Beruflich Dokumente
Kultur Dokumente
EPSON GT-30000
®
SESC00012
Notice:
! All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
! The contents of this manual are subject to change without notice.
! All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON
would greatly appreciate being informed of them.
! The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences
thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in
performing procedures preceded by DANGER Headings.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE
OR REPAIR PROCEDURES.
2. NOWORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR
ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON
POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
4. BE SURE TO WEAR GLOVES WHEN DISASSEMBLING OR ASSEMBLING ANY PARTS OF THE SCANNER IN ORDER TO AVOID INJURY
FROM CUTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING
PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT
TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR
REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-
STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF
SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON
WARRANTY.
PREFACE
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the product. The
instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on
the preceding page. The chapters are organized as follows:
CHAPTER 3. TROUBLESHOOTING
Provides the step-by-step procedures for troubleshooting.
CHAPTER 5. ADJUSTMENTS
Provides Epson-approved methods for adjustment.
CHAPTER 6. MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-approved
lubricants and adhesives required for servicing the product.
CHAPTER 7. APPENDIX
Provides the following additional information for reference:
Connector Pin Assignment
Circuit Board Component Layout
Circuit Board Diagram
Exploded Diagrams & ASP List
Symbols used in this manual
A number of different icons are used in this manual to indicate additional information given with regard to a particular item, and to give warnings when
potentially dangerous operations are to be carried out. If one of these icons appears, you should always read the accompanying warning, caution,
check point or adjustment tip.
This icon means that failure to follow the instructions given may result in serious injury or even death.
W A R N IN G
This icon means that failure to follow the instructions given may result in damage to equipment or property.
C A U T IO N
C H E C K This icon indicates something which is necessary in order to carry out a particular task effectively. It is also used when additional
P O IN T information on a particular item is being provided, and when a comment is being given on the results of a particular operation.
A D J U S T M E N T This icon indicates that a particular adjustment must be carried out after disassembly and before re-assembly, otherwise the quality of
R E Q U IR E D the components in question may be adversely affected.
This icon indicates that a particular task must be carried out according to a certain standard after disassembly and before re-assembly,
otherwise the quality of the components in question may be adversely affected.
Revision Status
Table of Contents
Chapter 1 PRODUCT OUTLINE Chapter 2 OPERATING PRINCIPLES
1.1 Overview ............................................................................................... 10 2.1 General Description ............................................................................ 23
1.2 Specifications ...................................................................................... 11 2.2 Mechanical Operation of the Scanner ............................................... 24
1.2.1 General specifications ................................................................... 11 2.3 Electrical Circuit Operations .............................................................. 25
1.2.2 Detailed Specifications .................................................................. 11 2.3.1 Control Circuit Operation ............................................................... 25
1.2.2.1 Firmware and Software ........................................................ 11 2.3.2 Size sensor operation ................................................................... 28
1.2.3 Electrical Specifications ................................................................. 12
1.2.4 Safety, EMC, EPA ......................................................................... 12
Chapter 3 TROUBLESHOOTING
1.2.5 Resistance to Electric Noise .......................................................... 12
1.2.6 Environmental Specifications ........................................................ 12 3.1 Overview .............................................................................................. 30
1.2.7 Reliability ....................................................................................... 12 3.1.1 Errors and Causes of Errors ......................................................... 30
1.2.8 Operating Conditions ..................................................................... 12 3.1.2 Troubleshooting ............................................................................ 31
1.2.9 Document ...................................................................................... 13 3.1.2.1 Test Points ........................................................................... 31
1.2.10 Physical Dimensions and Weight ................................................ 13 3.1.2.2 Troubleshooting Other Errors .............................................. 32
1.3 Interface Specifications ...................................................................... 14 3.1.3 Troubleshooting Circuit Board Errors ............................................ 36
1.3.1 General Description ....................................................................... 14 3.1.3.1 Power Supply Board (PWS-POWER Board) ....................... 36
1.3.2 SCSI Interface ............................................................................... 14 3.1.3.2 Control Circuit Board (PBA-MAIN Board) ............................ 36
1.3.2.1 Basic Specifications ............................................................. 14
1.3.2.2 Functions .............................................................................. 14 Chapter 4 DISASSEMBLY & ASSEMBLY
1.3.2.3 SCSI Electrical Specifications .............................................. 14
1.3.2.4 Connectors ........................................................................... 14 4.1 Overview .............................................................................................. 38
1.3.2.5 Terminator ............................................................................ 14 4.1.1 Points to Note ................................................................................ 38
