J1000 Original Issue V3.0 - Repair Manual PDF

J1000
1,000 Watt
AM Broadcast
Transmitter
Repair Manual
Original Issue 3.0 .............. 01 February 2006
Nautel Limited
10089 Peggy's Cove Road,
Hackett's Cove, NS, Canada B3Z 3J4
T.+1.902.823.2233 F.+1.902.823.3183
info@nautel.com
U.S. customers please contact:

Nautel Maine, Inc.
201 Target Industrial Circle, Bangor ME 04401
T.+1.207.947.8200 F.+1.207.947.3693
info@nautel.com
e-mail: support@nautel.com
www.nautel.com
© Copyright 2006 NAUTEL. All rights reserved.

Warranty
By Nautel Limited/Nautel Maine Inc.
Nautel Limited/Nautel Maine Incorporated, hereinafter referred to as Nautel, guarantees all mechanical and
electrical parts of the equipment for a period of thirteen months from date of shipment.
1. A “Part Failure” is defined as a part that is defective or does not perform as required, provided the following
criteria are met:
(a) When the equipment is operated within the design parameters.

(b) When the equipment is installed and adjusted according to Nautel’s procedures, as stated in the
Installation and Operation manual.
2. Nautel shall provide replacement parts at no cost to the customer for all “Parts” that become defective during
the warranty period once the defective part has been returned to Nautel.
3. In the event a “Part” fails during the warranty period and causes damage to a sub-assembly that cannot be
readily repaired in the field, the entire damaged sub-assembly may be returned to Nautel for repair. Repairs
will be made at no charge to the customer.
4. Where warranty replacements or repairs are provided under items 2 or 3, Nautel will pay that part of the
shipping costs incurred in returning the part/assembly to the customer.
5. Warranty replacement parts and repairs which are provided under items 2 or 3 are guaranteed for a period of
ninety days from the date of shipment, or until the end of the original warranty period, whichever occurs later.
6. Nautel will only assume responsibility for any charges incurred by Nautel employees.
7. Nautel has the privilege of investigating whether failures have been caused by factors beyond Nautel’s
control.
8. Nautel is in no way liable for any consequential damages arising from the use of this equipment.
9. When requesting a warranty repair or replacement, please provide complete and accurate information. The
procedure for requesting a warranty item is outlined in the paragraph “Equipment Being Returned to Nautel”
on page two of this warranty section. The same procedure applies when ordering spare or replacement parts
not covered under the warranty.
Customer Service Notice

A ‘Technical Assistance’ and ‘Plug-in Module Exchange’ service is available to Nautel
transmitter owners.
J1000 Repair Manual Original Issue 3.0

Warranty Information Page 1
Factory Support
TECHNICAL ASSISTANCE
Nautel's field service department provides telephone technical assistance 24 hours a day, seven days a week. Requests via facsimile
or e-mail received after Nautel's normal working hours are responded to the next working day. Contact the appropriate field service
centre from the following:
U.S.A. customers use: Nautel Maine Incorporated T.+1.207.947.8200 (24 hours)

201 Target Industrial Circle F.+1.207.947.3693
Bangor, Maine 04401
All other customers use: Nautel Limited T. +1.902.823.3900 (24 hours)

10089 Peggy’s Cove Road, F. +1.902.823.3183
Hackett’s Cove, NS, Canada E-Mail support@nautel.com
B3Z 3J4 Web www.nautel.com
MODULE EXCHANGE SERVICE

In order to provide Nautel customers with fast and efficient service in the event of a problem, Nautel operates a factory rebuilt
module exchange service which takes full advantage of the high degree of module redundancy in Nautel equipment. This module
exchange service is operated from Nautel’s factory in Bangor, Maine and Hackett’s Cove, Nova Scotia. These two locations allow
us to provide a quick turn around service to keep our customers on the air. During the transmitter’s warranty period, up to thirteen
months from shipment, repair and exchange of modules is at no charge to the customer. When the warranty has expired, a charge
of 80% of the list price for all exchanged modules is made. If the faulty module is returned to Nautel within 30 days, a credit is
issued reducing this charge by one half to 40% of the list price. U.S.A. customers are required to contact our Bangor, Maine
facility. Canadian and overseas customers should contact our Nova Scotia, Canada facility.
EQUIPMENT BEING RETURNED TO NAUTEL

For all equipment being returned to Nautel and all requests for repairs or replacements:
• Obtain an RMA number from Nautel (you must have an RMA number to return equipment)
• Mark the item as 'field return'
• Mark the item with the RMA number assigned by Nautel
• Address the item to the appropriate Nautel facility
Please provide complete and accurate information regarding the equipment being returned. This will ensure Nautel can provide
prompt attention so that replacement parts can be shipped as soon as possible. Refer to the nameplate on the transmitter and/or the
appropriate module/assembly to obtain name, type, part and serial number information. Refer to the parts list of this manual or the
appropriate service instruction manual for additional ordering information.
The following information should accompany each request:
* Model of Equipment
* Serial number of Equipment
* Name of Part/Assembly
Serial number of Part/Assembly
* Complete reference designation of Part/Assembly
* Nautel's part number of Part/Assembly
* OEM's part number of Part/Assembly
Number of hours in Use
Nature of defect
* Return shipping address
* Denotes minimum information required to order spare/replacement parts
Original Issue 3.0 J1000 Repair Manual

Page 2 Warranty Information
SAFETY
Symbols
General definitions of safety symbols used on equipment or in manuals.
DANGER – HIGH VOLTAGE
Indicates dangerous voltages (in excess of 72 volts), capable of causing a fatal

electrical shock, are present on or near parts bearing this label.
GROUND (EARTH)
Used with wiring terminals to indicate the terminal must be connected to earth ground
before operating equipment. If power is supplied without grounding the equipment,
there is a risk of receiving a severe or fatal electrical shock. Also used on electrical
schematics to indicate a part that is connected to earth ground.
GROUND (PROTECTIVE or SAFETY)
Used with protective (safety) conductor terminals to indicate the terminal must be
connected to ground before operating the equipment. If power is supplied without
grounding the equipment, there is a risk of receiving a severe or fatal electrical shock.
ELECTROSTATIC SENSITIVE
Indicates a part or assembly is or contains devices that are electrostatic sensitive. To

prevent damage to these devices, ensure the handling procedures outlined in this
manual are observed.
WARNING A WARNING denotes a hazard. It identifies an operating procedure, condition, etc.

which, if not strictly observed or adhered to, could result in injury or death to
personnel. Throughout the technical manual, a WARNING shall immediately
precede the text to which it applies.
CAUTION A CAUTION denotes a hazard. It identifies an operating procedure, condition, etc.,

which, if not strictly observed or adhered to, could result in damage to, or destruction
of the equipment. Throughout the technical manual, a CAUTION shall immediately
precede the text to which it applies.
NOTE A NOTE denotes important information pertaining to an operating procedure,

condition, statement, etc., which is essential to highlight. A NOTE may precede or
follow the text to which it applies.

Safety Information Page 1
SAFETY
Artificial Respiration (Mouth-to-Mouth)

1
(a) START MOUTH-TO-MOUTH BREATHING IMMEDIATELY. SECONDS COUNT.
Do not wait to loosen clothing, warm the casualty, or apply stimulants.
(b) ASSESS RESPONSIVENESS OF CASUALTY. Do not jar casualty

or cause further physical injury (Figure 1)
(c) IF POSSIBLE, SEND A BYSTANDER TO GET MEDICAL HELP.

Do not leave casualty unattended (Figure 2) 2
(d) CHECK CAROTID PULSE (Figure 3)
(e) LAY CASUALTY ON HIS/HER BACK and place any available jacket
or blanket under his/her shoulders.
(f) TILT THE HEAD BACK AND LIFT THE CHIN to open the airway (Figure 4)
(g) PINCH CASUALTY’S NOSE AND EXHALE TWO 3

SLOW BREATHS INTO CASUALTY (Figure 5)
(h) REMOVE YOUR MOUTH and check for breathing (Figure 6)
(i) CONTINUE GIVING ONE BREATH EVERY FIVE SECONDS without interruption.
If any air is retained in the stomach after exhalation by casualty, press gently on
stomach to expel air.
4
(j) IF CHEST DOES NOT RISE CHECK for obstruction in casualty’s mouth.
Clear foreign material using your finger, tissues, etc. Use chin lift and
recommence mouth-to-mouth breathing.
(k) WHILE MOUTH-TO-MOUTH BREATHING IS CONTINUED

have someone else:
- Loosen casualty’s clothing. 5
- Keep the casualty warm.
(l) DON’T GIVE UP. Continue without interruption until the casualty is revived,
or until a doctor pronounces the casualty dead. Four hours or more may be required.
(m) DO NOT PROVIDE ANYTHING ORALLY while victim is unconscious.

Page 2 Safety Information
SAFETY
General Rules for Treatment for Burns, Bleeding, and Shock
1. After casualty has revived, treat for injuries and shock.
2. Reassure casualty.
3. Try to make him comfortable.
4. Keep him reasonably warm but do not apply heat.
5. If thirsty, liquids may be given but no alcohol (no liquids should be given in cases of severe burns).
6. Treat burns or wounds. Infection danger in treating burns or wounds is very great so ensure hands are
clean and do not handle affected areas more than necessary.
7. Do not apply salves, grease, etc. to burns.
8. Do not remove burned clothing that adheres to the skin or breaks blisters.
9. Cover the burn with a dry sterile dressing, piece of sheeting, etc.
10. Bandage lightly over blisters where care must be taken to cover and not to break.
11. If wound is bleeding severely, elevate affected area, except in the case of a fracture.
12. Expose wound and apply pressure.
13. Apply dressing, pad and bandage.
14. For burns and bleeding, immobilize injured part using splints if necessary and keep patient in restful
position during removal to hospital or expert medical attention.
15. In all cases, send for medical aid immediately.

SAFETY
Electric Shock - Rescue Methods

Electricity can damage the body in a number of ways. It may interfere with the proper functioning of the
nervous system and the heart action, subject the body to extreme heat and can cause severe muscular
contractions. The path that the current of electricity takes through the body is important. Currents that pass
from hand to hand or from hand to foot may pass directly through the heart and upset its normal
functioning. This threat to life is related to the amount of current or amperage that will flow through a
victim's body. Very little current (as little as 10 mA) can result in severe shock or death.
Speed in the application of first aid measures is absolutely essential in cases of electrical injury. As soon
as the victim is freed safely from the source of the electrical current, artificial respiration should be
commenced immediately if breathing has stopped. If the carotid pulse cannot be felt, external cardiac
massage should be commenced simultaneously. Resuscitation should continue until the patient is
breathing on his own or until medical aid arrives. Survival rates can be quite high if cardiopulmonary
resuscitation is started within 3 to 4 minutes of the injury being received.
Act At Once - Delay or Indecision May Be Fatal
1. Turn OFF the electrical source.

2. Commence artificial respiration immediately.
3. Treat for burns, bleeding and shock.
Removing a Casualty From Electrical Contact
LOW VOLTAGE - 0 to 240 V (household use)
Switch off the current, if possible and time permits. If the switch cannot be located immediately and the
supply is through a flexible cord or cable, the current may be shut off by removing the plug or even
breaking the cable or wrenching it free. Never attempt to shut off current by cutting cord with a knife or
scissors.
If the current cannot be shut off, the greatest care is necessary in removing the casualty. Household rubber
gloves, rubber or plastic hose (if there is no water in them), a dry unpainted stick or a clean dry rope can be
used to free victim.
HIGH VOLTAGE - 240 V and up (industrial machines and power lines)
Do not touch any person or equipment in contact with a wire.
Use a dry unpainted pole, clean dry rope, dry rubber or plastic water hose to separate the casualty from
the contact.
Keep as far away as possible.
Do not touch the casualty until the casualty is free.

Page 4 Safety Information
SAFETY
Toxic Hazard Warning
There are devices used in this equipment containing beryllium oxide ceramic, which is non-hazardous
during normal device operation and under normal device failure conditions. These devices are
specifically identified in the equipment parts list(s).
DO NOT cut, crush or grind devices because the resulting dust may be HAZARDOUS IF INHALED.
Unserviceable devices should be disposed of as harmful waste.

Contents Page
1 GENERAL INFORMATION
1.1 PURPOSE AND SCOPE OF MANUAL 1-1

1.1.1 Family Tree 1-1
2 THEORY OF OPERATION
2.1 INTRODUCTION 2-1

2.2 TRANMITTER OVERVIEW 2-1
2.3 EXCITER STAGE 2-2
2.3.1 Exciter Interface PWB 2-2
2.3.1.1 Exciter Selection 2-2
2.3.1.2 RF Drive Monitor/Symmetry Adjust 2-2
2.3.1.3 IPM Correction 2-2
2.3.2 RF Synthesizer PWBs 2-2
2.3.2.1 Microprocessor 2-2
2.3.2.1.1 DDS Control Information 2-2
2.3.2.1.2 N Divider Control Information 2-3
2.3.2.1.3 RF Drive Tuning Control 2-3
2.3.2.2 Direct Digital Synthesizer 2-3
2.3.2.3 Low Pass Filter 2-3
2.3.2.4 Digitizer 2-3
2.3.2.5 IPM Correction 2-3
2.3.2.5.1 Virtual Capacitor 2-3
2.3.2.5.2 IPM Correction Enable 2-4
2.3.2.6 Waveform Symmetry 2-4
2.3.2.7 Balanced Drive 2-4
2.3.2.7.1 Balanced Drive Matching 2-4
2.3.2.8 N Divider 2-4
2.3.2.9 RF Drive Source Selection 2-4
2.3.2.9.1 Internal ƒc Source 2-4
2.3.2.9.2 External ƒc Source 2-4
2.3.2.9.3 External 10 MHz Source 2-5
2.3.3 Interphase PDM Drive PWBs 2-5
2.3.3.1 Carrier Level Control 2-5
2.3.3.1.5 Gain Trim 2-6
2.3.3.2 PDM Divider 2-6
2.3.3.3 Linear Integrator 2-6
2.3.3.4 Integrator Peak Detector 2-6
2.3.3.5 Interphase PDM Generator 2-6
2.3.3.5.1 PDM1 Generator 2-7
2.3.3.5.2 PDM2 Generator 2-7
2.3.3.6 PDM Fault Detector 2-7
J1000 Repair Manual Feb.01.06

Contents Page
2.3.3.7 Shutback Latch 2-8
2.3.3.8 PDM Inhibit 2-8
2.3.3.9 Dump Circuit 2-8
2.3.4 Power Supply Assemblies 2-8
2.3.5 LVPS Buck Converter PWBs 2-9
2.3.5.1 Dc-Dc Converter 2-9
2.3.5.2 Ac Sample 2-9
2.3.5.3 LVPS Failure Detector 2-9
2.4 AC/RF POWER STAGE 2-9
2.4.1 RF Power Modules 2-9
2.4.1.1 Forward Converter PWB 2-9
2.4.1.1.1 Rectifier 2-9
2.4.1.1.2 Switching Signal 2-9
2.4.1.1.3 B+ Voltage 2-10
2.4.1.1.4 Inhibit 2-10
2.4.1.2 Power Module Interface PWB 2-10
2.4.1.3 Modulator 2-10
2.4.1.3.1 13 V Power Supply 2-10
2.4.1.3.2 FET Driver 2-10
2.4.1.3.3 B+ Switching MOSFET 2-10
2.4.1.3.4 Dump Circuit 2-10
2.4.1.4 Modulator Filter PWB 2-11
2.4.1.5 Power Amplifier 2-11
2.5 RF COMBINER/FILTER STAGE 2-13
2.5.1 Hybrid Combiner/Matching Transformer 2-13
2.5.2 RF Output Filter 2-13
2.5.3 RF Current Probe 2-13
2.5.4 Forward/Reflected Power Probe 2-14
2.6 CONTROL/MONITOR STAGE 2-14
2.6.1 Front Panel Metering 2-14
2.6.1.1 System Diagram 2-14
2.6.1.2 Diagnostic Display 2-14
2.6.1.3 Control Switches 2-14
2.6.1.3.1 Local/Remote Selection 2-14
2.6.1.3.2 RF On/RF Off Selection 2-14
2.6.2 Controller/Display PWB 2-14
2.6.2.1 Carrier Reference Voltage 2-15
2.6.2.2 Alarm Threshold Circuits 2-15
2.6.2.2.1 Ac Supply Voltage 2-15
2.6.2.2.2 Reflected Power Monitor 2-15
2.6.2.2.3 RF Current Monitor 2-16
2.6.2.3 Sample Monitoring Circuits 2-16
2.6.2.3.1 B+ Voltage 2-16
2.6.2.3.2 PDM Drive 2-16

Contents Page
2.6.2.3.3 Dc Current 2-16

2.6.2.3.4 PA Voltage 2-17
2.6.2.3.5 Forward Power 2-17
2.6.2.3.6 Low Voltage Power Supplies 2-17
2.6.2.4 Microcontroller 2-17
2.6.2.5 CPLD 2-17
2.6.3 Remote Interface PWB 2-17
2.6.3.1 Remote Inputs 2-18
2.6.3.2 Remote Outputs 2-18
2.6.3.3 Audio Input 2-18
2.6.3.4 Balance/Unbalance Circuit 2-18
2.6.3.5 Zero Crossing Detector 2-18
2.6.3.6 Modulation Level Detector 2-18
2.6.3.7 Audio Chopper 2-19
2.6.3.8 Audio Gain 2-19
2.6.3.9 Audio Filter 2-20
2.6.3.10 RF Monitor Level 2-20
2.6.3.11 Magnitude Gain 2-20
3 COMPONENT LEVEL TROUBLESHOOTING

3.2 ELECTROSTATIC DISCHARGE PROTECTION 3-1
3.2.1 Discharging of Personnel 3-1
3.2.2 Handling/Storage 3-1
3.2.3 Tools/Test Equipment 3-1
3.2.4 Stress Current Protection 3-1
3.3 COMPONENT REPLACEMENT PRECAUTIONS 3-1
3.4 SURFACE MOUNT TECHNOLOGY 3-2
3.4.1 Location of Parts 3-2
3.4.2 Soldering Guidelines 3-2
3.5 FET CHECKING/REPLACEMENT 3-2
3.6 TROUBLESHOOTING REFERENCE DATA 3-4
4 PARTS INFORMATION

4.2 FAMILY TREE 4-1
4.3 HOW TO LOCATE INFORMATION FOR A
SPECIFIC PART 4-1
4.3.1 When Nautel Configuration Control Number
Is Known 4-1
4.3.2 When Ref Des Is Known 4-1
4.4 PART NUMBER INDEXES 4-1

Contents Page
4.5 COLUMN CONTENT 4-2
4.5.1 Ref Des/Use Code Column 4-2
4.5.2 Description of Part Column 4-2
4.5.3 Nautel’s Part # Column 4-2
4.5.4 Vendor Info/Part # Column 4-2
4.5.5 OEM Code Column 4-2
4.6 OEM CODE TO MANUFACTURER’S
CROSS-REFERENCE 4-2
4.6.1 Manufacturer’s Index 4-3
4.7 COMMON ABBREVIATIONS/ACRONYMS 4-3
5 WIRING INFORMATION

5.1.1 Wiring Lists Not Provided 5-1
5.2 PRINTED WIRING PATTERNS 5-1
5.3 WIRE COLOURS 5-1
5.4 WIRING LISTS PROVIDED 5-1
6 ELECTRICAL SCHEMATICS

6.2 COMPONENT VALUES 6-1
6.3 GRAPHIC SYMBOLS 6-1
6.4 LOGIC SYMBOLS 6-1
6.5 REFERENCE DESIGNATIONS 6-1
6.6 UNIQUE SYMBOLOGY 6-1
6.6.1 Type of Inputs/Outputs 6-1
6.6.2 Logic Level/Convention 6-1
6.7 INDENTIFICATION OF SCHMATIC DIAGRAMS 6-1
6.8 STRUCTURE OF SCHEMATICS 6-2
6.9 LOCATING THE SCHEMATIC DIAGRAM(S)
FOR A FUNCTIONAL BLOCK 6-2
6-10 LOCATING A PART/ASSEMBLY INDENTIFIED
ON A SCHEMATIC 6-2
7 MECHANICAL DRAWINGS

7.2 LOCATING ASSEMBLY DETAIL DRAWINGS 7-1
7.3 CONTENT OF MECHANICAL DRAWINGS 7-1

Contents Page
List of Tables
2-1 Peak Modulation Limit Threshold 2-19
4-1 Manufacturer’s Index 4-3
5-1 Wiring Lists Provided 5-1
5-2 Wiring List – J1000 Transmitter 5-2
5-3 Wiring List – NAE88A/01 Exciter/Control Assembly 5-3
5-4 Wiring List – NARA39A/01 RF Power Assembly 5-4
5-5 Wiring List – NAP31/02 RF Power Module 5-5
5-6 Connector Mating Information – J1000 Transmitter 5-5
6-1 Electrical Schematics 6-3
7-1 Mechanical Drawings 7-1
List of Figures/Drawings
2-1 J1000 Transmitter Block Diagram 2-1
2-2 Timing Diagram for PDM Differential Amplifier 2-7
2-3 Simplified Principles of Class ‘D’ Operation 2-12
3-1 Dump Input to Modulator 3-4
3-2 PDM (B+) Output of Modulator 3-5
3-3 RF Drive Input to Power Amplifier 3-5
3-4 Power Amplifier FET Gate Input 3-6
3-5 RF Output of Power Amplifier 3-6
3-6 Internal 10 MHz Reference Signal 3-7
3-7 10 MHz Reference Signal for RF Synthesizer PWB 3-7
3-8 2fPDM Generator 3-8
3-9 2fPDM Output of RF Synthesizer 3-8
3-10 4fc/B Signal 3-9
3-11 4fc ÷ 4 Circuit Output 3-9
3-12 Unbalanced Audio 3-10
3-13 Audio Chopper 3-10
3-14 2fPDM Input to Interphase PDM Drive PWB 3-11
3-15 fPDM – Linear Integrator Input 3-11
3-16 Linear Integrator (Ramp) Output 3-12
3-17 Interphase PDM Generator (PDM1) Output 3-12
4-1 Family Tree – J1000 AM Broadcast Transmitter 4-4

Release Control Record
Issue Date Reason
3.0 01 February 2006 Release 3 of product

J1000
REPAIR MANUAL
Section 1 GENERAL INFORMATION

1.1 PURPOSE AND SCOPE OF 1.1.1. Family Tree
MANUAL The family tree for the J1000 transmitter is
The J1000 Repair manual provides in-depth depicted in Figure 4-1. It identifies the major
component level maintenance and assemblies and shows the hierarchical
troubleshooting procedures beyond that assembly relationship. It also identifies the
provided in the Installation and Operation reference designation assigned to each
manual. These procedures include typical assembly and where their parts list is
test voltages/waveforms and detailed located.
electrical schematics for all transmitter
assemblies. The information in this manual
is intended for use by an experienced
electronic technician.
J1000 Repair Manual Page 1-1

Section 1 General Information Original Issue 3.0
J1000
REPAIR MANUAL
Section 2 THEORY OF OPERATION

2.1 INTRODUCTION 2.3 EXCITER STAGE
The theory of operation for the J1000 AM The exciter stage contains two exciter
broadcast transmitter is presented in this sections (A and B) that can be selected
section. Unique circuits are explained. automatically or by local or remote control.
Electrical schematics, referenced throughout Each exciter generates its own RF frequency
the text by an SD-#, are located in Section 6. source, PDM, and digital control signals for
use in the RF power stage. The exciter stage
2.2 TRANSMITTER OVERVIEW consists of exciter interface PWB (A1A3), RF
The transmitter operates at one fixed synthesizer PWBs A (A1A4) and B (A1A6, if
frequency between 530 kHz and 1,610 kHz installed), interphase PDM driver PWBs A
and provides up to 1,100 W of RF output (A1A5) and B (A1A7, if installed), power
power. It may be operated locally when co- supply assembly (A1A8) and LVPS buck
located with the studio, or remotely when the converter PWB (A1A9). See Figure SD-2.
studio is at a different site. The transmitter
circuitry is subdivided into four functional
blocks - exciter stage, ac/RF power stage, RF
combiner/output filter stage and control/
monitor stage (see Figure 2-1).
AC
Supply
RF
Exciter AC/RF Combiner/
Stage Power Output Filter RF Output
Stage Stage
Control/
Monitor
Remote Stage Remote
Control Monitoring
Figure 2-1 J1000 Transmitter Block Diagram

Section 2 Theory of Operation Original Issue 3.0
2.3.1 Exciter Interface PWB 2.3.2.1 Microprocessor
The exciter interface PWB (A1A3) provides The microprocessor consists of an 87C51
signal distribution and interconnection for integrated circuit (U4), which is clocked at
power supply assemblies A and B, RF the system oscillator frequency (10.0000
synthesizer PWBs, and interphase PDM MHz). Firmware resides in U4's internal four
driver PWBs (see Figure SD-11). kilobytes of EPROM memory. The
microprocessor generates control
2.3.1.1 Exciter Selection information for the DDS circuit, generates
The selection of regulated voltages, carrier control information for the N divider circuit,
frequency signals, and ƒPDM signals depends and provides the appropriate sequence and
on the position of relays K1 and K2. Relays control signals to all power modules during
K1 and K2 remain in their de-energized state transmitter tuning, where required by the
until a +5 V Changeover Relay Control host transmitter.
signal is applied to the gate of FET Q2. The
±15 V and ±5 V sources are applied to RF 2.3.2.1.1 DDS Control Information
synthesizer PWB (A) and interphase PDM The RF carrier frequency is set using five
driver PWB (A). The ƒPDM for the RF power binary coded decimal (BCD) switches (S1
stages is sourced from interphase driver through S5). When a current-sink-to-ground
PWB (A). When a +5 V Changeover Relay is applied at the Reset DDS input, or during
Control signal is present, relays K1 and K2 turn on, the microprocessor monitors these
switch to their energized state enabling the B switches and outputs the appropriate 48-bit
exciter circuits. value to the DDS Frequency Tuning Word
#1 register. The 48-bit value is written in six
2.3.1.2 RF Drive Monitor consecutive bytes to the DDS's six internal
The RF drive (ƒC) signal applied by the active registers. The sclk signal is enabled on each
exciter is monitored by transistor Q7. If the ƒC write cycle.
signal is not present, transistor Q7 turns off
and an RF Osc Fail signal is applied to the 2.3.2.1.2 N Divider Control Information
control/monitor function. This will initiate an The 4ƒC/B frequency is divided by an 'N'
exciter changeover or transmitter shutback. factor to provide 2ƒPDM output frequency
between 126 kHz and 134 kHz (when E3 is
2.3.2 RF Synthesizer PWBs set in LOW PDM mode) or between 245 kHz
The RF synthesizer PWBs (A1A4 and, if and 276 kHz (when E3 is set in HIGH PDM
installed, A1A6) use direct digital synthesis mode) (see formula below). The
(DDS) to generate carrier frequencies within microprocessor determines the value of N
the AM broadcast band (535 kHz to 1,610 and outputs the information at pins 2, 3, 4, 5,
kHz). The output of a digital synthesizer 6 and 7. The N divider circuit uses this
integrated circuit with internal high-speed information as the N dividing factor. J1000
12-bit digital-to-analog converter is low-pass transmitters use the HIGH PDM mode.
filtered to provide a sinusoidal continuous
output. The sine wave is digitized and - for ƒPDM = 130 kHz (HIGH PDM position):
divided by a factor of four to obtain the
carrier frequency. The digitized sine wave is ƒC and ƒPDM are expressed in kHz
also divided by a factor of N to obtain a
4ƒ C
2ƒPDM frequency that ultimately determines 2ƒ PDM =
the transmitter's pulse duration modulation ⎡ 2ƒ C + 65 ⎤
int ⎢
(PDM) frequency. The RF synthesizer PWB ⎣ 130 ⎥⎦
consists of a microprocessor, direct digital
synthesizer, low pass filter, digitizer, IPM
correction, balanced drive, and N divider.
See Figures SD-12 and SD-13.
Page 2-2 J1000 Repair Manual

Original Issue 3.0 Section 2 Theory of Operation
2.3.2.1.3 RF Drive Tuning Control 2.3.2.5 IPM Correction
U4 is a microprocessor integrated circuit The incidental phase modulation (IPM)
which monitors the status of control signals correction circuit is not used in J1000
provided by the transmitter, where required. transmitters. The position of switch element
It also provides control outputs that enable S6:4 determines if the IPM correction circuit
the RF drive tuning circuits and inhibit the is enabled or disabled. The IPM correction
pulse duration modulation (PDM) while the circuit should be disabled (switch S6:4 set to
RF drive tuning is enabled. These inputs/ the closed position) for a J1000 transmitter.
outputs are not applicable to J1000
transmitters. 2.3.2.6 Waveform Symmetry
RF DRIVE SYMMETRY potentiometer R32
2.3.2.2 Direct Digital Synthesizer is adjusted for an RF drive output waveform,
The direct digital synthesizer consists of which is a symmetrical square wave (50%
integrated circuit U5 (AD98525Q) and duty cycle), as measured at the input to the
associated components. It generates a balanced drive circuit (TP6). The position of
frequency of 4ƒC based on information SYMMETRY ADJ shorting jumper E6
provided by microprocessor U4 (refer to determines when the RF drive symmetry
paragraph 2.3.2.1). Integrated circuit U5 is a circuit is enabled or disabled. E6 should be
CMOS, numerically controlled oscillator with installed in the ENABLE position (shorting
a 48-bit phase accumulator and 12-bit pins 1 and 2) when used in an AM broadcast
digital-to-analog converter (DAC). The transmitter.
phase accumulator, which is responsible for
generating an output frequency, is presented 2.3.2.7 Balanced Drive
with a 48-bit value from the Frequency The balanced drive buffer is a switching
Tuning Word 1 registers, whose contents circuit that ensures the rise and fall times of
determine the FTW as follows: its output square wave are minimal. The ƒC
The 10 MHz clock input is coupled with U5's signal is a 15 V peak-to-peak square wave
internal programmable reference clock that is the low level RF drive signal for the
multiplier. This results in a system clock of RF power stage of the transmitter.
50 MHz (i.e., SYSCLK = 50 MHz).
2.3.2.7.1 Balanced Drive Matching
The 12-bit output from the phase Shorting shunt post E5 is installed on seven-
accumulator is input to the DAC, which position header XE5 to choose the optimum
outputs a stepped sine wave at a frequency capacitor and resistor values. It is installed in
of 4ƒc. The 4ƒc output is then low-pass the D position (shorting pins 7 and 8) for
filtered to remove high frequency J1000 transmitters.
components.
2.3.2.8 N Divider
2.3.2.3 Low Pass Filter The N divider circuit is a cascade counter
A low-pass filter consisting of C21, L1, and made up of integrated circuits U6, U7, and
C23 removes the high frequency images inverters U8:A and U8:F. The 4ƒC/B signal is
present in the DDS output signal. The output divided by N to provide a 2ƒPDM frequency,
is a sine wave at a frequency of 4ƒC. which is between 126 kHz and 134 kHz
(when E3 is set in LOW PDM mode) or
2.3.2.4 Digitizer between 245 kHz and 276 kHz (when E3 is
The output of the low-pass filter is connected set in HIGH PDM mode). The value of N is
to a digitizer circuit consisting of transistor supplied by microprocessor U4 (refer to
Q4, inverter U10:B, and associated paragraph 2.3.2.1.2). The 2ƒPDM output,
components. Inverter U10:B outputs an which is nominal 5 V peak-to-peak pulses, is
approximate square wave at a frequency of applied to the transmitter's pulse duration
4ƒC, which is applied to a ÷4 circuit and to modulation (PDM) generation circuit, and
the N divider circuit. ultimately determines the PDM frequency.
2.3.2.9 RF Drive Source Selection 2.3.3 Interphase PDM Driver PWBs
The RF drive source may be provided by the The interphase PDM driver PWBs (A1A5 and
integral numerically controlled oscillator, an A1A7) produces two pulse trains of variable
external RF generator at ƒc, or a 10 MHz width as its PDM (PDM 1 and PDM 2)
reference. The position of shorting shunt outputs. Each pulse train contains the same
posts E1, E2 and E4 determine which RF data but are offset from each other by one-
drive source is selected. half their repetition rate. The PDM repetition
rate (ƒPDM) is a fixed frequency normally
2.3.2.9.1 Internal ƒc Source between 128 kHz and 140 kHz. The
When the integral numerically controlled frequency is determined by the 2ƒPDM input,
oscillator’s output is used as the RF drive which is a derivative of the carrier frequency.
source, the shorting shunt posts must be These PDM drive signals determine the
configured as follows: transmitter output power level, as well as the
output modulation level, when applied to the
• E1 in INT position (pins 2 and 3 shorted) modulator assemblies in RF power modules
• E2 in INT position (pins 2 and 3 shorted) A and B (see Figure SD-14).
• E4 in INT position (pins 2 and 3 shorted)
2.3.3.1 Carrier Level Control
2.3.2.9.2 External ƒc Source The carrier level control circuit consists of U6,
When an externally generated carrier U2A, U2D, U3B, U3D, and their associated
frequency is used as the RF drive source, components. U6 is a four-quadrant analog
the shorting shunt posts are configured as multiplier connected as a variable gain, wide-
follows: band, linear amplifier. The modulation
reference (I1) input is multiplied by a factor
• E1 in INT position (pins 2 and 3 shorted) determined by the level of the carrier ref (I2)
• E2 in INT position (pins 2 and 3 shorted) and B+ ref (I4) inputs to determine the gain
• E4 in EXT position (pins 1 and 2 shorted) and, in turn, the I3 output.
The applied RF must be precisely the carrier 2.3.3.1.1 When there is no unbalanced audio
frequency (ƒc) and its peak-to-peak voltage input at J1-15, U2D's output (TP6), which is
(sine or square wave) must be more than the modulation reference, will be a nominal
5.0 V but less than 12.0 V. 1.4 V. When a pure audio sine wave is
present at a level that will produce 100%
2.3.2.9.3 External 10 MHz Source modulation, the output of U2D will be a sine
When an external 10 MHz signal is used as wave varying from 0 V to 3.9 V. The resulting
the RF drive source, the shorting shunt current flow through R12 is U6's I1 input.
posts are configured as follows:
2.3.3.1.2 The carrier ref input at J1-2 is a dc
• E1 in EXT position (pins 1 and 2 shorted) voltage directly proportional to the expected
• E2 in EXT position (pins 1 and 2 shorted) RF carrier level squared. When the expected
• E4 in INT position (pins 2 and 3 shorted) carrier level is the transmitter's rated carrier
level, the carrier ref input and the output of
Cables are provided in the transmitter’s buffer U2A (TP5) are a nominal 4.7 V. The
ancillary kit to connect between J7 (and J8, resulting current flow through R13 is U6's I2
for dual exciters) of the remote interface input.
PWB and J2 of the RF synthesizer PWB(s).
The applied RF must be precisely 10.00
MHz and its peak-to-peak voltage (sine or
square wave) must be more than 2.2 V but
less than 8.0 V.

