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LM

INTRODUCTION AND
GENERAL INFORMATION

The purpose of this Manual is to furnish the operator with detailed parts lists with
corresponding views to aid in ordering spare or replacement parts. Refer to the
separate operators and service manual for details on operating, maintaining and
servicing the drill.

Read this manual carefully before attempting to operate the drill.

BOART LONGYEAR Pty Ltd is backed over 100 years of experience in the
design, manufacture and operation of Diamond Core Drilling Equipment. Many
of the accepted practices in use today were pioneered by BOART LONGYEAR.

To obtain the utmost in performance and life of the equipment, it should be given
regular care and operated in accordance with the instructions.
LIMITED WARRANTY

It is agreed that there are no warranties expressed or implied, made by BOART


LONGYEAR Pty Ltd except its following standard warranty and no other.

BOART LONGYEAR Pty Ltd warrants each new Diamond Core Drill and related
parts sold by it to be free from defects in material and workmanship under normal
use and service for ninety (90) days from date of first use, but not to exceed six
(6) months from the date of shipment. The obligation under this warranty is
limited to the replacement or repair at the Adelaide, Australia Plant of BOART
LONGYEAR Pty Ltd, or at a point designated by it, of such part or parts as shall
appear upon inspection at this point to have been defective in material or
workmanship at the time sold, provided that the part or parts claimed defective
are returned to the inspection point, transportation charges prepaid.

This warranty applies only to new and unused drills and parts which, after
shipment from the BOART LONGYEAR Factory, have not been altered, changed
or repaired in any manner. This does not extend to power units, pumps and
other trade accessories not manufactured by BOART LONGYEAR Pty Ltd,
though sold or operated with the Company’s drills, same being subject to
warranties of the respective manufacturers thereof.

In no event shall BOART LONGYEAR Pty Ltd be liable for consequential


damages or liabilities caused by the failure of any drill or parts to operate
properly.
SAFETY WARNING

Due to a wide variety of safety regulations existing throughout the world, Boart
Longyear Pty Ltd can only design its equipment to meet basic safety
considerations. The customer and/or operator is responsible for ensuring that his
Boart Longyear drill and accessories fully comply with all applicable local safety
and health regulations.

The customer is also responsible for taking the necessary safety precautions for
operating the drill and accessories in a safe manner. Boart Longyear Pty Ltd will
gladly assist the customer in this respect. Following the general safety practices
listed below will reduce exposure to potential hazards.

1. Read the Instruction Manual carefully and make sure you understand its
content and implications before you attempt to operate the equipment. If
you have any doubts or questions, particularly with respect to safety
matters, please call for assistance.

2. Make sure all precommissioning checks and adjustments have been


thoroughly carried out.

3. Do not change or alter the drill, its components, optional equipment or


accessories without PRIOR approval from Boart Longyear Pty Ltd.
Unauthorised alteration may void the warranty, render the equipment
unsafe, or result in decreased performance.

4. BEFORE operating any controls, be certain you know what function they
control.

Before attaching and/or raising a mast, always ensure that the drill is
properly stabilised (and anchored, if necessary). Take necessary
precautions regarding potential hazards (such as high-tension electrical
wire for example).
SAFETY WARNING

5. Use only replacement parts manufactured or approved by Boart


Longyear Pty Ltd. This includes such items as cables, gears, hydraulic
hoses and components, as well as all mechanical parts.

6. Do not change any of the factory settings on the hydraulic systems


without fully understanding the system.

7. Do not exceed rated capacity.

8. Do not attempt repairs until you determine the cause of the problem.
Unless you know and correct the cause, your repairs will be useless.

9. Make a list of probable causes and check the simple ones first.

10. Do not attempt field repairs on complicated and/or precision-made parts


such as hydraulic pumps and motors. This may void your warranty.
complicated repairs should be made by qualified personnel in shops
equipped with proper tools.

11. If you do not fully understand the equipment and how it operates, do not
attempt adjustments or repairs. Call for assistance.

For additional information on training or start-up, contact your Boart Longyear


representative.
ORDERING PARTS

To help us expedite your order and assure correct replacement parts are
supplied please specify the following when placing your order:

1. Name, model and Boart Longyear serial number of the product, sub-
assembly or component for which the parts are ordered.

2. Boart Longyear part number and description of parts as shown in the Parts
Lists.

3. Quantity required for each line item.

4. Full shipping instructions

- when required?
- are partial shipments allowed?
- method of shipment? (ex: Air Parcel Post, Air Freight, etc.)
- will purchaser be responsible for insurance?
- prepaid or collect?
- full “send to” and “bill to” addresses.

5. Special instructions, if any.

** Note: All parts are priced F.O.B. our factory and separate charge will be
made for transportation and export packing.
RETURNING PARTS OR PRODUCTS
(whether for repairs, replacement or warranty)

Before returning parts or products to Boart Longyear, please obtain formal


authorisation, a Returned Memo Advise (RMA) number, and “ship-to” address
(back to Boart Longyear facility) from your Boart Longyear customer service
centre or representative. You will also need to submit a letter:

a) detailing the reason for requesting the return.

b) indicating the action desired.

c) specifying the quantity and Boart Longyear part numbers of the product(s)
concerned. Where applicable, the MODEL and SERIAL NUMBER are
necessary for proper and full identification.

d) citing the RMA number (if already assigned).

** Note: When returning parts or products, the purchaser is responsible for


prepaying any transportation, insurance, and/or delivery charges
to a place designated by BOART LONGYEAR.
INDEX
LM UNDERGROUND DRILL
STANDARD EQUIPMENT

SECTION A: SECTION F:
STUB SHAFT:- ROD HOLDER ASSEMBLY
HYDRAULIC MODULE SLIDE ASSEMBLY INNER
PIPING GROUP ROD HOLDER MOUNTING BRACKET

SECTION B: SECTION G:
ELECTRICAL GROUP CONTROL PANEL ASSEMBLY
CONTROL PANEL PIPEWORK

SECTION C: SECTION H:
FEED FRAME ASSEMBLY INTERCONNECTING HOSES
CYLINDER ASSEMBLY
SHEAVE ASSEMBLIES
CARRIAGE ASSEMBLY

SECTION D: SECTION I:
ROTATION UNIT ASSEMBLY ACCESSORIES
HYDRAULIC MOTOR PIPEWORK

SECTION E: SECTION J:
CHUCK ASSEMBLY SPARE PARTS KIT
CYLINDER ASSEMBLY
LM GUIDE BUSH SET

BQ ROTATION UNIT

CONSISTS OF:-

DESCRIPTION PART No. ROTATION UNIT INSERT


GUIDE BUSH

BQ 600893 94563 - 2 OFF


AQ 600896 94565 - 2 OFF 94566 - 1 OFF

HQ ROTATION UNIT

CONSISTS OF:-

DESCRIPTION PART No. ROTATION UNIT INSERT


GUIDE BUSH

AQ, AW, AXWL 600870 56641 - 2 OFF 57525 - 1 OFF


BQ, AW CAS 600871 56639 - 2 OFF 57528 - 1 OFF
BW-UL, BDBGM
HQ, NW CAS 600864 56637 - 2 OFF
NCWL
56mm CAS
60mm ROD 600875 57644 - 2 OFF 57827 - 1 OFF
66mm CAS
84mm ROD, 86mm 600876 757641 - 2 OFF 57646 - 1 OFF
CAS
NQ, BW CAS, NXWL 600872 56638 - 2 OFF 57529 - 1 OFF
LM ROD HOLDER JAW SET

DESCRIPTION ROD HOLDER


SET PART No.

BQ HQ PQ

AQ 94683 58536 82864


BQ 94587 58504 82866
NQ 76mm CAS, NXWL, BW - - -
CASING - 58315 82868
HQ, NW CAS, NCWL - 58314 82863
AW CAS 94557 58504 82866
BW-UL 56mm CAS 94589 58504 82866
AXWL 94585 58536 -
AW - 58536 82864
BDBGM - 58504 -
42mm ROD - 58537 -
50mm ROD - 58535 -
60mm ROD & 66mm CAS - 58534 -
86mm - 58532 -
NW, NWY - 58533 -
PQ HWQ HW CAS - - 600860
LM CHUCK JAW SET

DESCRIPTION BQ CHUCK JAW HQ CHUCK JAW


SET PART No. SET PART No.

AQ 80567 82864
BQ 80568 82866
NQ - 82868
HQ, NW CAS, NCWL - 82863
AXWL 84966 82966
42mm ROD 89462 82964
50mm ROD 84968 82968
60mm ROD - 82972
66mm CAS - 82974
BW CAS, NXWL, 76mm CAS - 82978
86mm CAS - 82980
84mm ROD - -
NW, NWY - 82976
AW 80567 82864
AW CAS 80568 82866
BW-UL, 54mm CAS 84964 82870
BDBGM 80568 82866
LM FILTER ELEMENT
REPLACEMENT LIST

REPLACEMENT FILTER ASSEMBLY


ELEMENT ONLY COMPLETE

FILTER F1 602518 602517


CHUCK FILTER 56156 58025
HAND PUMP 82915 82940

FILTER SEAL KIT LIST

FILTER F1 86477
CHUCK FILTER 56160
LM NAMEPLATE

NAMEPLATE ‘FEED CYLINDER A’ 94362**


NAMEPLATE ‘FEED CYLINDER B’ 94363**
CONTROL PANEL COVER PLATE 84830**
NAMEPLATE ‘RAISE’ 84875**

TO SELECT APPROPRIATE LANGUAGE FOR NAMEPLATES ADD 2 CHARACTER


SUFFIX AS LISTED BELOW TO THE BASIC PART No. (SEE ABOVE):

**
ENGLISH EN
SPANISH SP
PORTUGUESE PG
LM GUIDE BUSH
BQ ROD HOLDER

CONSISTS OF:-

DESCRIPTON PART No. ROD HOLDER


GUIDE BUSH

BQ 600893 94563 - 2 OFF


AQ 600892 94565 - 2 OFF

HQ & PQ ROD HOLDERS

DESCRIPTION PART No. ROD HOLDER


GUIDE BUSH

AQ, AW, AXWL 600861 56641 - 2 OFF


BQ, AW CAS 600862 56639 - 2 OFF
BW-ULM, BDBGM
HQ, NW CAS, NCWL 600864 56637 - 2 OFF
60mm ROD& 64mm ROD 600867 57644 - 2 OFF
84mm ROD, 86mm CAS 600868 57641 - 2 OFF
NQ, BW CAS, NXWL 600863 56638 - 2 OFF

PQ ROD HOLDER ONLY


PQ/HW CAS 600859 88814 - 2 OFF
INSERT-CARBIDE GRIPPER 29588
TO SUIT ALL CHUCK & ROD HOLDER JAWS
SECTION A
STUB SHAFT
BOART
LONGYEAR

CHAMBER ASSEMBLY - PLENUM


LM45/55/75
PART No. 84732 ISSUE 4. EO14039

ITEM DESCRIPTION PART No. QTY.

1 MANIFOLD WELDMENT 84733 1


2 VALVE ASSEMBLY CHECK 84715 1
3 O-RING 2-3/8” X 1/8” 20651 1
4 WASHER SPRING 6 ID 93126 2
5 SCREW CAP SOC HD M6-1 X 15 93231 2

6 THERMOSTAT TEMPERATURE CONTROL 3002046 1


7 WASHER SEALING 1/2” BSPP 59011 1

84732.doc
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BOART
LONGYEAR

TANK ASSEMBLY OIL


ALUMINIUM
LM45/55
PART No. 84767 ISSUE.12. EO14287

ITEM DESCRIPTION PART No. QTY.

1 TANK OIL ALUMINIUM 84765 1


2 LID OIL TANK ALUMINIUM 84766 1
3 GASKET OIL TANK 83832 1
4 BOLT HEX HD M6-1 X 20 83293 9
5 WASHER SPRING 6 ID 93126 13

6 SWITCH OIL LEVEL REWORK 83988 1


7 GAUGE OIL LEVEL/TEMPERATURE 94383 1
8 PLUG 1/2” BSPT MAGNETIC 84597 1
9 PLUG 1/2” BSPP HEX HD 88693 1
10 BREATHER OIL TANK 83370 1

11 EXTENSION PIPE 83869 1


12 HOSETAIL 3/4” BSPT X 3/4” ID 56357 2
13 SCREW CAP SOC HD M8-1.25 X 15 93237 4
14 ELBOW 3/4” BSPT M-F 65374 1
15 TEE 3/4” BSPT M-F-F 84959 1

16 COVER INSPECTION 84953 1


17 GASKET INSPECTION COVER 84958 1
18 ELBOW 90° REWORK 94031 86987 1
19 WASHER FLAT 6 ID 93250 13
20 BOLT HEX HD M6-1 X 30 83295 4

21 ELBOW 90° 9/16” JIC X 1/4” BSPT 81215 1


22 WASHER SEALING 1/2”BSPP 59011 1

23 CONNECTOR REWORK 3/8”BSPT X 9/16”JIC 3003513 1

84767.doc
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111 BOART
LONGYEAR

HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359

ITEM DESCRIPTION PART No. QTY.