1.3.2.6 SCSI ID Setting .................................................................... 15 4.1.2 Tools ............................................................................................. 39
1.3.2.7 Commands ........................................................................... 15 4.1.3 Screws .......................................................................................... 39
1.3.2.8 Status ................................................................................... 16 4.2 Disassembly Procedures .................................................................... 41
1.3.2.9 Display Messages ................................................................ 16 4.2.1 Scanner Body Disassembly .......................................................... 42
1.3.2.10 Connector pin arrangement ............................................... 16 4.2.1.1 ADF Removal ....................................................................... 42
1.3.3 IEEE 1394 Serial Bus Interface (Option) ....................................... 17 4.2.1.2 Main Circuit Board Removal ................................................ 42
1.3.4 A Limitation of Interface Connection ............................................. 18 4.2.1.3 Mechanism Cover Removal ................................................. 43
1.3.5 Control Code ................................................................................. 18 4.2.1.4 Scanner Mechanism Removal ............................................. 44
1.4 Operation Specifications .................................................................... 19 4.2.2 Scanner Mechanism Disassembly ................................................ 46
1.4.1 Switches ........................................................................................ 19 4.2.2.1 Power Supply assembly Removal ........................................ 46
1.4.2 Indicators ....................................................................................... 20 4.2.2.2 Cooling Fan Removal .......................................................... 46
1.4.3 Available Scan Area ...................................................................... 21 4.2.2.3 Power Supply Circuit Board Removal .................................. 46
1.4.4 Transportation Screw .................................................................... 21 4.2.2.4 Fuse Removal ...................................................................... 48
7
A3 Size Color Flat Bed Scanner GT-30000 Revision A
4.2.2.5 Glass Frame Assembly Removal ......................................... 49 7.1 Connector Pin Assignment ................................................................ 68
4.2.2.6 Panel Circuit Board Removal ............................................... 50 7.1.1 Connector Summary ..................................................................... 68
4.2.2.7 Lamp and Inverter Circuit Board Removal ........................... 50 7.1.2 Circuit Signals ............................................................................... 69
4.2.2.8 Mechanism internal cover removal Removal ....................... 51 7.2 Circuit Board Component Layout ...................................................... 78
4.2.2.9 CR Motor Assembly Removal .............................................. 52 7.3 Circuit Diagram .................................................................................... 81
4.2.2.10 Document Size Sensor Removal ....................................... 53
7.4 Exploded Diagrams ............................................................................. 87
4.2.2.11 Relay Circuit Board Removal ............................................. 54
7.5 ASP List ................................................................................................ 92
Chapter 5 ADJUSTMENTS
5.1 Overview ............................................................................................... 56
5.1.1 Adjustment & Special Tool ............................................................ 56
5.2 Belt Tension Adjustment .................................................................... 57
5.3 Adjustments Using the Special Software .......................................... 58
5.3.1 Necessary Tools ............................................................................ 58
5.3.2 Overview of the Special Software ................................................. 58
5.3.3 Using the Name Rewriting Software ............................................. 59
5.3.3.1 Starting the Name Rewriting Software ................................. 59
5.3.3.2 Japanese/English Display Select Button .............................. 60
5.3.3.3 Changing the Scanner Model ............................................... 60
5.3.3.4 Adding a new scanner model ............................................... 60
5.3.3.5 Deleting the Selected Scanner Model .................................. 60
5.3.3.6 Resetting the number of scans to zero ................................ 60
5.3.3.7 Resetting the ADF Paper Feed Total ................................... 61
5.3.3.8 Resetting all data values to zero .......................................... 61
5.3.3.9 Document Detection Specifications ..................................... 61
5.3.3.10 Closing the Program .......................................................... 61
5.3.4 Home Position Adjustment ............................................................ 61
5.3.4.1 Home Position Checking ...................................................... 62
5.3.4.2 Main Scanning Correction Value Adjustment ....................... 64
5.3.4.3 Sub Scanning Correction Value Adjustment ........................ 64
Chapter 6 MAINTENANCE
6.1 OVERVIEW ........................................................................................... 66
6.1.1 Cleaning ........................................................................................ 66
6.1.2 Lubrication ..................................................................................... 66
Chapter 7 APPENDIX
8
1
CHAPTER
PRODUCT OUTLINE
A3 Size Color Flat Bed Scanner GT-30000 Revision A
1.1 Overview
The GT-30000 is an A3 size flat bed color image scanner, designed for office
applications.
! IEC60950 (PROSTEST,PSB)
1.2.8 Operating Conditions
" EMC
Dust: Ordinary office or home conditions. Extreme dust
! FCC Part15 Subpart B Class B: USA should be avoided.
! CSA C108.8 Class B: Canada
Illumination: Operation under direct sunlight or near strong light
! AS/NZS3548 Class B: Australia source is not guaranteed and should be avoided.
! CISPR Pub22 Class B: Korea
! CNS13438 Class B: Taiwan
1.2.9 Document
" Reflective type Documents which has a smooth surface such
as a printing and photograph.
62°±3°
658mm
605mm
120mm 134mm
Figure 1-2. Interface Layout of the GT-30000 SCAM (SCSI Configured Auto Magically specification) [X3T9.2/93-109r5]
target function is not available.
The specifications for the interfaces are described below.