2.3.3.1.3 The B+ ref (1) input at J1-3 is a dc 2.3.3.1.5 GAIN TRIM potentiometer R31
voltage directly proportional to the B+ voltage provides a nominal 10% adjustment in the
being applied to the transmitter's RF power carrier ref + audio output of U3B. It is
stage. When the B+ voltage is 350 V (for adjusted in dual exciter applications to
high power operation), the B+ ref (1) input compensate for tolerance differences in the
and, in turn, the output of buffer U3D (TP3), PDM generators of exciter A and exciter B.
are a nominal 6.1 V. The resulting current When it is set properly, the transmitter's RF
flow through R20 is U6's I4 input. output is the same when either exciter is
selected, provided the same carrier ref is
2.3.3.1.4 The gain of U6 and, in turn, the being applied.
current flowing from its I3 output, is
determined by the following formula: 2.3.3.2 PDM Divider
The PDM divider circuit divides the 2ƒPDM
input frequency (J1-7) by two. The resulting
ƒPDM output (J1-10) is a 0 V to 15 V square
When the carrier ref input (I2) is 4.7 V wave. Unless otherwise established during
(transmitter's rated carrier level) and the B+ the transmitter's manufacture, it should be a
ref (1) input (I4) is 6.1 V (B+ voltage of 350V), fixed frequency, nominally 130 kHz.
the gain of U6 is 0.76 for the modulating
reference applied to I1. U6's I3 output current 2.3.3.3 Linear Integrator
is 0.76 times its I1 input current. U3B is The linear integrator circuit converts the ƒPDM
connected as a less than unity amplifier and square wave on its input to a triangular
its gain is summed with U6's gain. The end waveform at its output. The triangular
result is the total voltage gain of the circuit, waveform has negative and positive voltage
relative to the voltage at the output of U2D excursions of equal amplitude and duration.
(1.4 V when no audio is present), is a The long R/C time constant formed by
nominal 0.67 when GAIN TRIM C42/R57 ensures a linear rise and fall time.
potentiometer R31 is set to the centre of its Since the R/C time constant is fixed, the
range. When there is no modulation present, waveform amplitude varies over the
the carrier ref + audio output of U3B (TP8) is frequency range of ƒPDM. The charge/
0.94 V (1.4 V x 0.67). discharge time and waveform amplitude are
maximum at the lowest frequency.
The gain of U6 will change in direct
proportion to changes in the carrier ref 2.3.3.4 Integrator Peak Detector
voltage. If the carrier ref voltage is set to 0 V, The integrator peak detector circuit detects
or it is clamped to ground because Q1 is the positive going excursions of the linear
turned on, U6's gain is minimum (zero). In integrator's triangular waveform. A portion of
turn, the modulating reference's the resulting positive dc voltage (nominally
multiplication factor is minimum (zero). The 1.8 V) at U8A’s output, is applied to the
transmitter's RF output is turned off. inverting input of differential amplifier U3A.
The carrier ref + audio output of U3A is offset
The gain of U6 will change in inverse by this voltage which is proportional to the
proportion to changes in the B+ ref (1) input. triangular waveform voltage peaks. This
This feature eliminates the need for offset effectively sets the carrier ref + audio's
sophisticated filtering of the transmitter's B+ zero power reference to the triangular
power supply and maintains the transmitter's waveform's peak voltage. This technique
RF output at the original level for B+ voltage ensures no RF output is produced when the
variations of ±10%. carrier ref input (J1-2) is 0 V. It also ensures
the RF output is reduced to near 0 W at the
100% modulation envelope valleys when
operating at the transmitter's rated carrier
level.
2.3.3.5 Interphase PDM Generator 2.3.3.5.2 PDM2 Generator
The interphase PDM generator consists of The PDM2 generator consists of U3C, U11B,
two variable pulse duration generators Q6, Q, and their associated components. It
(PDM1 and PDM2). Both produce identical 0 operates similar to the PDM1 generator
V to +15 V rectangular waveforms at the except U3C inverts the compensated carrier
ƒPDM repetition rate, but they are offset from ref + audio input and applies it to differential
each other by one half of the repetition rate. comparator U11B's inverting input. The result
The waveform on/off ratio (duty cycle) is is a PDM2 'on period' when the
directly proportional to the carrier level and compensated carrier ref + audio is less
amplitude of the modulating audio. The positive than the triangular waveform and
transmitter utilizes three B+ voltage levels to produces a minimum 'on time' at the positive
maximize performance. As the RF output peaks of the triangular waveform. The on/off
power is increased from 0 W (B+ voltage is ratio of the PDM1 and PDM2 outputs are the
150 V), the PDM duty cycle increases same, but the zero power reference change
proportionally. When the RF output is for the PDM2 output is offset, relative to the
increased to a level where the PDM duty PDM1 output, by one half of the PDM
cycle reaches 45%, the controller/display repetition rate.
PWB initiates a B+ voltage increase (to 250
V) and a PDM duty cycle decrease (to 27%). 2.3.3.6 PDM Fault Detector
When the RF output is increased to a level The PDM fault detector circuit contains two
where the PDM duty cycle again reaches identical voltage controlled switches (one for
45%, the controller/ display PWB initiates a each PDM output) that control the 'set/'reset'
B+ voltage increase (to 350 V) and a PDM status of the shutback latch circuit and, in
duty cycle decrease (to 32%). turn, controls the on/off status of relay K1.
For explanation purposes, only the PDM1
2.3.3.5.1 PDM1 Generator fault detector is described.
The PDM1 generator consists of U10B, Q4,
Q5, and their associated components. The 2.3.3.6.1 The PDM1 fault detector circuit
compensated carrier ref + audio input from consists of U12A and its associated
the integrator peak detector circuit is applied components. R67/C58 form an integrator
to differential amplifier U10B's non-inverting with a long time constant, relative to the
input, where it is compared to the triangular PDM frequency. C58's charge voltage is
waveform from the linear integrator circuit. applied to U12A's inverting input and
When the compensated carrier ref + audio is compared to the 7.3 V reference voltage
more positive than the triangular waveform, applied to its non-inverting input from voltage
U10B's output is an open collector. +15 V is divider R70/R71/ R72. U12A's output is an
applied through R60 and R62 to the open collector and has no influence when
balanced drive formed by Q4/Q5. Q4 turns C58's charge voltage is less positive than the
on and applies +15 V to K1-3 as the PDM1 reference voltage. U12A's output will switch
output (Q5 is off). For the remainder of the to a current-sink-to-ground when C58's
triangular waveform's period, the charge voltage goes more positive than the
compensated carrier ref + audio is less reference voltage.
positive than the triangular waveform.
U10B's output is a current-sink-to -15 V and
Q4 turns off. Q5 turns on and clamps the
PDM1 output to ground. The minimum 'on
time' (zero RF power) occurs at the negative
peaks of the triangular waveform. See Figure
2-2 for a timing diagram.

Carrier Reference
Level
Ramp
PDM 1
Inverted Carrier
Reference Level
Ramp
PDM 2
Figure 2-2 Timing Diagram for PDM Differential Amplifier
2.3.3.6.2 During normal operation, C58 will transmitter circuits when the PDM fault
charge through R67 towards 15 V when the detector output is a current-sink-to-ground
PDM1 output is 15 V (during its 'on time') and (logic low). It also inhibits the PDM generators
CR3 is reversed biased. It will instantly when relay K1 is de-energized or when a
discharge to ground potential, through CR3, logic true inhibit PDM command is applied to
when the PDM1 output switches to 0 V J1-16.
(during its 'off time'). The repetition rate of the
PDM1 on/off periods ensures the charge on U9A/U9B form a bistable flip/flop. The flip-
C58 will not exceed 7.3 V, provided each flop's output, at U9-3, will be 15 V (logic high)
PDM1 cycle contains an 'off time'. If a PDM when in its 'reset' state, and a current-sink-to-
failure occurs that produces a continuous 'on ground (logic low) when in its 'set' state.
time', C58 will charge more positively than
7.3 V. U12A's output will switch to a current- Normally the inhibit PDM input and the output
sink-to-ground and toggle the shutback latch of the PDM fault detector circuit, which are
circuit to its 'set' state. the flip-flop's controlling inputs, are open
collector. 5 V (logic high) are applied to U9-1
2.3.3.7 Shutback Latch and U9-5 through their pull-up resistors and
The shutback latch circuit inhibits the 'on time' the flip-flop is latched in its 'reset' state. Relay
of the PDM outputs and, in turn, the RF K1 is held energized and the PDM outputs
output of the transmitter whenever a are applied to the transmitter circuits.
transmitter originated Inhibit PDM (J1-16)
command is applied. This circuit provides If a PDM fault is sensed, the PDM fault
additional protection to the transmitter's RF detector circuit applies a current-sink-to-
power stages when faults are detected or ground (logic low) to U9-5 and causes the
actions are initiated that may cause RF stress flip-flop to switch to and latch in its 'set' state.
current thresholds to be exceeded. Its Relay K1 de-energizes and disconnects both
function is to de-energize K1 and disconnect PDM outputs from the transmitter circuits.
the PDM 1/PDM 2 outputs from the The PDM latch output (J1-11) is activated

(5 V). This condition is maintained until the 2.3.5.1 Dc-Dc Converter
flip-flop is reset by the removal of the logic Q1 and Q2 are fixed frequency power
low from U9-5 (no PDM fault) and the switching regulators. Their PWM signal
application of logic low to U9-1 (a logic true outputs determine the output voltage. Q1
current-sink-to-ground reset PDM command generates the ± 15 V supplies and Q2
is applied to J1-1). generates the ± 5 V supplies. Feedback
applied to pin 1 of each device adjusts the
2.3.3.8 PDM Inhibit pulse width to regulate the output voltage.
The PDM inhibit circuit consists of U9D, Q2,
Q3, and their associated circuits. Its function 2.3.5.2 Ac Sample
is to instantly clamp the output of both PDM The ac supply voltage is applied to the
generators to ground (zero carrier level) primary of sample transformer T1. Diodes
whenever a logic true (current-sink-to-ground) CR8 and CR18, capacitor C5, and resistors
inhibit PDM input is applied to J1-16, or when R5, R6, and R11 provide a half-wave
the PDM fault detector circuit senses a PDM rectified, attenuated sample of the ac signal
fault and the shutback latch circuit’s flip-flop is at J2-29 and J2-30. This sample is used by
latched in its ‘set’ state. When neither of the transmitter for control and display
these conditions are true, the PDM inhibit purposes.
circuit has no influence.
2.3.5.3 LVPS Failure Detector
2.3.3.9 Dump Circuit The half-wave rectified ac signal is also
The dump circuit consists of operational applied to an LVPS failure detection circuit.
amplifiers U2C, U8C, U8B, and associated This circuit consists of comparators U1A and
components. The carrier insertion voltage at U1B, opto-coupler U2, and associated
TP6 (nominally 1.4 V plus modulating audio) components. Zener diodes CR15 and CR16
is applied to the inverting input of amplifier regulate the ac signal to 9.4 V, which is used
U8C (gain = 33.2) via unity gain amplifier to apply a high limit reference voltage (3.4 V)
U2C. When the modulating audio crosses the to U1A’s negative input and a low limit
threshold on U8C’s non-inverting input, reference voltage (2.7 V) to U1B’s positive
established by DUMP potentiometer R59, input. Each of the low voltage power
U8C generates a positive voltage burst for supplies are scaled and applied to both the
use by the transmitter’s RF power stage. high and low limit detectors. If a low voltage
supply increases or decreases beyond
2.3.4 Power Supply Assembly acceptable limits, the output of the
The power supply assembly (A1A8) is a associated detector will switch to an open
100 W, universal input, 24 V output power collector. Opto-coupler U2 will turn on and
supply. The transmitter’s ac input is applied apply a ground potential (0 V) to the LVPS
to the CN1 connector and the regulated 24 V Fail output for that PWB.
output is provided on the CN2 connector.
From there it is applied as the dc input
source for the LVPS buck converter PWB.
2.3.5 LVPS Buck Converter PWB

The LVPS buck converter PWB (A1A9)
accepts the 24 V supply from the power
supply assembly and provides regulated ±
15 V and ± 5 V supplies for the exciter stage
and the remaining functional blocks of the
transmitter (see Figure SD-15).

2.4 AC/RF POWER STAGE 2.4.1.1.3 B+ Voltage
The ac/RF power stage (see Figure SD-3) The secondaries of step-up transformer T1
contains two RF power modules (A and B). are rectified by diodes CR9, CR10, CR11,
Circuitry within the RF power modules CR13, CR14, and CR15. These voltages are
convert the transmitter’s ac input to the B+ applied through chokes L4, L5 and L6 and
dc supply used by the RF power modules. combine to form the high level B+ voltage at
the dc output (J4-1). Samples of the B+
2.4.1 RF Power Modules voltage (resistors R9, R26 and R27) and
Each RF power module (A2A1 and A2A2 see current (transformer T3 and associated
Figure SD-16) contributes up to 550 W components) are applied to inputs of current
unmodulated RF carrier power to the mode PWM controller U8, which provides
transmitter's RF output. Each RF power PWM switching information to regulate the
module contains a wideband RF amplifier, a B+ voltage. FETs Q4, Q5 and resistors R10,
modulator, and a modulator filter. A forward R24 and R25, in conjunction with opto-
converter PWB is provided to convert the ac couplers U4 and U6, provide a means to
input voltage to the high level B+ voltage adjust the attenuated voltage applied to U8,
used by the modulator assembly. A power thereby adjusting the level of the B+ voltage.
module interface PWB is provided to interface
control/monitor signals between the RF 2.4.1.1.4 Inhibit
power modules and the exciter interface PWB When an RF power module fault occurs, an
as required. The RF power module outputs inhibit signal (0 V) is provided to J1-7. Opto-
are applied to the RF combiner/filter stage. coupler U7 turns off and inhibits the B+
voltage via U8. Opto-coupler U9 turns off
2.4.1.1 Forward Converter PWB causing FET Q7 to be biased off.
The forward converter PWB (A1 - see Figure
SD-17) is a switch mode power supply that 2.4.1.1.5 Temperature
converts the transmitter’s 170-270 V ac input Temperature sensor U11, operational
voltage to the B+ voltage (350/250/150 V) amplifier U5:A and associated components
used by the modulator. form a temperature monitoring circuit for the
RF power module. A dc voltage,
2.4.1.1.1 Rectifier representative of the temperature, is applied
The ac input voltage is rectified by diodes to Temperature output (J1-12).
U1 and U2, providing a dc voltage across
capacitors C12 through C17. Varistors RV1 2.4.1.2 Power Module Interface PWB
through RV3 provide protection from high With the exception of the B+ input to the
voltage transients. AC IND lamp DS1 modulator, the power module interface PWB
provides a status indication of the ac voltage (A2) provides the input and output
on the RF power module. connections for the associated RF power
module's power amplifier and modulator.
2.4.1.1.2 Switching Signal
IC U3 is a high current FET driver that 2.4.1.3 Modulator
provides a switching PWM signal (0-18 V) to The modulator assembly (A3) is effectively a
the primary of transformer T2. The logic level converter that converts the low
secondaries of T2 control the on/off status of level (0-15 V) logic of the PDM input to a high
FETs Q1 and Q2, which in turn switch the level (0-B+) logic PDM (B+) output.
rectified ac voltage to the primary of step-up
transformer T1.

2.4.1.3.1 13 V Power Supply 2.4.1.3.4 Dump Circuit
The 15 V LO output (pin 1) of FET driver U1 The dump circuit consists of FET Q2 and
is full-wave rectified by the bridge rectifier associated components. During high trough
formed by CR1 through CR4, at the PDM modulation peaks, the average current
frequency. The resultant dc voltage is filtered flowing into the modulator filter is low and the
by capacitor C7 and limited to 13 V by zener drain-source capacitance of modulator
diode CR5. MOSFET Q1 becomes a finite factor in
transmitter linearity. A pulse is applied to the
The power supply's less positive output is modulator’s dump input (J2-9) during the
referenced to the source terminal of power -95% to –100% modulation intervals to
MOSFET Q1 via resistor R7. Therefore, the discharge the residual capacitance on
positive output is always 13 V more positive MOSFET Q1.
than the voltage on the FET source terminal.
The 13 V output is applied to the VB (+) and 2.4.1.4 Modulator Filter PWB
VS (-) inputs of FET driver U1 as the switched The modulator filter PWB comprises
gate drive for the power MOSFETs. inductors L1 through L3 and capacitors C1
Transformer T1 provides isolation between through C3 as well as C2 of the power
the high and low level signals. amplifier (A5). These components form a low
pass filter designed to pass the audio
2.4.1.3.2 FET Driver components but reject the PDM frequency.
FET driver U1 is an integrated circuit When no modulating audio information is
configured to produce outputs as follows: present, the PA Volts output will be a dc
voltage equal to the modulator input voltage
• When the HIN input is high (+1 5 V), HO multiplied by the duty cycle of the PDM (B+)
output is the dc voltage applied to VB signal. Capacitor C5 in conjunction with L3 is
input. resonant at a frequency to provide optimal
rejection of the PDM frequency.
• When the HIN input is low (0 V), HO output
is the reference voltage applied to VS 2.4.1.5 Power Amplifier
input. The power amplifier (A5) uses two parallel-
connected pairs of MOSFETs (Q1 through
The HO output, which contains the PDM data, Q4) to produce an unfiltered, modulated RF
is applied to the gate of power MOSFET Q1 output. The MOSFETs are connected as
as its on/off control. cascode or ‘H’ bridge class ‘D’ amplifiers,
which switch the PA volts at the RF drive
2.4.1.3.3 B+ Switching MOSFET frequency (refer to Figure 2-3 for a
Power MOSFET Q1 is connected to switch description of class D operation using power
the B+Vdc on and off at the on/off ratio of the MOSFETs). RF drive splitter transformer T1
PDM data on U1's HO output, which is applied splits the RF drive signal and applies it to
to its gate. The resultant PDM (B+) output MOSFETs Q1 through Q4 with the required
contains the PDM data applied to J2-7 at a phase relationship. Diodes CR1 through
high (0-B+) logic level. Free-wheeling diode CR4 prevent the output of the RF amplifier
CR6 prevents negative overshoot by from going negative. Transistor Q5 and
providing current flow when MOSFET Q1 is associated components detect the RF drive
switched off. level and provide an alarm signal to the
controller/display PWB. Resistors R5
through R7 provide a PA Volts Sample for
front panel monitoring.

SIMPLE CLASS 'D' OPERATION
If the switch is opened and closed with a 50%

duty cycle, a square wave at the switching
frequency will result at the filter input. If the
filter is designed to pass the switching
frequency, but attenuate its harmonics, a sine
wave is applied to the load.
POWER MOSFET CLASS 'D' OPERATION
Power MOSFETs can be used to replace the

switches as depicted in the simple class 'D'
operation and push-pull class 'D' operation
examples. Note that the switch contacts are
PUSH-PULL CLASS 'D' OPERATION replaced by the phase-oriented secondaries
of an RF drive transformer. Q1 corresponds
If S1 and S2 are opened and closed with a to S1-A, Q2 to S1-B, Q3 to S2-B and Q4 to
50% duty cycle, a square wave of current, at S2-A, as depicted in the push-pull class 'D'
the switching frequency, is passed through operation example. Q1 and Q4 turn on/off
the primary of the transformer and together and Q2 and Q3 turn on/off together.
transformed to its secondary. If the filter is
designed to pass the switching frequency, but
attenuate its harmonics, a sine wave is
applied to the load.
Figure 2-3 Simplified Principles of Class 'D' Operation

2.5 RF COMBINER/FILTER STAGE RF current. This voltage is applied to
The RF combiner/filter stage contains an RF A2A4J1-11 as the RF current sample output.
combiner and a bandpass filter that produce The RF current sample output is applied to
the transmitter’s final RF output (see Figure the controller/display PWB's high RF current
SD-3). A forward/reflected power probe and detector and metering circuit. This high RF
an RF current probe provide samples of the current detector produces a high RF current
transmitter’s RF output, forward power, alarm and causes the transmitter's RF
reflected power and RF current. output to shut back (turn off) when the RF
current exceeds a threshold that represents
2.5.1 Hybrid Combiner/Matching the maximum stress current for the RF
Transformers power modules.
The outputs of the two RF power modules are
applied to hybrid combiner transformer T1. 2.5.4 Forward/Reflected Power
The combined output of transformer T1 is Probe
applied to matching transformer T2, which The forward/reflected power probe circuit,
steps up combiner transformer T1’s output located on forward/reflected power probe
impedance from 25 Ω to 50 Ω. When the RF PWB A2A4, consists of 20:1 RF current
signals applied to combiner transformer T1 transformer T1, 80:4 RF voltage transformer
are of equal amplitude and phase, no signal T3 and associated components. These
is applied to the Reject Load output (J2). transformers form the current and voltage
When an amplitude or phase difference arms of a forward/reflected power bridge,
occurs, an RF voltage proportional to that which samples the RF output.
difference is applied to the Reject Load
output (J2). An external load connected to J2 The current flowing into the RF output passes
will dissipate the reject power. through transformer T1’s primary. The current
in T1’s secondary develops a voltage across
2.5.2 RF Output Filter resistors R3 through R7 that is proportional to
The output of the hybrid combiner is applied, the RF output current. The anti-phase voltage
via RF filter input PWB A2A3, to an RF output across the secondary of RF voltage
filter. The RF output filter, consisting of transformer T3 is applied (summed) to the
capacitors C1 through C3 and inductors L1 centre-tap of T1’s secondary. When the RF
through L3, is a band pass filter with a series output impedance is precisely 50 Ω, the RF
trap tuned to the carrier frequency's third current waveform is in-phase and of equal
harmonic. Its nominal input and output amplitude to the RF voltage waveform on one
impedance is 50 Ω and it has a loaded Q of half of T1’s center-tapped secondary and
'2'. The filter removes unwanted harmonics equal amplitude, but 180° out-of-phase on the
from the hybrid combiner’s output and other half.
provides the transmitter's final RF output (J1).
The filter also contains an RF current probe The in-phase voltages are summed, rectified
and a forward/reflected power probe. These by CR4, low-pass filtered by L3/C2/L4,
probes monitor the RF and provide outputs resulting in a dc voltage being applied to the
that are monitored by protection circuits. Fwd Pwr Sample output (J1-1). This voltage
Transient suppressor zener diodes A2A4CR4 is proportional to the RF output's forward
through A2A4CR9 provide transient power level.
protection for the RF output.
The out-of-phase voltages are summed,
2.5.3 RF Current Probe rectified by CR1, low-pass filtered by
The RF current probe circuitry, located on L1/C1/L2, resulting in a dc voltage being
the RF filter input PWB (A2A3), monitors the applied to the Refld Pwr Sample output
RF current applied to the RF output filter and (J1-5). This voltage is proportional to the RF
produces an RF voltage proportional to the output's reflected power level.

T3’s secondary voltage, which is a true 2.6.1.3.1 Local/Remote Selection
sample of the RF output’s voltage waveform, When Local is selected, all remote control
is also applied to the RF Sample output functions, except RF off, are disabled and
(J1-9). This output is applied to the remote have no influence on the transmitter's
interface PWB’s RF MONITOR OUT BNC to operating status or pre-set RF power levels.
allow for monitoring by a modulation monitor When Remote is selected, all front panel
and test equipment during maintenance. control functions, except RF Off, are disabled
and have no influence on the transmitter's
2.6 CONTROL/MONITOR STAGE operating status or pre-set RF power levels.
The control/monitor stage (see Figure SD-1)
consists of the front panel metering, 2.6.1.3.2 RF On/RF Off Selection
controller/display PWB, and remote interface When RF On is selected (enabled in Local
PWB. mode only), the transmitter’s RF power stage
is enabled to provide an RF output. When RF
2.6.1 Front Panel Metering Off is selected (enabled in Local and
The front panel of the exciter/control Remote modes), the transmitter’s RF power
assembly (A1) provides local controls and a stage is inhibited.
graphic user interface to display operating
status, root cause fault detection, RF power, 2.6.2 Controller/Display PWB
and critical dc voltage/current levels. The The controller/display PWB (A1A1 - see
front panel is divided into three sections – Figures SD-4 through SD-7) performs the
system diagram, diagnostic display and following functions:
control.
• Produces dc voltage carrier reference
2.6.1.1 System Diagram outputs that determine the forward power
The system diagram is a functional flow (RF carrier) level of the RF output. These
diagram of the transmitter. Each section of voltages are the reference voltages for
the flow diagram contains an alarm lamp, variable pulse duration modulation (PDM)
which turns on when a fault occurs in that generators in the exciter stage.
section. Refer to Section 3 of the Installation
and Operation manual for a description of • Monitors critical parameters and causes
each lamp. If a lamp is flashing, the the carrier reference voltage to turn off
transmitter has entered a cutback (reduced (shutback) or reduce (cutback) when fault
power) mode of operation. The lamp that is threshold limits are exceeded.
flashing is likely the cause for the cutback.
• Identifies out-of-tolerance parameters
2.6.1.2 Diagnostic Display when the carrier level is shutback/cutback
The diagnostic display is a graphic user by providing a local visual indication or a
interface (GUI) that is navigated using five remote electrical status output.
soft-keys. The majority of the transmitter’s
local control (exciter selection, power level, • Selects the exciter (A or B) that will
etc.) and monitoring (critical parameter levels, provide the RF drive and PDM drive to the
alarm events, etc.) may be performed from RF power stage’s RF amplifiers.
menus on this display. Refer to Section 3 of
the Installation and Operation manual for a • Determines RF power stage on/off status.
detailed description of the diagnostic display.
• Interfaces with the front panel’s diagnostic
2.6.1.3 Control Switches display.
The control switches determine the
transmitter’s control location (local or remote)
and its RF status (on or off).

2.6.2.1 Carrier Reference Voltage The signal is then buffered (by operational
The carrier ref (A) (J4-14) and (B) (J4-16) amplifier U33A) and compared to a pre-
outputs are applied to the interphase PDM determined refld pwr shtbk ref fault threshold
driver PWB of each exciter to generate the (on operational amplifier U35A). When the
PDM drive pulse that ultimately controls the reflected power exceeds 150 W, the refld pwr
RF output of the transmitter. Micro-controller input is more than the fault threshold. The
U4 produces variable pulse width, 100 kHz carrier ref (A) and (B) outputs will be clamped
signals as the source for the carrier ref to 0 V and the shutback (A) (J5-1) and (B)
outputs. The carrier reference filter consists of (J5-2) outputs will switch to 0 V and inhibit the
operational amplifiers U7A, U7B and exciter stage’s modulator drive. A clock pulse
associated components to form a Bessel filter is also applied to an alarm count/cutback
with a nominal 5 Hz cut-off frequency. The circuit in complex programmable logic device
carrier reference filter is provided to remove (CPLD) U14. The RF output will instantly shut
all switching components from the carrier back (turn off). This signal is also monitored
reference line. by operational amplifiers U35B and U35C,
which determine the amount of cutback
2.6.2.2 Alarm Threshold Circuits applied to the RF output. The system
Certain parameters that are monitored by the diagram’s Output Network lamp will display
controller/display PWB can initiate an alarm a fault condition. A Refld Pwr Sample signal
indication and appropriate transmitter control is applied to A/D converter U28 for
if an out of tolerance condition occurs. application to the front panel’s diagnostic
display.
2.6.2.2.1 Ac Supply Voltage
The Ac Pwr input (J4-22) is an unregulated Turning off the RF output will result in the
dc voltage that is proportional to the ac power refld pwr input being reduced to 0 V. The
source voltage. The input is filtered and carrier ref (A) and (B) outputs are restored to
buffered (by operational amplifier U24D) and their pre-shutback levels, the shutback A and
compared to a pre-determined low ac ref fault B outputs return to open collector, and the RF
threshold (on operational amplifier U27C). If output is restored at an exponential rate. If
the Ac Pwr voltage falls below this threshold, the fault threshold is exceeded before the
the carrier ref (A) and (B) outputs are pre-set power level is reached, the shutback
clamped to 0 V and the shutback (A) (J5-1) cycle is repeated. If four or more shutback
and (B) (J5-2) outputs will switch to 0 V and cycle clock pulses are applied within any five-
inhibit the exciter stage’s modulator drive. second period, the carrier ref outputs is
The transmitter's RF output is turned off cutback (reduced) until the carrier level is
(shutback) and will remain off until the ac cutback (reduced) to a level that results in an
power voltage is restored to an acceptable acceptable reflected power. When the
voltage. The system diagram’s AC Mains transmitter has entered cutback mode, the
lamp will display a fault condition. An Ac system diagram’s Output Network lamp will
Sample signal is applied to A/D converter flash on and off. When the refld pwr input
U28 for application to the front panel’s returns to or is maintained at a level that is
diagnostic display. less than the fault threshold, the shutback
outputs will return to open collector but the
2.6.2.2.2 Reflected Power Monitor system diagram’s Output Network lamp will
The refld pwr input (J7-4) is a dc voltage that continue to display a fault as a maintenance
is proportional to the reflected power sensed aid. The lamp will remain on until reset by the
at the transmitter's output. The input is filtered diagnostic display menu.
and applied to the Ext Refld Pwr Sample
output (J1-5) for remote monitoring.

2.6.2.2.3 RF Current Monitor and/or external (via the remote interface
The RF current input (J7-8) is an RF voltage PWB) monitoring. In most cases, these
that is proportional to the total RF current parameters also have associated alarm
being applied to the RF output filter by the RF detection circuitry, but it is not resident on the
power modules. The input is filtered and controller/display PWB.
buffered (by operational amplifier U33B) and
compared to a pre-determined RF current ref 2.6.2.3.1 B+ Voltage
fault threshold (on operational amplifier The B+ (A) (J4-24) and B+ (B) (J4-26) inputs
U35D). When the RF current exceeds the are dc voltages which represent the positive
fault threshold, the carrier ref (A) and (B) dc voltage applied to RF power modules A
outputs are clamped to 0 V and the shutback and B as their high current voltage source.
(A) (J5-1) and (B) (J5-2) outputs will switch to The inputs are filtered and buffered by
0 V and inhibit the exciter stage’s modulator operational amplifiers U24B and U37A. B+
drive. A clock pulse is also applied to CPLD (A) Sample and B+ (B) Sample signals are
U14’s alarm count/cutback circuit. The RF applied to A/D converter U29 for application
output is instantly shutback (turned off). The to the front panel’s diagnostic display. The
system diagram’s Output Network lamp will ORed output of the B+ sample inputs is
display a fault condition. An RF Current applied to the Ext B+ Sample output (J1-19),
Sample signal is applied to A/D converter then applied to the remote interface PWB for
U29 for application to the front panel’s external monitoring.
diagnostic display.
2.6.2.3.2 PDM Drive
Turning off the RF output will result in the RF The PDM (A) (J4-10) and PDM (B) (J4-12)
current input being reduced to 0 V. The inputs are pulses which represent the PDM
carrier ref (A) and (B) outputs are restored to signal applied to RF power modules A and B.
their pre-shutback levels, the shutback A and The inputs are buffered by operational
B outputs return to open collector, and the RF amplifiers U36D and U36B and then filtered
output is restored at an exponential rate. If through operational amplifiers U38B and
the fault threshold is exceeded before the U38D and associated components. PDM (A)
pre-set power level is reached, the shutback Sample and PDM (B) Sample signals are
cycle is repeated. If four or more shutback applied to A/D converter U28 for application
cycle clock pulses are applied within any five to the front panel’s diagnostic display.
second period, the carrier ref outputs are
cutback (reduced) until the carrier level is 2.6.2.3.3 Dc Current
cutback (reduced) to a level that results in an The Dc Current (A) (J8-19) and Dc Current
acceptable RF current level. When the (B) (J8-39) inputs are dc voltages which
transmitter has entered cutback mode, the represent the dc current being drawn by RF
system diagram’s Output Network lamp will power modules A and B. The inputs are
flash on and off. When the RF current input buffered by operational amplifiers U36A and
returns to or is maintained at a level which is U36C and then filtered through operational
less than the fault threshold, the shutback amplifiers U38C and U38A and associated
outputs will return to open collector but the components. Dc Current (A) Sample and Dc
system diagram’s Output Network lamp will Current (B) Sample signals are applied to A/D
continue to display a fault as a maintenance converter U28 for application to the front
aid. The lamp will remain on until reset by the panel’s diagnostic display. The ORed output
diagnostic display menu. of the Dc Current Sample inputs is applied to
the Ext Dc Current Sample output (J1-17),
2.6.2.3 Sample Monitoring Circuits and then applied to the remote interface PWB
In addition to the parameters described in for external monitoring.
paragraph 1.6.2.2, various parameters are
applied to the controller/display PWB for local
(via the front panel’s diagnostic display)
2.6.2.3.4 PA Voltage 2.6.2.5 CPLD
The PA Volts (A) (J4-6) and PA Volts (B) (J4- Complex Programmable Logic Device
8) inputs are dc voltages which represent the (CPLD) U14 continuously reads digital inputs
voltage applied to the power amplifiers in RF for all transmitter alarm events. It is
power modules A and B. The inputs are programmed to perform root cause detection
buffered by operational amplifiers U33C and of a fault as well as high-speed fault
U33D and then filtered through operational protection. Depending on the nature of the
amplifiers U37B and U37D and associated fault, the CPLD generates transmitter
components. PA Volts (A) Sample and PA Shutback outputs (J5-1 and J5-2) or various
Volts (B) Sample signals are applied to A/D digital control/inhibit signals via a parallel data
converter U29 for application to the front buss.
panel’s diagnostic display.
2.6.3 Remote Interface PWB
2.6.2.3.5 Forward Power The remote interface PWB (A1A2 - see
The Fwd Pwr input (J7-2) is a dc voltage that Figures SD-8 through SD-10) performs the
represents the forward power at the following functions:
transmitter’s RF output. The input is buffered
by operational amplifier U32D and then • Buffers all external transmitter remote
filtered through operational amplifier U26B control inputs and transmitter remote
and associated components. A Fwd Pwr status/alarm outputs.
Sample signal is applied to A/D converter
U28 for application to the front panel’s • Provides buffered, analog sample
diagnostic display. The Fwd Pwr input is also voltages proportional to the B+ supply
applied to the Ext Fwd Pwr Sample output voltage, total dc current, audio, forward
(J1-3), then applied to the remote interface power, and reflected power for external
PWB for external monitoring. The buffered monitoring.
Fwd Pwr signal is low-pass filtered through
operational amplifier U32B and associated • Conditions the audio (analog or DAB)
components and applied to the Ext Audio input’s gain and provides filtering and
output (J1-7), then applied to the remote modulation protection.
interface PWB for external monitoring. The
Ext Mod % Sample and Audio (Speaker) • Provides monitoring samples of the
outputs are not used in J1000 transmitters. transmitter’s RF output (both analog and
DAB). The magnitude of the analog
2.6.2.3.6 Low Voltage Power Supplies sample is automatically adjusted to ensure
Attenuated, buffered samples of all low a relatively constant voltage, nominally 1V
voltage dc power supplies (+24 V, ± 15 V and RMS, regardless of RF output level.
± 5 V) are applied to A/D converters U28 and
U29 for application to the front panel’s • Provides the connection for the system’s
diagnostic display. Lamps DS9 through DS13 external interlock circuit between TB2-15
indicate the presence of these voltages. and TB2-16.
2.6.2.4 Microcontroller
Microcontroller IC U4 interfaces between the
diagnostic display and its associated soft-
keys. It generates the Carrier Ref signal (see
paragraph 1.6.2.1), which ultimately
determines the forward power level of the
transmitter. It also acts as an internal and
external serial interface for transmitter alarm
and status signals.

