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Whatever you aim to achieve in plastics or rubber complete extrusion lines – is used in many
processing, KraussMaffei is your partner. We are industries, including chemicals, pharmaceuticals,
the only company with intensive expertise across automotive, construction, furniture and packaging.
the three main engineering fields. And we have a
strong track record in integrating this expertise to People for Plastics
develop new processes and systems. We are the “people for plastics”. We are your
partners from the first exploratory discussion,
Ready for any challenge through development to commissioning, servicing
Our Injection Molding Machinery Division and operating your system, and final disposal. At all
supplies machinery and systems from 35 to 4,000 times, you are assured of outstanding competence
tonnes for standard applications and for all in planning and engineering, as well as reliable and
processing variants, together with fully automated fast spare parts, service and support.
solutions. We have a strong customer base in all the
relevant industries worldwide. Adding value for customers
Our Reaction Process Machinery Division supplies We put our expertise to work for your success.
machines and complete systems for processing With machine ranges engineered for modular-
polyurethanes and other reactive materials. ity, we can deliver application-specific solutions
Completing our product portfolio, Automotive based on our wide range of standard modules and
Component Systems supplies foam molds, cutters specially engineered solutions. This strategy offers
and routers. Our customer base is wide, with a customers technical and cost advantages.
focus on the automotive, construction and white
appliances industries. Close to customers around the world
Our Extrusion Technology Division supplies As an international company, KraussMaffei has
machinery and systems for compounding, for pipe, a presence in all the major markets for the plastics
profile and sheet extrusion, physical foaming, and and rubber processing industries and employs
the production of technical rubbers and inter- around 3,000 people worldwide. Our sales and
mediates for tire production. Machinery from the service network keeps us close to all our
company’s range – from single extruders to customers around the world.
Producing cost-effective high-quality
plastics film and sheets has never
been easier!
Packaging
Single- or two-stage process – uncompromising Special styling wishes of designers, exacting func-
flexibility. Better quality, improved production re- tional requirements of safety engineers or excellent
liability, higher cost-effectiveness... KraussMaffei user-friendly handling features can all be easily satis-
Berstorff’s tailor-made technology is the ideal fied with KraussMaffei Berstorff‘s extrusion systems.
solution for producing high-quality plastic film
and sheets. Innovation comes from experience.
In order to compete successfully in a global mar-
Apart from extrusion lines equipped with single- ket, the plastics industry needs innovative yet
screw extruders, KraussMaffei Berstorff also offers experienced partners. Access to new markets for
extrusion systems with twin-screw extruders for innovative plastics products is only possible with
in-line production, where compounding and film or state-of-the-art processes and machinery. And they
sheet extrusion are combined to form a continuous have to be reliable from the very start!
process. These twin-screw extrusion systems have
been specially developed for formulations rich in KraussMaffei Berstorff regards itself as a system
additives. partner providing optimum cooperation with
the customer, progressive concepts and highly
Both machine concepts provide central control, dedicated project implementation. Benefit from
monitoring and logging of all critical process KraussMaffei Berstorff‘s in-depth competence and
parameters so that you always know exactly what let us design and build your film and sheet extru-
is happening. Today, central control features are an sion lines according to your specific requirements.
absolute must in any quality-oriented production We draw on an invaluable fund of know-how
system. gained from our in-house development of all the
components that constitute a complete extrusion
Numerous examples of innovative end products line – from the extruder to the downstream equip-
made of plastic film or sheets can be found in the ment.
furniture, packaging and automotive industries.
Single-screw extruder Twin-screw extruder
Co-rotating
twin-screw extruder
Polishing calender Downstream
equipment
Counter rotating
twin-screw extruder
5 4 3
1 Feeding system
2 Single-screw extruder with screen changer,
melt pump, wide extrusion die and feedblock
3 3-rolls polishing calender
4 Post-cooling section with thickness gauge and
take-off unit
5 Accumulator and winder
2
3 2 1
Meet the best... for quantity with quality · 100% use of reclaimed material (edge trims,
KraussMaffei Berstorff thermoforming sheet lines start-up scrap, web scrap),
for in-line compounding of thermoforming sheets · gentle raw material compounding,
offer unparalleled cost-effectiveness in the produc- · compact, space-saving design.
tion of high-quality sheets for the most diverse
packaging applications. The twin-screw extruders Uncompromising performance.
