lower Plate]
• [Erase Lamps On]
9 Remove and keep:
AFTERGLOW 3 SCREWS
BAFFLE • 3 SCREWS
• AFTERGLOW BAFFLE
H219_4039ACA
H219_4039AC
06MAR09
AR5258-1
Page
58 of 188 ERASE Important
HOUSING • See the graphic to install the TOOL to
BAFFLE the PLATE.
tape
• The tape must not touch the SCREEN.
TOOL
10 Use tape to install the TOOL to the
PLATE PLATE.
11 Check that the ERASE HOUSING
BAFFLE is approximately 0.013 cm
(.005 in.) from the TOOL.
12 Is the ERASE HOUSING BAFFLE
approximately 0.013 cm (.005 in.) from
the TOOL?
Yes No
Advance to Continue with
Step 19. Step 13.
H219_4040GCA
H219_4040GC
06MAR09
AR5258-1 13 Pull the ERASE AY.
Page
59 of 188
ERASE AY 14 Loosen the 3 SCREWS.
15 Move the ERASE HOUSING BAFFLE.
17 Insert the ERASE AY.
18 Return to Step 12.
3 SCREWS
ERASE
HOUSING
BAFFLE
H219_4041GCA
H219_4041GC
06MAR09
AR5258-1 AFTERGLOW BAFFLE 19 Install:
Page
60 of 188 • AFTERGLOW BAFFLE
TOOL 3 SCREWS
• 3 SCREWS - do not tighten
20 Move the AFTERGLOW BAFFLE:
• until it lightly touches the TOOL
• approximately 0.013 cm (.005 in.)
from the TOOL
22 Carefully, remove the TOOL.
23 Click:
• [Erase Lamps Off]
• [Return Plate]
• [Eject Cassette]
H219_4028GCA
H219_4028GC
24 Remove the CASSETTE.
25 For:
CLASSIC CR SYSTEMS 20640 and below CLASSIC CR SYSTEMS 20641 and above
ELITE CR SYSTEMS 10560 and below ELITE CR SYSTEMS 10561 and above
a. Install: Continue with Step 26.
• EMI COVER
• 4 SCREWS
b. Continue with Step 26.
26 Install:
• COLLECTOR AY
• PMT/DAS BOARD
• TOP COVER
• FRONT COVER
06MAR09
AR5258-1
Page
61 of 188
Caution
Dangerous Voltage
Postrequisites:
None
06MAR09
AR5258-1 EXTRACTION BAR MOTOR AY
Page
62 of 188
Purpose: To align the EXTRACTION BAR MOTOR AY
Specification: Contact the TSC.
To Check:
You cannot check this adjustment. You must do this adjustment after installing a new
EXTRACTION BAR MOTOR AY.
To Adjust:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
• LEFT COVER - see LEFT and RIGHT COVERS
• LEFT EMI PANEL - see LEFT and RIGHT EMI PANELS
06MAR09
AR5258-1
Page
63 of 188 Caution
Dangerous Voltage

KEY
• [Diagnostics]
• [Hooks Motor and Collector Setup]
• [HOOKS MOTOR Install Position]
H219_4013ACA
H219_4013AC 6 Remove:
• CASSETTE HANDLING AY.
• COLLECTOR AY
7 Loosen the 3 SCREWS for the
3 SCREWS
EXTRACTION BAR MOTOR.
8 Move the EXTRACTION BAR MOTOR
fully to the left.
EXTRACTION
BAR MOTOR
H219_4019ACA
H219_4019AC
06MAR09
AR5258-1 9 Install the TOOL 6H9842 to:
Page
64 of 188 • BEARING WHEEL
TOOL
• EXTRACTION BAR
EXTRACTION BAR
MOTOR AY 10 Tighten the SCREW to fasten the
TOOL.
Important
Use minimum force when sliding the
EXTRACTION BAR MOTOR AY to prevent
bending the EXTRACTION BAR.
11 Slide the EXTRACTION BAR MOTOR

AY until it lightly touches the TOOL.
H219_4029ACA BEARING SCREW 12 Tighten the 3 SCREWS for the
H219_4029AC WHEEL EXTRACTION BAR
EXTRACTION BAR MOTOR.
13 Loosen the SCREW and remove the
TOOL.
Caution
Dangerous Voltage

15 Install:
• TOP COVER
• FRONT COVER
06MAR09
AR5258-1 Postrequisites:
Page
65 of 188 1 Do the adjustment EXTRACTION BAR HOME POSITION.
06MAR09
AR5258-1 EXTRACTION BAR HOME POSITION
Page
66 of 188
Purpose: To adjust the home position of the EXTRACTION BAR.
Specification: The software sets the position of the EXTRACTION BAR.
Special Tools: None.
Prerequisites:
None
To Check:
You cannot check this adjustment. This adjustment is a software procedure.
06MAR09
AR5258-1 To Adjust:
Page
67 of 188 1 Click:
• [Diagnostics]
• [Calibrate Home Position]
Note
The message “Scanner is now initializing. Please wait.” displays.
2 Wait for the adjustment to complete.

3 Click [Calibrate Unlatch Position].
Note
The message “Scanner is now initializing. Please wait.” displays.
4 Wait for the adjustment to complete.
Postrequisites:
None
06MAR09
AR5258-1 EXTRACTION BAR HOOKS
Page
68 of 188
Purpose: To adjust the EXTRACTION BAR HOOKS to the correct position.
Specification: Contact the TSC.
Prerequisites:
1 Do the procedures:
• EXTRACTION BAR HOME POSITION
• CASSETTE LOWER END STOP
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
06MAR09
AR5258-1
Page
69 of 188 Caution
Dangerous Voltage
INTERLOCK
KEY 3 Energize the system.
H219_4013ACA
H219_4013AC

TOOL
• [Diagnostics]
6 Insert the TOOL 7H7252 against the
CASSETTE END STOP.
7 Click:
• [CLAMP]
• [Verify Position]
CASSETTE
END STOP H219_4012GCB
H219_4012GC
06MAR09
AR5258-1 8 Check the 2 PINS on the TOOL to
Page
70 of 188 determine if the HOOKS are in the
2 PINS correct position.
9 Are the 2 PINS in the correct position
on the TOOL?
Yes No
The adjustment is Advance to the
TOOL
correct, continue adjustment
with Step 10. procedure.
10 Click:
• [HOOKS HOME Position]
• [Unclamp]
H219_4027GCA
H219_4027GC
06MAR09
AR5258-1 To Adjust:
Page
71 of 188
1 Click:
• [Diagnostics]
• [CLAMP]
• [SET HOOK HEIGHT]
2 Click the BUTTONS until the 2 PINS are in the correct position on the TOOL:
• [COARSE Nudge Up]
• [COARSE Nudge Down]
• [FINE Nudge Up]
• [Fine Nudge Down]
3 When the adjustment is correct, click [SAVE].
Postrequisites:
None
06MAR09
AR5258-1 CASSETTE LOWER END STOP
Page
72 of 188
Purpose: To adjust the position of the CASSETTE LOWER END STOP.
Specification: The TOOL 1F8397 touches the EXTRACTION BAR HOOK and CASSETTE
LOWER END STOP at the same time.
Special Tools: TOOL 1F8397
Prerequisites:
Important
When you do the EXTRACTION BAR HOME POSITION adjustment, you must calibrate the:
• “Home” position
• “Unlatch” position
1 Do the adjustment EXTRACTION BAR HOME POSITION.
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
06MAR09
AR5258-1
Page
73 of 188 Caution
Dangerous Voltage

