Beruflich Dokumente
Kultur Dokumente
INTRODUCTION AND
GENERAL INFORMATION
The purpose of this Manual is to furnish the operator with detailed parts lists with
corresponding views to aid in ordering spare or replacement parts. Refer to the
separate operators and service manual for details on operating, maintaining and
servicing the drill.
BOART LONGYEAR Pty Ltd is backed over 100 years of experience in the
design, manufacture and operation of Diamond Core Drilling Equipment. Many
of the accepted practices in use today were pioneered by BOART LONGYEAR.
To obtain the utmost in performance and life of the equipment, it should be given
regular care and operated in accordance with the instructions.
LIMITED WARRANTY
BOART LONGYEAR Pty Ltd warrants each new Diamond Core Drill and related
parts sold by it to be free from defects in material and workmanship under normal
use and service for ninety (90) days from date of first use, but not to exceed six
(6) months from the date of shipment. The obligation under this warranty is
limited to the replacement or repair at the Adelaide, Australia Plant of BOART
LONGYEAR Pty Ltd, or at a point designated by it, of such part or parts as shall
appear upon inspection at this point to have been defective in material or
workmanship at the time sold, provided that the part or parts claimed defective
are returned to the inspection point, transportation charges prepaid.
This warranty applies only to new and unused drills and parts which, after
shipment from the BOART LONGYEAR Factory, have not been altered, changed
or repaired in any manner. This does not extend to power units, pumps and
other trade accessories not manufactured by BOART LONGYEAR Pty Ltd,
though sold or operated with the Company’s drills, same being subject to
warranties of the respective manufacturers thereof.
Due to a wide variety of safety regulations existing throughout the world, Boart
Longyear Pty Ltd can only design its equipment to meet basic safety
considerations. The customer and/or operator is responsible for ensuring that his
Boart Longyear drill and accessories fully comply with all applicable local safety
and health regulations.
The customer is also responsible for taking the necessary safety precautions for
operating the drill and accessories in a safe manner. Boart Longyear Pty Ltd will
gladly assist the customer in this respect. Following the general safety practices
listed below will reduce exposure to potential hazards.
1. Read the Instruction Manual carefully and make sure you understand its
content and implications before you attempt to operate the equipment. If
you have any doubts or questions, particularly with respect to safety
matters, please call for assistance.
4. BEFORE operating any controls, be certain you know what function they
control.
Before attaching and/or raising a mast, always ensure that the drill is
properly stabilised (and anchored, if necessary). Take necessary
precautions regarding potential hazards (such as high-tension electrical
wire for example).
SAFETY WARNING
8. Do not attempt repairs until you determine the cause of the problem.
Unless you know and correct the cause, your repairs will be useless.
9. Make a list of probable causes and check the simple ones first.
11. If you do not fully understand the equipment and how it operates, do not
attempt adjustments or repairs. Call for assistance.
To help us expedite your order and assure correct replacement parts are
supplied please specify the following when placing your order:
1. Name, model and Boart Longyear serial number of the product, sub-
assembly or component for which the parts are ordered.
2. Boart Longyear part number and description of parts as shown in the Parts
Lists.
- when required?
- are partial shipments allowed?
- method of shipment? (ex: Air Parcel Post, Air Freight, etc.)
- will purchaser be responsible for insurance?
- prepaid or collect?
- full “send to” and “bill to” addresses.
** Note: All parts are priced F.O.B. our factory and separate charge will be
made for transportation and export packing.
RETURNING PARTS OR PRODUCTS
(whether for repairs, replacement or warranty)
c) specifying the quantity and Boart Longyear part numbers of the product(s)
concerned. Where applicable, the MODEL and SERIAL NUMBER are
necessary for proper and full identification.