2.6.3.1 Remote Inputs that is a positive voltage for positive half
RFI filtering is provided on all control input cycles and a negative voltage for negative
lines to ensure transmitter operation is not half cycles. Any unwanted noise transients
interrupted due to RF pick-up on control lines. that are induced on the audio input will be in-
Opto-couplers are provided to buffer/isolate phase and of equal amplitude. Since the
the external circuits and prevent any transients are in-phase and of equal
unwanted transients from affecting amplitude, they have no influence on U2A's
transmitter operation. The position of or U5A’s output and they will not appear at
shorting jumpers E8 through E22 and E27 U2A's or U5A’s output.
allow the control inputs to be configured to
operate from a single-ended or differential 2.6.3.5 Zero Crossing Detectors
input. Refer to section 2 of the Installation The audio zero crossing detector consists of
and Operation manual for detailed U11B, Q1, CR1, and associated components.
description on single-ended versus The HD-R zero crossing detector consists of
differential inputs. U9A, Q6, CR38, and associated components.
These circuits are the +15 V charge voltage
2.6.3.2 Remote Outputs sources for C32 during the negative audio
Remote alarm/status outputs are provided half-cycles. During positive audio half-cycles
on terminals of the remote interface PWB. A they are effectively open circuit and have no
darlington transistor for each alarm/status influence on the charge state of C32. A small
output provides a negative logic (current- dc bias (0.3 V) is present on U11B’s non-
sink-to-ground) output when a logic ‘true’ inverting input or U9A’s inverting input for
(alarm condition or active status) exists. The HD-R and DRM operation.
switching circuit provides an open collector
during logic ‘false’ conditions (non-alarm or 2.6.3.6 Modulation Level Detector
non-active status condition) and has no The modulation level detector circuit monitors
influence on the external monitoring circuit. the on/off times of the Fwd Pwr Sample
Each monitoring circuit must present output for excessive on times. It automatically
impedance between the switching device inhibits a portion of any modulating audio's
and a positive dc voltage source that will positive going half-cycle that would cause
result in a current flow of not more than excessive 'on times' and result in the stress
50 mA. +24 V is available for use by the current threshold of the transmitter's RF
remote monitoring circuits on TB4-18. power amplifier stages being exceeded. The
circuit consists of comparators U11C, U11D,
2.6.3.3 Audio Input U12A, U12B, U12C, U12D and their
The transmitter’s audio input is applied to associated components. It provides a
the AUDIO INPUT terminals (TB2-12/13/14), discharge path to -15 V for C32 when the 'on
for analog audio, or to RJ45 connectors J2 time' of the Fwd Pwr Sample signal will result
[MAG (HD-R)] and J3 [PHASE (HD-R)], for in modulation peaks that exceed safe
HD-R operation. The audio signal is then operating levels
applied to the balance/unbalance circuit. The
position of shorting jumpers E1 and E2 2.6.3.6.1 The Fwd Pwr Sample input, applied
determine the amplitude modulating source to the inverting inputs of each comparator, is
– HD-R or normal AUDIO program. a varying positive dc voltage directly
proportional to the RF output's modulation
2.6.3.4 Balance/Unbalance Circuit envelope. The audio component is
The balance/unbalance circuit, which synchronized with the audio output of U11B
converts the balanced audio input or HD-R and is the most positive at the peak of the
magnitude input to an unbalanced signal, modulating audio's positive half-cycle.
consists of U2A or U5A and its associated
components. The output of differential
amplifier U2A or U5A is an unbalanced audio
2.6.3.6.2 Each comparator has a reference durations that exceed the RF stress current
voltage applied to its non-inverting input that threshold of the transmitter's RF power
represents the RF stress current threshold for amplifiers. It accomplishes this by clamping
a specific carrier level/audio amplitude/audio the modulating audio to ground whenever the
frequency combination (see Table 2-1). SET charge voltage on C32 switches from a
THRESHOLD potentiometer R45 is adjusted positive value to a negative value and retains
to precisely set the threshold voltages, when this state until C32's charge voltage returns to
the PWB is installed in a transmitter. a positive value at the end of the positive
audio half-cycle.
2.6.3.6.3 When the voltage representing the
modulation envelope exceeds the RF stress When C32 has a positive voltage charge,
current threshold of a comparator, that U11A's non-inverting input is more positive
comparator connects its output resistor to -15 than its inverting input. U11A's output is an
V and provides a discharge path for C32. The open collector. Q2 and Q7 are reverse biased
time for C32 to discharge to a negative and have no influence on the modulating
voltage is dictated by the number of resistors audio or HD-R. Q4 is also reverse biased.
connected to -15 V (modulation amplitude) The mod prot/audio limit output (J1-31) is
and the period of time they are connected open collector (logic negative state). When
(audio frequency). C32's discharge time the modulation level detector circuit provides
(dictated by the R/C time constant) is C32 a discharge path to -15 V (because one
progressively faster as the modulation depth or more RF stress current thresholds have
increases (more comparator thresholds are been exceeded) for a long enough period of
exceeded) and it has a longer time to time to achieve a negative voltage charge,
discharge as the audio frequency decreases. U11A's non-inverting input will go less
Refer to Table 2-1 for the duration of a positive than its inverting input. U11A's output
positive half-cycle at the lowest unaffected is a current-sink-to -15V and causes Q2, Q7
audio frequency for specific modulation and Q4 to be forward biased (turned on). The
depths. modulating audio or HD-R magnitude signal
is clamped to ground by Q2 or Q7 until the
Table 2-1: Peak Modulation Limit start of the next negative audio half-cycle (for
Threshold the balance of the current positive audio half-
cycle), when the zero crossing detector circuit
Mod Depth Lowest Unaffected provides a low impedance source to +15 V
Peak) Freq.(Hz) Duration (ms) and charges C32 to a positive value. The
85% 10 50.0 Mod Prot/Audio Limit output is a current-sink-
95% 11 46.6 to-ground (logic true state) for each offending
105% 20 25.6 positive audio half-cycle. The system
115% 32 15.4 diagram’s Exciter lamp will flash on and off
125% 56 8.9 when this circuit is active.
135% 96 5.2
2.6.3.8 Audio Gain
U9B is connected as a unity gain, buffer
2.6.3.7 Audio Chopper
amplifier. AUDIO GAIN potentiometer R23 is
The audio chopper circuit consists of U11A,
adjusted for the desired modulation depth
Q2, Q7, and their associated components. It
when the interphase PDM driver PWB is
inhibits some portion of positive audio half-
installed in its host transmitter. It has
cycles that cause modulation peaks/
sufficient range to set the modulation depth at
100% when the audio input is between 0
dBm and +12 dBm.

2.6.3.9 Audio Filter 2.6.3.10 RF Monitor Level
The audio filter circuit is a low pass filter with The RF Monitor In input (J13) is applied to a
a -1.0 dB, high frequency roll-off at one of group of series resistors, each in parallel with
four user-selected frequencies. The AUDIO contacts of a relay switching circuit. The serial
FILTER switch S1 has settings to select one data out (2) signal, applied to the A input (pin
of four roll-off frequencies (16 kHz, 13.5 kHz, 14) of 8-bit shift register U39, and represents
10.5 kHz or 7.5 kHz). The high frequency roll- the carrier reference level, hence the
off selection is normally dictated by complex transmitter’s RF output. U39’s parallel Q
factors, such as an antenna with sideband outputs energize the appropriate relay(s) to
limitations, square wave overshoot, or the provide 1.0 V RMS into a 1,000 Ω or 50 Ω
equipment that pre-processes the audio. The load as the RF Monitor Out output (J14),
AUDIO FILTER switch and audio filter are when the RF output is between 100 W and
bypassed (using shorting jumpers E3 and E4) 1,100 W.
when digital program input is used.
2.6.3.11 Magnitude Gain
MAG GAIN potentiometer R36 is adjusted for
the correct magnitude signal when connected
to an NE IBOC exciter for HD-R operation.

J1000
REPAIR MANUAL
Section 3 COMPONENT LEVEL TROUBLESHOOTING

3.1 INTRODUCTION 3.2.2 Handling/Storage
The information provided in this section is The assembly should be placed in an anti-
intended to assist an experienced electronic static bag when it is not installed in a host
technician in fault diagnosis and isolation of a transmitter or when it is not being subjected
problem to the component level. It is to maintenance procedures. Electronic
assumed that system level troubleshooting as components should be stored in anti-static
outlined in the Installation and Operation materials.
manual has been performed and the problem
has been isolated to a particular PWB or 3.2.3 Tools/Test Equipment
assembly. Testing and maintenance equipment,
including soldering and unsoldering tools,
3.2 ELECTROSTATIC DISCHARGE should be suitable for contact with static
PROTECTION sensitive semiconductor devices. A 40 W,
The transmitter's PWBs/assemblies contain temperature controlled soldering iron is
semiconductor devices that are susceptible recommended.
to damage from electrostatic discharge
(ESD). The following precautions should be 3.2.4 Stress Current Protection
taken when handling an assembly that Precautions should be taken to ensure the
contains these devices: static sensitive semiconductor devices are
protected from unnecessary stress current.
NOTE This is achieved by ensuring:
Electrostatic energy is produced when two
insulating materials are rubbed together. A • Current is not flowing when an electrical
person wearing rubber-soled shoes, walking connection is broken.
across a nylon carpet or a waxed floor can
generate an extremely large electrostatic • Voltages are not present on external
charge. This effect is magnified during control/monitoring circuits when they are
periods of low humidity. This high voltage connected.
may damage semiconductor devices such as
integrated circuits, field-effect transistors, 3.3 COMPONENT REPLACEMENT
thyristors and Schottky diodes unless PRECAUTIONS
adequate precautions are taken. When replacing a part on a PWB or
assembly, the following precautions must be
3.2.1 Discharging of Personnel taken:
Personnel must be electrically discharged by
a suitable ground system (anti-static mats, • Ensure all PWBs are at least two-sided
grounding straps) when removing an and contain through-hole plating. Use of
assembly from the transmitter and while excessive heat or excessive mechanical
handling the assembly for maintenance force can damage the PWB. Multi-layer
procedures. PWBs are more susceptible to damage
than two-sided PWBs.

Section 3 Component Level Troubleshooting Original Issue 3.0
• DO NOT replace components while the (a) Recommended soldering aids:
PWB/assembly is mounted in the
transmitter. • needle tip for soldering iron
• SMT solder (low melting point, fine
• When removing a defective component, diameter)
cut the body from the legs before • water-soluble, ‘no-clean’ solder flux
unsoldering the component. This will pen
reduce the heat stress to the PWB’s • magnifying glass
traces. • steady hand
• Use a solder removal tool or solder wick (b) Ensure pads are sufficiently cleaned,
whenever possible to remove the solder using solder braid.
from the component’s legs before
removing the device. (c) Apply a thin layer of solder flux on the
pads.
• Pre-form the legs of a replacement
component to fit the PWB hole spacing. (d) For ICs, place the IC on the pads, noting
This also applies to ICs that mount in alignment, and gently press it in place.
sockets. The flux should have enough adhesion
to hold the chip in place.
• For mechanically fastened components,
such as power MOSFETs, secure the (e) Carefully solder one corner pin, then
mechanical connection before soldering verify the IC's alignment. Solder the
the legs to reduce the stress on the opposite corner pin, then verify
solder connection. alignment again.
3.4 SURFACE MOUNT TECHNOLOGY (f) If alignment is correct, carefully solder

Surface mount technology (SMT) enables each pin, in order, around the IC.
more efficient use of board space than with
through-hole technology, but component (g) If a solder bridge occurs, use a very fine
replacement is more difficult. It is not solder wick to remove it.
practical to place SMT components in the
transmitter spares kit because of their small 3.5 FET CHECKING/REPLACEMENT
size. f the repair site is not already equipped The transmitter contains many FETs and
to handle surface-mount technology, the other switching semiconductor devices. The
following guidelines will aid in component FETs most likely to fail are located on RF
replacement: power modules A (A2A1) and B (A2A2). In
the case of a failure caused in the RF power
3.4.1 Location of Parts module, it is recommended the following
SMT components are predominantly on devices be checked and, if necessary,
controller/display PWB A1A1 and remote replaced:
interface PWB A1A2. The RF synthesizer
PWB(s) (A1A4 and, if installed, A1A6) has • power MOSFET Q1 (Nautel Part #
two SMT integrated circuits. SMT QAP49) of modulator A3
components are 0603 – 6 mm x 3 mm. • power MOSFETs Q1 through Q4 (Nautel
Part # QAP49) of power amplifier A5
3.4.2 Soldering Guidelines • FETs Q1 and Q2 (Nautel Part # QR54) of
The following guidelines are provided to aid forward converter PWB A1.
the maintainer when soldering SMT
components on a PWB:

Original Issue 3.0 Section 3 Component Level Troubleshooting
(a) Unsolder the gate pins of the device (h) If the requirement of step (g) is met, the
under test and all parallel devices. Refer FET is operational. Turn it off and verify
to the assembly’s electrical schematic in as detailed in steps (b) and (c), and then
Section 6 to determine the parallel proceed to the next suspect device. If
devices, if applicable. Refer to the the requirement of step (g) is not met,
assembly’s detail drawing in Section 7 to replace the device as detailed in steps
verify device pin-out. (i) through (m).
NOTE (i) Unsolder the drain and source pins of

A MOSFET under test must be turned on by the defective device.
applying a dc voltage between its gate and
source terminals. Some digital multimeters (j) Remove the hardware securing the
have sufficient dc voltage on their test leads device in place and remove the
when set to ‘diode’ or ‘resistance’ positions. defective device. Ensure the associated
If the digital multimeter being used does not heat sink surface on the input PWB is
have sufficient voltage (9V battery cleaned.
recommended), an alternate dc voltage
source must be obtained. NOTE
FETs are static sensitive. Ensure
(b) Turn off the suspect FET and all parallel replacement devices are handled in a
devices by shorting the gate to source. manner that protects the FETs from static..
Using a digital multimeter, momentarily
place the negative lead on the gate pin (k) Apply a thin, even coat of thermal
and positive lead on the source pin for compound on the bottom of the new
each FET in the circuit. device.
(c) Measure the drain-source resistance (l) Reinstall the device on its associated,
with positive lead on the drain and the cleaned heat sink using the hardware
negative lead on the source. Digital removed in step (j). The Belleville
multimeter reading will indicate an open (cupped) washer must be replaced with
circuit. a new washer (Nautel Part # HZ48,
located in ancillary kit). Both sides of the
(d) Measure the drain-source resistance insulator (if replaced) should have a thin,
with the negative lead on the drain and even coat of thermal compound applied.
the positive lead on the source. Digital Refer to the assembly’s detail drawing in
multimeter reading will indicate a diode Section 7 to verify the hardware
pedestal. orientation for the device being replaced.
(e) If the requirements of steps (c) and (d) (m) Using a torque screwdriver, tighten
are not met, replace the device as mounting hardware to the value
detailed in steps (i) through (m). (typically 3 to 4 inch-pounds) specified
on the assembly’s detail drawing in
(f) Turn on the device under test by placing Section 7, ensuring that the pins of the
the positive lead on the gate and the device are aligned with their
negative lead on the source. corresponding solder terminals. Solder
the pins to their associated terminals.
(g) Measure the drain-source resistance
with the positive lead on the drain and
the negative lead on the source. Digital
multimeter reading will indicate a short
circuit.

3.6 TROUBLESHOOTING NOTE
REFERENCE DATA The data provided in this section is intended
Typical waveforms are provided for critical to represent the nominal level only.
signals to assist in isolating a fault to a Component tolerances and carrier frequency
particular component or circuit. This data can may cause slight differences in the measured
only be verified when the referenced and presented data. For voltage levels
assembly is still installed in the transmitter. dependent on the level of another parameter,
Electrical schematics for all PWBs and that parameter's level has been noted next to
assemblies are provided in Section 6 of this the test voltage.
manual.
All measurements/waveforms have been
WARNING recorded with the transmitter output power
Nautel does not recommend troubleshooting set to 1,000 W, unless otherwise specified.
the RF power module’s forward converter
PWB (A2A1A1 or A2A2A1) while the Test point references are included with each
transmitter is turned on. Voltages that are waveform’s title.
hazardous to life are present near the step-up
transformer (T4) on the PWB.
Figure 3-1 Dump Input to Modulator

(Measured at TP3 of power module interface PWB A2A1A2 or A2A2A2)

Figure 3-2 PDM (B+) Output of Modulator
(Measured at E1 of modulator A2A1A3 or A2A2A3 or at ‘B’ terminal of modulator filter PWB A2A1A4 or A2A2A4)
Figure 3-3 RF Drive Input to Power Amplifier

(Measured at CR5-Anode of power amplifier A2A1A5 or A2A2A5)

Figure 3-4 Power Amplifier FET Gate Input
(Measured at gate of Q1 through Q4 of power amplifier A2A1A5 or A2A2A5)
Figure 3-5 RF Output of Power Amplifier

(Measured at E2 or E3 of power amplifier A2A1A5 or A2A2A5)

Figure 3-6 Internal 10 MHz Reference Signal
(Measured at U1-Out of RF synthesizer PWB A1A4 or A1A6. REFERENCE (A) jumper E1 installed in INT position)
Figure 3-7 10 MHz Reference Signal for RF Synthesizer PWB

(Measured at TP1 of RF synthesizer PWB A1A4 or A1A6)

Figure 3-8 2ƒPDM Generator
(Measured at TP2 of RF synthesizer PWB A1A4 or A1A6)
Figure 3-9 2ƒPDM Output of RF Synthesizer

(Measured at J1-25 or U8-12 of RF synthesizer PWB A1A4 or A1A6)

Figure 3-10 4ƒc/B Signal
(Measured at U10-4 of RF synthesizer PWB A1A4 or A1A6)
Figure 3-11 4ƒc ÷ 4 Circuit Output

(Measured at U12-1 of RF synthesizer PWB A1A4 or A1A6)

Figure 3-12 Unbalanced Audio
(Measured at U9-8 of remote interface PWB A1A2)
Figure 3-13 Audio Chopper

(Measured at TP7 of remote interface PWB A1A2)

Figure 3-14 2ƒPDM Input to Interphase PDM Driver PWB
(Measured at J1-7 or U1-3 of interphase PDM driver PWB A1A5 or A1A7)
Figure 3-15 ƒPDM – Linear Integrator Input

(Measured at TP2 of interphase PDM driver PWB A1A5 or A1A7)

Figure 3-16 Linear Integrator (Ramp) Output
Figure 3-17 Interphase PDM Generator (PDM1) Output


J1000
REPAIR MANUAL
Section 4 PARTS INFORMATION

4.1 INTRODUCTION 4.3.2 When Ref Des Is Known:
This section contains reference designation When the full reference designation is
lists that provide descriptive and provisioning known, the information for a part can be
information for all electrical and mechanical located as follows:
parts that have an assigned reference
designation and form a part of the subject • Refer to the family tree depicted in Figure
equipment. 4-1 with the full reference designation.
4.2 FAMILY TREE • Follow the family tree branches to the

Figure 4-1 depicts the family tree for the block that represents the lowest level
subject equipment. It is based on the assembly assigned a Nautel configuration
descending order of the reference control number. Then locate the part
designation hierarchy and identifies all number index table for that Nautel
assemblies that have an assigned Nautel configuration control number.
configuration control number.
• Locate the part's reference designation in
4.3 HOW TO LOCATE INFORMATION the specified table.
FOR A SPECIFIC PART
To locate the information for a specific part, 4.4 REFERENCE DESIGNATION
the assigned reference designation for the LISTS
part must be known. In addition, the Nautel Individual reference designation lists are
configuration control number (e.g., provided for:
NAP31/02) assigned to the assembly
containing the part or the full reference • assemblies that are assigned an alpha-
designation, including the reference prefixed Nautel nomenclature (e.g.,
designation of all higher assemblies, must be NAPC143A/01)
known.
• cable harnesses that are assigned a
4.3.1 When Nautel Configuration numbered Nautel part (e.g., 197-8060)
Control Number Is Known:
When the Nautel configuration control • optional kits that are assigned a
number is known, the information for a part numbered Nautel part (e.g., 197-3005)
can be located as follows:
To obtain the full reference designation for a
• Refer to the family tree (Figure 4-1) and specific part the Nautel configuration control
identify the block(s) associated with the number must be located in the family tree
Nautel configuration control number. At (Figure 4-1) to include the reference
the bottom of each family tree block, a designation of all higher level assemblies.
reference is made to SEE PART The reference designation lists, which are
NUMBER INDEX TABLE. Locate the titled and presented in alphanumeric order,
part's reference designation in the are divided into columns to aid in locating
identified reference designation list in this specific information.
section, noting they are sorted
alphanumerically.

Section 4 Parts Information Original Issue 3.0
4.5 COLUMN CONTENT 4.5.5 OEM Code Column
The following paragraphs provide an This column typically contains a five digit
explanation of the purpose and contents of coded group as the original equipment
each column in the part number indexes. manufacturer's (OEM) identifier. The code
was extracted from Cataloging Handbook
4.5.1 Ref Des Column H4/H8 - Commercial and Government Entity
The ‘ref des’ column contains the reference (Cage) Code. Manufacturers that were not
designation for a specific part. These listed in the catalog when this listing was
designations are assigned in accordance with compiled have been assigned a unique five-
the requirements of American National letter code. This code is assigned arbitrarily
Standard Specification ANSI Y32.16. and has no other significance. The
manufacturers identified for parts that have
4.5.2 Description Column JAN or MIL part numbers are Nautel's
This column contains the name and normal supply source for that part.
descriptive information for each part. The key
word is presented first, followed by the NOTE
adjective identifiers. When the description is OEM code 37338 is listed for parts
'See Family Tree for Assembly manufactured by Nautel or to a Nautel control
Nomenclature', the associated part is subject drawing. United States of America customers
to its own part index table or is contained in should refer all replacement part orders to
an optional kit’s list. Look up the reference Nautel Maine Incorporated (OEM code
designation list title (nomenclature) and the 57655).
reference designation of the associated part
in the family tree (Figure 4-1) to determine 4.6 OEM CODE TO MANUFACTURER
where to locate its part information. CROSS-REFERENCE
The OEM (CAGE) codes listed in the
4.5.3 Nautel # Column reference designation lists are
This column contains the Nautel number representative of the original equipment
assigned to each part. This number is manufacturers of those parts. To determine
Nautel's drawing number for Nautel a specific part’s manufacturer contact
manufactured parts, Nautel's configuration information, enter the five-character OEM
control number for assemblies that are (CAGE) code for that part in the following
under configuration control management, or website:
Nautel's inventory management number for
purchased parts. When a Nautel https://www.bpn.gov/bincs/begin_search.asp
configuration control number (e.g. NAPD*) is
referenced in this column, the associated ref After entering the OEM (CAGE) code
des item is subject to its own part index number, manufacturer pertinent information
table. (address, telephone number, fax number,
etc.) will be displayed. Please contact Nautel
4.5.4 Vendor # Column if a part cannot be obtained (see also ON-
This column contains an original equipment LINE PART QUOTES in the Warranty
manufacturer's part number for a part. A section of this manual).
single part number is listed for each part,
even though there may be more than one
known manufacturer. The listed number is
Nautel's usual or preferred choice. The use
of this number does not restrict Nautel from
selecting and using commercial equivalents
during manufacture, where their use will not
degrade circuit operation or reliability.

Original Issue 3.0 Section 4 Parts Information
4.6.1 Manufacturer’s Index 4.7 COMMON ABBREVIATIONS/
For customers without web access, Table ACRONYMS
4-1 provides a cross-reference from the The following abbreviations/acronyms may
original equipment manufacturer’s (OEM) appear in the Description of Part column:
codes to the manufacturer’s name. The
listing is sorted alphanumerically by the SMT - Denotes item is designed to be installed
OEM code. using Surface Mount Technology.
MTA - Denotes item is a Mass Termination
Assembly connector.
SIP - Single In-line Package
DIP - Dual In-line Package
IDC - Denotes item is an Insulation
Displacement connector for ribbon cable.
Table 4-1: Manufacturer’s Index

0A5K5 IXYS Corporation 54583 TDK Electronics Corporation
0B0A9 Dallas Semiconductor Corporation 56289 Sprague Electric Company
0GP12 Radiall Incorporated 56845 Vishay Dale Electronics Incorporated
0G343 Huffman Manufacturing Company 59124 KOA Speer Electronics Incorporated
00779 CTS Company Incorporated 61529 Airmat Corporation
01295 Texas Instruments Incorporated 64155 Linear Technology Corporation
04713 Motorola Incorporated 68994 XILINX Incorporated
06090 Raychem Corporation 69669 Hammond Power Solutions Inc
07263 Fairchild Camera and Instrument Corp 7D893 Fairchild Semiconductor Corporation
08779 Signal Transformer Company Inc 73949 Guardian Electric Mfg. Company
09482 Amp of Canada Limited 75042 TRW Incorporated
09581 3M Canada Incorporated 75915 Littelfuse Tracor Incorporated
1EM90 Lumex Opto/Components Incorporated 80294 Bourns Instruments Incorporated
1FN41 Atmel Corporation 81073 Grayhill Incorporated
1JRT7 Epson Electronics American, Inc 81483 International Rectifier
1MQ07 ZRG Incorporated 83330 Dialight Corporation, DBA Dialight
1W344 United Chemi-Con 91833 Keystone Electronics Corporation
12969 Micro USPD Incorporated 91929 Honeywell Incorporated
13103 Thermalloy Company Incorporated 96095 AVX Ceramics Div of AVX Corporation
14655 Cornell Dubilier Electronics 97525 Transico Incorporated
16704 Cramer Coil and Transformer Co. Inc. CANTH Cantherm
17856 Vishay Siliconix COILC Coilcraft
19647 Caddock Electronics Incorporated DEARBO Dearborn Electronics Incorporated
22421 Thomas and Betts Limited DELTA Delta Electronics, Incorporated
23875 M-Tron Industries Incorporated EPCOS EPCOS
24355 Analog Devices Inc. ER737 Texas Instruments
25706 Daburn Electronics & Cable Corporation GENSEM General Semiconductor
27014 National Semiconductor Corp IXYS IXYS Incorporated
3C057 Astro Aircom LLC MAGNE MagneTek Triad
3DX59 Citizen America Corporation MICREL Micrel Incorporated
3N087 Mill-Max Manufacturing Corporation MURATA Murata
30521 Optrex Incorporated ON SEMI ON Semiconductors
31433 Kemet Electronics Corporation QT QT Optoelectronics
31781 Edac Incorporated RALTRO Raltron Electronics
33062 Ferronics Incorporated SAHA Saha Mica Capacitors
34371 Intersil Corporation SBE SB Electronics Incorporated
35005 Dale Electronics Limited SB ELEC SB Electronics Incorporated
4G927 RayChem Corporation SOSH Soshin Electric Company, Limited
45496 Digital Systems UC0404 St Microelectronics Limited
5Y407 Phoenix Contact Incorporated TAIKO TAIKO Electronic
50434 Hewlett Packard Company

Section 4 Parts Information Original Issue 3.0
J1000
1000W AM BROADCAST TRANSMITTER
NARA40B
(SEE PART NUMBER INDEX)
A1 A2
EXCITER/CONTROL ASSY RF POWER ASSY
NAE88A/01 NARA39A/01
(SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX)
A1A1 A1A2 A2A1 A2A2

CONTROLLER/DISPLAY PWB REMOTE INTERFACE PWB RF POWER MODULE (A) RF POWER MODULE (B)
NAPC143A/01 NAPI85/01 NAP31/02 NAP31/02
(SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX) (SAME AS A2A1)
A1A3 A1A4 A2A1A1 A2A3

EXCITER INTERFACE PWB RF SYNTHESIZER PWB (A) FORWARD CONVERTER PWB RF FILTER INPUT PWB
NAPI87/01 NAPE70B NAPS31A/03 NAPF03A/01
(SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX)
A1A5 A1A6 A2A1A2 A2A4

INTERPHASE PDM DRIVER PWB (A) RF SYNTHESIZER PWB (B) POWER MODULE INTERFACE PWB FWD/REFLD POWER PROBE
NAPM10 NAPE70B NAPI73 NAPF07A/02
(OPTIONAL)
(SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX)
A1A7 A1A8 A2A1A3

INTERPHASE PDM DRIVER PWB (B) POWER SUPPLY ASSY (A) MODULATOR ASSY
NAPM10 UG29 NASM11A/02
(OPTIONAL)
(SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX)
A1A9 A2A1A4
LVPS BUCK CONVERTER PWB (A) MODULATOR FILTER PWB
NAPS28A NAPF08
F1970084 V1 (SEE PART NUMBER INDEX) (SEE PART NUMBER INDEX)
A2A1A5
POWER AMPLIFIER
NAAA05/02
(SEE PART NUMBER INDEX)
Figure 4-1 Family Tree – J1000 1,000 Watt AM Broadcast Transmitter

Original Issue 3.0 Section 4 Parts Information
197-1015 Ribbon Cable Assy
REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE
P01 Conn, Recept, Ribbon Cable, 10 pin JP50 746285-1 00779
197-1021 RF Output Transformer Assy

P01 Conn, Contact, Socket, 18-14,Mate-N-Lock JT46 350919-3 00779
P01 Conn, Plug, 3-Pin, Mate-N-Lok JT50 350766-1 00779
197-5010 Reject Load Assy

J01 Conn, Coax, N, Recept, Panel,50ohm JDP21 UG58A/U 02660
R01 Res,Wirewound,Silicon,200w,150ohms,Brckt RX47 FST-200-150-NI-QC- HUNTINGT
BKTS
BKTS
BKTS
197-8011 Reject Load Cable

J01 Conn, Coax, N, Plug, 50ohm, Crimp, RG58 JDP22 82-5375 02660
J02 Conn, Coax, N, Plug, 50ohm, Crimp, RG58 JDP22 82-5375 02660
197-8040 10MHz Cable

P34 Conn, Plug, Crimp, Coax, RG188 Type JT38 TMP-K01X-A1 TAIKO
P35 Conn, Coax, BNC, Plug, 50ohm,Crimp JDP24 225395-7 09482
197-8040-01 10MHz Cable

P37 Conn, Coax, BNC, Plug, 50ohm,Crimp JDP24 225395-7 09482
Page 1 of 65 197-8040-01
197-8060-02 Cable Set
P11 Conn, Shell, D-Sub, 25 pin, T-Screw JK16 DBBS-25 71468
P11 Conn, IDC, D-Sub, P, HDE-20, 25-Pos JT31 745496-3 09482
P12 Conn, Shell, D-Sub, 25 pin, T-Screw JK16 DBBS-25 71468
P12 Conn, IDC, D-Sub, S, HDE-20, 25-Pos JT30 745495-3 09482
P16 Conn, Shell, D-Sub, 15-Pos, T-Screw JT33 DABS-15 71468
P16 Conn, IDC, D-Sub, S, HDE-20,15-Pos JT62 745493-2 09482
P22 Conn, Coax, BNC, Plug, 50ohm,Clamp JDP25 69475 02660
Page 2 of 65 197-8060-02
NAAA05/02 Power Amplifier
C01 Capacitor, Ceramic, 1.0uF 100V CAP16 RPE114Z5U105M100 91929
V
C02 Capacitor,Polyprop,0.056uF,10%,600V CP30 716P56396L SBE
C03 Capacitor, Ceramic, 0.47uF 10% 50V CCG09 CKR06BX474KRV 56289
V
V
C07 Capacitor, Ceramic, 0.1uF 10%100V CCG07 CKR06BX104KRV 56289
CR01 Diode, Power Rectifier, 4A, Ultra Fast QM22 MUR460 04713
CR05 Diode, General Purpose, 200V,0.1A QAP29 1N4938 07263
E01 Connector, Quick-Dis, M,1/4 Tab, PWB HR26 1287 91833
F01 Fuse, 1A, 250V, Slow, 3AG FA08 313001 75915
J01 Conn, Header, Ribbon Cbl, 10 pin JA49 499910-1 00779
Q01 Transistor, FET, N Channel QAP49 STW14NM50(STATIC) OG343
Q05 Transistor, NPN, Switch/Amplifier QA45 2N4401 04713