KEY
H219_4013ACA
H219_4013AC
06MAR09
AR5258-1
CASSETTE 5 At the main menu, click:
Page TOOLEND
STOP
HOOK
• [Diagnostics]
SCREW • [HOOKS SETUP Position]
6 Place the TOOL 1F8397 between the
EXTRACTION BAR CASSETTE LOWER END STOP and
TOOL
the back HOOK on the EXTRACTION
BAR.
7 Check that the TOOL touches the
HOOK and CASSETTE LOWER END
STOP.
8 Does that TOOL touch the HOOK and
the CASSETTE LOWER END STOP?
Yes No
The adjustment is Advance to Step 1
complete. Advance of the adjustment
CASSETTE H219_4011GCA to Step 5. procedure.
SCREW END STOP H219_4011GC
06MAR09
AR5258-1 To Adjust:
Page
75 of 188
CASSETTE END 1 At the main menu, click:
TOOL
STOP
HOOK
• [Diagnostics]
SCREW • [HOOKS SETUP Position]
2 Rotate the SCREW counterclockwise 2
EXTRACTION BAR rotations.
TOOL 3 Place the TOOL 1F8397 between the
CASSETTE LOWER END STOP and
the back HOOK on the EXTRACTION
BAR.
4 Adjust the SCREW until the
TOOL touches the HOOK and
CASSETTE LOWER END STOP.
5 Click [HOOKS HOME Position].
CASSETTE H219_4011GCA
SCREW END STOP H219_4011GC
8 Install:
• LEFT and RIGHT CASSETTE
GUIDES
• TOP COVER
• FRONT COVER
Postrequisites:
1 Adjust:
• CASSETTE UPPER END STOP
• CASSETTE EXTRACT SENSOR S4
06MAR09
AR5258-1 CASSETTE UPPER END STOP
Page
76 of 188
Purpose: To adjust the position of the CASSETTE UPPER END STOP.
Specification: The TOOL 7H7252 touches the CASSETTE UPPER END STOP and
CASSETTE LOWER END STOP at the same time.
Prerequisites:
Important
When you do the EXTRACTION BAR HOME POSITION adjustment, you must calibrate the:
• “Home” position
• “Unlatch” position
• EXTRACTION BAR HOME POSITION
06MAR09
AR5258-1 To Check:
Page
77 of 188
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
Caution
Dangerous Voltage
INTERLOCK
H219_4013ACA
H219_4013AC
06MAR09
AR5258-1
TOOL
Page
PIN
• [Diagnostics]
7 Push the TOOL back against the
CASSETTE UPPER END STOP
8 Under “Hook Height”, click [Clamp].
CASSETTE
UPPER END STOP
H219_4035GCB
H219_4035GC
06MAR09
AR5258-1 9 Push the PIN on the TOOL against the
Page
79 of 188 CASSETTE PIN CASSETTE UPPER END STOP.
SCREW UPPER END STOP
2 STEPS
10 Check that the PIN is between the 2
STEPS on the TOOL.
TOOL
11 Is the PIN between the 2 STEPS on the
TOOL?
Yes No
complete. Advance of the adjustment
TOOL to Step 2 of the procedure.
adjustment
procedure.
H219_4034GCB
H219_4034GC
06MAR09
AR5258-1 To Adjust:
Page
80 of 188
1 Rotate the SCREW for the CASSETTE

UPPER END STOP until the PIN is
CASSETTE PIN
SCREW UPPER END STOP between the 2 STEPS.
2 STEPS 2 Click [Unclamp].
TOOL
5 Install:
GUIDES
TOOL
• TOP COVER
• FRONT COVER
H219_4034GCB
H219_4034GC
Postrequisites:
1 Adjust the CASSETTE EXTRACT SENSOR S4.
06MAR09
AR5258-1 CASSETTE EXTRACT SENSOR S4
Page
81 of 188
Purpose: To adjust the position of the CASSETTE EXTRACT SENSOR S4.
Specification: The SENSOR BRACKET is at the front limit position of the CASSETTE.
Prerequisites:
1 Do the adjustment CASSETTE LOWER END STOP.
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
06MAR09
AR5258-1
Page
82 of 188 Caution
Dangerous Voltage
INTERLOCK
H219_4013ACA
H219_4013AC

TOOL
• [Diagnostics]
6 Insert the TOOL 7H7252 against the
CASSETTE END STOP.
7 Observe the check box next to the [S4]
CASSETTE EXTRACT SENSOR.
8 Is the “x” displayed in the check box?
Yes No
Advance to the The adjustment is
adjustment correct. Advance
procedure. to Step 5.
CASSETTE
END STOP H219_4012GCB
H219_4012GC
06MAR09
AR5258-1
Page To Adjust:
83 of 188
1 Loosen the 2 SCREWS on the
TOOL SENSOR BRACKET.
SENSOR 2 Move the SENSOR BRACKET until it
BRACKET touches the TOOL.
2 SCREWS
Important
When using the TOOL to adjust the
CASSETTE EXTRACT SENSOR S4, the
adjustment is correct when:
• the “x” is not displayed in the check box
CASSETTE END STOP [S4], and
• the light from the EMITTER illuminates
through the hole in the TOOL
3 Move the SENSOR BRACKET from the

TOOL until the “x” is not displayed in
the check box CASSETTE END STOP
[S4].
CASSETTE 4 Tighten the 2 SCREWS.
END STOP H219_4012GCA
H219_4012GC 5 Remove:
• TOOL
• INTERLOCK KEY
7 Install:
GUIDES
• TOP COVER
• FRONT COVER
06MAR09
AR5258-1
Page Postrequisites:
84 of 188
None
06MAR09
AR5258-1 CLAMP BAR
Page
85 of 188
Purpose: To set the back space of the CLAMP BAR.
Specification: When the CLAMP BAR is fully open, the distance between the CLAMP
BAR and the ADJUSTMENT SCREW is 0.38 ± 0.25 mm
(0.015 ± 0.010 in.).
Special Tools: GAUGE 0.38 mm (0.015 in.)
Prerequisites:
None.
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
• PMT COVER
06MAR09
AR5258-1
Page
86 of 188 Caution
Dangerous Voltage

KEY
• [Diagnostics]
• [Individual Component Control]
• [Clamp]
H219_4013ACA
H219_4013AC • [Home]
6 Press and hold the front of the CLAMP

BAR fully to the right.
7 Use the GAUGE to measure between:
GAUGE
• CLAMP BAR
• ADJUSTMENT SCREW
8 Is the measurement 0.38 ± 0.25 mm
(0.015 ± 0.010 in.)?
Yes No
The adjustment is Advance to the
CLAMP BAR
correct. Advance adjustment
ADJUSTMENT
H219_4010ACA
H219_0000AC
SCREW
06MAR09
AR5258-1 To Adjust:
Page
87 of 188
Important
Excessive wear or loose parts will cause the front and back space measurement to be wrong.

2 Rotate the SCREW:
GAUGE
• until it touches the CLAMP BAR
• 1 rotation counter-clockwise
• [Diagnostics]
CLAMP BAR
• [Clamp]
ADJUSTMENT
H219_4010ACA
H219_0000AC
SCREW • [Home]
5 Use the GAUGE to measure between:
• CLAMP BAR
• ADJUSTMENT SCREW
6 Is the measurement 0.38 ± 0.25 mm
(0.015 ± 0.010 in.)?
Yes No
Continue with Return to Step 2.
Step 7.
06MAR09
AR5258-1
Page
88 of 188
Caution
Dangerous Voltage

9 Install:
• PMT COVER
• TOP COVER
• FRONT COVER
Postrequisites:
1 Do the adjustment:
• LEFT PLUSH AY
• RIGHT PLUSH AY
06MAR09
AR5258-1 LEFT PLUSH AY
Page
89 of 188
Purpose: To align the LEFT PLUSH AY.
Specification: The LEFT PLUSH AY must be 4.5 - 5.5 mm (0.18 - 0.22 in.) from the end of
the 18 x 24 cm CASSETTE.
Special Tools: • 18 x 24 cm, or 24 x 30 cm CASSETTE
• TOOL 7H3478
Prerequisites:
1 Adjust the CLAMP BAR.
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
06MAR09
AR5258-1
Page
90 of 188 Caution
Dangerous Voltage