1 ROTATION MANIFOLD DRAIN PORT TO DRAIN BLOCK


1A CONNECTOR 9/16” UNO X 1/2” OD TUBE M-F 93908 1
1B TUBE HYDRAULIC 1/2” OD 83898 1
1C TEE 1/2” OD TUBE UNION 56221 1
1D TUBE HYDRAULIC 1/2” OD 84951 1
1E ELBOW 90° 3/4” UNO X 1/2” OD TUBE M-F 94680 1

2 M4 A2 PORT TO ROTATION MANIFOLD B2 PORT


2A CONNECTOR 1-1/16” UNO X 3/4” OD TUBE M-F 58164 1
2B ASSEMBLY TUBE HYDRAULIC 3/4” OD - A2 PORT 3001832 1

3 ROTATION MANIFOLD B2 PORT TO BULKHEAD HEAD MOTOR B


3A CONNECTOR 1-1/16” UNO X 3/4” OD TUBE M-F 58164 1
3B TUBE HYDRAULIC 3/4” OD 83916 1
3C CONNECTOR B/HD 1-1/16” JIC X 3/4” OD TUBE M-F 82917 1

4 M4 B2 PORT TO ROTATION MANIFOLD A2 PORT


4A CONNECTOR 1-1/16” UNO X 3/4” OD TUBE M-F 58164 1
4B ASSY TUBE HYDRAULIC 3/4” OD - B2 & B3 PORTS 3001837 1

5 ROTATION MANIFOLD A2 PORT TO BULKHEAD HEAD MOTOR A


5A CONNECTOR 1-1/16” UNO X 3/4” OD TUBE M-F 58164 1
5B TUBE HYDRAULIC 3/4” OD 83916 1
5C CONNECTOR B/HD 1-1/16” JIC X 3/4” OD TUBE M-F 82917 1

6 ROTATION MANIFOLD CHUCK PORT TO BULKHEAD CHUCK


6A CONNECTOR 9/16” UNO X 1/2” OD TUBE M-F 93908 1
6B TUBE HYDRAULIC 1/2” OD 83912 1
6C CONNECTOR B/HD 3/4’ JIC X 1/2” OD TUBE M-F 56233 1

7 ROTATION MANIFOLD PT5 TO GAUGE ISOLATOR PT5


7A CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1
7B TUBE HYDRAULIC 1/4” OD 84035 1
7C ELBOW 1/4” OD TUBE UNION 94800 1
7D CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
7E WASHER SEALING 1/4” BSPP 94963 1

8 M4 A3 PORT TO FEED MANIFOLD A3 PORT


8A CONNECTOR 1-1/16” UNO X 3/4” OD TUBE M-F 58164 1
8B ASSY TUBE HYDRAULIC 3/4” OD - A3 PORT 3001833 1

9 FEED MANIFOLD A3 PORT TO BULKHEAD FEED CYLINDER A


9A CONNECTOR 1-1/16” UNO X 3/4” OD TUBE M-F 58164 1
9B TUBE HYDRAULIC 3/4” OD 83916 1
9C CONNECTOR B/HD 1-1/16” JIC X 3/4” OD TUBE M-F 82917 1

3001834.doc
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222 BOART
LONGYEAR

HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359

ITEM DESCRIPTION PART No. QTY.

10 M4 B3 PORT TO FEED MANIFOLD B3 PORT


10A CONNECTOR 1-1/16” UNO X 3/4” OD TUBE M-F 58164 1
10B ASSY TUBE HYDRAULIC 3/4” OD - B2 & B3 PORTS 3001837 1

11 FEED MANIFOLD B3 PORT TO BULKHEAD FEED CYLINDER B


11A CONNECTOR 1-1/16” UNO X 3/4” OD TUBE M-F 58164 1
11B TUBE HYDRAULIC 3/4” OD 83916 1
11C CONNECTOR B/HD 1-1/16” JIC X 3/4” OD TUBE M-F 82917 1

12 M4 P2 PORT
12A 3/8” BSPP PLUG + SEALING WASHER 3001277 1

13 M4 T2 PORT TO OIL TANK


13A WASHER SEALING 3/8” BSP 94715 1
13B NIPPLE 9/16JIC X 3/8BSPP 83405 1
13C HOSE ASSEMBLY 1/4” ID X 600 86988 1
13D TEE 9/16” JIC F-M-M 0.6 ORIFICE IN BRANCH 3001851 1
13E REDUCER 9/16” JIC to 7/16” JIC F-M 33716 1

14 M4 M PORT TO ROTATION MANIFOLD M PORT


14A WASHER SEALING 1/4” BSPP 94963 1
14B NIPPLE 1/4” BSPP TO 9/16” JIC 82734 1
14C ELBOW 90° 9/16” JIC M-F SWIVEL 36998 1
14D HOSE ASSEMBLY 1/4” ID x 510 3001822 1
14E ELBOW 90° 9/16” UNO x 9/16” JIC M-M 36478 1

15 ROTATION MANIFOLD PT1 PORT TO GAUGE ISOLATOR PT1


15A CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1
15B TUBE HYDRAULIC 1/4” OD 83890 1
15C CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-F 58395 1
15D WASHER SEALING 1/4” BSPP 94963 1

16 ROTATION MANIFOLD PT2/V5Y PORT TO FEED MANIFOLD V5Y


16A CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1
16B TUBE HYDRAULIC 1/4” OD 83906 1
16C TEE 1/4” OD TUBE UNION 94672 1
16D CONNECTOR 7/16” UNO X 1/4” OD TUBE M-M 57423 1

17 ROTATION MANIFOLD FC1 PORT TO BULKHEAD FC1


17A CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1
17B TUBE HYDRAULIC 1/4” OD 83907 1
17C CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE M-F 58163 1

18 ROTATION MANIFOLD V9A PORT TO CHECK VALVE CV4


18A CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1
18B TUBE HYDRAULIC 1/4” OD 84909 1
3001834.doc
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333 BOART
LONGYEAR

HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359

ITEM DESCRIPTION PART No. QTY.

18C CROSS 1/4” OD TUBE UNION (CROSS 1) 94734 1


18D CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
18E VALVE CHECK 1/4” BSPP 58335 1

19 CHECK VALVE CV4 TO BULKHEAD PP7


19A CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
19B CROSS 1/4” OD TUBE UNION (CROSS 2) 94734 1
19C REDUCER 3/8” OD X 1/4” OD TUBE F-M 57321 1
19D CONNECTOR 9/16” JIC X 3/8” OD TUBE M-M 83437 1
19E TUBE HYDRAULIC 1/4” OD 83903 1
19F REDUCER 3/8” OD TUBE X 1/4” OD TUBE M-F 94727 1
19G CONNECTOR B/HD 9/16” JIC X 3/8” OD TUBE M-F 56588 1

20 V12 PRESSURE REDUCING VALVE P PORT TO BULKHEAD PP1


20A CONNECTOR 3/8” BSPP X 1/4” OD TUBE M-F 83408 1
20B WASHER SEALING 3/8” BSPP 94715 1
20C TUBE HYDRAULIC 1/4” OD 600046 1
20D TEE 1/4” OD TUBE UNION 94672 1
20E TUBE HYDRAULIC 1/4” OD 600045 1
20F REDUCER 3/8” OD X 1/4” OD TUBE M-F 94727 1
20G CONNECTOR B/HD 9/16” JIC X 3/8” OD TUBE M-F 56588 1

21 CROSS 2 TO PILOT PRESSURE GAUGE (PT6)


21A HOSE TEST 2mm ID X 500 88503 1

22 FEED MANIFOLD V5Y PORT TO SELECTOR VALVE PT2 PORT


22A HOSE TEST 2mm ID X 350 86779 1
22B SEAL 1/4” BSPP O-RING TYPE 89293 1

23 ROTATION MANIFOLD V5X PORT TO FEED MANIFOLD V5X PORT


23A ELBOW 7/16” UNO X 1/4” OD TUBE M-F 58050 1
23B TUBE HYDRAULIC 1/4” OD 83886 1
23C TEE 7/16” UNO X 1/4” OD TUBE M-F 58052 1

24 FEED MANIFOLD V5X PORT TEE TO SELECTOR VALVE PT3 PORT


24A TUBE HYDRAULIC 1/4” OD 83908 1
24B ELBOW 1/4” OD TUBE UNION 94800 1
24C CONNECTOR 1/4” OD TUBE UNION 58051 1
24D WASHER SEALING 1/4” BSPP 94963 1

25 ROTATION MANIFOLD RH PORT TO BULKHEAD ROD HOLDER


25A CONNECTOR 9/16” UNO X 3/8” OD TUBE M-F 94076 1
25B TUBE HYDRAULIC 3/8” OD 86538 1
25C CONNECTOR 3/8” BSPP X 3/8” OD TUBE M-F 86539 2
25D WASHER SEALING 3/8” BSPP 94715 2
25E VALVE FLOW CONTROL 350 bar 3/8” BSPP 86540 1
3001834.doc
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444 BOART
LONGYEAR

HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359

ITEM DESCRIPTION PART No. QTY.

25F TUBE HYDRAULIC 3/8” OD 86541 1


25G REDUCER 1/2” OD X 3/8” OD TUBE M-F 80959 1
25H CONNECTOR B/HD 3/4” JIC X 1/2” OD TUBE M-F 56233 1

26 V10 PILOT PORT TO SV3


26A CONNECTOR 1/8” BSPP X 1/4” TUBE M-F 82077 1
26B SEAL 1/8” BSPP O-RING TYPE 89292 1
26C TUBE HYDRAULIC 1/4” OD 83900 1
26D CONNECTOR 9/16” JIC X 1/4” OD TUBE M-F 58046 1

27 SV3 TO BULKHEAD PP5


27A ELBOW 9/16” UNO X 3/8” OD TUBE M-F 94673 1
27B TUBE HYDRAULIC 3/8” OD 3003524 1
27C CONNECTOR B/HD 9/16” JIC X 3/8” OD TUBE M-F 56588 1

28 PP9 CROSS TO PRESSURE REDUCING VALVE R PORT


28A TUBE HYDRAULIC 1/4” OD 87456 1
28B CONNECTOR 3/8” BSPP X 1/4” OD TUBE M-F 83408 1
28C WASHER SEALING 3/8” BSPP 94715 1

29 SV3 TO BULKHEAD PP9


29A TEE 3/8” OD TUBE F-F X 9/16” UNO M RUN 84494 1
29B REDUCER 3/8” OD X 1/4” OD TUBE M-F 94727 2
29C TUBE HYDRAULIC 1/4” OD 86544 1
29D TEE 1/4 OD TUBE UNION 94672 1
29E CROSS 1/4” OD TUBE UNION 94734 1
29F TUBE HYDRAULIC 1/4” OD 86548 1
29G CONNECTOR B/HD 9/16” JIC X 3/8” OD TUBE M-F 56588 1

30 SV3 TEE TO V8 PILOT PORT


30A REDUCER 3/8” OD X 1/4” OD TUBE M-F 94727 1
30B TUBE HYDRAULIC 1/4” OD 84952 1
30C CONNECTOR 1/8” BSPP X 1/4” OD TUBE M-F 82077 1
30D SEAL 1/8” BSPP O-RING TYPE 89292 1

31 FC4 BULKHEAD TO TANK


31A CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE M-F 58163 1
31B TUBE HYDRAULIC 1/4” OD 84033 1
31C CONNECTOR 1/4” BSPT X 1/4” OD TUBE M-F 94690 1

32 FEED MANIFOLD FC2 PORT TO BULKHEAD FC2


32A TEE 7/16” UNO M X 1/4” OD TUBE F-F 58052 1
32B TUBE HYDRAULIC 1/4” OD 83911 1
32C CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE M-F 58163 1

3001834.doc
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555 BOART
LONGYEAR

HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359

ITEM DESCRIPTION PART No. QTY.

33 FEED MANIFOLD FC3 PORT TO BULKHEAD FC3


33A CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1
33B TUBE HYDRAULIC 1/4” OD 83904 1
33C CONNECTOR B/HD 7/16” X 1/4” OD TUBE M-F 58163 1

34 FEED MANIFOLD DRAIN V6 TO TEE ROTATION MANIFOLD DRAIN


34A CONNECTOR 7/16” UNO X 3/8” OD TUBE M-F 94112 1
34B TUBE HYDRAULIC 3/8” OD 600051 1
34C TEE 3/8” OD TUBE UNION 94667 1
34D TUBE HYDRAULIC 3/8” OD 600052 1
34E REDUCER 1/2” OD x 3/8” OD TUBE M-F 80959 1

35 M4 A1 PORT TO BULKHEAD WIRELINE A


35A NIPPLE 3/4”BSPP X 3/4” JIC 58656 1
35B ELBOW 45° 3/4” JIC M-F SWIVEL 33748 1
35C HOSE ASSEMBLY 1/2” ID X 820 86646 1
35D NIPPLE BULKHEAD 3/4” JIC 31185 1
35E WASHER SEALING 3/4” BSPP 58649 1

36 M4 B1 PORT TO BULKHEAD WIRELINE B


36A NIPPLE 3/4”BSPP X 3/4” JIC 58656 1
36B ELBOW 45° 3/4” JIC M-F SWIVEL 33748 1
36C HOSE ASSEMBLY 1/2” ID X 820 86646 1
36D NIPPLE BULKHEAD 3/4” JIC 31185 1
36E WASHER SEALING 3/4” BSPP 58649 1

37 M4 A4 PORT TO BULKHEAD WATER PUMP A


37A NIPPLE 3/4”BSPP X 3/4” JIC 58656 1
37B ELBOW 45° 3/4” JIC M-F 33748 1
37C HOSE ASSEMBLY 1/2” ID X 860 88352 1
37D NIPPLE BULKHEAD 3/4” JIC 31185 1
37E WASHER SEALING 3/4” BSPP 58649 1

38 M4 B4 PORT TO BULKHEAD WATER PUMP B


38A NIPPLE 3/4”BSPP X 3/4” JIC 58656 1
38B ELBOW 45° 3/4” JIC M-F 33748 1
38C HOSE ASSEMBLY 1/2” ID X 820 86646 1
38D NIPPLE BULKHEAD 3/4’ JIC 31185 1
38E WASHER SEALING 3/4” BSPP 58649 1

39 M4 WL1 (V1b) PORT TO BULKHEAD WL1


39A ELBOW 90° 1/4” BSPP X 9/16” JIC M-M 83109 1
39B HOSE ASSEMBLY 1/4” ID x 1250 3001823 1
39C NIPPLE BULKHEAD 9/16” JIC 36516 1

3001834.doc
Page 5 of 10
666 BOART
LONGYEAR

HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359

ITEM DESCRIPTION PART No. QTY.