SECTION A: SECTION F:
STUB SHAFT:- ROD HOLDER ASSEMBLY
HYDRAULIC MODULE SLIDE ASSEMBLY INNER
PIPING GROUP ROD HOLDER MOUNTING BRACKET
SECTION B: SECTION G:
ELECTRICAL GROUP CONTROL PANEL ASSEMBLY
CONTROL PANEL PIPEWORK
SECTION C: SECTION H:
FEED FRAME ASSEMBLY INTERCONNECTING HOSES
CYLINDER ASSEMBLY
SHEAVE ASSEMBLIES
CARRIAGE ASSEMBLY
SECTION D: SECTION I:
ROTATION UNIT ASSEMBLY ACCESSORIES
HYDRAULIC MOTOR PIPEWORK
SECTION E: SECTION J:
CHUCK ASSEMBLY SPARE PARTS KIT
CYLINDER ASSEMBLY
LM GUIDE BUSH SET
BQ ROTATION UNIT
CONSISTS OF:-
HQ ROTATION UNIT
CONSISTS OF:-
BQ HQ PQ
AQ 80567 82864
BQ 80568 82866
NQ - 82868
HQ, NW CAS, NCWL - 82863
AXWL 84966 82966
42mm ROD 89462 82964
50mm ROD 84968 82968
60mm ROD - 82972
66mm CAS - 82974
BW CAS, NXWL, 76mm CAS - 82978
86mm CAS - 82980
84mm ROD - -
NW, NWY - 82976
AW 80567 82864
AW CAS 80568 82866
BW-UL, 54mm CAS 84964 82870
BDBGM 80568 82866
LM FILTER ELEMENT
REPLACEMENT LIST
FILTER F1 86477
CHUCK FILTER 56160
LM NAMEPLATE
**
ENGLISH EN
SPANISH SP
PORTUGUESE PG
LM GUIDE BUSH
BQ ROD HOLDER
CONSISTS OF:-
84732.doc
Page 1 of 1
BOART
LONGYEAR
84767.doc
Page 1 of 1
111 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359
3001834.doc
Page 1 of 10
222 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359
12 M4 P2 PORT
12A 3/8” BSPP PLUG + SEALING WASHER 3001277 1
HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359
HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359
3001834.doc
Page 4 of 10
555 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359
3001834.doc
Page 5 of 10
666 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359
3001834.doc
Page 6 of 10
777 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359
55 HEAD FLOAT MANIFOLD PP9 PORT TO HEAD FLOAT MANIFOLD PP9 TEE
55A CONNECTOR 7/16” UNO X1/4” OD TUBE M-M 57423 1
55B TEE 1/4” OD TUBE UNION 94672 1
55C TUBE HYDRAULIC 1/4” OD 600044 1
55D CONNECTOR 7/16” UNO X 1/4” OD TUBE M-F 58047 1
3001834.doc
Page 7 of 10
888 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359
3001834.doc
Page 8 of 10
999 BOART
LONGYEAR
HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359
77
81 LS PORT M4 VALVE
81A WASHER SEALING 1/4” BSPP 94963 1
81B NIPPLE 1/4” BSPP X 9/16” JIC 82734 1
81C ELBOW 90° 9/16” JIC M-F SWIVEL 36998 1
81D CAP 9/16” JIC 33862 1
HYDRAULIC MODULE
LM45/55/75
PART No. 3001834 ISSUE 11 EO14359
200 OPTIONS
201 KIT SEAL VALVE 3001835 3001842
3001834.doc
Page 10 of 10
SECTION B
ELECTRICAL
SECTION C
FEED FRAME
111 BOART
LONGYEAR
OPTIONS
602096.doc
Page 1 of 1
BOART
LONGYEAR
CARRIAGE ASSEMBLY
FEED FRAME DIRECT DRIVE
1300 SERIES
PART No. 602111 ISSUE 7. EO.13647
602111.doc
Page 1 of 1
111 BOART
LONGYEAR
602141.doc
Page 1 of 1
BOART
LONGYEAR
600799.doc
Page 1 of 1
111 BOART
LONGYEAR
CYLINDER - HYDRAULIC
3” ID X 1830 STROKE
DOUBLE ACTING
PART No. 602095 ISSUE.1. EO.12032
OPTIONS
602095ma.doc
Page 1 of 1
111 BOART
LONGYEAR
LINK ASSEMBLY
FEED FRAME DIRECT DRIVE
1300 SERIES
PART No. 601209 ISSUE 2. EO13091
601209.doc
Page 1 of 1
BOART
LONGYEAR
KIT - TRANSDUCER
FEED FRAME 1.83m DIRECT DRIVE
1300 SERIES
PART No. 602153 ISSUE 7. EO14251
602153.doc
Page 1 of 1
5
B A
BOART LONGYEAR
1300 SERIES
B oart Longyear P t y Lt d, M i t chell Park, South Australia.
