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2. Construction
The project will be implemented in six phases. The phases will comprise of the
following six distinct project stages;
- Inception,
- Site inspections and site meetings with operating staff,
- Design Development,
- Documentation and Procurement,
- Contract Administration and Inspection,
- Close-out.
a. Inception Phase
Site inspections will be conducted verify the performance of the existing infrastructure
and to familiarize ourselves with the sites. A technical Memo will be completed on
completion of this stage of the project.
c. Design Development
Manage, administer and monitor the construction contract and processes including
preparation and coordination of procedures and documentation to facilitate completion
of the Works, which will include the following:
- Attend site handover
- Issue construction documentation, including construction drawings and
bending
Schedules
- Carry out contract administration
- Attend regular site technical and progress meetings
- Inspect works for quality and conformity to contract documents
- Assist in the resolution of contractual claims by the contractor
- Clarify details and descriptions during construction as required
- Instruct, witness and review all tests on and off site
- Check and approve Contractor drawings
- Update and issue the drawing register
- Issue contract instructions as required
- Inspect the Works and issue practical completion and defects lists
- Deliver all test certificates, as built drawings and operating manuals
f. Close-Out
The Morad will take the following approach for the procurement of Local Enterprises;
Morad will implement the usage of the mini-tendering whereby all the works appearing
on the bill of quantities which are deemed not highly specialised will be allocated for
sub-contracting. Morad will do this in conjunction with the client. This type of
provisional method by Morad will assist the local sub-contractors to benefit from
various projects.
When it comes to the quantification of the sizeable stake that sub-contractors would
benefit in the project, Morad will ensure that 30% is reserved for local sub-contractors
in each and every project.
Before any construction works begin, Morad will have the engagement session with
various local Sub-contractors where, it will inform and update them what is the total
construction fees that are earmarked for 30% local Sub-Contracting. This will assist in
ensuring that all the sub-contractors know what total amount will catered for in the
project.
Morad will utilise a critical method of not only benefiting the sub-contractors financially
but they also assist them to develop capacity, competency and capability. This will be
done by monitoring the main contractor whether is complying in transferring the
knowledge and skills to these sub-contractors.
Morad will ensure that the local sub-contractors of that particular area where the
project will give more preference as compared to other areas, however this will be
done within the competitive basis instead of winners takes it all approach.
Morad as the consulting engineers will ensure that the issue of sub-contractors is
running fair and open by following the transparent processes procurement as set out
by the local municipality supply chain management. So Morad won’t deviate from the
normal sub-contracting principles and standards as stipulated by the National
Treasury.
When it comes to recruitment of the local labourers, Morad will firstly engage with
municipality to provide what is called the labour plan. This plan drafted by Morad will
indicate how many labourers are required/needed for different phases of the project.
Morad will liaise with the local councillor who will in turn have the buy-in and the
support of the community to firstly appoint the Community Liaison Officer. In
appointing various labourers Morad will ensure that all the wards that the project have
an impact in them area geographically represented. For example, if the project has an
impact on 10 wards, various labourers from these wards will be appointed in terms of
the sizeable output of their wards.
Morad will enforce that all the labour-intensive items/activities that are reflected on the
bill of quantities are rightfully executed by the labourers as stipulated not any
machinery.
Being the Principal Agent Morad will ensure that the main contractors remunerate
these labourers according to the what the municipal policy say on the minimum daily
wage rate by always requesting the proof of payment from the Sub-Contractors. Also,
Morad will ensure that the terms and conditions that these labourers are in compliance
with the labour laws such as the Basic Conditions of Employment. Before any
labourers resume their duties Morad will ensure that their contracts of employment are
in place, signed and are clearly understood by all parties.
Morad would ensure that these labourers are developed and trained so that they can
move away from being just general labourers to semi-skilled and skilled labourers, this
will be done by ensuring that the main contractors come-up with the type of trainings
that will have huge impact in the lives of these labourers moving forward.
Project Implementation Risks and Risk Management
The approach for managing risks will include a methodical process by which the Morad
Consulting identifies, scores, and ranks the various risks. Every effort will be made to
proactively identify risks ahead of time in order to implement a mitigation strategy from
the project’s onset. The most likely and highest impact risks will be added to the
project schedule to ensure that the assigned risk managers take the necessary steps
to implement the mitigation response at the appropriate time during the schedule.
Morad Risk managers will provide status updates on their assigned risks in the bi-
weekly project team meetings, but only when the meetings include their risk’s planned
timeframe.
Upon the completion of the project, during the closing process, the project manager
from Morad will analyze each risk as well as the risk management process. Based on
this analysis, the project manager will identify any improvements that can be made to
the risk management process for future projects. These improvements will be
captured as part of the lessons learned knowledge base.