40 M4 WL2 (V1a) PORT TO BULKHEAD WL2


40A ELBOW 90° 1/4” BSPP X 9/16” JIC M-M 83109 1
40B HOSE ASSEMBLY 1/4” ID x 1220 3001824 1
40C NIPPLE BULKHEAD 9/16” JIC 36516 1

41 M4 TEE PP2 (V2a) PORT TO BULKHEAD PP2


41A HOSE ASSEMBLY 1/4” ID x 1285 3001825 1
41B NIPPLE BULKHEAD 9/16” JIC 36516 1

42 M4 PP1 (V2b) PORT TO PRESSURE REDUCING VALVE REG PORT


42A ELBOW 90° 1/4” BSPP X 9/16” JIC M-M 83109 1
42B HOSE ASSEMBLY 1/4” ID x 1530 3001826 1
42C NIPPLE 3/8” BSPP X 9/16” JIC 83405 1

43 M4 PP6 ((V3a) TO FEED MANIFOLD PP6


43A ELBOW 90° 1/4” BSPP x 7/16” JIC M-M 83614 1
43B HOSE ASSEMBLY 1/4” ID x 1130 3070335 1
43C NIPPLE 7/16” UNO x 7/16” JIC M-M 35897 1
43D ELBOW 90° 7/16” JIC M-F SWIVEL 33214 1

44 FEED MANIFOLD PP3 PORT TO BULKHEAD PP3


44A CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1
44B TUBE HYDRAULIC 1/4” OD 83909 1
44C REDUCER 3/8” OD X 1/4” OD TUBE M-F 94727 1
44D CONNECTOR BULKHEAD REWORK 600232 1

45 M4 PP4 (V3b) PORT TO BULKHEAD PP4


45A ELBOW 90° 1/4” BSPP X 9/16” JIC M-M 83109 1
45D HOSE ASSEMBLY 1/4” ID x 1530 3001826 1
45E NIPPLE BULKHEAD REWORK 600233 1

46 M4 WP1 (V4b) PORT TO BULKHEAD WP1


46A ELBOW 90° 1/4” BSPP X 9/16” JIC M-M 83109 1
46B HOSE ASSEMBLY 1/4” ID x 1250 3001823 1
46C NIPPLE BULKHEAD 9/16” JIC 36516 1

47 M4 WP (V4a) PILOT DRAIN TO FEED MANIFOLD DRAIN


47A ELBOW 90° 1/4” BSPP X 7/16” JIC M-M 83614 1
47B HOSE ASSEMBLY 1/4” ID x 1130 3070335 1
47C ELBOW 90° 7/16” JIC M-F SWIVEL 33214 1
47D NIPPLE 7/16” UNO x 7/16” JIC M-M 35897 1

48 CROSS 1 TO BULKHEAD BOD


48A TUBE HYDRAULIC 1/4” OD 601599 1
48B CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE M-F 58163 1

3001834.doc
Page 6 of 10
777 BOART
LONGYEAR

HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359

ITEM DESCRIPTION PART No. QTY.

49 GAUGE ISOLATOR M PORT TO BULKHEAD GAUGE


49A CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
49B WASHER SEALING 1/4” BSPP 94963 1
49C ELBOW 90° 1/4” TUBE UNION 94800 1
49D TUBE HYDRAULIC 1/4” OD 84002 1
49E CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE M-F 58163 1

50 GAUGE ISOLATOR T PORT TO TEE


50A CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
50B WASHER SEALING 1/4” BSPP 94963 1
50C ELBOW 90° 1/4” OD TUBE UNION 94800 1
50D TUBE HYDRAULIC 1/4” OD 83899 1

51 GAUGE ISOLATOR L PORT TO DRAIN MANIFOLD


51A CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
51B WASHER SEALING 1/4” BSPP 94963 1
51C ELBOW 90° 1/4” OD TUBE UNION 94800 1
51D TUBE HYDRAULIC 1/4” OD 83895 1
51E TEE 1/4” OD TUBE UNION 94672 1
51F TUBE HYDRAULIC 1/4” OD 84001 1
51G CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1

53 FROM M4 PP2 (V2a) TO HEAD FLOAT MANIFOLD PP2


53A ELBOW 90° 1/4” BSPP X 9/16” JIC M-M 83109 1
53B TEE F-M-M 9/16” JIC 38906 1
53C REDUCER F-M 9/16” JIC x 7/16” JIC 33716 1
53D ELBOW 90° 9/16”JIC M-F SWIVEL 36998 1
53E HOSE ASSEMBLY 1/4” ID x 1130 3070335 1
53F NIPPLE 7/16” UNO x 7/16” JIC 35897 1
53G ELBOW 90° 7/16” JIC M-F SWIVEL 33214 1

54 HEAD FLOAT MANIFOLD PP1 TO TEE PRESSURE REDUCING VALVE


P PORT
54A ELBOW 90° 7/16” UNO X 7/16” JIC M-M 37015 1
54B HOSE ASSEMBLY 1/4” ID X 940 88590 1
54C CONNECTOR 7/16” JIC X 1/4” OD TUBE M-M 88385 1

55 HEAD FLOAT MANIFOLD PP9 PORT TO HEAD FLOAT MANIFOLD PP9 TEE
55A CONNECTOR 7/16” UNO X1/4” OD TUBE M-M 57423 1
55B TEE 1/4” OD TUBE UNION 94672 1
55C TUBE HYDRAULIC 1/4” OD 600044 1
55D CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1

56 HEAD FLOAT MANIFOLD DRAIN TO FEED MANIFOLD V6 DRAIN TEE

3001834.doc
Page 7 of 10
888 BOART
LONGYEAR

HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359

ITEM DESCRIPTION PART No. QTY.

56A ELBOW 90° 7/16” UNO X 1/4” OD TUBE M-F 58050 1


56B TUBE HYDRAULIC 1/4” OD 600053 1
56C REDUCER 3/8” OD X 1/4” OD TUBE M-F 94727 1

58 CAP 7/16” JIC 40081 8


59 CAP 9/16” JIC 33862 13
60 CAP 3/4” JIC 33863 7
61 CAP 7/8” JIC 33864 2
62 CAP 1-1/16” JIC 40393 4
63 WASHER SEALING 1/4” BSPP 94963 1
64 ELBOW 90° 7/16” JIC X 1/4” BSPP M-M 83614 1

70 FROM BULKHEAD PPX MOTOR TO BULKHEAD PPX C.P.


70A CONNECTOR B/HD 7/16” JIC X 1/4” OD TUBE 58163 2
70B TUBE HYDRAULIC 1/4” OD 601086 1

71 HEAD FLOAT MANIFOLD TEE PP9 TO CROSS PP9


71A TUBE HYDRAULIC 1/4” OD 600049 1

72 M4 X PORT TO SHUTTLE VALVE SV40


72A WASHER SEALING 1/4” BSPP 94963 1
72B NIPPLE 1/4” BSPP x 7/16” JIC 83409 1
72C ELBOW 7/16” JIC M-F SWIVEL 33214 1
72D HOSE ASSEMBLY 3/16” ID x 560 3001829 1
72E ELBOW 90° 9/16” UNO x 7/16” JIC M-M 40237 1

73 ROTATION MANIFOLD X PORT TO SHUTTLE VALVE SV40


73A ELBOW 90° 7/16” UNO X 1/4” OD TUBE M-F 58050 1
73B TUBE HYDRAULIC 1/4” OD 601261 1
73C CONNECTOR 9/16” UNO X 1/4” OD TUBE M-F 58046 1

74 SHUTTLE VALVE SV40 TO FEED MANIFOLD FC2 PORT TEE


74A CONNECTOR 9/16” UNO X 1/4” OD TUBE M-F 58046 1
74B TUBE HYDRAULIC 1/4” OD 601262 1

75 CROSS 1 TO HEAD FLOAT MANIFOLD PP7 PORT


75A TUBE HYDRAULIC 1/4” OD 601600 1
75B CONNECTOR 1/4” BSPP X 1/4” OD TUBE 58395 2
75C WASHER SEALING 1/4” BSPP 94963 2
75D VALVE CHECK 210 BAR 1/4” BSPP 58335 1
75E TUBE HYDRAULIC 1/4” OD 600048 1
75D ELBOW 90° 7/16” UNO X 1/4” OD TUBE M-F 58050 1

76 PLUG ∅15.9 HOLE 58327 1

3001834.doc
Page 8 of 10
999 BOART
LONGYEAR

HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359

ITEM DESCRIPTION PART No. QTY.

77

78 PP9 BLEED - TEE TO TEE ITEM 13


78A CONNECTOR 7/16” JIC x 1/4 OD M-M 88385 1
78B TEST HOSE 88692 1

79 INLET PORT ‘P’ M4 VALVE


79A ELBOW 90° M-M 1” BSPP x 1-1/16” JIC 3001831 1
79B CAP 1-1/16” JIC 40393 1

80 TANK PORT ‘T’ M4 VALVE


80A NIPPLE 1” BSPP x 1-5/16” JIC 82061 1
80B ELBOW SWEPT 90° M-F SWIVEL 1-5/16” JIC 33761 1
80C CAP 1-5/16” JIC 38483 1

81 LS PORT M4 VALVE
81A WASHER SEALING 1/4” BSPP 94963 1
81B NIPPLE 1/4” BSPP X 9/16” JIC 82734 1
81C ELBOW 90° 9/16” JIC M-F SWIVEL 36998 1
81D CAP 9/16” JIC 33862 1

82 PORT ‘T1’ M4 VALVE


82A NIPPLE 1-1/4” BSPP X 1-5/16” JIC 3001830 1
82B ELBOW 90° 1-5/16” JIC M-F SWIVEL 35899 1
82B CAP 1-5/16” JIC 38483 1

83 M4 ROTATION SECTION MB PORT TO ACCUMULATOR


83A ADAPTOR 1/4”BSPP X M14-1.5 M-F 3070295 1
83B ACCUMULATER 0.075LT 3002514 1
83C WASHER SEALING 1/4” BSPP 0-RING TYPE 89293 1

101 TRAY HYDRAULIC MODULE TRAY 84469 1


102 BRACKET GAUGE MOUNTING 83763 1
103 BRACKET M4 VALVE OUTLET 3001839 1
104 BRACKET M4 VALVE INLET 3001840 1
105 MANIFOLD ASSEMBLY DRAIN 84467 1

106 VALVE DIRECTIONAL CONTROL 4 BANK LOAD SENSE 3003591 1


107 BRACKET MANIFOLD MOUNTING 83200 1
108 MANIFOLD ASSEMBLY ROTATION CIRCUIT 84479 1
109 MANIFOLD ASSEMBLY FEED CIRCUIT 601244 1
110 GAUGE BOOST PRESSURE (PT7) 82938 1

111 GAUGE CP PILOT PRESSURE (PT6) 82939 1


112 VALVE GAUGE SELECTOR 58197 1
113
3001834.doc
Page 9 of 10
101010 BOART
LONGYEAR

HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359

ITEM DESCRIPTION PART No. QTY.

114 BOLT HEX HD M8-1.25 X 16 93029 6


115 WASHER SPRING 8 ID 93127 6

116 NUT HEX M8-1.25 93114 2


117 SCREW CAP SOC HD M6-1 X 20 93235 4
118 NUT HEX NYLOC M6-1 93340 4
119 NAMEPLATE BULKHEAD PANEL 84481 1
120 WASHER FLAT 10 ID 93252 4

122 BOLT HEX HD M10-1.5 X 20 68884 2


123 BOLT HEX HD M10-1.5 X 25 68885 8
124 BOLT HEX HD M10-1.5 X 30 68886 4
125 WASHER SPRING 10 ID 93128 14
126 NUT HEX M10-1.5 93115 6

127 VALVE PRESSURE REDUCING 210/105 BAR 86536 1

200 OPTIONS
201 KIT SEAL VALVE 3001835 3001842

3001834.doc
Page 10 of 10
SECTION B
ELECTRICAL
SECTION C
FEED FRAME
111 BOART
LONGYEAR

FEED FRAME ASSEMBLY


1.83m DIRECT DRIVE
1300 SERIES
PART No. 602096 ISSUE 10 EO 13091

ITEM DESCRIPTION PART No. QTY.

1 LINK LOWER FEED FRAME 3000790 2


2 CARRIAGE ASSEMBLY 602111 1
3 CHASSIS WELDMENT 602078 1
4 COVER WIRELINE SHEAVE EXTENSION ASSEMBLY 602141 1
5 CYLINDER HYDRAULIC 3”ID x 1830 STROKE 602095 1
6 LINK ASSEMBLY 601209 2
7 MOUNTING BARREL END 602101 1
8 MOUNTING ROD END 602050 1
9 SLEEVE REMOVABLE LINK 601211 6
10 SLIDE WEAR CYLINDER SUPPORT S/S 602140 2
11 SLIDE STAINLESS STEEL 3000437 1 PAIR
12 STRIP WEAR CYLINDER SUPPORT 86935 6
13 SUPPORT CYLINDER SLIDE 601231 4
14 ELBOW 90° 1-1/16” JIC M-F SWIVEL 43072 2
15 BOLT HEX HD M8-1.25 x 12 93028 60
16 BOLT HEX HD M10-1.5 x 20 68884 2
17 BOLT SHEAVE EXTENSION M24-3 x 520 LONG 3000436 1
18 WASHER FLAT 24 ID 93256 2
19 SCREW FLAT HD SOC M6-1 x 16 600465 6
20 SCREW CAP SOC HD M12-1.75 x 40 93919 16
21 SCREW CAP SOC HD M16-2 x 80 93207 4
22 SCREW CAP SOC HD M16-2 x 45 59146 4
23 SCREW CAP SOC HD M16-2 x 120 93211 3
24 SCREW CAP SOC HD M24-3 x 100 601274 1
25 WASHER FLAT 10 ID 93252 2
26 WASHER SPRING 10 ID 93128 2
27 WASHER SAFETY 12 ID 68062 18
28 WASHER SAFETY 16 ID 94598 11
29 WASHER SAFETY 24 ID 59528 1
30 WASHER FLAT 8 ID 93251 60
31 CAP LOWER LINK 3000791 2

OPTIONS

101 KIT PROXIMITY SENSOR HQ 89170


102 KIT PROXIMITY SENSOR HQ/HT 600476
103 KIT LINEAR TRANSDUCER 602201
104 KIT SEAL HYDRAULIC CYLINDER 690147
105 KIT SPARE PARTS FEED FRAME 1300 SERIES 602515
106 KIT TRANSDUCER 602153

602096.doc
Page 1 of 1
BOART
LONGYEAR

CARRIAGE ASSEMBLY
FEED FRAME DIRECT DRIVE
1300 SERIES
PART No. 602111 ISSUE 7. EO.13647

ITEM DESCRIPTION PART No. QTY.

1 BLOCK ADJUSTING 601174 4


2
3
4 BOLT HEX HD M8-1.25 x 20 68861 8
5 BUSH 21 x 25 x 21 FLANGE 59644 2
6 BUSH 21 x 25 x 36 FLANGE 88689 1
7 NIPPLE GREASE M6-1 STRAIGHT 93363 10
8 LOCKNUT V-SLIDE 85059 4
9 NUT HEX NYLOC THIN M16-2 68743 1
10 INSERT SIDE PLATE ADJUSTING SCREW 600439 4
11 PIN COTTER 1/8” x 1-1/4” 44625 1
12 PIN HINGE CARRIAGE PLATE 602110 1
13 PIN HINGE 88687 1
14 PLATE CARRIAGE 602113 1
15 PLATE SIDE RH 602121 1
16 PLATE SIDE LH 602122 1
17 RIB 601183 2
18 RIB WELDMENT 602114 1
19 SCREW ADJUSTING V-SLIDE 85060 4
20 SCREW CAP SOC HD M12-1.75 x 30 93346 4
21 SCREW CAP SOC HD M16-2 x 30 81041 14
22 SCREW CAP SOC HD M16-2 x 40 58938 8
23 BOLT HEX HD M16-2 x 45 68953 1
24 BOLT HEX HD M16-2 x 55 68955 1
25
26 SLIDE WEAR 601175 8
27 SPACER V-SLIDE 85061 4
28 SPACER 21.3 x 33 x 25.6 602119 1
29 TRIM CLIP PLASTIC 84546 16
30 WASHER FLAT 16 ID 93254 1
31 WASHER FLAT 7/8” ID 27763 1
32 WASHER SAFETY 12 ID 68062 4
33 WASHER SAFETY 16 ID 94598 24
34 WASHER RECTANGULAR 18 ID - 40 x 30 x 6 THK 59487 2

602111.doc
Page 1 of 1
111 BOART
LONGYEAR

COVER/WIRELINE SHEAVE EXTENSION ASSEMBLY


FEED FRAME 1300 SERIES
PART No. 602141 ISSUE 13. EO 12911

ITEM DESCRIPTION PART No. QTY.

