Actuator Manual 3 Inch PDF

LWCV ACTUATOR ASSEMBLY
AND
MAINTENANCE INSTRUCTIONS
CANDOC LWCV ACTUATOR MANUAL COPYRIGHT © 2004 CANRIG DRILLING TECHNOLOGY LTD.
ALL RIGHTS RESERVED
This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.
Printed in the United States of America.

LWCV ACTUATOR ASSEMBLY AND INSTALLATION INSTRUCTIONS
Actuator Assembly & Interface Instructions:

AY10782 Actuator Assy, LWCV, CDTL, 7.75, Hyd
AY11920-1 Kit, Interface, LWCV, Non-Int, 120 Vac
AY11920-2 Kit, Interface, LWCV, Non-Int, 24 VDC, 275T
AY11920-3 Kit, Interface, LWCV, Int, 24 VDC
AY12237 Guard Assy, Actuator, LWCV
AY12312 Kit, Anti-Rotation, LWCV
SC10046 Maintenance Schedule LWCV Actuator
Assembly and Installation Instructions:
Canrig LWCV Actuator Assembly...................................................................................... 1-20
LWCV Valve Stack Adjustment Instructions .................................................................... 15-20
LWCV Check Valve Installation Instructions.................................................................... 17-20
CANRIG LWCV ACTUATOR ASSEMBLY
Assembly Description Drawing Rev
AY10782 ACTUATOR ASSY, LWCV, CDTL, 7.75, HDY AY10782 K

AY11920-1 KIT, INTERFACE, LWCV, NON-INT, 120 VAC AY11920-1 L
AY11920-2 KIT, INTERFACE, LWCV, NON-INT, 24 VDC, 275T AY11920-2 M
AY11920-3 KIT, INTERFACE, LWCV, INT, 24 VDC AY11920-3 J
AY12237 GUARD ASSY, ACTUATOR, LWCV AY12237 0
AY12312 KIT, ANTI-ROTATION, LWCV AY12312 0
SC10046 MAINTENANCE SCHEDULE, LWCV ACTUATOR SC10046 A
6/15/2005
Engineering
Bill of Material
Part: AY10782
Description: ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD
Eng ID: 9
Drawing ID: AY10782 Rev No: K
Item Qty Units Part ID Eng ID Description
"" "" !
" $ " $ $ $ % ' $ &
" "
" $ " $ "$ $ % ' $ & "
" " $ " " #
" " $ " " #
" " $ #
" " $ #
" $" $ $ ' ! '
" $" $ ' !
"
$ $ $ $ * &
Printed: 11/4/2004 Page 2 of 2

Engineering
Bill of Material
Part: AY10782
Description: ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD
Eng ID: 9
Drawing ID: AY10782 Rev No: K
!
"
" # "
#
"
$ $ $
" " % " ! #
" & " & "
"
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$ $ ' &
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0
"$ $ % '
" "$ $ $ ( ' ) '
" 0 # $
" $ "$ # ' $ #
" "$ $ % '

IF IN DOUBT......PLEASE ASK!
25.00
H NOTE THAT ANTI-ROTATION 8
61 60
BRACKET IS LOCATED 1
6 4
37 36 25 23B 5 ON OPPOSITE SIDE
5 H
34 53 9
23A 25 36 37
BOTTOM END K
TOP END
61 R02 49
K
R01
60
37 36 25 23C
4
H SEE NOTE 1 52
23A 25 36 37 20
37 36 25 23B 1/2
K
6 TOP VIEW- VALVE OPEN
SEE NOTE 2 59 63
ITEM 47 REMOVED FOR CLARITY 47 14.29 REF
9.63
J H
4.81 4.81 10
H 37 36 25 23B 10
A 37 36 56 53
9 34 53
6
WIR 8
3 30 15 ED
4
1 37 36 21 22
INNER SLEEVE ASSY DETAILS H 47
ISOMETRIC VIEW- WITH GUARD