KEY
5 Load the 18 x 24 cm, or 24 x 30 cm
CASSETTE.
• [Diagnostics]
H219_4013ACA • [Individual Component Control]
H219_4013AC
• [Clamp]
06MAR09
AR5258-1 7 Use the TOOL to check for a
Page
91 of 188 4.5 - 5.5 mm (0.18 - 0.22 in.) clearance
CASSETTE CASSETTE from the end of the CASSETTE to the
LEFT PLUSH BRACKET.
8 Is the measurement correct?
Yes No
4.5 - 5.5 mm
TOOL (.177 - .217 in.) correct. Advance of the adjustment
to Step 4 of the procedure.
PLUSH BRACKET adjustment
procedure.
TOOL
LEFT PLUSH
BRACKET H219_4021GCA
H219_4021GC
06MAR09
AR5258-1 To Adjust:
Page
92 of 188 1 Loosen the 2 SCREWS.
2 Move the LEFT PLUSH AY into the
correct position.
Caution
Dangerous Voltage

LEFT PLUSH AY
6 Install:
GUIDES
• TOP COVER
• FRONT COVER
2 SCREWS H219_4023GCA
H219_4023GC
Postrequisites:
Adjust the RIGHT PLUSH AY.
06MAR09
AR5258-1 RIGHT PLUSH AY
Page
93 of 188
Purpose: To align the RIGHT PLUSH AY.
Specification: The RIGHT PLUSH AY must be 4.76 mm (0.19 in.) from an inserted
CASSETTE.
Special Tools: • 18 x 24 cm, or 24 x 30 cm CASSETTE
• TOOL 7H3478
Prerequisites
1 Do the adjustment LEFT PLUSH AY.
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
06MAR09
AR5258-1
Page
94 of 188 Caution
Dangerous Voltage

KEY
5 Insert the 18 x 24 or 24 x 30
CASSETTE.
• [Diagnostics]
H219_4013ACA • [Individual Component Control]
H219_4013AC
• [Clamp]
06MAR09
AR5258-1
Page
95 of 188
CASSETTE
RIGHT PLUSH AY
TOOL 4.76 mm
LEFT PLUSH AY (0.19 in.)
RIGHT PLUSH AY
TOOL
H219_4022BCA LEFT CASSETTE

H219_4022BC PLUSH AY
7 Use the TOOL 7H3478 to measure the distance between the RIGHT PLUSH AY and the
CASSETTE. Is the distance 4.76 mm (0.19 in.)?
Yes No
The checkout procedure is Advance to Step 1 of the
complete. Advance to Step 4 of the adjustment procedure.
adjustment procedure.
06MAR09
AR5258-1 To Adjust:
Page
96 of 188
CASSETTE CASSETTE
4.76 mm
TOOL RIGHT PLUSH AY (0.19 in.)
TOOL
H219_4026BCA
H219_4026BC 2 SCREWS
1 Loosen the 2 SCREWS on the RIGHT PLUSH AY.

2 Use the TOOL 7H3478 to align the RIGHT PLUSH AY to be 4.76 mm (0.19 in.) from the
CASSETTE.
Caution
Dangerous Voltage

6 Install:
• TOP COVER
• FRONT COVER
06MAR09
AR5258-1 Postrequisites
Page
97 of 188 None
06MAR09
AR5258-1 INTERNAL BAR CODE READER
Page
98 of 188
Purpose: To check the alignment of the INTERNAL BAR CODE READER.
Specification: When you install the BAR CODE ALIGNMENT TOOL TL-5600 and click
[READ CASSETTE ID], the MONITOR displays “x222222222”.
Prerequisites:
None
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
06MAR09
AR5258-1
Page
99 of 188 Caution
Dangerous Voltage
INTERLOCK
H219_4013ACA
H219_4013AC

TOOL
• [Diagnostics]
INTERNAL
BAR CODE
READER
H219_4030GCA
H219_4030GC
06MAR09
AR5258-1
Page
100 of 188
7 Click:
• [CLAMP]
• [READ CASSETTE ID]
Important
The “Status” might display “The bar code is backwards”. This is normal.
8 Check that the CASSETTE ID “x222222222” displays.

9 Does “x222222222” display for the CASSETTE ID?
Yes No
correct. Advance of the adjustment
06MAR09
AR5258-1 To Adjust:
Page
101 of 188 1 Remove:
2 If the status displays:
“x333333333” “x111111111” “Error”
Push the BRACKET in a Pull the BRACKET out a Move the BRACKET a
minimum distance. minimum distance. minimum distance in either
direction until numbers display.
3 Click:
• [UNCLAMP]
4 Remove the TOOL.
5 Insert the TOOL again.
6 Click:
• [CLAMP]
7 Return to Step 2 until the status displays “x222222222”.
Caution
Dangerous Voltage

9 Remove:
• TOOL
• INTERLOCK KEY
06MAR09
AR5258-1 10 Install:
Page
102 of 188 • TOP COVER
• FRONT COVER
Postrequisites:
None
06MAR09
AR5258-1 STATIC BRUSH
Page
103 of 188
Purpose: To check the distance from the STATIC BRUSH to the E-BOX.
Specification: The distance from the STATIC BRUSH to the E-BOX must be 12.8 mm
(0.500 in.).
Special Tools: • 6-in. SCALE TL-2762
• 35 x 43 cm CASSETTE
Prerequisites
None
To Check:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• ERASE LAMP AY - CLASSIC CR SYSTEM Serial Number 20640, and below
ELITE CR SYSTEM Serial Number 10560 and below, or
• ERASE LAMP AY - CLASSIC CR SYSTEM Serial Number 20641, and above
ELITE CR SYSTEM Serial Number 10561 and above
06MAR09
AR5258-1 3 Click:
Page
• [Component Control: Step]
• [LOAD CASSETTE]
4 Insert a 35 x 43 cm CASSETTE.
5 Click [Load Plate to Scan Position].
6 Use the 6-in. SCALE TL-2762 to
measure the distance between the
STATIC BRUSH and the E-BOX.
7 Is the distance 12.8 mm (0.500 in.)?
Yes No
correct. Advance of the adjustment
TOOL
STATIC
BRUSH
H219_4024GCA
2 SCREWS H219_4024GC
To Adjust:
1 Loosen the 2 SCREWS.
2 Measure with SCALE TL-2762.
06MAR09
AR5258-1 3 Move the STATIC BRUSH until the distance between the STATIC BRUSH and the E-BOX
Page is 12.8 mm (0.500 in.).
105 of 188
5 Install:
• ERASE LAMP AY - CLASSIC CR SYSTEM Serial Number 20640, and below
ELITE CR SYSTEM Serial Number 10560 and below, or
• ERASE LAMP AY - CLASSIC CR SYSTEM Serial Number 20641, and above
ELITE CR SYSTEM Serial Number 10561 and above
• FRONT COVER
Caution
Dangerous Voltage
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Replacements
06MAR09
AR5258-1
Page
Section 2: Replacements
106 of 188
GALVO
Prerequisites:
None
To Remove:
Caution
Dangerous Voltage
Important
2 Remove:
• FRONT COVER
• TOP COVER
• RIGHT EMI PANEL - see LEFT and RIGHT EMI PANELS
06MAR09
AR5258-1
Page
107 of 188 Caution
ACCESS COVER
3 Loosen 2 SCREWS.
4 Remove:
• 4 SCREWS
• ACCESS COVER
2 SCREWS
H219_5011ACA
H219_5011AC
4 SCREWS
5 Disconnect the M4J1 CONNECTOR.

6 Loosen the SCREW.
7 Remove the GALVO.
GALVO
H219_5012ACA SCREW
H219_5012AC M4J1 CONNECTOR
06MAR09
AR5258-1 To Install:
Page
108 of 188
Important
You must see the graphic to install the
GALVO with the CIRCUIT BOARD in the
correct position.
1 Install the GALVO.