1 INSERT STAINLESS STEEL 3000503 8


2 BOLT HEX HD M12-1.75 x 20 68916 4
3 BOLT HEX HD M12-1.75 x 25 68917 4
4 BOLT HEX HD M12-1.75 x 30 68918 4
5 BOLT HEX HD M12-1.75 x 40 68920 12
6 BOLT HEX HD M16-2 x 30 68950 4
7 BOLT HEX HD M16-2 x 50 68953 2
8 BRACKET SHEAVE MOUNTING 601560 1
9 BRACKET & SHEAVE ASSEMBLY 600799 1
10 SCREW FL HD SOC M6-1 x 20 93364 24
11 COVER WELDMENT 602142 1
12 ELEMENT LOCKING REWORK BQ 602172 2
13 ELEMENT LOCKING REWORK NQ 602173 2
14 EXTENSION TUBE BQ 602150 2
15 EXTENSION TUBE NQ 602149 2
16 FLANGE LOCKING BQ 602148 2
17 FLANGE LOCKING NQ 602147 2
18 HUB LOCKING 602145 2
19 BOLT HEX HD M12-1.75 x 45 68921 4
20
21 PLATE END 602160 1
22 RING BACKUP NQ 602146 2
23 RING GUIDE BQ 602176 2
24 RING GUIDE NQ 602177 2
25 RING STOP BQ 602178 2
26 RING STOP NQ 602179 2
27 BRACKET HOSE DEFLECTOR MIDDLE 3000390 1
28
29 SHEAVE ASSEMBLY LOWER 602130 1
30 SHEAVE ASSEMBLY UPPER 602129 1
31 SUPPORT ASSEMBLY ROD 87352 1
32 BRACKET HOSE DEFLECTOR END 3000391 1
33 WASHER SPRING 12 ID 93129 28
34 WASHER SPRING 16 ID 93130 6
35
36 PROTECTOR SET THREAD HQ ORANGE 69407 2

602141.doc
Page 1 of 1
BOART
LONGYEAR

BRACKET & SHEAVE ASSEMBLY


WIRELINE
PART No. 600799 ISSUE.3 EO12223

ITEM DESCRIPTION PART No. QTY.


1 BRACKET WELDMENT 600823 1
2 SHEAVE WIRELINE 600824 1
3 SHAFT WIRELINE SHEAVE 56438 1
4 BEARING CYLINDRICAL ROLLER 20ID DOUBLE ROW 66108 1
5 BOLT HEX HD M12-1.75 x 65 68925 1
6 NUT HEX M12-1.75 68800 1
7 WASHER SPRING 12ID 93129 1
8 WASHER SPRING 20ID 93131 1
9 NUT HEX M20-2.5 93118 1
10 NIPPLE GREASE M6-1 93363 1
11 NUT LOCK BEARING M40-1.5 56450 2
12 WASHER FLAT 40 ID 56451 1

600799.doc
Page 1 of 1
111 BOART
LONGYEAR

CYLINDER - HYDRAULIC
3” ID X 1830 STROKE
DOUBLE ACTING
PART No. 602095 ISSUE.1. EO.12032

ITEM DESCRIPTION PART No. QTY.

1 BARREL WELDMENT 690146 1


2 ROD 690145 1
3 END ROD 690144 1
4 GLAND CUSHIONED 690143 1
5 RING CUSHION 690142 2
6 PISTON 690141 1
7 SLEEVE CUSHION 690140 1
8 CAP END CUSHIONED 690139 1
9 WASHER SPACER 690116 1
10 COVER TRANSDUCER 690115 1
11 CLAMP TUBE TOP 690138 1
12 PLATE CLAMP 690137 1
13 CIRCLIP INTERNAL 690149 2
14 WASHER FLAT 1/8″ ID 690150 4
15 SCREW CAP SOC HD. 5/16″UNC X 2″ 690151 2
16 SCREW CAP SOC HD. 1/4″UNC X 1″ 48664 2
17 CAP 1-1/16 JIC 40393 2
18 SCREW CAP SOC HD. M4 X 25 690152 4
19 SCREW SET SOC 1/4″UNC X 1/4″ 690153 1
20 LINER 690117 1
21 MAGNET 690148 1

OPTIONS

101 SEAL KIT 690147 1

602095ma.doc
Page 1 of 1
111 BOART
LONGYEAR

LINK ASSEMBLY
FEED FRAME DIRECT DRIVE
1300 SERIES
PART No. 601209 ISSUE 2. EO13091

ITEM DESCRIPTION PART No. QTY.

1 LINK UPPER FEED FRAME 3000789 1


2 LINK LOWER FEED FRAME 3000790 2
3 SCREW CAP SOC HD M12-1.75 x 60 93187 4
4 WASHER SAFETY 12 ID 68062 4

601209.doc
Page 1 of 1
BOART
LONGYEAR

KIT - TRANSDUCER
FEED FRAME 1.83m DIRECT DRIVE
1300 SERIES
PART No. 602153 ISSUE 7. EO14251

ITEM DESCRIPTION PART No. QTY.

1 TRANSDUCER LINEAR 1.83m 600302 1


2 PROTECTOR CABLE TRANSDUCER COVER 3000469 1
3 O-RING 1-1/2” X 3/32” 23716 1
4 SCREW CAP SOC HD M6-1 x 25 93017 4
5 WASHER SAFETY 6 ID 94416 10

9 CABLE INTERCONNECTING 89182 1


10 BOX ASSEMBLY JUNCTION 3000347 1
11 SCREW CAP SOC HD M4-0.7 X 20 600381 2
12 CAP PROTECTIVE TYPE CANNON 18 ID MALE 3000345 1
13 SCREW CAP SOC HD M6-1 x 15 93231 6
14 COVER CABLE PROTECTOR 3000470 1
15 GASKET COVER CABLE PROTECTOR 3000477 1
16 CABLE ASSEMBLY 3000571 1

602153.doc
Page 1 of 1
5

B A

BOART LONGYEAR
1300 SERIES
B oart Longyear P t y Lt d, M i t chell Park, South Australia.

T E L. +61 8 8375 8375


F A X +61 8 8377 0539
M ODE L: 1300 D/A
P ART NUMB ER: 602096
S ERIA L NUMB ER:
M AS S (kg):
5 DAT E OF CONST RUCT ION:
4

1 2 3

OPPOSITE SIDE TO BE
PLACED UPSIDE DOWN
1 2 3 4 6 7 8

Boart Longyear Pty Ltd, Mitchell Park, South Australia.

TEL. +61 8 8375 8375


FAX +61 8 8377 0539
MODEL: 1300 D/A
PART NUMBER: 602096
SERIAL NUMBER:
MASS (kg):
DATE OF CONSTRUCTION:

1 10/02/04 14108 RELEASED FEED FRAME 1300 SERIES


AS LISTED
2 13/08/04 14178 REFER EO UNIVERAL LANGUAGE VERSION
1:7.5 10/02/04
R BLACK 1 1
SECTION D
ROTATION UNIT
BOART
LONGYEAR

ROTATION UNIT
HQ75 HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602231 Issue 9. EO13399

ITEM DESCRIPTION PART No. QTY.

1 HOUSING - SEAL 601646 1


2 SCREW CAP SOC HD M8-1.25 X 35 93155 4
3 CLAMP GUIDE BUSH 56628 1
4 LABYRINTH BODY 601647 1
5 RING RETAINING 601498 1
6 BUSH 58600 1
7 SEAL OIL 4-3/16" X 5" X 1/2" 57531 1
8 COVER REAR 602318 1
9 PLUG REWORK 1-5/16" UNO SIGHT WINDOW 85154 1
10 NUT LOCK M110-2 57496 1
11 PLATE LOCKING - LOCKNUT 602079 1
12 GEAR DRIVEN 75T 602321 1
13 KEY 7 X 8 X 45 57535 4
14 ADAPTOR OIL SEAL 57346 1
15 SCREW CAP SOC HD M6-1 X 15 93231 12
16 O-RING 7-1/2" X 1/8" 56992 1
17 SEAL OIL 5-1/2" X 6-1/2" X 1/2" 57357 1
18 O-RING 4-3/4" X 1/8" 35613 1
19 O-RING 7-3/4" X 1/8" 57356 1
20 SCREW CAP SOC HD M12-1.75 X 35 57489 6
21 BEARING BALL 110 ID X 200 OD X 38W 89934 1
22 CIRCLIP INTERNAL 167 X 4 57365 1
23 BEARING BALL 130 ID X 200 OD X 22W 600635 1
24 SEAL OIL 160 X 200 X 12 600642 1
25 PLUG 5/16" UNO SOC HD 59332 6
26 PLUG 3/4" UNO HEX HD 39572 3
27 CIRCLIP INTERNAL 200 X 4 600644 1
28 O-RING 4-7/8" X 1/8" 57498 1
29 RING BACK UP 4-7/8" X 5-1/8" 57499 1
30 O-RING 5-1/8" X 1/8" 57353 1
31 RING BACK UP 5-1/8" X 5-3/8" 57354 1
32 SCREW CAP SOC HD M10-1.5 X 40 93168 6
33 GEAR DRIVE 20T 86974 1
34 WASHER SPECIAL 86979 1
35 WASHER SPRING DISC 12 ID 94324 1
36 HOUSING REAR 602212 1
37 HOUSING MAIN 602404 1
38 SCREW CAP SOC HD M12-1.75 X 16 80585 2
39
40 RING BACK UP 6-1/4" X 6-1/2" 56989 2
41 O-RING 6-1/4" X 1/8" 56988 2
42 SHAFT AND ROTARY SEAL SET 602298 1
43 PLATE RETAINING REAR 602297 1
44 SCREW CAP SOC HD M10-1.5 X 30 93232 12

602231.doc
Page 1 of 3
BOART
LONGYEAR

ROTATION UNIT
HQ75 HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602231 Issue 9 . EO13399

ITEM DESCRIPTION PART No. QTY.

45 PLATE BLANKING 80512 1


46 SCREW CAP SOC HD M12-1.75 X 30 93346 3
47 ELBOW 90° 1/8” BSPT M-F 65972 1
48 BREATHER 1/8” BSPT M 602089 1
49 WASHER SPRING 16 ID 93130 4
50 FLANGE MOUNTING 86973 1
51 BUSH 21 X 25 X 31.5 FLANGE 59749 1
52 BOLT HEX HD M12-1.75 X 35 68919 1
53 MOTOR HYD 107cc/rev A/PISTON SERIES 63 HD1D 601295 1
54 BOLT HEX HD M16-2 X 55 68955 4
55 SCREW CAP SOC HD M12-1.75 X 55 93186 5
56 PIPING GROUP (NOT SHOWN) 602718 1
57 BRACKET FILTER MOUNTING 602220 1
58 BOLT HEX HD M10-1.5 X 25 68865 3
59 WASHER SPRING 10 ID 93128 3
60 FILTER HIGH PRESSURE 60 L/MIN 58025 1
61 BOLT HEX HD M6-1 X 20 68838 4
62 WASHER SPRING 6 ID 93126 4
63 NIPPLE GREASE M6-1 93363 1
64 SCREW CAP SOC HD M10-1.5 X 35 93280 6
65 CYLINDER RETURN 602217 1
66 PISTON MAIN 602215 1
67 PISTON RETURN 88611 1
68 ADAPTOR HYDRAULIC 602218 2
69 CARRIER RACK 85586 1
70 RACK 602234 1
71 CYLINDER RACK ENGAGING 602219 1
72 PISTON RACK ENGAGING 88613 1
73 HOUSING SPRING 85088 2
74 CAP 1-5/16" JIC 38483 2
75 SCREW SHOULDER REWORK 85091 2
76 SPRING COMP 20 OD X 5 W X 44 LG 85089 2
77 O-RING 1-1/4" X 1/8" 20122 1
78 WIPER ROD 1" X 1-3/8" 602280 2
79 WIPER ROD 3/4" 88596 1
80 O-RING FOR 1-5/16" UNO THREAD 40253 5
81 O-RING FOR 1-5/8” UNO THREAD 33897 2
82 SEAL OIL 3/4" X 1" X 1/4” 602281 1
83 SCREW CAP SOC HD M10-1.5x35 93280 4
84 SPACER 191 X 199 X 8 600638 1
85 SEAL 1" X 1-1/4" X 1/4” 602279 2
86 NIPPLE 7/16" UNO X 7/16" JIC 35897 1
87 SLEEVE RETAINING GUIDE BUSH 601499 1
88 CYLINDER MAIN 602216 1

602231.doc
Page 2 of 3
BOART
LONGYEAR

ROTATION UNIT
HQ75 HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602231 Issue 9 . EO13399

ITEM DESCRIPTION PART No. QTY.

89 WINDOW SIGHT 1/2" NPT 58201 1


90 SCREW CAP SOCKET LOW HEAD M10-1.5x30 602117 2
91 WASHER SAFETY 10 ID 16 OD 1.5W 94347 2
92 NIPPLE GREASE 90º M6-1 87171 1
93 REDUCER 3/4” BSPP x 1/2” BSPP M-F 86405 1
94 WASHER SEALING 1/2” BSPP 59011 1
95 NIPPLE 9/16” JIC x 1/2” BSPP 83402 1
96 HOSE 3/8” ID x 395 LONG 84850 1
97 ELBOW 90° 9/16” JIC M-F SWIVEL 36998 1
98 NIPPLE 3/4” UNO x 9/16” JIC 39224 1

OPTIONS
101 SERVICE UNIT HQ 602424
102 KIT SPARE PARTS 3000572
103 KIT SPARE PARTS BREAKOUT DEVICE SEALS 3000544

602231.doc
Page 3 of 3
111 BOART
LONGYEAR

SHAFT AND ROTARY SEAL SET


ROTATION UNIT HQ
PART No. 602298 Issue 1. EO12627

ITEM DESCRIPTION PART No. QTY.