1.3.2.3 SCSI Electrical Specifications
This device conforms to regulations of the Single-ended drivers and receivers
included in ANSI X3T9.2/375R revision 10L (SCSI-2). (The signal level is TTL
1.3.2 SCSI Interface compatible.)
1.3.2.1 Basic Specifications The total length of the cable must not exceed 3 meters when using FAST SCSI
(synchronous data transfer).
Any items not included in the following pages are in conformance with ANSI
X3T9.2/375R revision 10L (SCSI-2).
1.3.2.4 Connectors
1.3.2.2 Functions " 50-pin high-density connector x 1
The following functions are available, which are included in ANSI X3T9.2/375R " 68-pin high-density connector x 1
Revision 10L (SCSI 2)
1.3.2.5 Terminator
Internal terminator (ON/OFF is selected by SW)
" Factory Setting ID=2 RelAdr 0b No support relative addressing for this logical
Wbus32 0b No support 32-bit wide data transfers
1.3.2.7 Commands Wbus16 0b No support 16-bit wide data transfers
This scanner uses the following group 0 processor commands. Sync 0b No support synchronous data transfers.
No support linked commands for this logical
Linked 0b
Table 1-3. unit
Table 1-8. Normal SCSI Connector Functions Table 1-9. Wide SCSI Connector Functions
Signal In/Out Connector pin No Description Signal I/O Connector pin number Description
ACK I 44 Acknowledge DB10 I/O 67 Data Bus 10
RST I 45 Reset DB11 I/O 68 Data Bus 11
MSG O 46 Message DB12 I/O 35 Data Bus 12
SEL I/O 47 Select DB13 I/O 36 Data Bus 13
C/D O 48 Command / Data DB14 I/O 37 Data Bus 14
REQ O 49 Request DB15 I/O 38 Data Bus 15
I/O O 50 Input / Output DBP1 I/O 39 Data Bus Parity
" Wide SCSI (68pin) TERMPWR 17, 18, 51, 52 Terminator Power
ATN I 55 Attention
BSY I/O 57 Busy
ACK I 58 Acknowledge
RST I 59 Reset
MSG O 60 Message
SEL I/O 61 Select
Figure 1-4. Wide SCSI (68pin) connector pin arrangement
C/D O 62 Command / Data
REQ O 63 Request
Table 1-9. Wide SCSI Connector Functions
I/O O 64 Input / Output
Signal I/O Connector pin number Description
GND 1~16, 19~34, 49, 50, 54, 56
NC
DB0 I/O 40 Data Bus 0 1.3.3 IEEE 1394 Serial Bus Interface (Option)
DB1 I/O 41 Data Bus 1
For details of the IEEE1394 Serial Bus Interface, refer to the separate service
DB2 I/O 42 Data Bus 2 manual for IEEE1394 Scanner I/F Card.
DB3 I/O 43 Data Bus 3
DB4 I/O 44 Data Bus 4
DB5 I/O 45 Data Bus 5
DB6 I/O 46 Data Bus 6
DB7 I/O 47 Data Bus 7
DBP I/O 48 Data Bus Parity
DB8 I/O 65 Data Bus 8
DB9 I/O 66 Data Bus 9
1.4.1 Switches
" OPERATE button
! Turns the scanner ON and OFF.
! When the power is turned on, the scanner is initialized.
OPERATE button Figure 1-6. SCSI ID and SCSI Data Bus Length switch
" Select SW of SCSI Data Bus Length (See "Figure 1-6. SCSI ID and
Table 1-11. Indicator Status and Corresponding Errors
SCSI Data Bus Length switch")
READY LED (Green) ERROR LED (Red) Condition
! Position W: SCSI works in 8bit or 16bit in accordance with
negotiation. Lighting Turning off Ready
! position N: SCSI works in only 8bit data bus Blinking Turning off Under Scanning, Initialization
! Start scanning (In case of network connection) Turning off Blinking Interface Error
! Wake up scanner application software (In case of local connection) Blinking Blinking Fatal Error
Lighting Turning off Option Error (ADF Error)
NOTE: See "Chapter 3.1.1 Errors and Causes of Errors" for details on
Terminator switch solving the error.
1.4.2 Indicators
If an error occurs, determine the error type referring to the status of the READY
and ERROR LED indicators.
" READY (Green LED)
Comes on when the scanner is ready to send and receive data.
Blink in combination with the ERROR LED when an error occurs.
" ERROR (Red LED)
Indicates the Error.
297mm 0.5±0.5mm
Origin Point
LOCK UNLOCK
OPERATING PRINCIPLES
A3 Size Color Flat Bed Scanner GT-30000 Revision A
The control circuit board is designed to be inserted from the rear of the CN3 CN13 CN6 CN9,
scanner, and the power supply board fits into a separate shielded PBA-CONNECT board CN5
CN10
compartment, with both circuit boards being connected only by the relay circuit CN7
board connector inside the scanner mechanism. This makes removal and
maintenance operations much easier. CN2
AC in
SCSI
terminator SW SCSI
W/N SW SCSI
Wide ID SW
SCSI I/F Normal ADF I/F
SCSI I/F
2.2 Mechanical Operation of the Scanner The vertical distance between the lamp plus the mirror in the Lamp/mirror unit
and the document surface remain constant. The vertical distance between the
mirrors in the Mirror unit also remains constant. However, the horizontal
Compared with other EPSON scanners, the main feature of this scanner lies in
distances between the Lamp/mirror unit (rate = x2) and the Mirror unit (rate =
its new optical mechanism used for reading images. Instead of the united lamp
x1) as well as between the Mirror unit and Lens unit are constantly changing.
