U LT R A F I LT R AT I O N U N I T

OPERATING & MAINTENANCE

MANUAL

AUTOMATED MEMBRANE SOLUTION

FOR SMALL SCALE WATER TREATMENT
 UF
PRO U LT R A F I LT R AT I O N U N I T

Contents
Introduction 1

Setting Up the UF-PRO 5

Quick Operating Guide 8

Operating the UF-PRO 9

Process & Instrument Drawings 13

Systems Alerts & Diagnostics 14

Optional Extra Equipment 18

Record Keeping 22

Warranty & ID 23

c 2015 AquaSynergy Solutions Pty Ltd. You may download, display, print and reproduce this material in unaltered form only
(retaining this notice) for your use. For further information or additional copies, visit www.aquasolutions.com.au.
1 INTRODUCTION
ABOUT THE UF-PRO
UF-PRO ultrafiltration units provides short and long-term
solutions for potable water supplies. The units are
lightweight, transportable and easy to setup and operate
the non-technical persons. With a long life span and
minimal consulables the UF-PRO is ideal for many filtration
applications.
When operational the UF-PRO will provide a continuous
supply of clean water. The unit will self clean at preset
intervals and also requires a chemical clean every 150
hours. The chemical clean removes accumulations not
removed by the regular backwash. Operator input is
required at this time (see Operation the UF-PRO).
The UF-PRO has been designed for quick and easy setup.
Connections are “plug-in” requiring no hard-wiring of mains
power. The UF-PRO are stand-alone units requiring no
additional operating equipment other than water pump,
plumbing and tanks.
Locate the UF-PRO under cover with sufficient space
around for installing plumbing connections and
maintenance.
AUTOMATED ULTRAFILTRATION
UNITS
MODEL OPTIONS:
UFP100MONO (20-25 kl/day)
Single (1) module automated
UFP200DUAL (40-50 kl/day)
Dual (2) module automated
UFP300TRI (60-70 kl/day)
Tri (3) module automated
UFP400QUAD (80-100 kl/day)
Quad (4) module automated
UF
PRO
Commencing Filtration
Once all electrical and plumbing connections are
completed (see Setting Up the UF-PRO) the UF-PRO unit
can be initiated to commence filtration operations (see
OPERATING THE UF-PRO).
Filtration Operation
Once operating, the UF-PRO will run automatically and
alternate between filtering and backwash cycles at pre-set
times. The backwash cycle times can be varied (see
OPERATING THE UF-PRO).
Pre-Filter Cleaning when Installed
A pre-filter (if installed) should be cleaned regularly. The
frequency of cleaning depends on contaminates in the feed
water. Follow the manufacturer’s recommendations for
cleaning the pre-filter.
Air Pump Filter Cleaning
Cleaning of the air pump filter should be carried out
periodically. Unleash the strap around the pump unit on the
UF-PRO and unscrew the knob on top of the unit to release
the cover. Remove the filter and rinse by hand in water,
wring dry and replace. Follow the manufacturer’s instruc-
tions for cleaning the air filter.
Practical Considerations
Maintenance and Regular Inspections
The ultrafiltration unit requires maintenance and regular
inspections to ensure its continued operation.
Keeping Potable Water Pipes Safe
Pre flush hoses, taps, and other equipment with a
chlorine solution is good practice to eliminate
contamination prior to use for drinking water purposes.
Use a concentration of 0.1% (1,000 parts per million) -
add approximately 1 teaspoon of chlorine powder to 5
litres of water.
Keeping Drinking Tanks Safe
Storage of drinking water in tanks can result in a loss of
water quality due to post contamination. Water tanks in
hot climates may stay safe for a few days while in
colder climates they may stay safe for weeks. To
maintain water quality it is good practice to disinfect
drinking water tanks with a small amount of chlorine to
prevent the growth of unwanted organisms and
pathogens in the stored water.
Add sufficient chlorine to drinking water tanks to
maintain a residual free chlorine level of between 0.2 to
0.5 milligrams per litre (mg/l). Use a water testing kit
every few days to monitor the chlorine levels and make
adjustments when necessary. As a guide for every
1,000-litres of tank water, add about 3/4 teaspoon of
chlorine powder (at 65% available chlorine) or 1 1/2
teaspoons of chlorine powder (at 35% available
chlorine). First, mix the chlorine in a small bucket of
water to make a solution before adding to the water
tank.
 UF INTRODUCTION 2
PRO
UFPRO100MONO
Single (1) module automated
(20-25 kl/day)
Typical auto ultrafiltration unit production capacity treating clean
surface water (per module housing):
Litres/min Net kL/day Litres/day US Gallons/day
(nominal) (nominal) (nominal) (nominal)
18 20 20,000 5,200

WEIGHT & DIMENSIONS

Height: 161 cm | Depth: 34 cm | Width: 51 cm | Weight: 57 kg

UFPRO200DUAL
Dual (2) module automated
(40-50 kl/day)
Typical auto ultrafiltration unit production capacity treating clean
surface water (per module housing):
Litres/min Net kL/day Litres/day US Gallons/day
(nominal) (nominal) (nominal) (nominal)
36 40 40,000 10,400

WEIGHT & DIMENSIONS

Height: 161 cm | Depth: 34 cm | Width: 71 cm | Weight: 78 kg

UFPRO300TRI
Tri (3) module automated
(60-70 kl/day)
Typical auto ultrafiltration unit production capacity treating clean
surface water (per module housing):
Litres/min Net kL/day Litres/day US Gallons/day
(nominal) (nominal) (nominal) (nominal)
54 60 60,000 15,654

WEIGHT & DIMENSIONS

Height: 161 cm | Depth: 34 cm | Width: 91 cm | Weight: 100 kg

UFPRO400QUAD
Quad (4) module automated
(80-100 kl/day)
Typical auto ultrafiltration unit production capacity treating clean
surface water (per module housing):
Litres/min Net kL/day Litres/day US Gallons/day
(nominal) (nominal) (nominal) (nominal)
72 80 80,000 20,872