1 SHAFT AND ROTARY SEAL SET HQ RM602298 1


2 PLUG 5/16” UNO SOC HD 59322 2

602298.doc
Page 1 of 1
111 BOART
LONGYEAR

PIPING GROUP ROTATION UNIT


HQ HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602718 ISSUE 4. EO13510

ITEM DESCRIPTION PART No. QTY.

1 MANIFOLD ASSEMBLY 3001286 1


2 SCREW CAP SOC HD M12-1.75 x 55 93186 8

3 MANIFOLD BLOCK ‘CHUCK PRESSURE’ TO FILTER INLET


3A HOSE ASSEMBLY 3/8” ID x 915 LONG 56472 1
3B ELBOW 90º 3/4” JIC x 3/4” BSPP M-M 85351 1

4 MANIFOLD BLOCK ‘MOTOR DRAIN’ TO MOTOR DRAIN


4A HOSE ASSEMBLY 3/8” ID x 700 LONG 94073 1
4B ELBOW 90º 7/16” UNO x 9/16” JIC M-M 44302 1
4C ADAPTOR M18-1.5 x 7/16” UNO M-F 82458 1
4D WASHER SEALING M18 94336 1

5 MANIFOLD BLOCK ‘CHUCK DRAIN’ TO ROTATION UNIT CASE DRAIN


5A HOSE ASSEMBLY 3/8” ID x 815 LONG 93550 1
5B ELBOW 90º 9/16” JIC M-F SWIVEL 36998 1
5C NIPPLE 3/4” UNO x 9/16” JIC 39224 1

7 MANIFOLD BLOCK ‘ROD BOD PRESSURE’ PISTON MAIN CYLINDER


7A ELBOW 90º 7/16” JIC M-F SWIVEL 33214 1
7B HOSE ASSEMBLY 1/4” x 1000 LONG 3000033 1
7C TEE ‘REWORK 33676’ 0.8 ORIFICE 85755 1

8 MAIN CYLINDER TO RACK ENGAGING CYLINDER


8A HOSE ASSEMBLY 1/4” ID x 280 LONG 36455 1
8B ELBOW 90º 7/16” UNO x 7/16” JIC M-M 37015 1

9 MANIFOLD BLOCK PORT ‘B’ TO ROD BOD RELIEF PORT ‘B’


9A HOSE ASSEMBLY 1/4” ID x 1160 3000034 1
9B ELBOW 90º 7/16” JIC x 7/16” JIC F-M 33214 1
9C ELBOW 90º 7/16” UNO x 7/16” JIC M-M 37015 1

10 MANIFOLD BLOCK ‘ROD BOD RETURN’ TO ROD BOD RETURN CYLINDER


10A HOSE ASSEMBLY 1/4” ID x 1480 LONG 3000035 1
10B ELBOW 45º 7/16” JIC M-F SWIVEL 33746 2
10C ELBOW 90º 7/16” UNO x 7/16” JIC M-M 37015 1

11 HD1D CONTROLLER TO POWER UNIT ‘ PPX’

602718.doc
Page 1 of 2
222 BOART
LONGYEAR

PIPING GROUP ROTATION UNIT


HQ HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602718 ISSUE 4. EO13510

ITEM DESCRIPTION PART No. QTY.

11A SEALING WASHER 94963 1


11B NIPPLE M14-1.5 x 9/16” JIC 94313 1
11C ELBOW 45º 9/16” JIC M-F SWIVEL 39268 1
11D CAP 9/16” JIC 33862 1

OPTIONS

101 KIT SPARE PARTS PIPING GROUP 3000038

602718.doc
Page 2 of 2
111 BOART
LONGYEAR

MANIFOLD ASSEMBLY
ROTATION UNIT HQ HIGH TORQUE
SIZE 107 SERIES 63 MOTOR HD1D CONTROLLER
PART No. 3001286 ISSUE.2. EO14236

ITEM DESCRIPTION PART No. QTY.

1 BLOCK MANIFOLD 3001230 1


2 VALVE SEQUENCE 88841 1
3 VALVE CHECK CARTRIDGE 3001228 1
4 POPPET 88338 1
5 GUIDE POPPET 82617 1
6 SPRING COMPRESSION 7.6 OD X 1.2W X 35 LG 94984 1
7 ELBOW 45° 7/16” UNO X 7/16” JIC M-M 33661 1
8 ELBOW 45° 3/4” UNO X 3/4” JIC M-M 29000 1
9 ELBOW 45° 7/8” JIC X 3/4” UNO M-M 58029 2
10 ELBOW 45° 1-1/16” UNO X 1-1/16” JIC 36445 2
11 ELBOW 90° 7/16” UNO X 7/16” JIC M-M 37015 1
12 ELBOW 90° 9/16” UNO X 9/16” JIC M-M 36478 1
13 NIPPLE 7/16” UNO X 7/16” JIC 35897 1
14 NIPPLE 9/16” UNO X 9/16” JIC 36465 2
15 NIPPLE 3/8”BSPP X 7/16” JIC 3001285 1
16 SCREW SET SOC M12-1.75 X 10 KCP 59058 1
17 PLUG 7/16” UNO 39201 2
18 PLUG 9/16” UNO 44195 1
19 ORIFICE 0.5 DIA (M6-1 X 12) 87188 1
20 CAP 7/16” JIC 40081 4
21 CAP 9/16” JIC 33862 3
22 CAP 3/4” JIC 33863 1
23 CAP 7/8” JIC 33864 2
24 CAP 1-1/16” JIC 40393 2
25 O-RING FOR 1-1/16” UN O-RING THREAD 33894 1
26 O-RING 1-5/16” X 1/8” 40252 2
27 PLUG 1/8”BSPP 3001278 1

3001286.doc
Page 1 of 1
SECTION E
CHUCK
111 BOART
LONGYEAR

CHUCK ASSEMBLY
HQ
PART No. 3001636 ISSUE.2. 14039

ITEM DESCRIPTION PART No. QTY.

1 SUBPLATE CHUCK 80506 1


2 O-RING 5/16” X 1/16” 58291 6
3 CYLINDER ASSEMBLY 3001001 3
4 SCREW CAP SOC HD M10-1.5 X 25 93236 12
5 SCREW CAP SOC HD M10-1.5 X 40 93168 12
6 PLATE RETAINING FRONT 82845 1
7 SCREW CAP SOC HD M12-1.75 X 45 93184 6
8 O-RING 9-1/4” X 1/8” 35631 2
9 HOOD CHUCK 80508 1
*10 PLATE BLANKING ROTATION UNIT HQ 80512 1
*11 NUT HEX THIN M12-1.75 93116 3
12 CLAMP GUIDE BUSH 56628 1
13 SCREW CAP SOC HD M8-1.25 X 25 93233 4

100 OPTIONS
101 KIT SPARE PARTS 81076

*ITEMS MARKED THUS NOT SHOWN ON DRAWING

3001636.doc
Page 1 of 1
111 BOART
LONGYEAR

CYLINDER ASSEMBLY
CHUCK - HQ
PART No. 3001001 ISSUE. 2. EO13613

ITEM DESCRIPTION PART No. QTY.

1 CYLINDER CHUCK HQ 3000996 1


2 PISTON 3-3/4” ID CYLINDER CHUCK HQ 3000998 1
3 SEAL 3-3/8” x 3-3/4” x 3/16” 57649 1
4 SPRING COMPRESSION 19.5 OD x 2.5 W x 40 LONG 57361 6
5 SPRING COMPRESSION 14 OD x 1.8 W x 40 LONG 58574 6
6 CAP CYLINDER END HQ 3000997 1
7 O-RING 3-3/4” x 3-15/16” x 3/32” 83665 1
8 WIPER ROD1-3/8” x 1-11/16” 58575 1
9 CIRCLIP INTERNAL 100 x 3 3001002 1
10 BLFE 43 PRODUCT NEWS BLFE 43 1

100 OPTIONS
101 KIT SPARE PARTS CYLINDER ASSEMBLY 89921

3001001.doc
Page 1 of 1
SECTION F
ROD HOLDER
BOART
LONGYEAR

HOLDER ASSEMBLY ROD


PQ
PART No. 88708 ISSUE 11. EO14275

ITEM DESCRIPTION PART No. QTY.

1 HOUSING DISC SPRING 3002662 3


2 CAP END 88710 3
3 PISTON 88711 3
4 CYLINDER 88712 3
5 ROD 88713 3
6 HOUSING JAW 88714 3
7 PLATE COVER 88715 1
8 SEAL OIL REWORK 94648 88716 6
9 COVER JAW HOUSING 89586 2
10 CLAMP GUIDE BUSH 88719 2
11 CIRCLIP INTERNAL 130 X 4 87492 3
12 SCREW CAP SOC HD M20-2.5 X 150 93228 3
13 DISC SPRING 64 X 125 X 8 94617 51
14 SEAL OIL 3-3/8" X 3-3/4" X 3/16" 57649 3
15 SEAL OIL 1-3/8" X 1-3/4" X 3/16" 94646 3
16 WIPER ROD 1-3/8" X 1-3/4" X 3/16" 94647 3
17 SCREW CAP SOC HD M12-1.75 X 30 93346 26
18 SCREW CAP SOC HD M12-1.75 X 40 93919 12
19 SCREW CAP SOC HD M10-1.5 X 35 93280 9
20 SCREW CAP SOC HD M8-1.25 X 20 93233 28
21 WASHER SAFETY 12 ID 68062 56
22 PIPING GROUP (NOT SHOWN) 89922 1
23 COVER PISTON 3002154 3
24 SPACER PISTON COVER 3002155 3
25 ADAPTOR JAW 88718 3
26 ADAPTOR GUIDE BUSH 89585 2
27 CLAMP GUIDE BUSH 56628 2
28 BOLT TEE M16-2 X 95 JAW REMOVAL 600265 1
29 SCREW CAP SOC HD M12-1.75 X 45 93184 18
30 FLANGE RETAINING DISC SPRING HOUSING 3002661 3

101 KIT SPARE PARTS PQ ROD HOLDER SEALS 3000546

88708.doc
Page 1 of 1
111 BOART
LONGYEAR

PIPING GROUP
HOLDER ASSEMBLY ROD PQ
PART No. 89922 ISSUE.2. EO.13645

ITEM DESCRIPTION PART No. QTY.

1 BLOCK MANIFOLD 89930 1


2 BLOCK MANIFOLD 89931 1
3 BOLT HEX HD M12-1.75 X 70 93253 4
4 TUBE HYDRAULIC 3/8” OD 89932 3
5 TUBE HYDRAULIC 3/8” OD 89933 1

7 ELBOW 90° 9/16” UNO X 3/8” OD TUBE 94673 8


8 ELBOW 90° 3/4” UNO X 3/4 JIC 36457 1
9 CAP 3/4” JIC 33863 1
10 WASHER FLAT 12ID P 93253 4

89922.doc
Page 1 of 1
BOART
LONGYEAR

BRACKET ASSEMBLY
ROD HOLDER PQ HINGED
FEED FRAME 1300 SERIES
PART No. 602064 ISSUE 2. - EO11974

ITEM DESCRIPTION PART No. QTY.

1 BRACKET WELDMENT HINGED 602065 1


2 PLATE PIVOT 601279 1
3 PIN PIVOT 601278 1
4 BUSH 28 x 32 x 57 FLANGED 601283 4
5 PLATE BASE 601277 1
6 BOLT HEX HD M24-3 X 60 68797 2
7 WASHER SAFETY 24 ID 59528 2
8 NIPPLE GREASE M6-1 STRAIGHT 93363 2
9 CIRCLIP EXTERNAL 28 X 1.5W 601316 1
10 SCREW CAP SOC HD M16-2 X 50 93201 4
11 WASHER SAFETY 16 ID 94598 12
12 SHIM SET ROD HOLDER MOUNTING 601318 2
13 SHIM SET PIVOT PLATE 601319 1
14 SCREW CAP SOC LOW HD M16-2 X 40 601320 8
15 BRACKET BOLT RETAINING 602530 2
16 BOLT HEX HD M10-1.5 x 20 68886 2
17 WASHER SPRING 10 ID 93128 2

602064.doc
Page 1 of 1
111 BOART
LONGYEAR

BRACKET MOUNTING ASSEMBLY


ROD HOLDER PQ
HQ55/75 HIGH TORQUE
PART No. 601970 ISSUE.1. EO11874

ITEM DESCRIPTION PART No. QTY.

1 BRACKET MOUNTING 600041 1


2 SHIM SET 600095 1
3 BOLT HEX HD M16-2 x 40 59307 8
4 WASHER SPRING 16 ID 93130 4

601970.doc
Page 1 of 1
SECTION G
CONTROL PANEL
BOART
LONGYEAR

PANEL ASSEMBLY CONTROL


LM45/55/75
HD1D CONTROLLER
PART No. 3000004 ISSUE 7 EO14381

ITEM DESCRIPTION PART No. QTY.

1 PANEL WELDMENT CONTROL 3000005 1


2 GAUGE WATER PRESSURE 100 bar 94827 1
3 GAUGE PRESSURE 400 bar 94825 1
4 GAUGE PRESSURE 400 bar 63 DIA 84788 1
5 GAUGE PRESSURE 250 bar 63 DIA 84787 1
6 OIL UNIT PILOT 84202 1
7 SUBLATE VALVE MOUNTING 94427 4
8 VALVE PRESSURE REDUCING 82492 1
9 VALVE DIRECTIONAL CONTROL 80897 2
10 VALVE SHUT OFF 1/2” NPT 94429 1
11 VALVE FLOW CONTROL 59126 1
12 SCREW CAP SOC HD M6-1 X 20 93235 14
13 WASHER SPRING 6 ID 93126 18
14 NUT HEX M6-1 93113 14
15 SCREW CAP SOC HD M5-0.8 X 45 93094 12
16 VALVE PRESSURE RELIEF 3070379 1
17 BOLT HEX HD M8-1.25 X 20 68861 2
18 WASHER FLAT 8 ID 93251 4
19 WASHER SPRING 8 ID 93127 2
20 SCREW CAP SOC HD M6-1 x 50 93145 4
21 U-BOLT 94430 2
22 PIPING GROUP CONTROL PANEL 3000006 1
23 PLUG ∅9.5 HOLE NYLON 602320 8
24 PLUG ∅12.7 HOLE NYLON 58328 2
25 LABEL SET 84973 1
26 RIVET POP 2 X 9 S/S 84974 13
27 VALVE PILOT CONTROL 2 SPOOL 83245 1
28 PLATE BLANKING 600475 1
29 SCREW CAP SOC HD M5-0.8 x 15 93398 4
30 VALVE SHUTTLE 210 bar 58027 1
31 SCREW CAP SOC HD M6-1 x 45 93144 2
32 NUT HEX NYLOC M6-1 93340 2

OPTIONS
101 STAND ASSEMBLY CONTROL 84825

3000004.doc
Page 1 of 1
BOART BOART
LONGYEAR LONGYEAR
111 BOART
LONGYEAR

PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381

ITEM DESCRIPTION PART No. QTY.