& CCD movement system used for other scanners, this scanner scans with the
fixed CCD sensor and separate lamp and the mirror units. The stepping motor drives both movable units via wires.
Since the color CCD line sensor is used for the reading device, only one light The CCD sensor and the lens are united into one unit, which is semi-fixed on
source is equipped and light is separated through the RGB color filter. the base frame.
As shown in "Figure 2-2. Optical Unit Structure", the light source (high The scanner is that the CCD lens focus is fixed.
luminance cold cathode xenon lamp), the first reflection mirror unit, and the
second reflection mirror unit move independently at their own speed. Therefore
the length of the incident light reflected from the document to the CCD sensor
is kept constant.
Variable
Document
Glass
X1 X2
CCD sensor
Lamp/mirror unit
Lens unit Fixed
Mirror unit
Variable
2.3 Electrical Circuit Operations ! Processes the image data according to various setting information
provided by the host, such as gamma correction, color correction, and
halftoning correction.
2.3.1 Control Circuit Operation
After completing these processes, image data is output to the host.
The control circuits of this scanner are (See "Figure 2-3. Control Circuit
Composition of GT-30000"):
" PBA-MAIN board (Main control circuit board)
" PBA-ISN board (CCD sensor board located on the CR)
" PWS-POWER board
" PBA-CONNECT board (Relay board)
" PBA-PANEL board (Control panel)
" PBA-LAMP board (Lamp board)
Among the various functions controlled by the PBA-MAIN board as well as the
PBA-ISN, these boards control the scanning process from the CCD sensors to
the image signal processing as described below.
+3.3V,
+3.3V, 128x
128x16 +5V,
+5V, EEPROM +12V,
(IC33) +24V
+12V,
+24V Buffer
Main CPU x2 (IC5/6)
Analog SW A/D conversion Image processing HD6412352F20
74HC4066AF (x4)x3 AK8412 x3 µPD65949S1-079-F6 (IC1) ADF I/F
(IC27.1^27.4/28.1^28.4/ (IC24/25/26)(R/G/B) (IC2)
29.1^29.4)(R/G/B) TIA/EIA-422-B
Data Bus
Data Bus SN75C1167 (IC9)
Address Address
SCSI SCSI
32k RAM 32k+32k RAM x2 64M SDRAM x3 32k+32k RAM 256k EPRAM SCSI Controller W I/F
(Gamma crrctn) (White and Black (R/G/B) (IC6/7) (IC8) MB86606 (IC3)
(IC17) standard level) (IC21/22/23) SCSI
(IC13/14/15/16) W/N Active Terminator N I/F
ID SW SW Terminator BH9595FP-Y (IC30/31)
TROUBLESHOOTING
A3 Size Color Flat Bed Scanner GT-30000 Revision A
COMMAND ERROR
Table 3-1.
LED Status Cause Operation/Condition
The scanner ignores incorrect commands
Received and command parameters. (Current
READY undefined settings are maintained.)
command or
illegal The scanner returns a NACK and waits for
ERROR
the next command and command
parameter.
parameters.
The error is cleared when the next correct command/
Remedy
parameters are received.
TROUBLESHOOTING Overview 30
A3 Size Color Flat Bed Scanner GT-30000 Revision A
TROUBLESHOOTING Overview 31
A3 Size Color Flat Bed Scanner GT-30000 Revision A
<PBA-CONNECT board> The scanner does not scan Black lines, White banding, and
Document size H: Document not present Flowchart 3-6
images properly. so on
sensor 3 CN10: Pin 9 (Signal)
L: Document present
Pin 7 (GND) See subsequent pages for troubleshooting specific to each problem with major
<PBA-CONNECT board> units above.
Document size H: Document not present
sensor 4 CN9: Pin 3 (Signal)
L: Document present
Pin 1 (GND)
TROUBLESHOOTING Overview 32
A3 Size Color Flat Bed Scanner GT-30000 Revision A
Start Start
Transportation Yes
Are the main circuit Yes screw set to Unlock the screw
board and connection Connect properly. locked position?
circuit board connected
incorrectly? No
Flowchart 3-1. READY LED does not light up Flowchart 3-2. CR (Mirror/lamp) does not move
TROUBLESHOOTING Overview 33
A3 Size Color Flat Bed Scanner GT-30000 Revision A
Start
Start
Transportation Yes
screw set to locked Unlock the screw
Replace the lamp on the carriage.
position?