WEIGHT & DIMENSIONS

Height: 161 cm | Depth: 34 cm | Width: 111 cm | Weight: 145 kg
 3 INTRODUCTION UF
PRO
OVERVIEW DIAGRAM

System Controller

Flow Sensor Connection (optional)

Pre-filter “Spin Clean” Connection (optional)
Solonoid Valves- SV2 Filtrate Line

Power ON/OFF
Solonoid Valves- SV3 Back Wash Line Air Pump Connection
Water Pump Connection
Water Level Float Switch Inputs

Outlet - Backwash
Water Pressure Sensor
Optional “Flow Sensor”installed on Filtrate Outlet
Outlet - Filtrate Water
Integrity Test Valves
Non Return Valves Filtrate Flush Line

Air Scour Hose

Chemical Clean Solution Tanks Filtrate Flush Manifold

Solonoid Valve - SV5 Filtrate Flush

Pressure Gauge

Non Return Valves -

Air Scour & Chem Clean Line
Solonoid Valve - SV4 Air Scour Line
Inlet - Raw Supply Water

Optional “Spin Clean Pre-filter”

Solonoid Valves - SV1 Supply Line installed on Supply Inlet

Air Scour Manifold

Flow Control Valves
Flood Sensor (air line)

Flood Drain Plug (air line)

Air Scour Pump
Manual Flush Valves - MV1
 UF INTRODUCTION
PRO
SETUP
It is important when you setting up the UF-PRO that
correct fittings and equipment be installed to ensure the
unit will perform effectively:
• Provide water tanks (supply tank & filtrate tank) and
water pump.
• Install float switches to water tanks.
• Install plumbing pipes and plug in electrical connections.
• Install “Extra Equipment” if required which may include:
- Flow Sensor
- Pre Filter (Spin Clean)
- UV Disinfection Unit
- Pressure Reducing Valve to supply
Electrical Connections
(underside of system controller)
The UF-PRO controller is designed for mains power
(240/110 volts) external electrical “plug-in” connections.
For this reason it is not necessary to engage an electrician
to undertake installations providing only “plug-in”
connections are used.
The controller undertakes a number of functions including:
• Operating the 240 volt or 110 volt air pump
• Activating solenoid valves to regulate water and air flow
thought the ultrafiltration unit
• Water pump operation for the supply of feed water to the
ultrafiltration unit
• Receiving inputs from float switches signalling start up
and shut down procedures
• Undertaking cleaning and backwash cycles
• Interacting with an operator for undertaking chemical
cleaning cycles and other functions.
System Controller Inputs and Outputs:
• Power Supply
A 240 or 110 volt AC power supply (or suitable solar system) is required
to operate the ultrafiltration unit. This is connected to the controller,
which in turn operates of the ultrafiltration unit functions.
Note: Air and water pumps should be matched to suit mains power
supply.
• Electric Water Pump Connection
If using an electric water pump for supplying feed water, connect the
electrical connection from the pump to the electrical controller.
Note: use a pump suitably rated for use with the ultrafiltration unit (see
“Feed Water Supply Options”.
• Electric Air Pump Connection
An ALITA brand linear air pump is supplied with the unit and pre-wired
with a “plug-in” connection to the controller box.
Safety Precaution: As with all electrical devices the controller
should be connected to a power supply protected with an
approved electrical safety switch (also known as a residual current
device or RCD).
4
Plumbing Connections
The UF-PRO is supplied with 25mm (1”) plumbing
Connections together with an accessory kit containing
extra fittings to assist with set up on site. The following
connections are necessary:
• SV1 (dirty water in): connect plumbing pipes or
hoses to a pump and/or header tank for supplying feed
water to the UF-PRO.
• SV2 (filtrate clean water out): connect plumbing
pipes or hoses to supply clean water to a drinking water
tank or other use.
• SV3 (backwash water out): connect plumbing
pipes or hoses to a drainage outlet, which is also vented to
an air vent outlet. Failure to vent to air will cause damage to
the UF-PRO.
Backwash water from the UF-PRO may also discharge
contaminates and cleaning solutions which may require
further treatment such as neutralisation prior to disposal.
• SV5 (filtrate flush backwash): connect plumbing
pipes or hoses to a drainage outlet.
• MV1 (housing flush): connect plumbing pipes or
hoses to a drainage outlet. MV1 allows the ultrafiltration unit
to be drained of water for flushing purposes or for
relocation.
Feed Water Supply Options
Electric Water Pump
Small electric water pumps 25mm (1”) are suitable for
supplying feed water from a raw water supply tank directly
to the ultrafiltration unit. Pumps with a power rating of 600
to 1200 watt and a pressure head of approximately 10 to
40metres (100 to 400 kPa) should be adequate for use.
When considering pump sizing consult the pump
performance curve tables to take into account pipe sizing,
pipe length, suction & lift requirements together with friction
loss for pumping water.
Note: although the ultrafiltration unit is rated to a maximum
pressure of 200 kPa the use of pumps exceeding that
pressure (to maximum 400 kPa) are suitable for use subject
to the pressure as measured on the ultrafiltration unit
pressure gauge not exceeding 200 kPa when in filtrate
mode.
Header Tank Gravity Feed Water Supply
Feed water can be supplied directly from elevated header
tanks to the ultrafiltration unit. In such case consideration
can be given to the removal of the flow control valve
provided the flow rate through the unit does not exceed 18
litres per minute.
Mounting Brackets
The UF-PRO is supplied with mounting brackets and bolts
to allow the unit to be secured to the floor and also to a
wall if required.
5 SETTING UP THE UF-PRO
Pressure Control
Water pressure supplied to the ultrafiltration unit should not
exceed 200kPa (30psi) when the unit is in filtration mode.
A pressure reducing valve (PRV) or pressure limiting valve
(PLV) may need to be installed to control excessive water
pressure.
UF
PRO
Pre-Filter
Water supplied to the ultrafiltration unit should be
pre-screened to 500 micron (0.5mm) or finer to protect
solenoids and other valves from fouling. Unscreened or
coarsely screened raw water may also reduce membrane
operating life. A pre-filter should be installed on the feed
water supply line prior to SV1 (solenoid valve 1).