1 FROM ‘P’ PORT DIRECTIONAL CONTROL VALVE ‘V1’ TO TEE No. 1


1A CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
1B WASHER SEALING 1/4" BSPP 94963 1
1C HYDRAULIC TUBE 1/4" OD 84887 1
1D TEE 1/4" OD TUBE UNION (Tee 1) 94672 1

2 FROM BULKHEAD ‘PP9’ TO ‘A’ PORT DIRECTIONAL CONTROL VALVE ‘V1’


2A CONNECTOR B/HD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
2B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
2C HYDRAULIC TUBE 1/4" OD 84888 1
2D CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
2E WASHER SEALING 1/4" BSPP 94963 1

3 FROM BULKHEAD ‘TANK’ TO CROSS ‘T’ PORT DIRECTIONAL CONTROL ‘V1’


3A CONNECTOR B/HD 3/4" JIC X 1/2" OD TUBE M-F 56233 1
3B REDUCER 1/2" OD TUBE X 1/4" OD TUBE M-F 57276 1
3C HYDRAULIC TUBE 1/4" OD 84889 1
3D CROSS 1/4" OD TUBE UNION 94734 1
3E CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
3F WASHER SEALING 1/4" BSPP 94963 1

4 FROM BULKHEAD ‘PP3’ TO TEE ‘P’ PORT DIRECTIONAL CONTROL VALVE ‘V2’
4A CONNECTOR B/HD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
4B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
4C HYDRAULIC TUBE 1/4" OD 3003825 1
4D TEE 1/4" OD TUBE UNION 94672 1
4E ADAPTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
4F WASHER SEALING 1/4" BSPP 94963 1

5 FROM BULKHEAD ‘PP5’ TO ‘A’ PORT DIRECTIONAL CONTROL VALVE ‘V2’


5A CONNECTOR B/HD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
5B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
5C HYDRAULIC TUBE 1/4" OD 84891 1
5D CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
5E WASHER SEALING 1/4" BSPP 94963 1

6 FROM BULKHEAD ‘PP4’ TO TEE ‘T’ PORT DIRECTIONAL CONTROL VALVE ‘V2’
6A CONNECTOR B/HD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
6B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
6C HYDRAULIC TUBE 1/4" OD 84892 1
6D TEE 1/4" OD TUBE UNION 94672 1
6E CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
6F WASHER SEALING 1/4" BSPP 94963 1

3000006.doc
Page 1 of 6
222 BOART
LONGYEAR

PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381

ITEM DESCRIPTION PART No. QTY.

7 FROM BULKHEAD ‘FC1’ TO ‘P’ PORT PRESSURE REDUCING VALVE ‘V3’


7A CONNECTOR B/HD 7/16" JIC X 1/4" OD TUBE M-F 58163 1
7B HYDRAULIC TUBE 1/4" OD 84893 1
7C CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
7D WASHER SEALING 1/4" BSPP 94963 1

8 FROM BULKHEAD ‘FC2’ TO ‘A’ PORT PRESSURE REDUCING VALVE ‘V3’


8A CONNECTOR B/HD 7/16" JIC X 1/4" OD TUBE M-F 58163 1
8B HYDRAULIC TUBE 1/4" OD 84894 1
8C TEE 1/4" OD TUBE UNION 94672 1
8D CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
8E WASHER SEALING 1/4" BSPP 94963 1

9 FROM BULKHEAD ‘FC4’ TO ‘T’ PORT PRESSURE REDUCING VALVE ‘V3’


9A CONNECTOR B/HD 7/16" JIC X 1/4" OD TUBE M-F 58163 1
9B HYDRAULIC TUBE 1/4" OD 84895 1
9C TEE 1/4" OD TUBE UNION 94672 1
9D CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
9E WASHER SEALING 1/4" BSPP 94963 1

10 FROM BULKHEAD ‘G1’ TO GAUGE ‘G1’


10A CONNECTOR B/HD 7/16" JIC X 1/4" OD TUBE M-F 58163 1
10B HYDRAULIC TUBE 1/4" OD 84896 1
10C REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
10D FILTER 94834 1
10E HYDRAULIC TUBE 3/8" OD 84897 1
10F CONNECTOR 3/8” BSPT X 3/8" OD TUBE M-F 94669 1
10G ELBOW 90° 3/8" BSPT F-F 66461 1

11 FROM BULKHEAD ‘FC3’ TO TEE No.2


11A CONNECTOR B/HD 7/16" JIC X 1/4" OD TUBE M-F 58163 1
11B HYDRAULIC TUBE 1/4" OD 84898 1
11C TEE 1/4” OD TUBE UNION (Tee 2) 94672 1

12 FROM TEE No.2 TO GAUGE ‘G3’


12A HYDRAULIC TUBE 1/4" OD 84899 1
12B ELBOW 90° 1/4" BSPT X 1/4" OD TUBE M-F 57108 1
12C SOCKET 1/4" BSPT HEX 83008 1

13 FROM TEE No.2 TO FLOW CONTROL VALVE ‘PORT A’


13A HYDRAULIC TUBE 1/4" OD 3000029 1
13B CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
13C WASHER SEALING 1/4” BSPP 94963 1

3000006.doc
Page 2 of 6
333 BOART
LONGYEAR

PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381

ITEM DESCRIPTION PART No. QTY.

14 FROM TEE TANK PORT PRESSURE REDUCING VALVE ‘V3’ TO FLOW


CONTROL VALVE PORT ‘B’
14A HYDRAULIC TUBE 1/4" OD TUBE 84901 1
14B CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
14C WASHER SEALING 1/4" BSPP 94963 1

15 FROM CROSS TANK PORT DIRECTIONAL CONTROL VALVE ‘V1’ TO


TANK PORT PILOT OIL UNIT ‘V4’
15A HYDRAULIC TUBE 1/4" OD 84902 1
15B ELBOW 90° 1/4" OD TUBE UNION 94800 1
15C CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
15D WASHER SEALING 1/4" BSPP 94963 1

16 FROM TEE ‘P’ PORT DIRECTIONAL CONTROL VALVE ‘V2’ TO ‘PORT 1’


PILOT OIL UNIT ‘V4’
16A HYDRAULIC TUBE 1/4" OD 84903 1
16B ELBOW 90° 1/4" OD TUBE UNION 94800 1
16C CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
16D WASHER SEALING 1/4’ BSPP 94963 1

17 FROM TEE ‘TANK’ PORT DIRECTIONAL CONTROL VALVE ‘V2’ TO


‘PORT 4’ PILOT OIL UNIT ‘V4’
17A HYDRAULIC TUBE 1/4" OD 84904 1
17B ELBOW 90° 1/4" OD TUBE UNION 94800 1
17C CONNECTOR 1/4” BSPP X 1/4” OD TUBE M-M 58051 1
17D WASHER SEALING 1/4" BSPP 94963 1

18 FROM BULKHEAD ‘PP2’ TO ‘PORT 3’ PILOT OIL UNIT ‘V4’


18A CONNECTOR B/HD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
18B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
18C HYDRAULIC TUBE 1/4" OD 84905 1
18D ELBOW 90° 1/4" OD TUBE UNION 94800 1
18E CONNECTOR 1/4" BSPP X 1/4”’ OD TUBE M-M 58051 1
18F WASHER SEALING 1/4" BSPP 94963 1

19 FROM TEE No.3 TO ‘P’ PORT PILOT OIL UNIT V4


19A TEE 1/4" OD TUBE UNION - (Tee 3) 94672 1
19B HYDRAULIC TUBE 1/4" OD 3000030 1
19C ELBOW 90° 1/4" OD TUBE UNION 94800 1
19D CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
19E WASHER SEALING 1/4" BSPP 94963 1

3000006.doc
Page 3 of 6
444 BOART
LONGYEAR

PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381

ITEM DESCRIPTION PART No. QTY.

20 FROM BULKHEAD ‘PP1’ TO PORT 2 PILOT OIL UNIT V4


20A CONNECTOR B/HD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
20B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
20C HYDRAULIC TUBE 1/4" OD 601138 1
20D TEE 1/4" OD TUBE UNION (Tee 4) 94672 1
20E HYDRAULIC TUBE 1/4" OD 601120 1
20F ELBOW 90° 1/4" OD TUBE UNION 94800 1
20G CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
20H WASHER SEALING 1/4" BSPP 94963 1

21 FROM TEE 1 TO TEE 3


21A HYDRAULIC TUBE 1/4" OD 3000031 1

22 FROM BULKHEAD PP7 TO TEE 3


22A CONNECTOR B/HD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
22B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
22C HYDRAULIC TUBE 1/4" OD 84909 1
22D TEE 1/4" OD TUBE UNION - (Tee 5) 94672 1
22E HYDRAULIC TUBE 1/4" OD 3000032 1

23 FROM TEE ‘A’ PORT PRESSURE REDUCING VALVE V3 TO GAUGE G4


23A HYDRAULIC TUBE 1/4" OD 84911 1
23B ELBOW 90° 1/4" BSPT X 1/4" OD TUBE M-F 57108 1
23C SOCKET 1/4" BSPT HEX 83008 1

24 FROM BULKHEAD TO ‘G2’ TO GAUGE ‘G2’


24A CONNECTOR B/HD 7/16" JIC X 1/4" OD TUBE M-F 58163 1
24B HYDRAULIC TUBE 1/4" OD 84912 1
24C REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
24D CONNECTOR 3/8” BSPT X 3/8" OD TUBE M-F 94669 1
24E ELBOW 90° 3/8" BSPT F-F 66461 1

25 FROM BULKHEAD ‘RH1’ TO SHUT OFF VALVE V5


25A CONNECTOR B/HD 3/4" JIC X 1/2" OD TUBE M-F 56233 1
25B HYDRAULIC TUBE 1/2" OD 84913 1
25C ELBOW 90° 1/2" NPT X 1/2" OD TUBE M-F 56473 1

26 FROM BULKHEAD ‘RH2’ TO SHUT OFF VALVE V5


26A CONNECTOR B/HD 3/4" JIC X 1/2" OD TUBE M-F 56233 1
26B HYDRAULIC TUBE 1/2" OD 84914 1
26C ELBOW 90° 1/2" NPT X 1/2" OD TUBE M-F 56473 1

27 PLUG 1/4" BSPP HEX HD 94962 3


28 WASHER SEALING 1/4" BSPP 94963 3

3000006.doc
Page 4 of 6
555 BOART
LONGYEAR

PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381

ITEM DESCRIPTION PART No. QTY.

31 CAP 7/16” JIC 40081 7


32 CAP 9/16" JIC 33862 10
33 CAP 3/4" JIC 33863 3

34 FROM TEE 4 TO RELIEF VALVE ‘V16’ PORT ‘P’ TEE (ORIFICE SIDE)
34A HYDRAULIC TUBE 1/4" OD 601082 1
34B TEE REWORK 1/4” OD TUBE F-F-F 0.6 ORIFICE 3002826 1
34C CONNECTOR 1/4" BSPP X 1/4”’ OD TUBE M-M 58051 1
34D WASHER SEALING 1/4" BSPP 94963 1

35 FROM RELIEF VALVE ‘V16’ PORT ‘P” TEE FRONT TO BULKHEAD ‘PPX’
35A HYDRAULIC TUBE 1/4" OD 3003823 1
35B CONNECTOR B/HD 7/16" JIC X 1/4" OD TUBE M-F 58163 1

36 FROM RELIEF VALVE ‘V16’ PORT ‘T’ TO CROSS ‘T’


PORT DIRECTIONAL CONTROL ‘V1’
36A CONNECTOR 1/4” BSPP X 1/4" OD TUBE M-F 58395 1
36B WASHER SEALING 1/4" BSPP 94963 1
36C HYDRAULIC TUBE 1/4" OD 3003824 1

37 FROM CROSS ‘T’ PORT DIRECTIONAL CONTROL VALVE ‘V1’ TO ‘T’


PORT PILOT CONTROL VALE ‘V17’
37A HYDRAULIC TUBE 1/4" OD 601182 1
37B TEE 1/4" OD TUBE UNION (Tee 7) 94672 1
37C TUBE HYDRAULIC 1/4" OD 602351 1
37D TEE 1/4" OD TUBE UNION (Tee 6) 94672 1
37E HYDRAULIC TUBE 1/4" OD 84923 1
37F CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
37G WASHER SEALING 1/4" BSPP 94963 1

38 FROM TEE 5 TO ‘P’ PORT PILOT CONTROL VALVE ‘V17’


38A HYDRAULIC TUBE 1/4" OD 84924 1
38B CONNECTOR 1/4” BSPP X 1/4" OD TUBE M-F 58395 1
38C WASHER SEALING 1/4" BSPP 94963 1

39 FROM BULKHEAD ‘WL1’ TO No.1 PORT PILOT CONTROL VALVE ‘V17’


39A CONNECTOR BULKHEAD 9/16" JIC X 3/8" OD TUBE 56588 1
39B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
39C HYDRAULIC TUBE 1/4" OD 84925 1
39D CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
39E WASHER SEALING 1/4" BSPP 94963 1

3000006.doc
Page 5 of 6
666 BOART
LONGYEAR

PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381

ITEM DESCRIPTION PART No. QTY.