5 18 17 13 20 4 13 17
2 18
20.78 REF
4 16
16
14
53 58 J 3
30 1
H 48
15
5
48
9
50
SIDE VIEW- VALVE OPEN 10
A
ITEM 47 REMOVED FOR CLARITY BOTTOM END VIEW
50 12.76
48 20
20 FAR SIDE
34 53 10
54 NEAR SIDE
8 8 11 31
29
11
21 22 36 37 15
9 WIR
H 55 ED
14
12
NOTES:
48 15 19 6 7 4 7 19 1) ITEM 52 (ANTI-ROTATION KIT) NOT SHOWN ON DRAWING TO BE INCLUDED
SECTION B-B WITH ACTATOR ASSEMBLY- SEE CANRIG DWG NO. AY11920-X FOR
1:2
TYP. @ 2 PLCS.
SECTION A-A K
APPLICATION AND INSTALLATION OF BRACKETS.
2) ITEM 59, 59A, 59B, 59C SHIMS- USE AS REQUIRED TO ESTABLISH STOP
SCALE = 3/8 = 1" WHEN VALVE IS FULLY OPENED.
DRAWN JAS 03/05/15

B B K 04/10/20 JAS ADD FTGS (60 & 61), SERIAL NO. PLATE; CLARIFY NOTE 2 WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED JRS 03/05/19
J 04/10/05 TDV ECN #1072; ADD STOP PLATE. TOLERANCE JRS 03/05/19 CANRIG DRILLING
SIDE VIEW- VALVE CLOSED THIS PRINT AND DESIGN AND DETAIL
SHOWN THEREON ARE THE PROPERTY
- UNLESS OTHERWISE SPECIFIED APPRV'D
MATERIAL TECHNOLOGY LTD.
H 04/02/26 JAS ECN #986; REVISE GUARD; DEL ITEM 24; ADD ITEM 55 AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
ITEM 47 REMOVED FOR CLARITY TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
G 04/01/22 JAS ECN# 979; ADD ITEMS 48 THRU 51 (TUBE, HOSE, FITTINGS, PLUGS) 0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR > 600 mm ± 3 mm DECIMAL .x ± .030"
F 03/12/11 JAS ECN #973; REVISE GREASE FITTINGS, ADD ITEM 54 THAT IT IS NOT TO BE REPRODUCED STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx ± .015" LWCV ACTUATOR
WITHOUT PERMISSION AND RETURNED .xxx ± .005"
E 03/10/23 JAS ECN #959; REMOVED FITTINGS AND HOSES; ADD NOTE 1 UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM ± .010 IN 5 INCHES
0 TO 24" ± .06" ASSEMBLY
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 450 LBS 1:4 - AY10782 REV K
Engineering
Bill of Material
Part: AY11920-1
Description: KIT, INTERFACE, LWCV, NON-INTG, 120
VAC
Eng ID: 6
Drawing ID: AY11920-1 Rev No: L
0
0
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" " &" " & "
" & " '
" ! " $# & " "

Engineering
Bill of Material
Part: AY11920-2
Description: KIT,INTERFACE,LWCV,NON-INTG, 24
VDC,275T
Eng ID: 8
Drawing ID: AY11920-2 Rev No: M
0
0
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# & 0 ! &
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$ # $ % ! ' $ $

Engineering
Bill of Material
Part: AY11920-3
Description: KIT, INTERFACE, LWCV, INTG, 24 VDC
Eng ID: 6
Drawing ID: AY11920-3 Rev No: J
0
0
! % 9 " # " "$ % % $

% & ' ! % ( % &
! # ! # & &#
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% % ! 0 %
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! 0 $ $ $ ( &
#$ #
! " & &
! 0 " "+ +& & & $
" " &" " & $"
" & " '
" ! " $# & " "

Engineering
Bill of Material
Part: AY12237
Description: GUARD ASSY, ACTUATOR, LWCV
Eng ID: 0
Drawing ID: AY12237 Rev No: 0
!
! " ! !
! # $ #
# "" % !
&
"
% # % $ #
! $

IF IN DOUBT.......PLEASE ASK!
14.41 REF
INSIDE TABS
2
6 5 3
1
7
2 3 5 6
1
TOP VIEW
4 5 6
2
14.29 REF
20.78 REF ISOMETRIC VIEW
6.00 REF
1
15.50 REF
3 5 6
9 8 10
4 5 6
2
SIDE VIEW END VIEW
DRAWN JAS 04/02/24
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED DNC 04/02/22
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D FJY 04/03/22 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x
> 600 mm ± 3 mm ± .030" -
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
.xx
.xxx
± .015"
± .005"
GUARD ASSY
UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM
TRUE POSITION
± .010 IN 5 INCHES
.005
0 TO 24" ± .06"
± .12"
ACTUATOR, LWCV
AND INVENTION ARE RESERVED BY > 24" EST. WEIGHT SCALE PROJECT
ANGULAR ± 2° ANGULAR ± 1° 22 LBS 1:4 - AY12237 REV 0
IF IN DOUBT.......PLEASE ASK!
Engineering
Bill of Material
Part: AY12312
Description: KIT, ANTI-ROTATION, LWCV
Eng ID: 0
Drawing ID: AY12312 Rev No: 0
! " # $
% & " $
& % # " #& #&
"
! # " #