A PRV or PLV needs to be plumbed after a pre-filter to
ensure its operation is not compromised by dirty feed
water.
Refer to PRV or PLV specifications to determine the
pre-screen requirements to ensure UF units are not fouled
by feed water. Fouling may render the UF units inoperable
resulting in excess pressure entering and damaging the
ultrafiltration unit.
Aqua Solutions can supply an automated cyclonic pre-filter
connected to the UF-PRO controller.
Flow Control
A flow control valve (FCV) is installed on the ultrafiltration
unit restricting water flow to a maximum of 18 litres per
minute per housing shell. The FCV is ideally suited when an
electric water pump is used to supply feed water to the
ultrafiltration unit. In other instances where a pump is not
used and a low-pressure gravity feed water supply is
utilised, the FCV may excessively restrict water flow and
may need to be replaced with other options - see “Feed
Water Supply Options” for more details.

External Connections

View of underside of UF-PRO controller detailing external connections.

Water Pump
Float Switch Output Power switch
Connection
Pre filter valve
connection

USB
Flow sensor Connection
connection
Only connect Aqua Solutions comms equipment.
Other USB devices will be permanently damaged.

Power input
Air Pump

Float Switch
Connection

Normally open Normally closed

when filtrate tank Filtrate Supply when water supply
is full. tank is full.
 UF
PRO

240 VOLT MAINS POWER SUPPLY

AIR VENT 24 VOLT DC

25MM INPUT
ELECTRICAL FROM FLOAT
CONTROLLER SWITCH
BOX HIGH
WATER
RAW 24 VOLT DC INPUT FROM FLOAT SWITCH FLOAT
WATER SWITCH
LOW
WATER 240 VOLT AC POWER TO PUMP
VALVE
FLOAT
VALVE VALVE
SETTING UP THE UF-PRO

SWITCH 25 PIPE 25 PIPE 25 PIPE 25 PIPE

PRE-FILTER WATER SV2 FILTRATE CLEAN FILTRATE - FILTRATE

RAW WATER ELECTRIC FILTRATION WATER TO CLEAN
SUPPLY TANK PUMP UNIT WATER TANK
CLEAN WATER TANK WATER
PRE-FILTER SV1 FEED SV3 BACKWASH
BACKWASH SUPPLY (DIRTY WATER TO
DRAIN 25MM DRAINAGE OUTLET
WATER IN) PLUS AIR VENT
ELECTRICAL AND PLUMBING CONNECTIONS GUIDELINE

SV5 FILTRATE FLUSH

TO DRAINAGE BACKWASH
MV1 HOUSING
DRAIN 25MM
FLUSH TO DRAINAGE
6
7 SETTING UP THE UF-PRO UF
PRO
Setting Up - Float Switches
Float switches are used to monitor water levels in both the supply tank and filtrate tank. They are connected to the underside
of the UF-PRO controller (refer to “External Connections” diagram) and if the supply tank becomes low or the filtrate tank
becomes full, the UF-PRO will automatically pause and switch off the supply pump. When water levels change, the UF-PRO
will recommence filtration mode.

The UF-PRO Controller can be used to assist setting up float control switch as follows:

• Turn Controller off OFF

• Turn Controller ON ON while pressing OK until screen appears

Follow screen prompts below:

Float Switch Setup.

Push Yes to start
or No to exit.

YES NO Go to filtration.

When this screen is displayed the controller will

Float Switch Set.
Install Supply monitor the state of the supply switch, on/off will
switch FS1. --- be displayed and a beeper will be heard when the
Ok to set FS2. switch is in the “low” position. Manually activate
the switch to ensure good operation.
When the supply switch is working properly push
OK OK to setup the filtrate switch.

When this screen is displayed the controller will

Float Switch Set.
Install Filtrate monitor the state of the filtrate switch, on/off will
switch FS2. --- be displayed and a beeper will be heard when the
Ok to set delay. switch is in the “full” position. Manually activate
the switch to ensure good operation.
When the filtrate switch is working properly push
OK Ok to set float switch delay time.

Float Switch Set. The float switch delay is used to stop false triggering.
Set delay from X The minimum delay allowed is 5 seconds, this is only
Use A&B to set. enabled during normal operation and disabled during
Delay X sec. the float switch set up. Push Ok to store.

OK

Float Switch Set.

Completed.
Push Ok to start
filter.

OK Or restart system.
 UF QUICK OPERATING GUIDE
PRO
1 SETUP
Ensure the UF-PRO is set up correctly and functioning
properly - refer to SETTING UP THE UF-PRO.
2 TO COMMENCE FILTRATION - TURN ON THE
CONTROLLER
Once the UF-PRO is switched on it will fill with water and
automatically go into filtration mode. No further inputs are
required.
In “Filtration Mode” the UF-PRO will automatically
alternate between filtration and cleaning mode (back-
washing). If the water level in the supply tank becomes
low or the filtrate tank becomes full, the UF-PRO will
automatically pause and when water levels change will
resume again (providing float switches have been
installed).
During this process the screen displays will look like this:
Loading settings. Start up screen
Please wait. 2-5 seconds.
8
4 CHEMICAL CLEAN PROCEDURE
- EVERY 150 HOURS
To remove accumulated residue not cleaned by
normal backwashing requires the addition of mild
chemical solutions and allow the unit to soak for a
few hours. After every 150 hours of actual operating
time, the UF-PRO Controller will flash and beep
notifying the operator a chemical clean is required.
At this time the operator needs to add a chlorine
solution and sometimes a citric acid solution by
following the procedure below:
• Open valves “MV1” (at base of UF-PRO) and flush
for a few seconds and close valves again.
• Press “OK” to activate a “Chemical Clean” and
follow onscreen prompts.
• Once activated you will be asked to select
chemical type, add chemcial and replace cap (see
main instructions on how to prepare a chlorine
solution).
• Once completed, no further inputs are required.