R01 Resistor, Film, 100 Ohms, 5%2W RBP07 GS-3, 100 OHMS 75042
R02 Resistor, 2.5 Ohm/15W, TO-126 RAB51 MP915-2.5-1 19647
R03 Resistor, MF, 15.0K Ohms, 1PC1/4W RAB39 MF1/4DL1502F 59124
R05 Resistor, Film, 33K Ohms, 5%,2W RBP22 GS-3, 33K OHMS 75042
R06 Resistor, MF, 1K Ohms, 1PC 1/4W RAB25 MF1/4DL1001F 59124
T01 RF Drive Transformer Assy 197-1020-01 197-1020-01 37338
U01 IC, Mosfet Driver, T0220-5-12A UD54 MIC4452CT(STATIC) MICRELL
XF01 Fuseholder, PWB Mount, Type 3AG FA31 4245 91833
Page 3 of 65 NAAA05/02
NAE88A/01 Exciter/Control Assembly
A01 Controller/Display PWB Assy NAPC143A/01 197-2050-02 37338
A02 Remote Interface PWB Assy NAPI85/01 197-2065-01 37338
A03 Exciter Interface PWB Assy,J1000 NAPI87/01 197-4050-01 37338
A04 RF Synthesizer PWB Assy NAPE70B 194-3060-04 37338
A05 Interphase PDM Driver NAPM10A/01 197-3050-02 37338
A06 Installed at Next Higher Assy + INSTALLED AT NEXT 37338
HIGHER ASSY
HIGHER ASSY
A08 Power Supply Univ. Input, 24VOutput 100W UG29 LPS-100-24 MEAN WEL
A09 LVPS Buck Converter PWB Assy NAPS28A 197-7025-01 37338
HIGHER ASSY
HIGHER ASSY
B01 Fan, Brushless, DC, 12V, 60mm ZA45 KDE1206PTB3 SUNON
B02 Fan, Brushless, DC, 12V, 60mm ZA45 KDE1206PTB3 SUNON
J01 Conn,Recept,AC,250V,20A,Quick-Dis JT80 83030400(RoHS) INTERPO
P25 MTA, Standard Dust Cover, 8 pin JU07 640551-8 09482
P25 MTA, Keyed Closed End Housing,8 pin,22AWG JU28 644463-8 00779
P26 MTA, Standard Dust Cover, 4 pin JU02 640551-4 09482
P26 MTA, Keyed Closed End Housing,4 pin,22AWG JU27 644463-4 00779
P27 See Options < SEE OPTIONS 37338
P29 MTA, Keyed Closed End Housing,5 pin, 18 AWG JU39 644461-5 09482
P29 MTA, Standard Dust Cover,5-pin JU40 640551-5 00779
P30 MTA, Keyed Closed End Housing,5 pin, 18 AWG JU39 644461-5 09482
P30 MTA, Standard Dust Cover,5-pin JU40 640551-5 00779
Page 4 of 65 NAE88A/01
NAP31/02 RF Power Module
A01 SMPS, Fwd Conv (JAZZ) PWBAssy NAPS31A/03 197-7022-07 37338
A02 Power Module Interface PWBAssy NAPI73 197-1095 37338
A03 Modulator (Jazz) Assy NASM11A/02 195-1077-03 37338
A04 Modulator Filter PWB Assy NAPF08 197-1098 37338
A05 Power Amplifier NAAA05/02 197-1055-02 37338
B01 Fan,Brushless,DC,24V,Fan Fail,115CFM ZA48 FFB1224HH-R00 DELTA
T01 RF Output Transformer Assy 197-1021 197-1021 37338
W01 Ribbon Cable Assy 197-1015 197-1015 37338
W02 Ribbon Cable Assy 197-1015 197-1015 37338
Page 5 of 65 NAP31/02
NAPC143A/01 Controller/Display PWB Assy
BT1 Battery, Lithium, 3V,20mm Coin Cell BBLT01 CR2032 PANAS
C001 Cap,SMT,Tantalum,1uF,10%,35V,1411 CTFS02 T494B105K035AS 31433
C002 Cap,SMT,Ceramic,0.1uF,10%,50V,X7R,0805 CCFS07 C0805C104K5RAC 31433
C015 Cap,SMT,Ceramic,18pF,2%,50V,C0G,0603 CCFS23 C0603C180G5GAC 31433
Page 6 of 65 NAPC143A/01
Continued from previous page


C098 Not Used - NOT USED 37338
C116 Cap,SMT,Tantalum,10uF,10%,35V,2917 CTFS03 T494D106K035AS 31433



CR01 Diode,SMT,Schottky,30V,0.2A,SOD-323 QDSS01 BAT54HT1(STATIC) 04713
CR10 Diode, Zener, 39V, 1.5W, 2% QK03 1N5939C 04713
DS01 Not Used - NOT USED 37338
DS09 Diode, SMT, LED, Green, 0603 QDLS01 597-5312- 83330
402(STATIC)
402(STATIC)
402(STATIC)
402(STATIC)
402(STATIC)
J01 Conn, Header, Ribbon Cbl, 40 pin JP52 499910-9 00779
J02 Not Used - NOT USED 37338
J03 Conn, Header,Square Post,Gold,Dual,40-pin JF47 4-102973-0 09482

J06 Conn, Header, SIP,12 Pin Breakawy,.10 Ctr JQ16 1-103185-2 09482
J07 Conn, Plug, D-Sub, 25 pin, Vert PWB JS43 627 025 220 017 31781
J10 Conn, Header, SIP,12 Pin Breakawy,.10 Ctr JQ16 1-103185-2 09482
L01 Inductor, SMT, Choke, 600ohms,2A, 0805 LCFS01 ILHB0805RK601V 56845
L06 Not Used - NOT USED 37338
Q01 Transistor, FET, N Channel QN54 2N7000(STATIC) 04713
Q03 Transistor,SMT,NPN,Switch/Amp,SOT-23 QBNS01 MMBT4401LT1(STATI 04713
C)
C)
R001 Not Used - NOT USED 37338
R003 Resistor,SMT,MF,100ohms,1%,1/10W,0603 RFFS26 RK73H1JLTD1000F 59124
R004 Resistor, SMT, MF, 221 Ohms,1% 1/4W RAD17 RK73H2BL2210F 59124
R005 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124

R033 Resistor,SMT,MF,121Kohms,1%,1/10W,0603 RFFS63 RK73H1JLTD1213F 59124

R081 Resistor, Film, 6.81 Ohms, 1PC 1/2W RC11 MF1/2DL6R81F 59124
R082 Resistor, Film, 6.81 Ohms, 1PC 1/2W RC11 MF1/2DL6R81F 59124

R094 Resistor,SMT,MF,0.0ohms,Jumper,0603 RFFS01 RK73Z1JLTD 59124




U01 IC,SMT,RS-232 Transceiver,3.3V,SO-16 UDTS05 ADM3202ARN(STATI 45496
C)

U02 IC,SMT,Trans Array, 7 Darl.,SOIC-16 UDAS01 MC1413BD(STATIC) 04713
U03 IC,SMT,RS-485 Transceiver,Sgl,SOIC-8 UDTS03 DS36C278TM(STATIC 27014
)
U04 IC, SMT, Micro, ADC, PWM,Flash, TQFP-64 UDMS02 ATMEGA128- 1FN41
16AI(STATIC)
U05 IC,SMT,Real-Time Clock,SPI,SOIC-16 UDTS01 M41T94MQ6(STATIC) U3040
U06 IC,SMT,Non-Volatile RAM Ctrlr,SOIC-8 UDSS01 DS1312S-2(STATIC) 0B0A9
U07 IC,SMT,Opamp,Quad,Single Supply,SOIC-14 ULAS01 MC33074AD(STATIC) 04713
U08 IC, SMT, SRAM, 32Kx8, SOIC-28(Wide) UDMS01 CY62256LL- 65786
70SNI(STATIC)
U09 IC,CMOS,Hex Schmitt,Trigger Inverter,SOIC-14 UG35 MM74HC14M(STATIC) 07263
U14 IC,SMT,Complex Program LogicDev, PLCC-84 UDPS01 XC9572- 68994

15PC84C(STATIC)
U15 Conn, Header,Square Post,Gold,Dual,40-pin JF47 4-102973-0 09482
U15 Display,Liquid Crystal,240x64Graphic UDDS01 DMF-5005NY-LY- 30521
AKE(STATIC)
U16 IC, SMT, CMOS, Octal Latch,SOIC-20 UDLS02 SN74AHC573DW(STA 01295
TIC)
U17 IC,SMT,CMOS,Octal Flip Flop,SOIC-20 UDLS01 SN74AHC574DW(STA 01295
TIC)
TIC)
TIC)
U24 IC,SMT,Opamp,Quad,Rail-To-Rail,SOIC-14 ULAS02 TLV2374ID(STATIC) 01295
U27 IC,SMT,Comparator,Quad,SOIC-14 ULCS01 MC3302D(STATIC) 04713
U28 IC,SMT,ADC,10-Bit,11-ch,SPI,SOIC-20 UMAS01 TLC1543IDW(STATIC) 01295
U29 IC,SMT,ADC,10-Bit,11-ch,SPI,SOIC-20 UMAS01 TLC1543IDW(STATIC) 01295
U30 IC,SMT,DAC,8-bit,8-ch,SPI,SOIC-20 UW57 TLV5629IDW(STATIC) 64155

U31 IC,SMT,5V Reference,0.1%,SOT-23-6 ULRS01 LT1790BIS6- 64155
5(STATIC)
U34 Not Used - NOT USED 37338
XBT1 Holder, 20mm Coin Cell, PWB Mt BBHT01 1065 91833
XU15 Conn, Socket, Breakaway, PWBMt, .1 Ctr JT58 929850-01-36-10 09581
Y01 Crystal,SMT,Fund,Par Res,11.0592MHz XFPS01 CMR309T11.0592MAB 3DX59
JTR
Y02 Crystal,SMT,Fund,Par Res,32.768kHz XFPS02 MC20632.7680KA-A0 1JRT7
NAPE70B RF Synthesizer PWB Assy
C04 Capacitor, Tantalum, 2.2uF 10PC 20V CCP16 CSR13E225KM 56289
C21 Capacitor, Mica, Dipped, 390pF 2% 500V CB32 CM05FD391G03 14655
C22 Capacitor, Mica, Dipped, 100pF 2% 500V CB25 CM05FD101G03 SOSH
C24 Capacitor, Tantalum, Dipped, 10uF, 35V CCP36 T351G106K035AT(Ro 96095
HS) KEMET
HS) KEMET
HS) KEMET
HS) KEMET
HS) KEMET
Page 22 of 65 NAPE70B

HS) KEMET
HS) KEMET
HS) KEMET
C41 Capacitor, Tantalum, 47uF 10%20V CM01 T356K476K020AT(Ro 96095
HS) KEMET
HS) KEMET
HS) KEMET
C45 Capacitor, Ceramic, 0.0047uF10% 100V CCG03 CKR05BX472KRV 56289
C50 Capacitor, Ceramic, 12pF, 2%,100V CS71 D120G20C0GH63J5 56699
SPRAGUE
CR01 Diode, Schottky QR15 MBD301(STATIC) 04713
E01 Conn, Post Shunt, 2 Pos, .10 Centreline JQ15 390088-2 09482
J01 Conn, Socket, D-Sub, 25 pin, PWB Mt JS13 K22-B25S-NJ 22421
J02 Conn, BNC, Recept, PWB Mt JF35 R141426161 0GP12

L01 Inductor, Moulded, Shielded, 1.8uH LAP28 IMS-5-1.8UH+/-10% 35005
L02 Inductor, Choke, 2.5 Turns, JMtl LA16 82-152-J 33062
L10 Inductor, Moulded, Shielded, 1000uH LAP39 IMS-5-1000UH+/-10% 35005
Q05 Transistor, NPN, General Purpose QAP04 2N2219A 04713
Q06 Transistor, PNP, Switch/Amplifier QA23 2N2905A 04713
R01 Resistor, MF, 100 Ohms, 1PC 1/4W RAB13 MF1/4DL1000F 59124
R10 Resistor, MF, 47.5 Ohms, 1PC 1/4W RAB09 MF1/4DL47R5F 59124
R17 Resistor, MF, 10.0 Ohms, 1PC 1/4W RAB01 MF55D10R0F 59124
R21 Resistor, Film, 22 Ohms, 5% 2W RBP03 GS-3, 22 OHMS 75042

R27 Resistor, Film, 1000 Ohms, 2PC 1/2W RAP09 RL20S102G 35005
R32 Resistor, Variable, Film, 1000 Ohms, 1/2W RV06 3339P-1-102 80294
R41 Resistor, Variable, Film, 50KOhms, 1/2W RW35 3339P-1-503 80294
S01 Switch, DIP, Rotary, 10-pos, BCD SB40 230002G 97525
S06 Switch, DIP, 4-way, 1PST SC31 76SB04T (ROHS) 81073
U01 Oscillator, TCXO, 10.000MHz,2ppm UT55 RTXT-781DJZ5-C- RALTRON
10.000(STATIC)
U02 Res, Network, SIP, 9 x 4700 Ohms, 2% Bus RT07 4610X-101-472 80294
U03 IC, CMOS, Hex Inverter UG03 MC74AC04N(STATIC) 04713
U04 IC, Programmed MicrocontrollerDDS 190-5043-02 190-5043-02 37338

U05 IC, CMOS, 48-bit DDS UT58 AD9852ASQ(STATIC) 45496
U06 IC, CMOS, Synchronous Counter UT56 74ACT163PC(STATIC) 07263
U07 IC, CMOS, Synchronous Counter UT56 74ACT163PC(STATIC) 07263
U08 IC, CMOS, Hex Inverter UX11 MC74HC04AN(STATI 01295

C)
U09 IC, Voltage Regulator, +5V, 1A, Plastic UX17 MC7805ACT 04713
U10 IC, CMOS, Hex Schmitt Trigger UM23 MC14584BCP(STATIC 04713
)
U11 IC, Voltage Regulator, +3.3V,1A UT59 LM3940IT-3.3 27014
U12 IC, CMOS, Dual, Type D, Flip Flop UB15 MC14013BCP(STATIC 04713
)
U13 IC, Transistor Pair, Bipolar,Matched UT60 LM394CH(STATIC) 27014
XE01 Conn, Header, SIP,12 Pin Breakawy,.10 Ctr JQ16 1-103185-2 09482
XE5A Conn, Header, SIP,12 Pin Breakawy,.10 Ctr JQ16 1-103185-2 09482
XE5B Conn, Header, SIP,12 Pin Breakawy,.10 Ctr JQ16 1-103185-2 09482
XS01 Socket, IC, 6-pin UD43 390261-1 00779
XU01 Not Used - NOT USED 37338
XU03 Socket, IC, 14-pin UC02 2-641261-1 00779
NAPF03A/01 RF Filter Input PWB Assy
C01 Select on Test $ SELECT ON TEST 37338
E01 Terminal, Screw, 10-32 HAC48 1293 91833
J01 Conn, Coax, Recept, 20 Deg.Low Profile JT43 TMP-S01X-B1 TAIKO
R01 Resistor, Film, 10 Ohms, 2%1/2W RAP01 RL20S100G 35005
R02 Resistor, Film, 39 Ohms, 2PC 1/2W RC20 RL20S390G 35005
T01 Current Transformer 165-6022 165-6022 37338
Page 27 of 65 NAPF03A/01
NAPF07A/00 RF Power Probe PWB Assy
C01 Capacitor, Mica, Dipped,1800pF 2% 500V CB40 CM06FD182G03 14655
C02 Capacitor, Mica, Dipped,1800pF 2% 500V CB40 CM06FD182G03 14655
C03 Installed at Next Higher Assy + INSTALLED AT NEXT 37338
HIGHER ASSY
HIGHER ASSY
CR01 Diode,Schottky,100V,0.1A,DO-35 QK48 BAT41(STATIC) U3040
CR05 Installed at Next Higher Assy + INSTALLED AT NEXT 37338
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
E01 Installed at Next Higher Assy + INSTALLED AT NEXT 37338
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
J02 Installed at Next Higher Assy + INSTALLED AT NEXT 37338
HIGHER ASSY
L01 Inductor, Moulded, Shielded, 10000uH LAP41 IMS-5-10000UH+/- 35005
10%
10%
10%
10%
R01 Installed at Next Higher Assy + INSTALLED AT NEXT 37338
HIGHER ASSY
HIGHER ASSY
R03 Resistor, Film, 1000 Ohms, 5%, 2W RBP13 GS-3, 1000 OHMS 75042
NAPF07A/00 RF Power Probe PWB Assy

R08 Resistor, Film, 4700 Ohms, 2PC 1/2W RD03 RL20S472G 35005
R11 Resistor, Film, 4700 Ohms, 2PC 1/2W RD03 RL20S472G 35005
T01 Transformer Assy 195-9065 195-9065 37338
T02 RF Current Transformer 195-9064 195-9064 37338
T03 Voltage Transformer 195-9060 195-9060 37338
TB01 Terminal Block, 4-pos, Double, 30A JB33 382100104 13150
NAPF07A/02 RF Power Probe (JAZZ) PWBAssy

C04 Capacitor, Dipped Mica, 100pF5PC, 1000V CT15 CDV18FF101J03 14655
C05 Capacitor, Dipped Mica, 100pF5PC, 1000V CT15 CDV18FF101J03 14655
CR05 Diode, Zener, TransientSuppressor, 300V QH46 1.5KE300CA GENSEMI
NAPF08 Modulator Filter PWB Assy
C01 Capacitor, Polyprop, 0.1uF,600V CT45 715P10496LD3 SB ELEC
C02 Capacitor, Polyprop, 0.033uF,5%, 600V CP26 716P33356KA3 SBE
C03 Capacitor, Polyprop, 0.1uF,600V CT45 715P10496LD3 SB ELEC
C04 Capacitor, Polyprop, 0.033uF,5%, 600V CP26 716P33356KA3 SBE
C05 Capacitor, Mica, Dipped, 3900pF 5% 500V CCC36 CD19FD392J03 14655
CR01 Diode, Power Rectifier, 1000V,8A QM45 MUR8100E(STATIC) 1MQ07
L01 Clip, Spring, Retaining, TDK HX59 FPQ35/35A 54583
L01 Pot Core (halves), 35mm, PC40Mtl LY41 PC44PQ35/35G2.27- 54583
22SG TDK
L01 Bobbin for 35mm Pot Core LY42 BPQ35/35 - OD 54583
L01 Wire, Solderable, 155C 270/40Litz 16AWG WB37 3X3X30/40 NEW ENG
22SG TDK
22SG TDK
NAPI73 Power Module Interface PWBAssy

J03 Conn, Plug, D-Sub, 15 pin, PWB Mt JS18 K22-A15P-NJ 63590
Page 30 of 65 NAPI73
NAPI85/01 Remote Interface PWB Assy
C005 Cap,SMT,Ceramic,150pF,1%,50V,C0G,0603 CCFS33 0603A151FAT2A 56289
Page 31 of 65 NAPI85/01



CR01 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC) 04713
CR02 Diode, Zener, 13V, 1W, 10% QK19 1N4743 04713
CR06 Diode,SMT,Zener,39V,5%,3W,SMB QDZS04 1SMB5939BT3 04713

E03 Not Used - NOT USED 37338

J01 Conn, Header, Ribbon Cbl, 40-Pin JQ53 103308-8 00779
J02 Connector,Modular,RJ-45,Vert.,PWB JPMT01 557969-1 09482
J03 Connector,Modular,RJ-45,Vert.,PWB JPMT01 557969-1 09482
J04 Conn, Header, Ribbon Cbl, 20Pin JQ55 103308-5 00779
J10 Conn, Socket, D-Sub, 9-Pin,Vertical PWB JS50 164A16669X C3057
K01 Relay, 5V Coil, 2PDT, 1A KC18 TQ2-5V 61529

C)
Q02 Not Used - NOT USED 37338
C)
C)
R002 Resistor, MF, 301 Ohms, 1%1/4W RAC23 MF1/4DL3010F 59124
R006 Resistor,SMT,MF,10.0ohms,1%,1/10W,0603 RFFS14 RK73H1JLTD10R0F 59124
R024 Resistor, SMT, MF, 10.0K Ohms, 1%, 1/4W RAD37 RK73H2BL1002F 59124

R025 Resistor, SMT, MF, 10.0K Ohms, 1%, 1/4W RAD37 RK73H2BL1002F 59124
R036 Resistor, Variable, Film, 10KOhms, 1/2W RW09 3339P-1-103 80294
R040 Resistor, Film, 120 Ohms, 2PC1/2W RC26 RL20S121G 35005
R045 Resistor, Variable, Film, 20KOhms, 1/2W RD38 3339P-1-203 80294




R201 Resistor, MF, 121 Ohms, 1%, 1/4W RAB14 MF1/4DL1210F 59124
RT01 Thermistor, PTC, .15-.25 Ohms, 1.1A Hold RT17 RXE110 06090
S01 Switch, DIP, 2-way, 1PST SC33 76SB02T (ROHS) 81073
T01 Not Used - NOT USED 37338

TB01 Terminal Block,5mm,3-pos,PWBMt,Angled,Blue JR49 796688-3 5Y407
TB03 Not Used - NOT USED 37338
U02 IC,SMT,Instrumentation Amp,SOIC-8 UP98 AD620AR(STATIC) 45496
U05 IC,SMT,Instrumentation Amp,SOIC-8 UP98 AD620AR(STATIC) 45496
U14 IC,SMT,Dual Optocoupler,SOIC-8 UDOS01 MOCD223-M(STATIC) 7D893
U18 IC,SMT,CMOS,8-Bit Shft Reg,Par O/P, SOIC-16 UDLS05 MC74HC595AD(STATI 04713
C)
C)
C)
U25 IC,SMT,CMOS,8-Bit Shft Reg,Par I/P, SOIC-16 UDLS04 MC74HC165AD(STATI 04713
C)
U26 IC,SMT,RS-485 Transceiver,Sgl,SOIC-8 UDTS03 DS36C278TM(STATIC 27014
)
U27 IC,SMT,Microprocessor Supervisor, SC70 UDSS02 ADM803- 24355
MAKS(STATIC)
U31 IC, SMT, Micro, ADC, PWM,Flash, TQFP-32 UDMS03 ATMEGA8- 1FN41
16AI(STATIC)

U32 IC,SMT,CMOS,8-Bit Shft Reg,Par I/P, SOIC-16 UDLS04 MC74HC165AD(STATI 04713
C)
U33 IC,SMT,CMOS,Quad Tri-State Buffer, SOIC-14 UDLS06 MC74HC125AD(STATI 04713
C)
C)
XE03 Not Used - NOT USED 37338
XE07 Conn, Header,Square Post,Gold,Dual,40-pin JF47 4-102973-0 09482

Y01 Crystal,SMT,Fund,Par Res,3.6864MHz,Comm XFPS03 ATSM49-3.6864MHz 23875
NAPI87/01 Exciter Interface PWB Assy,J1000
HS) KEMET
HS) KEMET
HS) KEMET
HS) KEMET
CR03 Not Used - NOT USED 37338
CR06 Diode, Schottky, 1A 40V QS13 1N5819(STATIC) 04713
MOTO
MOTO
J01 Conn, Plug, D-Sub, 25 pin, PWB Mt JS12 K22-B25P-NJ 63590

K01 Relay, 24Vdc, 4PDT, PWB Mount KC11 DS4E-M-DC24V 61529
K02 Relay, 24Vdc Coil, 4PDT, 5A KC14 MY4-DC24 34361
Q03 Transistor, NPN, General Purpose QAP04 2N2219A 04713
Q04 Transistor, PNP, TO-220, 100V QS18 TIP32C 04713
R01 Resistor, MF, 121K Ohms, 1PC 1/4W RAC02 MF1/4DL1213F 59124

R31 Resistor, MF, 10K Ohms, 0.1%,1/4W RAC28 MF1/4EL1002F 59124
U01 IC, CMOS, Hex Schmitt Trigger UM23 MC14584BCP(STATIC 04713
)
XK01 Not Used - NOT USED 37338
XK02 Relay Socket, 1310 Series, PWB Mount KC19 1310H-2PC 73949
XQ01 PWB, Pad, Transistor, Mtg,T018 to T05 HAD24 7717-149N NATURAL 13103
NAPM10A/01 Interphase PDM Driver
HS) KEMET
HS) KEMET
HS) KEMET
HS) KEMET
HS) KEMET
HS) KEMET
HS) KEMET
HS) KEMET
HS) KEMET
HS) KEMET
Page 49 of 65 NAPM10A/01

SPRAGUE
HS) KEMET
SPRAGUE
SPRAGUE
SPRAGUE
SPRAGUE
HS) KEMET
HS) KEMET
SPRAGUE
HS) KEMET
SPRAGUE

Q05 Transistor, PNP, Switch/Amplifier QA44 2N4403 04713
Q07 Transistor, PNP, Switch/Amplifier QA44 2N4403 04713
R04 Resistor, MF, 681K Ohms, 1%1/4W RAC11 MF1/4DL6813F 59124
R11 Resistor, MF, 2.21M Ohms, 1%1/4W RAC17 MF1/4DL2214F 59124
R14 Resistor, MF, 681K Ohms, 1%1/4W RAC11 MF1/4DL6813F 59124


U01 IC, CMOS, Dual, Type D, Flip-Flop UX13 MC74HC74N(STATIC) 04713
U02 IC, Op Amp, Quad, Single Supply UR42 MC34074AP(STATIC) 04713

U04 IC, Voltage Regulator, +5V, 1A, Plastic UX17 MC7805ACT 04713
U05 IC, Comparator, Dual, High Speed UD07 LM319J(STATIC) 27014
U06 IC, Analog Multiplier UN12 RC4200AN(STATIC) 07263
U07 IC, Op Amp, Dual UN25 TL072CP(STATIC) 04713
U08 IC, Op Amp, Dual UN25 TL072CP(STATIC) 04713
U09 IC, CMOS, Quad, 2-input NAND GAte UM15 MC74HC00N(STATIC) 04713

U12 IC, Comparator, Quad UL02 MC3302L(STATIC) 04713
U13 IC, Op Amp, Dual, Single Supply UM26 MC33072AU 04713
(STATIC) MOTO
NAPS28A LVPS Buck Converter PWB Assy
C01 Capacitor, Elect, 1000uF 50V CT41 SME50VB102M16X25 1W344
LL
LL
LL
C05 Capacitor, Elect, 100uF 20% 25V CAP42 KME25VB101M6X11L 1W344
L
LL
LL
LL
HS) KEMET
CR01 Diode, Pwr Rectifier, 200V,15A, Ultrafast QM42 MUR1520(STATIC) ONSEMI
CR02 Diode, Power Rectifier, 200V 1A QN38 MUR120 04713
CR07 Diode, Schottky Rectifier, 45V, 16A QM43 MBR1645(STATIC) ONSEMI
Page 54 of 65 NAPS28A

CR11 Diode, Schottky Rectifier, 45V, 16A QM43 MBR1645(STATIC) ONSEMI
CR12 Diode, Zener, 6.2V, 1.5W, 2% QN22 1N5920C(STATIC) 04713
CR15 Diode, Zener, 4.7V, 500mW, 1% QN19 1N5992D 04713
CR16 Diode, Zener, 4.7V, 500mW, 1% QN19 1N5992D 04713
CR17 Diode, Zener, 18V, 1W, 5% QN03 1N4746A 07263
J03 MTA, Square Post Header Assy,4 pin JU20 640383-4 09482
L01 Coupled Inductor Assembly 197-7030-01 197-7030-01 37338
L02 Coupled Inductor Assembly 197-7030-01 197-7030-01 37338
Q01 IC, Inverting Switching Regulator, 5A UD57 MC33167T(STATIC) 04713
Q02 IC, Inverting Switching Regulator, 5A UD57 MC33167T(STATIC) 04713

R25 Resistor, Film, 5600 Ohms, 2%1/2W RAP12 RL20S562G 35005
RT01 Thermistor, PTC, .05-.08 Ohms, 2.5A Hold RT19 RXE250 4G927
RT02 Not Used - NOT USED 37338
RT03 Thermistor, PTC, .05-.08 Ohms, 2.5A Hold RT19 RXE250 4G927
T01 Signal Transformer, 1.1VA230V/36V TD46 DST-2-36 08779
U01 IC, Comparator, Dual UT11 LM393N(STATIC) 27014
U02 Optocoupler/Optoisolator, 6-Pin DIP UM53 MOC8104(STATIC) QT
NAPS31A/00 SMPS, Fwd Converter PWBAssy
SPRAGUE
V
C04 Capacitor, Polyprop, 0.015uF 800V CT39 715P1535800L SB ELE
C08 Capacitor, Ceramic, Coated, 2.2uF 20% 50V CCG45 C340C225M5R5CA 91929
C09 Capacitor, Ceramic, Y, 0.01uF250VAC CCG44 DE1607F103M-KH MURATA
V
C11 Capacitor, Ceramic, Y, 0.01uF250VAC CCG44 DE1607F103M-KH MURATA
C12 Capacitor, Electrolytic, 470uF450V CBP15 381LR471M450A052 14655
CORNELL
CORNELL
CORNELL
SPRAGUE
C17 Capacitor, Metal,Polyprop, 5uF +/-20% 600V CT40 734G505X0600 DEARBO
V
C19 Capacitor, Mica, Dipped, 470pF 2% 500V CB33 CD15FD471G03 14655
C20 Capacitor, Dipped Mica, 220pF5% 1000V CT16 CDV18FF221J03 14655
SPRAGUE
C27 Capacitor, Metal,Polyprop, 5uF +/-20% 600V CT40 734G505X0600 DEARBO
V
C31 Capacitor, Ceramic, 2700pF, 1%, 100V CAP47 C052C272F1G5CA 91929
SPRAGUE
Page 57 of 65 NAPS31A/00

SPRAGUE
SPRAGUE
C43 Capacitor, Metal,Polyprop, 3.3uF, 10%, 250V CD47 725M33592LA3 SBE
MOTO
MOTO
CR04 Diode, Zener Transient Supressor, 20V QI29 P6KE20CA 07263
CR06 Diode, Rect, 1200V,8 AmpUltrafast, Soft Recovery QM52 HFA08TB120(STATIC) IR
CR08 Not Used - NOT USED 37338


MOTO

MOTO
CR17 Diode, Zener, 5.1V, 1W, 5% QM07 1N4733A 04713
CR18 Diode, Zener, 16V, 1.5W, 2% QL23 1N5930C 91929
MOTO

MOTO
DS01 Diode, LED, Amber QK14 HLMP-3451 50434
DS02 Diode, LED, Green QK12 HLMP-3554 50434
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
J02 Conn, Pin Header,3-Pin,Mate-N-Lok, Vert JT65 641966-1 09482
HIGHER ASSY
L03 Choke, Common Mode High L, .58mH, 13Amps TG48 P3224-A COILCRA
L04 Inductor Assy 197-1105 197-1105 37338
L05 Inductor Assy 197-1105 197-1105 37338
L06 Inductor Assy 197-1105 197-1105 37338
Q01 Transistor, FET, 600V, 44A,TO264 QR54 IXFK44N60 IXYS
Q02 Transistor, FET, 600V, 44A,TO264 QR54 IXFK44N60 IXYS
Q07 Transistor, FET, N Channel, 100V, 8A QR13 IRF520(STATIC) 81483
R01 Resistor, Film, 100K Ohms, 5%, 2W RBP25 GS-3, 100K OHMS 75042
R07 Resistor, Film, 100K Ohms, 5%, 2W RBP25 GS-3, 100K OHMS 75042
R09 Resistor, Film, 1M Ohms, 2PC 1/2W RD31 RL20S105G 14655

R13 Resistor, Film, 390 Ohms, 5%,2W RBP33 GS-3, 390 OHMS 75042
R43 Resistor, Wirewound, 33K ohms, 1PC5W RN13 RS5-33K OHMS-1% 35005
R50 Resistor, Wirewound, 0.2 ohms, 1%, 3W RT12 RS-2B 35005

R55 Resistor, MF, 121 Ohms, 1%, 1/4W RAB14 MF1/4DL1210F 59124
R57 Resistor, Film, 3.32 Ohms, 1PC 1/2W RZ04 MF1/2DL3R32F 59124
RV01 Varistor, 300VAC, 173J, Clamp775V QI46 SIOV-S14K300 EPCOS
T01 Transformer, Double Ended,Forward Converter TA44D CSM 5521-074 16704
CRAMER
T02 Transformer, Gate Drive, HighFreq TZ74 P0584 01961
T03 Transformer, Current Sense, High Freq TZ51 CST306-3A MAGNE
U01 Diode, Power Rectifier, 1600VDual 2x28A UR68 DSP25-16A(STATIC) 0A5K5
U02 Diode, Power Rectifier, 1600VDual 2x28A UR68 DSP25-16A(STATIC) 0A5K5
U03 IC, FET Driver, High Current,8-Pin UT45 UC3710N(STATIC) 12969
U08 IC, Current Mode PWMController UR72 UC1844AJ (STATIC) ER737
U10 Voltage Regulator, Adj Voltage, 3A UT36 LM350T 27014
U11 IC,Low Voltage Temp Sensor,+/-3 Deg,TO-92 UC58 TMP36GT9(STATIC) 45496
NAPS31A/03 SMPS, Fwd Conv (JAZZ) PWBAssy
E01 Conn, Quick-Dis, M,1/4 Tab, PWB,Rt Angle HX42 1266 91833
J01 Conn, Header, Ribbon Cbl, Rt Angle,20 pin JP54 499913-4 00779
J03 Conn, Pin Header, 3-Pin, Mate-N-Lok JT49 1-350943-0 00779
NARA39A/01 RF Power Assembly

A01 RF Power Module NAP31/02 197-1000-02 37338
A02 RF Power Module NAP31/02 197-1000-02 37338
A03 RF Filter Input PWB Assy NAPF03A/01 197-6030-02 37338
A04 RF Power Probe (JAZZ) PWBAssy NAPF07A/02 195-6020-03 37338
F01 Fuse, 20A, 500Vdc, Non Time Delay, KLM FA34 KLM-20 71400
J01 Output Connector Assy - Type N 197-8010 197-8010 37338
J02 Conn, Coax, N, Recept, Panel,50ohm JDP21 UG58A/U 02660
J03 Conn,Recept,AC,250V,20A,Quick-Dis JT80 83030400(RoHS) INTERPO
J04 Conn, Pin, Header, 3-PinMate'n Lock JT64 350767-1 00779
J05 Conn, Pin, Header, 3-PinMate'n Lock JT64 350767-1 00779
L01 Inductor Assy 197-1092-01 197-1092-01 37338
L02 Inductor Assy 197-6019 197-6019 37338
L03 Inductor Assy 197-6021 197-6021 37338
L04 Inductor Assy 197-1092-01 197-1092-01 37338
T01 Combiner Xfmr Assy 197-6015 197-6015 37338
XF01 Fuseholder, 30A, 600V, Type MDA5 BA43 571007 75915
Page 62 of 65 NARA39A/01
NARA40B Final Assembly, J1000
A01 Exciter/Control Assembly NAE88A/01 197-3000-02 37338
A02 RF Power Assembly NARA39A/01 197-8050-02 37338
Page 63 of 65 NARA40B
NASM11A/00 Modulator Assy
C02 Capacitor, Tantalum, 6.8uF 10PC 35V CCP19 CSR13F685KM 56289
CORNELL
CORNELL
CORNELL
C07 Capacitor, Tantalum, 6.8uF 10PC 35V CCP19 CSR13F685KM 56289
C08 Capacitor, Polyprop, 0.12uF,5%, 600V CT44 715P12456MA3 SBE
HIGHER ASSY
CR05 Diode, Zener, 13V, 1W, 10% QK19 1N4743 04713
HIGHER ASSY
HIGHER ASSY
HIGHER ASSY
CR12 Diode, General Purpose, 400V,1A QE28 1N4004 04713
DS01 Diode, LED, Yellow, 8.6mm Lg QM19 SSL-LX5093YD 1EM90
E02 Connector, Quick-Dis, M,3/16 Tab PWB HAM52 1212 91833
HIGHER ASSY
L01 Installed at Next Higher Assy + INSTALLED AT NEXT 37338
HIGHER ASSY
Q01 Installed at Next Higher Assy + INSTALLED AT NEXT 37338
HIGHER ASSY
Q02 Installed at Next Higher Assy + INSTALLED AT NEXT 37338
HIGHER ASSY
Page 64 of 65 NASM11A/00
NASM11A/00 Modulator Assy

