Powerman Optima, Optima Plus ,

Back ProN
400/500/600/800
SERVICE MANUAL
Ⅰ1.TROUBLESHOOTING PROCEDURE :
1.CAN'T START UPS.
2.CAN'T AUTO-RESTART ON AC MODE.
3.NO AVR FUNCTION.
4.NO OUTPUT POWER WHEN DC MODE.
5.CAN'T RECHARGE.
6.INVERTER OUTPUT WAVEFORM ABNORMAL.
7.FREQUENCY CAN'T BE SYNCHRONOUS.
8.NO ALARM ON INVERTER MODE.
9.ON DC MODE BATTERY VOLTAGE VALUE DETECTION ABNORMAL .
10.THE OUTPUT VOLTAGE IS TOO HIGH OR TOO LOW ON DC MODE.

Ⅱ2.CIRCUIT BLOCK DIAGRAMS

1. POWER CIRCUIT
2. BUZZER CONTROL CIRCUIT.
3. RS-232 INTERFACE CIRCUIT.

4. FREQUENCY DETECTOR CIRCUIT.

5. AC INPUT DETECT CIRCUIT.
6. INVERTER CONTROL CIRCUIT.
7. OUTPUT DETECTOR CIRCUIT.
8. STS RELAY CIRCUIT.
9. AVR CIRCUIT.
10. LOAD DETECTOR CIRCUIT.
11. CHARGE CIRCUIT.
12. DC (battery) DETECT CIRCUIT.
13. TEMPERATURE DETECT CIRCUIT.
14. OSC ＆ DISPLAY CIRCUIT.

15. RJ11/45 SURGE PROTECT CIRCUIT.

1
TROUBLE SHOOTING PROCEDURE:
1. CAN'T START UPS

2
 PRESS PSW Please follow turn
NO on UPS procedure

YES
NO
Cheek Bat. Change Battery

Volt

YES
.
NO
DC FUSE F1 Change DC FUSE
F2

YES

Check Power Circuit

NO Q10 U5 Q11
5V 12V POWER Check Circuit14
OK U7 & X1

YES

NO Please change SW1

PSW OK

YES

Can't start on DC mode Can't start on AC mode

MOSEFT NO Check Circuit 6 Check power NO Power

IN/output circuit
Circuit & fuse & Fuse OK

YES YES

Power circuit or
Transformer fault

TROUBLE SHOOTING PROCEDURE:

3
2. CAN'T START ON AC MODE

AC recover

NO
Change FUSE
FUSE OK

YES

NO Change Battery or
Volt.of
Bat.OK
charge Battery

YES

NO
AC OK Check Circuit4
(Frequency)

YES

NO
AC OK Check Circuit 5
(Voltage)

YES

NO
Check Circuit 1
Power Circuit

OK

YES

NO
Change U7
U7 (CPU) OK

STS.RELAY
Circuit 8 fault

TROUBLE SHOOTING PROCEDURE:

4
3. NO AVR FUNCTION

AC mode

Adjust AC range
Check AC

range NO

YES

Check circuit 5
Circuit 5
OK NO

YES

Change U7
U7 OK
NO

YES

Check circuit 9
Q3.Q4.K2.K3.
R10.R11.R14 OK Driver of Relay
NO

YES

Check Volt. of
transformer and
connector is OK

TROUBLE SHOOTING PROCEDURE:

5
4. NO OUTPUT POWER WHEN DC MODE

No output power
when AC fail

Bat. Volt. & Change Bat,or F1,F2

F1.F2 OK
NO

YES

Check Circuit 1
5V 12V OK
NO

YES

MOSEFT Check Circuit 6

In/output
NO
OK

YES

Bat.Volt. Check Circuit

Loading 1,7,10
Circuit 7 OK NO

YES

Please check it is over

load or output short

TROUBLE SHOOTING PROCEDURE:

6
5. CAN'T RECHARGE

AC OK

STS.RLY Check Circuit 8

Circuit 8
NO
OK

YES

CN1 Check CN1

connecting
OK NO

YES

Check Transformer
Circuit 11
NO or Circuit 11
OK

YES

NO
Circuit 11 be shutdown
Check ZD1, Q2
,U3,U7

TROUBLE SHOOTING PROCEDURE:

7
6. INVERTER OUTPUT WAVE WAVEFORM ABNORMAL

INV output

Check Circuit 7.
Dummy load
Ok NO

YES

MOSEFT Check Circuit 6

driving
signal OK NO

YES

Check Circuit 1
Circuit 1
OK NO

YES

Loading out of spec.