No
Is +24 DC present No
between pins 10 and 9 No
(GND) of connection
circuit board connector Replace the inverter board on the carriage.
CN5?
Yes
Replace the main circuit board Yes
or connection circuit board. Does the lamp Old inverter was defective.
operate normally?
Is connection circuit Yes Connect
board connector properly. No
CN6 connected
properly?
Replace the main circuit board
No or connection circuit board.
Replace the HP sensor
TROUBLESHOOTING Overview 34
A3 Size Color Flat Bed Scanner GT-30000 Revision A
Start Start
No
Are the terminal No
settings and ID Old lamp was defective.
settings normal? Yes
Stains or foreign Clean the mirror
material on mirror?
Yes
No
Replace the cable.
Yes
Does the scanner Old cable was defective.
operate normally? Replace.
Yes
Does the scanner Old PBA-MAIN was defective
operate normally?
No
No
Replace the main circuit board or
connection circuit board.
Replace the
mechanism
TROUBLESHOOTING Overview 35
A3 Size Color Flat Bed Scanner GT-30000 Revision A
3.1.3 Troubleshooting Circuit Board Errors Table 3-9. PBA-MAIN Board Troubleshooting (continued)
Phenomenon Check Points
This section describes the check points for the electrical circuit boards.
<Fatal Error> Check the CPU (IC1) for the signal
Carriage does not stop at the home waveform input to the following pin:
3.1.3.1 Power Supply Board (PWS-POWER Board)
position. Pin 32 (for HPS signal)
Table 3-8. PWS-POWER Board Troubleshooting Check the output signal waveform and the
+24 V output voltage level at the CPU
Phenomenon Check Points <Fatal Error> connector (IC1):
<Abnormal voltage> Check the input voltage for Z7 (SI-3033). Lamp does not light. Pin 115 (for LAMP signal)
+5VDC is not output. 5 pin Pin 5 (for +24V output)
<Abnormal voltage> <Fatal Error>
Check the voltage waveform between D-S of 013. Main cause: ASIC (IC2) is defective.
+24 VDC is not output. White standard level is not read (Replace PBA-MAIN board.)
<Abnormal voltage> Check the input voltage for Z4 (µPC78M12). properly.
+12 VDC is not output. Input pin <Communication Error>
Main cause: ASIC (IC3) and ASIC (IC2) are
<Abnormal voltage> Bi-directional I/F or SCSI I/F are defective. (Replace PBA-MAIN board.)
Check the voltage waveform between D-S of 012. defective.
+3.3 VDC is not output.
Main cause: ASIC (IC2) is defective.
<Image is read abnormally>
3.1.3.2 Control Circuit Board (PBA-MAIN Board) (Replace PBA-MAIN board.)
TROUBLESHOOTING Overview 36
4
CHAPTER
# Commercially available.
ADF.
Mechanism internal cover removal Removal (See Chapter 4.2.2.8)
A D J U S T M E N T After replacing the main circuit board, you must set the
R E Q U IR E D product name, paper detect size and confirm the Home
Position of the scanner, by using the special software.
(See "Chapter 5.3.3 Using the Name Rewriting Software".)
2. Remove the four screw caps. (See "Figure 4-5. Cap Removal".)
Screws (No.4)
3. Remove the nine screws (No.1: 4, No.2: 2, No.3: 2 and No.4: 1) which are
securing the mechanism cover to the scanner chassis. (See "Figure 4-4.
Mechanism Cover Removal".) Figure 4-4. Mechanism Cover Removal
4. Lift the mechanism cover and plate up to remove them. (See "Figure 4-4.
Mechanism Cover Removal".)
Glass
Belt tightening
torque 50 ± 10 N•cm
2. Remove the four screws (No.1) which are securing the scanner
mechanism to the housing, and then hold the scanner mechanism removal
belts to remove the scanner mechanism from the housing.
3. Next, place the adjuster to the right of the front of the scanner mechanism.
At this time, the guide on the base (metal section) should be facing toward
you.
4. Hold the base of the adjuster with a hand and spin the table until it reaches
the bottom of the scanner by its own force.
6. After adjusting, make sure that each corner of the scanner is securely in Turn the turning
Stage Adjuster
contact with the corresponding tool. table to move the
(Set in the front left, (Set in the front table up and down
rear right and rear right corner.) to adjust height.
left corners.)
Base
(with 1 groove)
Stage Adjuster
(3 pieces)
Screws(No.10)
Screws(No.
CN1
Figure 4-10. Cooling Fan Removal
Screws(No. 5)
Screws(No. 4.2.2.3 Power Supply Circuit Board Removal
1. Remove the 11 screws (No.11: 3 and No.12: 8) which are securing the
power supply assembly cover, and then remove the cover. (See "Figure
4-11. Power Supply Circuit Board Removal (a)".)
Power Switch
Cover
Screws(No.12)
Screws(No. Screws(No. 12)
Screws(No.
Figure 4-12. Power Supply Circuit Board Removal (b)
Screws(No. 11)
Screws(No.