During this process the onscreen prompts will look

like this:
Aqua Solutions Chemical Clean.
Membrane Filter All steps must
Intro and version
Controller. Chemical clean mode. Be sure the
MK-II V:230314 number screen.
supply tank will not empty and have
be completed! chemical cleaner ready.
Are you sure?
YES NO Return to filtration
Filter Mode -- A B
T-Rem 00:01:00
Filling the filter shell #1 Chemical Type
Filling shell. * >A Chlorine. Push “A” to select Chlorine or “B”
-- 0008:06:32
>B Citric acid. to select Citric Acid
Goto page 6 fo
MODE OK to continue.
mode setting details.
Filter Mode --. OK
Push mode to set
or No to stop. * #2 Add Chemical.
-- 0008:06:34 Fill chem tank Fill chemical tank wit
with chemical. chemical cleaner
OK to continue.

OK
3 BACKWASH - ADJUSTING TIME SETTINGS #3 Chem Active.
Replace and tighten ca
The UF-PRO backwashing frequencies can be varied to Replace, tighten
cap on chem tank. on the chemical tank.
accommodate contaminate loadings in supply water and OK to continue.
keep the unit running clean. To change backwash
modes, press “MODE” then press “A” until desired mode OK
number is displayed and press “OK” to set the mode as
outlined below: When completed the UF-PRO will automaticall return to filtration mode.

Mode 1 - Backwash every 60 minutes

Mode 2 - Backwash every 30 minutes
Mode 3 - Backwash every 15 minutes
Mode 4 - Automatically activates additional backwashes
when flow rates fall below pre-set values as nominated
by the operator.

Note: an “Optional” flow sensor is required to be

Pause or Stop Procedure
Press at any time to stop or pause function.
installed for this function.

Manual Backwash Activation: Press A anytime while Problem Solving

in filtration mode to manually activate a baskwash cycle. Refer to detailed instructions “System Alerts &
Diagnostices” section.
Note: The UF-PRO is factory pre-set to MODE 3 setting.
9 OPERATING THE UF-PRO UF
PRO
START-UP PROCEDURE
Ensure the UF-PRO has been properly setup (refer to “SITE PREPARATION”) and correct inputs have been entered into the
system controller if “Optional Extra Equipment” has been added.

Turn ON system controller (switch under the controller), the UF-PRO will now fill with water and automatically go into
filtration mode. No further inputs are required from the operator. Periodically the operator should check the system is
running satisfactorily and activate chemical cleaning when necessary (see Activating a Chemical Clean).

At start up, the screen displays will look like this:

Loading settings. Start up screen.

Please wait. 2-5 seconds.

Aqua Solutions
Membrane Filter
Controller. Intro and version number screen.
MK-II V:230314

Filter Mode --
T-Rem 00:01:00
Filling the filter shell.
Filling shell.
-- 0008:06:32
*

MODE Goto page 6 for mode setting details.

Filter Mode --.

Push mode to set Filter running.
or No to stop.
-- 0008:06:34

Filtration Mode
In “Filtration Mode” the UF-PRO will automatically alternate between filtration and backwashing. During backwashing the
UF-PRO will shut down one shell at a time and undertake “Air Scour” which cleans each filter module. While this is occurring
other filter shells will continue to function normally in filtration mode.

During “Filtration Mode” when the water supply tank becomes low or the water filtrate tank becomes full, the system will
automatically pause until this situation changes. The screen will indicate “System Paused”. Make sure float switches in the
supply tank and filtrate tank are correctly installed (refer to “Site Preparation”).

Stop / Pause
NO
During any function, push B to pause or stop function.

How the UF-PRO Automatically Cleans

The UF-PRO uses two types of cleaning processes to keep the system running efficiently:

• Backwash Cleaning: Air scouring and flushing shakes loose contaminates from inside the filter module ad
flushes them to waste. This occurs throughout the day on a timer system, which the operator can adjust. It can also
work automatically if a flow sensor is installed (see optional extra equipment).

• Chemical Cleaning: Every 150 hours of run time the operator activates a chemical clean which soaks away
contaminates not removed by the backwash cleaning. Once activated the UF-PRO shuts down temporally to
complete the soaking process after which the soak chemical is flushed away and the unit automatically returns to
filtration mode. These processes are explained in more detail on the following pages.
 UF OPERATING THE UF-PRO 10
PRO
BACKWASH CLEANING PROCEDURE
The UF-PRO backwash timer settings can be varied to accommodate contaminate loadings in supply water to keep the unit
running clean. During backwashing a combinated of air scour and flusing sequences shakes loose contaminates from filter
fibres and flushes these to the waste outlet.

To change backwash sequencing, press “MODE” followed by pressing “A” until desired mode number is displayed on the
screen. Press “OK” to set the mode as outlined below:

• Changing Backwash Settings: The operator can vary backwashing modes as listed below:

Mode 1: Backwash occurs every 60 mins - suitable for very clean supply water only
Mode 2: Backwash occurs every 30 mins - suitable for most supply water applications
Mode 3: Backwash occurs every 15 mins - suitable for highly turbid supply water
Mode 4: Automatically activates additional backwashes when flow rates fall below pre-set values as nominated by the
operator. Note: an “Optional Extra” flow sensor is required to be installed for this function to be undertaken.

Manual Backwash Activation: Press A anytime while in filtration mode to manually activate a baskwash cycle.

Note: The UF-PRO is pre-set to MODE 3 setting.

• Variable Backwash Programmer (Optional Extra Equipment): This device plugs into the UF-PRO controller instead of a
flow sensor and allows the operator to nominate any desired backwash timer sequence. This would only be used for unique
situations.

Changing ”Filter Mode” can only be undertaken while in filtration (not in backwash or chemical
cleaning cycles).
MODE
To change backwash mode PRESS and follow screen prompts:

Set Filter Mode.

Mode -- To change filter mode push “A” until
Use A to change required mode is displayed then push OK
or push Ok. to select that mode.