Remove loading

TROUBLE SHOOTING PROCEDURE:

8
7. FREQUANCY CAN'T BE SYNCHRONOUS(DC MODE CAN'T GO INTO AC
MODE)

AC input OK

INV wave Check Circuit 6

form OK
NO

YES

AC Check Circuit 4
frequency,
NO
Circuit 4

YES

Check Circuit 5
Circuit 5
OK NO

YES

Change U7
U7 OK
NO

YES

Check STS RELAY

Circuit 8

TROUBLE SHOOTING PROCEDURE:

9
8. INV MODE NO ALARM

DC MODE

Press PSW 1 second.

Buzzer off
NO

YES

Change U7
U7 PIN17 is
LOW NO

YES

U7-17 signal Check Circuit 1

(2-3KHZ) (PSW, D5)
NO

YES

Change BZ1

TROUBLE SHOOTING PROCEDURE:

10
9. ON DC MODE BATTERY VOLTAGE VALUE DETECION ABNORMAL

DC MODE

NO Check U5
Circuit 1 +5V OK
OK NO

YES

Check Q11

YES

R56.R65.R70 Check R56.R65

R73 OK R70.R73
NO

YES

Check U7

TROUBLE SHOOTING PROCEDURE:

11
10.THE OUT PUT VOLTAGE IS TOO HIGH OR TOO LOW ON DC MODE

DC mode

Check circuit 1
Circuit 1
OK NO

YES

D3.D4.D14.D1 Check circuit 7

6
R28.R31.C11 NO
OK
OK YES

Check U7 or Transformer

CIRCUIT 1
12
 CIRCUIT 1: POWER CIRCUIT
(Power ON/OFF ＆ SPS)

R22

C21
R27

R34
ON/OF F
BT BAT T ERY B+
Switch
D8
1
2

Q10

12V Q11 5V
D11
A K

D5 R56 R70
C2 C3

U5

1 28
P1.4 RST
2 27
P1.3 RXD R73 R65
3 26
5V VDD test
4 25
P1.2 IN12
5 24
Lmos VPP 5V
6 23
Rmos Xin
7 22
VSS Xout
8 21
AN4 VSS
9 20 R15
AN3 T XD
10 19
AN2 AVRh
11 18
AN1 CHG ZD2
12 17
AN0 T C1 Q6
13 16
5V REF T C0
14 15 Q6-B
VDD AVR

C19 U7 CPU
R25

CIRCUIT 2
13
 CIRCUIT 2: BUZZER CONTROL CIRCUIT

1 28
P1.4 RST
2 27
P1.3 RXD
3 26
5V VDD test
4 25
P1.2 IN12
5 24
Lmos VPP 5V BZ1
6 23
Rmos Xin
7 22 1 2
VSS Xout
8 21
AN4 VSS BUZZER
9 20
AN3 T XD
10 19
AN2 AVRh
11 18 R57
AN1 CHG
12 17
AN0 T C1
13 16
5V REF T C0
14 15
VDD AVR
C19 U7 CPU

14
 CIRCUIT 3
CIRCUIT 3: RS-232 INTERFACE CIRCUIT

D12 D13
1 28
P1.4 RST
2 27 R29
P1.3 RXD
3 26
5V VDD test
4 25
P1.2 IN12
5 24
Lmos VPP 5V
6 23
Rmos Xin C10 D17
7 22
VSS Xout U4
8 21
AN4 VSS R68
9 20 1 4 Q7 1
AN3 T XD
10 19 3K 6
AN2 AVRh
11 18 2 3 2
AN1 CHG
12 17 7
AN0 T C1
13 16 D15 3
5V REF T C0
14 15 8
VDD AVR
4
C9 9
C19 U7 CPU
5