Fuse
2. Remove the 12 screws (No.5), and then remove the glass frame assembly.
("Figure 4-15. Glass Frame Assembly Removal".)
A D J U S T M E N T After re-installing or replacing the glass frame assembly, Figure 4-15. Glass Frame Assembly Removal
R E Q U IR E D be sure to adjust the home position of the scanner, by
using the special software. (See "Chapter 5.3.4 Home 4.2.2.5.1 Glass Frame Assembly Installation
Position Adjustment".)
After the glass frame assembly has been removed, be sure to follow the
procedure given below when re-installing the glass frame assembly.
3. Once the glass frame assembly installation position has been determined,
secure it in place by tightening the 12 screws.
3. Remove the two screws (No.8) which are securing the panel circuit board,
and then remove the board. (See "Figure 4-17. Panel Circuit Board
Removal".)
CN1
Screws(No.8)
Screws(No.
Screws(No.8)
Screws(No. Screws(No.8)
Screws(No.
CN1 CN2
Screws(No.7)
Screws(No. Screws(No.8)
Screws(No.
Figure 4-18. Lamp Cover Removal Figure 4-19. Lamp and Inverter Circuit Board Removal
2. Remove the two screws (No.8) which are securing the lamp, and then 2. Remove the twelve screws (No.9) which are securing the Mechanism
remove the lamp. (See "Figure 4-19. Lamp and Inverter Circuit Board internal cover removal to the scanner chassis.
Removal".)
3. Lift the Mechanism internal cover up to remove it. (See "Figure 4-20.
Mechanism internal cover Removal".)
1. Remove the lens and CR motor assembly cover. (See "Chapter 4.2.2.8
Mechanism internal cover removal Removal".)
Carriage movement
4.2.2.9.1 CR Motor Assembly Installation
Screw (No.9)
1. Place the CR motor assembly into the scanner mechanism, and attach the
belt.
2. Apply tension to the belt using the belt tension adjustment tool. (For
details, see "Chapter 5.2 Belt Tension Adjustment".)
3. Secure the CR motor assembly to the scanner mechanism by tightening 3. Take the document size sensors upward and remove them. (See "Figure
the screws. (See "Figure 4-21. CR Motor Assembly Removal".) 4-22. Document Size Sensor Removal".)
Screws(No.13)
6
2 5
1
CR Motor Assembly Positioning Dowels Screws(No.8)
Screws(
4
4.2.2.10 Document Size Sensor Removal Figure 4-22. Document Size Sensor Removal
1. Remove the circuit board and sensor cover. (See "Chapter 4.2.2.8 Table 4-4. Document Size Sensor and Cable Colors
Mechanism internal cover removal Removal".)
Document Document Document
Blue/Blue/ Blue/Blue/ Light Blue/
2. Remove each of the screws (No. 8) which are securing the document size Size Size Size
Blue White White/White
sensors to the scanner chassis, and then disconnect each of the Sensor 1 Sensor 3 Sensor 3
connectors (CN1) from the document size sensors. Document Blue/ Document Document Light Blue/
White/White/
Size Light Blue/ Size Size Light Blue/
White
Sensor 2 Light Blue Sensor 4 Sensor 4 Light Blue
3. Remove the five screws (No.8) which are securing the relay circuit board to
the scanner chassis, and then disconnect all connectors (CN1,
CN3~CN10, CN13) from the relay circuit board.
4. Lift the relay circuit board up to remove it. (See "Figure 4-23. Relay Circuit
Board Removal".)
Screws (No.8)
Carriage movement
CN5
Screws (No.8)
ADJUSTMENTS
A3 Size Color Flat Bed Scanner GT-30000 Revision A
ADJUSTMENTS Overview 56
A3 Size Color Flat Bed Scanner GT-30000 Revision A
5.2 Belt Tension Adjustment 3. Check that the flange is between the sections marked "a" (so that the belt
tension is within the specified range).
1. Install the CR motor assembly to the scanner mechanism, and fit the belt. 4. Secure the CR motor assembly to the scanner mechanism by tightening
(See "Figure 5-1. CR Motor Assembly Installation".) the screws. (See "Figure 5-1. CR Motor Assembly Installation".)
Pin
2. While pressing the section marked A on the belt tension adjustment tool,
insert the pin of the belt tension adjustment tool into the hole in the CR
motor assembly to align the dowels with the grooves in the belt tension Flange
adjustment tool, and then release the section marked "A".
Table 5-3. Names and Functions of Main Dialog Box Components Table 5-3. Names and Functions of Main Dialog Box Components
No. Name Function No. Name Function
This button toggles the display language for the 0 Clear (Zero clear) Click this button to reset the number of scans or the
1 Switch of language 12
dialog box between Japanese and English. button number of pages fed by the ADF to zero.
Indicates the scanner models which can be selected. Click this button to reset all data for number of scans,
The list data can be changed using the Add and 13 All Clear button ADF paper feed, main scanning correction value and
Scanner Model Delete buttons. sub scanning correction value to zero.
