Condenser Design Calculation (According to HEI

Input Data:

1 Mass flow rate = 1319510

2 Steam inlet pressure = 0.102
3 Steam inlet temperature = 45.836
4 Given enthalpy = 568.33
5 Saturated enthalpy of the liquid = 45.816
6 Saturated enthalpy of the vapour = 617.21
7 Cooling water velocity = 2.15
8 Dryness fraction = 0.91
9 Cooling water inlet temperature = 33
10 Cooling water outlet temperature = 43
11 Temperature difference = 10
13 Allowable pressure drop on tube side = 0.5
14 Cleanliness factor = 0.9
15 Tube MOC = SS 304

Calculation:

Heat load calculation ( Q )

Heat load on the condenser = 749917118

Actual heat load on the condenser = 753960096.94
Drains connection heat load = 12500
Total heat load = 753972596.94
Cooling water flow rate = 75397260
Density of cooling water at mean temp. = 1000
Total cooling water requirement QW = 75397.26
Tube OD = 19.05
Tube thickness BWG = 0.89
Tube ID = 17.27
Cross sectional area of the tube = 0.000234332

LMTD calculation
Temperature difference ( TR ) = 10
Initial temperature difference ( ITD )
Terminal temperature difference ( TTD )
LMTD = TR / ln (ITD/TTD)
Corrected heat transfer co-efficient(U) calculation
Uncorrected heat transfer co-efficient(U1)
Tube material factor(Fm)
Cleanliness factor(Fc)
Water correction factor(Fw)
Corrected heat tranfer co-efficient(U)
( U = U1 X Fm X Fc X Fw )
Requirement of surface area ( A )
Total area required for heat transfer
( Q = U X A X LMTD )
Total number of tubes required
( QW = N X A X V )
Length of the tubes required
( A = Pi X d X N X L)
Diameter of the condenser required
D=Tube OD X sqrt(no of tubes / 0.27
Pressure drop across the condenser
P= Lt x (Rt x R2 x R1) + (Re1+Re2+Re3)
= 13
= 2.836
= 6.62
= 706.4
= 3448.6448
= 0.82
= 0.9
= 1.079
= 2746.16
= 41453.93
= 41570.30
= 16.6624
= 7474.9
)
HEI for Surface Condenser- 9th edition with Addendum
According to HEI standards)

kg/hr
kg/cm²a
°C
kcal/kg
kcal/kg
kcal/kg
m/s 7.052 ft/s https://www.facebook.c

°C
°C https://ww
°C
kg/cm²
h

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kcal/hr 872402 KW
kcal/hr 877106 KW
kcal/hr 15 KW
kcal/hr 877120 KW
kg/hr
kg/m³
m³/hr
0.75 inch
0.035 inch
mm 0.680 inch
m²

°C
°C
°C Minimum 2.8°C- As per HEI
°C

Btu / hr ft² °F
kcal / hr m² °C

kcal/hr m² °C

m²

Nos

mm

0.27
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