HIGHER ASSY
R07 Resistor, Film, 2.21 Ohms, 1%, 1/2W RC05 MF1/2DL2R21F 59124
HIGHER ASSY
HIGHER ASSY
U01 IC, MOS Gate Driver, High Voltage UN18 IR2110(STATIC) 81483
NASM11A/02 Modulator (Jazz) Assy

CR08 Diode, Ultrafast, Soft Recovery, 600V, 8A QR24 HFA08TB60(STATIC) 81483
J01 Conn, Pin Header, 3-Pin, Mate-N-Lok JT49 1-350943-0 00779
L01 Bead, Ferrite, 3.5mm, B Mtl LXP20 21-030-B 33062
Q02 St Transistor, FET, N, Channel QAP50 IRF820(STATIC) OG343

R08 Resistor, Film, 3.9 Ohms, 5%,2W RBP40 211GS3-TO-3R90J 75042
Page 65 of 65 NASM11A/02
J1000
REPAIR MANUAL
Section 5 WIRING INFORMATION

5.1 INTRODUCTION 5.3 PRINTED WIRING PATTERNS
This section contains wiring information for Printed wiring pattern information is beyond
hard-wired assemblies of the subject unit. the scope of this manual. Therefore, detailed
Refer to Table 5-1 for an itemized listing of printed wiring patterns for printed circuit
assemblies that have wiring lists. boards are not included.
5.2 WIRING LISTS NOT PROVIDED 5.4 WIRE COLOURS

Separate wiring lists are not provided for Every effort is made to manufacture the
some assemblies, including: assemblies using wire that is the colour
tabulated in the ‘Code’ column of the wiring
• Assemblies that have separate list tables. In some instances, a white wire
maintenance manuals. Refer to the will be substituted. In this case identification
associated maintenance manual for must be determined by locating the assigned
detailed wiring information of these identification number.
assemblies.
5.5 WIRING LIST PROVIDED
• Assemblies that have their wiring Wiring lists are provided in table format. A
information adequately depicted/ list of the table numbers and the associated
tabulated on their assembly detail wiring list are shown in Table 5-1. These
drawings. Refer to the associated lists provide non-printed wiring pattern,
assembly detail drawing for detailed point-to-point (source/destination) inter-
wiring information of these assemblies. connecting information.
Table 5-1: Wiring Lists Provided

Table # Description
5-2 Wiring List - J1000 Transmitter
5-3 Wiring List – NAE88A/01 Exciter/Control Assembly
5-4 Wiring List - NARA39A/01 RF Power Assembly
5-5 Wiring List - NAP31/02 RF Power Module
5-6 Connector Mating Information - J1000 Transmitter

Section 5 Wiring Information Original Issue 3.0
Table 5-2: Wiring List - J1000 Transmitter
Source Destination Wire #. Color Size Remarks
P17-01 P16-01 301 Core 22 1-Conductor
P17-09 P16-09 301 Shield - Shielded
P17-04 P16-04 303 White 22
P19-04 P18-04 311 White 22
- - 315 Not Used
P11-09 P22 320 Core 22 1-Conductor
P11-10 P22 320 Shield - Shielded
P16-02 P17-02 325 White 22
P18-02 P19-02 326 White 22
P23 P24 329 Core RG188 Coaxial Cable
P23 P24 329 Shield -

Original Issue 3.0 Section 5 Wiring Information
Table 5-3: Wiring List – NAE88/01 Exciter/Control Assembly
Source Destination Wire # Color Size Remarks
P25-01 P26-01 321 White 22
P25-02 P26-02 322 White 22
P25-05 P26-03 323 Black 22
P25-06 P26-04 324 Black 22
E1-B P29-03 401 White 20
J1-N A9-E1 402 White 20
E2-B P29-05 403 White 20
J1-L A9-E2 404 White 20
J1-Gnd Chassis Gnd 405 Grn/Yel 14
B01 P25-01 - Red
B01 E3-A - Black
B02 E3-B - Red
B02 Ground - Black
Chassis Gnd P29-01 410 Black 20
Chassis Gnd P30-01 - Black 20
E1-B P30-03 - White 20
E2-B P30-05 - White 20
J1-N E1-A - White 20
J1-L E2-A - White 20

Table 5-4: Wiring List - NARA39A/01 RF Power Assembly
T1-01 J4-01 - Yellow 14 T1 Lead
GND J4-03 _ Yellow 14
T1-04 J5-01 _ Yellow 14 T1 Lead
GND J5-03 _ Yellow 14
T1-05 J2-Centre _ Yellow 14 T1 Lead
T1-06 GND _ Yellow 14 T1 Lead
T1-02 A3E6 _ Yellow 14 T1 Lead
T2-02 GND _ Yellow 14 T2 Lead
T2-03 A3T1 _ Yellow 14 T2 Lead
T2-05 A3T1 _ Yellow 14 T2 Lead
L1-02 A3E1 - Black 660/46 L1 Lead
L1-03 A3E2 - Black 660/46 L1 Lead
L1-01 A3E3 _ Black 660/46 L1 Lead
A3E5 A4E4 - Yellow 12
L3 GND - Yellow 12
A3E4 L3 Clip - Yellow 12
A3E9 L2 Clip - Yellow 12
J3-LINE F1-Centre - White 14
J3-NEUTRAL F3-Centre - White 14
J3-GND GND - Grn/Yw 14
P20-02 F3 Side - Blue 14
P21-02 F4 Side - Blue 14
J3-LINE F2-Centre - White 14
J3-NEUTRAL F4-Centre - White 14
F1 Side P20-01 - Brown 14
F2 Side P21-01 - Brown 14
GND P20-03 - Grn/Yw 14
GND P21-03 - Grn/Yw 14
L4-02 A4E1 - Black 660/46 L4 Lead
L4-03 A4E2 - Black 660/46 L4 Lead
L4-01 A4E3 - Black 660/46 L4 Lead
A4TB1-04 J1-Centre - Yellow 14
L2 GND - Yellow 12
A4A A4TB1-01 - Yellow 14
GND P20 - Shield 14
GND P21 - Shield 14
NOTE: Wire sizes 660/46 indicate 660 strands of 46 AWG litz wire.

Original Issue 3.0 Section 5 Wiring Information
Table 5-5: Wiring List - NAP31/02 RF Power Module
P3-01 P2-01 - White 14
P3-03 P2-03 - Black 14
B1 E1 - Red
B1 E2 - Black
B1 E3 - Blue
Table 5-6: Connector Mating Information - J1000 Transmitter

Connector Mate Connector Mate
A2A1P2 A2A1A1J2 P15 A2A2A1J1
A2A1P3 A2A1A3J1 P16 A1A3J8
A2A1B1E1 A2A1A1E1 P17 A2A1J3
P1 A1A2J1 P25 A1A8CN2
P2 A1A1J1 P26 A1A9J3
P3 A1A1J4 P27 No Used
P4 A1A3J5 P28 No Used
P5 A1A1J5 P29 A1A8CN1
P6 A1A3J7 P30 Not Used
P7 A1A9J2 P31 Not Used
P8 A1A3J10 P32 A1A9J1
P9 A1A3J6 P33 A1J1
P10 A1A2J4 P34 A1A2J7
P11 A2A4J1 P35 A1A4J2
P12 A1A1J7 P36 A1A2J8
P13 A1A1J8 P37 A1A6J2
P14 A1A1A1J1

J1000
REPAIR MANUAL
Section 6 ELECTRICAL SCHEMATICS

6.1 INTRODUCTION specific part, this basic identifier must be
This section contains electrical schematics prefixed with the reference designation
for the subject equipment. Block diagrams, assigned to all higher assemblies.
simplified electrical schematics, and logic
diagrams may also be included. Refer to 6.6 UNIQUE SYMBOLOGY
Table 6-1 for an itemized listing. Nautel utilizes unique symbology on electrical
schematics to describe two-state (logic)
6.2 COMPONENT VALUES inputs/outputs that differ from those inputs/
Unless otherwise specified on the logic/ outputs having only one distinct state or
schematic diagram, the following applies: multiple states (analog).
• Resistor values are shown in ohms (Ω). 6.6.1 Type of Inputs/Outputs

(K = 1000 and M = 1 000 000). On electrical schematics, names used to
describe two-state (logic) inputs/outputs are
• Resistor power ratings are not shown prefixed by a '#'. Those inputs/outputs
when less than 0.5 W. representing a one-state or analog signal will
have no prefix.
• Capacitor values are shown in
microfarads (μF). 6.6.2 Logic Level/Convention
The '#' prefix identifies an input/output that
• Unidentified diodes are part number has two distinct states - 'high' and 'low'. A
1N4938. suffix, '+' or '-', identifies the active (true)
state of the input/output. The 'high' (+) is the
6.3 GRAPHIC SYMBOLS more positive of the two levels used to
The graphic symbols used are in accordance represent the logic states. The 'low' (-) is the
with American National Standard ANSI less positive of the two levels used to
Y32.2-1975 - Graphic Symbols for Electrical represent the logic states. Two types of
and Electronic Diagrams. logic, positive and negative, may be
represented on a particular schematic. In
6.4 LOGIC SYMBOLS positive logic, 'high' represents the active
The logic symbols used on electrical (true) state and 'low' represents the inactive
schematics and logic diagrams are in (false) state. In negative logic, 'low'
accordance with American National Standard represents the active state and 'high'
ANSI Y32.14-1975 - Graphic Symbols for represents the inactive state.
Logic Diagrams.
6.7 IDENTIFICATION OF
6.5 REFERENCE DESIGNATIONS SCHEMATIC DIAGRAMS
Reference designations were assigned in A number that is both the figure number and
accordance with American National Standard the page number identifies each illustration
ANSI Y32.16-1975 - Reference Designations in this section. The numbers are assigned
for Electrical and Electronic Parts and sequentially and are prefixed by the letters
Equipment. Each electrical symbol is 'SD-'. The electrical schematics/logic
identified with its basic reference designation. diagrams included in this section are listed in
To obtain the full reference designation for a Table 6-1.

Section 6 Electrical Schematics Original Issue 3.0
6.8 STRUCTURE OF SCHEMATICS 6.10 LOCATING A PART/ASSEMBLY
The electrical schematics are structured in a IDENTIFIED ON A SCHEMATIC
hierarchical format that is based on function The full reference designation assigned to a
and signal flow. Wherever practical, the part/assembly is the key to physically locating
signal flow is from left to right. Inputs normally that part/assembly.
originate on the left-hand side and outputs will
extend to the right-hand side. Exceptions are NOTE
shown by an arrow indicating the direction of Full reference designations contain the
signal flow. assembly hierarchical coding. When the end
item is divided into units (cabinets), the first
NOTE coding is a unit number (1, 2, 3, etc). When
The physical location of a part/assembly was the end item is divided into assemblies, the
not necessarily a factor when a schematic first coding is an assembly number (A1, A2,
was drawn. The full reference designation A3, etc). If a unit or an assembly is divided
assigned to a part/assembly, in conjunction into sub-assemblies, assembly coding that
with the family tree in Figure 4-1 and the identifies assembly relationship (1A1, A2A1,
assembly detail drawings in section 7, will A2A1A1, etc) is added.
identify its location.
Refer to the family tree depicted in Figure 4-1
Figures SD-1 through SD-3 identify each with the full reference designation and follow
major stage and its detailed interconnection. the family tree branches to the appropriate
Each stage contains cross-references that block, noting the name and Nautel
identify which block is the signal source for nomenclature number of all higher
inputs or the destination for outputs. assemblies in the path.
When a sub-function is treated as a block in NOTE

Figures SD-1 through SD-3, its detailed The drawings in Section 7 depict the
circuit information is included in its own assembly detail of the transmitter and its
schematic drawing(s), also included in this modules/assemblies.
section.
Refer to Table 7-1 with the name and Nautel
6.9 LOCATING THE SCHEMATIC nomenclature number of each family tree
DIAGRAM(S) FOR A FUNCTIONAL block in the path, starting at the highest
BLOCK assembly (normally Figure MD-1) and
The text inside a functional block provides determine the figure number(s) for that
the key to locating its schematic diagram(s). assembly. Refer to the referenced figure and
When a functional block is assigned a locate the next lower level assembly. Repeat
reference designation, refer to the family this procedure until the location of the
tree depicted in Figure 4-1 and follow the required part/assembly is found.
family tree branches to the block that
contains the reference designation and
associated Nautel nomenclature (e.g.,
NAP31/02). Refer to Table 6-1 with the
Nautel nomenclature number and/or the
description to identify the appropriate figure
number(s).

Original Issue 3.0 Section 5 Electrical Schematics
Table 6-1: Electrical Schematics
Figure # Description
SD-1 Electrical Schematic - J1000 Transmitter - Control/Monitor Function
SD-2 Electrical Schematic - J1000 Transmitter - Exciter Stage
SD-3 Electrical Schematic - J1000 Transmitter - RF Power Stage
SD-4 Electrical Schematic - Controller/Display PWB (NAPC143A/01) Sheet 1 of 4
SD-8 Electrical Schematic - Remote Interface PWB (NAPI85/01) Sheet 1 of 3
SD-11 Electrical Schematic - Exciter Interface PWB (NAPI87/01)
SD-12 Electrical Schematic - RF Synthesizer PWB (NAPE70B) Sheet 1 of 2
SD-13 Electrical Schematic - RF Synthesizer PWB (NAPE70B) Sheet 2 of 2
SD-14 Electrical Schematic - Interphase PDM Driver PWB (NAPM10A/01)
SD-15 Electrical Schematic - LVPS Buck Converter PWB (NAPS28A)
SD-16 Electrical Schematic - RF Power Module (NAP31/02)
SD-17 Electrical Schematic - Forward Converter PWB (NAPS31A/03)

Section 6 Electrical Schematics Original Issue 3.0
P3 +15V
PART OF 1
A1A2 +15V
REMOTE A1A1 2
RETURN
INTERFACE P1 P2 CONTROL 3
RETURN RETURN
PWB 1 1 PWB 4
RETURN RETURN
2 2 5
FWD PWR SAMPLE PA VOLTS (A)
3 3 6
RETURN RETURN
4 4 7
REFLD PWR SAMPLE PA VOLTS (B)
5 5 8
RETURN RETURN
6 6 9
EXT AUDIO PDM A SAMPLE
7 7 10
RF SAMPLE RETURN RETURN
TO RF POWER 8 8 11
STAGE J13 P22 EXT MOD % PDM B SAMPLE
9 9 12
RETURN RETURN
10 10 13
RETURN CARRIER REF A
11 11 14
RETURN RETURN P12 P13
12 12 15 RETURN N/C
# EXT RF OFF - CARRIER REF B 1 PART OF 1
13 13 16 FWD PWR N/C
14
N/C
14 17
RETURN
RETURN
2 A1A1 2
+24V FANS
N/C ANIN SPARE 1 3 CONTROL 3
15 15 18 REFLD PWR +24V FANS
RETURN RETURN 4 PWB 4
16 16 19 RETURN N/C
DC CURRENT SAMPLE ANIN SPARE 2 5 5
17 17 20 TO P4 AUDIO N/C
RETURN J4 RETURN 6 6
18 18 21 (A1A3J5) RETURN # P/S INHIBIT A -
B+ SAMPLE AC POWER SAMPLE 7 7
19 19 22 TO RF POWER STAGE RF CURRENT J7 N/C
RETURN RETURN 8 8
P10 20 20 23 RETURN # OUTPUT ADJUST 1 P/S A +
EXT RF J1 N/C J1 B+ A SAMPLE 9 9
1 21 21 24 OVER VOLT N/C
RETURN RETURN RETURN 10 10
2 22 22 25 RETURN # OUTPUT ADJUST 2 P/S A +
RF SAMPLE SPARE 1 B+ B SAMPLE 11 11
3 23 23 26 N/C TEMPERATURE
RETURN RETURN RETURN 12 12
4 24 24 27 N/C # PS OVERVOLT A -
XMTR AUDIO 2 SPARE 2 N/C 13 13
5 25 25 28 N/C N/C
RETURN RETURN +5V 14 14
6 26 26 29 N/C N/C
N/C N/C +5V 15 15
7 27 27 30 N/C
+24V N/C RETURN 16
8 28 28 31 DC CURRENT A RETURN
RETURN # EXT INTERLOCK + RETURN 17
9 29 29 32 # POWER MODULE INSTALLED -
+24V # EXT PDM INHIBIT - -5V 18
TO P6 10 30 30 33 DC CURRENT A
(A1A3J7) RETURN J4 # MOD PROTECT - N/C 19
11 31 31 34 HIGH TEMP P/S A
+15V # REMOTE COMMON - -15V 20
12 32 32 35 J8 N/C TO RF POWER STAGE
RETURN N/C RETURN 21
13 33 33 36 N/C
+15V N/C +24V 22
14 34 34 37 +24V FANS
RETURN EXT RXD +24V 23
15 35 35 38 +24V FANS
-15V RETURN +24V 24
16 36 36 39 N/C
+5V EXT TXD +24V 25
17 37 37 40 N/C
-5V RETURN 26
18 38 38 P5 # SHUTBACK A - # P/S INHIBIT B +
RETURN INT BUS 1 27
19 39 39 # SHUTBACK B - N/C
XMTR AUDIO 1 INT BUS 2 28
20 40 40 RETURN # OUTPUT ADJUST 1 P/S B +
3 29
# RF OSC FAIL + N/C
4 30
DIG SPARE 1 # OUTPUT ADJUST 2 P/S B +
5 31
# PDM LATCH A + TEMPERATURE
6 32
# PDM LATCH B + # P/S OVERVOLT B -
7 33
# RF FAIL A + N/C
8 34
# RF FAIL B + N/C
9 35
# LVPS FAIL A + N/C
10 36
# LVPS FAIL B + DC CURRENT RETURN A
11 37
N/C # POWER MODULE INSTALLED -
12 38
N/C DC CURRENT B
13 39
DIG SPARE 2 HIGH TEMP PS B
14 40
N/C
15
RETURN
16
# CHANGEOVER RELAY +
17
# RESET PDM -
18
SPARE
19
SPARE
20 TO P6
J5 MSK ALARM A
21 (A1A3J7)
MSK ALARM B
22
NDB SHUTDOWN
23
GPS CARRIER FAULT
24
GPS CHANGEOVER
25
DIG SPARE 3
26
DIG SPARE 4
27
RETURN
28
SPARE
29
SPARE
30
RETURN
31
NDB MON BYPASS
32
SPARE
33
NDB STBY 1 A
34
NDB STBY 1 B
35
NDB STBY 2 A
36
NDB STBY 2 B
37
NDB AB MAIN
38
NDB KEYING
39
NDB MOD ON
S1970063 V1 40
Dimensions = mm (inches)
Electrical Schematic - J1000 Transmitter - Control/Monitor Function

Original Issue 3.0 Not to Scale Figure SD-1 Sheet 1 of 1
+15V P4 P16 Fc PWR MOD A
1 PART OF PART OF 1
+15V # RF ALARM A +
2 A1A3 A1A3 2
RETURN EXCITER EXCITER PA VOLTS SAMPLE
3 3
RETURN INTERFACE PWB INTERFACE PWB +15V
4 4
RETURN A2A1A1 fPDM
5 +15V Fc (A) 4 RF DRIVE 1 GND 5
PA VOLTS (A) RETURN
6 IPM COMPENSATION (A) 16 PWB 2 GND 6
RETURN PDM 1
7 EXT Fc (A) 17 3 GND 7 TO P17
PA VOLTS (B) J8 N/C
RETURN
8 -5V Fc (A) 18 P1
A 12 Fc (A) 8
RETURN
(A2A1A2J3)
9 +5V Fc (A) 19 14 GND 9
PDM A SAMPLE N/C
10 10
RETURN # RESET DDS (A) + 5 -OR- 15 GND N/C
11 SPARE 1 (A) 10 25 2Fpdm (A) 11
PDM B SAMPLE P1 RETURN
12 # TUNE SELECTED (A) - 23 7 # HIGH BAND - 12
RETURN B+ SAMPLE
13 8 DAC0 (AB) 13
CARRIER REF A FREQUENCY RETURN
14 9 # TUNE RF DR (A) + 14
RETURN SYNTHESIZER DUMP A
15 21 DAC1 (A) 15 PART OF
CARRIER REF B PWB
16
RETURN 22 SPARE 2 (A) P18 Fc PWR MOD B A1A9 A1A3
17 24 SPARE 3 (A) 1 LVPS BUCK EXCITER
ANIN SPARE 1
18
A 2
# RF ALARM B +
RETURN 6 DOS INHIBIT + PA VOLTS SAMPLE CONVERTER INTERFACE PWB
19 3
ANIN SPARE 2 +15V P7 RETURN P8
TO P3 20 4 1 1
RETURN J5 fPDM
(A1A1J4) 21 A2A1A5 5 2
-5V
2
AC POWER SAMPLE B+ REF (B) 4 INTERPHASE 24 PDM 1 (A) RETURN RETURN
22 6 3 3
RETURN AUDIO (A) 15 PWM DRIVER 25 GND PDM 2 RETURN
23 7 TO P19 4 4
B+ A SAMPLE AUDIO SHIELD (A) 14 PWB 22 PDM 2 (A) J9 N/C RETURN
24 8 (A2A2A2J3) 5 5
RETURN CARRIER REF (A) 2 10 Fpdm (A) RETURN RETURN
25 9 6 6
B+ B SAMPLE +15V PDM (A) 18 23 GND N/C +5V
26 10
RETURN -15V PDM (A) 12
A P1
9 GND N/C 7
+5V
7
27 P1 11 8 8
N/C B+ REF (A) 3 13 GND RETURN +5V
28 12 9 9
+5V # INHIBIT PDM (A) - 16 19 GND B+ SAMPLE +5V
29 13 10 10
+5V +5V PDM (A) 17 6 GND RETURN RETURN
30 14 11 11
RETURN 2Fpdm (A) 7 5 DUMP DUMP B -15V
31 15 12 12
RETURN +24V PDM (A) 8 11 # PDM LATCH + RETURN
32 P9 13 13
-5V # RESET PDM (A) - 1 N/C RETURN
33 1 14 14
N/C N/C RETURN
34 2 15 15
-15V RF OSC SAMPLE RETURN
35 3 16 16
RETURN
36
A2A1A4 4
RETURN +15V
+24V +15V Fc (B) 4 RF DRIVE 1 GND N/C 17 17
37 5 +15V
+24V IPM COMPENSATION (B) 16 PWB 2 GND N/C 18 18
38 6 +15V
+24V EXT Fc (B) 17 3 GND N/C 19 19
39 7 +15V
+24V -5V Fc (B) 18 P1
B 12 Fc (B) +24V J2
20
# LVPS B FAIL -
20
J10
40 8 21 21
+5V Fc (B) 19 14 GND RETURN # LVPS B FAIL -
# SHUTBACK A - P6 9 22 22
1 # RESET DDS (B) + 5 -OR- 15 GND
10
+24V RETURN
# SHUTBACK B - SPARE 1 (B) 10 25 2Fpdm (B) J6 RETURN TO P10 E1 23 23
2 P1 11 (A1A2J4) RETURN
RETURN # TUNE SELECTED (B) - 23 7 # HIGH BAND - +15V 24 24
3 12 E2 LVPS A FAIL
# RF OSC FAIL + 8 DAC0 (AB) RETURN 25 25
4 FREQUENCY 13 LVPS A FAIL
DIG SPARE 1 9 # TUNE RF DR (B) + +15V 26 26
5 SYNTHESIZER 14 RETURN
# PDM LATCH A + 21 DAC1 (B) RETURN 27 27
6 RETURN
# PDM LATCH B + PWB
22 SPARE 2 (B)
15
-15V
A1A8 28 28
7 16 POWER SUPPLY AC SIGNAL
# RF FAIL A + 24 SPARE 3 (B) +5V B1 B2 29 29
# RF FAIL B +
8 B 17 UNIVERSAL 30
AC SIGNAL
30
9 6 DOS INHIBIT + -5V RETURN
# LVPS FAIL A + 18 INPUT 31 31
10 RETURN RETURN
# LVPS FAIL B + 19 J1 P29 P25 P26 32 32
11 XMTR AUDIO +24V +24V
N/C A2A1A6 20 LINE 1 1 5 1
+24V
1 33 33
12 B+ REF (B) 4 INTERPHASE 24 PDM 1 (B) 170-270VAC LINE 2 / NEUTRAL 2 3 2 2 +24V
N/C CN2 RETURN J3 34 34
13 AUDIO (B) 15 PWM DRIVER 25 GND GROUND 3 1 5 3 +24V
DIG SPARE 2 RETURN 35 35
14 AUDIO SHIELD (B) 14 PWB 22 PDM 2 (B) 6 4 +24V
N/C 36 36
15 CARRIER REF (B) 2 10 Fpdm (B) RETURN
RETURN 37 37
16 +15V PDM (B) 18 23 GND RETURN
# CHANGEOVER RELAY + 38 38
17 -15V PDM (B) 12
B P1
9 GND RETURN
# RESET PDM - P1 39 39
18 B+ REF (A) 3 13 GND RETURN
SPARE 40 40
19 # INHIBIT PDM (B) - 16 19 GND
SPARE
TO P5 20 +5V PDM (B) 17 6 GND
MSK ALARM A J7
(A1A1J5) 21 2Fpdm (B) 7 5 DUMP
MSK ALARM B
22 +24V PDM (B) 8 11 # PDM LATCH +
NDB SHUTDOWN
23 # RESET PDM (B) - 1
GPS CARRIER FAULT
24
GPS CHANGEOVER
25
DIG SPARE 3
26
DIG SPARE 4
27
RETURN
28
SPARE
29
SPARE
30
RETURN
31
NDB MON BYPASS
32
SPARE
33
NDB STBY 1 A
34
NDB STBY 1 B
35
NDB STBY 2 A
36
NDB STBY 2 B
37
NDB AB MAIN
38
NDB KEYING
39
NDB MOD ON
40
S1970082 V1
Electrical Schematic - J1000 Transmitter - Exciter Stage

N/C P14
1
N/C A2A1
2 POWER
+24V FANS
3 MODULE
+24V FANS
4 A
N/C
5
N/C J2
6 REJECT LOAD
# P/S INHIBIT A -
7
RETURN
8
# OUTPUT ADJUST 1 P/S A +
9
RETURN
TO P13 10
(A1A1J8)
# OUTPUT ADJUST 2 P/S A +
11
A1J1 A2A4
TEMPERATURE FWD/REFLD POWER PROBE
# P/S OVERVOLT A -
12 A2 L4
13 RF POWER E1 A T1
N/C 1 3 1 4
14 STAGE 2 * 1T 1T J1 RF OUTPUT
N/C 18T 5.5T
15
N/C E2 C4
16 50pF 2
N/C *
17 T2
# POWER MODULE INSTALLED - E3 2 20T 1 4 20T 3 2 40T 1
18
DC CURRENT A 3 T3 1 J1
19 17
HIGH TEMP PS A E5 E4
20 4T 80T R10
C3 100 18
Fc PWR MOD A P17 E4 * 2W
R3 4 2
1 A2A1P1 J4 1000
# RF ALARM + C1 CR9
2 RF OUTPUT + 1 C2 C3 1.5KE300CA 2W 13
PA VOLTS SAMPLE * L2 L3 R9
* * 300V
3 RF OUTPUT - 3 R4 100 14
+15V E9
4 CR8 1000 2W
fPDM 1.5KE300CA 2W
5 T1 300V P11
RETURN 5 1 R5
6 1000 9 RF SAMPLE TO P22
PDM 5T CR7
7 2 E6 1.5KE300CA 2W 10 (A1A2J13)
TO P16 7T E3
N/U A2J3 3 300V
(A1A3J8) 8 5T E7 R6
RETURN 6 4 1000
9 CR6
1
N/U
10
A2A3 1.5KE300CA 2W
1 FWD PWR SAMPLE
300V L3 L4
N/U RF FILTER INPUT R7 CR4 CR3 C2 R11
11 P20 F1 E8 1000 10000μH 1800pF 10000μH 2
RETURN PWB 18T CR5 BAT41 BAT41 4700
12 1 1.5KE300CA 2W 0.5W
B+ SAMPLE 20A F3 L1 300V
13 J3 2
RETURN E1
14 20A 2 5 REFLD PWR SAMPLE TO P12
DUMP A 3 * L1 C1 L2
15 2T 5.5T CR1 CR2 10000μH R8 (A1A1J7)
E2 BAT41 BAT41 1800pF 10000μH 4700 6
1 2 3 0.5W
5T *
N/C P15
1
A2A2 T2
N/C 11 RF CURRENT SAMPLE
2 POWER R1 R2 CR1 J1 P23 P24 J2
+24V FANS 10 39 12
3 MODULE
+24V FANS 0.5W 0.5W
4 B
N/C
5 A2A2P1 J5
N/C
6 RF OUTPUT + 1
# P/S INHIBIT B -
7 RF OUTPUT - 3
RETURN
8
# OUTPUT ADJUST 1 P/S B +
9
RETURN
TO P13 10
# OUTPUT ADJUST 2 P/S B + A1J1
(A1A1J8) 11
TEMPERATURE
12
# PS OVERVOLT B -
13
RETURN
14
N/C
15
N/C
16
DC CURRENT A RETURN
17
# POWER MODULE INSTALLED -
18
DC CURRENT B * DENOTES SEE CHART BELOW FOR COMPONENT VALUE.
19
HIGH TEMP PS B
20 CONNECT
* FREQ. A2A3C1 A2A3C2 A2A3C3 A2A4C3
Fc PWR MOD B P19 L1-2 L1-3 L4-2 L4-3
1 540-699 3000pF 6000pF 6000pF 3000pF A2A3E2 A2A3E1 A2A4E2 A2A4E1
# RF ALARM + LOW
2 P21 F2 700-1059 2000pF 6000pF 6000pF 2000pF A2A3E2 A2A3E1 A2A4E2 A2A4E1
PA VOLTS SAMPLE 1
3 F4 HIGH 1060-1610 1000pF 3000pF 3000pF 1000pF A2A3E1 A2A3E2 A2A4E1 A2A4E2
+15V 20A
4 J3 2
fPDM 20A
5 3
RETURN
6
PDM
TO P18 7
N/U A2J3
(A1A3J9) 8
RETURN
9
N/U
10
N/U
11
RETURN
12
B+ SAMPLE
13
RETURN
14
DUMP B
15
J3
LINE 1
LINE 2
GND
S1970073 V1
Electrical Schematic - J1000 Transmitter - RF Power Stage

EXTERNAL SERIAL INTERFACE
16 14 J1
+5V VCC T1OUT 37 EXT TXD
C1 C2 10 R23 TP10 TP11 TP13 TP14
2 T2IN J1
1.0 0.1 V+ 100 38
35V C8 U1 R10
0.1 ADM3202ARN 100
GND
15 MICROCONTROLLER GND GND GND GND
J1 13
EXT RXD 35 R1IN
R3 6 8 9
V- R2IN PE7 DATABUS
100 TO SHEET 2
J1 C3 1 R11 +5V 19
36 0.1 C1+ 9 PG4
R2OUT 100
C6 7 R20 TP1 44 D7
0.1 T2OUT AD7
3
4750
D6
RAM
C1- 12 2 45
R1OUT RXD0 AD6
4 +5V +5V +5V A14 10
C2+ TP3 CR17 46 D5 TP52 TP53 TP54 A14
FROM SHEET 3 +5V +5V BAT54HT1 AD5 A13
C7 9
0.1 47 D4 R263 R264 R265 A13
11 3 AD4 A12 D7
DATABUS
5 T1IN TXD0 10K 10K 10K 8 19
R266 C2- D3 MOSI A12 I/O7
48 A11 7
4750 AD3 A11 18 D6
J9 I/O6
MOSI 4 49 D2 SCK A10 6
CR18 AD2 A10 17 D5
D1 MISO A9 5 I/O5
ADDRESS
J9 BAT54HT1 50 A9
MISO 1 AD1 A8 16 D4
4 I/O4
DATABUS
51 D0 #SS1(ADC1)- A8
+5V AD0 A7 3 15 D3
TP2 TP4 A7 I/O3
#SS2(ADC2)- A6 2 13 D2
R15 A6 I/O2
4 28 A14 #SS5(RTC)- A5 1
681 DI TXD1 TO SHEET 2 A5 D1
J1 6 41 A14 12
TX/RX 39 DO/RI A14 A4 26 U8 I/O1
1 27 A13 A4 D0
INTERNAL R4 R19 U3 RO RXD1 40 A3 25 CY62256LL 11
A13 A3 I/O0
BUS 221 221 DS36C278TM 39 A12 A2
J1 7 2 A12 24
TX/RX 40 DO/RI RE A11 A2
38 A1 23
3 16 A11 A1
ADDRESS
ADDRESS
R16 8 DE PB.6 37 A10
681 +5V VCC A10 FROM SHEET 2 A0 21
SWITCH COMMON 10
J10 C5 C10 GND
5 INTERNAL 36 A9 A0
A9
J10
0.1 0.01 SERIAL INTERFACE 35 A8
SHIELD 25 A8
U4
ATmega64-16AI
33 27
+5V +5V +5V +5V +5V +5V +5V +5V +5V +5V WR WE
34 22
RD OE
R5 R6 R7 R8 R9 R12 R13 R14 R17 R18 14
RD GND
10K 10K 10K 10K 10K 10K 10K 10K 10K 10K
J10 61
# SOFTKEY 1 - 15 PF0
WR
J10 60
TP5 RAM MONITOR
# SOFTKEY 2 - 14 PF1 ALE TO
43 8 6 20
ALE SHEET 2 +5V VCCI CEO CE
J10 59
# SOFTKEY 3 - 13 PF2 RESET C22 C23 1 28
0.1 0.01 VCCO VCC
J10 58 A15 U6 3 C25 C28
# UP KEY - 11 PF3 TOL
DS1312S-2 0.1 0.01
J10 29 42 5 4 +5V
# DOWN KEY - 12 PD4 A15 CEI GND
J10 18 2
# LOCAL - 18 PG.3 VBAT R42
C24 4750 #LOW_BAT-
J10 30 BT1 7
# REMOTE - 24 PD5 0.01 BW TO SHEET 2
3V REAL-TIME CLOCK
J10 31 +5V +5V
# RF ON - 16 PD6 7
VBAT
J10 32 R22 R24
# RF OFF - 17 PD7 10K
20 3 10K
J1 RESET RST 14
# EXT RF OFF - 13 CR1 CR2 CR3 CR4 CR5 CR6 CR7 CR8 CR9 FT/OUT TP6
26 4 4 R25
INT1 PE2 WDI 1000
J1
14 #SS5(RTC)- 11
CR1 THROUGH CR9 ARE BAT54HT1 21 17 15 U5 SQW TP7
+5V VCC PB.7 E
M41T94MQ6 R26
L7 C11 C14 1000
16 VREF 10
0.1 0.01 +5V VCC 8 FROM SHEET 3
C20 VSS 8
C19 13 U7:C TP12
0.01 0.1 THS
52 R35
+5V VCC 9 10K
L8 C12 C16 6
12 RSTIN2
0.1 0.01 SDI 2 R32
10
SCL
XO
R27
R30
10K
3320 CARRIER REFERENCE
64 9
SDO
Y2
32.768kHz
10K FILTER TP15
+5V AVCC
L9 C13 C18 5 1
RSTIN1 XI
0.1 0.01
J9 C29 2 R43
3 TP8 10K
+5V 0.47 1 J4
23 U7:A 14 CARRIER REF A
XTAL2 12 MOSI
MOSI R40 C33
Y1 R28 R33 C26 R36 R38 3 100 0.1 J4
11.0592MHz 11 SCK 13
SCK 10K Q1 121K 0.47 121K 182K C31
J9 24
PROG GND 6 XTAL1 13 MISO 2N7000 0.1
C15 C17 MISO TO
J3 18pF 18pF 10 #SS1(ADC1)-
PROG GND 2 22 SS SHEET 3
GND
J3 53 14 #SS2(ADC2)-
PROG GND 10 GND PB.4
63 TP16
GND 15 #SS3(DAC1)-
PB.5
INT0 25 R31 C30 6 R44