A desktop risk assessment for a particular project will be undertaken using the Morad
Consulting risk assessment process. During the desktop risk assessment, the risks
associated with the project would be described and a determination would be taken to
assess the nature of the risk and then risk is ranked according to predetermined criteria
for probability and consequence. Five categories will be considered to describe the
nature of the risk, with the primary category being the one that the assessors
determine is impacted most significantly should the risk be manifest. The nature of the
risk will be assessed to fall into one of the following categories:
Once the risks had been captured the probability of the risk occurring as well as the
consequence of the risk occurring will be rated according to the criteria presented in
In Table 1.
The Health and Safety and Environmental risks typically represent external risks to the
biophysical and socio-economic environment that may exist at closure and the
Financial, Legal and Reputational risks that are internal and represent how risks at
closure influence Morad.
A matrix (Table 4) listing the probability and consequence is then used to numerically
rank the risk and determine whether the risk level is:
• High
• Significant
• Medium
• Low
1 2 3 4 5
Safety/Health
Environment
Reputation/Social/Community
The Generic Risk Register that will be used for the projects is as presented in table
2. This risk register will be tailor made for the respective projects once Morad has
been appoint a particular project.
Table 5: Outcome of Risk Assessment
Risk as it exists at closure
Health
Mitigation Measure
Mitigation Measure
Mitigation Measure
Mitigation Measure
Mitigation Measure
Risk Issues
Consequence
Consequence
Consequence
Consequence
Consequence
Probability
Probability
Probability
Probability
Probability
Ranking
Ranking
Ranking
Ranking
Ranking
Noise
pollution for
20
H1 the community 5 3
(S)
from plant
operation.
Accident Strict
between plant implementation
operating of traffic
between site accommodation
18
H3 and site camp 3 4 and control by
(S)
with vehicles use of signage,
from the barricades and
community flagmen at all
times
Employees 1. Medicals for
falling sick due all employees
to dust before and after
pollution employment on
the project.
15
H4 3 4 2. Strict dust
(S)
control
measures on
site by regular
spraying of
water using
water tankers.
2. Provision of
proper
protective
clothing, i.e.
hats, overalls,
H5 2 4 9 (M)
e.tc and screen
lotions.
3. Conducting
regular Toolbox
talks on proper
use of
protective
clothing and
sun screen
lotions.
Employees 3. Conducting
being hurt by 21 regular Toolbox
H6 plant or tools. 4 4
(H) talks on proper
use of tolls and
how do conduct
oneself around
plant on site.
disease in
humans which
include
bacteria,
viruses, and
fungi as well
as larger
organisms
such as
parasites and
plants
E2 Pollution of 3 4 18 (S Strict
the wetland by implementation
dumping of and monitoring
spoil material of adherence
to EMP.
F1 MISA failing to 3 4 18
secure (S)
additional
funds to finish
the project
LR3 Department of 3 4 18
Water Affairs (S)
may fine the
municipality
for
contaminating
non-
compliance
with RODs,
and other
legislative
requirements.
Morad project team members will at all times conduct themselves in a professional
manner and act in accordance with the provisions of the Engineering Services Act (Act
46 of 2000).
The whole project team will play a role in quality management. It is imperative that the
team ensures that work is completed at an adequate level of quality from individual
work packages to the final project deliverable. The following are the quality roles and
responsibilities:
The Client will be responsible for approving all quality standards on each project. The
Client will review all project tasks and deliverables to ensure compliance with
established and approved quality standards. Additionally, the Client will sign off on
the final acceptance of the project deliverable.
The Project Manager will be responsible for quality management throughout the
duration of the project. The Project Manager will be responsible for implementing the
Quality Management Plan and ensuring all tasks, processes, and documentation are
compliant with the plan. The Project Manager will work with the project’s quality
specialists to establish acceptable quality standards. The Project Manager will also
be responsible for communicating and tracking all quality standards to the project
team and stakeholders.
The Quality Specialists will be responsible for working with the Project Manager to
develop and implement the Quality Management Plan. Quality Specialists will
recommend tools and methodologies for tracking quality and standards to establish
acceptable quality levels. The Quality Specialists will create and maintain Quality
Control and Assurance Logs throughout the project.
The remaining members of the project team, as well as the stakeholders will be
responsible for assisting the Project Manager and Quality Specialists in the
establishment of acceptable quality standards. They will also work to ensure that all
quality standards are met and communicate any concerns regarding quality to the
Project Manager.