2 Tighten the SCREW.
3 Reverse the steps in the removal
GALVO procedure.
CIRCUIT BOARD
H219_4036ACA
H219_4036AC
Postrequisites:
• GALVO
• FOLD MIRROR
2 Do the Calibration for the Scan.
06MAR09
AR5258-1 OPTICS MODULE
Page
109 of 188 Prerequisites:
None
To Remove:
Caution
OPTICS Dangerous Voltage
MODULE
Important
The following systems do not have a RIGHT
EMI PANEL:
• CLASSIC CR SYSTEMS serial number
20641 and above
3 SCREWS
• ELITE CR SYSTEMS serial number
ground wire 10561 and above
CONNECTOR J2 2 Remove:
H219_5015GCA • TOP COVER
H219_5015GC
• RIGHT COVER - see LEFT and
RIGHT COVERS
• RIGHT EMI PANEL - see LEFT and
RIGHT EMI PANELS
• GALVO
06MAR09
AR5258-1
Page
110 of 188 ESD
Possible damage from electrostatic discharge.
3 Disconnect:
• CONNECTOR J2
• ground wire
4 Remove:
• 3 SCREWS
• OPTICS MODULE
To Install:
1 Reverse the steps in the removal procedure.
Postrequisites:
1 Do:
• Setting the Laser Calibration Voltage
• adjustment of the:
– GALVO
– FOLD MIRROR
06MAR09
AR5258-1 LOCAL USER INTERFACE (LUI)
Page
None
To Remove:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
LOCAL USER
INTERFACE
(LUI) ESD
4 SCREWS
H219_5027ACA 3 Remove:
H219_5027AC
• 4 SCREWS
• LOCAL USER INTERFACE (LUI)
To Install:
Postrequisites:
None
06MAR09
AR5258-1 PMT/DAS BOARD
Page
None
06MAR09
AR5258-1 To Remove:
Page
113 of 188
PMT COVER
Caution
2 SCREWS
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
PMT/DAS BOARD
CONNECTOR
A5J1
Important
The longer SCREW for the PMT COVER is
toward the back.
4 Remove:
• 2 SCREWS
3 SCREWS
SCREW • PMT COVER
H219_5013GCA
ground STRAP H219_5013GC
ESD
5 Remove from the PMT/DAS BOARD:

• SCREW
• ground STRAP
6 Disconnect CONNECTOR A5J1.
7 Pull the PMT/DAS BOARD.
06MAR09
Page
114 of 188 1 Reverse the steps in the removal procedure.
Postrequisites:
1 Do the Calibration for the CLASSIC/ELITE CR SYSTEM.
06MAR09
AR5258-1 COLLECTOR AY
Page
None
To Remove:
Caution
2 SCREWS
Dangerous Voltage
ESD
COLLECTOR AY
2 Remove:
• FRONT COVER
• TOP COVER
• PMT/DAS BOARD
3 Remove:
• 2 SCREWS
• COLLECTOR AY
H219_5016GCA
H219_5016GC
06MAR09
Page
116 of 188
Caution
Do not damage the PMT.
Postrequisites:
06MAR09
AR5258-1 PMTs
Page
None
To Remove:
COVER
2 SCREWS Caution
Dangerous Voltage
ESD
2 Remove:
• FRONT COVER
2 PMTs • TOP COVER
FOAM
• PMT/DAS BOARD
• COLLECTOR AY
3 Remove:
• 2 SCREWS
• COVER
• FOAM
COLLECTOR AY H219_5014GCA
H219_5014GC
• 2 PMTs
06MAR09
Page
118 of 188
Caution
Do not damage the PMT.
Postrequisites:
06MAR09
AR5258-1 FOLD MIRROR
Page
None
To Remove:
Caution
Dangerous Voltage
3 SCREWS 1 De-energize the system.

2 Remove:
• FRONT COVER
• TOP COVER
FOLD MIRROR • COLLECTOR AY
• 3 SCREWS
• FOLD MIRROR
H219_5017GCA
H219_5017GC
To Install:
06MAR09
Page
120 of 188 1 Do:
• adjustment of the FOLD MIRROR
06MAR09
AR5258-1 CASSETTE HANDLING AY
Page
None
To Remove:
06MAR09
AR5258-1
Page
122 of 188
Caution
Dangerous Voltage
CASSETTE
HANDLING AY
CONNECTOR J2
2 SCREWS
SCREW H219_5018HCA
H219_5018HC
2 Remove:
• FRONT COVER
• TOP COVER
06MAR09
AR5258-1 • 3 SCREWS
Page
123 of 188 • CASSETTE HANDLING AY
3 Disconnect the CONNECTOR J2.
To Install:
Important
Before tightening the SCREWS for the CASSETTE HANDLING AY, you must push the
CASSETTE HANDLING AY against the 2 STOPS.
Postrequisites:
• CASSETTE EXTRACT SENSOR S4
• CLAMP BAR
• LEFT PLUSH AY
• RIGHT PLUSH AY
06MAR09
AR5258-1 LEFT PLUSH AY
Page
None
To Remove:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
GUIDES
3 Remove:
2 SCREWS
H219_5023ACA
H219_5023AC
• 2 SCREWS
LEFT PLUSH AY
• LEFT PLUSH AY
To Install:
Postrequisites:
• CLAMP BAR
• LEFT PLUSH AY
• RIGHT PLUSH AY
06MAR09
AR5258-1 RIGHT PLUSH AY
Page
None
To Remove:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
GUIDES
• 2 SCREWS
H219_5026ACA
RIGHT • RIGHT PLUSH AY
H219_5026AC PLUSH AY 2 SCREWS
To Install:
Postrequisites:
• CLAMP BAR
• LEFT PLUSH AY
• RIGHT PLUSH AY
06MAR09
AR5258-1 LIGHT SEALS
Page
None
To Remove:
WASHER Caution
Dangerous Voltage
SCREW

SCREW
2 Remove:
• FRONT COVER
• TOP COVER
LEFT
LIGHT SEAL • LEFT and RIGHT CASSETTE
GUIDES
3 Remove:
RIGHT • SCREW
H219_5024ACA
LIGHT SEAL H219_5024AC
• WASHER
• LEFT LIGHT SEAL
• SCREW
• WASHER
• RIGHT LIGHT SEAL
06MAR09
AR5258-1 4 Remove:
Page 2 SCREWS
127 of 188
• TOP LEFT LIGHT SEAL
• 2 SCREWS
• TOP RIGHT LIGHT SEAL
TOP
LEFT
LIGHT SEAL
TOP
RIGHT
LIGHT SEAL
H219_5025GCA
H219_5025GC
To Install:
Postrequisites:
• CLAMP BAR
• LEFT PLUSH AY
• RIGHT PLUSH AY
06MAR09
AR5258-1 EXTRACTION BAR
Page
None.
To Remove:
Caution
Dangerous Voltage
EXTRACTION BAR
2 Remove:
• FRONT COVER
• ERASE LAMP AY - CLASSIC CR
SYSTEM Serial Number 20640,
and below ELITE CR SYSTEM
Serial Number 10560 and below,
or
and above ELITE CR SYSTEM
Serial Number 10561 and above
2 SCREWS
• 2 SCREWS
• EXTRACTION BAR
H219_5021GCA
H219_5021GC
To Install:
06MAR09
Page
129 of 188 1 Do the adjustment EXTRACTION BAR HOME POSITION.
06MAR09
AR5258-1 SLOW SCAN AY
Page
None
To Remove:

• [Diagnostics]
• [Slow Scan Down]
06MAR09
AR5258-1
Page
131 of 188 Caution
Dangerous Voltage

3 Remove:
• FRONT COVER
• TOP COVER
• LEFT COVER - see LEFT and
RIGHT COVERS
• LEFT EMI PANEL - see LEFT and
RIGHT EMI PANELS
A7J1 Serial Number 10560 and below,
or
SLOW SCAN • ERASE LAMP AY - CLASSIC CR
ENCODER SYSTEM Serial Number 20641,
CONNECTOR
EXTRACTION BAR
H219_5028GCA
H219_5028GC
• COLLECTOR AY
• 2 SCREWS
• PLATE
• 2 SCREWS
• SHIPPING BRACKET
• SPRING
06MAR09
AR5258-1
Page
132 of 188 ESD
4 Disconnect:
• SLOW SCAN ENCODER CONNECTOR
• CONNECTOR A7J1
SCREW
SLOW
2 SCREWS SCAN AY
H219_5029BCA 2 SCREWS
H219_5029BC
Caution
When removing the SLOW SCAN AY, do not remove the TOP SCREW first.
5 Hold the SLOW SCAN AY and remove the bottom 2 SCREWS.