FROM SHEET 2 INT0 TP9 10K
+5V 3320 0.47 7 J4
#EOC- INT_PDM_A U7:B 16 CARRIER REF B
8 5 R41 C34
FROM SHEET 3 INT6 OC3A
R29 R34 C27 R37 R39 5 100 0.1 J4
#AC_LOW- 15
7 10K Q2 121K 0.47 121K 182K C32
FROM SHEET 4 INT5 INT_PDM_B
6 2N7000 0.1
OC3B
J3 57
PROG TCK 1 TCK 1
PEN J3
J3 56 +5V 4 PROG VCC
PROG TMS 5 TMS 62
AREF C21 J3
J3 55 0.01 7 PROG VCC
PROG TDO 3 TDO
J3 54 J9
PROG TDI 9 TDI 2 PROG VCC
TP55
J3
PROG RESET 6
J9 S1970081 SHEET 1 OF 4 V1
PROG RESET 5
Electrical Schematic - Controller/Display PWB (NAPC143A/01)

DATABUS
RD
RESET DIGITAL INPUTS +5V +5V +5V +5V +5V +5V +5V +5V +5V TO
WR CPLD SHEET 1
ALE 45 ADDRESS
R74 R76 R80 R83 R84 R85 R86 R87 R88
RD 46 10K 10K 10K 10K 10K 10K 10K 10K 10K
9
D7 9 12 A7
FROM WR 47 21 D7 U16:H Q7
SHEET 1 D6 8 13 A6
A14 48 23 D6 U16:G Q6
36 D5 7 14 A5
A15 53 D5 U16:F Q5
56 D4 6 15 A4
DATABUS
#LOW_BAT- D4 U16:E Q4
ADDRESS
50 61
D3 5 16 A3
66 D3 U16:D Q3
D2 4 17 A2
80 D2 U16:C Q2
#AC_LOW- 51 D1 A1
84 3 18
D1 U16:B Q1
FROM #REFLD_PWR_SHUTBACK+ 52 D0 A0
38 2 19
SHEET 4 VCC_INT +5V D0 U16:A Q0
#HIGH_RF_CURRENT+ 55 C67 C72 L13
0.1 0.01 11 LATCH 20
69 ENABLE VCC +5V
+5V +5V +5V #REMOTE_STATUS+
U16:I C78 C82
83 73 SN74AHC573DW 0.1 0.01
#RF_ON+ VCC_INT +5V
R126 R125 R195 C68 C73 L14 1 OUTPUT 10 A0
10.0K 10.0K 10.0K 0.1 0.01 ENABLE GND
54
FROM +5V
57 U14
SHEET 3 VO(LCD)
58
XC9572-15PC84I DIGITAL OUTPUTS
70 D7 D7 9 12 U21:A J8
D8 U17:H Q8
1 16
11 # P/S (A) OUTPUT ADJ 2 +
J6 59 71 D6 J6 D6 8 13 U21:B J8
CPLD TD0 5 TD0 +5V 1 CPLD VCC D7 U17:G Q7 9 # P/S (A) OUTPUT ADJ 1 +
J6 28 C76 2 15
U21:C
CPLD TD1 4 TD1 72 D5 0.01 D5 7 14 J8
D6 U17:F Q6
3 14
29 # P/S (B) OUTPUT ADJ 1 +
J6 29 D4 J6 D4 U21:D J8
DATABUS
CPLD TMS 3 TMS 74 6 15
6 CPLD GND D5 U17:E Q5 31 # P/S (B) OUTPUT ADJ 2 +
DATABUS
4 13
J6 30 75 D3 D3 5 16 U21:E J8
CPLD TCK 2 TCK D4 U17:D Q4 7 # P/S A INHIBIT -
5 12
+5V +5V +5V +5V +5V +5V +5V 78 76 D2 D2 4 17 U21:F J8
+5V VCC_INT D3 U17:C Q3 27 # P/S B INHIBIT -
L15 C70 C77 6 11
77 D1 D1 3 18 U21:G J10
0.1 0.01 D2 U17:B Q2 19 RF ON LAMP
R45
4750
R49
4750
R53
4750
R57
4750
R61
4750
R65
4750
R69
4750 D0
GRAPHIC D0
7 10
R274
U9:A 79 2 19
# EXT INTERLOCK + 29
J1
1 2
4 DISPLAY D1 U17:A Q1 +5V 2210
J1 U9:B 5
# EXT PDM INHIBIT - 30 D7 18
U9:C 3 4 D7 11 20 R276
J1 6 CSOUT1 CLK VCC +5V 4750
# BTRY/MOD PROTN - 31 8 D6 17 U2:A U2:B J10
5 6
U9:D GND D6 U17:I C79 C83 23 RF OFF LAMP
J7 7 16 SN74AHC574DW 0.1 0.01 1 16 2 15
R275
SPARE 10 9 8 GND D5 16
U9:E D5 1 OUTPUT 10 2210
J5 10 27 GND
# RF OSC FAIL + 4 GND D4 15 ENABLE
#RF_ON+
DATABUS
11 10 D4
J5 U10:A 11 42
# SYNTH A INSTALLED - 5 GND D3 14
1 2 49 U2:C J10
U10:B D3
J5 12 GND
3 14
9 LED H
# PDM LATCH A + 6 3 4 60 D2 13 R277
C35 C39 C43 C47 C51 C55 C59 GND D2
2210
0.001 0.001 0.001 0.001 0.001 0.001 0.001 D1 12 J10
D1 +15V 1 LED COMMON
22 C195
+5V VCC_IO D0 11 J10
L11 D0 U15 0.1 21 LED COMMON
+5V +5V +5V +5V +5V +5V +5V C63 C65
0.1 0.01 DMF5005NY-LY-AKE
3 D7 9 12 U22:A R270 J10
+5V VCC D8 U18:H Q8 8 LED G
R46 R50 R54 R58 R62 R66 R70 L12 19
1 16
U22:B 2210 R271
4750 4750 4750 4750 4750 4750 4750 C69 C71 FS D6 8 13 J10
J5 U10:C 13 D7 U18:G Q7 7 LED F
# PDM LATCH B + 7 0.01 0.1 2 15
5 6 1
FGND D5 7 14 U22:C R272 2210 J10
J5 U10:D 14 D6 U18:F Q6 6 LED E
# RF FAIL A + 8 2 3 14
9 8 VSS D4 6 15 U22:D 2210 R273 J10
U10:E
DATABUS
J5 15 21 D5 U18:E Q5
4 13
5 LED D
# RF FAIL B + 9 LED_K D3 U22:E 2210
11 10
U10:F 5 16 J5
J5 17 D4 U18:D Q4
5 12
38 # NDB A/B MAIN +
# LVPS A FAIL - 10 D2 U22:F
U11:A 13 12 R81 9 4 17 J5
J5 18 6.81 N/C D3 U18:C Q3
6 11
39 # NDB KEYING ON/OFF +
# LVPS B FAIL - 11 D1 U22:G
1 2
U11:B 0.5W 22 3 18 J5
J5 19 +5V LED_A D2 U18:B Q2
7 10
40 # NDB MOD ON/OFF +
# MSK ALARM A + 21 D0 U23:A
U11:C 3 4 R82 2 19 J5
J5 20 6.81 D1 U18:A Q1 1 16
32 # NDB MON BYPASS +
# MSK ALARM B + 22 20
5 6 0.5W N/C
C36 C40 C44 C48 C52 C56 C60 +5V
0.001 0.001 0.001 0.001 0.001 0.001 0.001 67 LCD_CE 7
CE 11 20
J5 64 CSOUT2 CLK VCC +5V
16 +5V VCC_IO 8 R281
L10 A0 C/D U18:I C80 C84
J5 C64 C66 0.1 0.01 U2:E 4750 U2:F
31 +5V +5V +5V +5V +5V +5V +5V 6 SN74AHC574DW J10
0.1 0.01 RD RD 5 12 6 11
20 LOCAL LAMP
1 OUTPUT 10 R283
ENABLE GND
R47 R51 R55 R59 R63 R67 R71 5 2210
WR WR
4750 4750 4750 4750 4750 4750 4750 U11:D #REMOTE_STATUS+
J5 24 4
# NDB SHUTDOWN + 23 9 8
VO(LCD) VEE J1
U11:E 32 # REMOTE COMMON -
J5 25 10
# NDB KEYING/GPS CARRIER FAULT + 24 RESET RESET Q5
J5 U11:F 11 10
26 2N7000
# NDB/GPS CHANGEOVER + 25 13 12
J5 U12:A 31 1 U2:D R282
# SYNTH B INSTALLED - 14 CSOUT1 D7 9 12 J10
1 2 D8 U19:H Q8 22 REMOTE LAMP
J5 U12:B 32 2
4 13
U23:C 2210
# PDM A INSTALLED - 26 CSOUT2 D6 8 13 J5
3 4 D7 U19:G Q7 17 # CHANGEOVER RELAY CONTROL +
J5 U12:C 33 3 U23:D 3 14
# PDM B INSTALLED - 27 CSOUT3 D5 7 14 J5
D6 U19:F Q6 18 # RESET PDM -
J8 U12:D 5 6 4 13
U23:E R278
DATABUS
34 D4 6 15 J10
# MODULE A INSTALLED - 18 9 8 68 INT0 D5 U19:E Q5 4 LED C
C37 C41 C45 C49 C53 C57 C61 TO SHEET 1 5 12
D3 5 16 U20:A 2210 R279 J10
0.001 0.001 0.001 0.001 0.001 0.001 0.001 D4 U19:D Q4 3 LED B
+5V +5V +5V 1 16
U20:B R280 2210 J10
D2 4 17
D3 U19:C Q3
2 15
2 LED A
+5V +5V +5V +5V +5V +5V +5V R73 R75 R77 D1 3 18 U20:C 2210 J5
10K 10K 10K D2 U19:B Q2
3 14
29 # DIGOUT SPARE 3 -
62 D0 2 19 U20:D J5
R48 R52 R56 R60 R64 R68 R72 TP17 D1 U19:A Q1 30 # DIGOUT SPARE 4 -
4750 4750 4750 4750 4750 4750 4750 4 13
J8 U12:E 35 63
# MODULE B INSTALLED - 38 11 10 J5
U13:A 65 1 # SHUTBACK A - 11 20
J8 37 C74 CSOUT3 CLK VCC +5V
# OVER VOLT P/S A - 13
J8 U13:B 1 2
39 81
0.1 U19:I C81 C85
# OVER VOLT P/S B - 33 Q3 0.1 0.01
3 4 MMBT4401LT1 SN74AHC574DW
J8 U13:C 40 R78 1 OUTPUT 10
# OVER CURRENT P/S A - 15 1000 ENABLE GND
J8 U13:D 5 6
41 TP18
# OVER CURRENT P/S B - 35 9 8
J8 U13:E 43 J5
# HIGH TEMP P/S A + 20 2 # SHUTBACK B -
U13:F 11 10 C75
J8 44 0.1
# HIGH TEMP P/S B + 40 13 12 82 Q4
C38 C42 C46 C50 C54 C58 C62 MMBT4401LT1
0.001 0.001 0.001 0.001 0.001 0.1 0.1 R79
S1970081 SHEET 2 OF 4 V1 1000

TP20 9
8
U24:C
10 TP29
9
COM
U2:H GND
8 R94
MC1413BD 0.0
J4
+5V 29 +5V
R108 11 L1 C116 C9
TP24 J4 C124 C129
13 +5V 30 10 0.1 0.01 1.0
1500 U27:D 35V 35V TP30
SPARE#1_REF 10
4 U7:E 11 R101 J4
+15V VCC VEE -15V 10K +15V 1 +15V
MC33074D L2 C117 C114
C86 C97 J4 C125 C130
0.1 0.1 +15V 2 10 0.1 0.01 0.1 J8
R105 TP26 35V 3 +24V FANS (A)
2 0.0 J8
4 +24V FANS (A)
1
U24:A J4 J8
37 23 +24V FANS (B)
14 U9:G 7 3
+5V VCC GND J4 TP31 J8
MM74HC14M 38 24 +24V FANS (B)
C87
0.1 R109 J4
TP25 5 +24V 39 +24V
2 L3 C118
1500 U27:A J4 C126 C131
40 10 0.1 0.01
SPARE#2_REF 4 35V TP32
14 U10:G 7 R102
+5V VCC GND 10K 12
MM74HC14M +5V A10 J1 J4
C88 22 -15V 35 -15V
R118 L4 C119
0.1 1000 C127 C132
11 10 0.1 0.01
+5V A9 35V R133 R139
R119 TP33
TP23 9 1210 1210
1000
8 9 J4
U26:C A8 -5V 33 -5V
+5V
14
VCC
U11:G GND
7
+15V R120 ANALOG TO DIGITAL L5 C120
MM74HC14M C128 C133 R132 R134 R137 R140 R142
C89 R98 R99 C10210 100 U28 CONVERTERS 10 0.1 0.01 475 1000 3920 1000 475
0.1 27.4K 0.1 TLC1543IDW 35V
10K
8 G DS9 G DS10 G DS11 DS12 DS13
+5V A7 G G
R190 VCC
20
+5V J4 +5V +15V +24V -15V -5V
3
1000 C108 C112
14 U12:G 7 FWD_PWR_SAMPLE 7 0.01 0.1 J4
+5V VCC GND A6 4
MM74HC14M
C90 REFLD_PWR_SAMPLE 6 J4
0.1 A5 27 +5V TO SHEETS 1, 2 & 4
AC_SAMPLE 5 J4
A4 10 31 +15V TO SHEET 4
GND
DC_CURRENT(A)_SAMPLE 4 J4
FROM A3 13 32
REF-
14 U13:G 7 SHEET 4 DC_CURRENT(B)_SAMPLE J4 VREF
+5V VCC GND 3 +5V 36
MM74HC14M A2
C91 PDM_A_SAMPLE 4 U31 6 VREF
2 +15V VIN LT1790BIS6-5 VOUT TO SHEET 1
0.1 A1
R129 C134 GND1 GND2 C135 C138
PDM_B_SAMPLE 1 0.1 1.0 0.1
A0 10K 1 2
19 #EOC- 35V
EOC
17
9 U20:H 8 MOSI ADDRESS CR14
COM GND MOSI BAT54HT1 TO
MC1413BD 18
CR10 SCK I/O_CLK SHEET 1
MISO
1N5939C SCK
VREF
14
REF+ DATA_OUT
16 DIGITAL TO ANALOG
39V
FROM #SS1(ADC1)- 15
CS
CONVERTER
SHEET 1
9 U21:H 8 20
COM GND +5V DVDD 9 REFLD_PWR_SHTBK_REF
MC1413BD L16 C115 C123 17 OUTH
CR11 #SS2(ADC2)- 15 0.1 0.01 MODE REFLD_PWR_CTBK_L_REF
CS 8
1N5939C OUTG
39V 17 16
MOSI ADDRESS DATA_OUT 7 REFLD_PWR_CTBK_H_REF TO
+5V +5V 11 OUTF
18 +5V AVDD LOW_AC_REF SHEET 4
SCK I/O_CLK 19 L17 C4 6
OUTE
EOC 0.1 U30
9 U22:H 8 R112 R117 14 2 RF_CURRENT_REF
COM GND VREF REF+ CR15 MOSI DIN TLV5629IDW OUTD 15
MC1413BD 1000 1000 BAT54HT1 3
CR12 12 SCK SCLK
1N5939C A10 16
39V VREF REF 14
11 20 OUTC SPARE#1_REF
TP21 6 A9 VCC +5V 1
C107 C111 DGND 13
7 9 10 OUTB SPARE#2_REF
U25:B A8 0.01 0.1 AGND
9
COM
U23:H GND
8 +24V R121 U29 18
MC1413BD R92 R96 C100 5 100 TLC1543IDW LDAC DOUT
19
CR13 47.5K 0.1 R115 R141
1N5939C 10K TP27 #SS3(DAC1)-
13 4750 10 4 12 13 15K
39V -15V GND FROM SHEET 1 FS OUTA
14 8 RESET 14 VO(LCD)
R103 R106 C103 R110 U25:D A7 13 5 R135 U7:D TO SHEET 2
10K 0.1 1210 REF- FROM SHEET 1 PRE
4750
1820 R122
12 100 12
4 U24:E 11
+5V VDD GND +5V
TLV2374ID
C92 R136 C139
0.1 4750 R138
TP22 9 1500 0.1
8 7
U25:C A6
+5V R123
4 U25:E 11 R93 R97 C101 10 100
+5V VDD GND 12.1K 47.5K 0.1 R116 TP28
TLV2374ID
C93 2 4750
0.1 -5V
R104 C104 R111 1 6
R107 U25:A A5
2740 1820 0.1 1210 R124 4 U33:E 11 3 U35:E 12 4 U37:E 11
3 100 +15V VCC VEE +15V VCC GND +5V VDD GND
MC33074D C121 MC3302D TLV2374ID
C113 C136
0.1 0.1 0.1
4 U26:E 11
+5V VDD GND
TLV2374ID
C94 RF_CURRENT_SAMPLE 5
A4
0.1
PA_VOLTS(A)_SAMPLE 4
A3 4 U36:E 11 4 U38:E 11
PA_VOLTS(B)_SAMPLE +15V VCC VEE +5V VDD GND
FROM 3
A2
MC33074D TLV2374ID
C122 C137
SHEET 4 B+(A)_SAMPLE 0.1 0.1
3 U27:E 12 2
+15V VCC GND A1
C95 MC3302D
B+(B)_SAMPLE 1
0.1 A0
4 U32:E 11 S1970081 SHEET 3 OF 4 V1

+15V VCC VEE
MC33074D
C96
0.1

C172 C179 9
6 0.1 0.1 8 RF_CURRENT_SAMPLE
TP42 U37:C TO SHEET 3
7 R252
U20:E U33:B
J7 R227 R236 R244 10 100
5 12
RF CURRENT 8 5
R205 C162 475K 475K 475K C186
J7 R214
U20:F 9 1000 10K 0.001 0.1
6 11 5
U2:G R186 2 +5V
U20:G 7 1
7 10 U32:B 2 0.0 U32:A R243 TP58
7 10 6 1 R226 11 100K R251
U12:F U26:A 3 TP51 4750
13 #HIGH_RF_CURRENT+
13 12 U23:B 3 R185 1500 U35:D TO SHEET 2
R168 RF_CURRENT_REF
2 15 0.0 R181 0.0 FROM SHEET 3 10
U9:F 0.0 R223
U23:F 10K C171
J7 13 12
1 6 11 0.1
9 J1
J7 U23:G 1
11 8 7
7 10
U32:C J1
1 2
10
CR16 U27:B
BAT54HT1
6
TP34 C173 C180 6
TP43 9 0.1 0.1 7 PA_VOLTS(A)_SAMPLE
J7 J1 EXT FWD U37:B
FWD PWR 2 3 8 R253
PWR SAMPLE U33:C
R143 R146 C140 R199 R203 J4 R228 R237 R245 5 100
J7 8250 0.001 4750 4750 J1 PA VOLTS (A) 6 10
3 5620 4 R206 C163 475K 475K 475K C187
J4 R215
5 1000 10K 0.1 0.1
C149 C151 6
13 0.1 0.1 7 FWD_PWR_SAMPLE
U26:B TO SHEET 3
14 R191
U32:D 5 C174 C181 13
R165 R171 R179 100 J1 0.1 0.1 PA_VOLTS(B)_SAMPLE
12 11 TP44 13 14
475K 475K 475K C154 U37:D
J1 14 R254 TO
0.1 12 U33:D
J4 R229 R238 R246 12 100 SHEET 3
PA VOLTS (B) 8 12
R207 C164 475K 475K 475K C188
TP35 J4 R216
7 1000 10K 0.1 0.1
J7 J1 EXT REFLD
REFLD PWR 4 5
R144 C141 R200 C160 R204 PWR SAMPLE
J7 R147 J1
5 6810 10K 0.001 4750 0.1 4750 6
C150 C152 13
2 0.1 0.1 14 REFLD_PWR_SAMPLE C175 C182 9
U26:D TO SHEET 3 TP45 2 0.1 0.1 8 DC_CURRENT(A)_SAMPLE
1 R192 U38:C
U33:A 1
R166 R172 R180 12 100 U36:A R255
3 J8 R230 R239 R247 10 100
475K 475K 475K C155 DC CURRENT (A) 19 3
0.1 R208 C165 475K 475K 475K C189
+5V J8 R217 R224
17 1000 10K 0.1 0.1
10K
+15V +5V
J1
17 EXT DC
R174 TP56 C193 R261 CURRENT SAMPLE
R163 5 100K R193 J1
TP37 4750 0.1 10K 18
2 #REFLD_PWR_SHUTBACK+
1500 U35:A TO SHEET 2 R225
REFLD_PWR_SHTBK_REF
10K
R154 C144 4 C176 C183 2
10K 0.1 TP46 9 0.1 0.1 1 DC_CURRENT(B)_SAMPLE
U38:A
8 R256
U36:C
J8 R231 R240 R248 3 100
DC CURRENT (B) 39 10
FROM R209 C166 475K 475K 475K C190
J8 R218
SHEET 3 37 1000 10K 0.1 0.1
R182 9
TP38
1500 14
REFLD_PWR_CTBK_L_REF U35:C
8
R155
10K
C177 C184 6
TP47 13 0.1 0.1 7 PDM_A_SAMPLE
U38:B
R183 14 R257
TP39 7 U36:D
J4 R232 R241 R249 5 100
1 PDM (A) 10
1500 U35:B R210 C167 12 475K 475K 475K C191
REFLD_PWR_CTBK_H_REF R219
J4 10K 0.1 0.1
6 9 10K TO
R156
10K SHEET 3
C178 C185 13
TP48 6 0.1 0.1 14 PDM_B_SAMPLE
U38:D
7 R258
U36:B
13 J4 R233 R242 R250 12 100
TP36 PDM (B) 12 5
14 AC_SAMPLE R211 C168 475K 475K 475K C192
U24:D TO SHEET 3 J4 R220
J4 11 10K 10K 0.1 0.1
AC PWR 22 R196
12 100
R145 R148 C142
J4 1000 0.1 +5V
21 10K
R175 TP57 #AC_LOW-
R164 100K R187 TO SHEET 1
TP40 9 TP49 6
4750 #AC_LOW- B+(A)_SAMPLE
1500 14 7
LOW_AC_REF U27:C TO SHEET 2 U24:B
J4 R259
FROM SHEET 3 B+ (A) 24
R157 8
R212 C169 5 R234 100
J4 R221 10K
10K C148 23 1000 10K 0.1
J1
S1970081 SHEET 4 OF 4 V1 0.1 19 EXT B+
C194 R262 SAMPLE
0.1 10K J1
20
R235
10K
TP50 2
1 B+(B)_SAMPLE
U37:A TO SHEET 3
J4 R260
B+ (B) 26 3
R213 C170 100
J4 R222
25 1000 10K 0.1

J1 4 U9:E 11
1 +15V VCC VEE -15V
R5 TP8 7 U2:B 4 C38 MC33074AD C44
J1 825 8 +15V V+ AD620R V- -15V
2 0.1 0.1
2 14 C20 TRIM TRIM REF C17 12 13 14
1 CW U11:C 0.1 0.1
U4:A 24 EXT FORWARD PWR SAMPLE 1 8 5
J1 +15V R58
FWD PWR SAMPLE 3 R6 C8 R15 C25 R45 9 33.2K
L1 3 10.0 0.1 10.0
J1 0.01 20K R47 10 R30
4 23 47.5K
SET 1000 13
U11:D
6 THRESHOLD R59 3 U11:E 12
+15V VCC GND -15V
7
11 56.2K C39 MC3302D C45
U4:B 21 EXT B+ SAMPLE 4 U4:E 11 0.1 0.1
J1 R7 C9 R16 R48 4 +15V VCC VEE
B+ SAMPLE 19 1000 MC33074AD
L2 C2 5 10.0 0.1 10.0 2 TP1 TP2 TP3 TP4 TP5 TP6 C37
J1 20 U12:A 0.1
20 0.1 R60
5 100K
R49 6
R4 1000 1 GND GND GND GND GND GND
R1 U12:B
10.0K 10.0K U5:B
9 R61 7 4 3 U12:E 12
7 150K +15V V+ AD620R V- -15V +15V VCC GND -15V
8 TOTAL DC C40 MC3302D C46
U4:C 19 C1 TRIM TRIM REF C13
J1 R8 C10 R17 CURRENT SAMPLE R50 8 0.1 0.1
DC CURRENT 17 10 1000 0.1 1 8 5 0.1
L3 C3 10.0 0.1 10.0 14
SAMPLE J1 U12:C
18 0.1 R62
9 R37
681K 47.5K
13 R51 10
14 6810 13 9
COM
U40:H GND
8
U4:D 22 EXT REFLECTED POWER SAMPLE U12:D MC1413BD
J1 R9 C11 R18 R63 C32
REFLD PWR SAMPLE 5 12 11
L4 C4 10.0 0.1 10.0 150K 0.047
J1 +15V R52
6 0.1 +15V 15.0K
+15V
CR24 R64
6
(+) 14 4750
1 Q1 +15V
R13 C14 C18 U11:B MMBT4401LT1
R11 R20 CR25
10.0K 10 475K 150pF +5V
301 R39 R54 C29 7 R82
35V 10.0K R56
15.0K 0.1 4 10.0K U13:A EXT MODULATOR
-15V 1000
13 R65 R68 CR1 R74 U11:A 1 16
5 PROTECTION
100K 100 475K 2 C48 R96 ALARM -
+15V 5 0.1 10.0
TP7
R12 3 U13:B
AUDIO J1
301 CR26 6 31 # MOD PROT -
INPUT U2:A 2 15
R42 R84
(-) 12 2 R38 10.0K
R14 C15 C19 475 10.0K
R21 CR27
10.0K 10 475K 150pF Q7
35V MMBT4401LT1
CR38
-15V
1
C41
CW
R23 5 1000pF
5000 7 10
DENOTES TB1 AUDIO R67 U9:B E1:1 EXCITER A
R75 R80 R83 C42 8
GAIN 100K 6
U9:C
1 15.0K 3920 3920 1000pF R22 AUDIO
+15V DENOTES TB2 1 4 9 12.1K J4
E1:2 20 MAG/AUDIO 1
S1:1 R76 R10
56.2K R91 R92 R94 HD-R J4
CR39 DENOTES TB4 10.0K 0.0 19
J2 S1 SWITCH SETTINGS FREQUENCY ROLL-OFF 2 10.0K 100K
5 -1dB (kHz) 2 3 E1:3
R24 C5 1 2
R27 CR40 S1:2 R77
10K 475K 150pF CLOSED CLOSED 16.0 C36
27.4K 1000pF +15V
R2 OPEN CLOSED 13.5 AUDIO R89 CR2 C43 C47 E2:1 EXCITER B
MAG (IN) 301 -15V FILTER 100 1N4743A 10
FROM HD-R CLOSED OPEN 10.5 0.1
13V 35V AUDIO
EXCITER +15V OPEN OPEN 7.5 J4
R3 E2:2 5 MAG/AUDIO 2
301 3 R26
HD-R J4
CR36 6 0.0 6
U5:A
J2 R19 E2:3
4
CW
R25 C7 2 475 R36
R28 CR37 10K
10K 475K 150pF
MAG
-15V
GAIN
RF MONITOR IN J13 R199 R200 R201 R202 R203 R204 R205 R206 R207 R208 R209 R210 R212 J14 RF MONITOR OUT
182 100 121 22.1 39.2 33.2 22.1 15.0 12.1 6.81 10.0 10.0 5.62
E30:1
K1:A K2:A K3:A K4:A K5:A K6:A

R211 R213 1000
2 2 2 2 2 2
10.0 5.62
3 3 3 3 3 3 E30:2
4 4 4 4 4 4 E30:3
K7:A K8:A 50
1 3 2 3 2
U39 +5V 4 4 R214
MC74HC595AD 56.2
CR28 K1:C
15 U40:G 1
QA
7 10
+5V
10
SERIAL_DATA_OUT(2) 14 CR29 K2:C
FROM SHEET 2 A 1 U40:F 1
QB
6 11
+5V
10
LATCH_CLK 12 CR30 K3:C
LATCH_CLK 2 U40:E 1
FROM SHEET 3 QC
5 12
+5V
SCK 11 10
SHIFT_CLK CR31 K4:C
3 U40:D 1
QD
4 13
+5V
10 10
+5V RESET CR32 K5:C
C26 16 4 U40:C 1
0.01 VCC QE
3 14
+5V
10
CR33 K6:C
9 5 U40:B 1
SQH QF
2 15
+5V
8
10
GND CR34 K7:C
6 U40:A 1
13 QG +5V
OE 1 16 10
CR35 K8:C
7 U17:G
S1970075 SHEET 1 OF 3 V2 QH
7 10 10
Electrical Schematic - Remote Interface PWB (NAPI85/01)

10 15 U15:A
+5V RESET QA 11 EXT RF ON STATUS -
J4 C83 16
1 16
C86 R106
+5V 17 +5V VCC
L7 C56 0.01 0.1 10.0
J4 C62 C69
9 10 0.1 0.01
J4 16V 7 U15:B
11 9 U13:H 8 8 QH 10 EXT REMOTE STATUS -
COM GND GND 2 15
J4 CR7 MC1413BD C87 R107
13 13 0.1 10.0
J4 1SMB5939B OE
15 39V
6 U15:C
QG
3 14
9 EXT POWER 1 STATUS -
C88 R108
J4 U18 0.1 10.0
+24V 8 +24V 9 U15:H 8 MC74HC595AD
L8 COM GND
J4 C57 C64 C71 CR6 MC1413BD U15:D
10 10 5
0.1 0.01 1SMB5939B QF 8 EXT POWER 2 STATUS -
35V 39V 4 13
C89 R109
0.1 10.0
J4
-15V 16 -15V
L9 C58 4 U15:E
C65 C72 9 U16:H 8 QE 7 EXT POWER 3 STATUS -
10 0.1 0.01 COM GND 5 12
35V MC1413BD C90 R110
CR8 0.1 10.0
1SMB5939B
J4 39V U15:F
+15V 12 +15V 3
L10 C59 QD 6 EXT POWER 4 STATUS -
J4 C66 C73 6 11
C91 R111
14 10 0.1 0.01
35V 0.1 10.0
9 U17:H 8
COM GND SERIAL_DATA_OUT(1) 14
CR9 MC1413BD A 2 U15:G
1SMB5939B SCK QC
7 10
13 14 11 C92 R112
39V FROM SHEET 3 SHIFT_CLK
LATCH_CLK 0.1 10.0
12
LATCH_CLK
J1 9 1 U13:D
8 SQH QB
4 13
J1 C93 R113
11 0.1 10.0
J1 +24V 18 +24V
12 L14 C80 C82
RT2 10 0.1
RXE110 35V 17
4
16 +24V
14 15 U13:E
RT1 A QA
5 12
3 EXT EXCTR B STATUS -
EXT INTLK RXE110 11 C94 R114
SHIFT_CLK 0.1 10.0
U13:C J1 12
LATCH_CLK
15 29 # EXT INTLK OPEN +
R97 C61 3 14
1 U13:F
CR3 R100 QB 2 EXT AUTO STATUS -
3320 0.1 10.0K 6 11
U19 C95 R115
0.1 10.0
MC74HC595AD
16 2 U16:G
+5V VCC QC
7 10
14 EXT INTLK OPEN ALARM -
+15V PHASE C84 10 C96 R116
L5 C12 C16 0.01 RESET 0.1 10.0
10 0.1 R41 R44 TP9
35V 12.1K 1210
3 E7:B 4 J4 8 3 U16:F
1 RF IN GND QD
6 11
13 EXT HIGH VSWR ALARM -
C22 J4 DENOTES TB1 13 C97 R117
0.01
HD-R Ø 2 OE 0.1 10.0
J3 1 T2 3 Q8
5 MMBT4401LT1 DENOTES TB2
PHASE (IN) 4 U16:E
R40 C21 R43 QE 12 EXT LOW AC ALARM -
FROM HD-R 120 0.01 1210 5 12
R46 C98 R118
EXCITER 0.5W 274 DENOTES TB4 0.1 10.0
J3 2 4
4
5 U16:D
2 E7:A 1 QF
4 13
11 EXT PWR MODULE FAIL ALARM -
C99 R119
EXT RF IN J6 NORM J7 10MHz (A) 0.1 10.0
6 U16:C
6 E7:C 5 QG 10 EXT EXCITER FAIL ALARM -
3 14
J8 10MHz (B) C100 R120
10MHz 0.1 10.0
9 7 U16:B
J4 SQH QH
2 15
9 EXT LVPS FAIL ALARM -
RF OSC SAMPLE 3 C101 R121
J9 FREQ MONITOR 0.1 10.0
J4
4
1 U17:F
14 QB 8 EXT SHUTDOWN/CUTBACK ALARM -
J1 J10 A 6 11
C102 R122
TXD 37 3 TXD
12 0.1 10.0
J1 J10 LATCH_CLK
RXD 35 2 RXD RS-232 11
SHIFT_CLK U17:E
J10 2
5 QC 7 EXT CHANGEOVER ALARM -
J1 U20 5 12
C103 R123
36
MC74HC595AD 0.1 10.0
J1 10
14 +5V RESET
J1 U17:D
J1 30 PDM INHIBIT C85 16 3
22 0.01 VCC QD 6 EXT MEMORY BATTERY ALARM -
+5V +5V 4 13
C104 R124
E19:3 7 4
QH QE 0.1 10.0
+24V 5
R103 R104 15 QF
E19:2 4750 4750 QA
E19:1 U13:G U16:A 8 6
QG
(+) 18 7 10 1 16
15 # EXT PDM INHIBIT ALARM - GND
R98 1 8 C81 R105 13 9 SERIAL_DATA_OUT(2)
2200 C76 R101 U14:A 0.1 10.0 OE SQH TO SHEET 1
PDM INHIBIT 0.1 10.0K CR4 MOCD223-M
0.5W
2 7
(-) 17
E17:3
+24V
E17:1 E17:2
J1
(+) 22 13 # EXT RF OFF -
R99 3 6
2200 C77 R102 U14:B
RF OFF 0.1 10.0K CR5 MOCD223-M
0.5W
4 5
(-) 21
REMOTE_COMMON
FROM SHEET 3
S1970075 SHEET 2 OF 3 V2