2
Selection List The following four models appear in the initial data Shows the number of pages fed by the ADF.
ADF paper feed
list: SCANNER ES-9000H, SCANNER GT-10000, 14
display area NOTE: Impossible of writing
SCANNER ES-6000, SCANNER GT-30000
Additional model Used for entering the model name hen adding new Document detection Shows the document detection specifications. The
3 15 specifications two types of specifications available are "B5" and
display area models.
selection list "EXE".
Click this button to add the new scanner model which
4 Add button appears in the additional model display area to the
end of the scanner model selection list.
Click this button to delete the currently-selected
5 Delete button
scanner model from the scanner model selection list. 5.3.3 Using the Name Rewriting Software
Used for displaying and entering the main scanning
Main scanning
correction value. The valid range of data that can be 5.3.3.1 Starting the Name Rewriting Software
6 correction value
entered is within the range of 0 to 84 (multiples of 4
display area 1. Copy the folder of Rewrite Software from the CD-ROM to your local PC.
only).
Used for displaying and entering the sub scanning 2. Run the startup file. (Double-click on CmdRW.exe.)
Sub scanning
correction value. The valid range of data that can be
7 correction value 3. When automatic enabling of the device is complete, the EEPROM data will
entered is within the range of 0 to 248 (multiples of 8
display area
only). be read and displayed on the screen.
Click this button to read the EEPROM data and
display it on the screen. C H E C K If the scanner is not connected, a connection error message
8 Read button
After writing data, you can read it again to check the P O IN T will appear. Click OK to end the process.
written data on-screen.
9 End button Click this button to close the program.
Click this button to write the edited data which is
being displayed on-screen into the EEPROM.
10 Write button
After writing data, you can read it again to check the
written data on-screen.
Used for displaying the number of scans.
Scanning Frequency
11
(times) display area NOTE: Impossible of writing
4. The current setting data rear from the EEPROM will be displayed in the 5.3.3.4 Adding a new scanner model
respective areas.
1. If you would like to add a new scanner model, enter the name of the new
C A U T IO N ! Due to the identity of the program, if you input some scanner model in the additional model display area.
data to any area and click "write" button, the life
counter of scanning frequency and ADF paper 2. After entering the model name, click Add. The new scanner model will then
sheets fed will be reset automatically. Therefore, it is be added to the end of the scanner model selection list.
recommended to take a memo before you edit any The new scanner model can then be selected in the same way as other
area. scanner models.
! Prepare an note to write down each scanners life
counter when you service or repair a scanner.
5.3.3.5 Deleting the Selected Scanner Model
5. The EEPROM data can then be edited.
1. Select the scanner model that you would like to delete so that the model
Be sure to write the data to the EEPROM after each name appears in the additional model display area.
C H E C K
P O IN T editing change has been made. 2. After checking that the selected scanner model is correct, click Delete.
3. The selected scanner model will then be deleted from the scanner model
selection list.
2. Click Write.
5.3.3.7 Resetting the ADF Paper Feed Total 5.3.4 Home Position Adjustment
To reset the number of pages fed by the ADF to zero, see "Chapter 5.3.3.6 Check the home position and adjust it if necessary so that no overrun*1 occurs.
Resetting the number of scans to zero". (See "Figure 5-6. Document Platen Home Position".)
1. If you would like to reset all setting values (other than the scanner model
and the document detection specifications) to zero, click All Clear. The All
Clear confirmation message box will be displayed.
2. To reset all values to zero, click OK. To cancel the operation, click Cancel. Edge panel
The data will only be reset to zero if you click OK. (main scanning
Home direction)
Position
Computer Screen
Edge Panel
Main Scanning Direction
1.0mm C H E C K When adjusting the home position, note that the home
P O IN T positions are different for the computer screen and for
the document platen of the scanner. (See "Figure 5-5.
Screen and Scanner Orientation".)
Edge Panel
2. Set the scanning area in the preview screen. (See "Figure 5-8. Checking
the Sub Scanning Correction Value".
Set the
maximum
area
Figure 5-7. Checking the Main Scanning Correction Value
4. Enlarge the scanned image on the screen to check the image. If the edge
panels are included in the image, or if the ruler part of the scanned image Set so that there is no gap
is truncated by more than 1 mm, adjust the main scanning correction
value. (See "Chapter 5.3.4.2 Main Scanning Correction Value Ruler part of scanned image
Adjustment".)
Figure 5-8. Checking the Sub Scanning Correction Value
4. Enlarge the scanned image on the screen to check the image. If the edge
panels are included in the image, or if the ruler part of the scanned image
is truncated by more than 1 mm, adjust the sub scanning correction value.
(See "Chapter 5.3.4.3 Sub Scanning Correction Value Adjustment".)