6 Remove the TOP SCREW.
7 Remove the SLOW SCAN AY from the system.
To Install:
06MAR09
Page
133 of 188 1 Do the “Slow Scan Current and Velocity Test”.
06MAR09
AR5258-1 PLATE PRESENT SENSOR S6
Page
To Remove:
Caution
Dangerous Voltage

2 Remove:
• FRONT COVER
• TOP COVER
06MAR09
AR5258-1 3 Manually push the EXTRACTION BAR
Page 2 SCREWS back to lower it fully down.
135 of 188 CONNECTOR
PLATE PRESENT 4 Remove:
SENSOR S6 • 2 SCREWS
• BRACKET through left side of
CONNECTOR system
2 SCREWS
2 SCREWS Caution
BRACKET
The parts must be installed in the correct
PLATE PRESENT LED positions.
5 Observe the positions of:

• PLATE PRESENT LED
• PLATE PRESENT SENSOR S6
• CONNECTORS
H219_5008GCA
H219_5008GC
6 Disconnect the CONNECTOR from the PLATE PRESENT LED.

7 Remove:
• 2 SCREWS
• PLATE PRESENT LED
8 Disconnect the CONNECTOR from the PLATE PRESENT SENSOR S6.
9 Remove:
• 2 SCREWS
• PLATE PRESENT SENSOR S6
06MAR09
Page
Postrequisites:
1 Adjust the EXTRACTION BAR HOME POSITION.
2 Do the “Slow Scan Current and Velocity Test”.
06MAR09
AR5258-1 EXTRACTION BAR HOME SENSOR S5
Page
None
06MAR09
AR5258-1 To Remove:
Page
138 of 188
2 SCREWS
Caution
BRACKET Dangerous Voltage
CONNECTOR
2 Remove:
• FRONT COVER
EXTRACTION • TOP COVER
BAR HOME
SENSOR S5 • LEFT and RIGHT CASSETTE
GUIDES
2 SCREWS
RIGHT COVERS
• LEFT EMI PANELS - see LEFT and
RIGHT EMI PANELS
3 Manually push the EXTRACTION BAR
back to lower it fully down.
4 Remove:
H219_5010GCA
H219_5010GC • 2 SCREWS
• BRACKET through left side of
system
5 Disconnect the CONNECTOR.
6 Remove:
• 2 SCREWS
• EXTRACTION BAR HOME
SENSOR S5
06MAR09
Page
Postrequisites:
1 Adjust the EXTRACTION BAR HOME POSITION.
2 Do the “Slow Scan Current and Velocity Test”.
06MAR09
AR5258-1 COIL BOARD A7, ENCODER and SLOW SCAN ROTOR
Page
None
To Remove:
Caution
Dangerous Voltage

2 Remove the SLOW SCAN AY.
06MAR09
AR5258-1
Page
141 of 188 ESD
3 Disconnect:
• A6P3
4 SCREWS
• A7J1
• GROUND STRAP
ROTOR
4 Remove the 4 SCREWS.
COUPLING
5 Loosen the 2 SCREWS in the
ENCODER.
Caution
ENCODER Prevent damage to the ENCODER.
6 Remove:
2 SCREWS
• ENCODER
• CRASH GUARD
CRASH H219_5027GCA
GUARD H219_5027GC
Important
The ROTOR is a magnetic component.
7 Hold the ROTOR.

8 Loosen the COUPLING 1 to 1 1/2
rotations.
9 Pull the ROTOR down and remove it from the SHAFT.
06MAR09
AR5258-1
Page
142 of 188 ESD
10 Remove:
• 4 SCREWS
• COIL BOARD A7
11 Place the THERMAL GASKET on the new COIL BOARD.
06MAR09
Page
143 of 188 1 Install the new COIL BOARD.
THERMAL GASKET
2 Place the ROTOR and COUPLING at
the bottom of the SHAFT.
COIL BOARD A7
3 Insert 2 parts of the plastic FEELER
GAUGE, 981409 between the ROTOR
FEELER GAUGE and the COIL BOARD.
4 Place the ROTOR against the FEELER
GAUGE.
ROTOR
5 Check that the COUPLING is inserted
COUPLING into the ROTOR.
6 Hold the ROTOR and tighten the
COUPLING.
7 Remove the FEELER GAUGE.
ENCODER
CRASH GUARD Important

The ROTOR should not touch the COIL
BOARD A7.
H219_5019HCA
H219_5020GC
8 Manually rotate the ROTOR to check that the ROTOR rotates freely.
Note
The space between the ROTOR and the COIL BOARD A7 might not be uniform. This is a
normal condition.
9 Install the CRASH GUARD and the ENCODER on the SHAFT.

10 Install the SLOW SCAN AY.
06MAR09
AR5258-1
Page
144 of 188
Caution
Dangerous Voltage

• [Diagnostics]
• [Slow Scan Current Calibration]
• [START]
13 After the “Slow Scan Current Calibration” is complete, did “PASSED” display”?
Yes No
The replacement procedure is Do the “Slow Scan Current and Velocity Test”.
complete.
Postrequisites:
None
06MAR09
AR5258-1 ANTI-REVERSE AY
Page
None
To Remove:
• [Diagnostics]
06MAR09
AR5258-1
Page
146 of 188 Caution
Dangerous Voltage

3 Remove:
• FRONT COVER
• TOP COVER
RIGHT COVERS
2 HEX NUTS • LEFT EMI PANEL - see LEFT and
RIGHT EMI PANELS
4 Loosen the 2 HEX NUTS.
5 Remove the ANTI-REVERSE AY.
ANTI-REVERSE AY
H219_5022GCA
H219_5022GC
To Install:
Postrequisites:
None
06MAR09
AR5258-1 PLATE SUPPORT AY
Page
None
To Remove:

• [Diagnostics]
06MAR09
AR5258-1
Page PLATE SUPPORT AY
148 of 188 Caution
Dangerous Voltage

3 Remove:
• FRONT COVER
• TOP COVER
2 SCREWS • LEFT COVER - see LEFT and
RIGHT COVERS
• LEFT EMI PANEL - see LEFT and
RIGHT EMI PANELS
Serial Number 10560 and below,
or
H219_5030GCA
H219_5030GC
• COLLECTOR AY
• 2 SCREWS
• SHIPPING BRACKET
• 2 SCREWS
• PLATE
06MAR09
AR5258-1 4 Remove:
Page
149 of 188 • SPRING
• 2 SCREWS
• PLATE SUPPORT AY - through top of system
To Install:
Postrequisites:
None
06MAR09
AR5258-1 ERASE LAMP AY - CLASSIC CR SYSTEM Serial Number 20640,
Page
150 of 188 and below ELITE CR SYSTEM Serial Number 10560 and below
Prerequisites:
None
To Remove:
LATCH
SLIDE
RELEASE
H219_5007HCA
ERASE LAMP AY H219_5007HC
Caution
Dangerous Voltage

2 Remove the FRONT COVER.
06MAR09
AR5258-1 3 Disengage the LATCH.
Page
151 of 188 4 Pull the ERASE LAMP AY.
5 Disengage the top and bottom SLIDE RELEASES.
6 Remove the ERASE LAMP AY.
To Install:
Postrequisites:
None
06MAR09
AR5258-1 ERASE LAMP AY - CLASSIC CR SYSTEM Serial Number 20641,
Page
152 of 188 and above ELITE CR SYSTEM Serial Number 10561 and above
Prerequisites:
None
To Remove:
HANDLE
SLIDE
RELEASE
H219_5033HCA
ERASE LAMP AY H219_5033HC
Caution
Dangerous Voltage