29 +5V
RESET 1
PD.3
4 2 R166
+5V VCC PD.4
L16 9 U27 10.0K
C123 C125 C127 6 PD.5 3 2 J11
0.1 0.01 0.001 VCC +5V VCC ADM803MAKSRESET 5 RESET
18 12 C122
AVCC PB.0 GND
0.01
14 7 20 25 1
+5V VCC GND AREF PC.2
C27 C28 4 5 7 26
OE2 U33:E A2 XTAL1 PC.3 +5V
0.1 0.01 MC74HC125AD C124 Y1 27
10 9 PC.4
OE3 A3 18pF 3.6864MHz
+5V 13 12 28 R170
OE4 A4 8 PC.5
E18:3 XTAL2 10.0K PDM_ANT_CURR
C126 13
+24V OC1A TO SHEET 1
R141 18pF 19
E18:1 E18:2 4750 ADC6 LATCH_CLK
11 22 11
(+) 24 A ADC7 PD.7 TO SHEETS 1 & 2
R125 1 8
U21:A 23 15 SERIAL_DATA_OUT(1)
RF ON 2200 C106 R133 PC.0 MOSI TO SHEET 2
0.5W 0.1 10.0K CR10 MOCD223-M 24
PC.1 SCK
2 7 17
(-) 23 SCK TO SHEETS 1 & 2
U31
ATmega8-16AI SCK
+5V
E16:3 8 J11
+5V VCC 4 MOSI
+24V 16 1 30
R142 VCC +5V C115 C116 RO RXD
C114 J11
E16:1 E16:2 4750 0.1 0.01 1 MISO
12 0.1 U26 2 32
(+) 20 B RE PD.2
R126 3 6 DS36C278TM 3 U33:A J11
DE 16 3 SCK
2200 C107 R134 U21:B J1 6 MISO
RESET CR11 MOCD223-M INT TX/RX 39 DO/RI 3 2
0.5W 0.1 10.0K 4 31 +5V J11
R154 R155 DI TXD 1 +5V 2 VCC
4 5 U25 L17 C129
(-) 19 RS-485 221 221 5
MC74HC165AD J1 7 GND 3 0.1
INT TX/RX 40 DO/RI GND R171
+5V J1 5 10.0K
E15:3 GND 38 GND 14 J11
SS 6 GND
+24V 2 21
R143 CLK SCK GND A 10
E15:2 4750 PD.6
E15:1 13
(+) 18 C
R127 3 6
2200 U22:B 1 SHIFT/LOAD
PWR 1 C108 R135 SHIFT/LOAD
0.5W 0.1 10.0K CR12 MOCD223-M
4 5
(-) 17
9 10
+5V QH SA 1
SHIFT/LOAD
E14:3 5
+24V +5V G
R144 +5V R168 9
E14:1 E14:2 4750 E22:3 4750 QH
14 6
(+) 16 D +24V +5V H 2
R128 1 8 R161 R169 CLK
2200 C109 R136 U22:A E22:2 4750 4750
PWR 2 CR13 MOCD223-M E22:1 11 8
0.5W 0.1 10.0K (+) 24 A GND
2 7 R149 1 8 15
(-) 15 2200 U28:A CLK_INH
EXCTR A C117 R156
0.5W 0.1 10.0K CR18 MOCD223-M
+5V 2 7
E13:3 (-) 23
+24V
R145 +5V
E13:1 E13:2 4750 E21:3 U32
3
(+) 14 E
+24V MC74HC165AD
R129 1 8 R162
2200 C110 R137 U23:A E21:2 4750 7
PWR 3 CR14 MOCD223-M E21:1 12 QH
0.5W 0.1 10.0K (+) 22 B
2 7 8 R150 3 6
(-) 13 GND
2200 U28:B 16
15 EXCTR B C118 R157 VCC +5V
CLK_INH 0.5W 0.1 10.0K CR19 MOCD223-M
+5V C128
4 5 0.1
E12:3 (-) 21
+24V
R146 +5V
E12:1 E12:2 4750 E9:3
4
(+) 12 F
+24V
R130 3 6 R163
2200 C111 R138 U23:B E9:2 4750
PWR 4 CR15 MOCD223-M E9:1 13
0.5W 0.1 10.0K 7 (+) 6 C
QH 3 6
4 5 R151
(-) 11 POWER 2200 U29:B
C119 R158
INCREASE 0.5W 0.1 10.0K CR20 MOCD223-M
+5V 4 5
E11:3 (-) 5
+24V
R147 +5V
E11:1 E11:2 4750 E8:3
5
(+) 10 G
+24V
R131 3 6 R164
2200 C112 R139 U24:B E8:2 4750
PWR 5 CR16 MOCD223-M E8:1 14 DENOTES TB1
0.5W 0.1 10.0K (+) 4 D
4 5 R152 1 8
(-) 9 POWER 2200 U29:A
C120 R159 DENOTES TB2
DECREASE 0.5W 0.1 10.0K CR21 MOCD223-M
+5V 2 7
E10:3 (-) 3 DENOTES TB4
+24V
R148 +5V
E10:1 E10:2 4750 E20:3
6
(+) 8 H +24V
R132 1 8 10 R165
2200 U24:A SA E20:1 E20:2 4750
PWR 6 C113 R140 3
0.5W 0.1 10.0K CR17 MOCD223-M (+) 20 E
R153 1 8
2 7
(-) 7 2200 C121 R160 U30:A
AUTO CR22 MOCD223-M
0.5W 0.1 10.0K
2 7
(-) 19
+5V
E27:3
+24V
R184
1 E27:1 E27:2 4750
4
(+) 2 F
R172 3 6
2200 C131 R177 U30:B
SPARE CR23 MOCD223-M
0.5W 0.1 10.0K
4 5
(-) 1
J1 REMOTE_COMMON
# REMOTE COMMON - 32 TO SHEET 2
L15 C105
0.1
S1970075 SHEET 3 OF 3 V2

J1 J3 J7
4 +15V SYNTHESIZER (A) 11 6 # PDM LATCH A +
+15V J3 J4 J7
18 +15V MOD DRIVE (A) +24V 11 7 # PDM LATCH B +
J10 9 1
17 K2:A J10 J5 J8 J5
L1 C3 5 J4 +24V 33 37 +24V PA VOLTS (A) 3 6 PA VOLTS (A)
J10 18 +15V MOD DRIVE (B)
18 10 J10 J5 J9 J5
35V J2 34 38 PA VOLTS (B) 3 8 PA VOLTS (B)
J10 4 +15V SYNTHESIZER (B)
+15V 19 J10 J5 J8 J5
35 39 10 7
J10
20 J10 J5 J9 J5
-15V J3 36 40 10 5
12 -15V MOD DRIVE (A)
J10 10 2 J10 J5
-15V 12 K2:B 37 +15V 1 +15V
L2 C4 6 J4
J10 12 -15V MOD DRIVE (B) J10 J5
11 10 38 2
35V J1 J10 J5
19 +5V SYNTHESIZER (A) 39 3
J3 J6 J3
+5V 17 +5V MOD DRIVE (A) J10 J5 UNBALANCED AUDIO (A) 20 15 UNBALANCED AUDIO (A)
J10 11 3 40 4 J6 J11 P1 P2 J12 J3
+5V 7 K2:C 19 14
L3 C5 7 J4 J5
J10 17 +5V MOD DRIVE (B) 27
8 10
35V J2 J5 J6 J4
J10 19 +5V SYNTHESIZER (B) 31 UNBALANCED AUDIO (B) 5 15 UNBALANCED AUDIO (B)
9 J6 J13 P3 P4 J14 J4
J1 6 14
J10 14
10 J5
J1 +5V 29 +5V
J3 15 J5 J3
Fpdm (A) 10 J5 CARRIER REF (A) 14 2 CARRIER REF (A)
4 12 J8 30
K2:D 5 Fpdm (A) J5
J4 8 13
Fpdm (B) 10 J9 J5
5 Fpdm (B) -15V 35 -15V
13 J5 J4
+24V J2 J5 CARRIER REF (B) 16 2 CARRIER REF (B)
14 36
CR2 K2:E J5
J2 15
15 J5
-5V 33 -5V
+5V 14 J5
J5 10 PDM (A)
32
J10 J5
R3 25 9
1210 J10 J7
J7 Q2 26 10 # LVPS A FAIL + J3 J8
# CHANGEOVER 17 2N7000 PDM1 (A) 24 7 PDM1
RELAY C2 R4 J10
27 J4 J8
CONTROL + 0.01 4750 PDM1 (B) 24 8
J10
28
J10 J3 J5
3 PDM2 (A) 22 12 PDM (B)
J10 J10 J4 J5
4 21 PDM2 (B) 22 11
J10 J10 J7
5 22 11 # LVPS B FAIL +
J9
J10 +15V J10 7 PDM2
6 C10 23
J9
J10 0.47 J10 8
13 24
J10 U1:A U1:B
14 Q3 TP1
J10 1 2 3 4 2N2219A
15 J8 J7 J1 J5
1 FC POWER MODULE (A) 5 2 # SYNTH A INSTALLED (-) 26 B+ (B) SAMPLE
J10 U1:C U1:D J7 J2 R1
16 Q4 J8 14 2 # SYNTH B INSTALLED (-)
5 6 9 8 TIP32C 9 121K TP3
J7 J3
26 13 # PDM A INSTALLED (-)
J7 J4 J9 J3
27 13 # PDM B INSTALLED (-) B+ REF (2) 13 3 B+ REF 1 (A)
J9 R19 R25 C18 R30 C21
1 FC POWER MODULE (B) R2 R21 R22 CR6 J4
J8 J7 56.2K 1N5819 3320 0.0022 3320 0.0022 3 B+ REF 1 (B)
J9 # RF FAIL A + 2 8 # RF FAIL A + 100K 22.1K 10K
9 0.5W J3
J9 J7 R18 4 B+ REF 2 (A)
# RF FAIL B + 2 9 # RF FAIL B +
39.2K J4
4 B+ REF 2 (B)
J7 J6
4 # RF OSC FAIL + +15V 12 +15V J8
Q7 B+ REF (1) 13
J6 R37
2N4401 14 R35 R38 R39 CR7
R16 C9 J5 56.2K 1N5819
33.2K 0.1 23 100K 22.1K 10K
0.5W
J6 J5 R36
J8 +24V 8 +24V 25
+15V 4 TO POWER MODULE (A) 39.2K
J6
J9 10
J1 4 TO POWER MODULE (B)
FC (A) 12 J5
12 14 J6 J6 24 B+ (A) SAMPLE
K1:D 3 FREQUENCY MONITOR -15V 16 -15V
J2 10 R31 R13
FC (B) 12 J6 121K
10K 4 J6
0.1% +5V 17 +5V
-5V J1
18 -5V SYNTHESIZER (A) J6
J10 3 5 -5V 18 -5V
-5V 2 K1:A
L4 C6 7 J2
J10 18 -5V SYNTHESIZER (B) J6 J3
1 10 9 1 # RESET PDM (A) -
35V J6 CR4
11 J7 J4
J3 # RESET PDM - 18 1 # RESET PDM (B) -
DUMP (A) 5 J6 CR5
6 4 J8 13 J7 J3
K1:B 15 DUMP (A) # SHUTBACK A - 1 16 # INHIBIT PDM (A) -
J4 8 J6
DUMP (B) 5 J9 15
15 DUMP (B) J7 J4
J1 # SHUTBACK B - 2 16 # INHIBIT PDM (B) -
3
J5 J1 J3
17 2FPDM (A) 25 7 2FPDM (A)
J1
17 EXT FC (A) J1 J3
J6 13 11 J5 1 6
EXT FC 1 K1:C 19
9 J2
J6 17 EXT FC (B)
2 J2 J4
2FPDM (B) 25 7 2FPDM (B)
J2 J4
1 6
J2 TP4 TP5
3 1 J8
+24V 14
J3 J9
9 CR1 K1:E 14
J4 J8 J10
9 16 12 29
J9 J10 J5
12 AC SIGNAL 30 22 AC POWER
J8 J10 J5
6 31 21
J9 J10
6 32
14 U1:G 7
+15V VDD VSS
C13 MC14584B
0.1 J7
16
S1970077 SHEET 1 OF 1 V1
J7
31
Electrical Schematic - Exciter Interface PWB (NAPI87/01)

+3.3V-D
4FC/B
R48 J1
6 # DDS INHIBIT +
4750
+3.3V-D +3.3V-D 9 Q1
P1.7 2N3904
R17
CR1 C4 10 +3.3V-D
2.2 8
MBD301 P1.6
J1 20V 10
# RESET DDS + 5 RST R49 J1
4750 7 # HIGH BAND -
R2 11 Q2
4750 P3.0/RxD
2N3904
R18
S1 1 13 10 +3.3V-D
P3.1/TxD
1
4 PDM E3:3 E3:2 R50 J1
+3.3V-D 14 4750 9 # TUNE RF DRIVE +
X1000
2 2 +3.3V-D P3.2/INT0 2 3 16 Q3
5 3 HIGH P1.0/T2 P0 VCC +5V-B 2N3904
4 1 3 4 C19 R19
P1.1/T2EX P1 0.01 10
6 U2 9x 4700 4610X-101-472 LOW E3:1 4 5 8
P1.2 P2 GND
8 5 6 U6
P1.3 P3
74ACT163PC
S2 2 3 4 5 6 7 8 9 10 N/C
1
1 24 U4 1 14
P2.0/A8 +5V-B SR Q0
1 190-5043-02 7 13 TP3 TP4
4 25 12 CEP Q1
P2.1/A9 N/C 10 12
X100
2 2 23 CET Q2
5 3 26 N/C 11
P2.2/A10 2 Q3
4 CP GND GND
6 27 9 15
P2.3/A11 PE TC
8
S3 20
1 28 XTAL2
P2.4/A12
1 +3.3V-D
4 29 10 16
P2.5/A13 35 CET VCC +5V-B
X10
2 2 EA/VPP
5 3 30 44 1 C20
P2.6/A14 VCC +5V-B SR 0.01
4 7 8 TP2
C7 CEP GND
6 31 0.1 5
P2.7/A15 P2
8 22
VSS 6 U7 R16
P3
74ACT163PC 10K
S4 2 15 U8:A U8:F J1
1 39 CP TC 25 2Fpdm
P0.4/AD4 1 2 13 12
1 R15 C22
4 38 6 3 14 100 J1
P0.5/AD5 P1.4 P0 Q0 100pF 1
X1
2 2 P1.5
7 4
P1 Q1
13
5 3 37
P0.6/AD6 12
4 Q2
9 11
6 36 PE Q3
P0.7/AD7 32
8 PSEN +3.3V-A +3.3V-A +3.3V-A +3.3V-A
33
ALE
S5 34
1 43 N/C
P0.0/AD0 C10 C12 C14 C15
1 0.1 0.1 0.1 0.1
4 42
P0.1/AD1
65
67
66
60
62
54
59
50
53
13
14
15
16
17
18
29
30
35
36
57
58
63
68
X0.1
2 2
4FC/A
N/C
N/C
VOUT
N/C
N/C
N/C
AGND
AGND
AGND
AGND
AGND
REFCLKB
A5
A4
A3
AVDD
AVDD
AVDD
AVDD
FSK/BPSK/HOLD
A2/IO_RESET
A1/SD0
SHAPED_KEYING
5 3 41 48
P0.2/AD2 15 21 IOUT1
4 P3.3/INT1 WRB/SCLK L1
6 40 R14 C21 1.8μH C23 R20
P0.3/AD3 16 20 47.5 390pF 390pF 82.5
8 P3.4/T0 I/O_UD_CLK
J1 19 17 19
# TUNE SELECTED - 23 P3.7/RD P3.5/T1 A0/SDIO
U3:E 31
TP1 21 18 71 AVDD +3.3V-A
XTAL1 P3.6/WR MASTER_RESET 32
+3.3V-D +3.3V-D 11 10 AVDD
22 C16
RDB/CSB
REFERENCE (B) R3 R6 33
0.1
CR2 AGND
E2:1 E2:2 1000 U3:F 100
10 MHz 69 34
REFCLK AGND
REFERENCE J2 13 12
R1 R51
EXT C3 R4 CR3
INPUT 0.1 1000 55
100 100 +3.3V-A DACBP
INT E2:3 C6 AVDD
37
+3.3V-A
0.1 61 38
PLL_FILTER AVDD
R7 C17
C5 0.1
0.01 1210
39
EXT U5 AGND
E1:1 9 40
+3.3V-D DVDD AD9852ASQ AGND
10 41
DVDD AGND
REFERENCE (A) C8
E1:3 14 U1 8 0.1
+5V-A VCC RTXT//10.0MHz OUT 11
DGND
E1:2 C2 N/C GND SHIELD R5 44
INT 274
12
DGND AVDD +3.3V-A
0.1 1 7 5 C18
0.1
45
AGND
J1 23 46
2 +3.3V-D DVDD AGND
J1 24 47
14 DVDD AGND
J1 25
15 DVDD
C9
0.1 64
26 DIFF_CLK_EN
DGND
27 70
S/P_SELECT
DAC_RSET
DGND
28
IOUT1B
IOUT2B
DGND
IOUT2
DGND
DGND
DGND
DGND
DGND
DVDD
DVDD
DVDD
DVDD
VINN
VINP
D7
D6
D5
D4
D3
D2
D1
D0
1
2
3
4
5
6
7
8
80
79
78
77
74
73
72
75
76
42
43
49
51
52
56
R8 R9 R10 R11 R12 R13
S1940144 SHEET 1 OF 2 V1 C11 C13 100 100 47.5 47.5 47.5 3920
0.1 0.1
+3.3V-D +3.3V-D
Electrical Schematic - RF Synthesizer PWB (NAPE70B)

4FC/B
R43
2740 R45
1210
+15V-A Fc
BALANCED
R31 * DENOTES FREQUENCY DEPENDENT PART. DRIVE
1000 REFER TO REF DES INDEX FOR VALUE/PART NUMBER.
CW
R32 1 E5:A 2
1000
RF DRIVE C46 C57
+15V-A 0.1
SYMMETRY R33 0.1
3 E5:B 4
1000
SYMMETRY ADJust TP6 +15V-C
+15V-A +15V-A R42 C58
L10 10K U10:D 0.47
5 E5:C 6
R38
1000μH E6:3 DISABLE 9 8 Q5
RF DRIVE R35 CR5 C1 TP7
6 4750 3320 2N2219A
E4:3 E4:2 U10:A ENABLE U10:F U10:E NOT USED
5 S 1 7 E5:D 8 J1
D Q 12 Fc
+15V-B +15V-B R34 1 2
R37 E6:1 E6:2 13 12 11 10
8 U12:A INT C44 C54
Q6
0.01 2210 CR6 3320 0.001
+15V-B 9 S 13 3 2 U10:C 2N2905A 9 E5:E 10
R28 D Q C Q E4:1
R25 R 5 6
1500 10K U12:B 4 EXT R46
U10:B 11 12 47.5
R22 C Q 11 E5:F 12
27.4K 3 4 R
4FC/A Q4 C28
R29 10 R47
2N3904 0.1 10K 27.4
C25 R23 C50 C51 C52 C53 E5:G 14
0.01 13
1820 12pF 12pF 12pF 12pF
R26 C27 R52
CR4 100 0.01 NOT USED
+15V-A
1
S6:3 S6:2 S6:1 U13:B
1 7 LM394CH
8
2 U13:A 6
LM394CH
J1
EXT Fc 17 R39 3 5 R44
R27 22.1 22.1
1000
J1 0.5W
3
R40
100
TP5 C49
0.0068
J1 R41
IPM COMPENSATION 16 50K
R30 C45 R36
CW
1000 0.0047 1000 IPM
IPM
5
BAL
S6:4
CORRECTION
4
+5V-A
L6 C37
10
35V
+5V-B
L7 C38 C39
10 0.1
35V 14 U3:G 7 14 U8:G 7
+3.3V-D VCC GND +5V-B VCC GND
MC74AC04N SN74HC04N
C47 C55
0.1 1 3 5 9 0.1
1 U9 3 1 U11 3
V_IN MC7805ACT V_OUT IN LM3940IT-3.3 OUT +3.3V-A
R21 C35 C36 C40 C41 L8 C42
GND GND
22 10 0.47 10 47 10
2 2
2W 35V 35V 20V 35V
14 U10:G 7
14 U12:C 7 +15V-A VDD VSS
J1 +15V-B VDD VSS MC14584B
+5V 19 +3.3V-D MC14013B C56
L9 C43 C48 0.1
J1 10 0.1 3 5 9 11
-5V 18 35V
+15V
J1
+15V 4 +15V-A
L2 C24 C26 L3 C29 C32
10 0.1 10 0.22
35V 35V
+15V-B
L4 C30 C33
10 0.1 S1940144 SHEET 2 OF 2 V1
35V
+15V-C
L5 C31 C34
10 0.1
35V
Electrical Schematic - RF Synthesizer PWB (NAPE70B)

R57
10K
R11
+5V 2.21M
TP2 +15V-B
L8
1 C27 TP7 INTEGRATOR C64
10
C65
0.1
330pF TP19
2
D R Q
5 2 PEAK DETECTOR TP15 TP16 8 35V R73
C25 1 1500
U1:A C26 R10 U7:A 14 J1
R8 100pF 0.047 10K U12:C 10 F PDM
J1 3 6 1000 C33 R22
2 FPDM 7 CLK Q 3
0.1 +15V-A R76
S 1000 9 10 J1
R5 C14 9
J1 562 100pF
4 R30 R35 GND GND
6 2.21M 10K
2
+5V LINEAR 4
R25 R26
1210 1000 1
U8:A TP10
INTEGRATOR U5:A
12
PDM DRIVER 3
5
CR2 R29 R34
2.21M 10K +15V-A
C41 R58
0.22 15K
9 R80 6
TP6 33.2K
13 8 2 7 J1
U2:C U13:B 5 DUMP
14 R56 1
U2:D U13:A
CW
J1 10 1000 R59 5
UNBALANCED AUDIO 15 12 1000 3
R14
J1 R4 681K DUMP
14 681K 8 3 TP12
I1 -Vs -15V-A
R12 C37 C39 L6 +15V-B
22.1K 0.1 10 +15V-B
R16 U6
TP3 100K RC4200A
35V R44 INTERPHASE PDM
13 10K
14 5 2 0.1% GENERATOR (1) C56
10
C60
0.1
U3:D I4 Vos2 2 R60 R62 Q4 TP17
J1 R20 7 CW GAIN 1 R52 9 35V
B+ REF (1) 3 12 Vos1 R38 U3:A 1210 1000 2N4401
R1 C69 47.5K
R27 R31
TRIM 10K 1000 7 3 2
100K 0.001 U10:B K1:A
1 18.2K 5000 0.1% 3
R74 4 J1
I2 TP8 Q5 24 PDM (1)
R13 C31 4 6 R53 10 R65 10
I3 C48 C50 2N4403 56.2K
47.5K 0.0047 7 562 R77 J1
U3:B 0.001 100pF +15V-B 1000 25
R18 GND
6 R39 R42 CR3
10K 5 10K 10K
0.1% 0.1%
Q2 +15V-B
R70
10K
PDM FAULT
1 U4 3 R54 C52
2N4401 DETECTOR
V_IN MC7805ACT V_OUT +5V 5
C3 C11 R23 CARRIER 1000 0.001 R67 2
GND 100K 1.0M U12:A
2
10 0.1 LEVEL
35V
CONTROL C58
4
0.01
J1
+15V 18 +15V-A
L1 C1 C9 C15
10 10 0.1 +15V-B
35V 35V TP13 +15V-B
+5V
14
VCC
U1:C GND
7 INTERPHASE PDM
+15V-B C18 C21 MC74HC74 GENERATOR (2) C57 C61
L2 C2 C10 C16 10 0.1 R49 10 0.1 TP18
J1 35V 10 11 12 13 R50 R61 R63 Q6 35V
19 10 10 0.1 10K 9 1210 1000 2N4401
35V 35V 9 0.1% 7 8 9
562 U11:B K1:B
R46 8 R75 7 J1
J1 U3:C Q7 22 PDM (2)
-15V 12 -15V-A 10K R51 10 R66 10
L4 4 U2:E 11 C49 C51 2N4403 56.2K
C4 C12 C17 +15V-A VCC VEE -15V-A 0.1% 10 1000 R78 J1
10 10 0.1 MC34074 100pF 0.001 1000 23
C22 C28 R47
35V 35V 0.1 0.1 CR4
6 7 5 4990
TP5
TP1 2 Q3 +15V-B
TP14 2N4401
1 R55 C53
U2:A
J1 1000 0.001 7
CARRIER REF 2 3 R68
R3 C8 1
1.0M U12:B
J1 10K 0.0047
13 6
C59
0.01 R71
+5V Q1 4750
2N4401
R48 C45
R7 10K 0.001
100K R72
4750 1
J1 12 +5V
# INHIBIT PDM - 16 11
CR1 R6 U9:D CR5 K1:C
1000 +5V 13
10
R36 J1
100K 11 # PDM
J1 1 LATCH +
# RESET PDM - 1 3 Q10
R33 U9:A 2N4401
1000 +5V 2 R69 C63
1000 0.001
R37 SHUTBACK
4
1000
U9:B
6 LATCH TP11
4 U3:E 11 8 U8:C 4
+15V-A VCC VEE -15V-A +15V-A VCC VEE -15V-A
C23 MC34074 C29 C34 TL072CP C42 5
0.1 0.1 0.1 0.1
5 7 6
6 6
-V -15V-A -V -15V-A
11 U5:C 3 C46 C47 14 U9:E 7 11 U11:C 3 C66 8 U13:C 4
+15V-A +V GND-A +5V VCC GND
+15V-B +V GND-A +15V-A VCC VEE -15V-A
LM319J 0.1 10 C35 MC74HC00 LM319J 0.1 C68 MC33072 C67
C43 C44 8 35V C62 8
10 0.1 GND-B 0.1 0.1 GND-B 0.1 0.1
9 10
35V 7 9 10 4 5 12
6
-V -15V-A
8 U7:C 4 11 U10:C 3 C55 3 U12:E 12
+15V-A VCC VEE -15V-A +15V-B +V GND-A
0.1 +15V-B VCC GND
C38 TL072CP C40 C54 LM319J 8 C36 MC3302
GND-B
0.1 0.1 0.1 0.1
6 7 5 4 5 12 10 11 13
S1970071 V1
Electrical Schematic - Interphase PDM Driver PWB (NAPM10A/01)

J1
33
J1
34
J1
35
J1 J2
ALTERNATE +24V 36 33 +24V
J1 J2
37 34
J1 J2
38 35
J1 J2
39 36
J1
40
J1 J2
17 37
J1 J2
18 38
J1 J2
19 39
J1 J2
ALTERNATE +15V 20 40
J1
13
J1 -15.8V
14 L1
6 7 J2
J1 12 -15V
15
CR7 CR6 C2 C10 C11 R21 CR2 J2
J1 2 MBR1645 MUR120 1000 0.47 0.01 1000 MUR120 11
16
OUTPUT 50V 0.5W
4 Q1 1 1 13
J1 Vin MC33167TV FDBK
ALTERNATE -15V 12 C24 J2
GND C 17
J1 0.47
11 3 5 J2
+15.8V 18
J2
19 +15V
C4 R4 R2 R1 C3 C12 C13 C14 C20 CR17 R27 CR3 J2
0.1 68.1K 1000 6810 1000 1000 0.47 0.01 0.47 RT3 1N4746A 1000 MUR1520 20
CR1 50V 50V 18V
MUR1520 RXE250 0.5W J2
R3 13
+24.8V 2210 J2
J3 14
1
C1 J2
J3 15
2 RT1 1000
50V J2
RXE250 16
J3
3
J3 -5.8V
4 6 L2 7 J2
2 -5V
CR11 CR10 C7 C15 C16 R28 CR4 J2
MBR1645 1000 0.47 0.01 1
J1 2 MUR120 1000 MUR120
3 OUTPUT 50V 0.5W
4 Q2 1 1 13
J1 Vin MC33167TV FDBK
4 J2
C8 GND C 7
J1
5 0.47 3 5 J2
+5.8V 8
J1
6 J2
9 +5V
C6 R8 R10 R7 C9 C18 C19 C21 C22 C23 CR12 R29 CR5 J2
J1 68.1K
7 0.1 27.4K 6810 1000 0.47 0.01 0.47 0.47 0.47 RT4 1N5920C 1000 MUR1520 10
50V RXE110 6.2V 0.5W J2
J1 R9 3
8
18.2K J2
J1 4
9
J1 J2
ALTERNATE +5V 10 5
J1 J2
ALTERNATE -5V 2 6
J1
1
J1 J2
LVPS FAIL B 25 21 LVPS B FAIL
J1 J2
26 22
J1
27
J1
28
J2
23
J2
J1 24
ALTERNATE AC SIGNAL 29
J1 4 T1 5 J2
30 29 AC SIGNAL
J1 CR8 C5 R5 R6 R11 CR18 C26 J2
31 100 22.1K 10 30
2210 15K
J1 25V 35V J2
32 +9.4V 31
3 6
2 7 J2
E1 +9.4V 32
2 R23
4750
170-270VAC R25 R22 1 J2
R18 U1:A 25 LVPS A FAIL
E2 5600 CR15 8250 1 5
1N5992D 1000 CR13 J2
1 8 0.5W 3
U2 26
4.7V +9.4V MOC8104 8 U1:C 4 J2
CR16 +9.4V VCC GND 27
2 4
C25 LM393N
1N5992D J2
4.7V 5 R24 0.1 28
4750
7
U1:B
+24.8V 6
CR14
R12 R17 R19
39.2K CR9
10K 3320
+5.8V
R13 R20
12.1K 332
+15.8V
R14
39.2K
-5.8V
R15
18.2K
-15.8V
S1970047 SHEET 1 OF 1 V1 R16
56.2K
Electrical Schematic - LVPS Buck Converter PWB (NAPS28A)

LINE 1 12 TEMPERATURE
AC INPUT LINE 2 J3 13 OVER VOLTAGE
GND 3 J1 19 CURRENT SIGNAL
20 OVER TEMP
17
+24V 3
A1
+24V 4 FORWARD
CONVERTER
1 PWB
2 P2 P3 J1
J1 1 1
J2 B+ R2 R3 C4 C5 C6 C8
# INHIBIT + 7 3 3 68K 68K 470 470 470 0.12 R9
2W 2W 450V 450V 450V TP1 33K
OUTPUT ADJUST 1 9 2W J2 W1P2 W1P1 J2 J3
OUTPUT ADJUST 2 11 2 2 13 B+ SAMPLE
A DS1
B+ ON GND R10 R11
6 6
15K 15K
T1 CR1 R4
2 3
10
C1 CR3
C7 CR5 C9 R5
A4
6.8 1N4743A 0.1
0.1 1 4 35V 13V 1820 MODULATOR
PA VOLTS
FILTER PART OF
CR2 PWB
CLAMP A
PART OF
E2 A2
CR4 CR1 POWER MODULE
A2 MUR8100E INTERFACE
POWER MODULE A3 Q1 PWB
INTERFACE MODULATOR STW14NM50
PWB
J3 J2 W1P1 W1P2 J2 1
3 LO L1
+15V 4 1 1 VCC
L2 C2 R1 C2 9 PDM (B+) B C PA VOLTS
VDD 5 E1 E1
12 0.1 3 3 33.2 6.8 VS
35V C3 R7 L1 C1 C2 L2 C3 C4 L3 C2
U1 CR6 CR8 148μH R5
0.1 IR2110 MUR460 2.21 HFA08TB60 0.1 0.033 180μH 0.1 0.1 143μH 0.056 33K
TP1 2 0.5W 2W J1 W2P2 W2P1 J1
COM
C5 7 7 3 PA VOLTS
12 11
Fpdm 5 5 5 LIN SD 3900pF SAMPLE
CR10 R6 R7 8 8 10
6 4 4 P6KE20CA 4 13 1000 1000
N/C VSS
20V 8
N/C
TP2 14
N/C
6 CR7
VB
10 MUR460
PDM 7 7 7 HIN
7 5 5 2 # RF ALARM +
8 8 8 CR12 HO
Q5 6 6
2N4401
CR9 CR5 C7 R3 C4
P6KE20CA 0.1 15K R4 0.01
20V 8250
TP3 A5
Q2 POWER
DUMP 15 9 9 IRF820 AMPLIFIER
CR11 C10 R6 R12
14 10 10 P6KE20CA 0.01 10 10K R8
20V 3.9 T1 Q1
2W STW14NM50 CR1
MUR460
BROWN
3T RF (1)
E2
C5
1.0
TP4
Q2
J1 W2P1 W2P2 J1 U1:A STW14NM50 CR2
RF DRIVE 1 3 3 MUR460 C6
1 5 RED 1.0 T1 P1
R1 C3 R2 ORANGE
9 2 2 2.5 3T 1
100 0.47 2T
15W
P1
1 1 YELLOW 3
2T Q3
STW14NM50 CR3
4 4 MUR460
GREEN
3T
E3 RF (2)
2 Q4
3 U1:B GND
9 9 Vs 4 STW14NM50 CR4
L1 C1 C1 MIC4452CT GND MUR460
F1 BLUE
0.1 10 10 1A 1.0 3T
SLOW
S1970053 V1
Electrical Schematic - RF Power Module (NAP31/02)