YES
A OK Select displayed mode

Set Filter Mode.

Mode 1
Mode 1. Backwash every 60 min
Use A to change
or push Ok.

YES
A OK Select displayed mode

Set Filter Mode.

Mode 2
Mode 2. Backwash every 30 min
Use A to change
or push Ok.

YES
A OK Select displayed mode

Set Filter Mode.

Mode 3
Use A to change Mode 3. Backwash every 15 min
or push Ok.

YES OK Select displayed mode

A

New filter mode

selected. Mode --
Backwash every -- min
Starting filter.

Back to filtration
11 OPERATING THE UF-PRO
CHEMICAL CLEANING PROCEDURE
How Chemical Cleaning Works
Every 150 hours of accumulated filtration time the
ultrafiltration unit requires a chemical clean. The added
chemcials will soak the filtration module and assist in
cleaning accumulated matter not removed by regular
backwash. Once the clean is completed the chemicals
discharge to waste.
When a chemical clean is required, the on the
controller will flash and beep and the operator must attend
to add the required amount of chemicals (see Chemical
Cleaning Mode).
Chemical cleaning uses solutions to remove accumulated
contaminates from the ultratfiltration unit.
When a chemical clean is activated, the screen prompts
will guide the operator. The operator will be asked to:
• Unscrew cap on top of the CHEMICAL TANK (located on
each filter housing and add the chemical solution).
• Add the required chemical solution - Press OK.
• Replace cap and firmly tighten - Press OK.
The UF-PRO will automatically complete the chemical
clean process.
Note: Check ‘O’ ring seal in cap located on chemical tank.
A loss of the ‘O’ ring seal will result in failure of the filtration
unit to effectively undertake cleaning.
There are two (2) types of chemical clean:
UF
PRO
1) Chemical Cleaning using: CHLORINE
(Chlorine Chemical Clean once every 150 hours)
Chemical cleaning using chlorine removes accumulated
organic matter. Chlorine comes as dry granules e.g. calcium
hypochlorite (bleaching powder) or a liquid eg: sodium
hypochlorite.
To make a chlorine solution use a jug with 1.5 litres of water
and add the amount of chlorine listed below. Stir with a
mixing stick until dissolved. This should create a 0.2%
chlorine solution once inside the filter housing. Note: See
manufacturer’s label on product for available chlorine
concentrations.
HOW MUCH CHLORINE TO USE:
Chlorine powder with 65% available chlorine
(650g / kg of chlorine) = 4 Teaspoons
OR
Chlorine powder with 55% available chlorine
(550g / kg of chlorine) = 6 Teaspoons
OR
Chlorine powder with 35% available chlorine
(350g/kg of chlorine) = 8 Teaspoons
OR
Chlorine powder with 25% available chlorine
(250g / kg of chlorine) = 10 Teaspoons
OR
Liquid chlorine (Sodium Hyprochlorite) with 12%
available chlorine = 200 millilitres
Once dissolved, follow the screen prompts for
adding the solutions chemical cleaning solution.
2) Chemical Clean using: CITRIC ACID
(Citric Acid Chemical Clean once every 600 hours
- after every 4th chlorine clean)
Where iron or manganese is present in feed water (which is
common in many locations) citric acid will assist removing
accumulations. The frequency of a citric acid clean can vary
subject to the concentration of iron or manganese. Where
average levels of iron or manganese are present a citric
acid chemical clean can be carried out once every 3
months. Always undertake a chlorine clean first before
undertaking a citric acid clean.
1) Use 1.5 litres of water and add 500 grams of Citric Acid
2) Stir with a mixing stick until dissolved
3) Once dissolved, follow chemical cleaning process.
Caution: When handling chemicals keep safe by wearing
protective gloves, eyeglasses and clothing and avoid
inhaling chemical fumes. Refer to Material Safety Data
Sheets when handling chemicals.
 UF OPERATING THE UF-PRO 12
PRO
Activating a “Chemical Clean”
Prior to activating a chemical clean, briefly open each MV1 valve for a few seconds (located at base of UF-PRO) and close
again. This flushes any accumulated matter that may have settled in the housing shells.

OK
To activate a chemical clean press and follow prompts

Once activated, the screen will look like this:

Chemical Clean.
All steps must Chemical clean mode. Be sure the supply tank will
be completed! not empty and have chemical cleaner ready.
Are you sure?

YES NO Return to filtration.

#1 Chemical Type
>A Chlorine. Push “A” to select Chlorine or
>B Citric acid. “B” to select Citric Acid
OK to continue.

OK
#2 Add Chemical.
Fill chem tank Fill chemical tank with chemical
with chemical. cleaner.
OK to continue.

OK
#3 Chem Active.
Replace, tighten Replace and tighten cap on the
cap on chem tank. chemical tank.
OK to continue.

OK

No further inputs are required from the operator until the next chemical clean.

The UF-PRO will automatically move the chemical solution into each shell where it will soak and clean the filter modules.
During this time the chemical will be stirred periodically with air. At completion the chemicals will be flushed away and the
system will rinse itself prior to the UF-PRO automatically returning to “Filtration Mode”.

Stop / Pause
NO
During any function, push B
any time to pause or stop function.
13 PROCESS & INSTRUMENT DRAWINGS UF
PRO
 UF SYSTEM ALERTS & DIAGNOSTICS 14
PRO
System Alerts & Diagnostics
Allows the operator to view the status of a number of functions and to undertake diagnostic checks to evaluate if certain items
are performing correctly. Refer to the following procedures the UF-PRO will perform:

System Log and Solenoid Valve Diagnostic Check

This procedure will test each output, press “A” to step through each output. For all valves excluding Sv6 the current should be
between 300mA to 400mA. For Sv6 the current should be less than 100mA, this output is designed to operate a “Servo Ball
Valve” used for the pre filter operation, this output will cycle on and off every 6 seconds, listen for correct operation as the
valve opens and closes.

A valve sensor test wand can be obtained from Aqua Solutions with LED illumination to indicate activated solenoid valves. For
outputs that do not have a valve connected the current should be between 0mA to 20mA.