14
3
10 11 12 13
10 11 12 13
2 14
7 350 TON
14 8 500 TON 8 350 TON
9 650 TON 9 500 TON
7
15 650 TON
275 TON LWCV ACTUATOR 350 THRU 650 TON LWCV ACTUATOR
DRAWN JAS 04/03/17
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED DNC 04/03/22
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR > 600 mm ± 3 mm DECIMAL .x ± .030"
-
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
.xx
.xxx
± .015" KIT, ANTI-ROTATION, LWCV
PARALLELISM ± .005"
UPON DEMAND. ALL RIGHTS OF DESIGN ± .010 IN 5 INCHES ± .06"
0 TO 24"
TRUE POSITION .005
ANGULAR ± 2° ANGULAR ± 1° - 1:4 - AY12312 REV 0
REMOVE THE TWO PINS AND

OPEN THE DOOR. GREASE
THE INNER SLEEVE RACKS,
TWO SHOTS ONCE A WEEK.
ROTATE THE ACTUATOR 90
DEGREES AND REPEAT THIS GREASE THE BEARINGS TWO
PROCEDURE. SHOTS EVERY 6 MONTHS.
CONTINUE UNTIL ALL SIX OVER- GREASING THE BEARINGS
LOCATIONS ARE GREASED. WILL LEAD TO OVERHEATING.
WEEKLY MAINTENANCE 6 MONTH MAINTENANCE

DRAWN JAS 04/07/16
WELDING PROCEDURE UNLESS NOTED OTHERWISE AS PER CANRIG SPECIFICATION - ENG 704 CHECKED FJY 04/07/30
0 TO 600 mm ± 1 mm
CONCENTRICITY .005 TIR DECIMAL .x
FURNISHED WITH THE UNDERSTANDING > 600 mm ± 3 mm ± .030"
-
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
.xx
.xxx
± .015" MAINTENANCE SCHEDULE,
± .005"
A 04/10/20 JAS REMOVE "REPLACE GREASE FITTINGS WITH PLUGS..." NOTE UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM
TRUE POSITION
± .010 IN 5 INCHES
.005
0 TO 24" ± .06" LWCV ACTUATOR
ANGULAR ± 2° ANGULAR ± 1° - - - SC10046 REV A
ASSEMBLY INSTRUCTIONS
CANDOC LWCV ACTUATOR MANUAL COPYRIGHT © 2004 CANRIG DRILLING TECHNOLOGY LTD.
ALL RIGHTS RESERVED
This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.
Printed in the United States of America.