40 FROM BULKHEAD ‘WL2’ TO No.2 PORT PILOT CONTROL VALVE ‘V17’


40A CONNECTOR BULKHEAD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
40B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
40C HYDRAULIC TUBE 1/4" OD TUBE 84926 1
40D CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
40E WASHER SEALING 1/4" BSPP 94963 1

41 FROM BULKHEAD 'WP1' TO SHUTTLE VALVE


41A CONNECTOR BULKHEAD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
41B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
41C HYDRAULIC TUBE 1/4" OD 601121 1
41D CONNECTOR 9/16" UNO X 1/4" OD TUBE M-F 58046 1

42 FROM SHUTTLE VALVE TO 3 POSITION SELECTOR VALVE SUBPLATE 'A'


42A CONNECTOR 9/16" UNO X 1/4" OD TUBE M-F 58046 1
42B HYDRAULIC TUBE 1/4" OD 601122 1
42C CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
42D WASHER SEALING 1/4" BSPP 94963 1

43 FROM SHUTTLE VALVE TO 3 POSITION SELECTOR VALVE SUBPLATE 'B'


43A CONNECTOR 9/16" UNO X 1/4" OD TUBE M-F 58046 1
43B HYDRAULIC TUBE 1/4" OD 601123 1
43C CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
43D WASHER SEALING 1/4" BSPP 94963 1

44 FROM 3 POSITION SELECTOR VALVE SUBPLATE 'P' TO TEE No.1


44A WASHER SEALING 1/4" BSPP 94963 1
44B CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
44C HYDRAULIC TUBE 1/4" OD 601124 1

45 FROM 3 POSITION SELECTOR VALVE SUBPLATE 'T' TO TEE 6


45A WASHER SEALING 1/4" BSPP 94963 1
45B CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-F 58395 1
45C HYDRAULIC TUBE 1/4" OD 601125 1

3000006.doc
Page 6 of 6
BOART
LONGYEAR

LABEL ARRANGEMENT
CONTROL PANEL LM45/55/75
ENGLISH VERSION
PART No. 3000007EN ISSUE 1. EO12296

ITEM DESCRIPTION PART No. QTY.

1 PLATE COVER CONTROL PANEL ENGLISH 3000008EN 1


2 DECAL PERSONNEL/HEARING PROTECTION 600398EN 1
ENGLISH
3 DECAL BOART LONGYEAR 225mm 601453 2

3000007e.doc
Page 1 of 1
BOART
LONGYEAR
BOART
LONGYEAR

LABEL ARRANGEMENT
CONTROL PANEL LM45/55/75
FINNISH VERSION
PART No. 3000007FN ISSUE 1. EO14017

ITEM DESCRIPTION PART No. QTY.

1 PLATE COVER CONTROL PANEL FINNISH 3000008FN 1


2 DECAL PERSONNEL/HEARING PROTECTION 600398FN 1
FINNISH
3 DECAL BOART LONGYEAR 225mm 601453 2

3000007fn.doc
Page 1 of 1
BOART
LONGYEAR
111 BOART
LONGYEAR

STAND ASSEMBLY
CONTROL PANEL
LM45/55/75
PART No. 84825 ISSUE 1. EO11770

ITEM DESCRIPTION PART No. QTY.

1 BASE STAND 602291 1


2 LEG STAND 602292 1
3 SUPPORT ADJUSTABLE STAND 602293 1

84825.doc
Page 1 of 1
111 BOART
LONGYEAR

KIT WATER PUMP


CONTROL PANEL
LM45/55/75
PART No. 3000016 ISSUE 2. EO12317

ITEM DESCRIPTION PART No. QTY.

1 VALVE DCV 3 WAY 600357 1


2 VALVE PRESSURE REDUCING 25 bar 10 l/min 600629 1
3 SCREW CAP SOC HD M5-0.8 x 90 93360 4

3000016.doc
Page 1 of 1
BOART BOART
LONGYEAR LONGYEAR
SECTION H
HOSE GROUPS
SECTION I
OPTIONS
Wireline Hoist
BOART
LONGYEAR
SPOOLING DEVICE
WIRELINE HOIST
MGT315C MOTOR
PART No. 3003817 ISSUE 1 EO 14368

ITEM DESCRIPTION PART No. QTY.

1 SHAFT SPOOLING 89718 1


2 BAR TIE 3000552 2
3 PLATE SIDE LH 3003818 1
4 PLATE SIDE RH 3003807 1
5 RETAINER BEARING 89722 1
6 PLATE COVER 89723 1
7 HOUSING ASSEMBLY 3000563 4
8 SHAFT WELDMENT IDLER 89725 1
9 PIN ROLLER 89726 2
10 ROLLER ASSEMBLY LONG 3000564 2
11 ROLLER ASSEMBLY SHORT 3000565 1
12 BLOCK TRAVELLING 89729 1
13 PLATE COVER 89730 1
14 SPROCKET 22T 3/8” PITCH 89733 1
15 SPROCKET 60T 3/8” PITCH 89734 1
16 SPROCKET 15T/18T 3/8” PITCH 89735 1
17 FOLLOWER THREAD 89736 1
18 SCREW ADJUSTING LONG 89737 1
19 SCREW ADJUSTING SHORT 89738 1
20 CHAIN ROLLER 3/8” PITCH 89739 1
21
22 CIRCLIP EXTERNAL 190 X 4 3070339 1
23 CIRCLIP EXTERNAL 19 X 1.2 81777 1
24 CIRCLIP EXTERNAL 20 X 1.2 87560 1
25 BOLT HEX HD M8-1.25 x 16 93029 4
26 NIPPLE GREASE M6-1 93363 2
27 NIPPLE GREASE 90° M6-I 87171 1
28 BEARING BALL 20 ID X 42 OD X 12 W 1 SHIELD 89807 2
29 BEARING FLANGE 25 ID Y-TYPE 87557 2
30 NUT HEX THIN M24-3 59510 2
31 KEY 6 X 6 X 17 89877 1
32 KEY 7 X 8 X 25 89878 1
33 SCREW CAP SOC HD M8-1.25 X 12 88172 20
34 SCREW CAP SOC HD M8-1.25 X 30 93154 2
35 BOLT HEX HD M12-1.75 X 35 68919 4
36 WASHER SPRING 8 ID 93127 18
37 BOLT HEX HD M12-1.75 X 90 68930 1
38 BOLT HEX HD MI2-1.75 X 70 68926 1
39 BOLT HEX HD M10-1.75 X 25 68885 4
40 WASHER SPRING 10 ID 93128 4
41 BOLT HEX HD M8-1.25 X 20 68861 12
42 SCREW SET SOC M6-1 X 10 93108 2
43 WASHER SPRING 12 ID 93129 4
44
45 GUARD 602317 1

3003817.doc
Page 1 of 2
BOART
LONGYEAR
SPOOLING DEVICE
WIRELINE HOIST
MGT315C MOTOR
PART No. 3003817 ISSUE 1 EO 14368

ITEM DESCRIPTION PART No. QTY.

46 SCREW SET HEX HD M6-1 x 16 93397 4


47 WASHER SPRING 6 ID 93126 4
48 SCREW SET SOC M6-1 X 6 600758 2
49 GUARD - TOP 3000555 1
50 WASHER FLAT 6 ID 93250 4
51 PLATE KEEPER 3000556 4
52 PLATE HINGE 3000557 2
53 LATCH OVER CENTRE 83887 2
54 DECAL WIRELINE SHEAVE POSITION 3000558 1
55 NIPPLE GREASE M6-1 x 45 DEG 84630 4
56 WASHER FLAT 8 ID 93251 4

OPTIONS
101 KIT SPARE PARTS/SPOOLING DEVICE 3000567
WIRELINE HOIST

3003817.doc
Page 2 of 2
0-1.5m

1.5m +
BOART
LONGYEAR

LABEL ARRANGEMENT
WIRELINE HOIST FREEWHEEL C/W SPOOLING DEVICE
ENGLISH VERSION
PART No. 600234EN ISSUE.4.EO.12203

ITEM DESCRIPTION PART No. QTY.

1 NAMEPLATE HOSE A / HOSE B ENGLISH 89094EN 1


2 NAMEPLATE FREEWHEEL ENGLISH 89403EN 1
3 NAMEPLATE RAISE ENGLISH 84875EN 1
4 DECAL LIFTING POINT 600742 2

600234en.doc
Page 1 of 1
BOART
LONGYEAR

LABEL ARRANGEMENT
WIRELINE HOIST FREEWHEEL C/W SPOOLING DEVICE
FINNISH VERSION
PART No. 600234FN - ISSUE.1 EO.14017

ITEM DESCRIPTION PART No. QTY.

1 NAMEPLATE HOSE A / HOSE B FINNISH 89094FN 1


2 NAMEPLATE FREEWHEEL FINNISH 89403FN 1
3 NAMEPLATE RAISE FINNISH 84875FN 1
4 DECAL LIFTING POINT 600742 2

600234fn.doc
Page 1 of 1
• BOART
LONGYEAR

SHEAVE ASSEMBLY
WIRELINE
FEED FRAME 700H SERIES
PART No. 3000161 ISSUE 3. EO 14365

ITEM DESCRIPTION PART No. QTY.

1 BRACKET WELDMENT 3000163 1


2 BOLT HEX HD M12-1.75 x 65 68925 1
3 NUT HEX M12-1.75 68800 5
4 WASHER FLAT 12 ID 93253 5
5 WASHER SPRING 12ID 93129 5
6 NUT HEX M20-2.5 93118 2
7 WASHER SPRING 20ID 93131 2
8 BEARING CYLINDRICAL ROLLER 20ID DOUBLE ROW 66108 1
9 SHEAVE WIRELINE 3000164 1
10 SHAFT WIRELINE SHEAVE 56438 1
11 NIPPLE GREASE M6-1 STRAIGHT 93363 2
12 NUT LOCK BEARING M40-1.5 56450 2
13 WASHER FLAT 40 ID 56451 1
14 PIN SHEAVE 3000165 1
15 WASHER FLAT 20 ID 93255 2
16 BEARING BALL 20ID 59618 2
17 SPACER 22 x 27 x 28 3000166 1
18 ROLLER ROD SUPPORT 3000167 1
19 BRACKET WELDMENT 3000168 2
20 BOLT HEX HD M12-1.75 x 30 68918 4
21 BOLT HEX HD M8-1.25 x 100 68877 1
22 WASHER SPRING 8ID 93127 1
23 NUT HEX M8-1.25 93114 1

OPTIONS
101 KIT SPARE PARTS WIRELINE SHEAVE ASSEMBLY 3000609

3000161.doc
Page 1 of 1
8 7 6 5 4 3 2 1
ITEM DESCRIPTION PART NO QTY ITEM DESCRIPTION PART NO QTY
B
46 LABEL - CORRECT OPERATION - EXTENSION 3003684 1 1 BRACKET - R.H. COVER 3000244 1
2 BRACKET - L.H. COVER 3000245 1
F 32 31 30 B F
3 SCREW SOC HD CAP M12-1.75 x 40 93919 6
19
4 WASHER SAFETY 12 ID 68062 6
5 BOLT HEX HD M12-1.75 x 35 68919 8
29 28 25 26 27 24 23 22 6 WASHER SPRING 12 ID 93129 8
7 NUT HEX M12-1.75 68800 2
BRACE SHOWN IN TRANSPORT 8 PIN - COVER HINGE 87351 1
POSITION. 21 20
9 WASHER FLAT 20 ID 93255 2
10 PIN SPRING 5 DIA x 30 84046 2
17 16 15 14 11 COVER WELDMENT 700 FEED FRAME 3003666 1
18
E 12 PIN - HINGE 602348 1 E
A 45 13 R-CLIP 20 DIA. SHAFT 66141 1
14 BOLT HEX HD M16-2 x 50 68954 8
15 WASHER FLAT 16 ID 93254 8
17 16 15 14
34 35 16 WASHER SPRING 16 ID 93130 10
17 NUT HEX M16-2 93117 8
A
13 12 18 EXTENSION WELDMENT 700 FEED FRAME 3003664 1
33 20 21 19 BRACKET - TWIN SHEAVE ASSEMBLY 3003665 1
20 SHEAVE - WIRELINE 600824 3
11
22 44 25 28 29 21 BEARING CYLINDRICAL ROLLER 66108 3
D D
22 SHAFT- WIRELINE SHEAVE 3003673 3
16 38 37 23 WASHER SPRING 20 ID 93131 3
30 31 32
ROD SUPPORT ASSEMBLY 24 NUT HEX M20-2.5 93118 5
P/N 87352 (PART OF 3003604) 25 NIPPLE 7/16" JIC x 1/8" NPT 37534 3
26 HOSE ASSEMBLY 1/4" ID x 6400 85760 2
46 36
27 ELBOW 90 DEG 7/16" JIC x 1/4" BSPP 83614 3
28 SOCKET 1/8" NPT 3070259 3
10 9 8 BRACE SHOWN IN WORKING 29 NIPPLE GREASE 1/8" NPT 16634 3
36
POSITION
30 SCREW HEX HD M12-1.75 x 65 68925 3
C 31 WASHER FLAT 12 ID 93253 6 C
7 6 5 4 3 2 1 32 NUT HEX NYLOC M12-1.75 57735 3
33 BRACKET - SHEAVE ASSEMBLY 600823 1
39 24 40 34 WASHER FLAT 44 ID 56451 1
35 LOCKNUT M40-1.5 56450 2
FEED FRAME ASSEMBLY C 36 BRACE - HEAVY DUTY OUTER 3003674 2
P/N 3003604 C-C 37 WASHER - SHAFT RETAINING 3003166 2
C
38 BOLT HEX HD M16-2 x 30 68950 2
41 42 39 SCREW HEX HD M20-2.5 x 75 68993 2
B 40 JAW - PIPE CLAMP 3003686 2 B
41 CLAMP SCAFFOLD 94497 4
42 PIPE 40 NB HEAVY DUTY - 660 LG 3003694 2
43
43 PIPE 40 NB HEAVY DUTY - 2300 LG 3003693 2
44 HOSE ASSEMBLY 1/4" ID x 3795 53014 1
41 42 45 PIN SHAFT LOCKING 3003022 3

DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS, MATERIAL


DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
EXTENSION ASSEMBLY
UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS IN mm's
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
WITH THE UNDERSTANDING THAT SUCH DESIGNS, AS LISTED 700 FEED FRAME
PERMISSIBLE TOLERANCES ON CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
DIMENSIONS: AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
OR IN PART BY ANY PERSON FIRM OR

A DRILLED HOLE
DIAM: +/-
CORPORATION WITHOUT THE PRIOR WRITTEN
PERMISSION OF THE BOART LONGYEAR COMPANY
SCALE 1:20 DATE 11/11/2005 DRG SIZE A2 A
GENERAL
+/- DWN S MULLER SHEET 1 OF 1
BOART LONGYEAR
DIMENSIONS

DRG NO.
1 05-05-06 14329 RELEASED ANGULAR
DIMENSION +/-
Boart Longyear Pty Ltd, Mitchell Park, South Australia. 3003663
ISSUE DATE EO No. RELEASED FOR/ REVISION
8 7 6 5 4 3 2 1
BOART
LONGYEAR

FRAME ASSEMBLY
WIRELINE HOIST EXTENSION
PART No. 89562 ISSUE.4.EO12019

ITEM DESCRIPTION PART No. QTY.