1 2 3
OPPOSITE SIDE TO BE
PLACED UPSIDE DOWN
1 2 3 4 6 7 8
ROTATION UNIT
HQ75 HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602231 Issue 9. EO13399
602231.doc
Page 1 of 3
BOART
LONGYEAR
ROTATION UNIT
HQ75 HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602231 Issue 9 . EO13399
602231.doc
Page 2 of 3
BOART
LONGYEAR
ROTATION UNIT
HQ75 HIGH TORQUE MK2
MOTOR SERIES 63 HD1D CONTROLLER
PART No. 602231 Issue 9 . EO13399
OPTIONS
101 SERVICE UNIT HQ 602424
102 KIT SPARE PARTS 3000572
103 KIT SPARE PARTS BREAKOUT DEVICE SEALS 3000544
602231.doc
Page 3 of 3
111 BOART
LONGYEAR
602298.doc
Page 1 of 1
111 BOART
LONGYEAR
602718.doc
Page 1 of 2
222 BOART
LONGYEAR
OPTIONS
602718.doc
Page 2 of 2
111 BOART
LONGYEAR
MANIFOLD ASSEMBLY
ROTATION UNIT HQ HIGH TORQUE
SIZE 107 SERIES 63 MOTOR HD1D CONTROLLER
PART No. 3001286 ISSUE.2. EO14236
3001286.doc
Page 1 of 1
SECTION E
CHUCK
111 BOART
LONGYEAR
CHUCK ASSEMBLY
HQ
PART No. 3001636 ISSUE.2. 14039
100 OPTIONS
101 KIT SPARE PARTS 81076
3001636.doc
Page 1 of 1
111 BOART
LONGYEAR
CYLINDER ASSEMBLY
CHUCK - HQ
PART No. 3001001 ISSUE. 2. EO13613
100 OPTIONS
101 KIT SPARE PARTS CYLINDER ASSEMBLY 89921
3001001.doc
Page 1 of 1
SECTION F
ROD HOLDER
BOART
LONGYEAR
88708.doc
Page 1 of 1
111 BOART
LONGYEAR
PIPING GROUP
HOLDER ASSEMBLY ROD PQ
PART No. 89922 ISSUE.2. EO.13645
89922.doc
Page 1 of 1
BOART
LONGYEAR
BRACKET ASSEMBLY
ROD HOLDER PQ HINGED
FEED FRAME 1300 SERIES
PART No. 602064 ISSUE 2. - EO11974
602064.doc
Page 1 of 1
111 BOART
LONGYEAR
601970.doc
Page 1 of 1
SECTION G
CONTROL PANEL
BOART
LONGYEAR
OPTIONS
101 STAND ASSEMBLY CONTROL 84825
3000004.doc
Page 1 of 1
BOART BOART
LONGYEAR LONGYEAR
111 BOART
LONGYEAR
PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381
4 FROM BULKHEAD ‘PP3’ TO TEE ‘P’ PORT DIRECTIONAL CONTROL VALVE ‘V2’
4A CONNECTOR B/HD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
4B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
4C HYDRAULIC TUBE 1/4" OD 3003825 1
4D TEE 1/4" OD TUBE UNION 94672 1
4E ADAPTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
4F WASHER SEALING 1/4" BSPP 94963 1
6 FROM BULKHEAD ‘PP4’ TO TEE ‘T’ PORT DIRECTIONAL CONTROL VALVE ‘V2’
6A CONNECTOR B/HD 9/16" JIC X 3/8" OD TUBE M-F 56588 1
6B REDUCER 3/8" OD TUBE X 1/4" OD TUBE M-F 94727 1
6C HYDRAULIC TUBE 1/4" OD 84892 1
6D TEE 1/4" OD TUBE UNION 94672 1
6E CONNECTOR 1/4" BSPP X 1/4" OD TUBE M-M 58051 1
6F WASHER SEALING 1/4" BSPP 94963 1
3000006.doc
Page 1 of 6
222 BOART
LONGYEAR
PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381
3000006.doc
Page 2 of 6
333 BOART
LONGYEAR
PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381
3000006.doc
Page 3 of 6
444 BOART