5.3.4.2 Main Scanning Correction Value Adjustment 5.3.4.3 Sub Scanning Correction Value Adjustment
1. Click the Read button to read the scanner information. 1. Click the Read button to read the scanner information.
2. Enter a value which is greater or less than the current value by a multiple of 2. Enter a value which is greater or less than the current value by a multiple of
4 (the adjustment unit is 4 pixels [approx. 0.17 mm]). 8 (the adjustment unit is 2 pixels [approx. 0.1 mm]).
! If overrun has occurred, increase the value. ! If overrun has occurred, increase the value.
! If the ruler part has been truncated by more than 1 mm, reduce the ! If the ruler part has been truncated by more than 1 mm, reduce the
value. value.
For details, see "Table 5-4 Main Scanning Direction Adjustment". For details, see "Table 5-5 Sub Scanning Direction Adjustment".
Table 5-4. Main Scanning Direction Adjustment Table 5-5. Sub Scanning Direction Adjustment
Pixels adjusted Variation factor Pixels adjusted Variation factor
1^4 4 1 or 2 8
5^8 8 3 or 4 16
9 ^12 12 5 or 6 24
• • • •
• • • •
21^24 24 11 or 12 48
• • • •
• • • •
! The valid range of data that can be entered is within the range of 0 to ! The valid range of data that can be entered is within the range of 248
84. (See "Table 5-9 Main Scanning Direction Adjustment Range".) to 128 and 0 to 120. (See "Table 5-10 Sub Scanning Direction
Adjustment Range".)
0 4 8 12 16 76 80 84
0
or
248 240 232 144 136 128 8 16 24 32 106 112 120
MAINTENANCE
A3 Size Color Flat Bed Scanner GT-30000 Revision 0
6.1.1 Cleaning
Perform cleaning when stain is noticeable. Stain on the document glass,
particularly, has direct effect on scanned image. Therefore, be sure to clean
the glass well to remove stain thoroughly.
MAINTENANCE OVERVIEW 66
7
CHAPTER
APPENDIX
A3 Size Color Flat Bed Scanner GT-30000 Revision A
Table 7-8.
PIN No. Signal Name Function
1 SGND Signal GND PBA-CONNECT - PBA-PANEL (CN6)
2 OPEN Cover position sensor
3 +5V Power supply (+5V) Table 7-10.
PIN No. Signal Name Function
1 +5V Power supply (+5V)
2 HPS HP sensor
3 SGND Signal GND
4 READY READY LED
5 SCAN_SW START SWITCH
6 SGND Signal GND
7 ERROR ERROR LED
8 +5V Power supply (+5V)
PBA-CONNECT - CONNECTOR FOR OPTIONAL IEEE 1394 I/F (CN8) Table 7-11.
PIN No. Signal Name Function
PIN No. Signal Name Function 30 DM7 Expansion I/F data bus
2 DM0 Expansion I/F data bus 32 DM9 Expansion I/F data bus
3 DM2 Expansion I/F data bus 33 DM11 Expansion I/F data bus
4 DM4 Expansion I/F data bus 34 DM13 Expansion I/F data bus
5 DM6 Expansion I/F data bus 35 DM15 Expansion I/F data bus
Table 7-14.
PIN No. Signal Name Function
29 AGND Analog GND
30 AGND Analog GND
31 AGND Analog GND
32 AGND Analog GND
33 AGND Analog GND
34 A+12V Power supply (+12V)
Table 7-15.
PIN No. Signal Name Function
1 PGND Power GND
2 PGND Power GND
3 PGND Power GND
4 PGND Power GND
5 LAMP Lamp ON/OFF control
6 +24V Power supply (+24V)
7 +24V Power supply (+24V)
8 +24V Power supply (+24V)
9 +24V Power supply (+24V)
5 POWER-SW-CAP 37 FILM-CRG1
7 MIRROR-SL 38 SHEET-BKT-COVER-PCB
9 GUIDE-WH-CRG-1 40 ASM-INLET
10 COVER-INV 41 ASM-PANEL
11 GUIDE-WH-CRG-2 42 ASM-SIZE1
12 SHEET-COVER-M 43 ASM-SIZE2
14 ASSY-FRAME-UPPER 44 ASM-PWR
15 SPL-GLASS-B 45 ASM-OPEN
16 CAP 46 PWS-PXZ26014-D
17 COVER-OPTION 47 LMP-UXFL-10W37P
18 ASSY-SELECT-PAPER-X 48 PBA-LAMP
19 ASSY-COVER-LOWER 49 ASSY-FFC2
20 LEG-16X16X3.2 50 ASSY-FFC1
21 ASSY-CVR-UPPER-SUB 52 ASSY-MOTOR-UNIT
22 GUIDE-OPTICAL 53 ASSY-MAIN-NO-ROM
23 SW-SCANNER 54 ASSY-ROM
24 SPC-SCANNER-SW 55 PWS-POWER
25 GUIDE-SW-SCANNER 56 UAMS-05-2
26 PLT-ADF-5 57 PBA-CONNECT
27 PLT-ADF-1 58 PBA-PANEL
28 GUIDE-HINGE-R 59 ASSY-PS
32 SPC-GUIDE 63 PLT-MAGNET