1 FRAME WELDMENT BASE EXTENSION 89584 1


2 BOLT HEX HD M16-2 X 65 59306 4
3 WASHER SPRING 16 ID 93130 4
4 WASHER RECTANGULAR 18 ID 40 X 30 X 6 59487 4
5 PIN REWORKQUICK RELEASE Ø5/8” x 90 GRIP 89588 1
6 SCREW CAP SOC HD M5-0.8 x 10 80612 1
7 WASHER FLAT 5 ID 93249 1

89562.doc
Page 1 of 1
• BOART
LONGYEAR

SHEAVE ASSEMBLY
WIRELINE
PART No. 601725 ISSUE 4. EO12521

ITEM DESCRIPTION PART No. QTY.

1 BRACKET WELDMENT 601726 1


2 GUIDE WIRE 82598 1
3 ROLLER ROD SUPPORT 600698 1
4 PIN SHEAVE 82591 1
5 SPACER 22 x 27 x 58 82593 1
6 BEARING BALL 20ID 59618 2
7 BRACKET WELDMENT 600823 1
8 SHEAVE WIRELINE 600824 1
9 SHAFT WIRELINE SHEAVE 56438 1
10 NIPPLE GREASE M6-1 STRAIGHT 93363 2
11 BEARING CYLINDRICAL ROLLER 20ID DOUBLE ROW 66108 1
12 BOLT HEX HD M12-1.75 x 65 68925 1
13 BOLT HEX HD M12-1.75 x 140 68936 1
14 BOLT HEX HD M16-2 x 50 68954 2
15 NUT HEX M12-1.75 68800 2
16 NUT HEX M16-2 93117 4
17 NUT HEX M20-2.5 93118 2
18 NUT LOCK BEARING M40-1.5 56450 2
19 WASHER FLAT 12 ID 93253 2
20 WASHER FLAT 16 ID 93254 8
21 WASHER FLAT 20 ID 93255 2
22 WASHER FLAT 40 ID 56451 1
23 WASHER SPRING 12ID 93129 2
24 WASHER SPRING 16 ID 93130 4
25 WASHER SPRING 20ID 93131 2
26 SET SCREW HEX HD M16-2 x 60 93069 2

OPTIONS

101 KIT SPARE PARTS 3000220

601725.doc
Page 1 of 1
SECTION I
OPTIONS
Miscellaneous
111 BOART
LONGYEAR

CYLINDER - HYDRAULIC
3” BORE x 30” STROKE
PART No. 3002321 ISSUE 1. EO13835

ITEM DESCRIPTION PART No. QTY.

1 BARREL WELDMENT 3069234 1


2 ROD CYLINDER 3069235 1
3 GLAND 3069236 1
4 GLAND NUT 3069237 1
5 PISTON 3069238 1
6 KNUCKLE 3069239 1
7 CLEVIS PIN 3069240 2
8 LINCH PIN 6mm 84094 2
9 NUT PISTON 3069241 1
10 SEAL KIT 3069242 1

3002321.doc
Page 1 of 1
SECTION J
SPARE PARTS KITS
BOART
LONGYEAR

KIT SPARE PARTS


CHUCK ASSEMBLY HQ
PART No. 81076 ISSUE.3. EO13020

ITEM DESCRIPTION PART No. QTY.

1 O-RING 5/16” X 1/16” 58291 6


2 O-RING 9-1/4” X 1/8” 35631 2

81076.doc
Page 1 of 1
BOART
LONGYEAR

KIT SPARE PARTS


CYLINDER ASSEMBLY - CHUCK HQ
PART No. 89921 ISSUE.4. EO13613

ITEM DESCRIPTION PART No. QTY.

1 CIRCLIP INTERNAL 95 X 3 56542 3


2 SEAL OIL 3-3/8” X 3-3/4” X 3/16” 57649 3
3 SPRING COMPRESSION 19.5 OD X 2.5W 40 LG 57361 18
4 SPRING COMPRESSION 14 OD X 1.8W X 40 LG 58574 18
5 WIPER ROD 1-3/8” X 1-11/32” 58575 3
6 O-RING 3-3/4 x 3-15/16 x 3/32 83665 3
7 CIRCLIP INTERNAL 100 x 3 3001002 3
8 BLFE 44 PRODUCT NEWS BLFE 44 1

89921.doc
Page 1 of 1
BOART
LONGYEAR

KIT SPARE PARTS


WIRELINE HOIST - FREEWHEEL
PART No. 601361 ISSUE.1.

ITEM DESCRIPTION PART No. QTY.

1 BEARING BALL 35 ID X 72 OD X 17W 26888 1


2 FLANGE BEARING 89705 1
3 TUBE HYDRAULIC 1/2” OD 89707 1
4 TUBE HYDRAULIC 1/2” OD 89708 1
5 TUBE HYDRAULIC 1/2” OD 89709 1
6 TUBE HYDRAULIC 1/2” OD 89710 1
7 TUBE HYDRAULIC 1/2” OD 89711 1
8 TUBE HYDRAULIC 1/2” OD 89712 1
9 WASHER SEALING 1/2” BSPP 59011 12
10 FERRULE SET 1/2” OD TUBE 58206 6
11 NIPPLE GREASE M6-1 STR 93363 1

601361.doc
Page 1 of 1
111 BOART
LONGYEAR

KIT SPARE PARTS


FEED FRAME 1300 SERIES
PART No. 602515 ISSUE 2. EO13833

ITEM DESCRIPTION PART No. QTY.

1 KIT SEAL CYLINDER 690147 1


2 STRIP WEAR CYLINDER SUPPORT 86935 6
3 LINK SLEEVE REMOVABLE 601211 6
4 SLIDE WEAR CARRIAGE F/FR 601175 8
5 TRIM CLIP PLASTIC 84546 16
6 BUSH 21 x 25 x 21 FLANGED 59644 2
7 BUSH 21 X 25 X 36 FLANGED 88689 1
8 BUSH 20 x 23 x 20 TEFLON 86949 2
9 BEARING C/ROLLER 20 ID D/ROW 66108 3
10 BUSH 28 x 32 x 57 FLANGED 601283 4
11 SCREW CAP SOC HD M16-2 x 80 (BARREL END MTG) 93207 4
12 SCREW CAP SOC HD M16-2 x 120 (BARREL END MTG) 93211 3
13 SCREW CAP SOC HD M24-3 x 100 (ROD END MTG) 601274 1

602515.doc
Page 1 of 1
111 BOART
LONGYEAR

KIT SPARE PARTS PIPING GROUP


ROTATION UNITS HQ MK 2 & MK 4
SERIES 63 MOTOR HD1D CONTROLLER
PART No. 3000038 ISSUE 1. EO12627

ITEM DESCRIPTION PART No. QTY.

1 HOSE ASSEMBLY 3/8” ID x 915 56472 1


2 HOSE ASSEMBLY 3/8” ID x 700 94073 1
3 ADAPTOR M18-1.5 x 7/16” UNO M-F 82458 1
4 WASHER SEALING M18 94336 1
5 HOSE ASSEMBLY 3/8” ID x 815 93550 1
6 HOSE 3/8” ID x 395 84850 1
7 ELBOW 90º 3/4” UNO x 9/16” JIC 33171 1
8 HOSE ASSEMBLY 1/4” x 1000 3000033 1
9 TEE REWORK 33676 0.8 ORIFICE 85755 1
10 HOSE ASSEMBLY 1/4” ID x 280 36455 1
11 HOSE ASSEMBLY 1/4” ID x 1160 3000034 1
12 HOSE ASSEMBLY 1/4” ID x 1480 3000035 1
13 ELBOW 45º 9/16” JIC M-F SWIVEL 39268 1

3000038.doc
Page 1 of 1
BOART
LONGYEAR

KIT SPARE PARTS


WIRELINE SHEAVE
FEED FRAME DIRECT DRIVE 700 SERIES
PART No. 3000220 ISSUE 2. EO12521

ITEM DESCRIPTION PART No. QTY.

1 BEARING CYLINDRICAL ROLLER 20 ID DOUBLE


ROW 66108 1
2 BEARING BALL 20 ID 59618 2
3 NIPPLE GREASE M6-1 STRAIGHT 93363 2

3000220.doc
Page 1 of 1
111 BOART
LONGYEAR

KIT SPARE PARTS


BREAKOUT DEVICE SEALS
ROTATION UNITS LM30 / BQ / HQ / HQ MK2
PART No. 3000544 ISSUE 3. E.O 13808

ITEM DESCRIPTION PART No. QTY.

1 O-RING 1-1/4” X 1/8” 20122 1


2 O-RING FOR 1-5/8” UNO THREAD 33897 2
3 O-RING FOR 1-5/16” UNO THREAD VITON 87654 7
REPLACEMENT FOR O-RING 40253

FOR BREAK-OUT DEVICES ON CURRENT LM30, BQ AND HQ MK2 ROTATION UNITS.


(RECTANGULAR SECTION SEALS). USE THESE SEALS ON LM30 AND BQ BOD
CYLINDERS THAT HAVE A GROOVE MACHINED ON THE OUTSIDE FOR
IDENTIFICATION.
4 WIPER ROD 3/4” X 1” 88596 1
5 SEAL 1” X 1-1/4” X 1/4” 602279 2
6 WIPER ROD 1” X 1-3/8” X 3/16” 602280 2
7 SEAL OIL 3/4” X 1” X 1/4” 602281 1

FOR BREAK-OUT DEVICES ON EARLY LM22, LM30, BQ AND HQ ROTATION UNITS.


(SQUARE SECTION SEALS).
8 WIPER ROD 1” X 1-1/4” 85093 2
9 SEAL OIL 1” X 1-1/4” X 1/8” 85689 2
10 SEAL OIL 3/4” X 1” X 1/8” 88597 1
PLUS ITEM 4 ABOVE

11 O-RING 3-1/8" X 1/8" VITON (LM30) 87503 1


12 O-RING 1-1/8" X 1/8" VITON (LM30) 87650 1
13 O-RING 1-3/8" X 1/8" VITON (LM30) 87653 3

3000544.doc
Page 1 of 1
111 BOART
LONGYEAR

KIT SPARE PARTS


PQ ROD HOLDER SEALS
PART No. 3000546 ISSUE.1. EO.12784

ITEM DESCRIPTION PART No. QTY.

1 SEAL OIL 3-3/8” X 3-3/4” X 3/16” 57649 3


2 SEAL OIL REWORK 94648 88716 6
3 SEAL OIL 1-3/8” X 1-3/4” X 3/16” 94646 3
4 WIPER ROD 1-3/8” X 1-3/4” X 3/16” 94647 3

3000546.doc
Page 1 of 1
111 BOART
LONGYEAR

KIT SPARE PARTS


SPOOLING DEVICE - WIRELINE HOIST
PART No. 3000567 ISSUE 1. EO12789

ITEM DESCRIPTION PART No. QTY.

1 ROLLER ASSEMBLY LONG 3000564 2


2 ROLLER ASSEMBLY SHORT 3000565 1
3 FOLLOWER THREAD 89736 1
4 CHAIN ROLLER 3/8” PITCH 89739 1
5 LINK CONNECTING 3/8” PITCH 81390 2
6 BUSH 1” x 1-1/4” x 1” PLASTIC 3000566 6
7 NIPPLE GREASE M6-1 93363 2
8 NIPPLE GREASE 90° M6-1 87171 1
9 BEARING BALL 20 ID x 42 OD x 12 W 1 SHIELD 89807 2
10 BEARING FLANGE 25 ID Y-TYPE 87557 2
11 NIPPLE GREASE 45° M6-1 84630 2

3000567.doc
Page 1 of 1
BOART
LONGYEAR

KIT SPARE PARTS


ROTATION UNITS
HQ MK2 & HQ HT MK2
PART No. 3000572 ISSUE. 4 EO 14407

ITEM DESCRIPTION PART No. QTY.

5 RING RETAINING 601498 1


6 BUSH 58600 1
7 SEAL OIL 4-3/16” X 5” X 1/2” 57531 1
11 PLATE LOCKING - LOCKNUT 602079 1
17 SEAL OIL 5-1/2” X 6-1/2” X 1/2” 57357 1
18 O-RING 4-3/4” X 1/8” 35613 1
23 BEARING BALL 130 ID X 200 OD X 22W 600635 1
24 SEAL OIL 200 X 160 X 12 600642 1
27 CIRCLIP INTERNAL 200 X 4 600644 1
28 O-RING 4-7/8” X 1/8” 57498 1
29 RING BACK UP 4-7/8” X 5-1/8” 57499 1
30 O-RING 5-1/8” X 1/8” 57353 1
31 RING BACK UP 5-1/8” X 5-3/8” 57354 1
40 RING BACK UP 6-1/4” X 6-1/2” 56989 2
41 O-RING 6-1/4” X 1/8” 56988 2
48 BREATHER 1/8” BSPT M 602089 1
51 BUSH 21 X 25 X 31.5 59749 1
77 O-RING 1-1/4” X 1/8” 20122 1
78 WIPER ROD 1” X 1-3/8” 602280 2
79 WIPER ROD 3/4” X 1” 88596 1
80 O-RING FOR 1-5/16” UNO THREAD 40253 5
81 O-RING FOR 1-5/8” UNO THREAD 33897 2
82 SEAL OIL 3/4” X 1” X 1/4” 602281 1
85 SEAL OIL 1” X 1-1/4” X 1/4” 602279 2
89 WINDOW SIGHT 1/2” NPT 58201 1
90 SCREW CAP SOCKET LOW HEAD M10-1.5x30 602117 2
91 WASHER SAFETY 10 ID 16 OD 1.5W 94347 2

96 O-RING 5/16”x7/16”x1/16” (NOT SHOWN) 58291 3

KIT BREAK OUT DEVICE SEALS 300544 1

3000572.doc
Page 1 of 1
111 BOART
LONGYEAR

KIT SPARE PARTS


WIRELINE SHEAVE ASSEMBLY
FEED FRAME 700H SERIES
PART No. 3000609 ISSUE.1. EO 12853

ITEM DESCRIPTION PART No. QTY.

1 BEARING CYLINDRICAL ROLLER 20 ID D/ROW 66108 1


2 NIPPLE GREASE M6-1 STRAIGHT 93363 2
3 BEARING BALL 20 ID x 72 OD x 19W 59618 2
4 SPACER 22 x 27 x 31 3000166 1

3000609.doc
Page 1 of 1

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