+18V +18V
R4 R33
10K 10K
J1
OUTPUT ADJUST 2 11
1 5
+18V +18V U4
MOC8104
2 4
R56 R40
10K 10K
J1 R32
OUTPUT ADJUST 1 9 CR3
1 5 10K
U6
MOC8104
2 4
CR5 R37
10K
4 U5:E 11
+18V VCC
MC34074
VEE S F J2
C14 C16 1 DC OUTPUT
L6
0.01 0.001 R13 R16 R19 300μH C27 R43
390 390 390 5 33K
2W 2W 2W C45 600V 5W
12 3.3 J2
3
C11 CR13 C20
0.01 v 21T CR9
HFA08TB120 HFA08TB120 220pF
1 R9
J3 RV1 CR7 5 1.0M
1 U2 0.5W
SIOV-S14K300 DSP25-16A HFA08TB120
2 3 2
C4 v T1 S F R29 R5
AC INPUT 0.015 L3 R10 R24 R26 681 3.32M
L5
580uH R14 R17 R20 300μH 22.1K 22.1K 15K
RV2 1 R7 R1 C12 C13 C15 390 390 390
1 4 C17 1 R25 R27
SIOV-S14K300 3 100K 100K 470 470 470 5 2W 2W 2W C44 C35 C31
J3 450V 450V 450V 14 Q4 4750 1820 100pF
2 2W 2W 600V 3.3 MPF960 2700pF
v 2 U1 5T CR10 CR14 C21 C5
A B DSP25-16A 21T HFA08TB120 220pF 2
J3 A DS1 HFA08TB120 0.1 VFB 1
3 C9 AC COMP
RV3 20 C28
0.01 SIOV-S14K300 IND 7
3 19 Q5 0.01
MPF960
6T S F C6 U8
J1 L4 0.1 7
14 R15 R18 R21 +18V VCC UC1844AJ
+18V 300μH
2 390 390 390 C29 C30
T2 Q1 2W 2W 2W C43 1.0 0.01
4 3 16
CR1 IXFK44N60 3.3
1N5819 CR11 CR15 C23
4 3 6T 21T 3
+18V VCC OUT 10 HFA08TB120 HFA08TB120 220pF CUR_SEN
C2 5
V_IN C10 R57 CR20 CR4 C19 8
VREF
1.0 U3 CR2 1.0 3.3 HFA08TB120 P6KE20CA 3 18 9 R50 470pF
J1 0.5W 20V 7 Q2 0.2 C32
10 6 UC3710 1N5819 IXFK44N60 R30
N/C 3W 0.47 6810
R58 1 5
15 GND
8 1 3 T3 1 R35
N_INV INV 0.5W
332
2 8 CR6 CR12 R12 C37 R22 R23 R63 R64 4
P_GND 1T 200T
HFA08TB120 1N5819 332 0.001 68.1 392 39.2 681 RT/CT 6
7 OUTPUT
L_GND C26
+18V +18V 4 2 1000pF
R61
5620
J1
# INHIBIT + 7
1 5 Q8
U7 2N7000
MOC8104 CR19 C36
CR18 R69
2 4 1N5819 1N5930C 0.01 1000
R52 C41 R28 16V
39.2 0.47 2210
+18V
R62
10K Q7
IRF520 C8
2.2
1 5 C18
U9 1.0 R41 R47
MOC8104 35V 10K 825
13
2 4
E5 R46 C24 14 J1
U5:D 19 DC CURRENT SIGNAL
182 0.01 C22 R51
E2 R3 R49 12 J1
FAN - INPUT OUTPUT 1000 1000 0.001 10 17
C7 10
0.1 ADJUST 1 ADJUST 2 5
E1 7 8
FAN + CR16 150V 0 0 U5:B U5:C
E4 1N5819 250V 1 0 9
6 +18V
R44 R65 CR17
350V 1 1 R39 1000 C33 1
J1 3 U10 2 1000 1000 1N4733A 0.1
21-24V INPUT 3 V_IN LM350T V_OUT +18V INVALID 0 1 5.1V 2 3
L1 C1 C25 J1
J1 ADJ t° U11 C38 U5:A 12 TEMPERATURE
4 0.001 RT1 0.1 0.001 1
1
3 TMP36G C34 R68
J1 RXE050 2 0.001 10
1
J1 R55 R2 R67
2 R53 121
10K R66 10K
1500 10K
R54 G DS2
100 +18V
E3 J1
FAN FAIL 20 FAN FAIL
CR21
1N5819 S1970074 SHEET 1 OF 1 V1
Electrical Schematic - Forward Converter PWB (NAPS31A/03)

J1000
REPAIR MANUAL
Section 7 MECHANICAL DRAWINGS

7.1 INTRODUCTION 7.3 CONTENT OF MECHANICAL
This section contains mechanical drawings DRAWINGS
for assemblies of the subject equipment. Mechanical drawings are illustrations that
Dimensional drawings may be included. depict the location of electrical components
Refer to Table 7-1 for an itemized list. and show assembly outline detail.
Assembly detail drawings for assemblies/ Dimensional information is included, where
modules that have separate maintenance appropriate.
manuals are not included. Refer to the
appropriate maintenance manual for the When a module/assembly is the subject of its
assembly detail of these assemblies. own assembly detail drawing and it is also
shown in a higher level assembly, the detail
7.2 LOCATING ASSEMBLY DETAIL depicted in the higher level assembly may
DRAWINGS have minor differences from the module/
Each illustration in this section is identified assembly actually installed. In this case,
by a number that is both the figure number always refer to the assembly detail drawing of
and the page number. The numbers are the module/assembly for detailed information.
assigned sequentially and are prefixed by
the letters 'MD-'. Drawings in this section are
listed in Table 7-1.
Table 7-1: Mechanical Drawings

Figure # Description
MD-1 Assembly Detail/Dimensional Information - J1000 1000 Watt AM Broadcast
Transmitter
MD-2 Assembly Detail – NAE88A/01 Exciter/Control Assembly
MD-3 Assembly Detail – NAPC143A/01 Controller/Display PWB
MD-4 Assembly Detail – NAPI85/01 Remote Interface PWB
MD-5 Assembly Detail – NAPI87/01 Exciter Interface PWB
MD-6 Assembly Detail – NAPE70B RF Synthesizer PWB
MD-7 Assembly Detail – NAPM10A/01 Interphase PDM Driver PWB
MD-8 Assembly Detail - NAPS28A LVPS Buck Converter PWB
MD-9 Assembly Detail - NARA39A/01 RF Power Assembly
MD-10 Assembly Detail - NAP31/02 RF Power Module
MD-11 Assembly Detail – NAPS31A/03 Forward Converter PWB
MD-12 Assembly Detail - NAPI73 Power Module Interface PWB
MD-13 Assembly Detail – NASM11A/02 Modulator
MD-14 Assembly Detail - NAPF08 Modulator Filter PWB
MD-15 Assembly Detail - NAAA05/02 Power Amplifier
MD-16 Assembly Detail - NAPF03A/01 RF Filter Input PWB
MD-17 Assembly Detail – NAPF07A/02 Forward/Reflected Power Probe

Section 7 Mechanical Schematics Original Issue 3.0
Assembly Detail/Dimensional Information - J1000 1000 Watt AM Broadcast

Transmitter
Original Issue 3.0 Not to Scale Figure MD-1 Sheet 1 of 1
TOP VIEW
A2
Remote
Interface P16 P18 P20
PWB P9
A
Interphase
A PDM Driver
PWBs
RF
Synthesizer A4 A5
PWBs
A3
B B
Exciter
Interface A6
PWB
A7
P6 P4
Controller
Display A1
PWB
P2
P12 P3 P5 P13
LVPS Buck
Converter
Power PWB
Supply P25
Assembly
P31
A8
A9 P26
A
A
P29
P10
P1
Assembly Detail - NAE88A/01 Exciter/Control Assembly

* DENOTES DISPLAY U15 DRAWN TRANSPARENT
TO SHOW PARTS INSTALLED BEHIND.
R275
R277
C76 R282
R276
R283
R281
C67 L13
R265
U2
L10 U15*
C72
Y2
C64 R25 L7
C65 C14
C66 R14
C11 C69
L11 C63 L14 R17 R12
U5
Y1
C73 C71
R13 R8
C68 C15 C17 L12
R26 R9 R6
C70 L9
K C12 R7 R120
U3
C77 C13 CR14
L15 L8 R5 R191 C94
C18 C16 R263
R270 R278 C79 C80 C85 L16 R190
A R98
U28
C83 C84 C81 C171 R186
U26
R271 C21 C144 R28 C102
R272 C4 R192 R119
U21
U22
U23
C148 R29 R99
R273 L17 R36 R118 R226
U17 U18 U19 R135 R31 R32 R38
R109
C26 R108 R183
C29
C31 C154
R196 C95 R182 C121
R33
C88 C87 R279 C149 REAR
R141
U24
R280
U7
C124 C92 C151
U20
U27
U35
C32 R179
C129 R181
R35 R174
R30 R171
R39
C30 R27
C131
C75
C139 R41 R40 R34
C118 R175 R200 R199
C74
R105 R138 R44 R43 R37 R164
R204 R203
R136
C34 C33 C27
C160 C159
R133
C195
1
NAUTEL ASSY 197-2050
J10
TRANSMITTER CONTROLLER/DISPLAY
+15V
+24V
-15V
+5V
1 R137
-5V
NAPC SER. + BT1 J6
R77 R87 R84 R193 R264
C23 R73 R85
CR17 CR15 R140
DS10
DS11
DS13
DS12
DS9
C25 C82 C24 C22 R75 R86 R195
TP1 TP3 TP2 TP4 R110
R42 R125 R251 R83 C111 R142 C104
TP58 C28 C78 TP6 R80
R115
U6
R24 C107 TP53 R132 R134 R139 R107
R76
U8 R22 R124 R92 R103
C93
R116 R93
C19 R129 R260 TP52
R15 R4 C5 U16 U14 R122 R96 R106 R111 R97
R255 C20 R252 R259 U29
U25
R16 TP54
R19 C10 R123 C100 C103 R104 C101
C7 C191 R256 C9 R253 R254
C8 + TP21 TP27 TP28 TP22
C1 R121
C35 R249 C137 TP7 R74
C6
R45
C2
C189
CR2 CR4 U4 R117
CR5 GRID1
C115
U1
C3 R10 CR1 CR3 CR9 R18 R112

R49 C182 C177 CR6 TP39
U38
R81 7
R23 R11 C112 R156 C123 TP14
C39 C175 C184 TP5 6
CR7 TP38 R274
R3 C108 R155 R223 R82 5
R53 TP10 R239 R241 CR8 TP37 U30 TP51 4
TP23 R257 R101
C185 C178 R258 R154 TP13 3 FRONT
C43 R247 C183 C172 TP40 TP24 TP55 D0
R248 R102 D1 2
TP41 C152
C150 R230 C176
C190 R250 C138 R157
TP25
J3 D2
R240 D3 1
C155 C192 R242 C135 C179 C173 R234 C188 TP57 R126 1 D4
R243 C193 R232 D5 C89 C90 A B C D E F G H I J K L M N O P
R231 TP11 R187 D6
R180 R233 U31 C186 C180 R235 D7
C113 R261 C122 R262 TP8 R246 R20 CR11
Q1 J9
R172 C134 R244 R245 CR18
U11
U12
U13
R224 R238 1 CR12
1
R166 C194
U37
U10
Q2
U9
C86 R236 R237 R266 C128 R88
U33
U36
R225 C181 C116 CR13 C91 R60 C50

R163 Q5
C97 R227 C187 TP29 C133 R79
C162 C174 L1 R62 C52 R66 C56 R59 C49 R52 C42
R229
R228 TP36 C136 TP49
+5V CR10 R78
TP34 TP35 TP42 TP43 TP44 TP47 TP20 TP26 TP50
C120 R57 C47 R46 C36 R70 C60 R63 C53 R48 C38
TP33 TP17
J1
TP56 TP48 TP46 L5

U32
C164 TP9 C167 -5V

R168 C127 Q3 R61 C51 R50 C40 R47 C37 R67 C57 R72 C62
C163 TP12 C168 C166 C142 C169 C170 TP32
C140 C141 R214 R219 L4 C119 TP18
R185 -15V C132 R65 C55 R54 C44 R51 C41 R71 C61 R64 C54
R146 R147 R205 R215 R216 R220 R218 R94 R148 R221 R222 Q4
CR16 TP31
C96 R143 R144 C130 R206 R207 R210 R211 R209 R145 R212 R213 L3 C126 R69 C59 R58 C48 R55 C45 R68 C58 R56 C46
+24V
R165
C114
1 C125 C117 TP45 TP15 TP16
+15V
J7 TP30 C165
R217
J4 J5 J8
L2
R208 1 1 1
M1970023 V1
Assembly Detail - NAPC143A/01 Controller/Display PWB

INTERLOCK
DECREASE
MAG (HD-R)
INCREASE
STATUS
EXCTR B
EXCTR A
POWER
POWER
RF OFF
INHIBIT
RESET
AUDIO
PWR 6
PWR 5
PWR 4
PWR 3
PWR 2
PWR 1
RF ON
1
INPUT
POWER 6
POWER 5
POWER 4
POWER 3
POWER 2
POWER 1
AUTO
TB1
EXCTR B
REMOTE
PDM
RF ON
AUTO
GND
GND
J2
- + - + - + - + - + - + - + - + - + - + - + - SHLD - - - -
+
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PHASE (HD-R)
TB2
1
J3
REAR SIDE
EXT RF IN
ALARMS SAMPLES J6
FORWARD PWR
CHANGEOVER
PWR MODULE
EXCITER FAIL
PROTECTION
MODULATOR
PDM INHIBIT/
SHUTDOWN/
INTLK OPEN
REFLECTED
HIGH VSWR
TOTAL DC
LVPS FAIL
CURRENT
CUTBACK
MEMORY
BATTERY
LOW AC
POWER
SHIELD
SHIELD
FREQ MONITOR
+24V
GND
GND
FAIL
B+
RS-232
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
J9
TB4
1
J10
RF MONITOR
J14
MAG
R2 R24 CR39 R27 GAIN R161 AUDIO SET R141
CR40 C5 R36 R165 R23 R45 R103 R143 R145 R147 R164
R3 R25 GAIN THRESHOLD
U28
U30
U21
U14
U22
U23
U24
U29
R162 R184 R142
CR37 R37 R144 R146 R148 R163
R28 C118 C121 C76 C131 C25 TP3 C77 C107 C108 C109 C110 C111 C112 C113 C119 C120
C7
CR36 C1 C117 C106
U5
CR19 CR22 CR4 CR23 CR5 CR11 CR12 CR13 CR14 CR15 CR16 CR17 CR20 CR21
CR18 GND CR10
C13 R157 R160 R101 R177 R102 R134 R135 R136 R137 R138 R139 R140 R158 R159
R149
R150
R153
R172
R125
R126
R127
R128
R129
R130
R131
R132
R151
R152
R98
R99
R19 R156 R133
R100
SINGLE SINGLE
RT1
CR3
1 E15
C86 C87 L15
DIFF C61 C88 DIFF
1
C105
E9
E8
E22
E21
E20
E19
E18
E17
E16
E13
E12
E11
E10
E27
E14
R97 R108
R106 R107
R14 R109 R110 R111 R112 R113 R114

R115
C15 NAUTEL ASSY 197-2065 R154
R40
R11 R12 C89 C95

L5 C90 C91 C92 C93 C94 REMOTE INTERFACE R155
TP7 R21 C19
R13 C116
CR38 C14 CR26 NAPI SER.
U25
C12 TP5
U27
CR27 R30 CR6 C115
2 1 C16 TP1 R38 R20 C18 GND U26 C122
Q7 C20 U15
R44 C44 CR25 CR24 L16
TP9 S1
U2
R42 R39 R166
U9
R41 1 2 R91 C114 C123
Q8 GND R75 C38 C17 TP8
T2 R43 R92 C125
L17
C21 R46 C22 AUDIO R77 R67 R89 U18
C47 R169 U31 C129
1
3 J7 E7 FILTER R22 CR2 R5 C32 C127
J8 OPEN R76 R80 C42
R74 R168
J11
4 A NORM
U32
10MHz (A)
C36 R83 R94 C83 R58 R61 R62 C124
10MHz (B) B HD-R C43 C39 R171
J1
R59 R60 R63 C126
1
C C41 R1
Y1
10MHz
U12
C37
FRONT SIDE
C40 C46
U11
C45 C28 R4 C2 L2
CR32
CR38 R82 C128 U33
R10 C84 R47 R49 R51 C27 C3 L3
CR33
R84 R48 R50 R52

K6
K5
E1 1 EXCITER A
U4
R54 R64 R170 C4 L4
Q4
C85
AUDIO HD-R U19 U20 Q1
R56 R65 L1
E2 1 TP6
CR8
EXCITER B
CR31
CR7
R209 R207 R208 R104 C29 R68 CR1
GND
CR34
R26
U16 U17
L14
U13
K7
K4
TP2 RT2
R206
GND CR9
C10
C8 C11 C9 C81 C96 C97 C98 C99 C100 C101 C102 C103 C104
R210 R211 R205 C80
C48
R6 R9 R7 R8
CR35
R204 R15 R18 R16 C82 R96

R17 R105 R116 R117 R118 R119 R120 R121 R122 R123 R124
K8
CR30
K3
C26
R212 R213
U40
U39
R203 C71 C66 C69 TP4

C57 C59 C65 C72 GND
C62
R200 C64 C73
J13 R202 C58 C56
L8 L10
CR29
CR28
K1
L9 L7
K2
RF MONITOR
1 E30
1000 50
R199 R201 J4
R214 1
M1970076 V1
Assembly Detail – NAPI85/01 Remote Interface PWB

J8 J9
J10
1
1 1
B C E
Q3
Q4
TP1 R18 R2
C10
R31
R36
R35
L1
L2
L3
L4
J6 J11
+ + + +
J13 C3 C4 C5 C6
1
C13
J12
U1
CR4
1
R25
TP3
R30
TP4 C18
C21
J3
GND
1
J1
CR6
4 3 2 1
CR7 8 7 6 5
12 11 10 9
R22 R39
R21 R38
14 K2 13
R19
R37
Q2 CR2
R3
C2
R4
IPM GAIN 1
IPM GAIN 2
J14
CR5
1
1
J4
J2
9 8
11 6
GRID2
13 4 6
5
15 2 4
K1
16 1 3
2
14 3 1
A B C D E F
12 5
10 7
CR1
TP5
GND
GRID1 NAUTEL ASSY 197-4050
6 EXCITER INTERFACE
5
4
NAPI
3 SER.
2 R1
1
R16 R13
A B C D E F
1 C9 1
J7 J5
Q7
M1970078 V1
Assembly Detail – NAPI87/01 Exciter Interface PWB

IPM BAL
NAPE NAUTEL ASSY
10MHz R40
194-3060
SER.
C11
C13
C10
REF
C5
RF SYNTHESIZER R39 R41
R44
INPUT J2 U13
R7
CR4 1 2 3 4 R36
M3 PAN HEAD SCREW 5 R1
C12
C23
R23 S6 C49
R51
C6 R20
R22 L10 OPEN C45
C14 C25
U5 Q4 TP5
C8
TP4 R38
C53
C52
C51
C50
C15
SEMICONDUCTOR U1 L1 GND
C27 R37
R5
C18
L3
R30
C21 C28 C56 C54
R14
HEATSINK +
+ R25 CR5
(OMIT FOR U11) C2 TP1 R6 R10 C29
4
C16
C17
C9
C7
C42
R26 R42
1 E1 C47 R11
PWB SYMMETRY ADJ C32
REF
EXT INT R28
L8
R9 U10 1 E6
R31
M2000125 V1 1 E2 R29 ENABLE DISABLE
R8
SYMMETRY
R35
C3 C48
R13
1
M3 WASHER U3 CR6
CR3 R32
R12
U4 R34 R33
CR2 TP6
PDM C46
C44
C4
+ 1 E3 R27
#4 BELLEVILLE WASHER 3 C37
LOW HIGH
U12
SOURCE
R4
1 E4
J1
R17
L6 R3 EXT INT TP7
+ Q1 Q2 Q3
M3 HEX NUT R18
FREQUENCY (kHz) C43 CR1 + L4
S1 S2 S3 S4 S5 R19 C33 C30 E5
C57
L9
x1000 x100 x10 x1 x0.1 + R2 A
C39
C38 R48 C58 B
901 901 901 901 901
8 2 8 2 8 2 8 2 8 2 R49 Q6 Q5 C1 C
U9 & U11 MOUNTING DETAIL L7 D
7 3 7 3 7 3 7 3 7 3 R43
2 654 654 654 654 654
+
R50 + R46 E
TORQUE ATACHING HARDWARE TO R45 C31 F
R47
C34
4.0 INCH POUNDS (0.45 NEWTON METERS) U2 C41 L5 G
TP2
R16
GRID1 1 R52
R15 +
6 TP3 C19 C20 C40
U11 R21
5 GND C55
4 +
FREQUENCY (kHz) C35 3 3 2 1 C26 +
S1 S2 S3 S4 S5 3 C24
C22
x1000 x100 x10 x1 x0.1 2 U9
1
8
901
2 8
901
2 8
901
2 8
901
2 8
901
2
1 A B C D E F
U6 U7
U8
C36
L2
E5 4 4
7 3 7 3 7 3 7 3 7 3
A 654 654 654 654 654
B
C 0 3 8 7 5
D SHOWN SET FOR 387.5 kHz M1940145 V1
E
F
G
SHOWN CONNECTED 8
901
2 8
901
2 8
901
2 8
901
2 8
901
2 A B C D E F G
IN 'B' POSITION 7 3 7 3 7 3 7 3 7 3
654 654 654 654 654
1 2 9 4 0
SHOWN SET FOR 1294.0 kHz
Assembly Detail - NAPE70B RF Synthesizer PWB

R6
R7 R80 C68
C35
C1 CR1 R33
R36 C67 U13
6
+
TP11
C11
C15 R37 R4
+ + R14
U4
TP1
C3 C18 R1 R3
L1 1 2 3 + C22
TP14
U9
C8 C9
C21
R48
C14
R59 C45
U2
R25
R5 Q1
U1
5 DUMP
1
CR2
R57
L8 R26 R58
TP2
R8
C26 C41 R56 C28
R73 C25
C36 R10 R29 R35 TP16
R11 R34 R30 GND
C65
J1
TP5
TP19 C64
C27 R13
C34 C69
R18
U12 U5
4 R76 C23
C46
C44
C38
C31
U7 U8
TP3 TP6
R72
R12
R71
R16
TP12
R70 R68 + C40 C42
C47 C43 + U3 R20
C59 R67 C33 R44
C58 R60 R22 R38
TP7
TP10 U6
CR3 R62 C54
R42
3 R65 + R52
C29
L4
Q2
TP8
C10 U10 R39
C48 C37
R27
+
Q4 C52 L6
C56
C60
R23
C50
R54 R31 + +
TP15 Q5 C12 C39
CR5 C55 R53 GAIN
GND
TP17
R74 R69 +
C4
R46
Q10 C63
TP13
2 R77 K1 C17 R49
L2
R78 R47
CR4 C62
TP18 R55
+ U11 R50
C2 R75 C53 NAUTEL ASSY 197-3050
R51
INTERPHASE PDM DRIVER
R66 Q3
C16 C51
NAPM
+
Q6
C57
C61
R61 C66 C49 SER.
1 Q7 R63
M1970072 V1
A B C D E F
Assembly Detail – NAPM10A/01 Interphase PDM Driver PWB

4 1
CR1
CR15
CR18
+
CR16
K A
R11
C26
R5
R6
E1
E2
R25
1
RT1
J3
4 +
J2
R12
NAUTEL ASSY 197-7025 C5
C1
CR13
CR14
LVPS BUCK CONVERTER
R18
R22
R23
R24
+
T1
NAPS SER.
CR8
C8 C24
C6 C4
C25
Q1
U1
U2
R8 R4 8 5
3
Q2
R10 R2 R13
A
6 1
CR7
R9 R3 CR9 R17
K
CR11 R19 R20
K A R1
R7 + R14
6 1 + C23
R16
C21 C3 A K
C17 L1 CR3
C22
2 C18 R27
C19 +
+
L2
CR17
C12
C14
CR12
C9 13 1
RT4
1
RT3
7
R29
CR6
C13
C2 C20
R15
C10
C11
J1
1
C15
C16
7 13 CR5 CR2
C7 CR4 +
CR10 R28 K A
+ R21
M1970048 V1
A B C D E F G
Assembly Detail - NAPS28A LVPS Buck Converter PWB

L1
Assembly Detail - NARA39A/01 RF Power Assembly

Assembly Detail – NAP31/02 RF Power Module

8 1
CR7
FORWARD CONVERTER 1
T1
20
L3
NAPS
K
SER.
1
A
C4
7
J3
M3 PAN HEAD SCREW R15 R18 R21
C17
RV1
C23
#4 BELLEVILLE WASHER
R50
C11
C9
G
G
M3 WASHER RV2
Q2
Q1
D
D
SEMICONDUCTOR
D
A K RV3
D
S
S
CR11
HAT46 6 B A
HEATSINK
10 11
CR6
Q1 & Q2 MOUNTING DETAIL
CR15
TORQUE ATTACHING HARDWARE TO K A
6.0 INCH POUNDS (0.68 NEWTON METRES)
K
R14 R17 R20 3
5 2 2
A
F 1 3 1 3
C21
U2 U1
2 T3 1
DS1
C43
C13
L4 AC IND
A K 4
CR10 7 4 + R7
S
+
8 3
4 T2 CR12 R22
R1
R12 R23
M3 HEX NUT
CR14 CR18 CR19 R63
K A
10 1
C36 C37
R19 R16 R13 F R69
A K
M3 WASHER CR20 C26
Q8 R30
C20
C15 C12
R57 U3 R35
C44
1
C27
HEATSINK C29
3
CR4
L5
R58 C30 U8 C19
HAT46 + +
C10 C2 C32
C28
J1
A K C38
SEMICONDUCTOR CR9 S CR2
C31 R29
R43
CR1 C35 R64 C41 U11
M3 PAN HEAD SCREW
R5 R28 R52
C5 L1 C33
U9 U7
CR17
CR6, CR7, U1, U2 & U10 MOUNTING DETAIL 2 CR13
Q4 C1
R65
TORQUE ATTACHING HARDWARE TO K A R62 R37
J2
F RT1
4.0 INCH POUNDS (0.45 NEWTON METRES) C6 R49 R39 U6
R55
C25
+ + R10 R44 R3 R61
R41 Q5 R53
E1 U5
C45
CR5
C7
C18 L6 R54 R32

- - U4
R9 R26 R27 C8 C22 R56
E2 Q7 U10 R2
1 2 3
ALM G D S R24 R25 R47 R51 R40
DS2
CR16
1 E3 S C24 C16 R66 R68 +18V CR3
1
R46 C14 R67 C34 R4
CR21
R33
M1970080 V1
A B C D E F G H I J K L M N O
Assembly Detail – NAPS31A/03 Forward Converter PWB

2
NAUTEL ASSY 197-1095 TP5
POWER MODULE INTERFACE
NAPI GND
TP3
SER.
TP2
J2 DUMP
J3
TP1 PDM J1
1 1 C1
TP4
1
L2 Fpdm L1
C2
RF DRIVE 1
M1970015 V1
A B C D E F G H I J K L M
Assembly Detail - NAPI73 Power Module Interface PWB

M3 PAN HEAD SCREW
M3 WASHER
SHOULDER WASHER
SEMICONDUCTOR
INSULATOR
Q2
CHASSIS 7
M3 WASHER
MODULATOR
M3 HEX NUT NASM SER.
CAUTION
TORQUE ATTACHING HARDWARE TO HIGH VOLTAGE PRESENT
WHEN LAMP IS ON
4.0 INCH POUNDS (0.45 NEWTON METRES) 6 J2
DS1 CR11
B+
ON
1
C10
CR10
R12
CR13
R6
R9
R10
R11
R1
CR9
CR12
4 RED G
3
Q2
RED D
M3 PAN HEAD SCREW 5 CR3 T1
S
D
CR4
J1
#4 BELLEVILLE WASHER 1
CR1 WHT
M3 WASHER
R2
R3
CR2 2
1
L1
CR7
WHT
R8
TRANSISTOR C1
C3
C2
INSULATOR
CR5
C9
R5
R4
Q1 4
C7
THERMAL CHASSIS U1
TP1
COMPOUND
GND
L1
+
HEATSINK
G
CR6 D Q1
TORQUE ATTACHING HARDWARE TO R7
4.0 INCH POUNDS (0.45 NEWTON METRES) 3 C4 S
C8
E1
+
+
2
E2
K
CR8
M3 PAN HEAD SCREW
C5 C6 A
K
M3 WASHER
SHOULDER WASHER 1
CR8 SEMICONDUCTOR
INSULATOR
M1950122 V1
CHASSIS
THERMAL COMPOUND
HEATSINK A B C D E F
TORQUE ATTACHING HARDWARE TO

Assembly Detail – NASM11A/02 Modulator

A5E1
C
MODULATOR FILTER
L3
SER.
NAPF
C5
A
CR1
K
A3E2
L2
A
C4 C3
C2 C1
L1
B
A3E1
M1970054 V1
Assembly Detail - NAPF08 Modulator Filter PWB

M3 PAN HEAD SCREW
M3 WASHER
TRANSISTOR
INSULATOR
THERMAL CHASSIS
COMPOUND
HEATSINK
J1 TORQUE ATTACHING HARDWARE TO

12345
6
1
U1
C1 R6
R1 R4 R7
C3
R3
Q5
C7
R2
CR5 C4
F1
E1 R5
S G
G
S
Q1
Q3
D
D
TRANSFORMER T1 CONNECTIONS. TWIST GROUPED WIRES TOGETHER
G S
S
ORANGE + PAD NEAR R2
YELLOW + PAD NEAR R2
CR1 CR3
ORANGE/BLACK - PAD NEAR R2
YELLOW/BLACK - PAD NEAR R2
BROWN Q1-GATE

BROWN/BLACK Q1-SOURCE
SER.
POWER AMPLIFIER
T1
C2
RED Q2-SOURCE
RED/BLACK Q2-GATE
GREEN Q3-SOURCE
GREEN/BLACK Q3-GATE
NAAA
BLUE Q4-GATE
BLUE/BLACK Q4-SOURCE CR2
S G
G
S
Q2
Q4
D
D
G
S
G S
CR4
C5
E2
E3
C6
M1970083 V1
Assembly Detail - NAAA05/02 Power Amplifier

6
1 R1
2
T1 R2
CR1 J1
E6
E3
E7
C1
4
E8
E1
E5
3
E2
BAND L1-2 L1-3

LOW E2 E1
HIGH E1 E2
2 C2 C3
E4
E9

1 RF FILTER INPUT
NAPF
SER.
M1970064 V1
A B C D E
Assembly Detail - NAPF03A/01 RF Filter Input PWB

7 BAND L4-2 L4-3
E3 E1 E2
LOW E2 E1
HIGH E1 E2
CR5
C4
A
CR6
6
CR7
CR8
C3 E4
CR9
TB1
2

4
RF POWER PROBE
5
RF OUT
T3
NAPF
SER.
2
R10
R9
3 4
T2
3
1
3 4
1
2
GND
CR1
2
CR2
R3
R4
R5
R6
R7
T1
CR3
2
RF IN
3 CR4
1
C1 L1 C2
J2 L2 L3
R8 L4
1 1 R11
J1
M1950118 V1
A B C D E
Assembly Detail – NAPF07A/02 Forward/Reflected Power Probe


J1000 Original Issue V3.0 - Repair Manual PDF

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J1000

Original Issue 3.0 .............. 01 February 2006

U.S. customers please contact:

© Copyright 2006 NAUTEL. All rights reserved.

(a) When the equipment is operated within the design parameters.

Customer Service Notice

J1000 Repair Manual Original Issue 3.0

U.S.A. customers use: Nautel Maine Incorporated T.+1.207.947.8200 (24 hours)

All other customers use: Nautel Limited T. +1.902.823.3900 (24 hours)

MODULE EXCHANGE SERVICE

EQUIPMENT BEING RETURNED TO NAUTEL

The following information should accompany each request:

* Denotes minimum information required to order spare/replacement parts

Original Issue 3.0 J1000 Repair Manual

DANGER – HIGH VOLTAGE

Indicates dangerous voltages (in excess of 72 volts), capable of causing a fatal

GROUND (PROTECTIVE or SAFETY)

Indicates a part or assembly is or contains devices that are electrostatic sensitive. To

WARNING A WARNING denotes a hazard. It identifies an operating procedure, condition, etc.

CAUTION A CAUTION denotes a hazard. It identifies an operating procedure, condition, etc.,

NOTE A NOTE denotes important information pertaining to an operating procedure,

J1000 Repair Manual Original Issue 3.0

Artificial Respiration (Mouth-to-Mouth)

(b) ASSESS RESPONSIVENESS OF CASUALTY. Do not jar casualty

(c) IF POSSIBLE, SEND A BYSTANDER TO GET MEDICAL HELP.

(g) PINCH CASUALTY’S NOSE AND EXHALE TWO 3

(h) REMOVE YOUR MOUTH and check for breathing (Figure 6)

(k) WHILE MOUTH-TO-MOUTH BREATHING IS CONTINUED

(m) DO NOT PROVIDE ANYTHING ORALLY while victim is unconscious.

Original Issue 3.0 J1000 Repair Manual

General Rules for Treatment for Burns, Bleeding, and Shock

1. After casualty has revived, treat for injuries and shock.

3. Try to make him comfortable.

4. Keep him reasonably warm but do not apply heat.

7. Do not apply salves, grease, etc. to burns.

12. Expose wound and apply pressure.

13. Apply dressing, pad and bandage.

15. In all cases, send for medical aid immediately.

J1000 Repair Manual Original Issue 3.0

Electric Shock - Rescue Methods

Act At Once - Delay or Indecision May Be Fatal

1. Turn OFF the electrical source.

Removing a Casualty From Electrical Contact

LOW VOLTAGE - 0 to 240 V (household use)

HIGH VOLTAGE - 240 V and up (industrial machines and power lines)

Do not touch any person or equipment in contact with a wire.

Keep as far away as possible.

Do not touch the casualty until the casualty is free.

Original Issue 3.0 J1000 Repair Manual

Toxic Hazard Warning

J1000 Repair Manual Original Issue 3.0

1.1 PURPOSE AND SCOPE OF MANUAL 1-1

2.1 INTRODUCTION 2-1

J1000 Repair Manual Feb.01.06

J1000 Repair Manual Feb.01.06

2.6.2.3.3 Dc Current 2-16

3 COMPONENT LEVEL TROUBLESHOOTING

3.1 INTRODUCTION 3-1

4.1 INTRODUCTION 4-1

J1000 Repair Manual Feb.01.06

5.1 INTRODUCTION 5-1

6.1 INTRODUCTION 6-1

7.1 INTRODUCTION 7-1