3 Use the HANDLE to pull the ERASE LAMP AY.
06MAR09
AR5258-1 4 Disengage the top and bottom SLIDE RELEASES.
Page
153 of 188 5 Remove the ERASE LAMP AY.
To Install:
Postrequisites:
None
06MAR09
AR5258-1 CPU
Page
1 Indicate to the customer that all images will be erased.
2 To store existing data, do the following procedures in the RECOVERY INSTRUCTIONS
and SOFTWARE INSTALLATION INSTRUCTIONS for the Kodak DirectView CLASSIC/
ELITE CR SYSTEMS, SI5258-1:
Procedure
Checking the RECOVERY KIT
Preparing the System
Recording the Data
Storing the Data
06MAR09
AR5258-1 To Remove:
Page
155 of 188
Caution
Dangerous Voltage
CUSTOMER
NETWORK 1 De-energize the system.
COM 1
COM 3 2 For the computer:
MODEL 8810 HP5700
COM 4
MONITOR Continue with Advance to
Step 3. Step 5.
BAR CODE
READER 3 Label and then disconnect the following
TOUCHSCREEN CABLES:
MOUSE CABLE From
KEYBOARD
HOSPITAL CUSTOMER
POWER NETWORK - RJ45 NETWORK
MONITOR MONITOR
MOUSE MOUSE
KEYBOARD KEYBOARD
POWER POWER
TOUCHSCREEN TOUCHSCREEN
H219_0006GCA
H219_0006GC BAR CODE BAR CODE
READER READER
4 Advance to the Installation procedure.
06MAR09
AR5258-1 5 Label and then disconnect the following
Page
156 of 188 CABLES:
unused
POWER CABLE From
PS/2 PORTS
HOSPITAL CUSTOMER
NETWORK - RJ45 NETWORK
COM3/unused
(ignore the MONITOR MONITOR
COM1/unused
painted PC label MOUSE USB MOUSE
that says COM2)
MONITOR TOUCHSCREEN TOUCHSCREEN
USB
BAR CODE BAR CODE
KEYBOARD READER READER
USB MOUSE
KEYBOARD USB KEYBOARD
POWER POWER
unused
BAR CODE 6 Advance to the Installation procedure.
extra NIC
READER
TOUCHSCREEN CUSTOMER
NETWORK
H226_1027GCA
H226_1027GC
To Install:
2 To restore software and existing data, do the following procedures in the RECOVERY
INSTRUCTIONS and SOFTWARE INSTALLATION INSTRUCTIONS for the Kodak
DirectView CLASSIC/ELITE CR SYSTEMS, SI5258-1:
Procedure
Installing the Software
Restoring the Data
Completing the Installation
06MAR09
Page
157 of 188 None
06MAR09
AR5258-1 HARD DRIVE
Page
1 Indicate to the customer that all images will be erased.
2 To store existing data, do the following procedures in the RECOVERY INSTRUCTIONS
and SOFTWARE INSTALLATION INSTRUCTIONS for the Kodak DirectView CLASSIC/
ELITE CR SYSTEMS, SI5258-1:
Procedure
Checking the RECOVERY KIT
Preparing the System
Recording the Data
Storing the Data
To Remove:
Caution
Dangerous Voltage
2 Remove:
• CPU
• REAR PANEL
• REAR PANEL
06MAR09
AR5258-1
Page
159 of 188 ESD
CPU COVER 3 THUMBSCREWS Possible damage from electrostatic discharge.
3 Place the CPU on the ESD BLANKET.

4 Fasten your WRIST BAND and the
GROUND STRAP.
5 Remove:
• 3 THUMBSCREWS
• CPU COVER
H177_0703ACA
CPU H177_0703AC
06MAR09
AR5258-1
Page
160 of 188 4 SCREWS
HARD DRIVE
2 SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
6 Remove the 2 SCREWS from the HARD DRIVE BRACKET.

7 Move the HARD DRIVE BRACKET back to clear the frame of the CPU.
8 Remove the following CABLES from the opposite side of the HARD DRIVE BRACKET:
• RIBBON CABLE
• POWER CABLE
9 Remove:
• 4 SCREWS - keep
• HARD DRIVE - discard
06MAR09
AR5258-1
Page
161 of 188
CONNECTOR J26
H177_0708HCA
H177_0708HC
10 Check that the CONNECTOR J26 is seated correctly.
Note
If the CONNECTOR J26 is not seated correctly, you might receive the following message:
“1962 No operating system found.” “Press F1 to start boot sequence.”
06MAR09
Page
162 of 188
4 SCREWS
HARD DRIVE
2 SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
1 Install the new HARD DRIVE with the 4 SCREWS removed in Step 9 of the removal
procedure.
2 Install:
• RIBBON CABLE
• POWER CABLE
• HARD DRIVE BRACKET
• 2 SCREWS
06MAR09
AR5258-1 3 Install:
Page
163 of 188
CPU COVER 3 THUMBSCREWS
• CPU COVER
• 3 THUMBSCREWS
• CPU
• REAR PANEL
H177_0703ACA
CPU H177_0703AC
Caution
Dangerous Voltage

5 To restore the software and existing data, do the following procedures in the RECOVERY
INSTRUCTIONS and SOFTWARE INSTALLATION INSTRUCTIONS for the Kodak
DirectView CLASSIC/ELITE CR SYSTEMS, SI5258-1:
Procedure
Installing the Software
Restoring the Data
Completing the Installation
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
06MAR09
AR5258-1
Page
Section 3: Additional Service Procedures
164 of 188
Opening and Removing COVERS and PANELS
FRONT COVER
Caution
Dangerous Voltage

2 Pull and lift to remove the FRONT
COVER.
FRONT COVER
H219_4033ACA
H219_4033AC
06MAR09
AR5258-1 TOP COVER
Page
165 of 188
2 SCREWS CONNECTOR
COVER
3 Rotate the CONNECTOR COVER.
4 Disconnect the 2 CONNECTORS.
H219_5001ACA
2 CONNECTORS H219_5001AC
06MAR09
AR5258-1 5 Remove the 4 SCREWS.
Page 4 SCREWS
TOP COVER
166 of 188 6 Lift the TOP COVER.
H219_5002GCA
H219_5002GC
06MAR09
AR5258-1 LEFT and RIGHT COVERS
Page
167 of 188
LEFT COVER
1 Remove:
• FRONT COVER
4 SCREWS
• TOP COVER
3 Remove the LEFT COVER.
5 Remove the RIGHT COVER.
4 SCREWS
H219_5003GCA
H219_5003GC RIGHT COVER
06MAR09
AR5258-1 REAR PANEL
Page
168 of 188
9 SCREWS
REAR PANEL
H219_5004HCA
H219_5004HC
1 Remove:
• FRONT COVER
• TOP COVER
• LEFT and RIGHT COVERS
• 9 SCREWS
• REAR PANEL
06MAR09
AR5258-1 LEFT and RIGHT EMI PANELS
Page
169 of 188
5 SCREWS
5 SCREWS
LEFT EMI PANEL
H219_5005HCA
RIGHT EMI PANEL
H219_5005HC
Important
1 Remove:
• FRONT COVER
• TOP COVER
06MAR09
AR5258-1 • LEFT and RIGHT COVERS
Page
170 of 188 • 5 SCREWS
• LEFT EMI PANEL
• 5 SCREWS
• RIGHT EMI PANEL
LEFT and RIGHT CASSETTE GUIDES

1 Remove:
LEFT CASSETTE GUIDE 4 SCREWS • FRONT COVER

4 SCREWS • TOP COVER
• 4 SCREWS
• LEFT CASSETTE GUIDE
• 4 SCREWS
• RIGHT CASSETTE GUIDE
RIGHT
CASSETTE
GUIDE
H219_5006GCA
H219_5006GC
06MAR09
AR5258-1 Restoring the Purchased Options
Page
171 of 188 1 Insert the correct OPTIONS DISKETTE.
2 From the “Load/Save Configuration” screen, click [Add Upgrade Options].
3 Do the following for each option:
a Select the correct upgrade option.
b Click [Add Upgrade Options].
c Wait for the option to restore.
d Remove the DISKETTE.
06MAR09
AR5258-1 Restoring the Configuration
Page
172 of 188 1 At the main menu, click:
• [WebLink]
2 Select:
• Utilities>Backup/Restore
• “Restore” tab
• “All Device Data” for “Restore Level”
• “Upload Configuration File” check box
3 Click [Browse].
4 Select the “backup.bin” file.
5 Click:
• [Open]
• [Restore]
6 Wait for the status to complete.
06MAR09
AR5258-1 Setting the Laser Calibration Voltage
Page
173 of 188
Important
Do this procedure after installing a new OPTICS MODULE.