CONNECT OR DB9
U2
3 2

R20 4 1
5V
10K
R2 D10

CIRCUIT 4
15
 CIRCUIT 4: AUTO FREQUENCY DETECT CIRCUIT

1 28
P1.4 RST
2 27
P1.3 RXD
3 26
5V VDD test
4 25
P1.2 IN12
5 24
Lmos VPP 5V
6 23 R18
Rmos Xin R60
7 22
VSS Xout Q5 Ni
8 21
AN4 VSS
9 20 N input
AN3 T XD
10 19
AN2 AVRh
11 18
AN1 CHG
12 17
AN0 T C1
13 16
5V REF T C0
14 15
VDD AVR

C19 U7 CPU

CIRCUIT 5
16
 CIRCUIT 5: AC INPUT DECTET CIRCUIT

1 28
P1.4 RST
2 27
P1.3 RXD
3 26
R16 5V VDD test
4 25
Q6-B P1.2 IN12
5 24
Lmos VPP 5V
6 23
Rmos Xin
7 22
VSS Xout
R61 D6 8 21
AN4 VSS
Li 9 20
AN3 T XD
10 19
L input 11
AN2 AVRh
18
R62 R19 R17 AN1 CHG
12 17
AN0 T C1
13 16
5V REF T C0
R59 14 15
VDD AVR

R21 C19 U7 CPU

C8
R60 D9
Ni

N input

CIRCUIT 6
17
 CIRCUIT 6: INVERTER CIRCUIT

R74 R6
CH 12V

C18
R41 R39

R13
5V

Q8

R 46
QM3
Q12
R48
TRANSFORMER

1 28
P1.4 RST R24 QM1
2 27 5V
P1.3 RXD
3 26
5V VDD test R43
4 25 Q9
P1.2 IN12
5 24
Lmos VPP 5V
6 23
Rmos Xin
7
VSS Xout
22 R49 B+
8 21 QM4
AN4 VSS Q13
9 20
AN3 T XD
10 19 R50
AN2 AVRh
11 18 R8
AN1 CHG
12 17
AN0 T C1
13 16
5V REF T C0
14 15 QM2
VDD AVR

C19 R5 R44
U7 CPU

CIRCUIT 7
18
 CIRCUIT 7: OUTPUT DETECTOR CIRCUIT

1 28
P1.4 RST
2 27
P1.3 RXD
3 26
5V VDD test
4 25
P1.2 IN12
5 24
TRANSFORMER 6
Lmos VPP
23
5V
Rmos Xin
7 22
VSS Xout
8 21
AN4 VSS
9 20
AN3 T XD
R28 10 19
AN2 AVRh
11 18
AN1 CHG
K

12 17
AN0 T C1
13 16
C11 R31 5V REF T C0
D14 D16 14 15
B+ VDD AVR
C19
A

U7 CPU
K

D3 D4
A

CIRCUIT 8

19
 CIRCUIT 8: STS RELAY CIRCUIT

1 28
P1.4 RST
2 27
P1.3 RXD
3 26
5V VDD test
4 25
P1.2 IN12
5 24
Lmos VPP 5V
6 23
Rmos Xin
7 22
VSS Xout
8 21
AN4 VSS
9 20

1
AN3 T XD
10 19 K1 4
AN2 AVRh C4
11 18 3
AN1 CHG
12 17 5
AN0 T C1 R55 R75
13 16
5V REF T C0
14 15 Q14
VDD AVR

2
C19 R58

Li
U7 CPU

B+
L input

CIRCUIT 9
20
 CIRCUIT 9: AVR ＆ OUTPUT CIRCUIT

TRANSFORMER

L output

Lo

K
AC/CT B+
4
R66 3
5 D27
K4

A
2
Ni

No
C20
K3

1
K
B+
4
No

3
D7
5

N output
A

2
R11
Q4

ST S R14
1 28
P1.4 RST
2 27
P1.3 RXD
3 26
R72 5V VDD test
4 25
P1.2 IN12
1

B+ K2 5 24
4 Lmos VPP 5V
6 23
3 Rmos Xin
Q16 7 22
D6 5 VSS Xout
8 21
AN4 VSS
9 20
AN3 T XD
2