Quality control for each project will utilize tools and methodologies for ensuring that all
project deliverables comply with approved quality standards. To meet deliverable
requirements and expectations, we must implement a formal process in which quality
standards are measured and accepted. The Project Manager will ensure all quality
standards and quality control activities are met throughout the project. The Quality
Specialists will assist the Project Manager in verifying that all quality standards are
met for each deliverable. If any changes are proposed and approved by the Client, the
Project Manager will be responsible for communicating the changes to the project
team and updating all project plans and documentation.
Quality assurance for each project will ensure that all processes used in the
completion of the project meet acceptable quality standards. These process standards
will be in place to maximize project efficiency and minimize waste. For each process
used throughout the project, the Project Manager will track and measure quality
against the approved standards with the assistance of the Quality Specialists and
ensure all quality standards are met. If any changes are proposed and approved by
Merafong, the Project Manager is responsible for communicating the changes to the
project team and updating all project plans and documentation.
Construction Method Statement including OHS and Environmental Issues
Method Statement
- Before proceeding with any work it is always wise to do some cross sections
by hand excavation to determine whether there are perhaps unknown services
that were not identified by the “Engineer’’ during the design phase.
- If any unknown services are found, they should be protected and the
‘’Engineer’’ should be informed immediately before proceeding with any other
works.
Step 1 Excavate trench to the required depth using an excavator. Using a level
gauge to determine consistent depth. The excavator needs to batter the side of the
trench in the same operation.
- Excavated material suitable for backfill is to be stockpiled 2m away from the
side of the trench.
- Excavated material not suitable for Backfill must be loaded onto a tipper truck
and carted away to an approved dumping site.
Step 2 Compact the bottom of the trench using a Bomaq 75 H – 4 Passes should
suffice.
- Call the laboratory to take soil samples for a CBR analysis and determine the
compaction.
- Compaction must be 93% of Mod AASHTO
- Call the Engineer for an inspection before proceeding with the bedding layer.
Step 3 Bedding will be a class C bedding due to the dolomitic properties of the area.
Lay the bedding material by hand – selecting granular material free from stones and
unknown material.
- The Bedding layer must be 100mm
- The bedding layer must be compacted to 95% of Mod AASHTO
- Call an approved laboratory to check compaction.
- Call the Engineer to inspect the layer before proceeding to lay the pipe.
Reservoir
- Before proceeding with any work it is always wise to do some cross sections
by hand excavation to determine whether there are perhaps unknown services
that were not identified by the ‘’Engineer’’ during the design phase.
- If any unknown services are found, they should be protected and the
‘’Engineer’’ should be informed immediately before proceeding with any other
works.
Step 1 Setting out of the reservoir position.
- A competent surveyor must set out the position of the reservoir centre point as
per the approved and signed off Issued for Construction drawing.
- Using a chalk line and a rope measured to the radius of the reservoir the
circumference of the reservoir footing can clearly be marked out.
- An outer line must also be marked using a radius of the reservoir, this will
indicate the position of the 60-degree batter to be used during the excavation
process.
- At this point the rigid barricading should be positioned at least 3m away from
the batter line on all four sides of the reservoir footprint, only leaving access at
the haul/access road.
- The relevant excavation signage need also be in place.
- Before proceeding with the excavation, the ‘’Engineer’’ must be notified of the
intended works and must give the relevant approval to commence.
Step 3 Excavation
- Excavation will be by means of a 30-tonne excavator loaded directly into a
tipper truck and spoiled at an approved dumping site.
- Truck will enter and exit by means of the haul or access road.
- As the excavation deepens the access road will be re-aligned to a 30-degree
angle and compacted making it possible for tipper trucks to safely access and
egress the excavation.
- The excavated sides will be maintained at a 60-degree angle at all times.
- This process will continue until the required depth is achieved.
- It is important that the ‘’Engineer’’ is involved throughout the excavation
process and maintains ad-hoc inspections to determine changing soil
conditions and identify any mitigation measures that need to be put in place.
- The Excavator will construct a cut in the side wall in order to exit the excavation.
- The next step can be followed.
Step 4 Hard-core fill of the reservoir excavation.
- The hard-core fill is to be of a material approved by the ‘’Engineer” prior to the
start of the works.
- An approved and accredited laboratory is to take samples of the material in
order to determine the CBR.
- Material will be compacted in 150mm layers, to a compaction of 95% of MOD
AASHTO with an OMC of 2%.
- An accredited and approved laboratory will inspect each and every layer for
conformance. The Engineer’’ must be notified of these tests and furnished with
the approved results.
- he fill process will continue up to Natural Ground level.