When testing, the water and air pump will also cycle on and off every 5 seconds to ensure correct relay operation.

Manual Stop. To resume filter operation push Yes. To view system

Push Yes to run LOG push Mode.
or Mode for LOG
-- 108:32:12

MODE YES Return to filtration.

System LOG P1/4

Displaying chemical cleans completed
Chem CLN: --
Run: --hrs and total running time of the filter.
OK for next page Days/ Hours.

OK
System LOG P2/4
Startup: --
Displaying startup’s and
Pre filter: --
OK for next page Pre filter operations.

OK
System LOG P3/4
Bw Mode1: --
Displaying backwash completed
Bw Mode2: --
OK for next page in Modes 1 and 2.

OK
System LOG P4/4
Bw Mode3: -- Displaying backwash completed
Bw Total: -- in Mode 3 and total backwash.
OK for next page

OK
Run Diagnostics? Push Yes to run solenoid valve and
Push Yes to run float switch diagnostics or return to
or No to return
Manual Stop screen.
to Manual Stop.

YES NO Return to Manual Stop.

A
Output test, use A
to test each. Diagnostics screen, read below.
Sv1a --- mA Push No to return to Manual Stop
No to exit test. at any time.

YES NO Return to Manual Stop.

A
15 SYSTEM ALERTS & DIAGNOSTICS UF
PRO
View System Settings and Timers

YES Push “A” to enter Show Timers as power is switched on

A until the below screen appears.

Fill Time: XX The show timers screens allow the user to view
Air Scour 1: XX the system settings. Push Ok to view the next
Air Scour/Flush: XX
screen.
Air Scour 2: XX

Backwash Fill: XX
Apply Chem: XX
Fill Lumens: XX
Soak Time: XX

Air Scour Clean: XX

Fill Clean: XX
Flush Clean: XX
Rinse Clean: XX

Pre Filter: XX
System Shells: X
CCR Hours: XXX
Min Flow: XX

Float Delay: XX
Prefilter B/W: XX Push Ok to return to the top of the show timers
screens. Push B to start filter operation.

OK NO Start filter operation.

B
 UF SYSTEM ALERTS & DIAGNOSTICS 16
PRO
Pressure Alerts and Pre-filter Operation
The following alerts can only be activated if optional extra sensors have been included:

Pre Filter Operation. Triggered via backwash counter and flow sensor.

Pre Filter Cycle X If this screen is displayed the controller has

T-Rem 00:00:13 detected a low flow rate. The pre filter will
Flush Prefilter. cycle 3 up to times to increase flow rate. If
unsuccessful the system will trigger a backwash.
If low flow is still detected the system will shut
down and stop filtration.

Pre Filter Cycle X

T-Rem 00:00:12 The controller is checking if the flow rate has
Checking flow. returned to normal, if so filtration will continue.
34 0016:12:45

Lowflow Backwash. If the pre-filter cycles have not improved the flow rate
T-Rem 00:05:12 the system will perform a Lowflow Backwash, If this
Airscour 1 improves the flow rate the system will return to filtration,
if not the system will shut down with an alert.

System blocked or If this screen is displayed the entire system must

pump flow restricted. be checked for blockages. Check water pump for
See manual for fault proper operation. If necessary contact manufacturer.
diagnosis.

High water pressure.

Water pressure high If this screen is displayed when high water pressure has been
System stopped.
detected. Check for blockages and correct water pump
See filter manual
for fault finding.
operation. Check filtrate outlet for blockages.

Used to monitor an over-pressure situation in the filtrate output. Located on the “filtrate line” the water pressure
sensor detects any over pressurisation of the system (beyond 250kPa) and immediately closes inlet supply.

Flood Sensor:
Located on the “Air Scour Manifold” the “Flood Sensor” detects water in an airline should there be a bypass
failure of a “Non-Return Valve”. Should a bypass failure occur, supply water can surcharge through the air
scour line, in such case, the flood sensor will activate causing the controller to shut off supply water, open the
waste valve and run the air pump. This will prevent damage to the linear air scour pump. The UF-PRO will
attempt clear the line and retry the filtration process. If the sensor reactivates after two attempts to clear the
line, the system will shut down. This is redundancy function designed to protect the air pump from possible
water ingress.
17 SYSTEM ALERTS & DIAGNOSTICS UF
PRO
Valve Wiring and Fuse Location
The following diagram is the inside of the Controller Unit. Access to this unit is not required unless changing a fuse or
connecting extra equipment such as: Air Pressure Switch, Water Pressure Switch or- Water Flow Sensor.

When accessing always ensure the system and operation are properly earthed to prevent static electricity damage.

Install wire link if air pressure sensor

not used.
Sv1a Sv1b Sv1c Sv1d Sv3a Sv3b Sv3c Sv3d Sv2a Sv2b Sv2c Sv2d Sv4a Sv4b Sv4c Sv4d Sv5

Air
Air pressure switch (UNAVAILABLE)

Water
Water pressure switch

Flow
Water flow sensor
To external connection

Always disconnect power

before changing fuses
All fuses are M205 (2AG) fast blow
Solenoid
Valves

Air Water
pump pump
relay relay
24v 12v
fuse fuse
NB: in agent settings 1.5A 4A
- timer can be varied

Air Water
pump pump
fuse fuse
1.5A 5A
PRE-FILTER VALVE
Sv6

TO EXTERNAL CONNECTION
FLD
UV

UV & DOSING
PUMP
Flood sensor
Option to use:
1) Motorised ball valve
OR
2) Solonoid valve open time 21 seconds
 UF OPTIONAL EXTRA EQUIPMENT 18
PRO
Optional extra equipment can be supplied for integrating with the UF-PRO controller system to achieve other
functions as outlined below:

Flow Sensor (supplied by Aqua Solutions):

Can be used to monitor water usage and also trigger other functions such as backwashing and pre-filter flush cleaning when
low flow is detected.