10 19
AN2 AVRh
11 18
AN1 CHG
12 17
R10 AN0 T C1
13 16
Q3 5V REF T C0
14 15
VDD AVR

C19 U7 CPU

CIRCUIT 10
21
 CIRCUIT 10: LOAD DETECTOR CIRCUIT

D19 D22
K A

AC/CT
R37
K A
D24
R40 D20
R38

1 28
A

P1.4 RST
2 27
P1.3 RXD
3 26
D21 5V VDD test
4 25
P1.2 IN12
5 24
Lmos VPP 5V
6 23
K

Rmos Xin
7 22
VSS Xout
8 21
AN4 VSS
9 20
AN3 T XD
10 19
AN2 AVRh
11 18
AN1 CHG
12 17
C13 AN0 T C1
13 16
5V REF T C0
14 15
VDD AVR

C19 U7 CPU

CIRCUIT 11

22
 CIRCUIT 11: CHARGER CIRCUIT

U3 CH
B+

F1 D1 D2
K A 2 3 K A
1

BAT + +Vout Vin

C12
1

C1

ADJ
F2 R1
2

Battery
BAT -
2

1
A K A K
R4 D3 D14
ZD1

Q2
R7
5V D4 D16
A K A K

1 28
P1.4 RST R9
2 27
P1.3 RXD
3 26
5V VDD test
4 25
P1.2 IN12
5 24
Lmos VPP 5V
6 23
Rmos Xin
7 22
VSS Xout
8 21
AN4 VSS
9 20
AN3 T XD
10 19
AN2 AVRh
11 18
AN1 CHG
12 17
AN0 T C1
13 16
5V REF T C0
14
VDD AVR
15 TRANSFORMER

C19 U7 CPU

CIRCUIT 12
23
 CIRCUIT 12: DC (battery) DETECT CIRCUIT

1 28
P 1.4 RST
2 27
P 1.3 RXD
3 26
5V VDD test
4 25
P 1.2 IN12
5 24
Lmos VP P 5V
6 23
Rmos Xin
7 22
VSS Xout
8 21
R12 AN4 VS S
9 20
D11-A AN3 T XD
10 19
(B+) 11
AN2 AVRh
18
C16 AN1 CHG
R52 12 17
AN0 T C 1
13 16
5V REF T C 0
14 15
VDD AVR

C19 U7 CPU

CIRCUIT 13
24
 CIRCUIT 13: TEMPERATURE DETECTOR CIRCUIT

1 28
P1.4 RST
2 27
P1.3 RXD
3 26
5V VDD test
4 25
P1.2 IN12
5 24
Lmos VPP 5V
6 23
Rmos Xin
7 22
VSS Xout
8 21
AN4 VSS
T H1 9 20
AN3 T XD
10 19
AN2 AVRh
1 2 11 18
5V 1 2 AN1 CHG
12 17
AN0 T C1
13 16
5V REF T C0
C6 14 15
R3 VDD AVR

C19 U7 CPU

CIRCUIT 14

25
 CIRCUIT 14: OSC ＆ DISPLAY CIRCUIT

R ED
LED2 R32

R 30
1 28
P1.4 R ST
2 27
LED1 P1.3 RXD
3 26
5V VDD test
4 25 C15
GREEN P1.2 IN12
5 24
Lmos VPP 5V
6 23

1
Rmos Xin
7 22
VSS Xout
8 21
AN4 VSS

21
X1
9 20
AN3 T XD
10 19
AN2 AVRh
11 18

2
AN1 CHG
12 17 C17
AN0 T C1
13 16
5V REF T C0
14 15
VDD AVR

C19 U7 CPU

CIRCUIT 15

26
CIRCUIT 15: RJ11/45 SURGE PROTECT CIRCUIT

ZN2 NET 1
R77 5
1
6
2
R76 7
3
8
4

13
9
14
10
15
11
16
12

27