of these lines are designed to combine the origi- The prime strength of KraussMaffei Berstorff’s
nally separate production steps of compounding thermoforming sheet line is that sheets with a filler
and sheet extrusion into a continuous process. and reinforcing material content of up to 70%
Additional benefits include: can be manufactured in thicknesses between 150
and 2,000 µm. Typical products include margarine
· cost-savings resulting from the use of raw tubs, yoghurt pots, coffee cups, flower pot and
materials (pellets, beads, powder, chips) structural automotive parts.
instead of pre-compounded pellets,
· less capital tied up in materials Typical materials:
· flexible recipe change-over, LDPE, HDPE, PP, PS, ABS
5 4 3
1 D
ifferential metering station with
gravimetric feeders
2 T
win-screw extruder with screen changer,
melt pump, wide extrusion die and
feedblock
3 3-rolls polishing calender
4 P
ost-cooling section with thickness gauge
and take-off unit
5 Accumulator and winder
Comprehensive solution – even with in-line 3,600 mm can be produced with this equipment at
compounding. throughput rates of up to 4,5 tonnes per hour.
KraussMaffei Berstorff extrusion and lamination
lines always offer an optimum cost-effective solution Perfection in every single layer!
for your sheet production requirements. They have KraussMaffei Berstorff extrusion and lamination
proved their worth in the daily production of the lines combine all production steps into a single
most diverse fabric-reinforced sheets for a wide spec- process. From raw materials feeding and extrusion
trum of applications in structural and civil enginee- of different materials for both product sides, to
ring projects. Thanks to the great variety of available coating, embossing, cooling, edge trim reprocessing
extruders and calenders, extrusion lamination lines can and winding on big rolls or rolls designed for short
be designed to meet the most diverse requirements. web lengths.
KraussMaffei Berstorff’s proven and sheet extrusion
lines with their innovative technologies, such as the Typical materials:
modular configuration of twin-screw extruders and LDPE, HDPE, PP, PPVC, TPO, TPU
the five variations of our polishing calenders, provide
maximum reliability and excellent sheet quality. Typical products:
Extrusion laminated products with a filler and rein- roof coverings, swimming pool and pond linings,
forcing material content of up to 80%, thicknesses sealing membranes for rain-water reservoirs and
between 250 and 3,000 µm and widths of up to landfill sites, foundation linings, floor coverings.
2 2
3 3
4 4 5
1 Unwinder
2 D
ifferential metering station with
gravimetric feeders
3 T
win-screw extruder with screen changer,
melt pump, wide extrusion die and
feedblock
4 3-rolls polishing calender
5 Lamination equipment
6 P
ost-cooling rolls with thickness gauge and
take-off unit
7 Accumulator and winder
6 7
5 4
1 D
ifferential metering station with
gravimetric feeders
2 T
win-screw extruder with screen changer,
melt pump, wide extrusion die and
feedblock
3 3-rolls polishing calender
4 P
ost-cooling section with thickness gauge
and take-off unit
5 Accumulator and winder
3 2
5 4
Typical materials:
LDPE, HDPE, PP, PS, ABS, PC, PMMA, SAN,
PET-G
Typical products:
crystal-clear sheets, sheets for applications in the
chemical industry, sheets for tank construction.
1 Feeding system
2 S ingle-screw extruder with screen changer,
melt pump, wide extrusion die and
feedblock
1
3 3-rolls polishing calender
4 R
oller section for sheet cooling or heating/
cooling with thickness gauge and take-off
unit
5 Cross-cutter and stacking device
3 2
Innovative ideas merge with mature technology KraussMaffei Berstorff offers uncompromising
to give maximum efficiency and reliability. flexibility in equipment planning and design to cater
KraussMaffei Berstorff sheet extrusion lines are in for the variety of customer-specific product proper-
a class of their own in terms of quality and produc- ties and process conditions. Thanks to its in-depth
tivity levels that can be achieved in the production knowledge of the entire production process,
of crystal-clear plastic sheets. They meet all require- KraussMaffei Berstorff is a dependable partner
ments for easy operation, short product changeover in the production of crystal-clear sheets. Its sheet
times and maximum machine availability through- extrusion lines are tailored to specific customer needs
out all production stages, from polymer compound and output rates and can be equipped with a single-
processing to finished sheet stacking. or twin-screw extruder and flexible planet calender
(PlanetCalander®). The twin-screw extruder / planet
calender combination, for example, is ideal for
output rates of over 1000 kg/h thanks to the low
raw materials and energy costs it involves.