LONGYEAR
PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381
3000006.doc
Page 4 of 6
555 BOART
LONGYEAR
PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381
34 FROM TEE 4 TO RELIEF VALVE ‘V16’ PORT ‘P’ TEE (ORIFICE SIDE)
34A HYDRAULIC TUBE 1/4" OD 601082 1
34B TEE REWORK 1/4” OD TUBE F-F-F 0.6 ORIFICE 3002826 1
34C CONNECTOR 1/4" BSPP X 1/4”’ OD TUBE M-M 58051 1
34D WASHER SEALING 1/4" BSPP 94963 1
35 FROM RELIEF VALVE ‘V16’ PORT ‘P” TEE FRONT TO BULKHEAD ‘PPX’
35A HYDRAULIC TUBE 1/4" OD 3003823 1
35B CONNECTOR B/HD 7/16" JIC X 1/4" OD TUBE M-F 58163 1
3000006.doc
Page 5 of 6
666 BOART
LONGYEAR
PIPING GROUP
CONTROL PANEL LM45/55/75
PART No. 3000006 ISSUE 7. EO14381
3000006.doc
Page 6 of 6
BOART
LONGYEAR
LABEL ARRANGEMENT
CONTROL PANEL LM45/55/75
ENGLISH VERSION
PART No. 3000007EN ISSUE 1. EO12296
3000007e.doc
Page 1 of 1
BOART
LONGYEAR
BOART
LONGYEAR
LABEL ARRANGEMENT
CONTROL PANEL LM45/55/75
FINNISH VERSION
PART No. 3000007FN ISSUE 1. EO14017
3000007fn.doc
Page 1 of 1
BOART
LONGYEAR
111 BOART
LONGYEAR
STAND ASSEMBLY
CONTROL PANEL
LM45/55/75
PART No. 84825 ISSUE 1. EO11770
84825.doc
Page 1 of 1
111 BOART
LONGYEAR
3000016.doc
Page 1 of 1
BOART BOART
LONGYEAR LONGYEAR
SECTION H
HOSE GROUPS
SECTION I
OPTIONS
Wireline Hoist
BOART
LONGYEAR
SPOOLING DEVICE
WIRELINE HOIST
MGT315C MOTOR
PART No. 3003817 ISSUE 1 EO 14368
3003817.doc
Page 1 of 2
BOART
LONGYEAR
SPOOLING DEVICE
WIRELINE HOIST
MGT315C MOTOR
PART No. 3003817 ISSUE 1 EO 14368
OPTIONS
101 KIT SPARE PARTS/SPOOLING DEVICE 3000567
WIRELINE HOIST
3003817.doc
Page 2 of 2
0-1.5m
1.5m +
BOART
LONGYEAR
LABEL ARRANGEMENT
WIRELINE HOIST FREEWHEEL C/W SPOOLING DEVICE
ENGLISH VERSION
PART No. 600234EN ISSUE.4.EO.12203
600234en.doc
Page 1 of 1
BOART
LONGYEAR
LABEL ARRANGEMENT
WIRELINE HOIST FREEWHEEL C/W SPOOLING DEVICE
FINNISH VERSION
PART No. 600234FN - ISSUE.1 EO.14017
600234fn.doc
Page 1 of 1
• BOART
LONGYEAR
SHEAVE ASSEMBLY
WIRELINE
FEED FRAME 700H SERIES
PART No. 3000161 ISSUE 3. EO 14365
OPTIONS
101 KIT SPARE PARTS WIRELINE SHEAVE ASSEMBLY 3000609
3000161.doc
Page 1 of 1
8 7 6 5 4 3 2 1
ITEM DESCRIPTION PART NO QTY ITEM DESCRIPTION PART NO QTY
B
46 LABEL - CORRECT OPERATION - EXTENSION 3003684 1 1 BRACKET - R.H. COVER 3000244 1
2 BRACKET - L.H. COVER 3000245 1
F 32 31 30 B F
3 SCREW SOC HD CAP M12-1.75 x 40 93919 6
19
4 WASHER SAFETY 12 ID 68062 6
5 BOLT HEX HD M12-1.75 x 35 68919 8
29 28 25 26 27 24 23 22 6 WASHER SPRING 12 ID 93129 8
7 NUT HEX M12-1.75 68800 2
BRACE SHOWN IN TRANSPORT 8 PIN - COVER HINGE 87351 1
POSITION. 21 20
9 WASHER FLAT 20 ID 93255 2
10 PIN SPRING 5 DIA x 30 84046 2
17 16 15 14 11 COVER WELDMENT 700 FEED FRAME 3003666 1
18