CANRIG LWCV ACTUATOR ASSEMBLY
Clean all machined surfaces with Varsal, Bright Clean or equivalent.
1) Install the ball bearing (17) into the bearing housing (6) using a rubber
mallet until firmly seated.
2) Install the bearing retaining ring (18) into the groove in the bearing housing
(6).
18
17
Figure 1
3) Repeat above two steps (1 & 2) for the second bearing housing.
4) Install one labyrinth ring (13) onto each of the two inner sleeves (4) ensuring
that the tapered surface is facing the side where the racks are present.
13
Figure 2
5) Place the bearing/ housing assembly onto the inner sleeve (4) and use a
rubber mallet to tap on the top of the bearing inner race until the bearing
inner race is seated on the inner sleeve.
6) Install one plug (54) and one grease fitting (20) in the bearing housing
assembly.
Page 1 of 20
Canrig LWCV Assembly Instructions
20
Bearing/
Housing
Assembly
54
4
Figure 3
7) Grease the bearing through the grease fitting while rotating the bearing.
Visually ensure that the grease fills the bearing consistently and that no dry
areas exist in the bearing.
8) Repeat the same for the other bearing housing assembly and inner sleeve.
9) Install the Guide Sleeve (7) into the ID of the inner sleeve (4) until it is
seated on the lower shoulder and that the tab on the end of the guide sleeve
fit properly into the notch in the inner sleeve.
10) Install the plain bearing strip (19) into the ID of the inner sleeve (4) until it is
seated on top of the guide sleeve (7).
19
7
Tab
Notch
4
Lower
shoulder
Figure 4
11) Repeat step 9 & 10 for the other inner sleeve.
12) Place bearing retainer (5) on top of the bearing housing (6), ensuring that all
six holes are properly aligned with holes in the bearing housing.
Page 2 of 20
13) Install the six 3/8” socket head cap screws (21) and lock washers (22)
ensuring that all threads are coated with Loctite 242. Torque to 40 ft. lbs.
Install safety wire (36) and ferrules (37) through all bolts.
14) Install the wiper (16) into the ID groove of the bearing retainer (5).
16
21, 22 Note orientation
5
18
6
6
16
Figure 5
15) Repeat steps 12, 13 & 14 for the other bearing housing/ inner sleeve
assembly.
16) Install the inner sleeve/bearing housing assembly onto the mounting sleeve
(3) - slide the assembly down until the top of the bearing retainer (5) is
approximately flush with the end of the tapered portion of the mounting
sleeve.
Bearing
Housing/ Inner
Sleeve
Assembly
Note orientation of
3
rack to hole in
mounting sleeve
Figure 6
17) Turn the assembly over and repeat step 16. Use the pinion (2) to space the
racks in the approximate location- the hole in the mounting sleeve (3)
should be located between the racks at this time.
Page 3 of 20
Bearing
Housing/ Inner 3
Sleeve
Assemblies
Figure 7
18) Ensure that the valve (1) is in the closed position (see Figure 9).
19) Standard valve only (see Figure 8a): Place the valve (1) vertically on the
box end. Install a retaining ring (15) into the upper groove on the OD of the
valve body. Turn the valve body over to sit on the pin end. Install the stop
ring (30) until it rests on the pin end retaining ring (15).
20) Install two o-rings (14) into the two middle o-ring grooves on the OD of the
valve body.
7.70 OD 8.45 OD
1 1
14 14
30 15
7.70 OD
Figure 8a Figure 8b
Standard 7.70 OD Valve Stepped 8.45 x 7.70 OD Valve
3.06 ID ONLY
21) Grease the o-rings prior to installing the mounting sleeve (3).
22) Note: it is important at this time to verify the timing of the valve with the
actuator. This can be done by looking at the crank socket- identify the
socket that opens the valve when it is turned counterclockwise. The upper
Page 4 of 20
rack should be located on the left of the socket when it is installed on the
valve.
Identify side of valve

that opens the valve
when rotated in
counterclockwise
direction as shown
Notch as shown
indicates valve is
closed – assemble
actuator with valve
in this position
Figure 9
23) Standard valve only (see Figure 8a): With the valve in the closed
position, install the inner sleeve/ bearing housing assembly on the OD of the
valve body and slide it down until it is seated against the top of the stop ring
(30). Ensure that the holes in the mounting sleeve are aligned with the two
crank sockets in the valve and verify the rack location per step 22.
24) For stepped type valves only (see Figure 8b): Ensure that steps 20 thru
22 have been performed. Turn the valve over with the pin end facing up.
With the valve in the closed position, install the inner sleeve/ bearing
housing assembly on the pin end OD of the valve body and slide down until
it is seated against the step in the valve. Ensure that the holes in the
mounting sleeve are aligned with the two crank sockets in the valve and
verify the rack location per step 22. Install the stop ring (30) until it rests
against the mounting sleeve. Install the retaining ring (15) into the groove
against the stop ring (30).
Page 5 of 20
Inner Sleeve / Components to