Step 5 Foundation.
a. Construction of the scour, outlet and over-flow. (SABS 1200L Must be followed
regarding the installation of steel pipes)
- Before proceeding with the installation of the sub-soil drainage system the
scour, outlet and over-flow pipes must be fitted as the levels are deeper.
- Approved and signed IFC drawing: must be followed to determine the layout
of these pipes.
- Excavate the trench to an estimated invert depth of 1650mm(sump) to
1966mm(outlet) below blinding level of the reservoir wall It is important to note
that the level will vary depending on the approved levels submitted by the
Engineer during the time of construction.
- The trench must be cleaned and compacted to 95% of MOD AASHTO. An
approved and accredited laboratory must test the compaction and the results
must be forwarded to the Engineer prior to proceeding with any further works.
- The Engineer must be notified regarding the completed trench to indicate that
it the dimensions and positions are correct before proceeding with the bedding
layer.
- Bedding will be an approved material free from hard rocks and stone exceeding
19mm, the bedding layer will be compacted to 93% of MOD AASHTO.
- Excavate the position for the pipe foundation for the outlet, scour and over-flow
pipe structure dissecting the reservoir wall.
- Excavate the position for the pipe foundation for the inlet pipe structure
dissecting the reservoir wall.
- Concrete bedding with a compressive strength of 25MPA/19 will be used for
these pipe structures dissecting the wall and at the scour sump in the centre
of the reservoir floor slab.
- The Engineer must submit the approved bedding levels before proceeding with
this work.
- Clearly peg out the centre position of the pipe and transfer the top of bedding
levels to the peg.
- All faces for the excavations related to concrete bedding sections will be fitted
with a layer of 888 Mesh, maintaining a 40mm cover, including the top face.
- The Engineer must be informed regarding the installation before proceeding
with this layer.
- The bedding layer will be a 25MPA/19 Concrete layer, well compacted and
levelled to the correct Invert level.
- All concrete compliance will be as per SANS 258, whereby concrete test cubes
will be made and tested for compressive strength by an approved and
accredited laboratory, slump tests and the Engineer informed regarding a pre-
concrete inspection.
- All mild steel pipes will be flanged and bolted with a wall thickness of 6mm and
COPON coated to250 micron.
- It is important to note that the approved and Signed IFC Civil drawing for the
installation of the pipes with details are received prior to the installation of the
pipes as the above methodology is based on the structural content of the
installation.
- The pipes will be laid in the centre position of the trench to the correct starting
and end points required with bends installed as per drawing.
- The inlet pipe will be laid from a position outside the apron of the reservoir, will
continue to the exit position, the bend and spool piece installed that extends to
a position above the finished floor level of the reservoir.
- The over-flow pipe will be laid from a position outside the apron of the reservoir,
will continue to the exit position, the bend and spool piece installed that extends
to a position above the finished floor level of the reservoir.
- The outlet pipe will be laid from a position outside the apron of the reservoir,
will continue to the exit position, the bend and bell mouth spool piece installed
that extends to a position above the finished floor level of the reservoir.
- The scour pipe will be laid from a position outside the apron of the reservoir,
will continue to the exit position at the sump in the centre of the reservoir with
a bend installed up the bottom of sump level.
- The pipes are ready to be pressure tested. Testing will be to 50% of the working
pressure up to a maximum of 3,5 MPA, as per SABS 1200L.
- The backfilling of the trench on a soil bedding will follow normal procedures
whereby a cradle and blanket layer will be constructed and compacted to 95%
MOD AASHTO and backfilled in 150mm sections compacted to 95% MOD
AASHTO up to the underside of the blinding level for the reservoir floor.
- All testing to be tested by an approved and accredited laboratory and results
submitted to the Engineer for approval before continuing to the next layer.
- The backfilling for the portions dissecting the reservoir wall will be by means of
a 25MPA/19 concrete laid to the required levels and fitted with 888 mesh on
the top face.
- At this point the sump for the scour pipe at the centre of the reservoir will
require formwork as per detail section B-B in the approved IFC drawing
- The Engineer is to be notified regarding the pre-concreting activity and
compliance to be as per SANS 258.
Competent person
- Must have the ability to detect conditions that could result in failures in
protective systems, hazardous atmospheres and be trained in hazards
associated with confined spaces. He should also have the authority to take
corrective actions and measures to eliminate any hazards and stop work when
required.
- The competent person will also ensure that full PPE will be worn at all times
and that the necessary tool box talks and risk assessments are done daily
before any work progresses.
Inspections
- Inspections will be done on a daily basis and recorded by the competent
person to determine adequate safety is present in the working conditions.
- Inspections must be done after any rain storms and also when there is a
change in the location.