E 12 PIN - HINGE 602348 1 E
A 45 13 R-CLIP 20 DIA. SHAFT 66141 1
14 BOLT HEX HD M16-2 x 50 68954 8
15 WASHER FLAT 16 ID 93254 8
17 16 15 14
34 35 16 WASHER SPRING 16 ID 93130 10
17 NUT HEX M16-2 93117 8
A
13 12 18 EXTENSION WELDMENT 700 FEED FRAME 3003664 1
33 20 21 19 BRACKET - TWIN SHEAVE ASSEMBLY 3003665 1
20 SHEAVE - WIRELINE 600824 3
11
22 44 25 28 29 21 BEARING CYLINDRICAL ROLLER 66108 3
D D
22 SHAFT- WIRELINE SHEAVE 3003673 3
16 38 37 23 WASHER SPRING 20 ID 93131 3
30 31 32
ROD SUPPORT ASSEMBLY 24 NUT HEX M20-2.5 93118 5
P/N 87352 (PART OF 3003604) 25 NIPPLE 7/16" JIC x 1/8" NPT 37534 3
26 HOSE ASSEMBLY 1/4" ID x 6400 85760 2
46 36
27 ELBOW 90 DEG 7/16" JIC x 1/4" BSPP 83614 3
28 SOCKET 1/8" NPT 3070259 3
10 9 8 BRACE SHOWN IN WORKING 29 NIPPLE GREASE 1/8" NPT 16634 3
36
POSITION
30 SCREW HEX HD M12-1.75 x 65 68925 3
C 31 WASHER FLAT 12 ID 93253 6 C
7 6 5 4 3 2 1 32 NUT HEX NYLOC M12-1.75 57735 3
33 BRACKET - SHEAVE ASSEMBLY 600823 1
39 24 40 34 WASHER FLAT 44 ID 56451 1
35 LOCKNUT M40-1.5 56450 2
FEED FRAME ASSEMBLY C 36 BRACE - HEAVY DUTY OUTER 3003674 2
P/N 3003604 C-C 37 WASHER - SHAFT RETAINING 3003166 2
C
38 BOLT HEX HD M16-2 x 30 68950 2
41 42 39 SCREW HEX HD M20-2.5 x 75 68993 2
B 40 JAW - PIPE CLAMP 3003686 2 B
41 CLAMP SCAFFOLD 94497 4
42 PIPE 40 NB HEAVY DUTY - 660 LG 3003694 2
43
43 PIPE 40 NB HEAVY DUTY - 2300 LG 3003693 2
44 HOSE ASSEMBLY 1/4" ID x 3795 53014 1
41 42 45 PIN SHAFT LOCKING 3003022 3
A DRILLED HOLE
DIAM: +/-
CORPORATION WITHOUT THE PRIOR WRITTEN
PERMISSION OF THE BOART LONGYEAR COMPANY
SCALE 1:20 DATE 11/11/2005 DRG SIZE A2 A
GENERAL
+/- DWN S MULLER SHEET 1 OF 1
BOART LONGYEAR
DIMENSIONS
DRG NO.
1 05-05-06 14329 RELEASED ANGULAR
DIMENSION +/-
Boart Longyear Pty Ltd, Mitchell Park, South Australia. 3003663
ISSUE DATE EO No. RELEASED FOR/ REVISION
8 7 6 5 4 3 2 1
BOART
LONGYEAR
FRAME ASSEMBLY
WIRELINE HOIST EXTENSION
PART No. 89562 ISSUE.4.EO12019
89562.doc
Page 1 of 1
• BOART
LONGYEAR
SHEAVE ASSEMBLY
WIRELINE
PART No. 601725 ISSUE 4. EO12521
OPTIONS
601725.doc
Page 1 of 1
SECTION I
OPTIONS
Miscellaneous
111 BOART
LONGYEAR
CYLINDER - HYDRAULIC
3” BORE x 30” STROKE
PART No. 3002321 ISSUE 1. EO13835
3002321.doc
Page 1 of 1
SECTION J
SPARE PARTS KITS
BOART
LONGYEAR
81076.doc
Page 1 of 1
BOART
LONGYEAR
89921.doc
Page 1 of 1
BOART
LONGYEAR
601361.doc
Page 1 of 1
111 BOART
LONGYEAR
602515.doc
Page 1 of 1
111 BOART
LONGYEAR
3000038.doc
Page 1 of 1
BOART
LONGYEAR
3000220.doc
Page 1 of 1
111 BOART
LONGYEAR
3000544.doc
Page 1 of 1
111 BOART
LONGYEAR
3000546.doc
Page 1 of 1
111 BOART
LONGYEAR
3000567.doc
Page 1 of 1
BOART
LONGYEAR
3000572.doc
Page 1 of 1
111 BOART
LONGYEAR
3000609.doc
Page 1 of 1