Bearing Housing be aligned as
Assembly shown
Figure 10
25) Align the outer scribed grooves on the upper and lower racks with the
centerline of the crank socket.
26) Install one pinion (2) into the crank socket ensuring that the scribe lines on
the face of the pinion are aligned with the outer scribed grooves on the
racks. Move the racks towards the pinion until teeth are engaged.
Install pinion
with rack
aligned as
shown
2
Figure 11
27) Install the opposing pinion (2) into the opposite crank socket. It may be
necessary to tap on the back side of the rack to allow the insertion of the
pinion.
Caution must be exerted when installing the pinion not to damage the
rack teeth. If the pinion will not install easily into the socket, then
adjust rack positions to ease insertion. Do not hammer pinion into
place, light tapping is acceptable.
Page 6 of 20
28) Verify the function of the actuator by opening and closing the valve using a
7/8” hex wrench. If the actuator does not open and close, remove pinions,
rotate actuator 180 degrees on valve and repeat steps 22-27.
29) Standard valve only (see Figure 8a): Install the upper retaining ring (15)
into the groove above the mounting sleeve.
15
Figure 12
30) Install the four pinion retainers (8), two per pinion using button socket head
cap screws (34) and Nord-lock washers (53). Torque the button socket cap
screw to 31 ft-lb.
31) Install the six grease fittings (20) in the racks. Grease two shots in each
fitting.
20
8
20
34, 53
Figure 13
32) On each of the two cylinders (9), install washer (11), grommet (12), bracket
(10), washer (11), washer (31) with locknut (29) - torque to 350 ft/lbs.
Page 7 of 20
10
11
12
11
31
29
Figure 14
33) Install the cylinder assembly by mounting the bracket on the rod end (10) to
the lower bearing housings (6) using ¾” x 1” long socket head cap screw
(23A) and lock washer (25) - apply anti-seize to bolts prior to installation.
Hand tighten only at this time.
34) Align the holes in the upper bracket of the cylinder assembly to the holes in
the side of the upper bearing housing.
35) Mount the upper cylinder bracket using two 1-1/4” long socket head cap
screws (23B) and lock washers (25) - apply anti-seize to bolts prior to
installation. Turn the actuator to the opposite side and mount the other
cylinder using one 1-1/4” long socket head cap screws (23B) on the left side
and one 1-1/2” long socket head cap screws (23C) on the right side and
lock washers (25). Hand tighten only at this time.
36) Torque lower bracket (10) ¾” socket head cap screws to 350 ft/lbs. Do not
torque upper cylinder bolts at this time. Safety wire bolts after tightening to
specified torque.
Page 8 of 20
52
23B, 25
23B, 25
23C, 25
Grease fitting
this side
10 10
23A, 25 23A, 25
Plug
this side
Cylinder Cylinder
Assy Assy
Figure 15
Figure 16
37) Install the four elbow fittings (50) into the cylinders facing inward. Install two
hydraulic tubes (48) onto the fittings (50). Ensure adequate clearance
between tube and moving parts on actuator. Temporarily install guard (47)
on actuator and ensure that the tube seats between the tabs inside the
guard- adjust tube as necessary. Tighten all fittings.
50
48
Hydraulic tubes to be
mounted on bracket
side of actuator
Figure 17
Page 9 of 20
38) Install 0.125 thick shim (59) and stop plate (57) onto lower bearing housing
(6) using lock washers (53) and 3/8 hex head cap screws (58). Do not
tighten at this time. Repeat for other side.
57
53, 58
6
59
Figure 18
39) Open the valve completely. Ensure that valve is fully open by visually
inspecting bore- also inspect stops to ensure that no clearance exists
between stops and upper bearing housing. Adjust stop height as necessary
if the valve is not opening completely or the stops are not contacting the
upper bearing housing by replacing 0.125 thick shim (59) with 0.015 thick
shim (59A), 0.030 thick shim (59B) or with 0.060 thick shim (59C). Tighten
the 3/8” bolts to 40 ft/lbs.
Inspect valve to
ensure valve is
fully open
Inspect to
ensure valve
is resting
against stops
Figure 19
Figure 20
40) Remove socket head cap screws (23A, 23B and 23C) and lock washers
(25) from the upper cylinder bracket.
Page 10 of 20
41) Remove the four safety pins and the 3/8” diameter hinge pins on the guard
(47) to separate the guard into two assemblies.
42) Install one of the side guard assemblies on the cylinder bracket using ¾” x
1-1/4” long socket head cap screws (23B) and lock washers (25). Install
two 3/8 x 1” long hex head cap screws (56) and lock washers (53). Rotate
the actuator to the opposite side and install the other side guard assembly
using one 1-1/4” long socket head cap screws (23B) and lock washer (25)
on the left hand side of the cylinder bracket. Mount one anti-rotation bracket
(locate from anti-rotation kit (52)- AY12312 item 1) using one 1-1/2” long
socket head cap screws (23C) and lock washer (25) on the right hand side
of the cylinder bracket. Install two 3/8 x 1” long hex head cap screws (56)
and lock washers (53). Torque ¾” socket head cap screws to 350 ft/lbs and
torque 3/8” socket head cap screws to 40 ft/lbs. Safety wire bolts after
tightening to specified torque.
23C, 25
23B, 25
23B, 25
52
Figure 21
Figure 22
43) Close the side guards and ensure that the hydraulic tubes (48) are centered
in the tabs located inside the guards. Adjust the hydraulic tubes as
necessary. Replace the 3/8” diameter hinge pins and the four safety pins.
Check to ensure that all safety and hinge pins are properly wired.
Page 11 of 20
Check for proper