• [Diagnostics]
• [Laser Power]
2 In the “LASER CALIBRATION” window, enter the values that are on the label located on
the new F-THETA LENS of the new OPTICS MODULE.
3 Click:
• [CALIBRATE NEW LASER]
• [SAVE NEW BACK UP]
4 Do the Calibration for the Scan for all sizes of CASSETTES.
06MAR09
AR5258-1 Calibration for the CLASSIC/ELITE CR SYSTEM
Page
174 of 188 Light Test
• [Diagnostics]
• [Light Test]
• [TEST]
2 Wait for the test to complete.
3 Check that “PASS” displays in “AUTO-ZERO”.
4 Click [START GRAPH].
5 Check that the value is approximately 4 - 5. To change the view, click:
• [ZOOM IN]
• [ZOOM OUT]
6 Click [HV ON] and check that the value increases.
06MAR09
AR5258-1 “Slow Scan Current and Velocity Test”
Page
• [Diagnostics]
• [Slow Scan Current and Velocity Tests]
2 Insert a CASSETTE.
3 Select:
• “Load 35 x 43 Cassette”
• “Start Velocity Test”
4 Wait for the test to complete.
5 Check that the results on the GRAPH between “Start of Scan” and “End of Scan” are
below 120 and leveled.
6 Are the results of the GRAPH correct?
Yes No
The test is complete. Use the diagnostics to
correct the problem.
7 Click [Eject Cassette].
8 Remove the CASSETTE.
06MAR09
AR5258-1 Preparing the CASSETTES
Page
176 of 188
PHOSPHOR CASSETTE
SCREEN Important
You must start with the 35 x 43 cm
CASSETTE.
T
ub
e
S
id
e
1 Move the LATCH to the right to release
the PHOSPHOR SCREEN.
2 Remove the PHOSPHOR SCREEN
from the CASSETTE.
3 Check that the PHOSPHOR SCREEN:
• is correctly fastened to the
hole CASSETTE.
LATCH
• edges are not lifted.
• does not have changes in color.
4 Clean the PHOSPHOR SCREENS.
Snap
Close 5 Install the PHOSPHOR SCREEN into
To the CASSETTE.
Open
6 Insert a tool into the hole to snap and
H177_2443GCA close the CASSETTE.
H177_2443GC
7 Close the LATCH on the CASSETTE.
8 Check that the LATCH on the
CASSETTE is operating correctly.
9 From the main menu, click [Erase
Cassette].
10 Insert the CASSETTE into the
CLASSIC/ELITE CR SYSTEM.
11 Do Step 1 - Step 10 for all of the
CASSETTES.
06MAR09
AR5258-1 Preparing the Room
Page
177 of 188
X-RAY Caution
TUBE
COLLIMATOR • Do not use a BUCKY or a GRID during
LIGHT this procedure.
1 Move the X-RAY TUBE to 180 cm

(72.0 in.) above the floor.
Important
A LEAD SHEET and the help of a
180 cm LICENSED RADIOLOGICAL
(72.0 in.)
CASSETTE
TECHNOLOGIST (RT) is necessary for this
procedure.
tape
2 Ask the Radiological Technologist (RT)
to energize the X-ray equipment and
the COLLIMATOR LIGHT on the X-RAY
TUBE.
5.0 cm
3 Place the CASSETTE on the floor
H177_0004GCC
H177_0004GC (2.0 in.) under the beam of light.
4 Align the beam of light with a 5.0 cm
(2.0 in.) area of light on the floor around
the CASSETTE.
Important
You must place the tape correctly in Step 5.
5 Place the tape on the floor around the

edges of the beam of light.
06MAR09
AR5258-1 6 Use tape to fasten the COPPER and
Page
178 of 188 ALUMINUM FILTERS TL-5259 to each
X-RAY TUBE other.
Important
The COPPER FILTER must be directly next
to the X-RAY TUBE.
COPPER FILTER
7 Insert both of the FILTERS into the
tape
bottom of the X-RAY TUBE. If
necessary, use tape to adhere the
FILTERS to the bottom of the X-RAY
TUBE.
H149_0013ACC
ALUMINUM FILTER H149_0013AC
Preparing the Equipment
Important
DOSIMETER A LEAD SHEET and the help of a
RADIOLOGICAL TECHNOLOGIST (RT) is
necessary for this procedure.
1 Use the following specifications for the

first setup of the X-ray equipment:
• 80 kVp (± 1)
• 80 mAs
Note
The specification above for the mAs might
LEAD SHEET H149_0014ACA have a difference.
H149_0014AC
2 Remove the CASSETTE from the floor.

06MAR09
AR5258-1
Page
179 of 188
Important
You must use a LEAD SHEET or a LEAD APRON under the DOSIMETER. If a LEAD SHEET
or a LEAD APRON is not used, the values on the DOSIMETER will be false by a maximum
of 20%.
3 Place a LEAD SHEET or a LEAD APRON and the DOSIMETER TL-4818 in the center of
the area defined by the tape.
LCD DISPLAY
READ/RESET
SWITCH
F
OF
ON
POWER RESET
SWITCH
READ
H149_0015BCA
H149_0015BC
4 Move:
• POWER SWITCH on the DOSIMETER to the “ON” position.
• READ/RESET SWITCH to the “RESET” position and then to the “READ” position.
5 Check that “0.00” displays on the LCD DISPLAY.
6 Ask the RT to expose the DOSIMETER.
7 Check that the DOSIMETER displays a value of 20.0 mR ± 2.0 mR on the LCD
DISPLAY.
06MAR09
AR5258-1 8 Is the value correct?
Page
180 of 188 Yes No
Advance to Step 14. Do Step 9 - Step 13.
9 Move the READ/RESET SWITCH to the “RESET” position and then to the “READ”
position.
10 If you have adjusted the mAs setting more than once and the value is not within the
specification, move the X-RAY TUBE up a minimum distance.
11 Is the mR value:
Less than specification? More than specification?
Ask the RT to increase the mAs setting Ask the RT to decrease the mAs setting
on the X-ray equipment and continue on the X-ray equipment and continue
with Step 12. with Step 12.
12 Ask the RT to expose the DOSIMETER.
13 Check that the DOSIMETER displays a value of “20.0 mR” ± 2.0 mR on the LCD
DISPLAY. Is the value correct?
Yes No
Continue with Step 14. Do Step 9 - Step 13 again.
14 Record the number on the LCD DISPLAY.
Note
You will use the recorded number when you do the calibration procedure.
15 Ask the RT to expose the DOSIMETER 3 times to check that the values remain within
± 0.2 mR of the value that you recorded in Step 14.
Note
If the values are not within the specification, use another X-ray source.
06MAR09
AR5258-1 Exposing the CASSETTE
Page
181 of 188
X-RAY
TUBE Important
• The ARROW on the CASSETTE must be
parallel to the X-RAY TUBE.
• Do not use a LEAD SHEET during this
procedure.
ARROW
1 Remove the LEAD SHEET and the
DOSIMETER from the floor.
180 cm
(72.0 in.) 2 Place the CASSETTE in the center of
CASSETTE the tape.
tape 3 Ask the RT to expose the CASSETTES
every 2 minutes.
Important
• After exposing the CASSETTE, you
5.0 cm
H177_0004GCA
H177_0004GC (2.0 in.) must wait 15 minutes before starting this
procedure.
• Every minute that you wait beyond 15
causes the exposure index value to
decrease by 5.
4 Wait 15 minutes from the time of

exposure of the first CASSETTE.
5 Insert the first CASSETTE into the system.
6 Click [Start Calibration Scan].
7 Insert the exposed CASSETTES every 2 minutes.
06MAR09
AR5258-1
Page
182 of 188
Important
If the calibration is not successful, an error code occurs.
8 Was the calibration successful?