So KraussMaffei Berstorff sheet extrusion lines meet
virtually all needs of a modern production facility, no
matter which materials need to be processed. They
set high benchmarks in all areas of sheet production
– today and in the future.
5 4
Typical materials:
PC, PMMA, PETG, APET, PS, SAN
Typical products:
Sliding roofs, rear windows, TV screens, commu-
nication system displays, helmet visors, sunglasses,
skylights, safety windows, protective covers.
1 1 F
eeding system
2 S ingle-screw extruder with screen changer,
melt pump, wide extrusion die and
feedblock
3 PlanetCalander®
4 R
oller section for sheet cooling or heating/
cooling with thickness gauge and take-off
unit
5 Protective film laminator
3 2
Benefit from our expertise and experience! KraussMaffei Berstorff will help you optimize your
Let us join forces. Benefit from our well-equipped process well before your production line is com-
process laboratory in Hanover and Florence, missioned. With the assistance of our qualified
Kentucky use our single- and twin-screw extruders, personnel, you can test and optimize any process
various smoothing units and downstream equip- step, any screw geometry, any barrel configuration
ment to perform your tests. and any film or sheet fabrication process under real
production conditions using your own materials.
Film, sheets and laminated products can be produ-
ced in widths of up to about 1,100 mm.
Trend data
Stored actual values can be displayed in any combination.
The data can also easily be stored in an external data
memory for quality documentation.
Recipe management
The recipe management comprises all process parameters.
The values are loaded and stored during operation by
means of the teach-in function of the recipe editor. Thanks
to the download function, the values can be recalled at any
time.
Rely on us for a fast and competent response to Customer trials and prototyping in our test lab
all your service needs anywhere in the world. The Extrusion Division operates a test lab fitted
Whatever you need – from troubleshooting and with the latest machinery and equipment. We can
training to spares or repairs – we’re on the job. run trials, produce prototype parts and fine-tune
processes on your behalf. We can work with you
We’re dedicated to supplying service quality on a to test and evaluate processes, machines and
par with the outstanding quality of our machines equipment in order to identify the best approach
and systems. We offer far more than spare parts for a particular project. Our highly-qualified
and hotlines. We’ll work with you to choose the application engineers are there to help you.
best and most cost-effective solution for your
operation. We’ll help you test new applications Training with high hands-on content
and we’ll plan customized service packages. Courses are held in our lab and training centre,
or, optionally, on your premises. We offer
All-round service clearly-structured basic and advanced training in
Our service offering is broad. We’ll configure your operation, process control and maintenance for
system, install and commission it, train your staff, KraussMaffei extrusion systems. On request, we’ll
plan measures to minimize your downtime risk and plan and hold special courses on topics of your
maximize productivity, and carry out maintenance, choice. All participants spend a high proportion
repairs and upgrades. You’ll find us fast, reliable of their training working hands-on with original
and competent. Our hotline is manned by highly- KraussMaffei machines. A well-structured
trained and experienced service technicians. training program produces skilled operators
If necessary, we’ll get a technician to you quickly. and technicians, which will positively impact
Remote diagnosis, interfacing directly with your your up-time and productivity.
machine’s control system, can be a practical
alternative. Spares for all important wear parts are
available at short notice. We’re continuously
expanding our service network to speed up spare
parts shipment. Talk to us about the right service
solution for your business.
Worldwide hotline
numbers KraussMaffei Berstorff GmbH
Hannover, Germany
Customer Service
Phone: +49 511 5702-533
Email: service-ext.ha.de@kraussmaffei.com
Contacting us by post
If you need to contact any of our Customer Service
international service or spare parts teams KraussMaffei Berstorff GmbH
by post, use this address: An der Breiten Wiese 3-5
30625 Hannover
Germany
KraussMaffei is a premium partner for the plastics and rubber processing
industries worldwide. KraussMaffei machines and systems are used wherever
plastics and rubber are converted into products. As a knowledge-driven
technology company, we build on many decades of experience and a strong
commitment to research and development.
vorbehalten.
Our extrusion lines equipped with high performance
reserves
single- or twin-screw extruders provide outstanding
Änderungen
··· KraussMaffei
flexibility in the production of thermoforming sheets,
··· Technische
PET film, fabric-reinforced film, laboratory flat film
DEGB
or plastic sheets at low operating, raw material and
06/2007
09/2007
production costs.
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