fit of hydraulic
tubes within guide
tabs
Figure 23
44) Position the actuator on the side opposite of the hydraulic tubes. Install the
two plugs (49) on the right hand cylinder (upper and lower ports). Install the
two adapters (60) and the caps (61) on the left hand cylinder (upper and
lower ports).
45) Slide the mud deflector (55) over the box end of the valve until it seats
against the upper retaining ring (15).
55
49
60, 61
Figure 24
Page 12 of 20
46) Locate serial number plate (R01) in position. Using the serial number plate
as a template, drill four #40 (0.098 diameter) holes in cylinder guard. Mount
serial number plate (R01) to guard using four drive screws (R02).
R02
R01
Figure 25
Page 13 of 20
Page 14 of 20
LWCV VALVE STACK ADJUSTMENT INSTRUCTIONS

For non-integrated style manifolds
Refer to Canrig drawing numbers AY11920-1 & AY11920-2
1) Locate test port located on “A” side of the LWCV hydraulic valve stack
assembly. This will be the test port for the high pressure side of the
LWCV hydraulic system- note that the high pressure side must be set
before the low pressure side is set.
2) Remove protective cap from test port and install gauge fitting to test port.
3) Locate the high pressure reducing valve in valve stack- it will be the valve
directly under the directional valve. Remove protective cap and loosen
the locknut securing the adjusting screw.
4) Function actuator open and closed. Note pressure reading on gauge-
regulate the adjusting screw in order to obtain the proper pressure
reading. The pressure should be set to 1300 psi. Continue to operate the
actuator as required to maintain pressure in the system.
5) Once the correct pressure is obtained, hold the adjusting screw in position
with the hex wrench and tighten the locking nut.
6) Operate the actuator to verify that the pressure is correct.
7) Remove pressure gauge from the test port and replace the protective cap.
8) Replace the protective cap on the pressure reducing valve.
9) Locate test port located on “B” side of the LWCV hydraulic valve stack
assembly. This will be the test port for the low pressure side of the LWCV
hydraulic system.
11) Locate the low pressure reducing valve in valve stack- it will be the valve
directly under the previously set high pressure reducing valve. Remove
protective cap and loosen the locknut securing the adjusting screw.
13) Repeat steps 5 – 8 as shown above to complete setting the low pressure
side of the LWCV system.
Page 15 of 20
For integrated style manifolds

Refer to Canrig drawing number AY11920-3
14) Locate test port labeled ‘GA-5’ on hydraulic manifold assembly- it is
located directly under the LWCV valve stack on the hydraulic manifold.
This will be the test port for the high pressure side of the LWCV hydraulic
system- note that the high pressure side must be set before the low
pressure side is set.
16) Remove protective cap from high pressure reducing valve (located in the
hydraulic manifold body- labeled ‘20E’). Loosen the locknut securing the
adjusting screw.
18) Once the correct pressure is obtained, hold the adjusting screw in position
with the hex wrench and tighten the locking nut.
19) Operate the actuator to verify that the pressure is correct.
20) Remove pressure gauge from the test port and replace the protective cap.
21) Replace the protective cap on the pressure reducing valve.
22) Locate test port labeled ‘GB-5’ on hydraulic manifold assembly. This will
be the test port for the low pressure side of the LWCV hydraulic system.
24) Locate the low pressure reducing valve in the LWCV valve stack- it will be
the valve directly under the directional valve. Remove protective cap and
loosen the locknut securing the adjusting screw.
26) Repeat steps 18 - 21 as shown above to complete setting the low
pressure side of the LWCV system.
Page 16 of 20
LWCV CHECK VALVE INSTALLATION INSTRUCTIONS
Procedure for installing check valve in LWCV hydraulic valve stack