Yes No
The calibration is completed. Continue with Step 9.
9 At the “Last Calibrated Date” screen, locate the last date and time for the corresponding
CASSETTE.
10 Locate the corresponding error code in the error log.
11 If you made adjustments to the GALVO for LLI CASSETTES, do a calibration of the
STANDARD CASSETTES again.
06MAR09
AR5258-1 Calibration for the Scan
Page
183 of 188
Important
If the feature for the Kodak DirectView CR LONG-LENGTH IMAGING (LLI) SYSTEM is
enabled, do the calibration of the LLI CASSETTES before the STANDARD CASSETTES.
1 Click:
• [Diagnostics]
• [Scan Calibration]
2 Enter the number from the display on the DOSIMETER. See Step 14 on Page 180.
3 Insert the first CASSETTE into the system.
4 Click [Start Calibration Scan].
5 Insert the exposed CASSETTES every 2 minutes.
Important
If the calibration is not successful, an error code occurs.
6 Was the calibration successful?

Yes No
The procedure is complete. Continue with Step 7.
7 At the “Last Calibrated Date” screen, locate the current date and time for the
corresponding CASSETTE.
8 Locate the corresponding error code in the error log.
9 If you made adjustments to the GALVO for LLI CASSETTES, do a calibration of the
STANDARD CASSETTES again.
06MAR09
AR5258-1 “View” and “Plot COLLECTOR PROFILES” for all CASSETTES
Page
• [Diagnostics]
• [View Collector Profiles]
2 Select the 35 x 43 cm CASSETTE.
Important
“SPIKES” might be the result of dust in the COLLECTOR or the illumination of the laser
beam on the COLLECTOR.
start scan : 55
offset : 1773 Collector Profile 35 x 43 Calibration Date: Sat Apr 12 09:12:31 2003
100
95
amplitude : 3678 90
85
print1 : 749 80
75
70
print2 : 880 65 CORRECT
60
high voltage: 2400 55
50
45
40
35
30
25
20
15
10
GET COLLECTOR PROFILES
5
0
Zoom In Zoom Out 2048
Tube 1 (back) Tube 2 (front)
Cassette Size: 18 x 24 24 x 30 35 x 35 35 x 43
35 x 43 LLI 15 x 30
Status: Collector Profile for Cassette Size 35 x 43
3 Observe the COLLECTOR PROFILE of all sizes of CASSETTES.

Note
Correct values will not have:
• “Spikes”
• large difference in the pixel values
06MAR09
AR5258-1
Page
185 of 188
start scan : 57
offset : 1517 Collector Profile 35 x 43 Calibration Date: Thu Jan 30 16:25:10 2003
100
95
amplitude : 2970 90
85
large difference in pixel value
print1 : 699 80
75
70
print2 : 805 65
60 NOT CORRECT
high voltage: 2400 55
50
45
40
35
"Spike"
30
25
20
15
10
GET COLLECTOR PROFILES
5
0
Zoom In Zoom Out 2048
Tube 1 (back) Tube 2 (front)
Cassette Size: 18 x 24 24 x 30 35 x 35 35 x 43
35 x 43 LLI 15 x 30
Status: Collector Profile for Cassette Size 35 x 43
H194_9004DC
4 Is the COLLECTOR PROFILES from Step 3 correct?

Yes No
Advance to Step 7. Continue with Step 5.
06MAR09
AR5258-1 5 Do:
Page
186 of 188 • adjustment for:
– GALVO
– FOLD MIRROR
• Exposing the CASSETTE
• “View” and “Plot COLLECTOR PROFILES” for all CASSETTES
Caution
Use caution when you clean the COLLECTOR in Step 6.
6 If large differences appear in the pixel values or “Spikes”, use a LINT-FREE CLOTH to
clean dust that might be blocking the beam of light to the COLLECTOR.
7 Do:
• Exposing the CASSETTE
• Kodak DirectView TOTAL QUALITY TOOL on all sizes of CASSETTES
• view “Logs” and check that the “Linearity” is less than 0.5 on the 35 x 43 cm
CASSETTE
06MAR09
AR5258-1 Restoring Hospital Information System (HIS) and Remote Information
Page
187 of 188 System (RIS) Information
• [Key Operator Functions]
• [System Configuration]
• [HIS/RIS Configuration]
2 Select the “Remote Query” tab.
3 Type the new values.
4 Select the “Polling” tab.
6 Select the “Options” tab.
8 Click:
• [Save Changes]
• [Back]
• [Profile Configuration]
10 Click [Save Changes].
06MAR09
AR5258-1 Publication History
Page
188 of 188
Publication Publication Changed
ECO No. File Name Notes
Date No. Pages
26NOV07 AR5258-1 - - - --- ar5258_1.fm New Publication
29NOV07 AR5258-1 - - - 1 ar5258_1.fm Revision
04SEP08 AR5258-1 - - - All ar5258_1.fm Revision
06MAR09 AR5258-1 - - - All ar5258_1.fm Revision
DirectView is a trademark of Carestream Health.

The Kodak trademark and trade dress are used under license from Kodak.
Printed in U.S.A. • ar5258_1.fm
Carestream Health, Inc.

150 Verona Street
Rochester, NY 14608

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{Adjust/Replace}{Production}{Carestream Health}{Restricted} Publication No.

ADJUSTMENTS AND REPLACEMENTS

© CARESTREAM HEALTH, INC.

1 De-energize the system.

1 De-energize the system.

INTERLOCK 3 Energize the system.

1 De-energize the system.

INTERLOCK 3 Energize the system.

front STOP 2 SCREWS rear STOP

1 De-energize the system.

3 Install the TOOL 6H7206.

1 Loosen the SCREW on the STOP.

6 Tighten the SCREW.

1 De-energize the system.

3 Insert the TOOL 7H7252.

5 Tighten the 2 SCREWS for the

1 De-energize the system.

INTERLOCK 3 Energize the system.

1 De-energize the system.

INTERLOCK 3 Energize the system.

7 Loosen the 2 SCREWS on each:

18 De-energize the system.

1 De-energize the system.

INTERLOCK 8 Energize the system.

[+] and [-]

19 Check that the laser beam is in the

22 Select the “3 DAC SETUP” tab.

24 Observe the NOMINAL plot for:

27 Select the “GALVO PLOT” tab.

1 De-energize the system.

8 Energize the system.

1 De-energize the system.

4 Energize the system.

27 Energize the system.

Press the Escape key to dismiss the video after viewing.

1 De-energize the system.

INTERLOCK 3 Energize the system.

11 Slide the EXTRACTION BAR MOTOR

14 De-energize the system.

2 Wait for the adjustment to complete.

4 Wait for the adjustment to complete.

1 De-energize the system.

5 At the main menu, click:

1 Do the adjustment EXTRACTION BAR HOME POSITION.

1 De-energize the system.

INTERLOCK 3 Energize the system.

1 De-energize the system.

1 Rotate the SCREW for the CASSETTE

1 De-energize the system.

5 At the main menu, click:

3 Move the SENSOR BRACKET from the

1 De-energize the system.

INTERLOCK 3 Energize the system.

6 Press and hold the front of the CLAMP

1 Press and hold the front of the CLAMP

8 De-energize the system.

1 De-energize the system.

INTERLOCK 3 Energize the system.

4 De-energize the system.

1 De-energize the system.

INTERLOCK 3 Energize the system.

H219_4022BCA LEFT CASSETTE

1 Loosen the 2 SCREWS on the RIGHT PLUSH AY.