To install a flow sensor connect the unit to the filtrate outlet line using 1¼” BSP reducers. It can be installed unit-directional
(either way) and uses low voltage electrical connections making it safe to handle and plugs into the UF-PRO controller.

Functions of the flow sensor include:

1) Check water flow as displayed on the UF-PRO controller screen. This will display flow in actual time, not historical records
of flow rates.

2) Activate UF-PRO backwashing once water flow rates fall below pre-set values (as an alternative to the default backwash
settings). The operator can program into the UF-PRO controller the flow rate value used to activate backwashing. A reduced
flow rate indicates a build up of contaminates on the filter fibres, which need to be cleaned by backwashing.

Using a flow sensor to activate backwashes overrides the UF-PRO default timer used to activate backwashes. Without a flow
sensor the UF-PRO will backwash at pre-set timer intervals of either 15, 30 or 60 minutes as nominated by the operator. With a
flow sensor the UF-PRO will backwash only whenever the flow rate falls below that programed into the controller by the
operator. The integrated flow sensor back wash activation will repeat up to 3 times to restore the required flow rate. If flow
rates are not restored the controller will assume a blockage has occurred and shut down the system.

17

FLOW SENSOR
19 OPTIONAL EXTRA EQUIPMENT UF
PRO
Pre-Filter “Spin Clean” (supplied by Aqua Solutions):
This self-cleaning unit when connected to the supply inlet line is activated by the UF-PRO system controller at pre-set times or
when water flow decreases as indicated by a flow sensor (if installed). Refer to the options below for set up and operational
criteria:

Pre-Filter “Spin Clean” installed with no Flow Sensor: A spin clean pre-filter can be added to the UF-PRO. A pre-filter
removes coarser grade contaminates from feed water, which in turn reduces loadings, the UF-PRO unit.

When using a spin clean pre-filter (without the addition of an integrated flow sensor) the UF-PRO will activate a spin clean flush
cycle linked to the number of UF-PRO backwashes. The operator can programme the UF-PRO to activate the spin clean
pre-filter anywhere from every 4 to 99 backwash cycles undertaken by the UF-PRO.

The spin clean pre filter supplied by Aqua Solutions contains a motorised ball valve which is connected the UF-PRO controller.
When a spin clean is required the controller closes the raw water inlet solenoid valves (SV1) while at the same time opening the
motorised ball valve on the spin clean filter. This creates a cyclonic rush of water through the spin clean unit flushing
contaminate debris from the filter screen and sending to waster drainage.

Once spin clean is completed the unit automatically returns to normal operation.

Pre-Filter “Spin Clean” and Flow Sensor Installed:

When both a flow sensor and spin clean pre-filter are integrated with the UF-PRO controller, the spin clean pre-filter is
activated by both of the following processes:

a) By a timer based upon the programed backwashes cycles of the UF-PRO (from 4 to 99 backwash cycles) as programed by
the operator.

b) Whenever supply flow rates fall below a pre-set level – as programed by the operator.

Notes on Spin-Clean and/or Flow Sensor operations:

1) When using a flow sensor to activate either a UF-PRO back wash or a spin clean pre-filter flush, if normal flow rates are not
restored to pre-set levels, the UF-PRO controller will assume there is a problem and go into shut down mode. Reasons that
could cause a low flow rate may include:
• Blockage in the plumbing line. • Blockage in the pre-filter or other fittings.
• UF-PRO filter module fouled with contaminates. • Pump failure.
• Water leak.

2) When setting up a flow sensor and programing the UF-PRO controller, make sure a water supply is available. To program the
flow sensor, water must be flowing through the unit.

3) When operational the flow sensor is only operative when the UF-PRO is in filtration mode. The reason for this is to avoid
incorrect flow readings, which may otherwise be generated when UF-PRO is in other modes such as backwash mode.

4) A flow sensor must be protected with some type of pre-filter to avoid potential damage by larger particles in the water
supply.

UV Disinfection or Dosing Pump Output: this output interfaces with the controller and switches a UV light or dosing pump on
when any of the SV2 valves are activated.

SPIN CLEAN PRE-FILTER

 UF OPTIONAL EXTRA EQUIPMENT 20
PRO
Programming Flow Sensor and Pre-Filter
To program a “Flow Sensor” and/or a “Pre-Filter” follow the screen prompts as listed below:

• Turn Controller off OFF

• Turn controller ON while pressing MODE until the below screen appears.

Please have the user
manual ready for
this function.
OK when ready.
OK
Set filter capacity.
Is there a flow
sensor installed?
YES NO
A B
Set filter capacity.
Use A to test flow
rate or B to set
minimum flow rate.
YES NO
A B
Set filter capacity.
Running filter.
Flowrate is: XX L/m
Ok to set min flow.
OK
Set filter capacity.
Use A&B to set min
flow rate: XX L/m
Ok to store.
OK
This part of the manual will guide
you through the setting up of the
flow sensor and pre-filter if
installed.
See diagram showing the location
of the flow sensor. Push “A” if
there is a flow sensor or “B” if Set Filter Mode.
there is no flow sensor installed. Mode X.
Use A to change
Skip to pre-filter settings
Push “A” to run the filter and test
current flow rate, “B” will skip the
flow test and allow you to set the
minimum flow rate.
Skip to minimum flow setting
The filter will run and display the
flow rate, wait for 30 seconds to
allow the system to settle. Take
note of the flow rate and fluctuations.
32
It is recommended to set the
minimum flow rate below the test
flow rate. If the filter is a gravity feed
system use “B” to decrease the flow
until “Gravity” appears on the screen.
The flow sensor will not register
flows less than 10 L/m.
Set filter capacity. Use the A&B buttons to set how
Prefilter will run many backwash cycles completed
every XX backwashes. to trigger a pre-filter cycle. If the
Ok to store.
minimum flow rate is sensed the
pre-filter will automatically cycle.
OK
The filter mode determines when
a backwash is preformed. Mode 1
is every 60 min, Mode 2 is every
or push Ok.
30 min and mode 3 is every 15 min.
Push Ok to store the Mode setting.
OK
The filter will now return to normal
Loading settings. filtration, you can change the filter
Please wait.
mode during filtration but not
during a backwash or chemical
cleaning.
Filter Mode X.
Push Mode to set
Normal filter operation screen
or No to stop. showing time since last chemical
0003:04:28 clean and flow rate if applicable.