1) Relieve pressure on system by turning HPU off. Lock out HPU as
necessary to prevent start-up during the check valve installation.
2) Relieve pressure on system by operating link tilt or other hydraulic
function.
3) Thoroughly clean valve stack and manifold around valve stack to eliminate
contamination of hydraulic system.
4) Remove solenoid from top of valve stack.
5) Remove four nuts from retaining studs on valve stack.
6) Remove all valves (proportional valve and pressure reducing valve(s) from
valve manifold. Note location of each valve as it is critical that they are
reinstalled in their original orientation.
7) Unscrew four studs from hydraulic manifold and discard.
8) Screw new longer studs (supplied with kit) into manifold block. Note that
the studs supplied with the Rexroth valve kit are not interchangeable with
the shorter Sun valve kit studs.
9) Identify check valve supplied with kit- refer to Figures 1a and 1b. (Due to
availability of check valves, Canrig may supply either style valve as shown
with kit -valves are fully interchangeable.) Pay particular attention to the
orientation of the valves during installation.
Figure 26a Figure 1b

Sun Check Valve Rexroth Valve
10) Canrig manifolds assemblies vary in design depending upon the Top Drive
model. Refer to Figures 2a and 2b to determine proper orientation of
valve and manifold style. Sun style valve is shown in illustration - Rexroth
installation is similar EXCEPT that orientation is accomplished with
alignment holes rather than notch alignment (see Figure 3). Note that
manifold components as shown in Figure 2 may vary slightly from
illustration.
Page 17 of 20
Solenoid
Replacement
studs (supplied
with kit
Note ‘NOTCH P’ arrow

designation in relation to
Other valve stacks manifold and valves
not shown for clarity
Figure 27a
Non-integrated Style Manifold with Sun Check Valve
(Off-Driller’s Side View)
Page 18 of 20
Solenoid
Replacement
studs (supplied
with kit)
Other valve stacks

not shown for clarity Note ‘NOTCH P’ arrow
designation in relation to
manifold and valves
Figure 2b
Integrated Style Manifold with Sun Check Valve
(Off-Driller’s Side View)
Page 19 of 20
11) Sun Valves Only: Install check valve as shown in Figure 2. Ensure that
the alignment notch is positioned correctly as shown in illustration.
12) Rexroth Valves Only: Ensure that the alignment pin hole is aligned with
locating hole in manifold for correct orientation- see Figure 3.
Alignment
Pin Hole
Figure 28
Mounting Side View- Rexroth Style Check Valve
13) Install previously removed valves in reverse order as noted in step 6.

14) Install hex nuts on studs and tighten.
15) Replace solenoid on valve stack.
16) Unlock HPU, turn on and check system for leaks. Cycle LWCV actuator to
verify function.
Page 20 of 20

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LWCV ACTUATOR ASSEMBLY

Printed in the United States of America.

Actuator Assembly & Interface Instructions:

Assembly Description Drawing Rev

AY10782 ACTUATOR ASSY, LWCV, CDTL, 7.75, HDY AY10782 K

Printed: 11/4/2004 Page 2 of 2

Printed: 11/4/2004 Page 1 of 2

ISOMETRIC VIEW- WITH GUARD

DRAWN JAS 03/05/15

! % 9 " # " "$ % % $

Printed: 6/15/2005 Page 1 of 1

Printed: 6/15/2005 Page 1 of 1

! % 9 " # " "$ % % $

Printed: 6/15/2005 Page 1 of 1

Printed: 11/10/2004 Page 1 of 1

Printed: 11/10/2004 Page 1 of 1

REMOVE THE TWO PINS AND

WEEKLY MAINTENANCE 6 MONTH MAINTENANCE

Printed in the United States of America.

Identify side of valve

Inner Sleeve / Components to

Check for proper

LWCV VALVE STACK ADJUSTMENT INSTRUCTIONS

For integrated style manifolds

LWCV CHECK VALVE INSTALLATION INSTRUCTIONS

Procedure for installing check valve in LWCV hydraulic valve stack

Figure 26a Figure 1b

Note ‘NOTCH P’ arrow

Other valve stacks

13) Install previously removed valves in reverse order as noted in step 6.

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