- The Engineer in charge will do a joint inspection before any work commences
and whilst work is in progress.
The scope of the Safety Agent will include the following Occupational Health and
Safety (OHS) functions up to and including project close-out stage:
The Health and Safety Specifications aims to discharge the Client’s responsibilities in
terms of the Occupational Health and safety Act (Act 85 of 1993) and the attendant
regulations. The most noteworthy of these regulations are the Construction
Regulations (2003), the General Administrative Regulations (2003) and the General
Safety Regulations (1986 and subsequent amendments).
The Review of the Health and Safety Plan will be undertaken by completing a detailed
checklist and comments sheets, which will be distributed to the relevant parties. All
requisite amendments to the Health and Safety Plan will be facilitated. The final Health
and Safety Plan will be approved in writing.
Environmental Issues
The Contractor shall identify likely aspects before commencing with any construction
activity. Examples of environmental aspects include:
(a) Waste generation
(b) Stormwater discharge
(c) Emission of pollutants into the atmosphere
(d) Chemical use operations;
(e) Energy use operations;
(f) Water use operations; and
(g) Use of natural resources.
Thereafter, the Contractor shall programme his work in such a way that each cause
and effect of a construction activity is also identified and the activity planned so as to
prevent any impact from happening. If prevention is not practicable, or in the event of
mishap or misapplication, the Contractor shall provide plans and measures for the
Environmental Managers’ approval, which will limit and contain the magnitude,
duration and intensity of the impact. The Contractor shall demonstrate that he is
capable of carrying out any repair and reinstatement of the damaged environment.
These requirements shall be concurrent with the time constraints to produce an
approved construction programme according to the General Conditions of Contract
and the Scope of Work.
Listed below are some environmental impacts that could adversely alter an aspect of
the environment through usual construction activities:
General good construction practice will play an important role in avoiding the
occurrence of an Impact. The Contractor’s attention is drawn, in this regard,
Environmental Management of Construction Activities.
Stakeholder Management and Reporting
For each and every project to succeed, it is of paramount importance to identify key
stakeholders during the planning process group. Morad would carry out the
stakeholder management and reporting by following the Project Management Body of
Knowledge (PMBOK) as a guide, through-out the project. In its definition, Morad define
Stakeholder as a group or a person who has vested or perceived interests in a project
also as a person who is directly or indirectly affected by the project. In order to
effectively, efficiently and prudently manage and engage the various stakeholders in
a project, Morad will identify and categorise stakeholders based on their interest in a
project.
During the project kick-off meeting (Inception meeting), which is the official meeting
between the client and the project team. Morad will identify and categorise different
stakeholders that will be affected by the project. One of the mechanistic ways Morad
will apply in doing this, is through the preparation and updating of the stakeholder
register. Since this is done at the planning life cycle of the project, the contents of this
register maybe high level (rough) not in details. It would be imperative for Morad to
engage and influence all the relevant stakeholders to have a common understanding,
goal and focus on the project objectives and deliverables. Morad will engage various
stakeholders by ensuring that all the stakeholders have a clear understanding of their
responsibilities in the project. Additionally, Morad will employ different methods
adequately throughout the project for example, Morad Project Manager will draw-up a
meeting schedule in how he will engage with different stakeholders under different
clusters.
One of the key tools and techniques of stakeholder engagement That Morad will
conduct is project reporting/feedback. Morad will use this baseline measure to check
if is winning in engaging as well as influencing various discussions. When it comes to
reporting requirements Morad will use a simple, clear and eloquent language that all
the stakeholders can easily grasp and understand. Also, when it comes to the
reporting requirement, Morad would perform this through weekly/bi-weekly, quarterly
and monthly progress meetings. This is where Morad will set up a platform were all
stakeholders engage each other on face-to-face basis, where different ideas and
opinions are exchanged.
Another method of stakeholder reporting that Morad will apply is through the provision
of different quality projects reports. These reports that are compiled by Morad are
earmarked for different key stakeholders, the intention with this set of documents is
for Morad to report to stakeholders be it the project challenges, risks and success also
to provide a sense of the progress status and trend analysis as far as the project is
concerned. For all the stakeholders to feel as part of the project, Morad will consistently
engage them and always have a sense of seeking/obtaining the buy-in or positive
response from them (stakeholders). For any project to progress all the stakeholders
needed to be updated and informed as what benefits and importance the
implementation of the proposed will bring which Morad will do in discharging its
responsibilities. Stakeholder management is basically the principle of making sure that
irrespective how much various role-players differ, their difference of ideas wont
hamper or negatively affect the project. In summary during the planning of the project
to formulate the stakeholder register various common and typical examples are used.