Set filter capacity. See diagram showing the location

Is there a prefilter of the pre-filter. Push “A” if there
unit installed? is a pre-filter or “B” if there is no
pre-filter installed.
YES NO Skip to “Set Filter Mode”
A B
21 OPTIONAL EXTRA EQUIPMENT UF
PRO
Only use optional extras supplied by
the manufacturer of the filter controller.

Note: If an Air Pressure Switch is not used link the

terminals with a small wire.
Always install the pressure switches in an upright
position with the terminals at the top.
Sv1a Sv1b Sv1c Sv1d Sv3a Sv3b Sv3c Sv3d Sv2a Sv2b Sv2c Sv2d Sv4a Sv4b Sv4c Sv4d Sv5

Air
Air pressure switch (optional)

Water
Water pressure switch

Flow
Water flow sensor
To external connection.

Always disconnect power

before changing wiring
and adding optional extras

AC out Air Water

pump pump
relay relay
24v 12v
fuse fuse
1.5A 4A
UV & Dosing
pump Air Water
controller. pump pump
fuse fuse
AC in. 1.5A 5A
Pre filter valve.
Sv6

To external connection.
UV

FLD

Flood Sensor

Note:
- only activated when SV2 on
- 240 V - 10amp
 UF RECORD KEEPING 22
PRO
OPERATIONAL LOG
DRINKING
TIME DATE WATER CHEMICAL CLEANING AMOUNT NOTES / INFORMATION
PRODUCTION UNDERTAKEN CHLORINE
(LITRES) USED
23 WARRANTY & IP
INTELLECTUAL PROPERTY RIGHTS
Intellectual property includes patents, software licences,
copyright, know-how and all other forms of intellectual
property. Copyright and Intellectual Property remain with the
supplier, AquaSynergy Solutions Pty Ltd.
The supplier grants a non-exclusive license to the customer to
use the intellectual property provided or produced by the
supplier in relation to this equipment or as is otherwise
required to use the equipment for its intended purpose.
The license granted shall benefit the customer, its agents or
contractors and any subsequent owners, lessees, occupiers or
operators of the works. The customer shall only use such
intellectual property for the execution of the works and the
subsequent use and maintenance of the completed works.
DISCLAIMER
This manual is provided by AquaSynergy Solutions Pty Ltd for
use in the operation of the UF-PRO Water Filtration Units.
AquaSynergy Solutions Pty Ltd and its employees expressly
disclaim all responsibility and any liability and responsibility to
any person in respect of anything, and of the consequences of
anything, done or omitted to be done by any such person in
reliance, whether wholly or partially, upon the whole or any part
of the contents of this manual.
NOTE:
The SkyHydrant water filtration unit MUST be installed
and maintained in accordance with the manufacturer’s
instructions. Failure to follow the manufacturer’s
instructions may cause malfunction which could result in
injury, illness or death.
UF
PRO
WARRANTY
AquaSynergy Solutions Pty Ltd (Aqua Solutions) warrants that,
on delivery, it’s products will be of merchantable quality, free
from faulty materials, workmanship or defects and will conform
to Aqua Solutions specifications. Aqua Solutions’ products are
warranted for materials and workmanship for a period of
twelve months from the delivery date if maintained and
operated in accordance with the UF-PRO User Guide.
No equipment performance warranty (including equipment
flow capacity, recovery and the like) is expressed or implied
unless specifically details in the original offer.
Log sheets must be maintained and completed. The user
should be fully aware of the limitations and specifications fo
the UF-PRO prior to use. Warranties not registered upon
commissioning or warranties for units not commissioned 3
months from sale, will be null and void. The warranty does not
cover the UF-PRO if it has been disassembled by unauthorised
persons, improperly installed or subjected to external or
internal damage or misuse.
Aqua Solutions shall fulfill this warranty by repairing or
exchanging any component part FOB factory, which in Aqua
Solutions’ judgement shows evidence of defects, provided
said component part has been paid for and is returned,
transportation prepaid. The warantee must also specify the
nature of the defect.
This warranty applies exclusively to the UF-PRO, and does not
include ancillary equipment such as pumps, tanks, plumbing,
tank stand or any other equipment required to complete the
water treatment system.
Under no circumstances will Aqua Solutions be responsible to
the warrantee for any other direct or consequential damages,
including but not limited to lost profits, lost income, labour
charges, delays in production, and/or idle production, which
result from defects in material and/or workmanship of the
UF-PRO.
The user should undertake a full analysis of the feed water
prior to installation to ensure that the performance capabilities
of the UF-PRO will achieve the desired criteria and treated
water quality (pure or otherwise). Output of the UF-PRO water
filtration system cannot be soley relied upon to produce
potable water in accordance with WHO Guidelines for Drinking
Water Quality (DWQ). Design parameters of the unit must be
taken into account when it is the intention to produce potable
water. No inference is made that this unit will not produce
“pure” water.
This warranty is expressly in lieu of any other express or
implied warranty.
Content of this manual is subject to modification
without notice.
ULTRAFILTRATION SYSTEMS

Designed & manufactured in Australia by:

AquaSynergy Solutions Pty Ltd | ABN: 32 134 373 676

5/23 Enterprise Ave, Tweed Heads South NSW 2486 Australia

Telephone
Tel: +61 7 55 233 888

Email
info@aquasolutions.com.au

Website
www.aquasolutions.com.au

The information provided in this literature contains merely general descriptions

or characteristics of performance which in actual case of use do not always
apply as described or which may change as a result of further development
of the products. An obligation to provide the respective characteristics
shall only exist if expressly agreed in the terms of the contract.

Registered International Patent

c Copyright 2015 AquaSynergy Solutions Pty Ltd